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BMW 118d Diesel Start Stop Technology - Transports Canada

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<strong>BMW</strong> <strong>118d</strong> <strong>Diesel</strong><br />

<strong>Start</strong> <strong>Stop</strong> <strong>Technology</strong><br />

Test Results Report<br />

June 2011<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 1


Disclaimer notice<br />

Transport <strong>Canada</strong>'s ecoTECHNOLOGY for Vehicles program ("eTV") tests emerging vehicle technologies to<br />

assess their performance in accordance with established Canadian motor vehicle standards. The test results<br />

presented herein do not, in themselves, represent an official determination by Transport <strong>Canada</strong> regarding fuel<br />

consumption or compliance with safety and emission standards of any motor vehicle or motor vehicle<br />

component. Transport <strong>Canada</strong> does not certify, approve or endorse any motor vehicle product. Technologies<br />

selected for evaluation, and test results, are not intended to convey policy or recommendations on behalf of<br />

Transport <strong>Canada</strong> or the Government of <strong>Canada</strong>.<br />

Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> make no representation or warranty of any<br />

kind, either express or implied, as to the technologies selected for testing and evaluation by eTV, nor as to their<br />

fitness for any particular use. Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> do not assume<br />

nor accept any liability arising from any use of the information and applications contained or provided on or<br />

through these test results. Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> do not assume nor<br />

accept any liability arising from any use of third party sourced content.<br />

Any comments concerning its content should be directed to:<br />

Transport <strong>Canada</strong><br />

Environmental Initiatives (AHEC)<br />

ecoTECHNOLOGY for Vehicles (eTV) Program<br />

330 Sparks Street<br />

Place de Ville, Tower C<br />

Ottawa, Ontario<br />

K1A 0N5<br />

E-mail: eTV@tc.gc.ca<br />

© Her Majesty in Right of <strong>Canada</strong>, as represented by the Minister of Transport, 2009-2011<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 2


Table of Contents<br />

EXECUTIVE SUMMARY .............................................................................................. 4<br />

1.0 INTRODUCTION.................................................................................................. 5<br />

2.0 TESTING PROGRAM .......................................................................................... 6<br />

3.0 TESTING LOCATIONS ....................................................................................... 6<br />

4.0 VEHICLE OVERVIEW ....................................................................................... 7<br />

5.0 PHASE I - LABORATORY TESTING ............................................................... 8<br />

5.1 2-CYCLE VS. 5-CYCLE FUEL CONSUMPTION CALCULATIONS ................................. 10<br />

5.1.1 2-Cycle Fuel Consumption Results ............................................................. 12<br />

5.1.2 Corporate Average Fuel Consumption (CAFC)......................................... 13<br />

5.1.3 5-Cycle Fuel Consumption Results ............................................................. 14<br />

5.1.4 New York City Cycle Fuel Consumption Results ........................................ 16<br />

5.1.5 Japanese 10-15 Mode Fuel Consumption Results ...................................... 17<br />

5.1.6 Emissions Results ........................................................................................ 17<br />

6.0 PHASE II – DYNAMIC TESTING.................................................................... 20<br />

6.1 ACCELERATION EVALUATION ............................................................................. 21<br />

6.2 MAXIMUM SPEED IN GEAR .................................................................................. 22<br />

6.3 HANDLING ........................................................................................................... 24<br />

6.3.1 Lateral Skid Pad ......................................................................................... 24<br />

6.3.2 Emergency Lane Change Manoeuvre ......................................................... 25<br />

6.3.3 Slalom ......................................................................................................... 27<br />

6.3.4 Turning Circle ............................................................................................. 27<br />

6.4 NOISE EMISSIONS TESTS ..................................................................................... 28<br />

6.5 BRAKING ............................................................................................................. 30<br />

6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING ......................................... 31<br />

7.0 PHASE III - ON-ROAD EVALUATIONS ........................................................ 31<br />

8.0 CONCLUSIONS .................................................................................................. 33<br />

9.0 WHAT DOES THIS MEAN FOR CANADIANS? ........................................... 33<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 3


EXECUTIVE SUMMARY<br />

<strong>Diesel</strong> vehicles are typically 20-30% more fuel efficient than comparable gasolinepowered<br />

vehicles. In the past, the advantages of diesel-powered light duty vehicles were<br />

overshadowed by operational deficiencies compared to gasoline vehicles such as noise,<br />

vibration, harshness (NVH), higher emissions of oxides of nitrogen (NO x ) and particulate<br />

matter (PM) in the exhaust, and poor cold starting performance. Due to advancements in<br />

the diesel combustion process and exhaust treatment, the positives of this technology may<br />

now outweigh the negatives for consumers who are searching to reduce their fuel<br />

consumption and carbon footprint. Modern clean diesels can be a clean and cost effective<br />

alternative to traditional gasoline-powered vehicles.<br />

The ecoTECHNOLOGY for Vehicles (eTV) program acquired the <strong>BMW</strong> <strong>118d</strong> because it<br />

possesses a number of advanced technology features that reduce emissions and help save<br />

fuel. The <strong>BMW</strong> <strong>118d</strong> is one of the most fuel efficient vehicles in <strong>BMW</strong>’s European line<br />

up, and is equipped with start-stop technology.<br />

Criteria<br />

Fuel consumption<br />

CO 2 emissions<br />

Exhaust Emissions<br />

<strong>Start</strong>-<strong>Stop</strong><br />

Performance Results<br />

Driver Evaluations<br />

Results<br />

In 2-cycle testing, with the start-stop system turned ON, the fuel<br />

consumption values were 5.89 L/100 km for the city, 4.73 L/100 km for<br />

the highway and 5.30 L/100 km for combined city/highway.<br />

Testing cycle Without With % savings<br />

start-stop start-stop<br />

2-cycle (City) 6.04 5.89 2.5<br />

Adjusted<br />

5-cycle (City) 7.02 6.94 1.5<br />

NYCC 9.87 8.61 12.8<br />

Japanese 10-15 5.98 5.38 10.1<br />

Real World 4.95 4.60 7.0<br />

In combined city and highway testing, with the start-stop system<br />

turned ON, the <strong>BMW</strong> <strong>118d</strong> obtained an unadjusted value of<br />

124.7 g/km, which is 10% lower emissions than the current best<br />

performer in the Canadian compact class and a 21% improvement over<br />

all models within its class.<br />

<strong>Start</strong>-<strong>Stop</strong> has the ability to reduce emissions due to the vehicle’s<br />

engine not operating at vehicle stops. However, carbon monoxide<br />

(CO) emissions did rise on restarts, possibly due to a catalyst cooling at<br />

engine stops.<br />

In all testing cycles, the use of start-stop offers considerable fuel<br />

consumption savings in simulated city driving conditions.<br />

The start-stop experience proved positive with most evaluators. The<br />

major concern identified was the lack of availability of the technology<br />

in cars available for sale in <strong>Canada</strong> today.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 4


Barriers to the Introduction of <strong>Start</strong>-<strong>Stop</strong> Technologies into the Canadian Market<br />

Public opinion research has generally established that fuel consumption and vehicle<br />

emissions have not traditionally been of primary importance to the Canadian consumer<br />

when shopping for a new vehicle 1 . One of the principal barriers to the introduction of<br />

advanced vehicle technologies, such as start-stop, is overcoming the consumer’s desire to<br />

minimize the initial purchase price (or ‘sticker shock’) of a new vehicle, often at the<br />

expense of longer-term operating costs and environmental impacts. Conversely,<br />

innovative technologies that improve fuel efficiency often increase the initial purchase<br />

price of a vehicle. When confronted with the choice of paying more for advanced vehicle<br />

technologies such as stop-start, consumers often opt for a lower initial purchase price,<br />

unaware of the potential savings that the technology might offer.<br />

In addition, fuel consumption test procedures and vehicle ratings can under-estimate the<br />

potential real-world benefits of start-stop technologies, particularly in city driving<br />

conditions. To help better assess the potential real world benefits of start-stop<br />

technology, eTV tested the <strong>BMW</strong> <strong>118d</strong> on the standard 2-cycle and 5-cycle duty cycles,<br />

and also on the urban-centred New York City Cycle (NYCC) driving cycle and the Japan<br />

