BMW 118d Diesel Start Stop Technology - Transports Canada
BMW 118d Diesel Start Stop Technology - Transports Canada
BMW 118d Diesel Start Stop Technology - Transports Canada
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<strong>BMW</strong> <strong>118d</strong> <strong>Diesel</strong><br />
<strong>Start</strong> <strong>Stop</strong> <strong>Technology</strong><br />
Test Results Report<br />
June 2011<br />
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ecoTECHNOLOGY for Vehicles 1
Disclaimer notice<br />
Transport <strong>Canada</strong>'s ecoTECHNOLOGY for Vehicles program ("eTV") tests emerging vehicle technologies to<br />
assess their performance in accordance with established Canadian motor vehicle standards. The test results<br />
presented herein do not, in themselves, represent an official determination by Transport <strong>Canada</strong> regarding fuel<br />
consumption or compliance with safety and emission standards of any motor vehicle or motor vehicle<br />
component. Transport <strong>Canada</strong> does not certify, approve or endorse any motor vehicle product. Technologies<br />
selected for evaluation, and test results, are not intended to convey policy or recommendations on behalf of<br />
Transport <strong>Canada</strong> or the Government of <strong>Canada</strong>.<br />
Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> make no representation or warranty of any<br />
kind, either express or implied, as to the technologies selected for testing and evaluation by eTV, nor as to their<br />
fitness for any particular use. Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> do not assume<br />
nor accept any liability arising from any use of the information and applications contained or provided on or<br />
through these test results. Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> do not assume nor<br />
accept any liability arising from any use of third party sourced content.<br />
Any comments concerning its content should be directed to:<br />
Transport <strong>Canada</strong><br />
Environmental Initiatives (AHEC)<br />
ecoTECHNOLOGY for Vehicles (eTV) Program<br />
330 Sparks Street<br />
Place de Ville, Tower C<br />
Ottawa, Ontario<br />
K1A 0N5<br />
E-mail: eTV@tc.gc.ca<br />
© Her Majesty in Right of <strong>Canada</strong>, as represented by the Minister of Transport, 2009-2011<br />
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ecoTECHNOLOGY for Vehicles 2
Table of Contents<br />
EXECUTIVE SUMMARY .............................................................................................. 4<br />
1.0 INTRODUCTION.................................................................................................. 5<br />
2.0 TESTING PROGRAM .......................................................................................... 6<br />
3.0 TESTING LOCATIONS ....................................................................................... 6<br />
4.0 VEHICLE OVERVIEW ....................................................................................... 7<br />
5.0 PHASE I - LABORATORY TESTING ............................................................... 8<br />
5.1 2-CYCLE VS. 5-CYCLE FUEL CONSUMPTION CALCULATIONS ................................. 10<br />
5.1.1 2-Cycle Fuel Consumption Results ............................................................. 12<br />
5.1.2 Corporate Average Fuel Consumption (CAFC)......................................... 13<br />
5.1.3 5-Cycle Fuel Consumption Results ............................................................. 14<br />
5.1.4 New York City Cycle Fuel Consumption Results ........................................ 16<br />
5.1.5 Japanese 10-15 Mode Fuel Consumption Results ...................................... 17<br />
5.1.6 Emissions Results ........................................................................................ 17<br />
6.0 PHASE II – DYNAMIC TESTING.................................................................... 20<br />
6.1 ACCELERATION EVALUATION ............................................................................. 21<br />
6.2 MAXIMUM SPEED IN GEAR .................................................................................. 22<br />
6.3 HANDLING ........................................................................................................... 24<br />
6.3.1 Lateral Skid Pad ......................................................................................... 24<br />
6.3.2 Emergency Lane Change Manoeuvre ......................................................... 25<br />
6.3.3 Slalom ......................................................................................................... 27<br />
6.3.4 Turning Circle ............................................................................................. 27<br />
6.4 NOISE EMISSIONS TESTS ..................................................................................... 28<br />
6.5 BRAKING ............................................................................................................. 30<br />
6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING ......................................... 31<br />
7.0 PHASE III - ON-ROAD EVALUATIONS ........................................................ 31<br />
8.0 CONCLUSIONS .................................................................................................. 33<br />
9.0 WHAT DOES THIS MEAN FOR CANADIANS? ........................................... 33<br />
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ecoTECHNOLOGY for Vehicles 3
EXECUTIVE SUMMARY<br />
<strong>Diesel</strong> vehicles are typically 20-30% more fuel efficient than comparable gasolinepowered<br />
vehicles. In the past, the advantages of diesel-powered light duty vehicles were<br />
overshadowed by operational deficiencies compared to gasoline vehicles such as noise,<br />
vibration, harshness (NVH), higher emissions of oxides of nitrogen (NO x ) and particulate<br />
matter (PM) in the exhaust, and poor cold starting performance. Due to advancements in<br />
the diesel combustion process and exhaust treatment, the positives of this technology may<br />
now outweigh the negatives for consumers who are searching to reduce their fuel<br />
consumption and carbon footprint. Modern clean diesels can be a clean and cost effective<br />
alternative to traditional gasoline-powered vehicles.<br />
The ecoTECHNOLOGY for Vehicles (eTV) program acquired the <strong>BMW</strong> <strong>118d</strong> because it<br />
possesses a number of advanced technology features that reduce emissions and help save<br />
fuel. The <strong>BMW</strong> <strong>118d</strong> is one of the most fuel efficient vehicles in <strong>BMW</strong>’s European line<br />
up, and is equipped with start-stop technology.<br />
Criteria<br />
Fuel consumption<br />
CO 2 emissions<br />
Exhaust Emissions<br />
<strong>Start</strong>-<strong>Stop</strong><br />
Performance Results<br />
Driver Evaluations<br />
Results<br />
In 2-cycle testing, with the start-stop system turned ON, the fuel<br />
consumption values were 5.89 L/100 km for the city, 4.73 L/100 km for<br />
the highway and 5.30 L/100 km for combined city/highway.<br />
Testing cycle Without With % savings<br />
start-stop start-stop<br />
2-cycle (City) 6.04 5.89 2.5<br />
Adjusted<br />
5-cycle (City) 7.02 6.94 1.5<br />
NYCC 9.87 8.61 12.8<br />
Japanese 10-15 5.98 5.38 10.1<br />
Real World 4.95 4.60 7.0<br />
In combined city and highway testing, with the start-stop system<br />
turned ON, the <strong>BMW</strong> <strong>118d</strong> obtained an unadjusted value of<br />
124.7 g/km, which is 10% lower emissions than the current best<br />
performer in the Canadian compact class and a 21% improvement over<br />
all models within its class.<br />
<strong>Start</strong>-<strong>Stop</strong> has the ability to reduce emissions due to the vehicle’s<br />
engine not operating at vehicle stops. However, carbon monoxide<br />
(CO) emissions did rise on restarts, possibly due to a catalyst cooling at<br />
engine stops.<br />
In all testing cycles, the use of start-stop offers considerable fuel<br />
consumption savings in simulated city driving conditions.<br />
The start-stop experience proved positive with most evaluators. The<br />
major concern identified was the lack of availability of the technology<br />
in cars available for sale in <strong>Canada</strong> today.<br />
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ecoTECHNOLOGY for Vehicles 4
Barriers to the Introduction of <strong>Start</strong>-<strong>Stop</strong> Technologies into the Canadian Market<br />
Public opinion research has generally established that fuel consumption and vehicle<br />
emissions have not traditionally been of primary importance to the Canadian consumer<br />
when shopping for a new vehicle 1 . One of the principal barriers to the introduction of<br />
advanced vehicle technologies, such as start-stop, is overcoming the consumer’s desire to<br />
minimize the initial purchase price (or ‘sticker shock’) of a new vehicle, often at the<br />
expense of longer-term operating costs and environmental impacts. Conversely,<br />
