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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

What is a Code of Practice?<br />

The term “code of practice” has a particular meaning under the Victorian Occupational Health and Safety<br />

Act 1985 (the Act). Other codes of practice, such as the advisory codes developed by the National<br />

Occupational Health and Safety Commission or Standards Australia, voluntary codes agreed in an industry, or<br />

codes adopted by other states or countries do not come within the meaning of the term used in the Act. The Act<br />

provides for codes of practice “for the purpose of providing practical guidance to employers, self-employed<br />

people, employees, occupiers, designers, manufacturers, importers, suppliers or any other persons who may be<br />

placed under an obligation by or under this Act. . .”[S.55(1)].<br />

A code of practice approved by the Minister comes into effect when “notice of approval is published in the<br />

Government Gazette or on such later day as may be specified in the notice, . . .” [S.55(6)]. A code of practice<br />

does not have the same legal force as Regulations. Contravention of, or failure to comply with, Regulations<br />

made under the Act is an offence [S.47(1)]. Failure to observe a provision of an approved code of practice is<br />

not in itself a breach of the Act [S.55(8)].<br />

A health and safety representative is able to cite an approved code of practice in a Provisional Improvement<br />

Notice as a means by which an alleged non-compliance with the Act or Regulations may be remedied<br />

[S.35(2)(a)]. Similarly, an Inspector may cite an approved code of practice as a means of remedying alleged<br />

non-compliance when issuing an Improvement Notice or Prohibition Notice [S.45(2)(a)].<br />

The Act provides for codes to be used as evidence of contravention or failure to comply with a provision of<br />

the Act or regulations under the Act. The relevant section is section 56 and it is reprinted below.<br />

Where in any proceedings under this Act it is alleged that a person contravened or failed to<br />

comply with a provision of this Act or the regulations in relation to which an approved code<br />

of practice was in effect at the time of the alleged contravention or failure-<br />

(a)<br />

(b)<br />

the approved code of practice shall be admissible in evidence in those proceedings;<br />

and<br />

if the court is satisfied in relation to any matter which it is necessary for the<br />

prosecution to prove in order to establish the alleged contravention or failure that-<br />

(i) any provision of the approved code of practice is relevant to that<br />

matter; and<br />

(ii) the person failed at any material time to observe that provision of<br />

the approved code of practicethat<br />

matter shall be taken as proved unless the court is satisfied that in respect of that<br />

matter the person complied with that provision of this Act or the regulations otherwise<br />

than by way of observance of that provision of the approved code of practice.<br />

The practical effect of this section is that provisions in the code constitute compliance with the provision of<br />

the Act or a regulation to which the code is giving practical guidance. The provisions in a code are, however,<br />

not mandatory. That is, a person may choose to comply with the relevant provision of the Act or regulation in<br />

some other way, provided that the alternative method used also fulfils the requirements of the Act or<br />

regulations.<br />

This publication is copyright. No part may be reproduced by any process except in accordance with the provisions<br />

of the Copyright Act 1968. Copyright Victorian WorkCover Authority Melbourne Australia<br />

First published 1996; ISBN 0 644 46000 8<br />

Sales: WorkCover Victoria Level 3, 485 Latrobe Street, Melbourne. (03) 9641 1555<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

What is the effect of incorporating Standards in a Code of Practice?<br />

Incorporation of a published technical standard in a code of practice has the effect of making that standard<br />

form part of the code. The standards listed in this code provide guidance to designers and manufacturers of<br />

plant which includes or is likely to include a <strong>confined</strong> space, and to employers on how to comply with their<br />

duties under the Occupational Health and Safety (Confined Spaces) Regulations 1996.<br />

It is important to note that the standards themselves have not been written specifically as guidance on how to<br />

comply with the duties under the Regulations. As such, following the provisions of an incorporated standard<br />

may not constitute full compliance with the relevant duties. This is because the standard itself may not deal<br />

with all the matters relevant to hazard identification, risk assessment and risk control for the <strong>confined</strong> space in<br />

question. Appropriate judgement needs to be exercised in such circumstances.<br />

To the extent that provisions of an incorporated standard are relevant to a duty under the Regulations,<br />

following those provisions (as is the case with any code provision) is deemed by the Victorian WorkCover<br />

Authority to be compliance with the relevant duty under the Regulations.<br />

A designer or manufacturer of plant which includes or is likely to include a <strong>confined</strong> space or an employer or<br />

self-employed person may have followed the provisions of a relevant standard that is incorporated in this code<br />

prior to the Regulations coming into operation. In that case, they need to re-appraise the action they have<br />

already taken to comply with previous legislation covering hazards and risks associated with <strong>confined</strong> <strong>spaces</strong>,<br />

to assess whether or not they are in full compliance with the duties under these Regulations. However, as with<br />

other code provisions, provisions of an incorporated standard are not mandatory - alternative measures may be<br />

used in order to comply with the duties under the Regulations.<br />

It should be noted that many of the published technical standards listed in this code contain provisions<br />

expressed in a mandatory manner, that is, they state that a person "shall" do some action. The mandatory<br />

provisions in the published technical standards are not mandatory for the purpose of the code. They should not<br />

be treated any differently to other provisions in those standards.<br />

Summary<br />

1. Purpose<br />

This code of practice provides practical guidance on how persons can meet the requirements of the<br />

Occupational Health and Safety (Confined Spaces) Regulations 1996. The aim of the Regulations is to protect<br />

people against the risks entry and work in <strong>confined</strong> <strong>spaces</strong> can pose to their health and safety at work.<br />

2. What is a <strong>confined</strong> space?<br />

Confined <strong>spaces</strong> are defined in the Regulations to cover such <strong>spaces</strong> as those in a vat, tank, pit, pipe, duct,<br />

flue, oven, chimney, silo, container, reaction vessel, receptacle, underground sewer, shaft, well, trench, tunnel<br />

or other similar enclosed or partially enclosed structure, if the space meets certain conditions. A <strong>confined</strong><br />

space is determined by the hazards associated with a set of defined circumstances (restricted entry or exit,<br />

hazardous atmospheres or risk of engulfment) and not just work performed in a physically restrictive location.<br />

The presence of physical or chemical agents acting alone or in combination may be exacerbated in a <strong>confined</strong><br />

space.<br />

3. Duties of Designers and Manufacturers<br />

Proper attention to hazards and risks at the initial design stage can prevent or minimise many subsequent<br />

problems with plant which includes or is likely to include a <strong>confined</strong> space. The code explains how designers<br />

and manufacturers can control risks in the design and manufacturing processes.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

4. Duties of Importers and Suppliers<br />

Importers and suppliers of plant which includes or is likely to include a <strong>confined</strong> space can also play an<br />

important role in minimising risks by ensuring that plant which includes a <strong>confined</strong> space which they import<br />

or supply is designed and manufactured in accordance with the Regulations.<br />

5. Duties of Employers<br />

The code provides employers guidance on hazard identification, risk assessment and risk control measures,<br />

consultation and the provision of training, information and instruction to employees. In addition to the general<br />

duty to control risk, employers are required to implement measures to control specific risks. A range of<br />

measures for controlling risks arising from work in <strong>confined</strong> <strong>spaces</strong> are outlined. Examples are also provided<br />

of control measures for specific types of risks.<br />

1. Authority<br />

This code of practice is approved pursuant to Section 55 of the Occupational Health and Safety Act 1985 (the Act).<br />

2. Purpose<br />

The purpose of this code of practice is to provide practical guidance to persons on how they can meet the<br />

requirements of the Occupational Health and Safety (Confined Spaces) Regulations 1996 (the Regulations) for<br />

the identification of hazards, and the assessment and control of risks associated with work in <strong>confined</strong> <strong>spaces</strong><br />

in workplaces.<br />

3. Scope of this Code<br />

This code of practice applies to all employers and employees as defined under section 4 of the Act and all<br />

designers, manufacturers, importers and suppliers to workplaces of plant which may include <strong>confined</strong> <strong>spaces</strong>. It<br />

also applies to self-employed persons who are required to comply with Part 3 of the Regulations as if they were<br />

an employer (see Note.)<br />

Note: A self-employed person's duties under the Regulations only relate to people who may be exposed to a risk<br />

arising from the conduct of the undertaking of the self-employed person. It should be noted that in the<br />

Regulations, "self-employed person" is narrower than the definition in the Act, in that it does not include a<br />

person who employs one or more other persons.<br />

The Regulations and this code of practice are not intended to cover work in <strong>spaces</strong> which are not at normal<br />

atmospheric pressure such as work in decompression chambers. Such <strong>spaces</strong> are not <strong>confined</strong> <strong>spaces</strong> as defined<br />

by the Regulations. At pressures significantly higher or lower than the normal atmospheric pressure, expert<br />

guidance should be sought.<br />

This code of practice provides guidance for eliminating or controlling the risks associated with hazards which<br />

may be found in a <strong>confined</strong> space, including asphyxiation, inhalation of toxic gases, fumes or vapours,<br />

engulfment and fire and explosions.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

It is not the intention of this code to provide guidance on the full range of hazards which may be encountered in<br />

a <strong>confined</strong> space. It will be necessary for persons who require further information to refer to other legislation,<br />

standards, codes and guidance material.<br />

Requirements and procedures for ensuring general occupational health and safety are dealt with in other<br />

Regulations and codes of practice rather than being specifically addressed in this code of practice. It should be<br />

noted that a <strong>confined</strong> space may exacerbate other hazards, for example, noise, which are covered by other<br />

specific Regulations.<br />

4. Relationship of the Regulations to other Regulations under the Act and other standards.<br />

.<br />

The Regulations provide (regulation 5):<br />

(1) If, in relation to plant, these Regulations impose on any person a requirement which is inconsistent with or<br />

equivalent to a requirement imposed by the Occupational Health and Safety (Plant) Regulations 1995, the<br />

person is only required to comply with the requirement imposed by these Regulations<br />

(2) If, in relation to a <strong>confined</strong> space, any regulation made under the Act (other than these Regulations) which<br />

deals with a specific hazard imposes on any person a requirement which is inconsistent with or equivalent to a<br />

requirement imposed by these Regulations, the person is only required to comply with the requirement<br />

imposed by the regulation which deals with a specific hazard.<br />

Note that in relation to plant, if the Regulations imposes a requirement which is inconsistent with or equivalent<br />

to a requirement imposed by the Occupational Health and Safety (Plant) Regulations 1995, the duty-holder is<br />

only required to comply with the regulation under the Occupational Health and Safety (Confined Spaces)<br />

Regulations 1996.<br />

However, regulation 5(2) recognises that a number of hazard-specific Regulations are in place and provides<br />

for other hazard-specific Regulations that may be developed in the future. To prevent overlap of regulatory<br />

duties, obligations and requirements under the Occupational Health and Safety Act 1985, regulation 5(2)<br />

establishes the precedence that should be given to hazard-specific Regulations.<br />

If noise is identified as a hazard associated with work in a <strong>confined</strong> space, then in respect to that specific<br />

hazard and associated risk, the duties, obligations and requirements of the Occupational Health and Safety<br />

(Noise) Regulations 1992 (OHS (Noise) Regulations) prevail over any reasonably equivalent duty, obligation<br />

or requirement of the Occupational Health and Safety (Confined Spaces) Regulations 1996. That is, in relation<br />

to a noise hazard associated with work in a <strong>confined</strong> space, the OHS (Noise) Regulations contain all the duties<br />

for employers, designers, manufacturers, importers and suppliers since the OHS (Noise) Regulations prescribe<br />

duties for all of these individuals. The approved Code of Practice for Noise should be referred to for guidance<br />

in meeting the requirements of the OHS (Noise) Regulations for the prevention, identification, assessment and<br />

control of risks arising from noise exposure in workplaces.<br />

Similarly, in respect of manual handling hazards and risks associated with work in a <strong>confined</strong> space, the<br />

duties, obligations and requirements of the Occupational Health and Safety (Manual Handling) Regulations<br />

1988 (OHS (Manual Handling) Regulations) applying to employers, prevail over any related duties,<br />

obligations or requirements in the Occupational Health and Safety (Confined Spaces) Regulations 1996. The<br />

approved codes of practice for Manual Handling should be referred to for guidance in meeting the<br />

requirements of the OHS (Manual Handling) Regulations for the prevention, identification, assessment and<br />

control of risks arising from manual handling activity in workplaces.<br />

The following Regulations and codes of practice may be of relevance, depending upon the type of <strong>confined</strong><br />

space and the nature of the hazards and risks associated with activity being undertaken in the <strong>confined</strong> space:<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

• Occupational Health and Safety (Manual Handling) Regulations 1988 and Manual Handling<br />

Code of Practice;<br />

• Occupational Health and Safety (Noise) Regulations 1992 and Code of Practice for Noise;<br />

• Occupational Health and Safety (Asbestos) Regulations 1992<br />

• Safety Precautions in Trenching Operations Code of Practice<br />

• Temporary Electrical Installations on Building and Construction Sites Code of Practice<br />

The Dangerous Goods Act 1985 and associated Regulations may also be applicable in some situations.<br />

The Regulations and this code of practice are based on the Joint National Standard for Safe Working in a<br />

Confined Space (AS 2865). Although persons having a duty under the Regulations are free to follow the<br />

guidance in the National Standard, that document has no legal status in Victoria. Compliance with the<br />

National Standard does not necessarily mean compliance with Victorian law. The Regulations set down<br />

minimum performance standards that must be complied with by persons having a duty under the Regulations.<br />

This code of practice provides practical guidance on compliance with the Regulations and has evidentiary<br />

status in a court of law. (Refer to “What is a Code of Practice?” in Part 0)<br />

5. Objective<br />

The objective of the Occupational Health and Safety (Confined Spaces) Regulations 1996 is to protect people<br />

at work against risks to health or safety arising from work in <strong>confined</strong> <strong>spaces</strong>. The risks posed by <strong>confined</strong><br />

<strong>spaces</strong> are significant, and incidents in such <strong>spaces</strong> have often resulted in multiple fatalities. The Regulations<br />

require that adequate steps be taken to eliminate the risk arising from hazards, or, where this is not practicable,<br />

to reduce the risk so far as is practicable.<br />

This code of practice aims to assist persons achieve compliance with certain provisions of the Regulations. It<br />

is not possible to deal, in the code, with every situation that may confront a person having a duty under the<br />

Regulations or which may be found in the workplace. Therefore the guidance contained in this code or<br />

publications recommended by the code, should be considered having regard to the unique characteristics of the<br />

<strong>confined</strong> space and the circumstances of the workplace.<br />

6. Background<br />

Confined <strong>spaces</strong> present a special occupational health and safety problem because the hazards which are<br />

present may not be readily apparent. Confined <strong>spaces</strong> usually have poor ventilation and may be of small<br />

volume, so that hazardous atmospheres can accumulate quickly. Work in <strong>confined</strong> <strong>spaces</strong> can increase the risk<br />

of injury or death by making employees work closer to hazards than they would otherwise, or by creating<br />

additional forms of hazard such as engulfment. Workers from many different occupations and industries may<br />

enter <strong>confined</strong> <strong>spaces</strong> to perform work-related tasks, unaware that they are entering a potentially hazardous<br />

work environment. Many hazards, such as toxic gases and vapours, can also be exacerbated in <strong>confined</strong><br />

<strong>spaces</strong>.<br />

Some examples of <strong>confined</strong> <strong>spaces</strong> incidents are provided in Appendix 1. These examples illustrate some of<br />

the different hazards associated with <strong>confined</strong> <strong>spaces</strong>. Whether an incident results in a “near miss” with no<br />

injuries or in a fatality often appears to be pure chance, and because of suspected under reporting it appears<br />

likely that the occurrence of <strong>confined</strong> space incidents is significantly underestimated.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

The State Coroner, investigating fatalities in <strong>confined</strong> <strong>spaces</strong> in Victoria, has also made a number of<br />

recommendations about ways of reducing risks (see Note). The Coroner has recommended that:<br />

• persons entering or working in such <strong>spaces</strong> undergo specific training;<br />

• the atmosphere in <strong>confined</strong> <strong>spaces</strong> be subject to both initial and ongoing testing when entries are<br />

being performed;<br />

• stand-by persons monitor work in <strong>confined</strong> <strong>spaces</strong>;<br />

• rescue procedures be developed and rehearsed; and<br />

• rescue equipment be made available on site.<br />

Note: State Coroner Victoria inquest report, case No. 4453/88<br />

7. Definition of a Confined Space<br />

The Regulations define “<strong>confined</strong> space” as follows:<br />

“Confined space” means a space in any vat, tank, pit, pipe, duct, flue, oven, chimney, silo, reaction vessel,<br />

container, receptacle, underground sewer, shaft, well, trench, tunnel or other similar enclosed or partially<br />

enclosed structure, if the space -<br />

(a) is intended to contain, or is likely to contain —<br />

(b) is, or is intended to be, or is likely to be, entered by any person; and<br />

(c) has a limited or restricted means for entry or exit that makes it physically difficult for a person to enter or exit the<br />

space; and<br />

(d) is, or is intended to be, at normal atmospheric pressure while any person is in the space; and contains, or<br />

(i) an atmosphere that has a harmful level of any contaminant; or<br />

(ii) an atmosphere that does not have a safe oxygen level; or<br />

(iii) any stored substance, except liquids, that could cause engulfment.<br />

The definition of “<strong>confined</strong> space” in the Regulations should be used in order to determine whether something<br />

is, or is not, a <strong>confined</strong> space. If a space fits within the regulatory definition of <strong>confined</strong> space, then the<br />

Regulations apply.<br />

A <strong>confined</strong> space is determined in part by the hazards associated with a set of defined circumstances<br />

(restricted entry or exit, hazardous atmospheres or risk of engulfment) and not just work performed in a<br />

physically restrictive location. The presence of physical or chemical agents acting alone or in combination<br />

may give rise to a risk to the safety or health of personnel that would not otherwise occur if it were not a<br />

<strong>confined</strong> space.<br />

The definition gives examples of potential <strong>confined</strong> <strong>spaces</strong> (the space in vats, tanks, pits, pipes, ducts, flues,<br />

silos etc.). Similar enclosed or partially enclosed <strong>spaces</strong> are also included in the definition of <strong>confined</strong> space.<br />

These partially enclosed <strong>confined</strong> <strong>spaces</strong> are often less obvious, for example, open topped degreasing pits, but<br />

may be equally dangerous. Some of the <strong>spaces</strong> may fall within the definition of a <strong>confined</strong> space only<br />

occasionally.<br />

Some of the risks associated with the presence of chemical or physical hazards in <strong>confined</strong> <strong>spaces</strong> include:<br />

• loss of consciousness, injury or death due to the immediate effects of contaminants;<br />

• fire or explosion from the ignition of flammable contaminants;<br />

• asphyxiation resulting from oxygen deficiency;<br />

• enhanced combustibility and spontaneous combustion resulting from an excess of oxygen;<br />

• asphyxiation resulting from engulfment by “stored” material including grain, sand, flour or<br />

fertiliser.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

The inclusion of the term “stored” is intended to exclude specific trench hazards, which are already covered by<br />

the Safety Precautions in Trenching Operation Code of Practice. “Stored” does not include material which<br />

may accumulate in a space as a result of fretting, collapse or exfoliation.<br />

There are a number of key terms used throughout this code. Some of the terms are defined in section 4 of the<br />

Act and others are in the Regulations. Terms defined in the Act are included in Appendix 2. Definitions of<br />

terms defined in the Regulations are to be found in the body of the code.<br />

Throughout this code reference is made to “work in a <strong>confined</strong> space”. Any such reference means work in the<br />

space by an employee and includes the entry to and exit from the space by the employee.<br />

Examples of structures with <strong>spaces</strong> which may fall within the definition of a <strong>confined</strong> space are provided at<br />

Figure 1.<br />

8. Systems of Work<br />

The term “systems of work” is used in this code. “Systems of work” describes a wide range of activities which can contribute to<br />

safe work. Systems of work may include:<br />

• the organisation’s policy and procedures for purchasing plant which may include a <strong>confined</strong><br />

space;<br />

• the definition and allocation of roles, responsibility and accountability within the workplace;<br />

• the arrangements or systems in place to ensure quality of instruction, competency<br />

assessment and supervision;<br />

• systems of communication while performing a task or within the organisation generally;<br />

• the organisation of work including:<br />

* the speed of the work undertaken;<br />

* traffic around the <strong>confined</strong> space (people and vehicles);<br />

* time spent on monotonous or repetitive tasks;<br />

* the amount and type of manual handling required;<br />

* shift work arrangements;<br />

* any production incentives that may affect health and safety;<br />

• the arrangements or systems in place to ensure skill and experience of the employees allocated<br />

to particular tasks;<br />

• work practices and procedures including maintenance and repair schedules; and<br />

• emergency procedures, including first aid and evacuation.<br />

9. Competency of persons carrying out duties<br />

Employers have a responsibility to ensure that people carrying out duties under the Regulations on their behalf<br />

have the appropriate competency to enable that person to correctly perform the tasks. The competency may be<br />

acquired through training, education or experience or through a combination of these.<br />

The necessary training, education and experience will vary according to the nature of the <strong>confined</strong> space, the<br />

type of any plant being used in the space or adjacent to the space and associated systems of work, and the<br />

complexity of the tasks to be undertaken and emergency procedures required.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

10. Introduction<br />

This part contains information for designers, manufacturers, importers and suppliers. One person or organisation may have<br />

one or any combination of functions as an employer, designer, manufacturer, importer or supplier of plant in relation to a<br />

