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Global Dialogue on Nanotechnology and the Poor ... - Nanowerk

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nanotechnology,<br />

water, & development<br />

was added into <strong>the</strong> dead-end reactor, which was fitted with a<br />

membrane at <strong>on</strong>e end.The clean water was forced through <strong>the</strong><br />

membrane at various pressures of nitrogen gas: 5, 10, 15, <strong>and</strong> 20<br />

bars. A 5.00 cm 3 volume of permeates was collected at each<br />

pressure, <strong>and</strong> <strong>the</strong> permeati<strong>on</strong> time was recorded.The retenti<strong>on</strong><br />

coefficient (R) of <strong>the</strong> membrane was determined by using single<br />

<strong>and</strong> binary salt soluti<strong>on</strong>s.The salts that were used were NaCl, MgCl2,<br />

<strong>and</strong> Na2SO4.The informati<strong>on</strong> from <strong>the</strong>se salt soluti<strong>on</strong>s studies was<br />

also used for <strong>the</strong> determinati<strong>on</strong> of <strong>the</strong> charge <strong>on</strong> <strong>the</strong> membrane.<br />

The rejecti<strong>on</strong> of <strong>the</strong> pollutants (i.e., nitrate, phosphate, calcium,<br />

magnesium <strong>and</strong> sodium) was tested for each membrane.The<br />

flat-sheet membranes which had good performance were noted.<br />

Figure 4: A Schematic Diagram of <strong>the</strong> Cross-Flow Reactor<br />

Experimental Set-Up<br />

‘‘<br />

On-site water treatment studies<br />

were carried out using a…plant<br />

[with a] simple, compact design,<br />

which renders <strong>the</strong> plant readily<br />

’’<br />

transportable.<br />

On-site water treatment studies were carried out using a cross-flow<br />

reactor (<strong>the</strong> NF plant).The plant has a simple, compact design, which<br />

renders <strong>the</strong> plant readily transportable.The plant c<strong>on</strong>sists of a CIP<br />

tank (i.e., a tank that is used for in-situ cleaning of nanomembranes),<br />

doping pump, two cartridge filters, high-pressure pump, pressure<br />

vessel, <strong>and</strong> a c<strong>on</strong>trol box.The plant is approximately 4 meters by 2<br />

meters by 1 meter <strong>and</strong> is built around a stainless steel frame.The<br />

cross-flow reactor was designed <strong>and</strong> c<strong>on</strong>structed by Malutsa (PTY)<br />

Limited, a company based in Cape Town, for NWU, Mafikeng<br />

campus, at a cost of ZAR 140,000 (USD 21,423 <strong>on</strong> May 29, 2006).<br />

A spiral wound membrane that is used <strong>on</strong> <strong>the</strong> plant’s pressure<br />

vessel cost ZAR 2,200 (USD 336 <strong>on</strong> May 29, 2006) <strong>and</strong> was<br />

purchased from CHC, a local company in Cape Town, which is a<br />

subsidiary of Filmtec.<br />

The membranes were successively c<strong>on</strong>nected to <strong>the</strong> cross-flow<br />

reactor.The experimental setup c<strong>on</strong>sisted of a 10,000-liter raw or<br />

feed water tank <strong>and</strong> 10,000-liter product water (permeate) tank.<br />

The tanks were c<strong>on</strong>nected to <strong>the</strong> cross-flow reactor.The cross-flow<br />

reactor high-pressure pump forces <strong>the</strong> raw or feed water (Madibogo<br />

groundwater) through <strong>the</strong> membrane, <strong>and</strong> <strong>the</strong> permeate is collected<br />

in <strong>the</strong> permeate tank.The plant was designed to produce 10,000<br />

liters of product water per day. A schematic diagram of <strong>the</strong><br />

experimental set-up is shown in Figure 4.<br />

Raw water was permeated through <strong>the</strong> membrane at four pressures:<br />

16 bar, 18 bar, 20 bar, <strong>and</strong> 22 bar.The raw water was dosed with an<br />

antiscalant.The raw water was pre-treated by passing it through two<br />

cartridge filters before reaching <strong>the</strong> membrane.Two samples, <strong>the</strong><br />

permeate <strong>and</strong> brine, were collected after every two hours at each<br />

pressure.The samples were collected for eight hours per day for<br />

two days in polyethylene 500 cm 3 bottles <strong>and</strong> were kept in<br />

refrigerated cooler bags <strong>on</strong>-site <strong>and</strong> transferred to a refrigerator <strong>on</strong><br />

reaching <strong>the</strong> laboratory where <strong>the</strong>y were stored at below 40C until<br />

analysis.The c<strong>on</strong>centrati<strong>on</strong>s of <strong>the</strong> pollutants (i.e., nitrate, sulphate,<br />

chloride, calcium, magnesium, <strong>and</strong> sodium i<strong>on</strong>s) were determined<br />

using a PC spectra.<br />

Operati<strong>on</strong>, Maintenance, <strong>and</strong> Durability<br />

The plant is very easy to operate <strong>and</strong> maintain.The plant has built-in<br />

safety features; for instance, it simply trips if <strong>the</strong>re is no feed water in<br />

<strong>the</strong> feed tank.The major maintenance is <strong>the</strong> cleaning of <strong>the</strong><br />

membranes <strong>and</strong> replacement of <strong>the</strong> cartridge filters that are used in<br />

pre-treatment. Fouled or clogged membranes are cleaned by a<br />

process called chemical in-process cleaning (CIP).The membranes<br />

are defouled when <strong>the</strong>y have lost more than 15 – 20% of <strong>the</strong>ir<br />

normal operating flux.The plant is isolated from <strong>the</strong> raw water<br />

supply <strong>and</strong> operated in closed circuit using a suitable cleaning<br />

soluti<strong>on</strong> that is prepared in <strong>the</strong> CIP tank.The cleaning soluti<strong>on</strong> is<br />

circulated through <strong>the</strong> system for a predetermined period.There are<br />

three soluti<strong>on</strong>s that are widely used for defouling. A 1% sodium<br />

hexametaphosphate (SHMP) soluti<strong>on</strong> is used to remove biological<br />

matter <strong>and</strong> colloidal foulants. A sodium hydroxide soluti<strong>on</strong> (pH 11.5)<br />

c<strong>on</strong>taining 1% ethylenediaminetetraacetic acid (EDTA), 1% sodium<br />

tripolyphophate (STPP), <strong>and</strong> 1% trisodium phosphate (TSP) is used<br />

for removing silicates, organic, <strong>and</strong> inorganic solids. A 1% sodium<br />

dithi<strong>on</strong>ate soluti<strong>on</strong> is used to remove metal oxides. 131<br />

131<br />

Malutsa Operating & Maintenance Manual for North West University BWRO Plant, April 2005.<br />

37

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