innovative technologies that improve fuel efficiency often increase the initial purchase<br />
price of a vehicle. When confronted with the choice of paying more for advanced vehicle<br />
technologies such as stop-start, consumers often opt for a lower initial purchase price,<br />
unaware of the potential savings that the technology might offer.<br />
In addition, fuel consumption test procedures and vehicle ratings can under-estimate the<br />
potential real-world benefits of start-stop technologies, particularly in city driving<br />
conditions. To help better assess the potential real world benefits of start-stop<br />
technology, eTV tested the <strong>BMW</strong> <strong>118d</strong> on the standard 2-cycle and 5-cycle duty cycles,<br />
and also on the urban-centred New York City Cycle (NYCC) driving cycle and the Japan<br />
10-15 mode driving cycle. The start-stop system demonstrated significantly greater<br />
potential fuel savings over the urban centred cycles.<br />
Testing also supported the development of codes and standards, which need to keep pace<br />
with innovative new vehicle technologies, in order to ensure the safety and efficiency of<br />
the Canadian transportation system.<br />
The testing that eTV has undertaken in relation to start-stop technologies, for example, is<br />
essential in helping to engage industry and stakeholders in leading-edge research to<br />
support the development of new or modified codes and standards for all technologies,<br />
including advanced clean diesel technologies.<br />
1.0 INTRODUCTION<br />
The <strong>BMW</strong> <strong>118d</strong> was acquired by Transport <strong>Canada</strong>’s ecoTECHNOLOGY for Vehicles<br />
(eTV) program in March 2010 to conduct testing on the vehicle’s start-stop system. In<br />
addition, benefits of the vehicle’s clean diesel engine and emissions were also tested.<br />
Historically, diesel vehicles have not been a significant portion of the Canadian light duty<br />
fleet. Additionally, newly introduced emissions regulations in 2006 enforced a reduction<br />
in the amount of oxides of nitrogen (NO X ) a new vehicle was allowed to emit. The<br />
introduction of more stringent regulations temporarily reduced the availability of lightduty<br />
diesel vehicle models in the 2007 model year as manufacturers developed new<br />
models and emissions treatments systems. Today, however, there are several<br />
manufacturers now offering diesels across their product line in <strong>Canada</strong>. Technologies<br />
such as common rail direct injection, exhaust gas recirculation, urea injection combined<br />
1 Pollution Probe. 2008. Barriers to Consumer Purchasing of More Highly Fuel-Efficient Vehicles: A<br />
Background Paper.<br />
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ecoTECHNOLOGY for Vehicles 5
with selective catalytic reduction converter (SCR) catalysts have been developed to<br />
reduce NO X emissions and particulate matter (PM) to meet required levels.<br />
The start-stop system is a technology that has been widely introduced in the European<br />
marketplace by several manufactures across a number of vehicle types. The eTV<br />
program previously tested the smart fortwo mhd, a gasoline powered vehicle equipped<br />
with a start-stop system and an automatic transmission. The <strong>BMW</strong> <strong>118d</strong> is equipped<br />
with a start-stop system, a diesel engine and a manual transmission. Results from<br />
previous testing have demonstrated the promising fuel savings potential of start-stop,<br />
particularly in city driving conditions. eTV is using this test vehicle to help further study<br />
on this technology.<br />
2.0 TESTING PROGRAM<br />
The testing program was designed to evaluate the effectiveness of the start-stop system<br />
installed on the <strong>BMW</strong> <strong>118d</strong>, as well as the vehicle’s fuel consumption and exhaust<br />
emissions both with the start-stop system turned on and turned off. Laboratory<br />
evaluations were based on practices used by the U.S. Environmental Protection Agency<br />
(EPA), the U.S. Department of Transport (DOT), the International Organization for<br />
Standardization (ISO) and the Society of Automotive Engineers (SAE), (see <strong>BMW</strong> <strong>118d</strong><br />
Test Plan for details).<br />
The <strong>BMW</strong> <strong>118d</strong> was evaluated over three distinct phases:<br />
Phase I - Laboratory fuel consumption and exhaust emissions testing<br />
Phase II - Dynamic track testing<br />
Phase III - On-road evaluations<br />
Together, these various phases were designed to assess the <strong>BMW</strong> <strong>118d</strong>’s overall<br />
performance, and identify any possible barriers that could adversely affect the<br />
introduction of its advanced technologies into the Canadian market.<br />
3.0 TESTING LOCATIONS<br />
Phase I testing was performed in partnership with Environment <strong>Canada</strong> at the Emissions<br />
Research and Measurement Section (ERMS) located in Ottawa, Ontario. All testing was<br />
performed in a controlled laboratory, using a vehicle chassis dynamometer. The<br />
laboratory environment ensures that testing was completed to within ± 1 degree Celsius<br />
of the required test temperature. Vehicles are tested according to separate driving cycles<br />
and are maintained to within ± 1.5 km/h of the required speed.<br />
Phase II testing was performed at Transport <strong>Canada</strong>’s test track facility in Blainville,<br />
Quebec. The controlled environment was necessary to ensure that testing was performed<br />
on a gradient of ± 1%. The test track is equipped with over 25 kilometres of road,<br />
including both a high-speed and low-speed circuit, to allow for a variety of tests. Phase II<br />
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ecoTECHNOLOGY for Vehicles 6
testing was performed between July 17 and November 8, 2010. Tests were carried out<br />
only in weather conditions that were favourable to evaluation and testing standards.<br />
Phase III vehicle evaluations were performed by Transport <strong>Canada</strong> staff.<br />
4.0 VEHICLE OVERVIEW<br />
The <strong>BMW</strong> <strong>118d</strong> is classified as a compact vehicle according to Canadian standards. It is<br />
equipped with a 1,995 cc (~2 litre), variable turbine geometry turbocharger, 4-cylinder<br />
engine. The vehicle is also equipped with other technologies, such as common rail direct<br />
injection, which can help limit vibration and emissions through precise injection at high<br />
pressures; and low rolling resistance tires, which help to limit fuel consumption and<br />
greenhouse gas (GHG) emissions. According to available <strong>BMW</strong> publications, the <strong>118d</strong><br />
is described as being capable of achieving 1,133 km range on a 51-L tank of fuel, based<br />
on a European combined fuel consumption rating of 4.5 L/100 km. The same tests<br />
indicate that the vehicle produces only 119 g/km of CO 2 . Detailed specifications for the<br />
vehicle are presented in table 1.<br />
Table 1: Specifications for the 2010 <strong>BMW</strong> <strong>118d</strong><br />
Weight 1,385 kg Drive Type Rear-wheel<br />
Length 4.24 m Engine Inline 4-cylinder<br />
turbocharged, common rail<br />
direct fuel injection with<br />
start-stop technology<br />
Width 1.75 m Transmission 6-Speed Manual<br />
Height 1.42 m Torque 300 Nm / 221 lb-ft @ 1,750<br />
rpm<br />
Seating 5 Power 105 kW / 143 hp @ 4,000<br />
rpm<br />
Fuel Type <strong>Diesel</strong> (low sulphur <<br />
15ppm)<br />
Manufacturers Stated<br />
Fuel Consumption<br />
City<br />
Highway<br />
5.1 L/100 km<br />
3.8 L/100 km<br />
Displacement 1,995 cm 3 Fuel Tank Capacity 51 L<br />
Top Speed 194 km/h Driving Range 1,133 km (based on European<br />
driving cycles)<br />
Acceleration 0-100 in 12.5 seconds Brakes (f/r) Disc /Disc with ABS<br />
CO 2 Emissions 119 g/km Drag Coefficient 0.30<br />
This particular diesel engine/power train model was chosen because of the start-stop<br />
system installed on a vehicle with a manual transmission. The system is designed to<br />
detect an impending vehicle stop and shut off the engine at speeds lower than 5 km/h,<br />
provided the driver has also placed the transmission in neutral and disengaged the clutch<br />
pedal. The engine control unit (ECU) will detect the vehicle coming to a stop and<br />
automatically turn the engine off. The engine automatically re-starts when the driver<br />
engages the clutch pedal. Based on available information, start-stop systems have the<br />
potential to reduce fuel consumption, particularly in city driving conditions.<br />
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ecoTECHNOLOGY for Vehicles 7
Figure 1: <strong>BMW</strong> <strong>118d</strong> Clean <strong>Diesel</strong> Test Vehicle<br />
The user can turn the start-stop system ON or OFF by depressing a button located on the<br />
vehicle’s dash near the transmission shifter. When the system is switched OFF, the<br />
vehicle will idle at all stops. If the driver chooses the ON position, however, the startstop<br />