<strong>confined</strong> space.<br />

The Regulations provide:<br />

7. Duties which apply to a designer of plant which includes, or is intended to<br />

include, a <strong>confined</strong> space<br />

(1) A designer of plant which includes, or is intended to include, a <strong>confined</strong> space<br />

must ensure that the plant is designed so that —<br />

(a)<br />

the need for any person to enter the space is eliminated; or<br />

(b) if it is not practicable to eliminate the need to enter the space —<br />

(i)<br />

(ii)<br />

the need to enter is reduced so far as is practicable; and<br />

any risk associated with the means of entry to and exit from the<br />

space is eliminated, or if it is not practicable to eliminate the<br />

risk, reduced so far as is practicable.<br />

(2) Sub-regulation (1) applies —<br />

(a)<br />

to designs which are started on or after the date of commencement of<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

these Regulations; and<br />

(b)<br />

to alterations to existing designs which are started on or after that<br />

commencement; and<br />

(c) to existing designs except where —<br />

(i)<br />

(ii)<br />

the manufacture of the plant to which the design applies has<br />

started before that commencement; or<br />

the designer no longer has control or management of the<br />

design.<br />

(3) A designer of plant which includes, or is intended to include, a <strong>confined</strong> space<br />

must comply with this regulation in relation to an existing design to which this<br />

regulation applies before the start of manufacture of the plant to which to<br />

design applies.<br />

(4) In this regulation “existing design” means a design which was completed<br />

before the date of commencement of these Regulations.<br />

8. Duties which apply to a manufacturer of plant which includes, or is intended to<br />

include, a <strong>confined</strong> space<br />

(1) A manufacturer of plant which includes, or is intended to include, a <strong>confined</strong><br />

space must ensure that the plant is manufactured so that —<br />

(a)<br />

the need for any person to enter the space is eliminated; or<br />

(b) if it is not practicable to eliminate the need to enter the space —<br />

(i) the need to enter is reduced so far as is practicable; and<br />

(ii)<br />

any risk associated with the means of entry to and exit from the<br />

space is eliminated, or if it is not practicable to eliminate the<br />

risk, reduced so far as is practicable.<br />

11. Risk Control<br />

(2) This regulation does not apply to plant manufactured prior to the date of<br />

commencement of these Regulations.<br />

11. 1 Design and Manufacture of Plant which includes a Confined Space.<br />

The design of plant which includes a <strong>confined</strong> space, such as a boiler, vat, tank or duct is critical. Thoughtful design can<br />

avoid hazards and eliminate or reduce many of the risks associated with work in the <strong>confined</strong> space before it is introduced<br />

into the workplace. All phases of the life of plant, from design and use through to demolition and disposal, should be<br />

considered when designing plant which includes a <strong>confined</strong> space. Modification of existing plant which includes a <strong>confined</strong><br />

space is also covered under this regulation.<br />

The Regulations do not mandate that designers or manufacturers undertake a hazard identification and risk assessment<br />

process. However, in complying with the duty to control the risk, designers and manufacturers may take steps to identify<br />

any hazards and assess risks associated with the <strong>confined</strong> space to assist determination of appropriate risk control measures.<br />

For example, hazards arising out of:<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

• the presence of equipment with moving parts;<br />

• the type of plant and equipment required to carry out work or maintain the condition of the <strong>confined</strong> space;<br />

• the internal structure of the <strong>confined</strong> space, that is, where the shape of the <strong>confined</strong> space limits movement,<br />

or protrusions or limited internal access between different areas of the space make work or rescue difficult;<br />

and<br />

• the type of work that may be carried out.<br />

11. 2 Eliminating the Need to Enter the Space.<br />

Under the Regulations designers and manufacturers of plant which includes, or is intended to include, a<br />

<strong>confined</strong> space are required to eliminate the need to enter the space. If elimination of the need to enter is<br />

not practicable, the need to enter the space must be reduced so far as is practicable. The following<br />

features, should, where relevant, be incorporated at the design and installation stages:<br />

• provision of outlets and facilities for cleaning to eliminate the need for entry;<br />

• use of cladding or lining materials that are durable, require minimal cleaning and do not react<br />

with materials contained in <strong>confined</strong> in the <strong>confined</strong> space; and<br />

• design of structure and mechanical parts to provide for safe and easy maintenance to reduce<br />

the need for persons to enter.<br />

11. 3 Entry and Exit.<br />

If elimination of the need to enter is not practicable, any risk associated with the means of entry to and<br />

exit from the space is to be eliminated, or this is not practicable, reduced so far as is practicable. The<br />

safety of entry in and exit from a <strong>confined</strong> space is increased when openings are large compared with the<br />

persons and their equipment that have to pass through them.<br />

Other features, which should, where relevant, be incorporated at the design, manufacture and installation<br />

stages include:<br />

• entry and exit openings to the <strong>confined</strong> space and within the <strong>confined</strong> space (through<br />

divisions, partitions or obstructions) which are designed and manufactured to be of<br />

adequate size to allow the passage of people wearing the necessary protective clothing and<br />

equipment, and to permit rescue of all persons who may enter the <strong>confined</strong> space;<br />

• a means of access to and within the <strong>confined</strong> space which is designed and manufactured to<br />

provide a safe means of entry and exit, such as the provision of fixed ladders, platforms<br />

and walkways. The designer or manufacturer should have regard to the guidance in AS<br />

1657 on this matter;<br />

• openings for entry and exit to a <strong>confined</strong> space which are designed and manufactured to be<br />

unobstructed by fittings or equipment which could impede rescue. The means of entry to<br />

and exit from a <strong>confined</strong> space also need to be kept free from any encumbrances during<br />

work in the <strong>confined</strong> space. Accordingly, when the atmospheric contaminants or the<br />

nature of the work to be performed in a <strong>confined</strong> space may require such things as power<br />

lines, hoses and ventilation ducts to pass through a access hole, the provision of a second<br />

access hole may be required;<br />

• the number and spacing of entry and exit openings which are designed and manufactured<br />

to provide sufficient access to the <strong>confined</strong> space. The spacing of access holes on sewers,<br />

or in the case of large gas mains, the absence of such access over considerable lengths,<br />

may affect both the degree of natural ventilation and the ease with which persons can be<br />

rescued; and<br />

• entry and exit dimensions which are sufficient when the critical entry dimensions extend<br />

over a significant length or height, as in the case of sewers, pipes, culverts, small tunnels<br />

and shafts (if there is a long distance between the access points or if a shaft contains a<br />

ladder or step irons).<br />

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11.4Duties under the Act<br />

Section 24(1) of the Occupational Health and Safety Act 1985 places a general duty on designers and<br />

manufacturers to ensure that any plant for use at a workplace be designed and constructed as to be safe<br />

and without risks to health when properly used.<br />

Other features which should, where relevant, be incorporated during the design and manufacturing of<br />

plant which includes a <strong>confined</strong> space include:<br />

• provision of ventilation facilities to avoid the build-up of any contaminants or combustible<br />

atmospheres;<br />

• provision of drain valves or other means of positive isolation in pipework to reduce risk of<br />

possible pressurisation and ingress of contaminants to the <strong>confined</strong> space;<br />

• provision for persons to work in other than stooped, awkward or cramped positions;<br />

• provision of levels of illumination which will be sufficient to permit safe entry, conduct of<br />

work and exit;<br />

• provision of Extra Low Voltage (ELV) outlets, Residual Current Devices and effective means<br />

of isolating energy sources (refer to examples and guidance in the risk control section for<br />

employers);<br />

• when appropriate, clearly marking the entry point to a <strong>confined</strong> space by a suitable notice<br />

warning in particular against unauthorised entry.<br />

Section 24(1)(c) of the Act requires that designers, manufacturers, importers and suppliers ensure that<br />

there is adequate information about the use for which the plant is designed. This is important to ensure<br />

that risks that cannot be eliminated at the design stage are understood and that appropriate practices are<br />

followed when entry or work in the <strong>confined</strong> space takes place.<br />

The Act defines plant as “any machinery, equipment, appliance and tool, any component thereof and<br />

anything fitted connected or appurtenant thereto”. This definition applies to the use of plant for the<br />

purposes of the Regulations and this code of practice (see Note).<br />

Note: The Occupational Health and Safety (Plant) Regulations 1995 applies only to particular types<br />

of plant. It does not apply to plant which relies exclusively on manual power for its operation (for<br />

example, block and racle, hand or foot pumps, trolley vehicle jacks) and plant that is designed to be<br />

primarily supported by hand (for example, electric hand drills, hand-held spray guns, jack hammers).<br />

The Code of Practice for Plant only provides guidance on plant covered by the Occupational Health<br />

and Safety (Plant) Regulations 1995.<br />

11.5Importers and Suppliers<br />

The Regulations provide:<br />

9. Duties which apply to an importer of plant which includes, or is intended to<br />

include, a <strong>confined</strong> space<br />

(1) Subject to sub-regulation (2), an importer of plant which includes, or is<br />

intended to include, a <strong>confined</strong> space must ensure that the plant has been<br />

designed and manufactured in accordance with regulations 7 and 8 before the<br />

plant leaves the control of the importer.<br />

(2) If it is not practicable to comply with sub-regulation (1) the importer must<br />

ensure, before the plant leaves the control of the importer, that —<br />

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(a)<br />

the need for any person to enter the <strong>confined</strong> space is eliminated; or<br />

(b) if it is not practicable to eliminate the need to enter the space —<br />

(i)<br />

(ii)<br />

the need to enter is reduced so far as is practicable; and<br />

any risk associated with the means of entry to and exit from the<br />

space is eliminated, or if it is not practicable to eliminate the<br />

risk, reduced so far as is practicable.<br />

10. Duties which apply to a supplier of plant which includes, or is intended to<br />

include, a <strong>confined</strong> space<br />

(1) Subject to sub-regulation (2), a supplier of plant which includes, or is intended<br />

to include, a <strong>confined</strong> space must ensure that the plant has been designed and<br />

manufactured in accordance with regulations 7 and 8 before the plant leaves<br />

the control of the supplier.<br />

(2) If it is not practicable to comply with sub-regulation (1) the supplier must<br />

ensure, before the plant leaves the control of the supplier, that —<br />

(a)<br />

the need for any person to enter the <strong>confined</strong> space is eliminated; or<br />

(b) if it is not practicable to eliminate the need to enter the space —<br />

(i)<br />

(ii)<br />

the need to enter is reduced so far as is practicable; and<br />

any risk associated with the means of entry to and exit from the<br />

space is eliminated, or if it is not practicable to eliminate the<br />

risk, reduced so far as is practicable.<br />

Importers and suppliers of plant that includes, or is intended to include, a <strong>confined</strong> space can ensure that<br />

the design and manufacture of the plant complies with the requirements of regulations 7 and 8 by:<br />

• obtaining the necessary specifications and information from the manufacturers to demonstrate<br />

compliance with this requirement; and<br />

• having in place purchasing and ordering procedures to ensure that the plant which is imported or<br />

supplied, is designed or manufactured in accordance with this requirement.<br />

If the design or manufacture is not in accordance with regulations 7 and 8, the importer or supplier is<br />

required to ensure that the obligation is carried out. This could be done by referring the plant back to the<br />

designer or manufacturer or developing documentation for the employer on measures which could be<br />

used to control risks in relation to entry to and exit from the space.<br />

12. Consultation<br />

12.1 Consultation Between Employers and Health and Safety Representatives<br />

The Act places an obligation on the employer to consult with health and safety representatives. Section 31(2)(c) of the Act<br />

states that an employer shall:<br />

“if practicable, consult the health and safety representative of a designated work group<br />

on all proposed changes to the workplace, the plant or substances used at the workplace<br />

or the conduct of work at the workplace that may affect health or safety of any member of<br />

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the designated work group;”.<br />

The Regulations provide (regulation 12):<br />

If practicable, an employer must consult with a health and safety representative of a<br />

designated work group when undertaking hazard identification, risk assessment or<br />

control of risk processes under these Regulations which relate to work in a <strong>confined</strong><br />

space that may affect the health or safety of any member of the health and safety<br />

representative’s designated work group.<br />

The provisions of the Act and the Regulations combine to place an obligation on the employer to consult<br />

with a health and safety representative of a designated work group. In particular, consultation with the<br />

relevant health and safety representative must occur, if practicable, where the hazard identification, risk<br />

assessment or control of risk processes affect the health and safety representative’s designated work<br />

group. The employer should consult with the health and safety representative when determining the<br />

approach and methods to be used. Not all situations where a <strong>confined</strong> space is identified will have health<br />

and safety representatives. In these situations, it is suggested that employers consult with the employees<br />

carrying out tasks associated with work in the <strong>confined</strong> space.<br />

A positive approach to prevention of workplace injury and disease arising from work in a <strong>confined</strong> space<br />

is enhanced by consultation. Employers who consult on health and safety issues and the implications of<br />

proposed changes at the planning stage, are more likely to gain relevant information to help reduce risks<br />

and avoid harmful consequences to employees’ health and safety. Consultation is likely to be more<br />

effective when it involves provision of timely, accurate and relevant information.<br />

Consultation should take place as early as possible in planning the introduction of new or modified tasks<br />

or procedures associated with entry or work in a <strong>confined</strong> space to allow for changes arising from<br />

consultation to be incorporated. Consultative procedures should allow enough time for the health and<br />

safety representatives to consult with members of the designated working group and to discuss the issue<br />

with the employer.<br />

It is suggested that identification, assessment and control of risks associated with entry or work in a<br />

<strong>confined</strong> space be carried out by the employer in consultation with employees required to carry out the<br />

tasks as well as with the health and safety representatives for the designated work groups. Employees are<br />

a valuable source of information, particularly in relation to <strong>confined</strong> space work methods, conditions,<br />

plant and processes. It is also useful to consult with employees before particular control measures are<br />

introduced and when the effectiveness of implemented control measures are being reviewed.<br />

Techniques for organising consultation<br />

Effective consultation by the employer depends on communication - that is, understanding the people<br />

being consulted and providing them with adequate information in a format appropriate to their needs, to<br />

enable them to have informed views. The process used for consultation should consider the needs of non-<br />

English speaking background health and safety representatives and employees. Guidance on techniques<br />

for consultation in multilingual workplaces is provided in the Code of Practice for Provision of<br />

Occupational Health and Safety Information in Languages other than English.<br />

Examples of consultation mechanisms may include direct discussion, toolbox meetings, quality circles,<br />

health and safety committee meetings, other forms of consultation existing in the workplace such as<br />

quality reports, hazard inspections, special working parties, or combinations of these.<br />

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13. Generic Hazard Identification and Risk Assessment<br />

The Regulations provide (regulation 13):<br />

If an employer is required under these Regulations to carry out hazard<br />

identification or risk assessment procedures for a <strong>confined</strong> space, the employer<br />

may carry out those procedures for a class of <strong>confined</strong> space rather than for an<br />

individual <strong>confined</strong> space if —<br />

(a)<br />

(b)<br />

all the <strong>confined</strong> <strong>spaces</strong> in the class are similar in nature; and<br />

the hazard identification or risk assessment procedures carried out for the<br />

class of <strong>confined</strong> space do not result in any employee being subject to a<br />

different risk than if the procedures were carried out for each individual<br />

<strong>confined</strong> space.<br />

Where the employer is responsible for similar <strong>confined</strong> <strong>spaces</strong> in which similar work is performed, a<br />

single hazard identification and risk assessment process in respect of one or a representative sample of<br />

<strong>confined</strong> <strong>spaces</strong> may be appropriate. This avoids unnecessary duplication of the identification and risk<br />

assessment process. Where there are any differences in the circumstances, such as the environment of the<br />

<strong>confined</strong> space or the work performed in it, which could result in a different risk this generic procedure<br />

may not be appropriate.<br />

In choosing to carry out a generic hazard identification and risk assessment process, the employer must<br />

ensure that no person who may be affected by the hazards present in the <strong>confined</strong> space or systems of<br />

work used is subject to a different risk to their health or safety than if hazard identification and risk<br />

assessment were carried out for each <strong>confined</strong> space. If a different risk would be posed to any person, it is<br />

not appropriate to carry out these procedures for a class of <strong>confined</strong> space and a hazard identification and<br />

risk assessment must be carried out for each <strong>confined</strong> space.<br />

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14. Hazard Identification<br />

14. 1 The Hazard Identification Duty.<br />

The Regulations provide (regulation 14):<br />

An employer must ensure that all hazards associated with work in a <strong>confined</strong> space are identified, having regard<br />

to the state of knowledge about the hazards.<br />

The Regulations define “hazard” as the potential to cause injury or illness. For example, an atmosphere that does<br />

not have a safe level of oxygen can cause asphyxiation. Exposure to hazards associated with work in a <strong>confined</strong><br />

space may result in injury or death. Following identification of these hazards, risk assessment and risk control<br />

processes can be undertaken.<br />

14. 2 How to Identify Hazards<br />

“Hazard identification” is the process of identifying all situations or events that could give rise to the potential of<br />

injury or illness. Thus, it involves identifying all the sources that have a potential to cause injury or illness.<br />

State of knowledge<br />

Under the Regulations hazard identification is to be undertaken “having regard to the state of knowledge about<br />

the hazards”. The phrase “state of knowledge” is taken from, and is one element of, the definition of<br />

“practicable” as set down in section 4 of the Act.<br />

“State of knowledge” is to be interpreted objectively. It is not something which varies according to a dutyholder’s<br />

own subjective or personal knowledge-base. It is an objective test of the general “state of knowledge”<br />

that a reasonable person in that position or situation is expected to have.<br />

Sources of information<br />

There are a range of sources that may assist the employer to ensure that the hazard identification process reflects<br />

the current state of knowledge on hazards that may be associated with work in a <strong>confined</strong> space. Examples<br />

include:<br />

• discussions with designers, manufacturers, suppliers or other employers with similar workplaces<br />

or processes;<br />

• advice obtained from specialist professionals including occupational hygienists, engineers and<br />

chemists;<br />

• workplace incident, injury and accident reports involving <strong>confined</strong> <strong>spaces</strong>;<br />

• available accident or incident information, hazard alerts and other relevant reports from the<br />

Victorian WorkCover Authority and counterparts in other States or overseas, Worksafe Australia,<br />

unions and employer associations, and professional bodies; and<br />

• relevant reports or articles from occupational health and safety journals, technical references or<br />

data bases from Australia and overseas.<br />

When must hazard identification be carried out?<br />

A space becomes a <strong>confined</strong> space for the purpose of the Regulations when it meets the criteria in the definition.<br />

One of the criteria is that the space “is, or is intended to be, or is likely to be, entered by any person”. It therefore<br />

follows that hazard identification must be carried out before entry takes place. If the space is to be entered on<br />

subsequent occasions, the hazard identification should have regard to any change in the state of knowledge.<br />

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14. 3 Hazards Associated with Confined Space.<br />

The identity and nature of what substances the <strong>confined</strong> space has previously held, however briefly, will give an<br />

indication of what kind of hazard may be present, such as a lack of oxygen, atmospheric contaminants or<br />

flammable atmospheres. Other hazards may arise from processes, products and by-products, waste, storage, and<br />

from work activities associated with work in the <strong>confined</strong> space or its environs.<br />

There are many hazards that may be associated with work in a <strong>confined</strong> space, some of which are listed below:<br />

Hazardous substances<br />

The major routes of exposure to hazardous substances are inhalation, skin uptake and ingestion. (Refer to Figure<br />

2). Inhalation of gases, vapours, fumes and dusts, ingestion of substances as a result of hand to mouth contact,<br />

and skin contact with liquids, solids, and to a lesser extent gases and vapours, can result in skin uptake.<br />

Exposure to hazardous substances may result in acute or chronic injury. Health effects may include acute lethal<br />

effects, non-lethal but irreversible effects after a single exposure, or severe effects from repeated or prolonged<br />

exposure. This will depend on factors such as the duration of exposure, the exposure concentration, and the<br />

health effects associated with the substance, which may be carcinogenic, teratogenic, mutagenic, corrosive, toxic,<br />

irritant or sensitising.<br />

Figure 2<br />

Routes of Entry<br />

Hazardous substances, including harmful atmospheric contaminants, may arise from:<br />

• the manufacturing process;<br />

• the substance stored or its by-products (for example, disturbing decomposed organic material in a<br />

tank can liberate toxic substances such as hydrogen sulphide);<br />

• the operation performed in the <strong>confined</strong> space (for example, brush and spray painting with<br />

coatings containing toxic or flammable substances, mists caused by acid cleaning solutions, and<br />

welding or brazing with metals capable of producing toxic fumes, flame cutting, lead lining,<br />

rubber lining, painting or moulding glass reinforced plastics, hazardous polymers, degreasing<br />

agents, use of adhesives or solvents);<br />

• the entry and accumulation of gases and liquids from adjacent plant, installations, services or<br />

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processes. This is particularly important in the case of underground <strong>confined</strong> <strong>spaces</strong> which can be<br />

contaminated by substances from plant many metres away;<br />

• the accumulation of exhaust gases including carbon monoxide from plant operating in or close to<br />

the <strong>confined</strong> space (for example, LPG-powered forklifts operating in the vicinity of a <strong>confined</strong><br />

space, and water pumps used to empty sewerage or water tanks);<br />

• the entry of natural contaminants such as ground water and gases into the <strong>confined</strong> space from the<br />

surrounding land, soil or strata. For example, acid ground water acting on limestone can lead to<br />

dangerous accumulations of carbon dioxide. Methane can be released from ground water and from<br />

the decay of organic matter;<br />

• the release of atmospheric contaminants when sludge, slurry or other deposits are disturbed or<br />

when scale is removed;<br />

• the products of combustion of fuel.<br />

Flammable contaminants<br />

Flammable atmospheric contaminants may result in explosion or fire. Two things make an atmosphere<br />

flammable:<br />

• the oxygen in air, and<br />

• a flammable gas, vapour or dust in the proper mixture.<br />

Different gases have different flammable ranges. If a source of ignition, such as a sparking or electrical tool, is<br />

introduced into a space containing a flammable atmosphere, an explosion will result.<br />

Flammable atmospheres in <strong>confined</strong> <strong>spaces</strong> may result from the evaporation of a flammable residue, from<br />

flammable materials used in the space, from a chemical reaction (such as the formation of methane), or from the<br />

presence of combustible dust (such as that in flour silos).<br />

Unsafe oxygen level<br />

(a) Deficiency in oxygen<br />

An oxygen deficient atmosphere may result in injury or death. Symptoms may include emotional stress, fatigue,<br />

headache, nausea and vomiting, collapse and unconsciousness. The following conditions may result in a<br />

deficiency in oxygen:<br />

• slow oxidation reactions of either organic or inorganic substances (for example, where a vessel,<br />

particularly one constructed of steel, is left completely closed for some time, resulting in oxygen<br />

depletion due to the formation of oxidation products on the inside surface of the vessel (ie.<br />

rusting), or in sewers by virtue of their contents);<br />

• rapid oxidation (combustion);<br />

• the dilution or displacement of air with an inert gas (for example, by purging with an inert gas to<br />

remove flammable or toxic fumes);<br />

• absorption by grains, chemicals or soils (such as in sealed silos where crops have been or are being<br />

stored; and<br />

• work being done, such as welding, cutting or brazing.<br />

(b) Excess of oxygen<br />

The following may result in an excess of oxygen:<br />

• a leaking oxygen supply fitting, such as in gas cutting or heating equipment; and<br />