10-15 mode driving cycle. The start-stop system demonstrated significantly greater<br />

potential fuel savings over the urban centred cycles.<br />

Testing also supported the development of codes and standards, which need to keep pace<br />

with innovative new vehicle technologies, in order to ensure the safety and efficiency of<br />

the Canadian transportation system.<br />

The testing that eTV has undertaken in relation to start-stop technologies, for example, is<br />

essential in helping to engage industry and stakeholders in leading-edge research to<br />

support the development of new or modified codes and standards for all technologies,<br />

including advanced clean diesel technologies.<br />

1.0 INTRODUCTION<br />

The <strong>BMW</strong> <strong>118d</strong> was acquired by Transport <strong>Canada</strong>’s ecoTECHNOLOGY for Vehicles<br />

(eTV) program in March 2010 to conduct testing on the vehicle’s start-stop system. In<br />

addition, benefits of the vehicle’s clean diesel engine and emissions were also tested.<br />

Historically, diesel vehicles have not been a significant portion of the Canadian light duty<br />

fleet. Additionally, newly introduced emissions regulations in 2006 enforced a reduction<br />

in the amount of oxides of nitrogen (NO X ) a new vehicle was allowed to emit. The<br />

introduction of more stringent regulations temporarily reduced the availability of lightduty<br />

diesel vehicle models in the 2007 model year as manufacturers developed new<br />

models and emissions treatments systems. Today, however, there are several<br />

manufacturers now offering diesels across their product line in <strong>Canada</strong>. Technologies<br />

such as common rail direct injection, exhaust gas recirculation, urea injection combined<br />

1 Pollution Probe. 2008. Barriers to Consumer Purchasing of More Highly Fuel-Efficient Vehicles: A<br />

Background Paper.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 5


with selective catalytic reduction converter (SCR) catalysts have been developed to<br />

reduce NO X emissions and particulate matter (PM) to meet required levels.<br />

The start-stop system is a technology that has been widely introduced in the European<br />

marketplace by several manufactures across a number of vehicle types. The eTV<br />

program previously tested the smart fortwo mhd, a gasoline powered vehicle equipped<br />

with a start-stop system and an automatic transmission. The <strong>BMW</strong> <strong>118d</strong> is equipped<br />

with a start-stop system, a diesel engine and a manual transmission. Results from<br />

previous testing have demonstrated the promising fuel savings potential of start-stop,<br />

particularly in city driving conditions. eTV is using this test vehicle to help further study<br />

on this technology.<br />

2.0 TESTING PROGRAM<br />

The testing program was designed to evaluate the effectiveness of the start-stop system<br />

installed on the <strong>BMW</strong> <strong>118d</strong>, as well as the vehicle’s fuel consumption and exhaust<br />

emissions both with the start-stop system turned on and turned off. Laboratory<br />

evaluations were based on practices used by the U.S. Environmental Protection Agency<br />

(EPA), the U.S. Department of Transport (DOT), the International Organization for<br />

Standardization (ISO) and the Society of Automotive Engineers (SAE), (see <strong>BMW</strong> <strong>118d</strong><br />

Test Plan for details).<br />

The <strong>BMW</strong> <strong>118d</strong> was evaluated over three distinct phases:<br />

Phase I - Laboratory fuel consumption and exhaust emissions testing<br />

Phase II - Dynamic track testing<br />

Phase III - On-road evaluations<br />

Together, these various phases were designed to assess the <strong>BMW</strong> <strong>118d</strong>’s overall<br />

performance, and identify any possible barriers that could adversely affect the<br />

introduction of its advanced technologies into the Canadian market.<br />

3.0 TESTING LOCATIONS<br />

Phase I testing was performed in partnership with Environment <strong>Canada</strong> at the Emissions<br />

Research and Measurement Section (ERMS) located in Ottawa, Ontario. All testing was<br />

performed in a controlled laboratory, using a vehicle chassis dynamometer. The<br />

laboratory environment ensures that testing was completed to within ± 1 degree Celsius<br />

of the required test temperature. Vehicles are tested according to separate driving cycles<br />

and are maintained to within ± 1.5 km/h of the required speed.<br />

Phase II testing was performed at Transport <strong>Canada</strong>’s test track facility in Blainville,<br />

Quebec. The controlled environment was necessary to ensure that testing was performed<br />

on a gradient of ± 1%. The test track is equipped with over 25 kilometres of road,<br />

including both a high-speed and low-speed circuit, to allow for a variety of tests. Phase II<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 6


testing was performed between July 17 and November 8, 2010. Tests were carried out<br />

only in weather conditions that were favourable to evaluation and testing standards.<br />

Phase III vehicle evaluations were performed by Transport <strong>Canada</strong> staff.<br />

4.0 VEHICLE OVERVIEW<br />

The <strong>BMW</strong> <strong>118d</strong> is classified as a compact vehicle according to Canadian standards. It is<br />

equipped with a 1,995 cc (~2 litre), variable turbine geometry turbocharger, 4-cylinder<br />

engine. The vehicle is also equipped with other technologies, such as common rail direct<br />

injection, which can help limit vibration and emissions through precise injection at high<br />

pressures; and low rolling resistance tires, which help to limit fuel consumption and<br />

greenhouse gas (GHG) emissions. According to available <strong>BMW</strong> publications, the <strong>118d</strong><br />

is described as being capable of achieving 1,133 km range on a 51-L tank of fuel, based<br />

on a European combined fuel consumption rating of 4.5 L/100 km. The same tests<br />

indicate that the vehicle produces only 119 g/km of CO 2 . Detailed specifications for the<br />

vehicle are presented in table 1.<br />

Table 1: Specifications for the 2010 <strong>BMW</strong> <strong>118d</strong><br />

Weight 1,385 kg Drive Type Rear-wheel<br />

Length 4.24 m Engine Inline 4-cylinder<br />

turbocharged, common rail<br />

direct fuel injection with<br />

start-stop technology<br />

Width 1.75 m Transmission 6-Speed Manual<br />

Height 1.42 m Torque 300 Nm / 221 lb-ft @ 1,750<br />

rpm<br />

Seating 5 Power 105 kW / 143 hp @ 4,000<br />

rpm<br />

Fuel Type <strong>Diesel</strong> (low sulphur <<br />

15ppm)<br />

Manufacturers Stated<br />

Fuel Consumption<br />

City<br />

Highway<br />

5.1 L/100 km<br />

3.8 L/100 km<br />

Displacement 1,995 cm 3 Fuel Tank Capacity 51 L<br />

Top Speed 194 km/h Driving Range 1,133 km (based on European<br />

driving cycles)<br />

Acceleration 0-100 in 12.5 seconds Brakes (f/r) Disc /Disc with ABS<br />

CO 2 Emissions 119 g/km Drag Coefficient 0.30<br />

This particular diesel engine/power train model was chosen because of the start-stop<br />

system installed on a vehicle with a manual transmission. The system is designed to<br />

detect an impending vehicle stop and shut off the engine at speeds lower than 5 km/h,<br />

provided the driver has also placed the transmission in neutral and disengaged the clutch<br />

pedal. The engine control unit (ECU) will detect the vehicle coming to a stop and<br />

automatically turn the engine off. The engine automatically re-starts when the driver<br />

engages the clutch pedal. Based on available information, start-stop systems have the<br />

potential to reduce fuel consumption, particularly in city driving conditions.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 7


Figure 1: <strong>BMW</strong> <strong>118d</strong> Clean <strong>Diesel</strong> Test Vehicle<br />

The user can turn the start-stop system ON or OFF by depressing a button located on the<br />

vehicle’s dash near the transmission shifter. When the system is switched OFF, the<br />

vehicle will idle at all stops. If the driver chooses the ON position, however, the startstop<br />

system will engage when the vehicle is at idle and shut off the engine. A picture of<br />

the start-stop system activated on the vehicle dash is shown in Figure 2.<br />

Figure 2: <strong>Start</strong>-stop system engaged – illuminated while activated<br />

5.0 PHASE I - LABORATORY TESTING<br />

More than 3,500 kilometres of vehicle use were accumulated on the <strong>BMW</strong> <strong>118d</strong>, in<br />

keeping with the Code of Federal Regulations (CFR) mileage accumulation procedure.<br />

The procedure outlines the prescribed route that the vehicle must follow, using<br />

commercially available diesel fuel with no blended bio-diesel. Once mileage<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 8


accumulation was completed, the vehicle was soaked 2 at a laboratory temperature for no<br />

less than eight hours before testing began. This is to ensure that the vehicle’s test<br />

temperature is controlled for comparison against other test vehicles undergoing the same<br />

emissions and fuel consumption evaluations.<br />

Emissions and fuel consumption tests were performed, as per the standard CFR<br />

procedures and procedures listed by the Japanese legislation for passenger cars (New<br />