system will engage when the vehicle is at idle and shut off the engine. A picture of<br />
the start-stop system activated on the vehicle dash is shown in Figure 2.<br />
Figure 2: <strong>Start</strong>-stop system engaged – illuminated while activated<br />
5.0 PHASE I - LABORATORY TESTING<br />
More than 3,500 kilometres of vehicle use were accumulated on the <strong>BMW</strong> <strong>118d</strong>, in<br />
keeping with the Code of Federal Regulations (CFR) mileage accumulation procedure.<br />
The procedure outlines the prescribed route that the vehicle must follow, using<br />
commercially available diesel fuel with no blended bio-diesel. Once mileage<br />
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ecoTECHNOLOGY for Vehicles 8
accumulation was completed, the vehicle was soaked 2 at a laboratory temperature for no<br />
less than eight hours before testing began. This is to ensure that the vehicle’s test<br />
temperature is controlled for comparison against other test vehicles undergoing the same<br />
emissions and fuel consumption evaluations.<br />
Emissions and fuel consumption tests were performed, as per the standard CFR<br />
procedures and procedures listed by the Japanese legislation for passenger cars (New<br />
Long Term Standards). Evaluations were performed over the seven duty cycles listed in<br />
Table 2. Each set of tests was performed with the start-stop system engaged and<br />
disengaged (denoted as ON and OFF), for comparative analysis.<br />
A laboratory setting offers highly repeatable results, as environmental conditions can be<br />
kept constant. As well, a defined driving cycle can be performed to simulate real world<br />
traffic conditions. In addition all instrumentation was placed outside of the vehicle in a<br />
stationary setting adding no unnecessary weight to the test vehicle.<br />
Table 2: Chassis Dynamometer Test Schedule<br />
Test Parameter Testing Standard Number of Tests<br />
(Cell Temperature)<br />
Location<br />
Urban Driving UDDS 4 (22°C) ERMS (Ottawa, ON)<br />
Cold Test UDDS 2 (-7°C) ERMS (Ottawa, ON)<br />
Aggressive Driving US06 (SFTP) 2 (22°C) ERMS (Ottawa, ON)<br />
Highway Driving HWFET 2 (22°C) ERMS (Ottawa, ON)<br />
Electrical Load SC03 2 (22°C) ERMS (Ottawa, ON)<br />
<strong>Stop</strong>-and-Go Driving NYCC 2 (22°C) ERMS (Ottawa, ON)<br />
<strong>Stop</strong>-and-Go Driving Japan 10-15 Mode 2 (22°C) ERMS (Ottawa, ON)<br />
The vehicle was mounted on a chassis dynamometer where the rear (drive) wheels were<br />
allowed to roll against a resistance drum. The drum’s resistance was pre-programmed,<br />
using the vehicle’s road load force parameters. Parameters and coefficients were based<br />
on a vehicle travelling from a speed of 115 km/h to 15 km/h (71.5 mph to 9.3 mph)<br />
while coasting. The final result was a model for road load force as a function of speed,<br />
during operation on a dry, level road, under reference conditions of 20°C (68°F) and<br />
98.2 kPa (29.0 in-Hg), with no wind or precipitation and with the transmission in neutral.<br />
ERMS collected and analyzed exhaust emissions for each of the duty cycles listed in<br />
Table 2. The emissions data were analyzed for:<br />
carbon monoxide (CO)<br />
carbon dioxide (CO 2 )<br />
total hydrocarbons (TC)<br />
oxides of nitrogen (NO X )<br />
2 To soak a vehicle means to park it in the test chamber with the engine turned off and allow the entire vehicle, including engine, fluids, transmission and<br />
drive train, to reach the test cell temperature prior to the beginning of a test.<br />
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ecoTECHNOLOGY for Vehicles 9
particulate matter (PM)<br />
For diesel emissions results, the exhaust gas measuring devices require hydrocarbons to<br />
be preheated to 190°C to prevent condensation, which have high boiling points.<br />
Particulate filters are used to calculate particulate emissions.<br />
For CO and CO2, non-dispersive infrared analyzers (NDIR) are used to perform their<br />
calculation.<br />
For NOx, chemiluminescence detectors (CLD) are used to perform their calculation. NOx<br />
is generally interpreted as the total of nitric oxide (NO) and nitrogen dioxide (NO 2 ).<br />
5.1 2-CYCLE VS. 5-CYCLE FUEL CONSUMPTION CALCULATIONS<br />
Two methods were used to measure the fuel consumption of the <strong>BMW</strong> <strong>118d</strong>:<br />
<br />
<br />
The 2-cycle method, which utilizes simulated drive patterns or ‘cycles’<br />
representing city driving and highway driving, is the method used to determine<br />
fuel consumption values published by Natural Resources <strong>Canada</strong> in the Fuel<br />
Consumption Guide, as well as on the EnerGuide Label affixed to all new lightduty<br />
vehicles.<br />
The 5-cycle method utilizes cycles that simulate city driving, highway driving,<br />
aggressive driving style, city driving in cold temperature (at -7 ºC), and driving<br />
with an electrical load due to air conditioning. This test method is generally<br />
considered to more accurately reflect real-world driving. The U.S. EPA uses this<br />
method to determine fuel consumption.<br />
The test cycles are derived from extensive data on real-world driving conditions, such as<br />
driving activity, trip length and stopping frequency, among other factors. The Federal<br />
Test Procedure (FTP), or 2-cycle test method, is composed of two tests – the city test<br />
(using the U.S. FTP-75 driving cycle) and the highway test (using the U.S. HWFET<br />
The annual Fuel Consumption Guide is<br />
just one of several decision-making tools<br />
produced by the ecoENERGY for Personal<br />
Vehicles program at NRCan. This program<br />
provides Canadian motorists with helpful<br />
tips on buying, driving and maintaining<br />
their vehicles to reduce fuel consumption<br />
and GHG emissions that contribute to<br />
climate change.<br />
driving cycle). Fuel consumption from these<br />
test cycles are calculated from the emissions<br />
generated. The fuel consumption ratings, or<br />
advertised fuel consumption, as published by<br />
Natural Resources <strong>Canada</strong> in the annual Fuel<br />
Consumption Guide, are generated based on<br />
fuel consumption values from the laboratory<br />
testing. They are then adjusted, using<br />
Canadian factors, to reflect real-world<br />
driving conditions. Advertised fuel consumption is obtained by adjusting the measured<br />
fuel consumption upward 10% and 15% respectively for the city and highway cycles to<br />
account for real-world differences between the way vehicles are driven on the road and<br />
over the test cycles. Combined city and highway fuel consumption is obtained using a<br />
ratio of 55% city and 45% highway.<br />
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ecoTECHNOLOGY for Vehicles 10
The 5-cycle test method takes into consideration additional driving conditions including:<br />
aggressive driving style, use of air conditioning, and urban driving in cold conditions.<br />
The U.S. EPA began to implement the additional test cycles, known collectively as the<br />
Supplemental Federal Test Procedure (SFTP), for fuel consumption in 2006, and started<br />
publishing fuel consumption results according to the 5-cycle test procedure for model<br />
year 2008 vehicles. Prior to this, both <strong>Canada</strong> and the U.S. used both the FTP and SFTP,<br />
or 5-cycle method, for emissions testing of vehicles only.<br />
The 5-cycle method includes testing over a wider range of driving patterns and<br />
temperature conditions than those tested under the 2-cycle method. For example, the<br />
US06 aggressive driving cycle takes into account aggressive driving. Furthermore,<br />
drivers often use air conditioning in warm and/or humid conditions. The US SC03 test<br />
cycle reflects the added fuel needed to operate the air conditioning system. As well,<br />
given <strong>Canada</strong>’s climate, a typical vehicle will be driven below 0°C on a fairly regular<br />
basis. The U.S. FTP-72 cold test cycle, conducted at 20°F (-7°C), is used to reflect the<br />
effect on fuel consumption when starting and operating an engine at lower temperatures.<br />
Fuel consumption values derived from either the 2-cycle or 5-cycle method have merit<br />
when used to compare the fuel consumption of one vehicle to that of another. However,<br />
comparisons are only valid when the method for obtaining the fuel consumption value is<br />
consistent. For example, a fuel consumption value derived from the 2-cycle method<br />
should only be compared to other fuel consumption values derived from the 2-cycle<br />
method. Because it takes other factors into account that typically increase fuel<br />
consumption, the 5-cycle method usually yields fuel consumption values that are<br />
approximately 10% to 20% higher than the advertised 2-cycle fuel consumption value for<br />
the same make and model. However, accurate forecasting of fuel consumption is difficult<br />
in practice due to the many unpredictable factors that affect driving efficiency.<br />