• processes involving an excess of oxygen, such as oxypropane cutting.<br />

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Oxygen is normally present in air at a level of 21%. When oxygen content exceeds 21%, flammable materials,<br />

such as clothing and hair, will burn more violently if ignited. Oxygen excess may reduce the lower explosive<br />

limit (LEL) of a contaminant.<br />

Figure 3 notes the effects of different oxygen levels. The effects of oxygen deficiency apply to a person doing<br />

sedentary work breathing uncontaminated air at atmospheric pressure.<br />

Figure 3<br />

Effects of oxygen at different levels<br />

Engulfment<br />

Engulfment means to plunge into and be immersed by material. It may result in injury or death from asphyxiation<br />

or from being crushed by loose granular material stored in containers such as silos, bins and hoppers. Examples<br />

of materials which are often stored in a way which results in the risk of engulfment include:<br />

• plastics, chemicals and agricultural products, such as sand, fertiliser, grain; and<br />

• coal, coal products and wood chips.<br />

Loose materials can crust or bridge over when a container of stored material is emptied from below leaving the<br />

top layer in place. Employees walking on the bridge or employees working below the bridge on the floor of the<br />

container may be engulfed if a bridge collapses. See Figure 4 below. Another engulfment hazard arises from the<br />

formation of cavities in stored material.<br />

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Figure 4<br />

Example of "Bridging" which may result in engulfment<br />

Other hazards<br />

Undertaking work in <strong>confined</strong> <strong>spaces</strong> may also greatly increase the risk of injury from:<br />

(i) Mechanical hazard<br />

Exposure to the mechanical hazards associated with plant may result in entanglement, crushing, cutting, piercing<br />

or shearing of parts of a person’s body. Examples of sources of mechanical hazards include plant such as augers,<br />

agitators, blenders, mixers, stirrers, and conveyors.<br />

(ii) Ignition hazards<br />

Ignition hazards are usually associated with plant or processes either in the <strong>confined</strong> space or in the vicinity of<br />

the <strong>confined</strong> space. The presence of sources of ignition where a flammable atmosphere also exists may result in<br />

fire or explosion and the death or injury of employees. Examples of ignition sources include:<br />

• open flames, sources of heat, static or friction;<br />

• non-intrinsically safe plant;<br />

• welding and cutting, hot rivetting, hot forging;<br />

• electronic equipment such as cameras, pagers, portable phones, hearing aids, etc;<br />

• internal combustion engines, portable electric tools; and<br />

• activities such as grinding, chipping, sandblasting.<br />

(iii) Electrical hazards (electrocution)<br />

Electrical hazards may result in electrocution, shocks or burns, and arise from:<br />

• lines, cables, transformers, capacitors, relays, exposed terminals; and<br />

• wet surfaces where electrical circuit and electrically powered plant are used.<br />

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(iv) The presence of, or uncontrolled introduction of, substances<br />

The presence of, or uncontrolled introduction of, substances such as steam, water or other liquids, gases or solids<br />

may result in drowning, being overcome by fumes, engulfment, or other harm depending on the nature of the<br />

substance. Note, although the definition of a <strong>confined</strong> space specifically excludes liquids as a stored substance,<br />

regulation 17 requires that the employer control the risk from the introduction of any substance to the space. If<br />

indicated by the risk assessment, the risk associated with the introduction of water or other liquids to the space<br />

must be controlled.<br />

(v) Noise<br />

Exposure to excessive noise may result in hearing loss, tinnitus, and other non-auditory health effects. Noise may<br />

be generated from the use of plant, the work method or process. Refer to the Occupational Health and Safety<br />

(Noise) Regulations 1992 and Code of Practice.<br />

(vi) Manual handling<br />

Hazards arising from manual handling may exist in relation to the work to be carried out in the <strong>confined</strong> space or<br />

be exacerbated by physical constraints associated with working in a <strong>confined</strong> space. Refer to the Occupational<br />

Health and Safety (Manual Handling) Regulations 1988 and Manual Handling Code of Practice. Additional<br />

manual handling hazards may arise from the use of personal protective equipment which restricts movement,<br />

grip and mobility during manual handling tasks.<br />

(vii) Radiation<br />

The health effects associated with radiation depend on the type of radiation involved. Hence the specific type of<br />

radiation and its potential effect needs to be identified. Sources of radiation include: lasers, welding flash, radio<br />

frequency (RF) and microwaves, radioactive sources, isotopes and X-rays. Refer to the Occupational Health and<br />

Safety (Plant) Regulations 1995, Code of Practice for Plant and the Department of Human Services which<br />

administers legislation on radiation.<br />

(viii) Environmental hazards<br />

Environmental hazards associated with work in the <strong>confined</strong> space may contribute to, or be a cause of, harm.<br />

Examples of environmental hazards include:<br />

• heat or cold stress arising from the work, process or conditions;<br />

• wet or damp environments; and<br />

• slips, trips and falls, arising from slippery surfaces.<br />

(ix) Biological hazards<br />

There are a number of infectious diseases which have the potential to be contracted from microbes during the<br />

course of work in <strong>confined</strong> <strong>spaces</strong>. Contact with fungi may cause skin disease and exposure to airborne fungi<br />

may result in the development of diseases such as hypersensitivity pneumonitis. Exposure to mites in infected<br />

grain may result in dermatitis. Viruses and bacteria may also present a hazard. Exposure to leptospirosis and E<br />

coli are of particular concern for work in sewers. Insects, snakes and vermin are other examples of biological<br />

hazards.<br />

(x) Traffic hazards<br />

Traffic hazards are a concern where <strong>confined</strong> space entry or exit points are located on walkways or roads and<br />

there is the potential for employees entering or exiting the space being struck and injured by vehicle traffic, such<br />

as cars or forklift trucks. The potential for persons to fall into the space may also exist.<br />

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15. Risk Assessment<br />

15.1 Risk Assessment Duty.<br />

The Regulations provide (regulation 15(1)):<br />

If a hazard is identified under regulation 14, an employer must ensure that an assessment is made to determine<br />

whether there is any risk associated with that hazard.<br />

Circumstances within a <strong>confined</strong> space may alter, or hazards may exist which could not be identified initially.<br />

Therefore the processes of identifying hazards and assessing the risks associated with work for <strong>confined</strong> space<br />

situations will often overlap.<br />

15.2 How to Assess Risks<br />

“Risk assessment” is the process of determining whether there is any risk associated with each of the hazards<br />

identified, that is, whether there is any likelihood of injury or illness.<br />

For each hazard identified, the employer should ensure the risk assessment involves consideration of any<br />

likelihood for people to be exposed to the hazard.<br />

An assessment of the risks should take into account controls that may already be in place and the effectiveness of<br />

these controls.<br />

A person carrying out a risk assessment should determine a method of assessment that is appropriate for the<br />

<strong>confined</strong> space and the hazards identified.<br />

Methods used to assess risks may be identified through discussions with professionals such as occupational<br />

hygienists, engineers and chemists and also with designers, manufacturers, suppliers or other employers in the<br />

industry.<br />

Methods may also be identified by referring to relevant documented standards, technical journals or publications<br />

issued by the Victorian WorkCover Authority. Such methods usually involve a combination of some of the<br />

following procedures:<br />

• atmospheric and other relevant testing;<br />

• a technical or scientific evaluation;<br />

• analysis of past experience of the workplace and the relevant industry, including an analysis of<br />

any available injury and near-miss data;<br />

• instructions or methods recommended by professionals (occupational hygienists, engineers,<br />

chemists, safety officers), designers, manufacturers, suppliers, importers, employers, employees or<br />

any other relevant parties.<br />

If it is necessary to enter the space to conduct a visual inspection of the <strong>confined</strong> space and its associated<br />

environment as part of the risk assessment, then that entry must be conducted in accordance with the<br />

Regulations.<br />

Where circumstances are changing and <strong>confined</strong> <strong>spaces</strong> may be created, such as might occur on construction<br />

sites, information should be obtained from all available sources to predict where risks are likely to occur.<br />

These sources include engineering drawings, working plans and knowledge of the proposed processes and soil or<br />

geological conditions.<br />

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15.3 Factors to be Considered When Undertaking a Risk Assessment.<br />

The Regulations provide (regulation 15(2)):<br />

An employer must ensure that an assessment under sub-regulation (1) takes into account —<br />

(a) the nature of the <strong>confined</strong> space; and<br />

(b) if a hazard is associated with the level of oxygen or the level of any contaminant in the atmosphere of the<br />

<strong>confined</strong> space, any change that may occur in the level of oxygen or contaminant; and<br />

(c) the work required to be carried out in the <strong>confined</strong> space, the range of methods by which the work can be<br />

done and the selected method of working; and<br />

(d) any work required to be performed outside the <strong>confined</strong> space that may be associated with a hazard; and<br />

(e) the means of entry to and exit from the <strong>confined</strong> space; and<br />

(f) the type of emergency procedures required.<br />

The nature of the space<br />

The nature of the space may contribute to the risks associated with hazards present in a <strong>confined</strong> space. For<br />

example, consideration should be given to:<br />

• the type of space (vat, tank, pit...);<br />

• where it is located;<br />

• what processes are adjacent to it that may affect the risk associated with the hazard;<br />

• the size and internal structure of the space, for example, whether it lacks room for movement or<br />

equipment that is likely to trap the person or hinder or block their progress;<br />

• the material the space is constructed of;<br />

• the soundness and security of the space, such as whether the space could be moved inadvertently;<br />

• whether there is poor illumination and visibility.<br />

Any change that may occur in the level of oxygen or contaminant<br />

Information on the likelihood of change relating to the level of contaminants or oxygen can be used for the<br />

consideration of the level of respiratory protection that may be required and/or the need for personal direct<br />

reading monitors to be worn. All proposed operations and work procedures should be considered to determine if<br />

they may cause a change in conditions in the <strong>confined</strong> space.<br />

Testing and monitoring of the <strong>confined</strong> space atmosphere and of other hazards outside the <strong>confined</strong> space, or the<br />

potential for later release of contaminants, may indicate the need for ongoing monitoring or retesting. In such<br />

cases, the employer should make arrangements to monitor or retest (at specific intervals) the atmosphere within<br />

the <strong>confined</strong> space. The method and frequency of testing the atmosphere within the <strong>confined</strong> space should be<br />

determined after advice from professionals such as occupational hygienists, engineers and chemists.<br />

The work to be carried out, the range of methods and selected method of working<br />

In the assessment the employer should consider whether the work to be carried out or the method of working will<br />

introduce a new hazard into the space or contribute to the risks associated with work in the <strong>confined</strong> space. In<br />

identifying the work to be carried out and the range of methods by which the work can be done, employers<br />

should take into consideration the need to eliminate or reduce risks. Complete elimination of the need to enter the<br />

<strong>confined</strong> space should be the first consideration, as safety is best secured by avoiding the need to enter a <strong>confined</strong><br />

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space. This may require changing work practices and modifying plant.<br />

Consider work methods that eliminate the need to enter:<br />

• can work activities, such as inspection, cleaning or retrieval of parts be carried out without entry?<br />

Consider work methods to reduce risk:<br />

• in a flammable atmosphere, can a method of work and equipment be selected which does not<br />

introduce sources of ignition into the space?<br />

• can a work method be selected which does not result in the release of harmful atmospheric<br />

contaminants?<br />

• can a work method be selected which reduces time spent in the space or the number of persons that<br />

have to enter the space?<br />

The work method analysis should involve consideration of all the tasks associated with work in the <strong>confined</strong><br />

space: for example, the steps needed to bring the <strong>confined</strong> space to atmospheric pressure, or the need for cleaning<br />

(the latter can also reduce risk).<br />

Consideration should also be given to any risks associated with the use of personal protective equipment (PPE) in<br />

a <strong>confined</strong> space. Use of PPE may introduce new risks by placing extra load on the persons entering or working<br />

in the <strong>confined</strong> space, such as the weight or discomfort of protective clothing and hearing protection. Another<br />

risk may be entanglement of air lines when using air line respirators.<br />

Work performed outside the <strong>confined</strong> space<br />

Hazards arising from work performed outside the <strong>confined</strong> space which may be associated with a hazard must<br />

also be included in the assessment. The breathing atmosphere inside the <strong>confined</strong> space may be contaminated by<br />

sources outside the <strong>confined</strong> space, such as the exhaust of an internal combustion engine. There may be potential<br />

for fire or explosion ignited by hot work in adjacent areas or from the movement of equipment such as fork lifts.<br />

The means of entry and exit<br />

Small openings may make it very difficult to get equipment in or out of the space, especially personal protective<br />

equipment such as respirators needed for entry into <strong>spaces</strong> with hazardous atmospheres, or life-saving equipment<br />

when rescue is needed. (Further guidance on openings for rescue purposes is provided under Section 20.3.) In<br />

some cases, openings may be very large but difficult to access. Access to open topped <strong>spaces</strong> or openings high up<br />

in silos may require the use of ladders, hoists or other devices, and escape from such areas may be very difficult<br />

in emergency situations. The openings for entry and exit to a <strong>confined</strong> space should also be examined to see<br />

whether they are obstructed by fittings or equipment which could impede entry and exit.<br />

In taking the means of entry and exit into account in the risk assessment, consideration should be given to:<br />

• the number, size, and location of entry and exit openings;<br />

• entry and exit routes;<br />

• equipment to be used to gain entry and exit; and<br />

• whether the means of entry and exit are adequate for the proposed method of work to enable rapid<br />

entry, exit and rescue of employees from the space.<br />

Whether a tunnel or shaft can be defined as a <strong>confined</strong> space will depend on the individual characteristics of the<br />

space. Although a tunnel or shaft may have openings large enough so that entry or exit is not limited or restricted,<br />

it may still be classed as a <strong>confined</strong> space, if, for example, the egress path makes it physically difficult to enter or<br />

exit the space. Factors to be considered include the distance of travel to the opening, the physical environment<br />

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and means of access/egress (such as steep or slippery stairs) and the presence of any narrowing or obstructions<br />

along the route.<br />

The type of emergency procedures required<br />

Emergency procedures will vary according to the nature of the <strong>confined</strong> space, its hazards and associated risks.<br />

Further guidance on emergency, rescue and first aid procedures and equipment is provided under Section 20.<br />

The employer should consider the following:<br />

• procedures for rescue, first aid and resuscitation;<br />

• the number of persons occupying the space;<br />

• procedural arrangements necessary to maintain equipment essential for the <strong>confined</strong> space task and<br />

measures to control risks, such as arrangements to ensure adequate communication with the persons<br />

within the <strong>confined</strong> space, and to properly initiate rescue procedures (refer also to Section 18 on<br />

Stand-by Arrangements); and<br />

• whether the procedures address the availability and adequacy of appropriate personal protective<br />

equipment, protective clothing and rescue equipment for all persons likely to enter the <strong>confined</strong><br />

space.<br />

Physiological and psychological factors<br />

Entering or working in a <strong>confined</strong> space can be hazardous and may impose extra physiological and psychological<br />

demands. Consideration should be given to demands:<br />

• arising from working under stressful conditions (such as in a high temperature environment);<br />

• relating to working in a restrictive space; and<br />

• from the wearing of personal protective equipment as this places an extra workload on the body.<br />

Employers should have regard to the guidance in AS 1715 on medical fitness for the wearing of<br />

respiratory protective devices.<br />

Consideration should also be given to the physical fitness of the person carrying out work in the <strong>confined</strong> space.<br />

15.4 Outcomes of the Assessment.<br />

The outcome of the assessment will determine what method of working is selected. Risk control measures to be<br />

applied are to be determined having regard to the outcomes of the risk assessment. Refer to Section 16 for<br />

guidance on risk control measures.<br />

15.5 Revision and Reassessment.<br />

The Regulations provide (regulation 15(3)):<br />

An employer must ensure that an assessment under this regulation is revised, or another assessment is carried<br />

out, whenever changed circumstances indicate that the assessment is no longer adequate to determine the risks<br />

associated with the hazard.<br />

Changed circumstances may include:<br />

• where new plant or processes have been installed or modified;<br />

• where there is a change in equipment operating conditions, in the atmosphere or working<br />

environment; or<br />

• where there is a change in working arrangements or procedures.<br />

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An example would be the installation of closed tanks to replace open vats. If, during the risk assessment,<br />

potential changes in circumstances are identified, it would be useful to note these in order to facilitate future<br />

hazard identification and risk assessment inspections on hazards introduced via the changes.<br />

Where it is known that circumstances will change, it may be possible to prepare a risk assessment that takes the<br />

projected changes into account. If this can be done, such an assessment could enable continued compliance with<br />

sub-regulations 15(1) and 15(2).<br />

An incident or injury which arises from work in a <strong>confined</strong> space may indicate that circumstances have changed<br />

and that the risk assessment is no longer adequate to determine the risks associated with the hazard.<br />

15.6 Recording the Outcomes of Risk Assessments.<br />

The Regulations provide (regulation 15(4)):<br />

An employer must ensure that the results of any assessment are recorded and retained by the employer while the<br />

assessment is relevant to the <strong>confined</strong> space.<br />

A record of the assessment result should be kept at, or near, the premises to which it applies, and maintained in<br />

such a way as to be accessible for reference. If the nature of the work makes it inconvenient to keep the records at<br />

the workplace, such as demolition work, the written records may be kept available at an appropriate office.<br />

How the risk assessment is recorded depends on the types of hazards identified and the assessment method used.<br />

Whichever format is chosen, the link between each hazard and the assessed risk should be clearly identified.<br />

Appendix 3 provides some worked examples of hazard identification and risk assessment reports.<br />

A record of the risk assessment outcomes should assist the employer with the identification of appropriate risk<br />

control measures. It should also assist any subsequent risk assessments that may be necessary because of changes<br />

to the <strong>confined</strong> space, systems of work or environment.<br />

16. Risk Control<br />

16.1 Employer’s General Duty to Undertake Control of Risk.<br />

The Regulations provide (regulation 16(1)):<br />

An employer must ensure that any risk associated with work in a <strong>confined</strong> space is —<br />

(a) eliminated; or<br />

(b) if it is not practicable to eliminate the risk, reduced so far as is practicable.<br />

16.2 Controlling Risk<br />

“Risk control” is the process of determining and implementing appropriate measures to control risks assessed. Under<br />

the Regulations the primary duty of the employer in relation to risk control is to eliminate, where practicable, any risk<br />

associated with work in the <strong>confined</strong> space [regulation 16]. It is only if elimination of risk is shown not to be<br />

practicable in a given circumstance, that the employer must ensure the risk is reduced so far as is practicable.<br />

“Practicable” is defined in the Act as meaning:<br />

“practicable having regard to–<br />

(a) the severity of the hazard or risk in question;<br />

(b) the state of knowledge about that hazard or risk and any ways of removing or mitigating that hazard or risk;<br />

(c) the availability and suitability of ways to remove or mitigate that hazard or risk; and<br />

(d) the cost of removing or mitigating that hazard or risk.”<br />

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In determining what measures are appropriate to ensure risk is controlled, each of the elements of practicable are<br />

required to be considered. This includes consideration of the severity of risks assessed; that is, consideration of the<br />

extent of the risk, including the seriousness of the potential injury or illness and the numbers of people who may be<br />

affected.<br />

During the process of finding ways to reduce risk so far as practicable, in order to achieve compliance with regulation<br />

16 or any other risk reduction provision of the Regulations, a means of eliminating the risk may be identified. In such<br />

an event, the employer must implement the elimination measure where it is practicable.<br />

Under the Regulations it is necessary that the measures of control address the outcomes of the risk assessment. The<br />

final decision on adoption of control measures must be appropriate to the unique characteristics of the <strong>confined</strong> space<br />

and the work to be performed in the space.<br />

Categorisation of Risk Control measures<br />

The Regulations require that elimination of the risk associated with work in a <strong>confined</strong> space must be the employer’s<br />

first consideration. If elimination is not practicable then the risk must be reduced so far as is practicable. In addition,<br />

the Regulations require that other specific risk controls be carried out, including the isolation of plant and services and<br />

the provision of personal protective equipment under certain circumstances.<br />

Other than the requirement to eliminate the risk, or, if this is not practicable, to reduce so far as is practicable, the<br />

Regulations do not prescribe a hierarchy of risk control categories. The risk control categories listed below provide<br />

guidance on some control measures available. In practice, risk elimination or reduction will probably be achieved by a<br />

combination of controls.<br />

(i) Elimination<br />

Complete elimination of the need to enter the <strong>confined</strong> space should be the first consideration, as safety is best secured<br />

by avoiding the need to enter a <strong>confined</strong> space. For example, to eliminate the need to enter:<br />

• can a tank be cleaned using high-pressure hoses inserted through a top access hole or a side hatch?<br />

• can an object dropped into a tank, sump or other vessel from outside the vessel be retrieved by using a<br />

hook or long-handled clasp or even, for steel objects, simply using a magnet on a piece of string or<br />

chain?<br />

• can the inside of a <strong>confined</strong> space be inspected by using a video camera or mirror attached to a probe?<br />

• can a reading device located inside the space be relocated to the outside so as to eliminate the need for<br />

future entry?<br />

• can the material in a hopper or silo be kept flowing by turbulence valves or vibration to prevent packing,<br />

crusting and bridging?<br />

Many hazards can be eliminated prior to the introduction of plant which includes a <strong>confined</strong> space into the workplace,<br />

that is, at the planning and purchasing stages. The adoption of purchasing policies that take account of health and safety<br />

when buying plant which includes a <strong>confined</strong> space or substances which are to be used in the <strong>confined</strong> space can often<br />

eliminate risks.<br />

(ii) Substitution<br />

If elimination of the need to enter the <strong>confined</strong> space is not practicable, consideration could be given to substitution of<br />

processes or substances to reduce the risk, for example:<br />

• can a surface in the tank be scraped rather than dissolved with chemicals?<br />