Long Term Standards). Evaluations were performed over the seven duty cycles listed in<br />

Table 2. Each set of tests was performed with the start-stop system engaged and<br />

disengaged (denoted as ON and OFF), for comparative analysis.<br />

A laboratory setting offers highly repeatable results, as environmental conditions can be<br />

kept constant. As well, a defined driving cycle can be performed to simulate real world<br />

traffic conditions. In addition all instrumentation was placed outside of the vehicle in a<br />

stationary setting adding no unnecessary weight to the test vehicle.<br />

Table 2: Chassis Dynamometer Test Schedule<br />

Test Parameter Testing Standard Number of Tests<br />

(Cell Temperature)<br />

Location<br />

Urban Driving UDDS 4 (22°C) ERMS (Ottawa, ON)<br />

Cold Test UDDS 2 (-7°C) ERMS (Ottawa, ON)<br />

Aggressive Driving US06 (SFTP) 2 (22°C) ERMS (Ottawa, ON)<br />

Highway Driving HWFET 2 (22°C) ERMS (Ottawa, ON)<br />

Electrical Load SC03 2 (22°C) ERMS (Ottawa, ON)<br />

<strong>Stop</strong>-and-Go Driving NYCC 2 (22°C) ERMS (Ottawa, ON)<br />

<strong>Stop</strong>-and-Go Driving Japan 10-15 Mode 2 (22°C) ERMS (Ottawa, ON)<br />

The vehicle was mounted on a chassis dynamometer where the rear (drive) wheels were<br />

allowed to roll against a resistance drum. The drum’s resistance was pre-programmed,<br />

using the vehicle’s road load force parameters. Parameters and coefficients were based<br />

on a vehicle travelling from a speed of 115 km/h to 15 km/h (71.5 mph to 9.3 mph)<br />

while coasting. The final result was a model for road load force as a function of speed,<br />

during operation on a dry, level road, under reference conditions of 20°C (68°F) and<br />

98.2 kPa (29.0 in-Hg), with no wind or precipitation and with the transmission in neutral.<br />

ERMS collected and analyzed exhaust emissions for each of the duty cycles listed in<br />

Table 2. The emissions data were analyzed for:<br />

carbon monoxide (CO)<br />

carbon dioxide (CO 2 )<br />

total hydrocarbons (TC)<br />

oxides of nitrogen (NO X )<br />

2 To soak a vehicle means to park it in the test chamber with the engine turned off and allow the entire vehicle, including engine, fluids, transmission and<br />

drive train, to reach the test cell temperature prior to the beginning of a test.<br />

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ecoTECHNOLOGY for Vehicles 9


particulate matter (PM)<br />

For diesel emissions results, the exhaust gas measuring devices require hydrocarbons to<br />

be preheated to 190°C to prevent condensation, which have high boiling points.<br />

Particulate filters are used to calculate particulate emissions.<br />

For CO and CO2, non-dispersive infrared analyzers (NDIR) are used to perform their<br />

calculation.<br />

For NOx, chemiluminescence detectors (CLD) are used to perform their calculation. NOx<br />

is generally interpreted as the total of nitric oxide (NO) and nitrogen dioxide (NO 2 ).<br />

5.1 2-CYCLE VS. 5-CYCLE FUEL CONSUMPTION CALCULATIONS<br />

Two methods were used to measure the fuel consumption of the <strong>BMW</strong> <strong>118d</strong>:<br />

<br />

<br />

The 2-cycle method, which utilizes simulated drive patterns or ‘cycles’<br />

representing city driving and highway driving, is the method used to determine<br />

fuel consumption values published by Natural Resources <strong>Canada</strong> in the Fuel<br />

Consumption Guide, as well as on the EnerGuide Label affixed to all new lightduty<br />

vehicles.<br />

The 5-cycle method utilizes cycles that simulate city driving, highway driving,<br />

aggressive driving style, city driving in cold temperature (at -7 ºC), and driving<br />

with an electrical load due to air conditioning. This test method is generally<br />

considered to more accurately reflect real-world driving. The U.S. EPA uses this<br />

method to determine fuel consumption.<br />

The test cycles are derived from extensive data on real-world driving conditions, such as<br />

driving activity, trip length and stopping frequency, among other factors. The Federal<br />

Test Procedure (FTP), or 2-cycle test method, is composed of two tests – the city test<br />

(using the U.S. FTP-75 driving cycle) and the highway test (using the U.S. HWFET<br />

The annual Fuel Consumption Guide is<br />

just one of several decision-making tools<br />

produced by the ecoENERGY for Personal<br />

Vehicles program at NRCan. This program<br />

provides Canadian motorists with helpful<br />

tips on buying, driving and maintaining<br />

their vehicles to reduce fuel consumption<br />

and GHG emissions that contribute to<br />

climate change.<br />

driving cycle). Fuel consumption from these<br />

test cycles are calculated from the emissions<br />

generated. The fuel consumption ratings, or<br />

advertised fuel consumption, as published by<br />

Natural Resources <strong>Canada</strong> in the annual Fuel<br />

Consumption Guide, are generated based on<br />

fuel consumption values from the laboratory<br />

testing. They are then adjusted, using<br />

Canadian factors, to reflect real-world<br />

driving conditions. Advertised fuel consumption is obtained by adjusting the measured<br />

fuel consumption upward 10% and 15% respectively for the city and highway cycles to<br />

account for real-world differences between the way vehicles are driven on the road and<br />

over the test cycles. Combined city and highway fuel consumption is obtained using a<br />

ratio of 55% city and 45% highway.<br />

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ecoTECHNOLOGY for Vehicles 10


The 5-cycle test method takes into consideration additional driving conditions including:<br />

aggressive driving style, use of air conditioning, and urban driving in cold conditions.<br />

The U.S. EPA began to implement the additional test cycles, known collectively as the<br />

Supplemental Federal Test Procedure (SFTP), for fuel consumption in 2006, and started<br />

publishing fuel consumption results according to the 5-cycle test procedure for model<br />

year 2008 vehicles. Prior to this, both <strong>Canada</strong> and the U.S. used both the FTP and SFTP,<br />

or 5-cycle method, for emissions testing of vehicles only.<br />

The 5-cycle method includes testing over a wider range of driving patterns and<br />

temperature conditions than those tested under the 2-cycle method. For example, the<br />

US06 aggressive driving cycle takes into account aggressive driving. Furthermore,<br />

drivers often use air conditioning in warm and/or humid conditions. The US SC03 test<br />

cycle reflects the added fuel needed to operate the air conditioning system. As well,<br />

given <strong>Canada</strong>’s climate, a typical vehicle will be driven below 0°C on a fairly regular<br />

basis. The U.S. FTP-72 cold test cycle, conducted at 20°F (-7°C), is used to reflect the<br />

effect on fuel consumption when starting and operating an engine at lower temperatures.<br />

Fuel consumption values derived from either the 2-cycle or 5-cycle method have merit<br />

when used to compare the fuel consumption of one vehicle to that of another. However,<br />

comparisons are only valid when the method for obtaining the fuel consumption value is<br />

consistent. For example, a fuel consumption value derived from the 2-cycle method<br />

should only be compared to other fuel consumption values derived from the 2-cycle<br />

method. Because it takes other factors into account that typically increase fuel<br />

consumption, the 5-cycle method usually yields fuel consumption values that are<br />

approximately 10% to 20% higher than the advertised 2-cycle fuel consumption value for<br />

the same make and model. However, accurate forecasting of fuel consumption is difficult<br />

in practice due to the many unpredictable factors that affect driving efficiency.<br />

Error! Reference source not found. shows a schematic of the process that is used to<br />

determine the advertised or ‘label’ fuel consumption values. As figured, the 2-cycle<br />

method used in <strong>Canada</strong> measures fuel consumption based on the city and highway drive<br />

cycles. These results are adjusted upward 10% and 15% respectively to produce the<br />

advertised fuel consumption values. The 5-cycle method uses the city, highway,<br />

aggressive (US06), air conditioning (SC03), and cold city drive cycles, all of which are<br />

used to calculate the advertised city and highway fuel consumption estimates in the U.S.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 11


Figure 1: How 2-cycle (Canadian) fuel consumption values & 5-cyle (U.S. EPA) fuel economy values<br />

are calculated<br />

5.1.1 2-Cycle Fuel Consumption Results<br />

The <strong>BMW</strong> <strong>118d</strong> was tested twice against the Urban Dynamometer Driving Schedule<br />