Error! Reference source not found. shows a schematic of the process that is used to<br />
determine the advertised or ‘label’ fuel consumption values. As figured, the 2-cycle<br />
method used in <strong>Canada</strong> measures fuel consumption based on the city and highway drive<br />
cycles. These results are adjusted upward 10% and 15% respectively to produce the<br />
advertised fuel consumption values. The 5-cycle method uses the city, highway,<br />
aggressive (US06), air conditioning (SC03), and cold city drive cycles, all of which are<br />
used to calculate the advertised city and highway fuel consumption estimates in the U.S.<br />
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ecoTECHNOLOGY for Vehicles 11
Figure 1: How 2-cycle (Canadian) fuel consumption values & 5-cyle (U.S. EPA) fuel economy values<br />
are calculated<br />
5.1.1 2-Cycle Fuel Consumption Results<br />
The <strong>BMW</strong> <strong>118d</strong> was tested twice against the Urban Dynamometer Driving Schedule<br />
(UDDS) city cycle and the HWFET highway cycle according to current Canadian<br />
standards for fuel consumption testing, both with the start-stop system engaged and<br />
disengaged. The results were averaged for each cycle.<br />
The results for the fuel consumption of the <strong>BMW</strong> <strong>118d</strong> with the start-stop system ON,<br />
based on the 2-cycle calculations (adjusted 10% and 15% respectively) are 5.89 L/100km<br />
for the city, and 4.73 L/100km for the highway. An adjusted combined fuel consumption<br />
value, using a 55% and 45% weighting for the city and highway respectively, is<br />
5.30 L/100km.<br />
With the start-stop system OFF, the adjusted 2-cycle calculations were 6.04 L/100km for<br />
the city. Therefore, driving with the start-stop system engaged in the city returned an<br />
estimated 2.5 % savings in fuel consumption. It should be noted, however, that higher<br />
savings are possible. The UDDS city cycle includes 23 stops, but their duration is quite<br />
short (< 5 seconds) in most cases. Therefore, the system’s full fuel savings are not<br />
entirely reflected through this particular cycle. The resulting combined fuel consumption<br />
value, adjusted using a 55% and 45% weighting for the city and highway respectively,<br />
becomes 5.38 L/100 km. It should be noted that in both cases, the results share the same<br />
highway results, as the system ON or OFF offers no savings on the HWFET cycle.<br />
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ecoTECHNOLOGY for Vehicles 12
Table 3: Adjusted 2-Cycle Fuel Consumption Values<br />
2- Cycle Fuel Consumption Adjusted (L/100km)<br />
Adjusted Values City Highway Combined City Savings<br />
<strong>Start</strong>-<strong>Stop</strong> OFF 6.04 4.73 5.38 2.5%<br />
<strong>Start</strong>-<strong>Stop</strong> ON 5.89 4.73 5.30<br />
When the results for the <strong>BMW</strong> <strong>118d</strong> are compared to the sales weighted national average<br />
for all compact cars sold in <strong>Canada</strong> in 2010, the city fuel consumption reported for the<br />
same model year is 8.8 L/100 km 3 . The <strong>BMW</strong> <strong>118d</strong>, therefore, offers a 33%<br />
improvement in fuel consumption in city driving over all models within the compact<br />
class. As a reference, Volkswagen’s diesel powered Jetta model reported city fuel<br />
consumption of 6.7 L/100km and a combined fuel consumption of 5.8 L/100km.<br />
5.1.2 Corporate Average Fuel Consumption (CAFC)<br />
The Government of <strong>Canada</strong>, in conjunction with the motor vehicle industry, sets<br />
CAFC targets annually. The CAFC targets represent the maximum weighted average fuel<br />
consumption numbers for new light-duty vehicles. There are two annual CAFC targets<br />
for new light-duty vehicles - one for passenger cars and another for trucks. Historically,<br />
<strong>Canada</strong>'s CAFC targets have been harmonized 4 with the Corporate Average Fuel<br />
Economy (CAFE) standards in the U.S.<br />
Figure 4 shows the unadjusted 5 2-cycle combined fuel consumption value of<br />
5.35 L/100 km versus the fleet average for model year 2010, as well as the Canadian<br />
(CAFC) and U.S. (CAFE) standards. From the following graph, it can be seen that the<br />
<strong>BMW</strong> <strong>118d</strong> is well below the vehicle fleet average; additionally, the <strong>BMW</strong> <strong>118d</strong> is also<br />
well below the published target values for both <strong>Canada</strong> and the U.S. Given the<br />
limitations of 2-cycle testing, the start-stop system demonstrates fuel consumption<br />
reduction potential.<br />
In the past, other technologies that were under represented in the current calculation were<br />
often given a CAFC credit. Methods such as these might entice manufacturers to<br />
introduce such systems in the near future. One potential option to encourage<br />
manufacturers to increase the use of start-stop technology would be to provide such a<br />
credit.<br />
3 Based information provided by Transport <strong>Canada</strong>’s Vehicle Fuel Economy Information System (VFEIS) on model year 2010 compact class vehicles,<br />
city cycle test (UDDS)<br />
4 In 2011 fuel consumption regulations are regulated by Environment <strong>Canada</strong> under the Canadian Environmental Protection Act (CEPA)<br />
5 Fuel consumption standards are compared to unadjusted values in both <strong>Canada</strong> and the U.S. Adjusted values are used for labelling purposes only.<br />
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ecoTECHNOLOGY for Vehicles 13
Fuel Consumption Vs. Vehicle Footprint - Corporate Average Fuel Consumption (CAFC)<br />
Light Duty Vehicles<br />
12.0<br />
Fuel Consumption (L/100 km)<br />
10.0<br />
8.0<br />
6.0<br />
4.0<br />
2.0<br />
United States CAFE Goal<br />
<strong>Canada</strong> CAFC Goal<br />
Sales Weighted 2010 Fleet Average<br />
<strong>BMW</strong> <strong>118d</strong> Target<br />
<strong>BMW</strong> <strong>118d</strong> Test Vehicle<br />
0.0<br />
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0<br />
Vehicle Footprint (square feet)<br />
Figure 4: Unadjusted Combined Fuel Consumption for Model Year 2010<br />
5.1.3 5-Cycle Fuel Consumption Results<br />
Each of the 5-cycles is divided into “phases” – also referred to as “bags” because each<br />
phase sample is bagged and analyzed separately, without interruption, during the test.<br />
The following equations are derived from 40 CFR Parts 86 and 600, to determine both<br />
the city and highway fuel economy 6 results for a vehicle.<br />
Where:<br />
Bag # FE is the fuel economy in US miles per gallon of fuel during the specified bag of the FTP test<br />
conducted at an ambient temperature of 75ºF or 20ºF<br />
6 The term “fuel economy” is used here to reflect the fact that 5-cycle testing is a U.S. standard and not the Canadian standard. In <strong>Canada</strong>, the term “fuel<br />
consumption” is used.<br />
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ecoTECHNOLOGY for Vehicles 14
Under the vehicle specific 5-cycle formula, the highway fuel economy value would be<br />
calculated as follows:<br />
The fuel consumption of the <strong>BMW</strong> <strong>118d</strong>, based on the 5-cycle calculations above, is<br />
7.10 L/100 km for the city and 6.22 L/100 km for the highway, with the start-stop system<br />
ON. When the start-stop system ON values are compared to the start-stop system OFF<br />
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ecoTECHNOLOGY for Vehicles 15
values for 5-cycle testing, the start-stop system ON achieves a 1.5% fuel reduction in city<br />
driving.<br />
Table 4: 5-Cycle Fuel Consumption Values<br />
5- Cycle Calculated Vehicle Specific Fuel Consumption (L/100km)<br />
City Highway Combined City Savings<br />
<strong>Start</strong>-<strong>Stop</strong> OFF 7.02 5.08 5.98 1.5%<br />
<strong>Start</strong>-<strong>Stop</strong> ON 6.94 5.08 5.95<br />
Although these fuel consumption values are higher than those obtained during the 2-cycle<br />
testing, the 5-cycle testing values can provide a more accurate representation of what a<br />
driver can expect in terms of real-world fuel consumption. When compared against the<br />
city and highway values for the 2-cycle calculation, the 5-cycle fuel consumption values<br />
are 13% and 7% higher for city and highway driving respectively with the start-stop<br />
system engaged.<br />
5.1.4 New York City Cycle Fuel Consumption Results<br />
The NYCC is a standard emissions cycle developed by the U.S. EPA. This cycle is not<br />
used for emissions or fuel consumption regulations for light-duty vehicles. However, the<br />
NYCC is often used in hybrid vehicle research, to help determine the effective range of a<br />
hybrid vehicle. eTV tested the <strong>BMW</strong> <strong>118d</strong> under the NYCC because it offers a better<br />
understanding of the vehicle’s performance in heavy city stop-and-go traffic, with quick<br />
accelerations from a start and longer periods of idling. The cycle was run twice with the<br />
start-stop system ON and twice with it OFF. The results were averaged for each mode.<br />