• can a non-flammable solvent be used in place of a flammable solvent?<br />

• can a detergent be used in place of a chlorinated solvent for cleaning?<br />

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• can a water-based paint be used in place of an organic solvent-based paint?<br />

• can paint be applied by brush rather than aerosol application?<br />

• can pastes be used instead of powders?<br />

Care must be taken to ensure that the substituted substance or process is less hazardous.<br />

(iii) Isolation and Engineering controls<br />

Isolation in relation to <strong>confined</strong> <strong>spaces</strong> usually involves engineering controls such the positive isolation of plant or<br />

service, purging or ventilation, and the use of intrinsically safe plant where a flammable atmosphere exists or may<br />

arise.<br />

Modifying the design of a piece of plant which includes a <strong>confined</strong> space may result in a fundamental change to the<br />

way the space works or its operating characteristics. If the design is modified, the process of hazard identification and<br />

risk assessment should be repeated. (Note: the duties relating to designers come into effect if this approach is taken -<br />

refer to Part 2 of this code).<br />

(iv) Administrative controls<br />

Administrative controls involve the use of systems of work to control the risk, such as a ‘lock–out’ system to<br />

ensure that plant is isolated from its power source while maintenance or cleaning work is being done, or<br />

arranging work programs so the amount of time spent in the <strong>confined</strong> space is reduced. For example:<br />

• can the number of persons that need to enter the space be reduced?<br />

• can time spent in the space be reduced by the removal of the plant that requires repair to a<br />

workshop rather than repairing it in the space?<br />

(v) Personal protective equipment<br />

Where personal protective equipment is used to control risk, it must be selected, maintained and used<br />

appropriately.<br />

Review of control measures<br />

Control measures should be reviewed and improved, maintained, extended or replaced as necessary to ensure<br />

adequate control. Reviews should take place at regular intervals or as indicated by the risk assessment record, in<br />

the event of changes to the <strong>confined</strong> space or plant and process used in the space.<br />

16.3 Isolation of Plant and Services.<br />

The Regulations provide (regulation 17):<br />

An employer must ensure that any risk associated with work in a <strong>confined</strong> space in relation to —<br />

(a) the introduction of any substance or condition from or by any plant or services connected to the space;<br />

or<br />

(b) the activation or energising in any way of any plant or services connected to the space —<br />

is eliminated, or if it is not practicable to eliminate the risk, reduced so far as is practicable.<br />

Isolation is a term which describes the measures used to prevent:<br />

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• the introduction of contaminants or conditions through equipment such as piping, ducts, vents,<br />

drains, conveyors, service pipes and fire protection equipment;<br />

• the introduction of conditions such as hot or cold conditions;<br />

• the activation or energising of plant or services which may be external to, but still capable of<br />

adversely affecting, the <strong>confined</strong> space (such as heating or refrigerating methods);<br />

• the activation or energising of machinery in the <strong>confined</strong> space;<br />

• the use of electrical equipment.<br />

Guidance on contaminants and conditions which may require isolation is provided under Section 15.3. Attention<br />

is also drawn to hazards which may arise from operation of some protective services in an occupied <strong>confined</strong><br />

space, such as fixed fire extinguishing systems. Further guidance on methods of isolation are provided below.<br />

Isolation measures such as locking, tagging, closing and blanking (see Figure 5 below) should be supervised or<br />

verified by the person having immediate control of the <strong>confined</strong> space at the time of entry. Isolation measures<br />

should not be removed until all persons have left the space. Isolation measures should be supported by work<br />

procedures and protective systems which ensure that isolation measures are not removed until work is completed<br />

and all persons have left the space.<br />

Figure 5<br />

Example of tag and lockout with the padlocks of three employees<br />

Methods of isolation from materials, contaminants or conditions<br />

The method of isolation should be in accordance with one of the methods described below or by an alternative<br />

method ensuring equivalent level of safety:<br />

• Removal of a valve, spool piece, an expansion joint in piping leading to, and as close as<br />

practicable to, the <strong>confined</strong> space and blanking or capping the open end of the piping leading to<br />

the <strong>confined</strong> space. (See Figure 6 below). The blank or cap should be identified to indicate its<br />

purpose. Blanks or caps should be of a material that is compatible with the liquid, vapour or gas<br />

with which they are in contact. The material should also have sufficient strength to withstand the<br />

maximum operating pressure, including surges, which can be built up in the piping.<br />

• Insertion of a suitable full-pressure spade (blank) in piping between the flanges as close as<br />

practicable to the <strong>confined</strong> space. (See Figure 7 below). The full-pressure spade (blank) should be<br />

identified to indicate its purpose.<br />

• Isolation by means of closing and locking, or closing and tagging, or both, of at least two valves in<br />

the piping leading to the <strong>confined</strong> space. (See Figure 8 below). A drain valve between the two<br />

closed valves should also be locked open or tagged open to atmosphere as part of this method.<br />

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Figure 6<br />

Open end of pipe capped. nearest valve closed, locked and tagged<br />

Figure 7<br />

Insertion of Full-pressure spade or blank. Nearest valve closed, locked and tasgged. Spade is also tagged to<br />

indicate purpose<br />

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Figure 8<br />

Where no pressure indicators have been installed in blanked-off pipe sections, consideration should be given to the<br />

possibility of pressure build-up occurring during the blanked-off time.<br />

Methods of isolation from the activation or energising of plant or services<br />

Before entry is permitted to any <strong>confined</strong> space which itself can move, or in which agitators, fans or other moving<br />

parts that may pose a risk to employees are present, the possibility of movement should be prevented. The<br />

employer should ensure that movement is prevented by the relevant method described below or by alternative<br />

methods offering equivalent level of safety.<br />

Equipment or devices with stored energy, including hydraulic, pneumatic, electrical, chemical, mechanical,<br />

thermal or other types of energy, should be reduced to a zero energy condition. Where shafts, agitators, blades and<br />

other moving equipment is within the <strong>confined</strong> space, then the dangers of their free movement should be taken into<br />

account, and control measures such as chocking, wedging, chaining or removal of these parts considered.<br />

Positive steps should be taken to achieve de-energisation and lockout, or both lockout and tagout, or tagout, of<br />

machinery, mixers, agitators or other equipment containing moving parts in the <strong>confined</strong> space. This may require<br />

additional isolation, blocking or de-energising of the machinery itself to guard against the release of stored energy.<br />

An example is the stored energy of springs. Such positive steps include:<br />

• A lock or tag, or both, should be placed by a person authorised by the employer on the open circuit<br />

breaker or open isolating switch supplying electric power to equipment with hazardous moving parts.<br />

The tag should indicate that a person is in a <strong>confined</strong> space and that such isolation should not be<br />

removed until all persons have left the <strong>confined</strong> space. When a lock is used, the key should be kept in<br />

the possession of the person placing the lock. Spare keys should not be accessible except for cases of<br />

emergency.<br />

•Where a power source cannot be controlled readily or effectively, a belt or other mechanical linkage<br />

should be disconnected and tagged to indicate that a person is in a <strong>confined</strong> space and that the belt or<br />

linkage should not be reconnected until all persons have left the <strong>confined</strong> space. When removal of<br />

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electrical components, such as fuses, are used as a means of isolation, then the electrical component<br />

and any spares should be removed and the circuit tagged. Circuits should always be tested to ensure<br />

isolation is effective.<br />

• Moveable components should be locked, and switches, clutches or other controls should be tagged to<br />

indicate that a person is in a <strong>confined</strong> space and that the locks and tags should not be removed until the<br />

person has left the space.<br />

• Where more than one person is in the <strong>confined</strong> space, the isolating device should not be unlocked or<br />

untagged until all persons have left the space.<br />

Removal of means of isolation<br />

The employer should ensure that the locks, tags, blanks or other isolation systems are kept in place when<br />

employees are in the <strong>confined</strong> space.<br />

16.4 Purging or Ventilation of Contaminants<br />

The Regulations provide (regulation 18(1)):<br />

An employer must ensure, in relation to work in a <strong>confined</strong> space, that —<br />

(a) so far as is practicable, purging or ventilation of any contaminant in the atmosphere of the space is carried<br />

out; and<br />

(b) pure oxygen or gas mixtures with oxygen in a concentration greater than 21 per cent by volume are not used<br />

for purging or ventilation of any contaminant in the atmosphere of the space.<br />

Purging<br />

The Regulations define “purging” as the method by which any contaminant is displaced from a <strong>confined</strong> space.<br />

The <strong>confined</strong> space may be purged, for example with an inert gas such as nitrogen, to clear flammable gases or<br />

vapours before work in the <strong>confined</strong> space.<br />

After purging with inert gases the <strong>confined</strong> space should be adequately ventilated, and re-tested. The purging of a<br />

space should be undertaken in a manner that precludes rupture or collapse of the enclosure due to pressure<br />

differentials, and the methods employed should ensure that any contaminant removed from the <strong>confined</strong> space are<br />

exhausted to a location where they present no hazard.<br />

The purpose of purging with an inert gas is to displace the flammable atmosphere. Displacement may be<br />

temporary. For example, flammable gases absorbed into the walls of a steel tank may leach out and recreate the<br />

flammable atmosphere. Where flammable contaminants may build up in the <strong>confined</strong> space, consideration should<br />

be given to the need to re-purge the space if work in the space is delayed.<br />

When flammable contaminants are to be purged, purging and ventilation equipment designed for use in hazardous<br />

locations should be used. Employers should take precautions to eliminate all sources of ignition. Refer to the<br />

Dangerous Goods (Storage and Handling) Regulations 1989 for requirements on guarding against static electricity<br />

discharge. The Regulations prohibit pure oxygen or gas mixtures with oxygen in concentration greater than 21 per<br />

cent by volume being used for purging or ventilating a <strong>confined</strong> space because of the risk of increased<br />

flammability.<br />

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Ventilation<br />

Ventilation of a <strong>confined</strong> space by natural, forced or mechanical means, may be necessary to establish and<br />

maintain a safe atmosphere. Ventilation should be continued throughout the period of occupancy. The method and<br />

equipment chosen for ventilating will be dependent upon factors such as the size of the <strong>confined</strong> space openings,<br />

the gases to be exhausted (ie. Whether or not they are flammable), and the source of make-up air. An example of<br />

mechanical ventilation is given at Figure 9.<br />

Figure 9<br />

If the <strong>confined</strong> space has sufficient openings then natural ventilation may be adequate but in most cases<br />

mechanical ventilation is likely to be needed. Examples of mechanical ventilation include use of a blower fan and<br />

trunking, and/or an exhaust fan or ejector and trunking (provided that there is an adequate supply of fresh air to<br />

replace the air exhausted). Consideration should be given to where the fresh air is drawn from and where the<br />

exhaust air is finally vented to, so that the fresh air is not contaminated either by exhaust air or other pollutants,<br />

and the exhaust air does not cause other risks.<br />

Air should be introduced in a way which will ensure effective circulation throughout the <strong>confined</strong> space, taking<br />

account of the configuration of the space, the position of the openings etc. and the properties of the pollutants.<br />

For example, if a small tank containing heavy vapour has a single, top access hole it may be sufficient to exhaust<br />

from the bottom of the tank whilst allowing “make-up” air to enter through the access hole. Whereas for<br />

complicated <strong>spaces</strong> with several pockets of gas or vapour, a more complex ventilation system will be needed to<br />

ensure mixing. The air flow rate for adequate ventilation should be calculated.<br />

During operations likely to generate contaminants, mechanical ventilation equipment may not be adequate or<br />

sufficiently reliable to maintain a safe oxygen level. Where the maintenance of a safe oxygen level in a <strong>confined</strong><br />

space is dependent on mechanical ventilation equipment, the equipment should:<br />

(i) be continuously monitored while the <strong>confined</strong> space is occupied; and<br />

(ii) have the controls (including any remote power supply) clearly identified and tagged to guard against<br />

unauthorised interference.<br />

Exhaust facilities should be arranged to ensure that any contaminated air removed from the <strong>confined</strong> space does<br />

not present a hazard to persons or equipment. Exhaust emissions should be vented outside the <strong>confined</strong> space so<br />

that they cannot enter the <strong>confined</strong> space or contaminate air being supplied to the <strong>confined</strong> space.<br />

Safe oxygen level, concentration of contaminant or LEL<br />

The Regulations provide (regulation 18):<br />

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(2) An employer must ensure, during work in a <strong>confined</strong> space that —<br />

(a) the atmosphere of the space has a safe oxygen level; or<br />

(b) if it is not practicable to comply with paragraph (a), the employee uses air supplied respiratory<br />

protective equipment.<br />

(3) An employer must ensure during work in a <strong>confined</strong> space that if there is any contaminant in the<br />

atmosphere of the space and the exposure standard (if any) of the contaminant is exceeded in respect of the<br />

circumstances of that work—<br />

(a) the concentration of the contaminant is reduced to or below the exposure standard for that<br />

contaminant; or<br />

(b) if it is not practicable to comply with paragraph (a), the employee uses air supplied respiratory<br />

protective equipment or other appropriate personal protective equipment.<br />

To assist the reader, some definitions relevant to this regulation are reproduced below:<br />

The term “safe oxygen level” is defined in the Regulations. “Safe oxygen level” means an oxygen content in air<br />

under normal atmospheric pressure that —<br />

(a) is equal to or greater than 19.5 per cent by volume (equivalent to a partial pressure of oxygen of 19.8<br />

kPa); but<br />

(b) is equal to or less than 23.5 per cent by volume (equivalent to a partial pressure of oxygen of 23.9 kPa).<br />

This defines minimum and maximum safe oxygen content for <strong>confined</strong> <strong>spaces</strong> under normal atmospheric<br />

pressure. At pressure significantly higher or lower than the normal atmospheric pressure, expert guidance should<br />

be sought.<br />

“contaminant” means any substance which may be harmful to health or safety.<br />

“breathing zone” means a hemisphere of 300 mm radius extending in front of a person's face measured from the<br />

midpoint of an imaginary line joining the ears.<br />

The term “exposure standard” is defined in the Regulations. “Exposure standard” of a contaminant means the<br />

airborne concentration of that contaminant in a person’s breathing zone as set out in the “Adopted National<br />

Exposure Standards for Atmospheric Contaminants in the Occupational Environment”, published by the<br />

National Occupational Health and Safety Commission in May 1995, as amended or published from time to time.<br />

This refers to an airborne concentration of a particular substance in the person’s breathing zone, exposure to<br />

which, according to current knowledge, should not cause adverse health effects nor cause undue discomfort to<br />

nearly all persons. The exposure standard can be of three forms: time-weighted average (TWA), short-term<br />

exposure limit (STEL) or peak.<br />

The following terms are used in calculating levels of atmospheric contaminants:.<br />

(a) Time-weighted average (TWA), the average airborne concentration of a particular substance when<br />

calculated over a normal eight-hour work day, for a five-day working week.<br />

(b) Short-term exposure Limit (STEL), a 15 minute TWA exposure which should not be exceeded at any<br />

time during a work day even if the eight-hour TWA average is within the TWA exposure standard. Exposure<br />

at the STEL should not be longer than 15 minutes and should not be repeated more than four times per day.<br />

There should be at least 60 minutes between successive exposures at the STEL.<br />

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(c) Peak, a maximum or peak airborne concentration of a particular substance determined over the shortest<br />

analytically practicable-period of time, which does not exceed 15 minutes.<br />

For further information refer to the National Occupational Health and Safety Commission’s Adopted National<br />

Exposure Standards for Atmospheric Contaminants in the Occupational Environment<br />

Although National Commission exposure standards have been set for a large number of chemicals, these still<br />

represent only a small fraction of all chemicals. Where there is no exposure standard for an atmospheric<br />

contaminant, professional advice should be obtained and the employer should ensure that a competent person<br />

develops a guideline based on the available scientific data.<br />

16.5 Testing the Atmosphere to Determine the Level of Oxygen or Contaminant.<br />

The senses should not be trusted to determine if the air in a <strong>confined</strong> space is safe. Many toxic gases and vapours,<br />

such as carbon monoxide, cannot be seen or smelt, nor can the level of oxygen. Canaries, mice or other animals<br />

cannot be used to test the atmosphere as the results are unreliable.<br />

Where indicated by the risk assessment, arrangements should be made to test the atmosphere within the <strong>confined</strong><br />

space. How and with what frequency the atmosphere within the <strong>confined</strong> space should be tested needs to be<br />

determined.<br />

Where appropriate, the atmosphere should be tested for:<br />

• oxygen content; and/or<br />

• airborne concentration of flammable contaminants; and/or<br />

• airborne concentration of potentially harmful contaminants.<br />

Atmospheric testing should be carried out in the above sequence. Testing for thermal extremes may also be<br />

necessary.<br />

Testing and analysis should be carried out using suitable equipment and techniques by a competent person such<br />

as an occupational hygienist or safety professional. A competent person has acquired the knowledge and skills to<br />

conduct appropriate atmospheric testing and interpret the results in a consistent and reliable manner. (Refer also<br />

to Part 1, Section 9).<br />

The standard means of sampling the air to assess the risk of adverse health effects is to test for specific materials<br />

with a suitable portable analyser. There are many different kinds of analysers available but the results are only as<br />

good as the operator's skill and the state of analyser maintenance. Test equipment such as chemical detector tube<br />

pumps, should be regularly checked for leaks to avoid low readings. The detector tubes themselves also have a<br />

finite shelf-life beyond which their accuracy may be suspect. An explosimeter, used for measuring the per cent<br />

LEL in a <strong>confined</strong> space should be tested against a known standard gas, both before and after a test for vessel<br />

entry, to ensure that an accurate reading is obtained.<br />

Instruments used for testing the atmosphere in a <strong>confined</strong> space should be selected for their ability to measure<br />

hazardous concentrations. Instruments should be calibrated in accordance with the manufacturer's guidelines or<br />

manuals.<br />

Where to test<br />

Initial testing should be performed from outside the space by inserting a sample probe at appropriately selected<br />

access holes, nozzles and openings. Telescopic extension probes or probes attached to a line can be used to reach<br />

remote regions.<br />

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Some gases or vapours are heavier than air (for example, hydrogen sulphide) and in unventilated areas will settle<br />

to the bottom of a <strong>confined</strong> space. Also, some gases are lighter than air (for example, methane) and will be found<br />

around the top of the <strong>confined</strong> space. As it is possible for contaminants to settle at different levels, the top,<br />

middle and bottom of a space should be tested. (See Figure 10 below). Horizontal <strong>spaces</strong> should also be tested at<br />

representative intervals along their length. Tests should be made at a sufficient number of points to reflect<br />

accurately conditions within the space.<br />

It is essential that the whole atmosphere is tested and to do this it may be necessary for the tester to enter the<br />

<strong>confined</strong> space. This should only be done after performing appropriate monitoring from outside the space. If it is<br />

necessary to enter the space to test remote regions away from entries or access holes then:<br />

• air supplied respiratory protective equipment needs to be worn; and<br />

• the entry should be undertaken in accordance with the Regulations and the advice in this code of<br />

practice.<br />

Figure 10<br />

Atmosphere testing of remote regions and different levels within the space<br />

When to test<br />

The appropriate time to test the atmosphere will vary, depending on the circumstances. However, unless testing is<br />

undertaken immediately prior to entry, the test results may not be relevant.<br />

Testing of the <strong>confined</strong> space should be carried out from outside the space before the entry permit is issued. The tests<br />

should also check on chemical deposits. If testing reveals oxygen deficiency, or the presence of toxic gases or vapours,<br />

the space may require ventilating, or purging and ventilating, and re-testing before employees enter.<br />

Pre-entry testing indicates whether the atmosphere in the <strong>confined</strong> space is acceptable for entry, however, atmospheric<br />

conditions in the space can change, therefore the atmosphere should be re-tested during work. Testing the atmosphere<br />

within the <strong>confined</strong> space while work is in progress will indicate whether or not the ventilation system is adequate.<br />

Such testing may require frequent or continuous monitoring to be undertaken.<br />

Continuous monitors provide constant surveillance of atmospheric conditions in a space. Personal direct reading<br />

monitors can be used to initially test the space, and then can be worn by an employee during work to detect<br />

atmospheric changes during entry. These monitors should be fitted with visual and audible alarms to warn employees<br />

of the hazard and the need for further action as set out in the entry procedure and permit.<br />

Re-testing and continuous monitoring of the atmosphere may be necessary:<br />

• if determined under the risk assessment;<br />

• as indicated from the initial testing of the atmosphere; or<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

• because of the potential for later release or disturbance of hazardous material. Such material includes sludge,<br />

scale or other deposits, brickwork and liquid traps. The hazardous material may be released if disturbed or if<br />

heat is applied. Where harmful contaminants are released, control measures should be based on the<br />

assumption that any further disturbance of the sludge will release more vapour;<br />

• because of the work undertaken in the space. For example, heat or fumes from processes such as welding can<br />

build up rapidly in a <strong>confined</strong> space.<br />

The employer should arrange for repeat tests at intervals which take account of the likelihood of a change in<br />

conditions. The frequency for re-testing should be determined by the employer on knowledge of the equipment and<br />

processes and from the risk assessment process.<br />

Interpretation of measurement results<br />

It is necessary for the employer to ensure that measurements of "safe oxygen level" and all relevant airborne<br />

contaminants and the interpretation of results have been performed by a competent person, such as an<br />

occupational hygienist or safety officer. The results of measurements should be compared with the relevant<br />

exposure standard. Safe oxygen level should be determined in accordance with the above definition.<br />

The employer should compare the results with the relevant exposure standards to ensure that exposure does not<br />

exceed the exposure standard. The interpretation and intended use of exposure standards is described in the<br />

National Occupational Health and Safety Commission's Guidance Note on the Interpretation of Exposure<br />

Standards for Atmospheric Contaminants in the Occupational Environment [NOHSC:3008(1991)].<br />

Where no exposure standard exists the employer should ensure that an exposure guideline is developed based on<br />

the available scientific data.<br />

Recording of Test Results<br />

The results should be recorded on the written entry permit. Refer to Section 17 and example in Appendix 4.<br />