(UDDS) city cycle and the HWFET highway cycle according to current Canadian<br />

standards for fuel consumption testing, both with the start-stop system engaged and<br />

disengaged. The results were averaged for each cycle.<br />

The results for the fuel consumption of the <strong>BMW</strong> <strong>118d</strong> with the start-stop system ON,<br />

based on the 2-cycle calculations (adjusted 10% and 15% respectively) are 5.89 L/100km<br />

for the city, and 4.73 L/100km for the highway. An adjusted combined fuel consumption<br />

value, using a 55% and 45% weighting for the city and highway respectively, is<br />

5.30 L/100km.<br />

With the start-stop system OFF, the adjusted 2-cycle calculations were 6.04 L/100km for<br />

the city. Therefore, driving with the start-stop system engaged in the city returned an<br />

estimated 2.5 % savings in fuel consumption. It should be noted, however, that higher<br />

savings are possible. The UDDS city cycle includes 23 stops, but their duration is quite<br />

short (< 5 seconds) in most cases. Therefore, the system’s full fuel savings are not<br />

entirely reflected through this particular cycle. The resulting combined fuel consumption<br />

value, adjusted using a 55% and 45% weighting for the city and highway respectively,<br />

becomes 5.38 L/100 km. It should be noted that in both cases, the results share the same<br />

highway results, as the system ON or OFF offers no savings on the HWFET cycle.<br />

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ecoTECHNOLOGY for Vehicles 12


Table 3: Adjusted 2-Cycle Fuel Consumption Values<br />

2- Cycle Fuel Consumption Adjusted (L/100km)<br />

Adjusted Values City Highway Combined City Savings<br />

<strong>Start</strong>-<strong>Stop</strong> OFF 6.04 4.73 5.38 2.5%<br />

<strong>Start</strong>-<strong>Stop</strong> ON 5.89 4.73 5.30<br />

When the results for the <strong>BMW</strong> <strong>118d</strong> are compared to the sales weighted national average<br />

for all compact cars sold in <strong>Canada</strong> in 2010, the city fuel consumption reported for the<br />

same model year is 8.8 L/100 km 3 . The <strong>BMW</strong> <strong>118d</strong>, therefore, offers a 33%<br />

improvement in fuel consumption in city driving over all models within the compact<br />

class. As a reference, Volkswagen’s diesel powered Jetta model reported city fuel<br />

consumption of 6.7 L/100km and a combined fuel consumption of 5.8 L/100km.<br />

5.1.2 Corporate Average Fuel Consumption (CAFC)<br />

The Government of <strong>Canada</strong>, in conjunction with the motor vehicle industry, sets<br />

CAFC targets annually. The CAFC targets represent the maximum weighted average fuel<br />

consumption numbers for new light-duty vehicles. There are two annual CAFC targets<br />

for new light-duty vehicles - one for passenger cars and another for trucks. Historically,<br />

<strong>Canada</strong>'s CAFC targets have been harmonized 4 with the Corporate Average Fuel<br />

Economy (CAFE) standards in the U.S.<br />

Figure 4 shows the unadjusted 5 2-cycle combined fuel consumption value of<br />

5.35 L/100 km versus the fleet average for model year 2010, as well as the Canadian<br />

(CAFC) and U.S. (CAFE) standards. From the following graph, it can be seen that the<br />

<strong>BMW</strong> <strong>118d</strong> is well below the vehicle fleet average; additionally, the <strong>BMW</strong> <strong>118d</strong> is also<br />

well below the published target values for both <strong>Canada</strong> and the U.S. Given the<br />

limitations of 2-cycle testing, the start-stop system demonstrates fuel consumption<br />

reduction potential.<br />

In the past, other technologies that were under represented in the current calculation were<br />

often given a CAFC credit. Methods such as these might entice manufacturers to<br />

introduce such systems in the near future. One potential option to encourage<br />

manufacturers to increase the use of start-stop technology would be to provide such a<br />

credit.<br />

3 Based information provided by Transport <strong>Canada</strong>’s Vehicle Fuel Economy Information System (VFEIS) on model year 2010 compact class vehicles,<br />

city cycle test (UDDS)<br />

4 In 2011 fuel consumption regulations are regulated by Environment <strong>Canada</strong> under the Canadian Environmental Protection Act (CEPA)<br />

5 Fuel consumption standards are compared to unadjusted values in both <strong>Canada</strong> and the U.S. Adjusted values are used for labelling purposes only.<br />

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ecoTECHNOLOGY for Vehicles 13


Fuel Consumption Vs. Vehicle Footprint - Corporate Average Fuel Consumption (CAFC)<br />

Light Duty Vehicles<br />

12.0<br />

Fuel Consumption (L/100 km)<br />

10.0<br />

8.0<br />

6.0<br />

4.0<br />

2.0<br />

United States CAFE Goal<br />

<strong>Canada</strong> CAFC Goal<br />

Sales Weighted 2010 Fleet Average<br />

<strong>BMW</strong> <strong>118d</strong> Target<br />

<strong>BMW</strong> <strong>118d</strong> Test Vehicle<br />

0.0<br />

0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0<br />

Vehicle Footprint (square feet)<br />

Figure 4: Unadjusted Combined Fuel Consumption for Model Year 2010<br />

5.1.3 5-Cycle Fuel Consumption Results<br />

Each of the 5-cycles is divided into “phases” – also referred to as “bags” because each<br />

phase sample is bagged and analyzed separately, without interruption, during the test.<br />

The following equations are derived from 40 CFR Parts 86 and 600, to determine both<br />

the city and highway fuel economy 6 results for a vehicle.<br />

Where:<br />

Bag # FE is the fuel economy in US miles per gallon of fuel during the specified bag of the FTP test<br />

conducted at an ambient temperature of 75ºF or 20ºF<br />

6 The term “fuel economy” is used here to reflect the fact that 5-cycle testing is a U.S. standard and not the Canadian standard. In <strong>Canada</strong>, the term “fuel<br />

consumption” is used.<br />

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ecoTECHNOLOGY for Vehicles 14


Under the vehicle specific 5-cycle formula, the highway fuel economy value would be<br />

calculated as follows:<br />

The fuel consumption of the <strong>BMW</strong> <strong>118d</strong>, based on the 5-cycle calculations above, is<br />

7.10 L/100 km for the city and 6.22 L/100 km for the highway, with the start-stop system<br />

ON. When the start-stop system ON values are compared to the start-stop system OFF<br />

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ecoTECHNOLOGY for Vehicles 15


values for 5-cycle testing, the start-stop system ON achieves a 1.5% fuel reduction in city<br />

driving.<br />

Table 4: 5-Cycle Fuel Consumption Values<br />

5- Cycle Calculated Vehicle Specific Fuel Consumption (L/100km)<br />

City Highway Combined City Savings<br />

<strong>Start</strong>-<strong>Stop</strong> OFF 7.02 5.08 5.98 1.5%<br />

<strong>Start</strong>-<strong>Stop</strong> ON 6.94 5.08 5.95<br />

Although these fuel consumption values are higher than those obtained during the 2-cycle<br />

testing, the 5-cycle testing values can provide a more accurate representation of what a<br />

driver can expect in terms of real-world fuel consumption. When compared against the<br />

city and highway values for the 2-cycle calculation, the 5-cycle fuel consumption values<br />

are 13% and 7% higher for city and highway driving respectively with the start-stop<br />

system engaged.<br />

5.1.4 New York City Cycle Fuel Consumption Results<br />

The NYCC is a standard emissions cycle developed by the U.S. EPA. This cycle is not<br />

used for emissions or fuel consumption regulations for light-duty vehicles. However, the<br />

NYCC is often used in hybrid vehicle research, to help determine the effective range of a<br />

hybrid vehicle. eTV tested the <strong>BMW</strong> <strong>118d</strong> under the NYCC because it offers a better<br />

understanding of the vehicle’s performance in heavy city stop-and-go traffic, with quick<br />

accelerations from a start and longer periods of idling. The cycle was run twice with the<br />

start-stop system ON and twice with it OFF. The results were averaged for each mode.<br />

Table 5: New York City Cycle Fuel Consumption Values<br />

NYCC Fuel Consumption (L/100km)<br />

City<br />

City Savings<br />

<strong>Start</strong>-<strong>Stop</strong> OFF 9.87<br />

<strong>Start</strong>-<strong>Stop</strong> ON 8.61<br />

12.8%<br />

As Table 5 demonstrates, the <strong>BMW</strong> <strong>118d</strong> achieved a 12.8% reduction in fuel in the<br />

laboratory when tested against the NYCC. Although, the laboratory offers a wellcontrolled<br />

environment, its simulated real-world heavy city driving yields slightly<br />

different results than those presented in the previous sections.<br />

When compared with the NYCC, the standard fuel consumption cycles (both the<br />