Table 5: New York City Cycle Fuel Consumption Values<br />
NYCC Fuel Consumption (L/100km)<br />
City<br />
City Savings<br />
<strong>Start</strong>-<strong>Stop</strong> OFF 9.87<br />
<strong>Start</strong>-<strong>Stop</strong> ON 8.61<br />
12.8%<br />
As Table 5 demonstrates, the <strong>BMW</strong> <strong>118d</strong> achieved a 12.8% reduction in fuel in the<br />
laboratory when tested against the NYCC. Although, the laboratory offers a wellcontrolled<br />
environment, its simulated real-world heavy city driving yields slightly<br />
different results than those presented in the previous sections.<br />
When compared with the NYCC, the standard fuel consumption cycles (both the<br />
Canadian 2-cycle and the U.S. 5-cycle) report a lower fuel consumption savings potential<br />
for the start-stop technology. The stops in city and highway cycles are limited in number<br />
and very short (less than 5 seconds). The NYCC, with longer stop periods that are more<br />
consistent with real-world driving conditions, demonstrates results that are almost 13%<br />
better than the current regulated cycles. The eTV program will continue to work with<br />
stakeholders, including government and industry, on better ways to demonstrate the full<br />
benefits of the start-stop technology.<br />
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5.1.5 Japanese 10-15 Mode Fuel Consumption Results<br />
The Japanese 10-15 (J10-15) mode cycle is currently used in Japan for emissions<br />
certification and fuel consumption testing of light duty vehicles. The cycle consists of<br />
both a city and highway cycle, but with significantly longer periods of idling than those<br />
present in any other compliance cycle, including the NYCC as just reported.<br />
The <strong>BMW</strong> <strong>118d</strong> was tested against the J10-15 cycle, in addition to the NYCC. Previous<br />
testing conducted by eTV on a smart mhd (see smart mhd Test Results Report)<br />
demonstrated a significant savings on the NYCC, due to the length of stops. eTV<br />
decided to research the fuel consumption savings on a separate cycle like the J10-15<br />
cycle, which would reflect both gentle acceleration and braking, and longer stops.<br />
The J10-15 cycle demonstrates both the benefits of a start-stop system, such as the<br />
system currently installed on the <strong>BMW</strong> <strong>118d</strong>. Through testing, the technology<br />
demonstrated significant savings of approximately 10%. These savings may be more in<br />
line with what a user driving in the city would experience, as typically their own stops at<br />
lights or in traffic will be longer than those represented in the standard fuel consumption<br />
cycles (Canadian 2-cycle and the U.S. 5-cycle).<br />
Table 6: Japanese 10-15 mode Fuel Consumption Values<br />
Japanese 10-15 Mode Fuel Consumption (L/100km)<br />
City / Highway<br />
<strong>Start</strong>-<strong>Stop</strong> OFF 5.98<br />
<strong>Start</strong>-<strong>Stop</strong> ON 5.38<br />
Savings<br />
10.1%<br />
5.1.6 Emissions Results<br />
The result of the city and highway test cycles is a combined CO 2 emissions value of<br />
124.7 g/km for the <strong>BMW</strong> <strong>118d</strong>. The four best performing comparable diesel compact<br />
vehicles for the 2010 model year, currently available on the Canadian market, obtained a<br />
combined average CO 2 emissions value of 138.3 g/km CO 2 . Thus, technologies such as<br />
those found in the <strong>BMW</strong> <strong>118d</strong> could offer a 10% reduction in CO 2 emissions over the<br />
current best performers in the compact class.<br />
When tested to the sales weighted national average for all compact cars available in<br />
<strong>Canada</strong>, the CO 2 emissions reported for the same model year are 157.8 g/km 7 . The<br />
<strong>BMW</strong> <strong>118d</strong>, therefore, offers a 21% improvement in CO 2 emissions over all models<br />
within its class.<br />
With regards to non-CO 2 exhaust emissions, the <strong>BMW</strong> <strong>118d</strong> is well below the Canadian<br />
emission standards against which it was tested.<br />
7 Based information provided by Transport <strong>Canada</strong>’s Vehicle Fuel Economy Information System (VFEIS) on model year 2010 compact class vehicles;<br />
using 2341 grams CO 2 per litre for gasoline and 2732 grams CO 2 per litre for diesel fuel.<br />
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ecoTECHNOLOGY for Vehicles 17
Figure 5: Carbon dioxide emissions with start-stop system ON and OFF<br />
From Figure 5, it can clearly be demonstrated that start-stop technology reduces carbon<br />
dioxide because the vehicle’s engine is not idling at stops. Using current test cycles, such<br />
as those used in <strong>Canada</strong>, demonstrates an emissions savings of 2.9% for the city, when a<br />
combined fuel consumption savings is calculated, a 1.9% savings is observed. However,<br />
additional test cycles such as the NYCC and J10-15 mode demonstrate significantly<br />
greater savings at 12.7% and 10.1% respectively. It is reasonable to expect similar<br />
emissions savings in the real world based on the latter cycles, particularly in city driving<br />
conditions. Current test cycles, though suitable for most emissions and fuel consumption<br />
measurement, do not include long enough stops to allow the full benefits of the<br />
technology to be realized. Furthermore, because it is reasonable to assume that vehicles<br />
idle at traffic lights for longer than a few seconds on most city trips, larger savings may<br />
be observed in real world driving conditions.<br />
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ecoTECHNOLOGY for Vehicles 18
Figure 6: Selected gaseous and non-gaseous emissions with start-stop system ON andOFF<br />
When tested against the UDDS cycle, there was very little difference between the <strong>BMW</strong><br />
<strong>118d</strong>’s emissions of CO and NO X with the start-stop ON or OFF. However, when<br />
analyzing the results of the CO emissions on non-standard test cycles, testing results<br />
record an increase in CO emissions with the start-stop system engaged. It is important to<br />
note that while there is increased CO emission of approximately 24% and 79% for the<br />
NYCC and J10-15 mode cycles, the amount of overall CO is still low, when compared to<br />
regulated limits for the UDDS cycle. The reasoning for this increase is most likely<br />
attributed to the catalytic converters’ temperature cooling when the engine is turned off at<br />
stops. Catalysts need to be at specific temperatures to fully aid in the reaction of<br />
removing hydrocarbons and emissions. In the case where the start-stop system is turned<br />
OFF, the CO values remain low simply because the catalyst remains at operational<br />
temperature.<br />
The system demonstrated a reduction in NO X when engaged. The standard UDDS city<br />
test cycle demonstrated a reduction of 6.6% while additional cycles such as the NYCC<br />
and J10-15 mode cycles demonstrated reductions of 6.3% and 15% respectively. Oxides<br />
of nitrogen are harmful to human health and ever stringent emissions laws are in place to<br />
help further their reduction in the Canadian vehicle fleet. Technologies such as start-stop<br />
may assist manufacturers in meeting their future emissions targets.<br />
Lastly, the program looked at the amount of PM generated over the UDDS cycle only. A<br />
decrease in PM was expected with start-stop engaged; however, a large increase in PM<br />
was noted. This noted increase may be due to the fact that the vehicle underwent a diesel<br />
particulate filter regeneration process during the test. Particulate matter is more prone to<br />
formation due to low combustion temperatures, which can also be common on engine<br />
start up. Particulates tend to burn off in the cylinder at high combustion temperatures. In<br />
either scenario, re-testing the vehicle’s PM emissions will be necessary for clarification.<br />
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ecoTECHNOLOGY for Vehicles 19
Table 6: UDDS - Exhaust Emissions vs. Standards grams/mile & (grams/km)<br />
Mode CO NMHC HCHO NOx CO 2 PM<br />
<strong>BMW</strong> <strong>118d</strong> <strong>Start</strong>-<strong>Stop</strong> OFF<br />
0.36<br />
(0.22)<br />
0.027<br />
(0.017)<br />
0.00109<br />
(0.00067)<br />
0.30<br />
(0.19)<br />
237<br />
(146)<br />
0.002<br />
(0.001)<br />
<strong>BMW</strong> <strong>118d</strong> <strong>Start</strong>-<strong>Stop</strong> ON<br />
0.32<br />
(0.19)<br />
0.034<br />
(0.021)<br />
0.00136<br />
(0.00084)<br />
0.28<br />
(0.17)<br />
230<br />
(142)<br />
0.033<br />
(0.02)<br />
Standard – Bin 5<br />
3.4<br />
(2.1)<br />
0.075<br />
(0.043)<br />
0.015<br />
(0.009)<br />
0.05<br />
(0.03) -<br />
0.010<br />
(0.006)<br />
Euro 5 Emissions 1.61<br />
(0.99)<br />
0.109<br />
(0.067) -<br />
0.12<br />
(0.07) - -<br />
It should be noted that the values for non-methane hydrocarbons were slightly higher in<br />