16.6 Personal Protective Equipment<br />

Employers should determine the appropriate protective equipment to be used in the <strong>confined</strong> space. The<br />

following points should be considered:<br />

• the hazard identification and risk assessment as required under regulations 14 and 15;<br />

• results of the evaluation of the atmosphere including testing;<br />

• the process to be conducted within the <strong>confined</strong> space;<br />

• the contaminants that may be encountered; and<br />

• the extra load placed on persons when wearing personal protective equipment.<br />

Respiratory protective equipment<br />

Respiratory protective equipment (RPE) refers to a range of breathing equipment, including air-supplied and selfcontained<br />

breathing apparatus. The use of this type of personal protective equipment is required by the<br />

Regulations in certain circumstances.<br />

Regulation 18(2) requires that suitable air-supplied respiratory protective equipment must be worn where a safe<br />

oxygen level cannot be established and maintained. Respiratory protective equipment should also be worn when<br />

the nature of the work procedure within the <strong>confined</strong> space is likely to degrade or contaminate the atmosphere in<br />

the <strong>confined</strong> space, for example, hot work, painting, or removal of sludge.<br />

Regulation 18(3) requires the employer to ensure that where any contaminant in the space has an exposure<br />

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standard, and it is not practical to reduce the concentration of a contaminant to or below the exposure standard<br />

for that contaminant, employees use air supplied RPE or other appropriate personal protective equipment.<br />

Employers should determine the appropriate RPE based upon the condition and test results of the <strong>confined</strong> space,<br />

and the work activity to be performed. Employers should ensure that breathing apparatus fits properly and is safe<br />

to use. When employees wear beards the fit of breathing apparatus that relies on a facial seal is affected. The<br />

possible entanglement of air-lines when using air-line respirators is another hazard.<br />

A useful guide for calculating the service time of self-contained breathing apparatus is to add the entry time to<br />

the work period, plus twice the estimated escape time for safety margin.<br />

Employers should have regard to the guidance in AS 1715 on the selection, use and maintenance of respiratory<br />

protective devices and the source of breathing air.<br />

Safety harness, safety line/rescue line<br />

Suitable safety harnesses and safety lines or rescue lines should be worn where there is a hazard of falling during<br />

ascent or descent or where engulfment is a hazard. Safety harnesses and lines can be used for rescue where the<br />

route is direct and there is no risk of entanglement (either vertical or horizontal). Employers should ensure that<br />

when considering specifying the wearing of such equipment, the equipment would not introduce a hazard or<br />

unnecessarily hinder free movement within a <strong>confined</strong> space. Figure 11 provides an example of a safety harness<br />

and safety line.<br />

Figure 11<br />

Safety harness and line<br />

The selection of the type of safety harness, safety line or rescue line should take account of the possible hazards<br />

and of rescue arrangements. Employers should have regard to the guidance in AS 2626 on the selection, use and<br />

maintenance of industrial safety belts and harnesses.<br />

Other protective equipment<br />

Items normally used as protection against injury include safety glasses, hard hats, footwear and protective<br />

clothing:<br />

(i) Eye and face protection<br />

Employers should ensure that persons who wear corrective spectacles are provided with plano-goggles or visors.<br />

Additionally, if eye-irritating chemicals, vapours, or dusts are present, appropriate safety goggles are necessary.<br />

If both the face and eyes are exposed to a hazard, such as during scraping scale or cutting rivets, a full coverage<br />

face shield with goggles should be used. During welding operations appropriate goggles or shields should be<br />

worn.<br />

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(ii) Head, foot and body protection<br />

Employers should ensure that all persons entering a <strong>confined</strong> space wear full coverage work clothing. Gloves and<br />

clothing made of materials providing appropriate protection should be worn to protect against toxic or irritating<br />

substances. If the hazards are heat or cold, protection from over-exposure to these hazards should be worn. Other<br />

body rivetting (heat resistant) and abrasive blasting (abrasion resistant) protection should be provided where<br />

appropriate to ensure worker’s safety. The weight and restriction of body protection, however, can become<br />

hazards themselves.<br />

(iii) Hearing protection<br />

Refer to the Occupational Health and Safety (Noise) Regulations 1992 and Code of Practice for Noise.<br />

(iv) Hand Protection<br />

If hands are exposed to rough surfaces or sharp edges, employers should provide the appropriate degree of<br />

protection ranging from canvas to metal mesh gloves. Gloves made of a suitable resistant material should be<br />

provided to protect against toxic or irritating materials. Heat protective gloves are appropriate when employees<br />

handle objects with temperatures greater than 60°C (140°F). Where a current flow through the body of more than<br />

5 milliamperes may result from contact with energised electrical equipment, insulating gloves, that have been<br />

visually inspected before each use should be provided.<br />

16.7 Control of Risk in Relation to Fire, Explosion and Flammable Gases or Vapours.<br />

The Regulations provide (regulation 19):<br />

(1) If there is a likelihood of fire or explosion in a <strong>confined</strong> space an employer must ensure that no source of<br />

ignition is introduced to the space, whether introduced from within or outside the space.<br />

(2) An employer must ensure during work in a <strong>confined</strong> space that —<br />

(a) the concentration of any flammable gas or vapour in the atmosphere of the space is below 5 per cent<br />

of its LEL; or<br />

(b) if it is not practicable to comply with paragraph (a) and the concentration of any flammable gas or<br />

vapour in the atmosphere of the space —<br />

(i) is equal to or greater than 5 per cent but less than 10 per cent of its LEL, any employee is<br />

removed immediately from the space unless a suitably calibrated continuous monitoring flammable<br />

gas detector is used in the space while the employee is in the space; or<br />

(ii) is equal to or greater than 10 percent of its LEL, any employee is removed immediately from the<br />

space.<br />

Ignition requires the presence of three elements: a source of ignition; air; and a gas, vapour or dust capable of<br />

igniting. Figure 12 indicates the “ignition triangle”.<br />

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Figure 12<br />

Ignition sources<br />

Where a flammable atmosphere is likely to exist when an employee is in or may be required to enter a <strong>confined</strong><br />

space, employers must take precautions to eliminate all sources of ignition. Examples of potential sources of<br />

ignition, both inside and outside the space, include:<br />

Open flames, direct heat and hot surfaces<br />

- welding flame or arc and welding surface;<br />

- hot chimney soot;<br />

- matches and cigarette lighters;<br />

- the surface of plant which operates at a high temperature;<br />

Electrical<br />

- plant and internal combustion engines in vehicles;<br />

Mechanical<br />

- metal tools striking metal surfaces;<br />

- spark producing equipment such as grinding wheels;<br />

Chemical energy<br />

- catalytic or other heat producing reactions;<br />

Static electricity<br />

Static is generated in fluid handling operations such as pipeline flow and splash filling of tanks; in dust<br />

and powder handling operations; in sprays and mists such as in steam cleaning; in moving plant; and in<br />

the use of clothing and footwear where there is a risk of a static discharge. In such cases special<br />

precautions should be taken such as the earthing and bonding of trunking and air-lines to the metal<br />

work of the <strong>confined</strong> space, and the use of intrinsically safe plant.<br />

Employers should have regard to the guidance in AS 2430 on the classification of hazardous areas and<br />

AS 1020 on guarding against static electricity discharge.<br />

Appendix 5B provides additional guidance for the conduct of hot work in <strong>confined</strong> <strong>spaces</strong>. Hot work means<br />

welding, thermal or oxy-cutting, heating and other fire-producing or spark-producing operations that may<br />

increase the risk of fire or explosion.<br />

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The Regulations define “LEL or lower explosive limit” of a flammable gas or vapour as the concentration of<br />

that gas or vapour in air below which the propagation of a flame does not occur on contact with an ignition<br />

source.<br />

Other terms relevant to this regulation are defined below:<br />

“Flammable range” means the range of flammable gas or vapour (% by volume in air) in which explosion can<br />

occur upon ignition. Expressed by lower explosive limit (LEL) and upper explosive limit (UEL).<br />

“Upper explosive limit or UEL” of a flammable contaminant means the concentration of that contaminant in air<br />

above which the propagation of a flame does not occur on contact with an ignition source.<br />

Concentration of flammable contaminants<br />

A flammable atmosphere generally arises from enriched oxygen atmospheres, presence of gas, vaporisation of<br />

flammable liquids, by-products of work, chemical reactions, concentrations of combustible dusts, or desorption<br />

of chemicals from surfaces within the <strong>confined</strong> space. Figure 13 indicates the relationship between the<br />

concentration of flammable contaminants and the flammable range.<br />

Figure 13<br />

Relationship between concentration of flammable containant and flammable range<br />

The results of measurements to test for flammable gas or vapour should be compared with the LEL if the substance is<br />

flammable or combustible. The factor measured is the proportion of flammable gas or vapour compared to the lower<br />

concentration limit of explosivity of the gas or vapour, ie. the result is expressed as a percentage of the lower explosive<br />

limit or LEL. A measurement less than five per cent of the LEL may still result in airborne contaminants exceeding<br />

occupational exposure standards. In most cases the safe working limit to prevent an explosion is many times greater<br />

than the occupational exposure standard.<br />

Product material safety data sheets should provide LEL data for the product. Where a substance is not listed then an<br />

information search should be undertaken to identify the LEL. Employers should have regard to the guidance in AS<br />

2430 where data on LELs for many flammable/combustible gases and vapours may be found, and to the guidance in<br />

AS 2381 on how to estimate LELs for mixtures.<br />

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Employers should have regard to the guidance in AS 2430 on the classification of hazardous areas in respect of dust<br />

fires and explosion. Where the AS 2430 process classifies an area as a combustible dust (Class II) area, AS 2381<br />

provides guidance on some of the measures that need to be taken to minimise the risk of a dust fire or explosion.<br />

Flammable gas detectors - calibration and measurement strategy<br />

When calibration of continuous monitoring flammable gas detectors is carried out the manufacturers directions should<br />

be followed. This may involve external calibration every year, and internal “spot check” calibration before every entry.<br />

Equipment for monitoring of flammable gases and vapours should be intrinsically safe and the detector should be fitted<br />

with latching, visible and audible alarms which should activate as soon as the concentration of the flammable<br />

contaminant reaches 10 per cent of the LEL.<br />

Where it is necessary to test for flammability using atmospheric monitoring equipment, it is particularly important that<br />

the equipment used is well maintained and properly calibrated before use. Employers should have regard to the<br />

guidance in AS 2275 on flammable gas indicators.<br />

The section below provides additional guidance on flammable gas detection strategy.<br />

.The person authorised to undertake flammable gas detection should have a knowledge of the electronic gas<br />

indicator measurement strategy to be used. The following factors should be taken into account in the flammable<br />

gas detection strategy:<br />

• properties of the gas/vapour;<br />

• humidity and temperature in the space;<br />

• presence of airborne contaminants that may reduce the accuracy of the reading or ‘poison’ the<br />

sensor;<br />

• presence of airborne contaminants and mists which may damage the sensor and give misleading<br />

results causing a false zero reading;<br />

• calibration, adjustment and maintenance requirements;<br />

• need for recalibration during testing;<br />

• condensation and/or absorption of gas into the walls of sampling lines where these are used;<br />

• response of the instrument to high and low concentrations of flammable gas or vapours (for<br />

example, false zero’s);<br />

• oxygen deficiency causing a false flammable gas reading;<br />

• oxygen enrichment where the instrument may act as an ignition source causing an explosion; and<br />

• differences in atmospheric pressure which may cause erroneous readings in some sensors.<br />

Re-testing after purging<br />

After atmospheric purging to clear the flammable atmosphere has been completed, forced draft devices such as<br />

inductors or fans should be turned off for sufficient time to allow for a normal atmospheric condition to exist for<br />

gas testing of the <strong>confined</strong> space. If an acceptable result cannot be obtained without continuous forced draft<br />

ventilation, then the ventilation device should be suitably tagged and/or locked to ensure it is not disconnected<br />

while the inspection or other work is in progress.<br />

16.8 Signposting<br />

The Regulations provide (regulation 20):<br />

During work in a <strong>confined</strong> space and work in relation to the preparation for or completion of that work, an<br />

employer must ensure, so far as is practicable, that signs are erected in the immediate vicinity of the space which<br />

—<br />

(a) identify the space; and<br />

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(b) notify employees that they must not enter the space unless they have an entry permit; and<br />

(c) are clear and prominently positioned.<br />

Signs should warn against entry by persons other than those who are listed on the entry permit. Employers may<br />

also wish to indicate on the signs that entry is permitted only after signing the entry permit. An appropriate form<br />

of words would be:<br />

.DANGER<br />

CONFINED SPACE<br />

ENTRY BY PERMIT ONLY.<br />

Signs are only required to be erected for preparation of the work in a <strong>confined</strong> space, during work in the space<br />

and for completion of the work. For example, employers would not be required to erect signage for an access<br />

hole to a sewer, where the access hole was located in a road or footpath until that space is to be entered. Thus<br />

portable signs which comply with regulation 20 could be used. Portable signs would be particularly useful where<br />

<strong>spaces</strong> are entered on an occasional or infrequent basis. However, where unauthorised or unintentional entry to a<br />

space is likely to occur by employees, and that space is likely to be a <strong>confined</strong> space, it is recommended that<br />

employers erect permanent signage or secure <strong>confined</strong> <strong>spaces</strong> with locks to indicate that the space must not be<br />

entered without a permit.<br />

16.9 Maintenance of Plant Used to Control Risk<br />

The Regulations provide (regulation 21):<br />

An employer must ensure that any plant —<br />

(a) used to control risk associated with the entry to and work in a <strong>confined</strong> space; or<br />

(b) for use in the emergency procedures —<br />

is maintained so that it is fit for the purpose.<br />

Examples of plant which may be used to control risks includes personal protective equipment and respiratory<br />

protective equipment as well as plant used for the purposes of monitoring the atmosphere, ventilating the <strong>confined</strong><br />

space and fire suppression. (Note; respiratory and personal protective equipment are examples of plant which are<br />

included in the definition of “plant” under the Occupational Health and Safety Act 1985 but which are excluded<br />

from the definition of “plant” under the Occupational Health and Safety (Plant) Regulations 1995). Plant should be<br />

maintained in accordance with the relevant technical standards and with the manufacturers specifications.<br />

Atmospheric testing and sampling equipment, oxygen meters, explosimeters, any special ventilating equipment etc<br />

should also be regularly maintained and, where applicable, calibrated. Where manufacturers’ recommendations are<br />

available, these should be followed and incorporated into a maintenance program. It is particularly important that gas<br />

detectors and explosimeters are well maintained and frequently calibrated. Employers should have in place appropriate<br />

management systems to ensure that plant is maintained in proper working condition. Maintenance includes visual<br />

checks, inspections, testing of equipment, preventive maintenance work and remedial work.<br />

The employer should ensure that proper maintenance is an integral part of any personal protective equipment program<br />

to ensure that the user receives the required level of protection at all times. Failure to provide the proper cleaning and<br />

maintenance can have serious health effects or result in the failure of the equipment. Employers should have regard to<br />

the guidance in AS 1715 on the use and maintenance of respiratory protective equipment.<br />

A maintenance program for personal protective equipment should include procedures for:<br />

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• regular cleaning and disinfecting of equipment (equipment worn by more than one worker should be cleaned<br />

and disinfected for each use);<br />

• drying the equipment;<br />

• inspection for any defects;<br />

• identification and repair or replacement of any used, consumed, worn or defective components and/or<br />

equipment;<br />

• clean storage of equipment when not in use;<br />

• employees to report damaged, defective, or lost equipment;<br />

• ensuring that supplies of disposable protective equipment are continually available to users.<br />

The maintenance of some items of personal protective equipment, such as eye protectors or gloves, is relatively<br />

easy provided appropriate training, cleaning and storage facilities are in place. However, maintenance of more<br />

complex equipment such as non-disposable respiratory protective equipment requires specialised knowledge and<br />

equipment. All breathing apparatus, safety harnesses, lifelines, reviving equipment and any other equipment<br />

provided for work in <strong>confined</strong> <strong>spaces</strong> or for emergency response, should be maintained and examined regularly,<br />

before use and as soon as possible after every occasion on which it has been used. Spare full cylinders of air<br />

and/or oxygen should be kept where appropriate and should be regularly checked and safely stored.<br />

Maintenance of emergency equipment<br />

The employer should establish a procedure for regular maintenance of emergency equipment to ensure that the<br />

equipment is fit for the purpose. All equipment provided or used for emergency or rescue, must be maintained in<br />

proper working condition. This may include cleaning, inspection for any defects, testing, and repair or<br />

replacement of worn or defective parts. Where appropriate, rescue equipment should be available when <strong>confined</strong><br />

space work is being undertaken.<br />

When ropes, harnesses, lifelines, and other special equipment are being examined, it is recommended that<br />

examination include a thorough visual inspection of all their parts for deterioration or damage, in particular those<br />

parts that are load bearing. Equipment should be examined and maintained in accordance with the manufacturers<br />

directions or relevant standard. Employers should have regard to the guidance in AS 1715 on the maintenance of<br />

air supplied respiratory protective equipment. (Refer also to Section 20.1 dealing with emergency procedures).<br />

Maintenance records<br />

The employer may find it useful to keep a record in the form of a register which records the regular examination<br />

of plant and details on testing, maintenance and repairs.<br />

16.10 Other Controls.<br />

Control measures for stored material<br />

The surface of the stored material and any crust or bridge formed over stored material such as grain, sand, coal or<br />

sugar, should never be relied on to support a person’s weight. The employer should ensure the need for entry into<br />

silos and other storage structures is always eliminated where practicable. This may be achieved by the provision<br />

of strategically located hatches, the use of internal/external vibration devices or by the use of a long handled tool<br />

by which a crust or bridge can be broken up without the need for entry.<br />

For work in <strong>confined</strong> <strong>spaces</strong> containing stored material that presents a risk of engulfment, the employer should<br />

develop work procedures which reflect the need to eliminate entry where possible. Possible causes of bridge and<br />

crust formation, such as the formulation of the stored material, or the time a product is left in storage, should be<br />

investigated in the development of control measures. If entry is determined to be necessary then a safety harness<br />

attached to a safety line should be worn where there is a risk of engulfment, and work such as breaking up a crust<br />

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or bridge should be carried out from a suspended bosuns chair (see Note 4)<br />

Note 4: Refer to the Occupational Health and Safety (Plant) Regulations 1995<br />

Cleaning of <strong>confined</strong> <strong>spaces</strong><br />

Where practicable, a <strong>confined</strong> space should be cleaned without entry. Cleaning prior to entry can be an important<br />

way of eliminating or reducing risks associated with work. Where entry is necessary for the purposes of cleaning<br />

and a safe oxygen level cannot be maintained, air supplied respiratory protective equipment must be worn and<br />

the entry undertaken in accordance with the Regulations. If there are contaminants in the atmosphere which<br />

cannot be reduced to or below the relevant exposure level, air supplied respiratory protective equipment or other<br />

appropriate PPE must be used. Specific guidance on precautions for the cleaning of <strong>confined</strong> <strong>spaces</strong> is provided<br />

in Appendix 5A.<br />

Control measures relating to some specific plant<br />

Portable electrical equipment should be connected to earth-free ELV supply from an isolating transformer which<br />

is located outside the space. Portable equipment should also be protected through a residual device which is<br />

located outside the space or be air driven, for example, an air driven lamp. Electrical equipment should be fitted<br />

with a flexible supply cable not inferior to a heavy duty type. The cables should be located, suspended or guarded<br />

to minimise accidental damage. The use of double insulated electrical tools should be used where available.<br />

Compressed gas, other than those used for self-contained breathing apparatus should not be taken into a <strong>confined</strong><br />

space. The compressed gas supply to equipment in the space should be turned off at the cylinder valve when not<br />

in use. The cylinders should be secured and their hoses should be located, suspended or otherwise guarded to<br />

avoid accidental damage. These hoses should be tested for leaks prior to installation.<br />

Only in exceptional circumstances should gas cylinders and internal combustion engines be taken into a <strong>confined</strong><br />

space. However, where their use cannot be avoided there should be adequate ventilation to prevent a build up of<br />

gas. Additional control measures may be required, such as air supplied respiratory protective equipment, as it<br />

may not be possible to ensure a safe oxygen level. Cylinders should be removed from the space at the end of<br />

every work period, and the exhaust from internal combustion engines should be vented to a safe place outside the<br />

<strong>confined</strong> space so that their exhaust emissions cannot enter the <strong>confined</strong> space or contaminate air being supplied<br />

to the <strong>confined</strong> space. Portable ladders should be firmly secured to prevent movement.<br />

17. Written Approval for Entry to a Confined Space<br />

17.1 The Employer’s Duty.<br />

The Regulations provide (regulation 22):<br />

(1) An employer must ensure that —<br />

(a) any employee who enters a <strong>confined</strong> space has an entry permit to enter the space; and<br />

(b) the permit complies with this regulation.<br />

(2) An entry permit —<br />

(a) must only apply to one <strong>confined</strong> space; and<br />

(b) may approve one or more employees to enter that space.<br />

(3) An entry permit must list —<br />

(a) the <strong>confined</strong> space that the permit applies to; and<br />

(b) the measures to control risk for the <strong>confined</strong> space; and<br />

(c) the name of any employee approved to enter the <strong>confined</strong> space; and<br />

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(d) if an employer assigns any employee to carry out any function in relation to regulation 23 (1), the<br />

name of the employee; and<br />

(e) the period of time that the permit is in operation.<br />

An entry permit may be developed that is applicable for a number of <strong>spaces</strong>. If, for example, an employer<br />

undertook a generic hazard identification and risk assessment for a class of <strong>spaces</strong>, it would be appropriate for a<br />

single entry permit pro forma to be developed which applies to these <strong>spaces</strong>, listing the appropriate risk control<br />

measures to be used for the <strong>spaces</strong>. However, a separate copy of the form should be used for each <strong>confined</strong><br />

space, noting the names of the employees approved to enter the space, the particular space which the permit<br />

form applies to, the name of any stand-by person assigned and the period of time the permit form is in operation.<br />

A single permit form can be used for multiple entries into a space. A single permit form can also be used where<br />

there is more than one access point into a single space, for example, multiple access holes into a sewer.<br />