Canadian 2-cycle and the U.S. 5-cycle) report a lower fuel consumption savings potential<br />

for the start-stop technology. The stops in city and highway cycles are limited in number<br />

and very short (less than 5 seconds). The NYCC, with longer stop periods that are more<br />

consistent with real-world driving conditions, demonstrates results that are almost 13%<br />

better than the current regulated cycles. The eTV program will continue to work with<br />

stakeholders, including government and industry, on better ways to demonstrate the full<br />

benefits of the start-stop technology.<br />

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ecoTECHNOLOGY for Vehicles 16


5.1.5 Japanese 10-15 Mode Fuel Consumption Results<br />

The Japanese 10-15 (J10-15) mode cycle is currently used in Japan for emissions<br />

certification and fuel consumption testing of light duty vehicles. The cycle consists of<br />

both a city and highway cycle, but with significantly longer periods of idling than those<br />

present in any other compliance cycle, including the NYCC as just reported.<br />

The <strong>BMW</strong> <strong>118d</strong> was tested against the J10-15 cycle, in addition to the NYCC. Previous<br />

testing conducted by eTV on a smart mhd (see smart mhd Test Results Report)<br />

demonstrated a significant savings on the NYCC, due to the length of stops. eTV<br />

decided to research the fuel consumption savings on a separate cycle like the J10-15<br />

cycle, which would reflect both gentle acceleration and braking, and longer stops.<br />

The J10-15 cycle demonstrates both the benefits of a start-stop system, such as the<br />

system currently installed on the <strong>BMW</strong> <strong>118d</strong>. Through testing, the technology<br />

demonstrated significant savings of approximately 10%. These savings may be more in<br />

line with what a user driving in the city would experience, as typically their own stops at<br />

lights or in traffic will be longer than those represented in the standard fuel consumption<br />

cycles (Canadian 2-cycle and the U.S. 5-cycle).<br />

Table 6: Japanese 10-15 mode Fuel Consumption Values<br />

Japanese 10-15 Mode Fuel Consumption (L/100km)<br />

City / Highway<br />

<strong>Start</strong>-<strong>Stop</strong> OFF 5.98<br />

<strong>Start</strong>-<strong>Stop</strong> ON 5.38<br />

Savings<br />

10.1%<br />

5.1.6 Emissions Results<br />

The result of the city and highway test cycles is a combined CO 2 emissions value of<br />

124.7 g/km for the <strong>BMW</strong> <strong>118d</strong>. The four best performing comparable diesel compact<br />

vehicles for the 2010 model year, currently available on the Canadian market, obtained a<br />

combined average CO 2 emissions value of 138.3 g/km CO 2 . Thus, technologies such as<br />

those found in the <strong>BMW</strong> <strong>118d</strong> could offer a 10% reduction in CO 2 emissions over the<br />

current best performers in the compact class.<br />

When tested to the sales weighted national average for all compact cars available in<br />

<strong>Canada</strong>, the CO 2 emissions reported for the same model year are 157.8 g/km 7 . The<br />

<strong>BMW</strong> <strong>118d</strong>, therefore, offers a 21% improvement in CO 2 emissions over all models<br />

within its class.<br />

With regards to non-CO 2 exhaust emissions, the <strong>BMW</strong> <strong>118d</strong> is well below the Canadian<br />

emission standards against which it was tested.<br />

7 Based information provided by Transport <strong>Canada</strong>’s Vehicle Fuel Economy Information System (VFEIS) on model year 2010 compact class vehicles;<br />

using 2341 grams CO 2 per litre for gasoline and 2732 grams CO 2 per litre for diesel fuel.<br />

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ecoTECHNOLOGY for Vehicles 17


Figure 5: Carbon dioxide emissions with start-stop system ON and OFF<br />

From Figure 5, it can clearly be demonstrated that start-stop technology reduces carbon<br />

dioxide because the vehicle’s engine is not idling at stops. Using current test cycles, such<br />

as those used in <strong>Canada</strong>, demonstrates an emissions savings of 2.9% for the city, when a<br />

combined fuel consumption savings is calculated, a 1.9% savings is observed. However,<br />

additional test cycles such as the NYCC and J10-15 mode demonstrate significantly<br />

greater savings at 12.7% and 10.1% respectively. It is reasonable to expect similar<br />

emissions savings in the real world based on the latter cycles, particularly in city driving<br />

conditions. Current test cycles, though suitable for most emissions and fuel consumption<br />

measurement, do not include long enough stops to allow the full benefits of the<br />

technology to be realized. Furthermore, because it is reasonable to assume that vehicles<br />

idle at traffic lights for longer than a few seconds on most city trips, larger savings may<br />

be observed in real world driving conditions.<br />

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ecoTECHNOLOGY for Vehicles 18


Figure 6: Selected gaseous and non-gaseous emissions with start-stop system ON andOFF<br />

When tested against the UDDS cycle, there was very little difference between the <strong>BMW</strong><br />

<strong>118d</strong>’s emissions of CO and NO X with the start-stop ON or OFF. However, when<br />

analyzing the results of the CO emissions on non-standard test cycles, testing results<br />

record an increase in CO emissions with the start-stop system engaged. It is important to<br />

note that while there is increased CO emission of approximately 24% and 79% for the<br />

NYCC and J10-15 mode cycles, the amount of overall CO is still low, when compared to<br />

regulated limits for the UDDS cycle. The reasoning for this increase is most likely<br />

attributed to the catalytic converters’ temperature cooling when the engine is turned off at<br />

stops. Catalysts need to be at specific temperatures to fully aid in the reaction of<br />

removing hydrocarbons and emissions. In the case where the start-stop system is turned<br />

OFF, the CO values remain low simply because the catalyst remains at operational<br />

temperature.<br />

The system demonstrated a reduction in NO X when engaged. The standard UDDS city<br />

test cycle demonstrated a reduction of 6.6% while additional cycles such as the NYCC<br />

and J10-15 mode cycles demonstrated reductions of 6.3% and 15% respectively. Oxides<br />

of nitrogen are harmful to human health and ever stringent emissions laws are in place to<br />

help further their reduction in the Canadian vehicle fleet. Technologies such as start-stop<br />

may assist manufacturers in meeting their future emissions targets.<br />

Lastly, the program looked at the amount of PM generated over the UDDS cycle only. A<br />

decrease in PM was expected with start-stop engaged; however, a large increase in PM<br />

was noted. This noted increase may be due to the fact that the vehicle underwent a diesel<br />

particulate filter regeneration process during the test. Particulate matter is more prone to<br />

formation due to low combustion temperatures, which can also be common on engine<br />

start up. Particulates tend to burn off in the cylinder at high combustion temperatures. In<br />

either scenario, re-testing the vehicle’s PM emissions will be necessary for clarification.<br />

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ecoTECHNOLOGY for Vehicles 19


Table 6: UDDS - Exhaust Emissions vs. Standards grams/mile & (grams/km)<br />

Mode CO NMHC HCHO NOx CO 2 PM<br />

<strong>BMW</strong> <strong>118d</strong> <strong>Start</strong>-<strong>Stop</strong> OFF<br />

0.36<br />

(0.22)<br />

0.027<br />

(0.017)<br />

0.00109<br />

(0.00067)<br />

0.30<br />

(0.19)<br />

237<br />

(146)<br />

0.002<br />

(0.001)<br />

<strong>BMW</strong> <strong>118d</strong> <strong>Start</strong>-<strong>Stop</strong> ON<br />

0.32<br />

(0.19)<br />

0.034<br />

(0.021)<br />

0.00136<br />

(0.00084)<br />

0.28<br />

(0.17)<br />

230<br />

(142)<br />

0.033<br />

(0.02)<br />

Standard – Bin 5<br />

3.4<br />

(2.1)<br />

0.075<br />

(0.043)<br />

0.015<br />

(0.009)<br />

0.05<br />

(0.03) -<br />

0.010<br />

(0.006)<br />

Euro 5 Emissions 1.61<br />

(0.99)<br />

0.109<br />

(0.067) -<br />

0.12<br />

(0.07) - -<br />

It should be noted that the values for non-methane hydrocarbons were slightly higher in<br />

repeated tests on the UDDS, with the start-stop system ON. Although still well below the<br />

limit established both in <strong>Canada</strong> and in Europe, the engine restarts may be causing this<br />

slight increase. There may be some small residual time effect within the exhaust sampling<br />

system that negatively assesses anti-idling systems, but any such effect should be very<br />

minor to the point of being difficult to quantify.<br />

6.0 PHASE II – DYNAMIC TESTING<br />

The <strong>BMW</strong> <strong>118d</strong> underwent dynamic and performance testing from July 17 and<br />