repeated tests on the UDDS, with the start-stop system ON. Although still well below the<br />
limit established both in <strong>Canada</strong> and in Europe, the engine restarts may be causing this<br />
slight increase. There may be some small residual time effect within the exhaust sampling<br />
system that negatively assesses anti-idling systems, but any such effect should be very<br />
minor to the point of being difficult to quantify.<br />
6.0 PHASE II – DYNAMIC TESTING<br />
The <strong>BMW</strong> <strong>118d</strong> underwent dynamic and performance testing from July 17 and<br />
November 8, 2010. Most aspects of the tests performed were for general dynamic<br />
assessment purposes and not as a measure of compliance with the <strong>Canada</strong> Motor Vehicle<br />
Safety Standards (CMVSS). Concerns about fuel-efficient vehicles are not always<br />
limited to GHG reduction. The general dynamic testing was performed because the eTV<br />
program wished to assess how well smaller, more fuel-efficient vehicles function in<br />
various road situations, with a view to identifying any possible issues. Consumers in<br />
North America have misconceptions about diesel performance, ex: slow, noisy,<br />
unreliable.<br />
As mentioned previously, the dynamic testing was performed at <strong>Transports</strong> <strong>Canada</strong>’s<br />
Motor Vehicle Test Centre in Blainville, Quebec. An aerial view of the test track is<br />
provided below.<br />
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ecoTECHNOLOGY for Vehicles 20
Figure 7: Dynamic Test Track Facility Overview<br />
6.1 ACCELERATION EVALUATION<br />
The maximum acceleration was determined by starting the vehicle from a standing start<br />
and following the procedure set out below.<br />
1. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />
quarter of a mile (402.3 m).<br />
2. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />
kilometre (1000 m).<br />
To account for variations in wind, the vehicle was driven in both directions on the test<br />
track, with the results averaged.<br />
Table 8: Average Speed Results for Specified Distances<br />
Distance Speed ( km/hr )<br />
1/4 mile ( 402.3 m) 125.3<br />
1,000 m (1 kilometre) 164.2<br />
The <strong>BMW</strong> <strong>118d</strong> accelerates from 0 to 100 km/h in 12.5 seconds. Figure 8 displays the<br />
acceleration curve.<br />
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ecoTECHNOLOGY for Vehicles 21
Figure 8: Acceleration Curve 0 – 100 km /h<br />
6.2 MAXIMUM SPEED IN GEAR<br />
The maximum speed attainable was tested and recorded for each gear. The driver started<br />
from a standing start for first gear only. The vehicle was accelerated, changing gears<br />
only when the vehicle engine speed reached its maximum allowable revolutions per<br />
minute (rpm). The maximum speed and rpm were recorded. Since speed is affected by<br />
wind, tests were performed in both directions and averaged. Tests took place on August<br />
5, 2010 and the recorded wind speed was 11 km/h.<br />
Table 9 lists the maximum speeds obtained in two separate trials in opposite directions<br />
for each gear.<br />
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Table 9: Average Results for Maximum Speed in Each Gear<br />
Gear selection<br />
V max (km/h)<br />
A. Gear selection no 1 9.9<br />
B. Gear selection no 2 47.7<br />
C. Gear selection no 3 86.0<br />
D. Gear selection no 4 127.6<br />
E. Gear selection no 5 171.0<br />
F. Gear Selection no 6 194.1<br />
During testing, the <strong>BMW</strong> <strong>118d</strong> reached an average maximum speed of 194.1 km/h in<br />
approximately 74 seconds, while operating in 6 th gear. Thus, the <strong>BMW</strong> <strong>118d</strong> has the<br />
capability of meeting and exceeding all minimum speed requirements on public roads in<br />
<strong>Canada</strong>. Additionally, the torque and acceleration performed favourably to typical<br />
results in the compact class, and previous vehicles tested against in the eTV program.<br />
Figure 9 presents the maximum speed and speed in each gear in one direction before<br />
being averaged.<br />
Figure 9: Maximum Speed in Gears 1 thru 6<br />
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ecoTECHNOLOGY for Vehicles 23
6.3 HANDLING<br />
6.3.1 Lateral Skid Pad<br />
The lateral skid pad test was used to determine the maximum speed that the <strong>BMW</strong> <strong>118d</strong><br />
could achieve in a cornering situation. When a vehicle reaches its cornering limit, it will<br />
either under-steer or over-steer, losing traction on the curve. When the vehicle has almost<br />
lost traction, the maximum lateral acceleration is recorded.<br />
In order to measure vehicle position, speed and lateral acceleration, the <strong>BMW</strong> <strong>118d</strong> was<br />
equipped with a combined GPS and accelerometer-based data acquisition system. All<br />
measurements refer to the vehicle’s centre of gravity.<br />
Tires were warmed up and conditioned by using a sinusoidal steering pattern at a<br />
frequency of 1 Hz, a peak steering-wheel angle amplitude corresponding to a peak lateral<br />
acceleration of 0.5–0.6 g, and a speed of 56 km/h. The vehicle was driven through the<br />
course four times, performing 10 cycles of sinusoidal steering during each pass.<br />
Testing was performed under the following conditions:<br />
<br />
<br />
<br />
<br />
<br />
The vehicle was equipped with new tires.<br />
Tire pressure was adjusted to conform to the manufacturer’s recommendations.<br />
The vehicle’s weight included one driver, and test instrumentation.<br />
The skid pad was 61 m in diameter.<br />
The manoeuvre was performed in both clockwise and counter clockwise<br />
directions.<br />
Figure 10: Test Vehicle on a Clockwise (CW) Run<br />
The results presented in Table 10 show that the maximum speed that the vehicle can<br />
achieve in a cornering situation is 60 km/h. Entrance speeds above 60 km/h engaged the<br />
electronic stability control (ESC) system, which immediately reduced the vehicle’s speed<br />
to 60 km/h.<br />
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ecoTECHNOLOGY for Vehicles 24
Table 10: Skid Pad Test Results<br />
Clockwise<br />
Counter-Clockwise<br />
Speed (km/h) Stay Inside Corridor? (Yes/No) Speed (km/h) Stay Inside Corridor? (Yes/No)<br />
50 Yes 50 Yes<br />
55 Yes 55 Yes<br />
60 Yes 60 Yes<br />
*ESC system is activated, reducing speed to 58 km/h<br />
Even when the cruise control is engaged, the maximum speed that the vehicle can<br />
achieve in a cornering situation, with the ESC system turned on, is still 58 km/h. In this<br />
case, the maximum lateral acceleration obtained while maintaining the skid pad course is<br />
6.3 m/s 2 (0.64 G’s), based on a peak friction coefficient of 0.98. The coefficient value is<br />
dependent on several factors that make it almost impossible to predict the friction forces<br />
(magnitude and direction between tires and the test surface). This complex phenomenon<br />
depends on a tire longitudinal/lateral motion and will not be discussed here.<br />
Because the ESC system engaged, the vehicle never reached its cornering limit and never<br />
lost traction. It can therefore be concluded that the ESC system on the <strong>BMW</strong> <strong>118d</strong> is<br />
effective in helping to maintain vehicle stability in a cornering situation and, by<br />
extension, in most road situations.<br />
6.3.2 Emergency Lane Change Manoeuvre<br />
The emergency lane change manoeuvre with obstacle avoidance test was performed,<br />
based on ISO 3888-2: 2002 Passenger Cars – Test Track for a severe lane change<br />
manoeuvre. During this test, the vehicle entered the course at a particular speed and the<br />
throttle was released. The driver then attempted to negotiate the course without striking<br />
the pylons. The test speed was progressively increased until instability occurred or the<br />
course could not be negotiated.<br />
Figure 11: Emergency Lane Change Course<br />
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ecoTECHNOLOGY for Vehicles 25
As illustrated in Figure 11, section 4 of the course was shorter than section 2 by one<br />
meter in order to achieve maximum lateral acceleration in this area. Tests were performed<br />
in one direction only. If any pylons were hit, the run was disallowed.<br />
Figure 12: Emergency Lane Change Manoeuvre<br />
The ESC system performed well as it limited the speed of the vehicle to 58 km/h during<br />
the manoeuvre. The maximum lateral acceleration obtained during this test was 1.08 G’s.<br />
While there is no pass or fail in terms of speed for emergency lane change manoeuvres, it<br />
is a fair assessment of the lateral stability of a vehicle. The maximum successful entry<br />
speed through the course was recorded as 70 km/h.<br />
Figure 13: Lateral Accelerations Recorded During Emergency Lane Change Manoeuvre<br />
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ecoTECHNOLOGY for Vehicles 26
As seen in Figure 13 above, the maximum lateral acceleration recorded on a successful<br />
run was 10.6 m/s 2 (1.08 G’s).<br />
6.3.3 Slalom<br />