Control measures to be listed<br />

The control measures listed in the permit should be based on the hazard identification and risk assessment<br />

processes. The permit should include the control measures which must be carried out before work commences<br />

or which must be carried out or continued during work.<br />

The control measures may be listed so as to allow for employees or supervisors to indicate that the control<br />

measures have been completed and/or are in place.<br />

In listing the control measures, the permit may make reference to other written procedures or manuals which<br />

provide further explanation on how the control measures are to be implemented.<br />

A record of the space that the permit applies to<br />

It is necessary for the permit to indicate which space it applies to. A permit pro forma may be designed with a<br />

format that allows for its use in a wide range of <strong>confined</strong> <strong>spaces</strong>, or for a particular <strong>confined</strong> space, or for a class<br />

of <strong>confined</strong> <strong>spaces</strong>. The permit pro forma should be designed and completed in such a way as to enable clear<br />

identification and recording of the space that each permit form applies to.<br />

Names of employees entering the space<br />

The permit must include the name of any employee approved to enter the space.<br />

Name of any person assigned to carry out any stand-by function for the <strong>confined</strong> space<br />

The permit must include the name of any stand-by person assigned to the <strong>confined</strong> space.<br />

Entry permit validity<br />

The entry permit must state the duration of its validity, and may need to be re-validated whenever it becomes<br />

evident that the duration of the work will involve one of the following:<br />

• a change in the person responsible for the direct control of the work in the <strong>confined</strong> space;<br />

• a break in work continuity;<br />

• a change in atmosphere or work to be performed that introduces hazards not addressed by the existing<br />

permit; or<br />

• or new precautions are required.<br />

The period of validity will depend on factors such as the work to be done and the nature of the <strong>confined</strong> space.<br />

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Entry permits may be valid for 24 hours, for an 8 hour shift, or less.<br />

Sample permit<br />

A sample entry permit is provided in Appendix 4 serves as a guide. It should be noted that this is provided as a<br />

guide only and the sample should not be seen as appropriate for all <strong>confined</strong> space entry situations. The entry<br />

permit must, as a minimum, list the items required by regulation 22(3).<br />

However, employers should utilise a entry permit form that is appropriate to the particular circumstances. This<br />

could mean use of a much simpler form to that in Appendix 4. (Note that in the sample entry permit, the data<br />

items at 11 and 12 are not required to be part of the entry permit but can be included as a means of complying<br />

with regulation 24.)<br />

17.2 Retention of Entry Permits<br />

The Regulations provide (regulation 22(4)):<br />

An employer must ensure that entry permits are retained by the employer for one month after the date on which<br />

the permit ceases to be in operation.<br />

Entry permits can be used to demonstrate that the risk assessment continues to be valid or can be used to update<br />

the risk assessment if this is necessary. The entry permit is a record that foreseeable hazards were considered in<br />

advance and all appropriate precautions defined and taken in the correct sequence.<br />

17.3 Instruction in the Contents of Entry Permits.<br />

Regulation 26 (d) requires employers to provide information, instruction and training on the contents of any<br />

entry permit to relevant employees.<br />

Examples of employees associated with entry or work, and who therefore must be instructed in the contents of<br />

an entry permit, include employees:<br />

• carrying out work in the space;<br />

• allocated to stand-by duties;<br />

• implementing or maintaining control measures;<br />

• with direct control of the work in the <strong>confined</strong> space;<br />

• responsible for work areas adjacent to the <strong>confined</strong> space;<br />

• involved in emergency response and rescue.<br />

Note: Instruction should be given prior to entry and reasonably close to the time of work in the <strong>confined</strong> space<br />

in order to assist retention of the instruction information by employees during the period of <strong>confined</strong> space<br />

work.<br />

To reinforce the instruction provided, employers may design a permit that provides for employees to indicate on<br />

the permit that they have read it. Employers should ensure that employees review the permit before commencing<br />

work to confirm they understand the contents of the permit, and to satisfy themselves with the adequacy of<br />

control measures.<br />

Arrangements for instruction should take into account literacy and comprehension skills and whether employees<br />

are of a non English speaking background. The Code of Practice on Provision of Occupational Health and<br />

Safety Information in Languages other than English should be referred to for guidance where employees are<br />

from non-English speaking backgrounds.<br />

17.4 Availability of the Entry Permit<br />

The entry permit should be displayed in a prominent place to facilitate signing and clearance. A copy of the<br />

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entry permit could be displayed at the entry point to the <strong>confined</strong> space. Where there are multiple entry and exit<br />

points, signs could be posted at each which identify the entry point where the permit is displayed.<br />

Consideration should be given to the environment that the permit will be used in to ensure that the entry permit<br />

remains legible. In wet conditions, for example, a paper entry permit could be protected by a plastic envelope.<br />

18. Stand-By Arrangements<br />

18.1 The Employer’s Duty.<br />

The Regulations provide (regulation 23):<br />

An employer must ensure, in relation to work in a <strong>confined</strong> space, that from outside the space —<br />

(a) there is continuous communication between the employer or a person authorised by the employer and<br />

any employee in the space; and<br />

(b) the emergency procedures can be initiated.<br />

The employer can comply with this regulation by assigning an appropriately trained person to act as a stand-by<br />

person (also referred to as an attendant, hole watcher or buddy)<br />

However, employers can use alternative means to comply. If a stand-by person is assigned the guidance below<br />

should be followed. The reader should note that alternative means can be used provided that all the elements of<br />

regulation 23 are met.<br />

A stand-by person continuously monitors the well-being of persons inside the space and initiates appropriate<br />

emergency procedures when necessary. For large <strong>confined</strong> <strong>spaces</strong> or complex entries where more than one entry<br />

and exit point is used it may be appropriate to allocate more than one stand-by person.<br />

What must be achieved<br />

(i) Continuous communication<br />

Continuous communication is necessary to:<br />

• monitor the status of employees entering under the permit;<br />

• alert such employees of the need to evacuate the space;<br />

• initiate the emergency procedure in a rapid timely manner.<br />

Depending on the conditions existing in the <strong>confined</strong> space, communication can be achieved by a number of<br />

means, including voice, radio, hand signals and other appropriate means. Where visual or oral communication is<br />

not possible, then a system of rope signals could be devised. Microwave, long wave or low frequency radio<br />

equipment can be used in some <strong>confined</strong> <strong>spaces</strong> where normal radio is unsuitable.<br />

(ii) Ability to initiate appropriate emergency procedures<br />

The stand-by person needs to be trained and rehearsed in all aspects of emergency procedures, including how,<br />

when and what procedures will be initiated. In an emergency there can be a strong urge to enter the space to help<br />

the injured person. A high level of training is needed to ensure that the emergency plan is adhered too and the<br />

stand-by person (or others) do not become casualties. The stand-by person should have the authority to be able to<br />

order employees in the space to exit the space should any hazardous situation be identified. The stand-by person<br />

should have available means to call for assistance. This may involve use of two-way radio, mobile phone or<br />

alarm system.<br />

The stand-by person should order employees to leave the space if:<br />

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• any dangerous or prohibited condition is detected (for example, an alarm signalling a change in<br />

atmospheric conditions is triggered);<br />

• if any employee in the space exhibits behavioural or other symptoms; or<br />

• if, for any reason, the stand-by person is unable to perform the functions prescribed by regulation<br />

23.<br />

Additional guidance<br />

Where appropriate, the stand-by person should be able to operate and monitor plant used to control risk. This<br />

would include:<br />

• operate atmospheric monitoring equipment which is monitoring levels, or being used to<br />

test for the presence, of harmful or flammable contaminants and oxygen levels;<br />

• interpret monitoring results so that appropriate control or emergency measures can be<br />

taken;<br />

• operate and monitor the operation of a ventilation device being used to provide continuous<br />

ventilation of the space; and<br />

• operate and monitor other equipment, for example, fall protection/retrieval apparatus and<br />

air supplied respirator airlines and related air compressors.<br />

If the employer assigns a stand-by person as the means to comply with regulation 23, the employer may allocate<br />

that person other unrelated duties as long as the stand-by person is able to satisfactorily carry out the<br />

requirements of regulation 23.<br />

Where it is expected that the person entering the <strong>confined</strong> space and the stand-by person may change places, the<br />

employer may authorise either to “stand-by” while the other person is inside the <strong>confined</strong> space. Such<br />

arrangements should be recorded on the Entry Permit. Where the emergency procedure allows the standby person<br />

to enter for rescue, the person may enter to attempt rescue after they have been relieved of standby duties under<br />

the emergency procedure.<br />

Monitoring of multiple <strong>spaces</strong><br />

Stand-by persons may be assigned to monitor more than one <strong>confined</strong> space provided the requirements<br />

prescribed by regulation 23 can be effectively achieved for each space that is monitored.<br />

If multiple <strong>spaces</strong> are to be monitored by a single stand-by person, procedures should be in place to enable the<br />

stand-by person to respond to an emergency affecting one or more of the <strong>confined</strong> <strong>spaces</strong> being monitored while<br />

ensuring that for the other <strong>spaces</strong> being monitored continuous communication is maintained with employees.<br />

19. Procedure to Know When Employees are in, and Have Exited a Confined Space.<br />

19.1 Employer to Ensure Procedure to Know When an Employee is in a Confined Space.<br />

The Regulations provide (regulation 24(1)):<br />

During the time that an entry permit is in operation, an employer must ensure that a procedure is in place so that<br />

the employer or a person authorised by the employer knows when any employee is in a <strong>confined</strong> space.<br />

Appropriate systems to enable an employer to know when an employee is in the space include the use of tags, a<br />

signing in and out system, or having the stand-by person note who is in the space. One option could be to<br />

integrate a signing in and out system with the entry permit, such that employees working in the space sign in and<br />

sign out on the entry permit.<br />

19.2 Record of Employees Exiting the Confined Space.<br />

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The Regulations provide (regulation 24(2)):<br />

An employer must ensure that —<br />

(a) all employees have exited a <strong>confined</strong> space on completion of work for which an entry permit is in<br />

operation; and<br />

(b) for the purpose of paragraph (a), there is a record in writing that all employees have exited the <strong>confined</strong><br />

space.<br />

Before authorisation for the return to service of the <strong>confined</strong> space is made, the employer should ensure that all<br />

employees involved in <strong>confined</strong> space work have exited the space. The entry permit may be designed so that<br />

employees sign the entry permit once they have completed the work and have left the space. The permit could<br />

then be signed by the employer or the person authorised by the employer (see Appendix 4 for a sample entry<br />

permit form).<br />

20. Emergency Procedures, Rescue and First Aid<br />

20.1 Employer’s Duties in Relation to Emergency Procedures<br />

The Regulations provide (regulation 25):<br />

(1) An employer must ensure, in relation to work in a <strong>confined</strong> space, that emergency procedures are<br />

established for the control and management of an emergency situation in the space, including procedures<br />

for —<br />

(a) the rescue of any employee from the space; and<br />

(b) first aid to be provided to any employee in the space and after rescue from the space.<br />

(2) An employer must ensure that the emergency procedures take into account—<br />

(a) the functions carried out in relation to regulation 23 (1); and<br />

(b) the results of any risk assessment relevant to the <strong>confined</strong> space.<br />

(3) An employer must ensure that the emergency procedures are —<br />

(a) rehearsed by the relevant employees; and<br />

(b) carried out as soon as possible after an emergency situation arises in a <strong>confined</strong> space.<br />

(4) An employer must ensure that any risk associated with the carrying out of the emergency procedures is<br />

—<br />

(a) eliminated; or<br />

(b) if it is not practicable to eliminate the risk, reduced so far as is practicable.<br />

Planning, establishment and rehearsal of emergency, rescue and first aid procedures<br />

Emergency planning for <strong>confined</strong> <strong>spaces</strong> provides a safety net in the event control measures fail. This failure<br />

could result, for example, through equipment breakdown or inadvertent error. All employees who may be<br />

involved in any way with rescues from a <strong>confined</strong> space should be made aware that rescue procedures are to be<br />

followed at all times. In an emergency, the spontaneous reaction to immediately enter and attempt a rescue from<br />

a <strong>confined</strong> space may lead to the deaths or serious injury of those attempting the rescue. Knowledge and<br />

rehearsal of emergency and rescue procedures will help to prevent such spontaneous and inappropriate action.<br />

Procedures should be considered in relation to existing emergency, rescue and first aid, the outcomes of the risk<br />

assessment, and the geographical location of the <strong>confined</strong> space in relation to emergency, rescue and first aid<br />

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facilities. For example, on-site and/or off-site emergency services might be used. Response time is a critical<br />

factor in <strong>confined</strong> space emergencies, therefore the time on-site and/or off-site emergency personnel would take<br />

to respond should be carefully considered.<br />

Although not required by the Regulations, it is desirable that emergency procedures be developed in consultation<br />

with relevant agencies such as the State Emergency Service and the Fire Authority.<br />

Planning is the key to effective emergency and rescue response. As part of the risk assessment process,<br />

emergency, rescue and first aid requirements must be taken into account. Plans and procedures appropriate to the<br />

types of situations that may arise from work in a <strong>confined</strong> space should be put in place using the information<br />

from the risk assessment.<br />

Consideration could be given to the different type of emergency and rescue scenarios that might arise. These<br />

include where:<br />

• employees are uninjured and evacuate themselves;<br />

• employees are injured but still capable of self-evacuation;<br />

• entry is required to provide treatment;<br />

• employees are assisted to evacuate by persons remaining outside the space; and<br />

• emergency entry is required in order to evacuate employees.<br />

The employer is to ensure that emergency, rescue and first aid procedures are established. Procedures will<br />

usually cover the following:<br />

First aid<br />

Procedures should specify the first aid training competencies required by employees (for example, a first aid<br />

qualification that includes cardio-pulmonary resuscitation), how many employees will be trained in first aid, their<br />

availability, and what first aid equipment should be provided.<br />

In determining what first aid facilities and first aider training is required, the employer should consider the<br />

following factors:<br />

• size and layout of the workplace (eg. distance an injured person has to be transported to first aid<br />

facility);<br />

• the number and distribution of employees including arrangements such as shift work, overtime<br />

and flexible hours;<br />

• nature of hazards and the severity of the risk;<br />

• location of the workplace (the distance of the workplace from ambulance, hospital and medical<br />

centres or occupational health services); and<br />

• known occurrences of accidents or illnesses.<br />

The First Aid in the Workplace Code of Practice should be referred to for additional guidance.<br />

In relation to summoning professional medical help, planning and procedures should address what medical help<br />

may be required and from where it will be obtained. The procedures should allow for any likely time delay<br />

before professional medical help can be provided.<br />

Rescue equipment<br />

Appropriate plant for the rescue of employees from the <strong>confined</strong> space may be set out in procedures. Rescue<br />

equipment may include additional sets of breathing apparatus, lifelines and lifting equipment. The appropriate<br />

equipment will vary depending on the type of <strong>confined</strong> space, the risks involved and how persons in the space<br />

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will be rescued.<br />

Where escape type or self rescue respiratory protective equipment for use in case of emergency is provided for<br />

persons working in a <strong>confined</strong> space, the employer should ensure that it is not used outside the instructions and<br />

limitations placed on it by the manufacturers.<br />

This type of equipment is suitable only for certain types of emergency and is not a substitute for air supplied<br />

respiratory protective equipment. Employers should have regard to the guidance in AS 1715 on the selection, use<br />

and maintenance of RPE.<br />

Removal of trapped, injured or unconscious persons from <strong>confined</strong> <strong>spaces</strong> is extremely difficult. While one<br />

person may be adequate to keep watch and raise the alarm in case of emergency, even the strongest person is<br />

unlikely to be able to lift, or handle on their own, an unconscious person, using only a rope. The use of on-site<br />

mechanical lifting equipment should be considered. Location of and access to emergency, rescue and first aid<br />

equipment should also be covered in the procedures.<br />

Safeguarding the rescuers<br />

The Regulations require that employers ensure that risks associated with carrying out the emergency procedures<br />

are eliminated, or if it is not practicable to eliminate the risk, is reduced so far as is practicable. The procedures<br />

should therefore specify what precautions are to be taken if a rescuer has to enter the <strong>confined</strong> space. Where<br />

limitations on entry have been specified, for example, where the atmosphere in the <strong>confined</strong> space is oxygen<br />

deficient, these limitations may also apply to entry for the purposes of rescue. The procedures should cover the<br />

need for rescuers to take appropriate precautions.<br />

Fire fighting<br />

Advice on general fire precautions, such as the precautions and measures needed when a fire has started, may be<br />

obtained from the relevant Fire Authority and should be incorporated in the procedures. The appropriate type of<br />

fire extinguishers should be provided close to any potential ignition source. This may be in the space or, if the<br />

space is small, near the entry point. In the event of a fire, the employer should determine whether or not the<br />

ventilation system is to be kept working or switched off as either course may affect the chances of escape or<br />

rescue. Inert gas flooding of the <strong>confined</strong> space can be inappropriate and dangerous when persons are within the<br />

space.<br />

Control of plant<br />

Planning and procedures should take into account the impact of a <strong>confined</strong> space emergency or rescue on the rest<br />

of the workplace, such as how adjacent plant and processes can be shut down if necessary.<br />

Public emergency services<br />

Emergencies may require the involvement of the public emergency services. How the public emergency services<br />

are to be alerted and arrangements for effective liaison, and response should be planned in advance. If local<br />

emergency personnel are unfamiliar with the <strong>confined</strong> space hazards at the workplace then vital time may be lost<br />

while the situation is assessed and a plan of action developed.<br />

Under DISPLAN (the Victorian State Disaster Response Plan) the primary combat agency in the metropolitan<br />

area will normally be the Metropolitan Fire Brigade, and in country areas, the State Emergency Services and<br />

Country Fire Authority, however, the emergency agencies involved may vary according to the type of <strong>confined</strong><br />

space emergency.<br />

.Note: The Regulations do not apply to an employer of an emergency service employee if, at the direction<br />

of the employer, the employee is undertaking the rescue of a person from a <strong>confined</strong> space or providing<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

first aid to a person in a <strong>confined</strong> space. “Emergency service employee” means:<br />

(a) an officer or member of the police force of Victoria;<br />

(b) an officer or member of a metropolitan fire brigade;<br />

(c) an officer or member of an urban or rural fire brigade;<br />

(d) an employee of an ambulance service; or<br />

(e) a member of the Victoria State Emergency Service. x<br />

Rehearsal of procedures by relevant employees<br />

An employer must ensure that emergency procedures are rehearsed by the relevant employees. Employees need<br />

only rehearse those emergency procedures which pertain directly to their work, that is, those procedures that they<br />

would be required to perform in an emergency. However, it is desirable that all employees who have a function<br />

in relation to work in a <strong>confined</strong> space, including supervisors and managers should have an understanding of all<br />

the emergency procedures in place. This information could be provided as part of an induction and training<br />

program.<br />

When developing emergency procedures the role of the stand-by person should clearly be identified, where a<br />

stand-by person is used as the means to comply with regulation 23. If alternative means are used to comply with<br />

regulation 23, these should be considered when rehearsing procedures. Further guidance on the role of any standby<br />

person assigned in relation to emergency, rescue and first aid is provided in Section 23.1.<br />

20.2 Use of Personal Protective Equipment for Entry in an Emergency.<br />

The Regulations provide (regulation 25):<br />

(5) An employer must ensure that any employee who enters or carries out emergency procedures in a<br />

<strong>confined</strong> space in an emergency situation —<br />

(a) arising from an atmosphere that does not have a safe oxygen level; or<br />

(b) where there is a likelihood of the condition under paragraph (a) arising while the employee is in the<br />

space uses air supplied respiratory protective equipment.<br />

(6) An employer must ensure that any employee who enters or carries out emergency procedures in a<br />

<strong>confined</strong> space in an emergency situation —<br />

(a) arising from an atmosphere that has a harmful level of any contaminant or from engulfment; or<br />

(b) where there is a likelihood of a condition under paragraph (a) arising while the employee is in the<br />

space —uses air supplied respiratory protective equipment or other appropriate personal protective<br />

equipment.<br />

In all cases where a person inside has been overcome, it should be assumed that entry for rescue is unsafe<br />

without breathing apparatus. Multiple fatalities have occurred as a result of employees entering a <strong>confined</strong> space<br />

to rescue another employee without using appropriate personal protective equipment. To prevent this, the<br />

employees likely to form a rescue team should be adequately trained in the use of breathing apparatus, lifelines,<br />

reviving apparatus and artificial resuscitation. Oxygen must not be used to try to improve (‘sweeten’) the<br />

atmosphere inside a <strong>confined</strong> space after a person has been overcome because this will increase the likelihood of<br />

creating a flammable atmosphere.<br />

20.3 Entry and Exit Size to Permit Rescue.<br />

The Regulations provide (regulation 25):<br />

(7) An employer must ensure that —<br />

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(a) openings for the entry to and exit from a <strong>confined</strong> space are of adequate size to permit the rescue of<br />

any employee in the space and are not obstructed by fittings or plant that could impede rescue; or<br />

(b) if it is not practicable to comply with paragraph (a), an alternative means of entry to and exit from<br />

the space for rescue purposes is provided.<br />

(8) If an alternative means of entry to and exit from a <strong>confined</strong> space for rescue purposes is provided under<br />

sub-regulation (7) (b), the employer must ensure that any risk associated with the alternative is —<br />

(a) eliminated; or<br />

(b) if it is not practicable to eliminate the risk, reduced so far as is practicable.<br />

Potential problems with openings for entry and exit size should be identified and assessed during the hazard<br />

identification and risk assessment process, and addressed in the development of emergency and rescue<br />

procedures. Where openings are found to be inadequate the employer should increase the size of the openings<br />

wherever feasible. If it is not practicable to alter the openings or remove the obstruction, the employer must<br />

provide an alternative safe means of entry and exit.<br />

21. <strong>Training</strong>, Information and Instruction of Employees<br />

21.1 Duties of Employers.<br />

Section 21(2)(e) of the Act requires an employer “to provide such information, instruction, training and<br />

supervision to employees as are necessary to enable the employees to perform their work in a manner that is safe<br />

and without risks to health”.<br />

The Regulations provide (regulation 26):<br />

An employer must ensure, in relation to work in a <strong>confined</strong> space, that the relevant employees are provided with<br />

information, instruction and training in —<br />

(a) the nature of any hazard and risk associated with the space; and<br />

(b) the need for, and proper use of, measures to control risk; and<br />

(c) the selection, use, fit, testing and storage of any personal protective equipment; and<br />