November 8, 2010. Most aspects of the tests performed were for general dynamic<br />

assessment purposes and not as a measure of compliance with the <strong>Canada</strong> Motor Vehicle<br />

Safety Standards (CMVSS). Concerns about fuel-efficient vehicles are not always<br />

limited to GHG reduction. The general dynamic testing was performed because the eTV<br />

program wished to assess how well smaller, more fuel-efficient vehicles function in<br />

various road situations, with a view to identifying any possible issues. Consumers in<br />

North America have misconceptions about diesel performance, ex: slow, noisy,<br />

unreliable.<br />

As mentioned previously, the dynamic testing was performed at <strong>Transports</strong> <strong>Canada</strong>’s<br />

Motor Vehicle Test Centre in Blainville, Quebec. An aerial view of the test track is<br />

provided below.<br />

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ecoTECHNOLOGY for Vehicles 20


Figure 7: Dynamic Test Track Facility Overview<br />

6.1 ACCELERATION EVALUATION<br />

The maximum acceleration was determined by starting the vehicle from a standing start<br />

and following the procedure set out below.<br />

1. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />

quarter of a mile (402.3 m).<br />

2. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />

kilometre (1000 m).<br />

To account for variations in wind, the vehicle was driven in both directions on the test<br />

track, with the results averaged.<br />

Table 8: Average Speed Results for Specified Distances<br />

Distance Speed ( km/hr )<br />

1/4 mile ( 402.3 m) 125.3<br />

1,000 m (1 kilometre) 164.2<br />

The <strong>BMW</strong> <strong>118d</strong> accelerates from 0 to 100 km/h in 12.5 seconds. Figure 8 displays the<br />

acceleration curve.<br />

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ecoTECHNOLOGY for Vehicles 21


Figure 8: Acceleration Curve 0 – 100 km /h<br />

6.2 MAXIMUM SPEED IN GEAR<br />

The maximum speed attainable was tested and recorded for each gear. The driver started<br />

from a standing start for first gear only. The vehicle was accelerated, changing gears<br />

only when the vehicle engine speed reached its maximum allowable revolutions per<br />

minute (rpm). The maximum speed and rpm were recorded. Since speed is affected by<br />

wind, tests were performed in both directions and averaged. Tests took place on August<br />

5, 2010 and the recorded wind speed was 11 km/h.<br />

Table 9 lists the maximum speeds obtained in two separate trials in opposite directions<br />

for each gear.<br />

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ecoTECHNOLOGY for Vehicles 22


Table 9: Average Results for Maximum Speed in Each Gear<br />

Gear selection<br />

V max (km/h)<br />

A. Gear selection no 1 9.9<br />

B. Gear selection no 2 47.7<br />

C. Gear selection no 3 86.0<br />

D. Gear selection no 4 127.6<br />

E. Gear selection no 5 171.0<br />

F. Gear Selection no 6 194.1<br />

During testing, the <strong>BMW</strong> <strong>118d</strong> reached an average maximum speed of 194.1 km/h in<br />

approximately 74 seconds, while operating in 6 th gear. Thus, the <strong>BMW</strong> <strong>118d</strong> has the<br />

capability of meeting and exceeding all minimum speed requirements on public roads in<br />

<strong>Canada</strong>. Additionally, the torque and acceleration performed favourably to typical<br />

results in the compact class, and previous vehicles tested against in the eTV program.<br />

Figure 9 presents the maximum speed and speed in each gear in one direction before<br />

being averaged.<br />

Figure 9: Maximum Speed in Gears 1 thru 6<br />

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ecoTECHNOLOGY for Vehicles 23


6.3 HANDLING<br />

6.3.1 Lateral Skid Pad<br />

The lateral skid pad test was used to determine the maximum speed that the <strong>BMW</strong> <strong>118d</strong><br />

could achieve in a cornering situation. When a vehicle reaches its cornering limit, it will<br />

either under-steer or over-steer, losing traction on the curve. When the vehicle has almost<br />

lost traction, the maximum lateral acceleration is recorded.<br />

In order to measure vehicle position, speed and lateral acceleration, the <strong>BMW</strong> <strong>118d</strong> was<br />

equipped with a combined GPS and accelerometer-based data acquisition system. All<br />

measurements refer to the vehicle’s centre of gravity.<br />

Tires were warmed up and conditioned by using a sinusoidal steering pattern at a<br />

frequency of 1 Hz, a peak steering-wheel angle amplitude corresponding to a peak lateral<br />

acceleration of 0.5–0.6 g, and a speed of 56 km/h. The vehicle was driven through the<br />

course four times, performing 10 cycles of sinusoidal steering during each pass.<br />

Testing was performed under the following conditions:<br />

<br />

<br />

<br />

<br />

<br />

The vehicle was equipped with new tires.<br />

Tire pressure was adjusted to conform to the manufacturer’s recommendations.<br />

The vehicle’s weight included one driver, and test instrumentation.<br />

The skid pad was 61 m in diameter.<br />

The manoeuvre was performed in both clockwise and counter clockwise<br />

directions.<br />

Figure 10: Test Vehicle on a Clockwise (CW) Run<br />

The results presented in Table 10 show that the maximum speed that the vehicle can<br />

achieve in a cornering situation is 60 km/h. Entrance speeds above 60 km/h engaged the<br />

electronic stability control (ESC) system, which immediately reduced the vehicle’s speed<br />

to 60 km/h.<br />

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ecoTECHNOLOGY for Vehicles 24


Table 10: Skid Pad Test Results<br />

Clockwise<br />

Counter-Clockwise<br />

Speed (km/h) Stay Inside Corridor? (Yes/No) Speed (km/h) Stay Inside Corridor? (Yes/No)<br />

50 Yes 50 Yes<br />

55 Yes 55 Yes<br />

60 Yes 60 Yes<br />

*ESC system is activated, reducing speed to 58 km/h<br />

Even when the cruise control is engaged, the maximum speed that the vehicle can<br />

achieve in a cornering situation, with the ESC system turned on, is still 58 km/h. In this<br />

case, the maximum lateral acceleration obtained while maintaining the skid pad course is<br />

6.3 m/s 2 (0.64 G’s), based on a peak friction coefficient of 0.98. The coefficient value is<br />

dependent on several factors that make it almost impossible to predict the friction forces<br />

(magnitude and direction between tires and the test surface). This complex phenomenon<br />

depends on a tire longitudinal/lateral motion and will not be discussed here.<br />

Because the ESC system engaged, the vehicle never reached its cornering limit and never<br />

lost traction. It can therefore be concluded that the ESC system on the <strong>BMW</strong> <strong>118d</strong> is<br />

effective in helping to maintain vehicle stability in a cornering situation and, by<br />

extension, in most road situations.<br />

6.3.2 Emergency Lane Change Manoeuvre<br />

The emergency lane change manoeuvre with obstacle avoidance test was performed,<br />

based on ISO 3888-2: 2002 Passenger Cars – Test Track for a severe lane change<br />

manoeuvre. During this test, the vehicle entered the course at a particular speed and the<br />

throttle was released. The driver then attempted to negotiate the course without striking<br />

the pylons. The test speed was progressively increased until instability occurred or the<br />

course could not be negotiated.<br />

Figure 11: Emergency Lane Change Course<br />

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ecoTECHNOLOGY for Vehicles 25


As illustrated in Figure 11, section 4 of the course was shorter than section 2 by one<br />

meter in order to achieve maximum lateral acceleration in this area. Tests were performed<br />

in one direction only. If any pylons were hit, the run was disallowed.<br />

Figure 12: Emergency Lane Change Manoeuvre<br />

The ESC system performed well as it limited the speed of the vehicle to 58 km/h during<br />

the manoeuvre. The maximum lateral acceleration obtained during this test was 1.08 G’s.<br />

While there is no pass or fail in terms of speed for emergency lane change manoeuvres, it<br />

is a fair assessment of the lateral stability of a vehicle. The maximum successful entry<br />

speed through the course was recorded as 70 km/h.<br />

Figure 13: Lateral Accelerations Recorded During Emergency Lane Change Manoeuvre<br />