The <strong>BMW</strong> <strong>118d</strong> was tested against a typical slalom course which has become a baseline<br />
test to evaluate the transient response for the vehicle. Transient response is the vehicle’s<br />
ability to recover from one corner and set up for the next corner. The vehicle’s mass<br />
distribution can directly influence the position of the centre of rotation for the vehicle,<br />
which can be either positive or negative in its results against this test.<br />
There is no set speed limit that is required for a successful slalom test, the driver will<br />
attempt the course at a set initial speed and progressively increase the speed until the<br />
course cannot be negotiated.<br />
Figure 14: <strong>BMW</strong> <strong>118d</strong> Navigating Slalom course at 100 km/h<br />
The maximum achievable speed for the successful completion of the slalom course was<br />
100 km/h. When comparing to results on lateral acceleration observed in the emergency<br />
lane change manoeuvre, peak values are higher during a slalom manoeuvre, at<br />
approximately 1.12 G’s.<br />
6.3.4 Turning Circle<br />
A desirable attribute in any urban environment is the ability to perform simple manouvers<br />
such as three-point turns, parallel parking, as well as U-turns when applicable. A turning<br />
circle dictates the path of the vehicle or ability to negotiate a U-turn in a confined space.<br />
It is the smallest circle that the vehicle is capable of performing.<br />
For the <strong>BMW</strong> <strong>118d</strong> the vehicle returned an average turning circle of 8.94 meters. For<br />
comparison, a classic black London taxi has an impressive 8 meter 8 turning circle to<br />
allow it to perform U-turns in the narrow London streets. For further comparison, a<br />
typical passenger car is between 11-13 meters. SUV’s turning circles are as much as 15-<br />
8 Bosch, Robert. Bosch Automotive Handbook, 7 th Ed. Germany: SAE Society of Automotive Engineers, 2007. Print.<br />
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ecoTECHNOLOGY for Vehicles 27
17 meters. Therefore, the <strong>BMW</strong> <strong>118d</strong> offers considerable benefits in urban environments<br />
in terms of slow speed manuouvers.<br />
6.4 NOISE EMISSIONS TESTS<br />
The <strong>BMW</strong> <strong>118d</strong> was tested in accordance with the CMVSS 1106 Noise Emissions Test,<br />
SAE Recommended Practice J986, Sound Level for Passenger Cars and Light Trucks,<br />
and SAE Standard J1470, Measurement of Noise Emitted by Accelerating Highway<br />
Vehicles. In order to measure noise emitted from the engine and exhaust, microphones<br />
were set up as shown in Figure 15 below.<br />
Figure 15: CMVSS 1106 Noise Emissions Setup<br />
Testing was performed under the following conditions:<br />
<br />
<br />
The vehicle test weight, including driver and instrumentation, did not exceed the<br />
vehicle’s curb weight by more than 125 kg;<br />
For a period of one minute, the vehicle’s engine speed was returned to idle and the<br />
vehicle’s transmission was set in neutral gear before each run, in order to stabilize the<br />
initial transmission and exhaust system temperatures.<br />
The test procedure for the acceleration tests was as follows:<br />
<br />
<br />
<br />
When the vehicle approached a speed of 48 km/h ± 1.2 km/h, the approaching speed<br />
was stabilized before the acceleration point;<br />
At the acceleration point (± 1.5 m), as rapidly as it was possible to establish, the<br />
throttle was opened wide;<br />
Acceleration continued until the entire vehicle had exited the test zone;<br />
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ecoTECHNOLOGY for Vehicles 28
The sound meter was set to fast dB(A) 15 m from the vehicle.<br />
The deceleration tests followed the same procedure as above, with one modification – at<br />
the deceleration point, the vehicle was returned to its idle position until it was equal to<br />
one half of the approaching speed or until the entire vehicle had exited the test zone.<br />
Figure 16: CMVSS 1106 Microphone Noise Emissions Setup<br />
Results from all tests show that the noise levels are within the limits of the CMVSS 1106<br />
standards. Due to the logarithmic nature of the decibel scale, a level of<br />
69.3 dB is significantly lower than the 93.8 decibel limit.<br />
The levels measured for the <strong>BMW</strong> <strong>118d</strong> are typical for a diesel powered vehicle. Most of<br />
the noise being generated from the vehicle at these test speeds is due to tire and wind<br />
resistance, which is acceptable and similar across any vehicle power train platform.<br />
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External<br />
Noise –<br />
Accelerating<br />
External<br />
Noise -<br />
Decelerating<br />
Approaching<br />
Speed<br />
(km/h)<br />
Table 12: External Noise Measurements dB(A)<br />
Approaching<br />
RPM max<br />
RPM<br />
(1)<br />
End Speed<br />
(1)<br />
(km/h)<br />
Noise Level<br />
dB (A)<br />
Noise Level<br />
dB (A)<br />
Electric<br />
Vehicle<br />
48 2750 70 4500 69.3 60.0<br />
70 4000 62 2000 70.3 60.6<br />
Interior noise emitted from the vehicle was evaluated at different constant speeds in order<br />
to determine the levels experienced by the driver of the vehicle. It is interesting to note<br />
that, when compared to a 100% battery electric vehicle that the program has previously<br />
tested, the interior noise levels were comparable. When compared directly in Table 13<br />
for the same test and distance, the diesel engine is only 2 to 5 dB louder than compared to<br />
an all electric battery vehicle. This truly is strong evidence to support the claim that<br />
newer diesels equipped with technologies such as common rail direct injection, that limit<br />
engine vibration and combustion noise, can offer significant reductions in noise<br />
emissions. Again, much like the exterior noise volumes recorded, the levels are mostly<br />
attributed to tire and wind resistance against the vehicle as speeds increase.<br />
Table 13: Internal Noise as observed by microphone placed near driver’s ear<br />
Noise Level<br />
Vehicle Speed<br />
dB (A)<br />
<strong>BMW</strong> <strong>118d</strong><br />
Noise Level<br />
dB (A)<br />
Electric<br />
Vehicle<br />
Ambient Noise Level 38.1 Engine Off 45.8<br />
Idle 50.5 Neutral 31.4<br />
Full Acceleration 75.1 0-100 km/h 70.6<br />
Average 75.1 110 km/h 70.6<br />
Average 71.7 100 km/h 70.9<br />
Average 69.4 80 km/h 67.8<br />
Average 65.8 50 km/h 61.8<br />
6.5 BRAKING<br />
Testing was performed in accordance with the procedures set out in CMVSS 135 - Light<br />
Vehicle Brake Systems. The <strong>BMW</strong> <strong>118d</strong> is compliant with all aspects of the CMVSS<br />
135 standard. Figure 17 below displays a sample of the stopping distances at two<br />
compliance speeds. The performance of the <strong>BMW</strong> <strong>118d</strong> at both speeds is above standard.<br />
It should be noted that it is typical for all vehicles to exceed the high-speed braking<br />
standard by a greater relative amount than the low-speed braking standard. This is<br />
partially due to the difficulty in applying maximum braking pressure at the start of the<br />
brake test.<br />
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Figure 17: <strong>BMW</strong> <strong>118d</strong> Braking Performance<br />
6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING<br />
Overall, the dynamic test results show that the <strong>BMW</strong> <strong>118d</strong> meets the relevant Canadian<br />
standards. All aspects of its handling and performance were either good, pass or<br />
acceptable relative to the compact class, and its dynamic performance was similar to that<br />
of market competitors in its class. In addition, the vehicle met all aspects of CMVSS<br />
noise and braking standards tested against.<br />
Regarding noise emissions, when compared to a battery electric vehicle performing the<br />
same tests, the noise levels were only slightly higher. This can be attributed to an<br />
improvement in diesel engine technology, such as common-rail direct injection, which<br />
helps eliminate engine noise and vibration.<br />
7.0 PHASE III - ON-ROAD EVALUATIONS<br />
The eTV engineering team and Transport <strong>Canada</strong> staff evaluated the <strong>BMW</strong> <strong>118d</strong> on the<br />
streets of Ottawa, Ontario. Drivers were asked to fill in a two-page questionnaire. The<br />
questionnaire asked evaluators how they perceived the start-stop system before and after<br />
their experience. In addition, they were asked how the system operated, if it was easy to<br />
use, if they noticed fuel savings, and noise reductions at stops. As well, the drivers were<br />
asked to provide comments on the general performance of the vehicle.<br />
Evaluators reported that they were comfortable with the start-stop system, even in heavy<br />
city traffic. Users who had previously tested the system on other test programs such as<br />
the smart mhd, were unaware the system was available in combination with a manual<br />