(d) the contents of any entry permit relevant to the employees; and<br />

(e) the emergency procedures.<br />

21.2 Purpose of <strong>Training</strong>.<br />

The purpose of training is to provide employees and their supervisors with the skills and knowledge necessary to<br />

effectively follow the safety procedures and use the control measures implemented for their protection. It should<br />

also give them an appreciation of the hazards associated with work in the <strong>confined</strong> space.<br />

The amount of detail and extent of training required will depend on the nature of the hazard(s) and risk(s)<br />

associated with the space and the complexity of the work procedures and control measures provided. In this<br />

regard, the hazard identification and the risk assessment processes specified in the Regulations provides<br />

important guidance when developing training programs.<br />

21.3 Employees Requiring <strong>Training</strong>.<br />

The Regulations require training for any relevant employee. The Regulations define “relevant employee” as:<br />

(a)any employee required to enter a <strong>confined</strong> space; or<br />

(b)any employee who has any function in relation to the entry to or work in a <strong>confined</strong> space or the<br />

emergency procedures, but who is not required to enter the space; or<br />

(c)any person supervising any employee referred to in paragraph (a) or (b).<br />

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<strong>Training</strong> should be given to employees who:<br />

• enter <strong>confined</strong> <strong>spaces</strong> and perform work in or on <strong>confined</strong> <strong>spaces</strong>;<br />

• perform <strong>confined</strong> space hazard identification and risk assessments;<br />

• are on stand-by;<br />

• are involved in rescue and first aid procedures for <strong>confined</strong> <strong>spaces</strong>;<br />

• issue entry permits;<br />

• design or modify a <strong>confined</strong> space;<br />

• manage and/or supervise persons working in or near <strong>confined</strong> <strong>spaces</strong>, including any contractors;<br />

• maintain equipment used for and during <strong>confined</strong> space entries;<br />

• purchase, distribute, fit, wear and maintain personal protective equipment for use in <strong>confined</strong><br />

<strong>spaces</strong>.<br />

The Regulations specify training and provision of information and instruction. The emphasis placed on different<br />

aspects will depend on the target group.<br />

21.4 Outcomes of <strong>Training</strong>.<br />

The Regulations provide that where an employee is associated with entry or work in a <strong>confined</strong> space, the<br />

employer must ensure that the employee has received appropriate training. The outcomes of the training are not<br />

mandated in the Regulations but should include the employee having the ability to demonstrate competency to<br />

safely enter and work in the <strong>confined</strong> space.<br />

Where training is required for an employee required to work in a <strong>confined</strong> space, the employer should ensure that<br />

the outcomes of training for employees and anyone supervising the employees include an ability to demonstrate<br />

understanding of:<br />

• the nature and location of hazards associated with the <strong>confined</strong> space. In relation to the nature of<br />

the hazards and risks associated with the space this can be developed out of the hazard<br />

identification and risk assessment processes. This would include training in physical, chemical,<br />

and biological hazards relating to work in or near <strong>confined</strong> <strong>spaces</strong> in general and the particular<br />

<strong>confined</strong> space, and also in the recognition of any hazards specific to the activity;<br />

• safety procedures associated with work in the space which are developed as part of the risk<br />

assessment and control processes. This should include communications and lockout and isolation<br />

procedures, where appropriate;<br />

• the reasons for, and nature of, the control measures which are in use or planned. <strong>Training</strong> should<br />

address the need for, and proper use and maintenance of, measures to control risk as this assists in<br />

ensuring employee commitment to these measures;<br />

• the specific control measures which are necessary in relation to each employee’s own job<br />

including, where appropriate, instructions in the correct use of engineering controls, safe work<br />

practices and recognition of factors likely to impair the employee’s performance;<br />

• the contents of any entry permit relevant to the employee;<br />

• the arrangements for reporting circumstances likely to cause hazards;<br />

• when and how to use appropriate personal protective equipment, including proper care and the<br />

arrangements for maintenance, cleaning, replacement, distribution and checking procedures for<br />

when wearing equipment; and<br />

• <strong>confined</strong> space emergency, rescue and first aid procedures and equipment. This may include<br />

training on emergency entry and exit procedures, rescue drills, fire protection and suppression, the<br />

use of safety equipment, resuscitation equipment, and how to deal with malfunctions and failures<br />

of equipment during use.<br />

21.5 <strong>Training</strong> Methods.<br />

When developing and providing training programs the employer should consider any special needs the<br />

employees being trained may have. Special needs may relate to specific skills, work experience, gender, physical<br />

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disability (including injury), intellectual disability, ethnicity and first language, literacy and age. These special<br />

needs should be taken into account in the structure, content and delivery of the training. This may take the form<br />

of oral or highly graphic training methods, or use of a language other than English. The employer should refer to<br />

the Code of Practice for Provision of Occupational Health and Safety Information in Languages other than<br />

English for guidance on training in multilingual workplaces.<br />

The employer should evaluate the training to ensure that the content of the training is clearly understood by the<br />

employees.<br />

21.6 Review of <strong>Training</strong>.<br />

To ensure that training remains effective, when changes occur in the workplace which may affect the health and<br />

safety of employees, the employer should review training to identify further training needs and provide this<br />

training. Such changes include:<br />

• a change in the nature of hazards and associated risk, such as the use of new plant in the space;<br />

and<br />

• changes in the work practices or control measures which relate to the <strong>confined</strong> space.<br />

Re-training or refresher training should be provided as appropriate for the particular workplace. The frequency of<br />

this training should be determined having regard to the above dot points and the frequency with which employees<br />

are required to carry out tasks associated with entry to or work in the <strong>confined</strong> space. Employees who are<br />

required to carry out such tasks infrequently are more likely to exhibit a loss of knowledge concerning the<br />

hazards of <strong>confined</strong> <strong>spaces</strong> and emergency, rescue and first aid procedures and equipment.<br />

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Appendix 1 - Examples of Confined Space Incidents<br />

Some <strong>confined</strong> space incidents are described below. These incidents are from a range of Australian and<br />

overseas jurisdictions. Prosecution details are not available for the overseas incidents.<br />

Fatality In L.P.G. Tank from Oxygen Deficiency<br />

A worker collapsed in an LPG storage tank at a service station due to lack of oxygen. The tank had been<br />

purged with nitrogen several times and left to stand for an hour. The supervisor then put his head in the<br />

opening of the tank and sniffed the atmosphere without detecting the smell of L.P.G. An employee then<br />

entered the tank without any safety equipment. Shortly afterwards he collapsed. A second person then<br />

entered the tank to attempt a rescue and also collapsed. The supervisor then introduced pure oxygen instead<br />

of air into the tank (this was dangerous as it added to the risk of explosion). The service station employee<br />

survived, although there was a delay during the rescue process due to difficulties of access. The first man to<br />

collapse in the tank was rescued, but died 9 months later in hospital from bronchopneumonia and brain<br />

damage as a result of the accident. The companies and the supervisor were subsequently prosecuted.<br />

Brothers Die As A Result Of Carbon Monoxide Poisoning<br />

Two brothers aged twenty four and twenty six died of carbon monoxide poisoning in an underground water<br />

tank on their father’s farm. They had been using two petrol driven pumps over two days to pump the water<br />

out. On the second day, when the water level was lower, it became apparent that neither of the pumps was<br />

fitted with a hose long enough to reach to the bottom of the tank. To overcome the problem, one pump was<br />

lowered about a metre into the tank and secured by ropes. One brother got into the tank when it was nearly<br />

empty. He collapsed and the other brother and a friend quickly climbed in and attempted to rescue him.<br />

The second brother collapsed. The friend attempted to rescue the two brothers, but he was also affected by<br />

fumes and had to get out of the tank. Neighbours pulled the two brothers from the tank, but both were dead<br />

on arrival at the local hospital.<br />

Tests later revealed that the petrol driven pump was discharging a very high level of carbon monoxide from<br />

its exhaust. Calculations confirmed that a lethal concentration of carbon monoxide would be generated in<br />

quite a short period of time after lowering the pump into the tank.<br />

Hazardous Atmosphere and Oxygen Deficiency Fatality In Sewer<br />

In 1991 a district water board employee was working to clear a blocked sewer. The equipment the<br />

employee was using to unblock the sewer became caught and the employee entered the sewer to free the<br />

equipment. The clearing of the blockage produced a gush of water and release of sewerage gases and the<br />

employee collapsed as he was about to climb out of the access hole. A boy on work experience with the<br />

employee attempted to pull him out but was unsuccessful. The employee fell back into the sewer and the<br />

boy went for help. The employee was unable to be resuscitated after being pulled from the sewer.<br />

The Magistrates’ Court subsequently found that the water board had breached the Occupational Health<br />

and Safety Act 1985 by failing to provide a safe system of work and fined the board.<br />

Employees Overcome<br />

A carbon monoxide poisoning occurred when two employees were overcome by smoke while in a silo that<br />

contained smoking wood chips. The silo had a side door opening onto a landing about 3 metres above the<br />

floor, and access was provided by a steel ladder. A fire erupted in the silo which was extinguished by<br />

employees from outside the silo. 30-45 minutes after the fire had been put out, 3 employees entered the silo<br />

to shovel out the burnt wood chips. As a result of exposure to the atmosphere in the silo one employee<br />

became dizzy, and had to be given oxygen and taken to hospital. Work then continued in the silo until yet<br />

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another employee became dizzy and also had to be given oxygen and hospitalised.<br />

The Magistrates’ Court subsequently found that the two companies employing the men had breached the<br />

Occupational Health and Safety Act by failing to provide safe plant and systems of work and adequate<br />

information, instruction, training and supervision. The companies were fined.<br />

Near Miss In Sewer<br />

In 1994, two employees entered a shaft connected to a sewer. The men were working at the bottom of the<br />

22 metre shaft when the gas detector they carried emitted an audible alarm indicating the presence of a gas.<br />

The employees donned their self rescue units and tried to contact the stand-by employees waiting at the top<br />

of the shaft. One of the self rescue units allegedly failed and the employee wearing the unit was affected,<br />

and started to become disorientated, falling over several times. After alerting personnel at the entrance to<br />

the shaft, the two employees were raised to the surface and taken to hospital for examination.<br />

Another Lucky Escape<br />

Employees of a contract company lining a tank with rubber were overcome by fumes. Two of the<br />

employees were inside the tank applying glue to sheets of rubber which were then attached to the walls of<br />

the tank. The walls of the tank also had glue applied to them. The two employees were overcome by fumes<br />

generated by the glue, one collapsing and the other becoming disorientated after he removed his face mask<br />

to help his co-worker. One of the employees had to be helped from the tank, while the other was dragged<br />

out. A similar incident had occurred the previous week.<br />

Engulfment incident<br />

A large bin used by a poultry feed processing firm to load poultry feed into a weighing hopper became<br />

blocked. A worker wearing a safety harness entered the bin to clear the blockage. While clearing the<br />

blockage the worker fell, went through approximately 3 metres of feed, and dropped out into the weighing<br />

hopper below. A stand-by person opened the weighing hopper to empty it of feed, and the worker was<br />

subsequently winched back out of the bin. Investigators subsequently recommended that the firm look at<br />

different feed formulation methods to reduce the number of bin blockages; that alternative methods of<br />

clearing blockages be explored; and that appropriate risk control measures be introduced for any further<br />

entries into the bins.<br />

Degreasing fatality<br />

A partner in a metal finishing firm was found collapsed inside a degreasing tank containing<br />

trichloroethylene. The tank measured approximately 0.7m x 2m x 2m. The partner apparently had decided<br />

to empty and de-sludge the tank while working alone. He entered the tank without breathing apparatus<br />

(none was available) and without leaving the tank to ventilate. The tank had not been emptied in six<br />

months. The partner subsequently died.<br />

Appendix 2 - Definitions<br />

There are a number of key terms used throughout this code. These terms are defined in section 4 of the Occupational<br />

Health and Safety Act 1985 and others are in the Occupational Health and Safety (Confined Spaces) Regulations 1996.<br />

Terms defined in the Regulations are to be found in the body of the code.<br />

DEFINITIONS IN THE ACT<br />

“Employee” means a person employed under a contract of employment or under a contract of training.<br />

“Employer” means a person who employs one or more other persons under contracts of employment or<br />

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under contracts of training.<br />

“Plant” includes any machinery equipment appliance implement and tool, any component thereof and<br />

anything fitted connected or appurtenant thereto (see Note 5).<br />

Note 5. The Occupational Health and Safety (Plant) Regulations 1995 applies only to particular types<br />

of plant. It does not apply to plant which relies exclusively on manual power for its operation (for<br />

example, block and tackle, hand or foot pumps, trolley vehicle jacks) and plant that is designed to be<br />

primarily supported by hand (for example, electric hand drills, hand-held spray guns, jack hammers).<br />

The Code of Practice only provides guidance on plant covered by the Plant Regulations.<br />

“Practicable” means practicable having regard to-<br />

(a) the severity of the hazard or risk in question;<br />

(b) the state of knowledge about that hazard or risk and any ways of removing or mitigating that<br />

hazard or risk;<br />

(c) the availability and suitability of ways to remove or mitigate that hazard or risk; and<br />

(d) the cost of removing or mitigating that hazard or risk.<br />

“Supply”, in relation to any plant or substance, includes supply and resupply by way of sale, exchange,<br />

lease, hire or hire purchase, whether as principal or as agent.<br />

“Workplace” means any place, whether or not in a building or structure, where employees or selfemployed<br />

persons work.<br />

Appendix 3 - Examples of Hazard Identification & Risk Assessment Processes<br />

EXAMPLE 1: IDENTIFICATION AND RISK ASSESSMENT SHEET<br />

SPACE: Process Vessel<br />

X202<br />

LOCATION:<br />

Plant B<br />

WORK REQUIRED TO BE CARRIED OUT:<br />

Maintenance involving the removal and cleaning of<br />

diffuser pads located within the vessel<br />

Page 1 of 2<br />

Nature of the space:<br />

Steel vessel, cylindrical with rounded ends. Mounted on supports 0.5 metres above platform along a<br />

horizontal axis. Platform is 3 m above ground. The tank usually contains benzene, butadiene,<br />

ammonia, hydrocarbons and sourwater (H 2 S). There are inlet and outlet product lines connected.<br />

Internal obstructions?<br />

The range of methods by which the work can be done:<br />

Method A - Eliminate need to enter. This is not possible due to the nature of the task.<br />

Method B - Enter, remove diffusers, clean diffusers in workshop.<br />

Method C - Enter, clean diffusers in vessel. This is more hazardous than Method B.<br />

Any work required to be performed outside the <strong>confined</strong> space which may create a risk to any employee<br />

who is in the space:<br />

There is potential for other work such as hot work to be performed outside the space which may<br />

create a risk. All work carried out in the area requires a permit coordinated by the Area Coordinator.<br />

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The means of entry to and exit from the <strong>confined</strong> space:<br />

The vessel is located on a platform 3 metres above the ground. Access to the platform is via a metal<br />

stair. There is one circular access point (0.5 m in diam.) is located midway and halfway up the vessel.<br />

Access is via a ladder from the platform.<br />

Type of emergency procedures required:<br />

Other factors:<br />

Company emergency procedures apply. SCBA not appropriate because of size of means of entry/exit.<br />

As the compressor will have to be located on the ground a stand-by will be located on the ground as<br />

well as at the vessel entry.<br />

Company fitness and training requirements for <strong>confined</strong> space entries apply.<br />

SPACE: Process Vessel<br />

X202<br />

LOCATION:<br />

Plant B<br />

WORK REQUIRED TO BE CARRIED OUT:<br />

Maintenance involving the removal and cleaning of<br />

diffuser pads located within the vessel<br />

Page 2 of 2<br />

SELECTED<br />

METHOD OF<br />

WORKING<br />

(method B)<br />

Enter space and remove<br />

pads for cleaning in the<br />

workshop<br />

ANY CHANGE<br />

THAT MAY<br />

OCCUR IN THE<br />

LEVEL OF<br />

OXYGEN OR<br />

CONTAMINANT<br />

Action of removing<br />

pads may increase<br />

levels of airborne<br />

contaminant.<br />

HAZARDS<br />

Hazardous Substances<br />

- benzene<br />

- butadiene<br />

- ammonia<br />

- hydrocarbons<br />

- sourwater H 2 S<br />

Flammable Contaminants<br />

- combustible gases or vapours<br />

Unsafe Oxygen Levels<br />

- oxygen deficiency<br />

Plant/Process Hazards<br />

- uncontrolled introduction of<br />

substances<br />

- noise<br />

- manual handling<br />

Environment<br />

- thermal extremes ( summer)<br />

CONTROL MEASURES (also<br />

refer to entry permit)<br />

Entry permit<br />

Empty vessel<br />

Isolate plant and services<br />

(blank/bleed/lock-out/tag-out)<br />

Clean/purge<br />

Test<br />

On-going monitoring<br />

PPE (air line, clothing)<br />

Stand-by person<br />

Signs erected<br />

In addition to the above:<br />

Continuous gas monitoring<br />

As above<br />

In addition to the above:<br />

PPE (hearing protection)<br />

Refer to manual handling<br />

procedures<br />

Restrict time in space or carry out<br />

in cooler time of day - to reduce<br />

thermal stress<br />

Authorised by: Date: Date of revision:<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

EXAMPLE 2: IDENTIFICATION AND RISK ASSESSMENT SHEET FOR SIMILAR SPACES<br />

SPACE: Bitumen Storage Tanks<br />

50, 39 and 12<br />

LOCATION:<br />

Area 3<br />

WORK REQUIRED TO BE CARRIED OUT:<br />

Entry into space to remove damaged heating coils<br />

and replace with new prefabricated heating coils.<br />

Page 1 of 2<br />

Nature of the space:<br />

These tanks are used to store bitumen. The tanks are cylindrical with a cone roof. Tanks are 21 m<br />

diameter, 15 m height. Constructed of steel with external thermal cladding. 2 access hatches/vents on<br />

roof, 2 access points near base of tank (circular access 0.45 m diam, scupper access 0.6 m x 0.5 m). In<br />

the base of each tank there is a heating coil containing heated oil. There are product inlets and outlets<br />

for product and utilities.<br />

The range of methods by which the work can be done:<br />

Method A - Eliminate need to enter. This is not possible due to the nature of the task.<br />

Method B - Entry into space to remove and replace prefabricated heating coils.<br />

Any work required to be performed outside the <strong>confined</strong> space which may create a risk to any employee<br />

who is in the space:<br />

There is potential for other work to be performed outside the space which may create a risk. All work<br />

carried out in the area requires a permit coordinated by Head Operator. Consideration needs to be<br />

given to the location of the exhausts of generators.<br />

The means of entry to and exit from the <strong>confined</strong> space:<br />

Entry to and exit from the space is via the scupper. Waste bitumen is also removed through the<br />

scupper. Air hoses for blower fan, electricity for plant and lighting are routed through the circular<br />

access point.<br />

Type of emergency procedures required:<br />

Other factors:<br />

Company emergency procedures apply. Note, SCBA is used in preference to airlines because of risk<br />

of entanglement posed by the heating coils.<br />

Company fitness and training requirements for <strong>confined</strong> space entries apply.<br />

SPACE: Storage Tanks<br />

50, 39 and 12<br />

LOCATION:<br />

Area 3<br />

WORK REQUIRED TO BE CARRIED OUT: Entry into<br />

space to remove damaged heating coils and replace with new<br />

prefabricated heating coils.<br />

Page 2 of<br />

2<br />

SELECTED<br />

METHOD OF<br />

WORKING<br />

Method B - Entry into<br />

ANY CHANGE<br />

THAT MAY<br />

OCCUR IN THE<br />

LEVEL OF<br />

OXYGEN OR<br />

HAZARDS<br />

Hazardous Substances<br />

- hydrocarbons<br />

- dust generated during removal<br />

of bitumen<br />

CONTROL MEASURES (also<br />

refer to entry permit)<br />

Entry permit<br />

Empty vessel<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

space to remove and<br />

replace prefabricated<br />

heating coils<br />

CONTAMINANT<br />

Use of steam hose<br />

may change the level<br />

of contaminant<br />

present. Dust levels<br />

(generated during<br />

removal of hardened<br />

bitumen) will vary.<br />

- fumes from steam hoses<br />

melting bitumen<br />

Flammable Contaminants<br />

- combustible gases or vapours<br />

Unsafe Oxygen Levels<br />

- oxygen deficiency<br />

Plant/Process Hazards<br />

- ignition sources<br />

- uncontrolled introduction of<br />

substances<br />

- noise<br />

- mechanical hazards<br />

- manual handling<br />

- trips and falls<br />

-falling material<br />

Environment<br />

- thermal extremes ( heat,<br />

humidity)<br />

Isolate plant and services<br />

(blank/bleed/lock-out/tag-out)<br />

Colour rated (red) pressure rated<br />

blind for product inlet/outlets<br />

Clean/purge<br />

Test<br />

On-going monitoring<br />

PPE (air line, clothing)<br />

Stand-by person<br />

Signs erected<br />

In addition to the above:<br />

Gas monitoring<br />

As above<br />

In addition to the above:<br />

Use of hand tools (saw, crowbar)<br />

and air driven plant<br />

32 volt lighting with circuit breaker<br />

PPE (hearing protection, hard hat,<br />

safety shoes)<br />

Refer to manual handling procedures<br />

Scaffolding for cleaning tank roof or<br />

walls<br />

Restrict time in space<br />

Authorised by: Date of Issue: Date of Revision<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