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ecoTECHNOLOGY for Vehicles 26


As seen in Figure 13 above, the maximum lateral acceleration recorded on a successful<br />

run was 10.6 m/s 2 (1.08 G’s).<br />

6.3.3 Slalom<br />

The <strong>BMW</strong> <strong>118d</strong> was tested against a typical slalom course which has become a baseline<br />

test to evaluate the transient response for the vehicle. Transient response is the vehicle’s<br />

ability to recover from one corner and set up for the next corner. The vehicle’s mass<br />

distribution can directly influence the position of the centre of rotation for the vehicle,<br />

which can be either positive or negative in its results against this test.<br />

There is no set speed limit that is required for a successful slalom test, the driver will<br />

attempt the course at a set initial speed and progressively increase the speed until the<br />

course cannot be negotiated.<br />

Figure 14: <strong>BMW</strong> <strong>118d</strong> Navigating Slalom course at 100 km/h<br />

The maximum achievable speed for the successful completion of the slalom course was<br />

100 km/h. When comparing to results on lateral acceleration observed in the emergency<br />

lane change manoeuvre, peak values are higher during a slalom manoeuvre, at<br />

approximately 1.12 G’s.<br />

6.3.4 Turning Circle<br />

A desirable attribute in any urban environment is the ability to perform simple manouvers<br />

such as three-point turns, parallel parking, as well as U-turns when applicable. A turning<br />

circle dictates the path of the vehicle or ability to negotiate a U-turn in a confined space.<br />

It is the smallest circle that the vehicle is capable of performing.<br />

For the <strong>BMW</strong> <strong>118d</strong> the vehicle returned an average turning circle of 8.94 meters. For<br />

comparison, a classic black London taxi has an impressive 8 meter 8 turning circle to<br />

allow it to perform U-turns in the narrow London streets. For further comparison, a<br />

typical passenger car is between 11-13 meters. SUV’s turning circles are as much as 15-<br />

8 Bosch, Robert. Bosch Automotive Handbook, 7 th Ed. Germany: SAE Society of Automotive Engineers, 2007. Print.<br />

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ecoTECHNOLOGY for Vehicles 27


17 meters. Therefore, the <strong>BMW</strong> <strong>118d</strong> offers considerable benefits in urban environments<br />

in terms of slow speed manuouvers.<br />

6.4 NOISE EMISSIONS TESTS<br />

The <strong>BMW</strong> <strong>118d</strong> was tested in accordance with the CMVSS 1106 Noise Emissions Test,<br />

SAE Recommended Practice J986, Sound Level for Passenger Cars and Light Trucks,<br />

and SAE Standard J1470, Measurement of Noise Emitted by Accelerating Highway<br />

Vehicles. In order to measure noise emitted from the engine and exhaust, microphones<br />

were set up as shown in Figure 15 below.<br />

Figure 15: CMVSS 1106 Noise Emissions Setup<br />

Testing was performed under the following conditions:<br />

<br />

<br />

The vehicle test weight, including driver and instrumentation, did not exceed the<br />

vehicle’s curb weight by more than 125 kg;<br />

For a period of one minute, the vehicle’s engine speed was returned to idle and the<br />

vehicle’s transmission was set in neutral gear before each run, in order to stabilize the<br />

initial transmission and exhaust system temperatures.<br />

The test procedure for the acceleration tests was as follows:<br />

<br />

<br />

<br />

When the vehicle approached a speed of 48 km/h ± 1.2 km/h, the approaching speed<br />

was stabilized before the acceleration point;<br />

At the acceleration point (± 1.5 m), as rapidly as it was possible to establish, the<br />

throttle was opened wide;<br />

Acceleration continued until the entire vehicle had exited the test zone;<br />

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ecoTECHNOLOGY for Vehicles 28


The sound meter was set to fast dB(A) 15 m from the vehicle.<br />

The deceleration tests followed the same procedure as above, with one modification – at<br />

the deceleration point, the vehicle was returned to its idle position until it was equal to<br />

one half of the approaching speed or until the entire vehicle had exited the test zone.<br />

Figure 16: CMVSS 1106 Microphone Noise Emissions Setup<br />

Results from all tests show that the noise levels are within the limits of the CMVSS 1106<br />

standards. Due to the logarithmic nature of the decibel scale, a level of<br />

69.3 dB is significantly lower than the 93.8 decibel limit.<br />

The levels measured for the <strong>BMW</strong> <strong>118d</strong> are typical for a diesel powered vehicle. Most of<br />

the noise being generated from the vehicle at these test speeds is due to tire and wind<br />

resistance, which is acceptable and similar across any vehicle power train platform.<br />

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External<br />

Noise –<br />

Accelerating<br />

External<br />

Noise -<br />

Decelerating<br />

Approaching<br />

Speed<br />

(km/h)<br />

Table 12: External Noise Measurements dB(A)<br />

Approaching<br />

RPM max<br />

RPM<br />

(1)<br />

End Speed<br />

(1)<br />

(km/h)<br />

Noise Level<br />

dB (A)<br />

Noise Level<br />

dB (A)<br />

Electric<br />

Vehicle<br />

48 2750 70 4500 69.3 60.0<br />

70 4000 62 2000 70.3 60.6<br />

Interior noise emitted from the vehicle was evaluated at different constant speeds in order<br />

to determine the levels experienced by the driver of the vehicle. It is interesting to note<br />

that, when compared to a 100% battery electric vehicle that the program has previously<br />

tested, the interior noise levels were comparable. When compared directly in Table 13<br />

for the same test and distance, the diesel engine is only 2 to 5 dB louder than compared to<br />

an all electric battery vehicle. This truly is strong evidence to support the claim that<br />

newer diesels equipped with technologies such as common rail direct injection, that limit<br />

engine vibration and combustion noise, can offer significant reductions in noise<br />

emissions. Again, much like the exterior noise volumes recorded, the levels are mostly<br />

attributed to tire and wind resistance against the vehicle as speeds increase.<br />

Table 13: Internal Noise as observed by microphone placed near driver’s ear<br />

Noise Level<br />

Vehicle Speed<br />

dB (A)<br />

<strong>BMW</strong> <strong>118d</strong><br />

Noise Level<br />

dB (A)<br />

Electric<br />

Vehicle<br />

Ambient Noise Level 38.1 Engine Off 45.8<br />

Idle 50.5 Neutral 31.4<br />

Full Acceleration 75.1 0-100 km/h 70.6<br />

Average 75.1 110 km/h 70.6<br />

Average 71.7 100 km/h 70.9<br />

Average 69.4 80 km/h 67.8<br />

Average 65.8 50 km/h 61.8<br />

6.5 BRAKING<br />

Testing was performed in accordance with the procedures set out in CMVSS 135 - Light<br />

Vehicle Brake Systems. The <strong>BMW</strong> <strong>118d</strong> is compliant with all aspects of the CMVSS<br />

135 standard. Figure 17 below displays a sample of the stopping distances at two<br />

compliance speeds. The performance of the <strong>BMW</strong> <strong>118d</strong> at both speeds is above standard.<br />

It should be noted that it is typical for all vehicles to exceed the high-speed braking<br />

standard by a greater relative amount than the low-speed braking standard. This is<br />

partially due to the difficulty in applying maximum braking pressure at the start of the<br />

brake test.<br />

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Figure 17: <strong>BMW</strong> <strong>118d</strong> Braking Performance<br />

6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING<br />

Overall, the dynamic test results show that the <strong>BMW</strong> <strong>118d</strong> meets the relevant Canadian<br />

standards. All aspects of its handling and performance were either good, pass or<br />

acceptable relative to the compact class, and its dynamic performance was similar to that<br />

of market competitors in its class. In addition, the vehicle met all aspects of CMVSS<br />

noise and braking standards tested against.<br />

Regarding noise emissions, when compared to a battery electric vehicle performing the<br />

same tests, the noise levels were only slightly higher. This can be attributed to an<br />

improvement in diesel engine technology, such as common-rail direct injection, which<br />

helps eliminate engine noise and vibration.<br />

7.0 PHASE III - ON-ROAD EVALUATIONS<br />

The eTV engineering team and Transport <strong>Canada</strong> staff evaluated the <strong>BMW</strong> <strong>118d</strong> on the<br />

streets of Ottawa, Ontario. Drivers were asked to fill in a two-page questionnaire. The<br />

questionnaire asked evaluators how they perceived the start-stop system before and after<br />

their experience. In addition, they were asked how the system operated, if it was easy to<br />

use, if they noticed fuel savings, and noise reductions at stops. As well, the drivers were<br />

asked to provide comments on the general performance of the vehicle.<br />

Evaluators reported that they were comfortable with the start-stop system, even in heavy<br />

city traffic. Users who had previously tested the system on other test programs such as<br />

the smart mhd, were unaware the system was available in combination with a manual<br />

transmission. Responses on having to place the transmission in neutral with the clutch<br />

pedal released to engage the system was forgetful at times. Evaluators commented that<br />

the system would be improved if it could recognize the stop as well as allow the clutch<br />

pedal to remain pressed with only the transmission in neutral to save on engine restart<br />

time.<br />

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ecoTECHNOLOGY for Vehicles 31