transmission. Responses on having to place the transmission in neutral with the clutch<br />
pedal released to engage the system was forgetful at times. Evaluators commented that<br />
the system would be improved if it could recognize the stop as well as allow the clutch<br />
pedal to remain pressed with only the transmission in neutral to save on engine restart<br />
time.<br />
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Much like a previous trial of start-stop systems, evaluators wondered if turning off an<br />
engine not equipped with a start-stop system could offer the same savings. While similar<br />
savings might be obtained by turning off the engine in a regular vehicle, it is not really<br />
designed for multiple restarts and could damage the engine. Additionally, the long term<br />
reliability of the system, battery and engine due to multiple restarts was also a question.<br />
The <strong>BMW</strong> <strong>118d</strong> battery and starter/generator, on the other hand, is specifically designed<br />
to handle multiple restarts. As well, the ECU monitors the state of the battery. When too<br />
many restarts occur in a short period and/or the accessory load demands on the battery<br />
approach its cut-off voltage, the <strong>BMW</strong> <strong>118d</strong> will remain in start-stop mode but shifts to<br />
standby as it recharges the battery, thus preventing any chance that the engine will shut<br />
off and not be able to perform a successful restart.<br />
In regards to on road fuel consumption after fuel consumption and emissions testing,<br />
evaluations in the spring of 2011 provided an opportunity to compare the fuel<br />
consumption for the start-stop system turned ON and OFF using Transport <strong>Canada</strong>’s<br />
mileage accumulation route. The route is a pre-determined path through the city that<br />
includes approximately 60 km of city driving and 28 km of highway driving. In the case<br />
of the <strong>BMW</strong> <strong>118d</strong>, the start-stop system was engaged ON and OFF for 1,500 km each,<br />
with the results recorded using a data acquisition system.<br />
Beginning with a full tank of fuel, the driver repeated the route until 1,500 km had been<br />
accumulated in each scenario. At each fuel fill-up, the mileage and the amount of fuel<br />
were recorded. Table 14 displays the results for the on road testing.<br />
Table 14: Real-world Fuel Consumption Results<br />
Real-World Fuel Consumption (L/100km)<br />
Total Consumption<br />
<strong>Start</strong>-<strong>Stop</strong> OFF 4.95<br />
<strong>Start</strong>-<strong>Stop</strong> ON 4.60<br />
City Savings<br />
7.0 %<br />
From the results, it is evident a fuel consumption savings of approximately 7.0% was<br />
recorded based on 3,000 km of on road testing.<br />
Assuming an average Canadian accumulates 16,249 km 9 per year using a light duty<br />
vehicle, with approximately 68% city driving and 32% highway driving conditions, as<br />
demonstrated in our real world testing, the following fuel savings can be approximated to<br />
be $56.00 10 . However, assuming the system only functions for 6 months of the calendar<br />
year, as the system does not operate below + 3°C, the fuel savings may actually be lower.<br />
Overall, numerous factors will determine individual fuel savings, but not limited to the<br />
following:<br />
1. Ambient temperature<br />
2. Percentage of city driving<br />
3. Frequency of stops<br />
9 Based on Statistics <strong>Canada</strong> - Canadian Vehicle Survey for 2009 Light Duty Vehicles<br />
10 <strong>Diesel</strong> Fuel at $1.00/Litre<br />
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4. Annual mileage<br />
5. Fuel cost<br />
8.0 CONCLUSIONS<br />
The eTV program selected the <strong>BMW</strong> <strong>118d</strong> for testing and evaluation largely because of<br />
its start-stop system and clean diesel power train. The testing program was designed to<br />
assess the vehicle’s start-stop technology as well as the diesel engine’s fuel consumption,<br />
exhaust emissions, and overall handling.<br />
Results demonstrated the use of start-stop offers savings in fuel consumption in city<br />
driving, ranging from a 2.5% savings in 2-cycle testing through to a savings of 12.8%<br />
with the NYCC. In real world on road testing, a fuel consumption savings of 7.0% was<br />
recorded.<br />
Reduced fuel consumption with the start-stop technology consequently results in<br />
significant reduction in CO 2 emissions. As CO 2 emissions are a direct by-product of<br />
combustion in an internal combustion engine, emissions are expected to decrease<br />
significantly in an urban environment when stops are frequent. In fact, with the start-stop<br />
system engaged, the <strong>BMW</strong> <strong>118d</strong> obtained a CO 2 emissions value of 138 g/km, which is<br />
10% less than the current best performers in the compact class and a 21% improvement<br />
over all models within the compact class. With regards to non-CO 2 exhaust emissions,<br />
specifically CO, the use of a start-stop system appeared to cause a significant increase in<br />
CO emissions, upwards of 24 to 79%. This increase may be due to the catalytic converter<br />
cooling down at periods of engine stops. For the catalyst to aid in a chemical reaction<br />
such as reducing CO emissions, it is necessary for the catalyst to remain at an optimum<br />
temperature. Additional testing will be underway to monitor the temperature of the<br />
catalyst on all program test vehicles equipped with the start-stop system to better inform<br />
on this cause and effect.<br />
The eTV program investigated whether start-stop technologies had an impact on<br />
performance. During cold-cell testing, the eTV program found that the <strong>BMW</strong> <strong>118d</strong> was<br />
able to operate above +3C, with varying uses of the auxiliary systems. However, below<br />
+3C, by design, the vehicle did not allow the start-stop system to engage and turn off the<br />
engine when idling, despite acceptable battery voltage levels. As the temperature drops,<br />
the chemical reactions in a battery take place more slowly. The starting power even of a<br />
fully charged battery, therefore, decreases as the temperature drops. Thus, in <strong>Canada</strong>,<br />
some of the system’s fuel saving potential will be lost during cold winter months.<br />
9.0 WHAT DOES THIS MEAN FOR CANADIANS?<br />
The data obtained through driver evaluations and testing in relation to a <strong>BMW</strong> <strong>118d</strong> with<br />
and without start-stop technology activated confirms that significant fuel reductions can<br />
be obtained when using the start-stop system. The data is consistent and correlates well<br />
with the fuel consumption testing results for city driving cycles, such as traffic, time<br />
stopped at lights, varying speeds, wind and weather.<br />
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However, public opinion research has generally established that fuel consumption and<br />
vehicle emissions have not traditionally been of primary importance to the Canadian<br />
consumer when shopping for a new vehicle. One of the principal barriers to the<br />
introduction of advanced clean diesel technologies, such as the start-stop system, is<br />
overcoming the consumer’s desire to minimize the initial purchase price or higher capital<br />
acquisition cost often at the expense of longer-term operating costs and environmental<br />
impacts. Conversely, according to a recent study by the National Academy of Sciences, 11<br />
innovative technologies that improve fuel efficiency often increase the initial purchase<br />
price of a vehicle. In the case of start-stop technology, it could increase the purchase<br />
price by upwards of $1,000. When confronted with the choice of paying more for<br />
advanced vehicle technologies such as start-stop, consumers often opt for a lower initial<br />
purchase price, unaware of the potential savings that the technology might offer due to<br />
the fuel consumption listed on the vehicle’s fuel consumption label.<br />
In addition, fuel consumption test procedures and vehicle ratings may not accommodate<br />
many of the advanced technologies and, as such, may under-estimate their potential realworld<br />
benefits. The results outlined in this report support that point, since the 2-cycle<br />
tests under-represented the fuel savings obtained both in the NYCC, J10-15 mode, as<br />
well as in real-world city driving conditions. In these situations, not only does the<br />
vehicle cost more, but also there would appear to be little improvement in the vehicle’s<br />
published 2-cycle based fuel consumption ratings if it were sold in <strong>Canada</strong> – a situation<br />
that compounds existing consumer barriers. eTV continues working with manufactures<br />
to help introduce start-stop technology in the Canadian vehicle fleet.<br />
11 National Academy of Sciences. 2010. Assessment of Technologies for Improving Light-Duty Vehicle Fuel Economy.<br />
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