EXAMPLE 3: IDENTIFICATION AND RISK ASSESSMENT SHEET FOR SIMILAR SPACES<br />

SPACE: Access holes nos. 38<br />

Green St, 12 Red Ln, 116 Orange<br />

Ave.<br />

LOCATION: Sector 5<br />

WORK REQUIRED<br />

TO BE CARRIED<br />

OUT: Unblocking of<br />

sewer<br />

Page 1 of 2<br />

Nature of the space<br />

Sewers carry waste products. The access holes are constructed of concrete. These access holes are 9.8<br />

m deep which is deeper than normal access holes in this sector. The entry point is 0.6 m in diam<br />

opening into a space which is 1.5 m in diam and 9.75 m deep. In the centre of the floor, there is an<br />

opening into the sewer. There are no structures such as ladder rungs in the space. The surfaces of the<br />

space can be slippery.<br />

The range of methods by which the work can be done:<br />

Method A - Eliminate need to enter by operating sewer rooter from outside the access hole. This<br />

method cannot be used as the sewer rooter can only be operated outside <strong>spaces</strong> with a depth of 2<br />

metres or less.<br />

Method B - Eliminate need to enter by using pressure jet unit from outside the access hole. This<br />

would be the preferred method but the purchase of a pressure jet unit is not currently practicable.<br />

Method C - Enter space and operate sewer rooter from inside the access hole.<br />

Any work required to be performed outside the <strong>confined</strong> space which may create a risk to any employee<br />

who is in the space:<br />

Road and pedestrian traffic. Fumes from operation of generator mounted on truck.<br />

The means of entry to and exit from the <strong>confined</strong> space:<br />

A tripod and harness is used for all entry and exits. A ladder may also be used with the tripod and<br />

harness.<br />

Type of emergency procedures required:<br />

Other factors:<br />

Company emergency, rescue and first aid procedures apply (refer to procedure no.05).<br />

Company training and fitness requirements apply (refer to procedure no.06).<br />

SPACE: Access holes nos. 38<br />

Green St, 12 Red Ln, 116 Orange<br />

Ave.<br />

LOCATION: Sector 5<br />

WORK REQUIRED<br />

TO BE CARRIED<br />

OUT: Unblocking of<br />

sewer<br />

Page 2 of 2<br />

SELECTED ANY CHANGE HAZARDS CONTROL MEASURES<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

METHOD OF<br />

WORKING<br />

Method C - Enter space<br />

and operate sewer<br />

rooter from inside the<br />

access hole.<br />

THAT MAY<br />

OCCUR IN THE<br />

LEVEL OF<br />

OXYGEN OR<br />

CONTAMINANT<br />

Changes in the level<br />

of oxygen, level or<br />

type of<br />

contaminants<br />

present may occur<br />

due to flow of the<br />

sewerage and its<br />

contents.<br />

Hazardous Substances<br />

- methane<br />

- hydrogen sulfide<br />

- other atmospheric contaminants<br />

- sewerage (including unknown<br />

hazardous substances)<br />

Flammable Contaminants<br />

- gases or vapours<br />

Unsafe Oxygen Levels<br />

- oxygen deficiency or excess<br />

Plant/Process Hazards<br />

- stored materials that could cause<br />

engulfment<br />

- ignition sources (generator)<br />

- mechanical, electrical, noise<br />

(sewer rooter in space)<br />

- manual handling (sewer rooter,<br />

access cover)<br />

Environmental Hazards<br />

- uncontrolled introduction of<br />

substances (storm water)<br />

- biological (hepatitis, other<br />

viruses, bacteria, needle stick)<br />

- thermal (hotter in space)<br />

- traffic<br />

- slippery surfaces (wet or fatty<br />

surfaces)<br />

Entry Permit<br />

Test for hazardous substances<br />

On-going monitoring<br />

PPE (air line, clothing)<br />

Stand-by person<br />

Signs erected<br />

Residents notified where access<br />

to easement required<br />

In addition to above:<br />

- ongoing flammable gas<br />

monitoring<br />

As above<br />

PPE (hearing protection)<br />

Refer to company manual<br />

handling procedures no.11<br />

Refer to company plant operating<br />

procedures no.12<br />

Refer to company training<br />

manual<br />

Intrinsically safe equipment<br />

In addition to above:<br />

Monitor weather reports<br />

Refer to vaccination policy<br />

Restrict time in space<br />

Barricades against traffic (vehicle<br />

and pedestrian)<br />

Non slip foot wear<br />

Authorised by: Date of Issue: Date of Revision:<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Appendix 4 - Sample Entry Permit Form<br />

This sample permit incorporates the requirements of regulation 22. In addition it includes other aspects which<br />

the employer may find useful, such as the provision for a sign in/sign out procedure and record of exit for<br />

compliance with regulation 24.<br />

1. NAME AND ADDRESS<br />

Employer’s name<br />

Work requested by<br />

Location of work<br />

Confined space(s) this permit applies to<br />

Employees assigned to enter the <strong>confined</strong> space<br />

Outside contractors<br />

Company<br />

Supervisor<br />

Employees assigned to enter the <strong>confined</strong> space<br />

2. DESCRIPTION OF WORK TO BE UNDERTAKEN<br />

The whole of the remaining detail of this permit must be signed by the authorised person(s) before work<br />

is to proceed and only work listed may be done.<br />

(List of Control Measures - non-applicable measures should be ruled out)<br />

3. ISOLATION CONFINED SPACE<br />

The items ticked below have been isolated or made safe:<br />

[ ] Pipelines (water, steam gas, etc)<br />

[ ] Mechanical/electrical drives<br />

[ ] Sludges/deposits/waste<br />

[ ] Harmful materials<br />

[ ] Electrical services<br />

[ ] Warning notices, locks or tags have been fixed to means of isolation<br />

[ ] Radiation services<br />

Authorised person<br />

Date<br />

4. PURGING AND VENTILATION<br />

Purging and ventilation measures listed below have been implemented:<br />

[ ] Purging of space<br />

[ ] Ventilation of space<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

[ ] Continuous Ventilation of space required<br />

Authorised person<br />

Date<br />

5. ATMOSPHERIC TEST REQUIREMENT<br />

The test equipment has been calibrated and the atmosphere has been tested for: (Fill in details and results of<br />

tests)<br />

[ ] Safe oxygen level<br />

Testing time . . . . . . Date<br />

[ ] Atmospheric contaminant(s) (list contaminants, concentrations, and compare with exposure standards)<br />

Testing time . . . . . . Date<br />

[ ] Flammable atmosphere (give % LEL)<br />

Testing time . . . . . . Date<br />

Authorised person<br />

Date<br />

[ ] Continuous monitoring for atmospheric contaminants required<br />

[ ] Continuous monitoring flammable gas detector<br />

Authorised person<br />

The atmosphere is safe for entry under the conditions ticked below:<br />

[ ] with a supplied-air respiratory protective device.<br />

[ ] with an air purifying (non air-supplied) respiratory protective device.<br />

[ ] without a respiratory protective device.<br />

Authorised person<br />

Date<br />

6. USE OF CHEMICAL AGENTS<br />

(Details to be completed) No chemical agents other than those listed<br />

may be taken into the <strong>confined</strong> space.<br />

7. STAND-BY PERSONNEL AND RESCUE ARRANGEMENTS<br />

The following arrangements have been made:<br />

[ ] Stand-by person(s) are (identify)<br />

[ ] Alternative to Stand-by (specify arrangements)<br />

[ ] Communication arrangements<br />

[ ] Rescue and emergency procedures are understood and have been posted.<br />

Authorised person<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Date<br />

8. OTHER CONTROL MEASURES<br />

Smoking is banned in the <strong>confined</strong> space and adjoining area.<br />

Measures ticked below have been implemented:<br />

[ ] Warning notices/ barricades are in position<br />

[ ] Special precautions (indicate)<br />

Authorised person<br />

Date<br />

9. PERSONAL PROTECTIVE EQUIPMENT<br />

The personal protective equipment ticked below shall be worn (specify details where appropriate):<br />

[ ] Supplied-air respirators<br />

[ ] Air purifying respiratory protective devices<br />

[ ] Safety harness and/or safety line or lifeline/rescue line<br />

[ ] Eye protectors<br />

[ ] Hand protection<br />

[ ] Safety boots<br />

[ ] Protective clothing<br />

[ ] Hearing protectors<br />

[ ] Safety helmets<br />

[ ] Other<br />

Authorised person<br />

Date<br />

10. HOT WORK<br />

The precautions ticked below must be observed:<br />

[ ] Area clean and free of all readily combustible materials within 15 metres.<br />

[ ] All drains within 15 metres covered with wet fireproof blanket.<br />

[ ] A water hose run to job site and tested/left running.<br />

[ ] All sparks from work more than 2 metres above ground contained completely by use of a suitable enclosure<br />

which shall be inspected before commencing work.<br />

[ ] Welding machine/gas cylinders located (not within 8 metres of any drain).<br />

[ ] Welding machine earthed directly to equipment being welded as close to welding point as possible.<br />

[ ] Power leads not draped across pipelines or access ways.<br />

[ ] Electrical trace on pipes isolated hot work is/is not permissible inside the space.<br />

[ ] Coatings stripped for a distance of not less than 150mm.<br />

[ ] Need for firewatcher.<br />

Authorised person<br />

Date<br />

11. SIGN IN/SIGN OUT<br />

Name<br />

Sign<br />

Date<br />

Entry Time . . . . . . . . . . . Exit Time.<br />

Name<br />

Sign<br />

Date<br />

Entry Time . . . . . . . . . . . Exit Time.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Name<br />

Sign<br />

Date<br />

Entry Time . . . . . . . . . . . Exit Time.<br />

12. EMPLOYER TO RECORD SIGNING OUT<br />

All persons have exited the <strong>confined</strong> space.<br />

Authorised person<br />

Date<br />

13. WORK COMPLETED/SUSPENDED<br />

All persons/equipment have been withdrawn, the work has been completed and any plant/machinery is/is not<br />

fit for use (delete as appropriate).<br />

Authorised person<br />

Date<br />

The following observation(s) of unsatisfactory aspects of the operation in the <strong>confined</strong> space are noted for<br />

attention prior to undertaking similar operations (attach separate sheet if necessary).<br />

Authorised person<br />

Date<br />

Original To:<br />

Copies To:<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Appendix 5A - Additional Recommendations for the Cleaning of Confined Spaces<br />

GENERAL<br />

This appendix lists recommendations for undertaking cleaning tasks in a <strong>confined</strong> space. The<br />

recommendations are additional to the guidance provided in the body of this publication for all work in a<br />

<strong>confined</strong> space.<br />

HYDRO-JETTING<br />

General<br />

The following general precautions should be observed when hydro-jetting is undertaken in a <strong>confined</strong> space:<br />

(a)<br />

(b)<br />

(c)<br />

(d)<br />

(e)<br />

(f)<br />

(g)<br />

Hydro-jetting should always be carried out by trained personnel.<br />

Warning signs indicating that hydro-jetting is in progress should be displayed in conspicuous<br />

locations outside the <strong>confined</strong> space.<br />

The area affected by the hydro-jetting should be barricaded while work is in progress.<br />

Where there is a possibility of a flammable environment, the nozzle of the hydro-jetting should be<br />

earthed to decrease the generation of static electricity (Refer to the Dangerous Goods (Storage and<br />

Handling) Regulations 1989).<br />

Nozzle operators should have direct visual or audible communication with the pump operators.<br />

Removal of fluids from the <strong>confined</strong> space should be continuous during the operation. Especially in<br />

the case of such work as that in ships’ tanks and fuel tanks.<br />

A high pressure/low volume gun should be used to intermittently clean, rather than operating<br />

continuously, thus allowing adequate replacement of air.<br />

Equipment<br />

All high-pressure cleaning equipment should be fitted with actuating devices which require positive effort by<br />

the operator, hand or foot, to keep the supply valve open. In addition, the following recommendations for<br />

hoses should be observed:<br />

(a)<br />

(b)<br />

(c)<br />

(d)<br />

Hoses used for high pressure cleaning should have a bursting pressure of at least twice that of<br />

intended operating pressure.<br />

Hoses should be tagged to indicate working pressure and age.<br />

Hoses with exposed reinforcing wire should be disposed of immediately.<br />

Care should be taken to avoid constant pulsation damage, especially from corners, when laying out<br />

hydrojet hoses on the ground.<br />

STEAM CLEANING<br />

Where a <strong>confined</strong> space is to be cleaned by steam, the following precautions should be observed:<br />

(a)<br />

Where there is a possibility of a flammable environment, the pipe or nozzle of the steam hose should<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

be bonded to the <strong>confined</strong> space enclosure to prevent the build up of static electricity (Refer to the<br />

Dangerous Goods (Storage and Handling) Regulations 1989).<br />

(b)<br />

(c)<br />

Where there is a possibility of a flammable environment in the <strong>confined</strong> space, steam temperatures<br />

should be significantly lower than the auto-ignition temperature of previously stored products.<br />

The <strong>confined</strong> space should be allowed to return to an acceptable thermal environment prior to entry.<br />

ABRASIVE BLASTING<br />

Cleaning by abrasive blasting should only be undertaken where suitable air-supplied respirators are used.<br />

Consideration should also be given to the need to provide the following:<br />

(a)<br />

(b)<br />

(c)<br />

(d)<br />

illumination and visibility adequate to allow safe working to continue;<br />

protection of the breathing air-line to the respirator;<br />

escape equipment, and<br />

actuating devices which require positive effort by the operator to keep the blasting apparatus supply<br />

valve open.<br />

CHEMICAL CLEANING<br />

In addition to creating toxicity hazards, chemicals used in cleaning operations may also be capable of<br />

producing a flammable atmosphere. Accordingly, the safety of the atmosphere should be re-evaluated after<br />

cleaning and prior to the commencement of further work.<br />

All substances, which are likely to present a hazard to persons who enter a <strong>confined</strong> space, should be removed<br />

prior to any entry to the <strong>confined</strong> space.<br />

Appendix 5B - Additional Recommendations for the Conduct of Hot Work in Confined Spaces<br />

GENERAL<br />

Information should be provided on the possibility of hot work reducing the oxygen level and that hot work<br />

itself may release hazardous substances.<br />

Notes:<br />

1. Hot work is used in industry to describe welding, thermal or oxygen cutting, heating and other fire-producing or sparkproducing<br />

operations.<br />

2. Attention is drawn to the requirements of regulations of regulatory authorities governing particular operations /use of<br />

equipment which may exceed these guidelines.<br />

3. Employers should have regard to the guidance in AS 1674 - Safety in Welding and Allied Processes Part 1 Fire<br />

Precautions, on welding in <strong>confined</strong> <strong>spaces</strong>.<br />

PROCEDURE FOR CONDUCTING HOT WORK<br />

Hot work in, or on the exterior surfaces of, an occupied <strong>confined</strong> space should not be commenced until the<br />

work has been approved by the employer. Such an approval is commonly referred to as a “hot work permit”.<br />

This approval may be included as part of the entry permit to the <strong>confined</strong> space.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

The employer should ensure that appropriate precautions have been carried out. The entry permit could list the<br />

frequency of any test necessary to ensure that risks associated with hot work in the <strong>confined</strong> space are<br />

controlled.<br />

Aspects to be taken into account when hot work is to be conducted include the following:<br />

(a)<br />

(b)<br />

(c)<br />

When a <strong>confined</strong> space or a space adjacent thereto has contained a flammable liquid, vapour or gas, hot work should<br />

commence only after inspection and testing have ensured that the following factors have been considered:<br />

the concentration of flammable vapours or gases in the atmosphere;<br />

the liquid and solid residues have been removed as necessary to prevent the release of flammable substances that<br />

will raise the concentration of flammable substances in the atmosphere; and<br />

the concentration of flammable vapour or gases within any piping within the <strong>confined</strong> space or connected to it.<br />

In a <strong>confined</strong> space having last contained dry material that creates a flammable or explosive atmosphere when dispersed<br />

in air, hot work should commence only after inspection has ensured that loose dust has been removed from the <strong>confined</strong><br />

space and all appropriate surfaces have been cleaned or the material has been rendered safe, for example, by wetting<br />

grain dust.<br />

Where fixed fire-extinguishing equipment employing an extinguishment which may affect the safety of the environment<br />

protects the <strong>confined</strong> space, such equipment should be positively isolated when the space is occupied, regardless of<br />

whether it has manual or automatic activation controls. It should be noted that the discharge of certain fixed<br />

extinguishing systems can rapidly cause the atmosphere in a <strong>confined</strong> space to become dangerously contaminated. In<br />

such cases alternative fire protection should be provided in the <strong>confined</strong> space by having adequate numbers of the<br />

appropriate size and type of portable fire extinguishers.<br />

FIRE PREVENTION<br />

The following fire preventative measures should be taken:<br />

(a)<br />

(b)<br />

(c)<br />

(d)<br />

(e)<br />

(f)<br />

(g)<br />

(h)<br />

All combustibles, including and dry residues, in the vicinity of the hot work should be removed to a safe place. If they<br />

cannot be moved, such items should be covered by a non-combustible blanket, flame-resistant tarpaulin, or other means<br />

to prevent ignition from heat sparks and slag.<br />

When hot work is involved, consideration should be given to the assignment of a fire watch while the hot work is being<br />

performed and for a period of not less than 30 minutes after completion of such hot work. In many cases the fire watch<br />

may be carried out by the stand-by persons(s).<br />

When welding or cutting is to be performed on a tank shell or a conductive boundary of a <strong>confined</strong> space, the same<br />

precautions should be exercised inside and outside the space where the hot work is being performed.<br />

Note: Sparks from direct penetration or heat transfer may also create an explosion or fire hazard in the adjacent<br />

<strong>spaces</strong> outside the <strong>confined</strong> space.<br />

Before hot work is started on a surface covered with a preservative or other protective coating, the flammability and<br />

thermal decomposition products of the coating should be considered.<br />

Where such a coating is flammable, it should be stripped from the area of hot work to prevent ignition. A pressurised fire<br />

hose and a suitable nozzle or other suitable extinguishing equipment, or both, should be available.<br />

When arc welding is suspended for a substantial period of time, such as during lunch or overnight, the power source to<br />

the equipment should be de-energised, all electrodes removed from holders and the holders placed so that accidental<br />

contact or arcing cannot occur.<br />

When gas welding or cutting is suspended for a substantial period of time, such as during lunch periods or overnight, the<br />

torch and cylinder valves should be closed. Where practicable, the torch and hose should be removed from and<br />

depressurised outside the <strong>confined</strong> space<br />

Where practicable, no compressed gas cylinder or associated manifold, other than those used for self-contained breathing<br />

apparatus, should be located inside the <strong>confined</strong> space.<br />

Where practicable, flammable metal anti-corrosion anodes should be removed from work site.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

CONTROL OF FUMES<br />

Fumes should be controlled as follows:<br />

(a)<br />

(b)<br />

(c)<br />

Before hot work is started on a metal surface which is coated, the atmosphere in the <strong>confined</strong> space should be tested to<br />

ensure that the concentration of flammable vapours, dusts or gases from coatings having flashpoints below the ambient<br />

temperature, do not exceed the safety requirements for the LEL. During such hot work, periodic tests should be<br />

conducted to ensure that these limits are not exceeded.<br />

In a <strong>confined</strong> space, all surfaces covered with coatings that would decompose or volatilise under hot work into toxic,<br />

corrosive or irritant components, should be stripped from the area of heat application. Coatings should also be removed<br />

for a sufficient distance from the area to be heated in order to minimise the temperature increase of the unstripped metal.<br />

Additionally, artificial cooling of the metal surrounding the hot work area may be necessary to limit the size of the area<br />

required to be cleaned.<br />

Note: Typical coatings which may pose a hazard include zinc, calcium, lead paints, coal tar and epoxy paints,<br />

certain other paints and plastics.<br />

Means should be provided to exhaust contaminated air from the <strong>confined</strong> space. The inlet point to the exhaust should be<br />

located as close as possible to the source of contamination within the <strong>confined</strong> space, that is, welding. Such exhaust<br />

should be directed to a location where it presents no hazard and will not accidentally be recirculated into the <strong>confined</strong><br />

space.<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Appendix 6 - Published Standards Incorporated in this Code<br />

AS 1020<br />

AS 1657<br />

AS 1715<br />

AS 2275<br />

AS 2381<br />

AS 2430<br />

AS 2626<br />

The Control of Undesirable Static Electricity<br />

Fixed Platforms, Walkways, Stairways and Ladders - Design, Construction and Installation<br />

Selection, Use and Maintenance of Respiratory Protective Devices<br />

Combustible Gas Detection Instruments for Use in Explosive Atmospheres<br />

Electrical Equipment for Explosive Atmospheres - Selection, Installation and Maintenance<br />

Classification of Hazardous Areas<br />

Industrial Safety Belts and Harnesses - Selection, Use and Maintenance<br />

Guidance Note on the Interpretation of Exposure Standards for Atmospheric Contaminants in the Occupational Environment<br />

[NOHSC:3008(1991)].<br />

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Code of Practice – (No. 20) – Confined Spaces 01 March 1997<br />

Appendix 7 - Sources of Further Reading<br />

The Australian Standards and references listed below are not incorporated into this code of practice. That is, they do not form part of<br />

this code of practice and do not have evidentiary status. They are included only to provide an indication of sources of further<br />

information.<br />

AS 1319<br />

AS 1336<br />

AS 1680<br />

AS 1742.3<br />

AS 1800<br />

AS 1801<br />

AS 1892<br />

AS 2210<br />

AS 2225<br />

AS 2865<br />

AS 3000<br />

AS 3100<br />

AS 3108<br />

.<br />

AS 3190<br />

AS 3191<br />

Safety Signs for the Occupational Environment<br />

Recommended Practices for Eye Protection in the Industrial Environment<br />

Interior Lighting<br />

Manual of Uniform Traffic Control Devices for Works on Roads<br />

Selection, Care and Use of Industrial Safety Helmets<br />

Industrial Safety Helmets<br />

Portable Ladders<br />

Safety Footwear<br />

Rubber Gloves for Electrical Purposes<br />

Joint National Standard for Safe Working in a Confined Space.<br />

Electrical Installations - Buildings, Structures and Premises (SAA Wiring Rules)<br />

Approval and Test Specification - General Requirements for Electrical Equipment<br />

Approval and Test Specification - Particular Requirements for Isolating Transformers and Safety Isolating<br />

Transformers<br />

Approval and Test Specification - Residual Current Devices<br />

Approval and Test Specification - Electrical Flexible Cords<br />

Health and Safety in Welding (Welding Technology Institute of Australia. Technical Note 7).<br />

Uncontrolled Copy Printed on 26/07/01 Copyright Victorian WorkCover Authority Melbourne Australia 74

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