Much like a previous trial of start-stop systems, evaluators wondered if turning off an<br />

engine not equipped with a start-stop system could offer the same savings. While similar<br />

savings might be obtained by turning off the engine in a regular vehicle, it is not really<br />

designed for multiple restarts and could damage the engine. Additionally, the long term<br />

reliability of the system, battery and engine due to multiple restarts was also a question.<br />

The <strong>BMW</strong> <strong>118d</strong> battery and starter/generator, on the other hand, is specifically designed<br />

to handle multiple restarts. As well, the ECU monitors the state of the battery. When too<br />

many restarts occur in a short period and/or the accessory load demands on the battery<br />

approach its cut-off voltage, the <strong>BMW</strong> <strong>118d</strong> will remain in start-stop mode but shifts to<br />

standby as it recharges the battery, thus preventing any chance that the engine will shut<br />

off and not be able to perform a successful restart.<br />

In regards to on road fuel consumption after fuel consumption and emissions testing,<br />

evaluations in the spring of 2011 provided an opportunity to compare the fuel<br />

consumption for the start-stop system turned ON and OFF using Transport <strong>Canada</strong>’s<br />

mileage accumulation route. The route is a pre-determined path through the city that<br />

includes approximately 60 km of city driving and 28 km of highway driving. In the case<br />

of the <strong>BMW</strong> <strong>118d</strong>, the start-stop system was engaged ON and OFF for 1,500 km each,<br />

with the results recorded using a data acquisition system.<br />

Beginning with a full tank of fuel, the driver repeated the route until 1,500 km had been<br />

accumulated in each scenario. At each fuel fill-up, the mileage and the amount of fuel<br />

were recorded. Table 14 displays the results for the on road testing.<br />

Table 14: Real-world Fuel Consumption Results<br />

Real-World Fuel Consumption (L/100km)<br />

Total Consumption<br />

<strong>Start</strong>-<strong>Stop</strong> OFF 4.95<br />

<strong>Start</strong>-<strong>Stop</strong> ON 4.60<br />

City Savings<br />

7.0 %<br />

From the results, it is evident a fuel consumption savings of approximately 7.0% was<br />

recorded based on 3,000 km of on road testing.<br />

Assuming an average Canadian accumulates 16,249 km 9 per year using a light duty<br />

vehicle, with approximately 68% city driving and 32% highway driving conditions, as<br />

demonstrated in our real world testing, the following fuel savings can be approximated to<br />

be $56.00 10 . However, assuming the system only functions for 6 months of the calendar<br />

year, as the system does not operate below + 3°C, the fuel savings may actually be lower.<br />

Overall, numerous factors will determine individual fuel savings, but not limited to the<br />

following:<br />

1. Ambient temperature<br />

2. Percentage of city driving<br />

3. Frequency of stops<br />

9 Based on Statistics <strong>Canada</strong> - Canadian Vehicle Survey for 2009 Light Duty Vehicles<br />

10 <strong>Diesel</strong> Fuel at $1.00/Litre<br />

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ecoTECHNOLOGY for Vehicles 32


4. Annual mileage<br />

5. Fuel cost<br />

8.0 CONCLUSIONS<br />

The eTV program selected the <strong>BMW</strong> <strong>118d</strong> for testing and evaluation largely because of<br />

its start-stop system and clean diesel power train. The testing program was designed to<br />

assess the vehicle’s start-stop technology as well as the diesel engine’s fuel consumption,<br />

exhaust emissions, and overall handling.<br />

Results demonstrated the use of start-stop offers savings in fuel consumption in city<br />

driving, ranging from a 2.5% savings in 2-cycle testing through to a savings of 12.8%<br />

with the NYCC. In real world on road testing, a fuel consumption savings of 7.0% was<br />

recorded.<br />

Reduced fuel consumption with the start-stop technology consequently results in<br />

significant reduction in CO 2 emissions. As CO 2 emissions are a direct by-product of<br />

combustion in an internal combustion engine, emissions are expected to decrease<br />

significantly in an urban environment when stops are frequent. In fact, with the start-stop<br />

system engaged, the <strong>BMW</strong> <strong>118d</strong> obtained a CO 2 emissions value of 138 g/km, which is<br />

10% less than the current best performers in the compact class and a 21% improvement<br />

over all models within the compact class. With regards to non-CO 2 exhaust emissions,<br />

specifically CO, the use of a start-stop system appeared to cause a significant increase in<br />

CO emissions, upwards of 24 to 79%. This increase may be due to the catalytic converter<br />

cooling down at periods of engine stops. For the catalyst to aid in a chemical reaction<br />

such as reducing CO emissions, it is necessary for the catalyst to remain at an optimum<br />

temperature. Additional testing will be underway to monitor the temperature of the<br />

catalyst on all program test vehicles equipped with the start-stop system to better inform<br />

on this cause and effect.<br />

The eTV program investigated whether start-stop technologies had an impact on<br />

performance. During cold-cell testing, the eTV program found that the <strong>BMW</strong> <strong>118d</strong> was<br />

able to operate above +3C, with varying uses of the auxiliary systems. However, below<br />

+3C, by design, the vehicle did not allow the start-stop system to engage and turn off the<br />

engine when idling, despite acceptable battery voltage levels. As the temperature drops,<br />

the chemical reactions in a battery take place more slowly. The starting power even of a<br />

fully charged battery, therefore, decreases as the temperature drops. Thus, in <strong>Canada</strong>,<br />

some of the system’s fuel saving potential will be lost during cold winter months.<br />

9.0 WHAT DOES THIS MEAN FOR CANADIANS?<br />

The data obtained through driver evaluations and testing in relation to a <strong>BMW</strong> <strong>118d</strong> with<br />

and without start-stop technology activated confirms that significant fuel reductions can<br />

be obtained when using the start-stop system. The data is consistent and correlates well<br />

with the fuel consumption testing results for city driving cycles, such as traffic, time<br />

stopped at lights, varying speeds, wind and weather.<br />

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ecoTECHNOLOGY for Vehicles 33


However, public opinion research has generally established that fuel consumption and<br />

vehicle emissions have not traditionally been of primary importance to the Canadian<br />

consumer when shopping for a new vehicle. One of the principal barriers to the<br />

introduction of advanced clean diesel technologies, such as the start-stop system, is<br />

overcoming the consumer’s desire to minimize the initial purchase price or higher capital<br />

acquisition cost often at the expense of longer-term operating costs and environmental<br />

impacts. Conversely, according to a recent study by the National Academy of Sciences, 11<br />

innovative technologies that improve fuel efficiency often increase the initial purchase<br />

price of a vehicle. In the case of start-stop technology, it could increase the purchase<br />

price by upwards of $1,000. When confronted with the choice of paying more for<br />

advanced vehicle technologies such as start-stop, consumers often opt for a lower initial<br />

purchase price, unaware of the potential savings that the technology might offer due to<br />

the fuel consumption listed on the vehicle’s fuel consumption label.<br />

In addition, fuel consumption test procedures and vehicle ratings may not accommodate<br />

many of the advanced technologies and, as such, may under-estimate their potential realworld<br />

benefits. The results outlined in this report support that point, since the 2-cycle<br />

tests under-represented the fuel savings obtained both in the NYCC, J10-15 mode, as<br />

well as in real-world city driving conditions. In these situations, not only does the<br />

vehicle cost more, but also there would appear to be little improvement in the vehicle’s<br />

published 2-cycle based fuel consumption ratings if it were sold in <strong>Canada</strong> – a situation<br />

that compounds existing consumer barriers. eTV continues working with manufactures<br />

to help introduce start-stop technology in the Canadian vehicle fleet.<br />

11 National Academy of Sciences. 2010. Assessment of Technologies for Improving Light-Duty Vehicle Fuel Economy.<br />

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ecoTECHNOLOGY for Vehicles 34

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