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dusa” duoport front slide

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08 / 2004 / 005<br />

"DUSA” DUOPORT FRONT SLIDE<br />

Cabinet dimensions<br />

Widths : 450 / 500 / 600 mm<br />

Depth min : 500 mm<br />

Basket dimensions (Opal, Saphir, Premea and Scalea)<br />

Cabinet basket basket basket<br />

width depth height<br />

450 350 310 75<br />

500 400 310 75<br />

600 500 310 75<br />

Front basket dimensions (Opal and Saphir)<br />

basket basket basket<br />

width depth height<br />

365 110 60<br />

Finish<br />

Fitting : RAL 9006 silver,<br />

clear varnish<br />

Baskets : chrome<br />

RAL 9006 silver,<br />

clear varnish<br />

Damping : available as an option<br />

Load : <strong>front</strong> 12 kg<br />

Slide 70 kg<br />

Installation dimensions<br />

Heights:<br />

DUSA 1 650 mm - 950 mm (2 baskets)<br />

DUSA 2 950 mm - 1200 mm (3 baskets)<br />

DUSA 3 1200 mm - 1450 mm (4 baskets)<br />

DUSA 4 1450 mm - 1700 mm (4 baskets)<br />

DUSA 5 1700 mm - 1950 mm (5 baskets)<br />

DUSA 6 1900 mm - 2150 mm (5 baskets)<br />

DUSA 7 2150 mm - 2350 mm (7 baskets)<br />

Opal basket<br />

Saphir basket<br />

Premea basket<br />

Scalea basket


1 Fit bottom guide unit<br />

Screw the bottom guide unit, 173 mm from the<br />

<strong>front</strong> edge of the cabinet, as per the drawing, to<br />

the middle of the bottom shelf<br />

Fastening material (not included):<br />

Pan head screws 4,0 x 16<br />

or Euro screws 6,3 x 13<br />

Pan head screws 4.0 x 16<br />

or Euro screws 6.3 x 13<br />

Bottom shelf<br />

Cabinet <strong>front</strong> edge<br />

Guide unit<br />

Bottom shelf<br />

213<br />

181<br />

128<br />

173<br />

Cabinet <strong>front</strong> edge<br />

453<br />

485<br />

4 Fit sliding frame<br />

Pull the bottom guide out of the cabinet<br />

to the stop and fit the sliding frame with<br />

the holes over the adjusting screws<br />

provided. Push down the sliding frame<br />

until it engages in the guide.<br />

Now pull the top ball bearing guide also<br />

out to the stop and pull up the top sliding<br />

section of the frame until it is underneath<br />

the top guide such that the two fastening<br />

pins on the top guide protrude through<br />

the cover plate. Secure these pins with<br />

the plastic clips. Now push in the entire<br />

sliding frame and pull it back out again,<br />

then finally tighten the clamping screws<br />

on the sliding frame.<br />

2 Fit top guide<br />

Screw the top guide, 170 mm from the <strong>front</strong> edge<br />

of the cabinet, to the middle of the top<br />

Fastening material (not included):<br />

Pan head screws 4,0 x 16<br />

or Euro screws 6,3 x 13<br />

Top<br />

64<br />

72<br />

80<br />

16<br />

Top<br />

401<br />

393<br />

385<br />

8<br />

Ball bearing guide<br />

170<br />

225<br />

233<br />

241<br />

Cabinet <strong>front</strong> edge<br />

Cabinet <strong>front</strong> edge<br />

Pan head screws 4.0 x 16<br />

or Euro screws 6.3 x 13<br />

3 Fit coupling arms top / bottom<br />

When fitting the coupling arms it is to<br />

be ensured that the straight coupling<br />

arm is fitted at the top, and the bent<br />

coupling arm is fitted at the bottom.<br />

The brackets for the coupling arms<br />

are (with 110° hinges) to be fastened<br />

such that from the edge of the<br />

cabinet (hinge-side) to the 1st screw<br />

hole on the bracket there is a<br />

distance of "94 mm + door overlap".<br />

Fastening material (not included):<br />

Pan head screws 4,0 x 16<br />

or Euro screws 6,3 x 13<br />

20 mm +<br />

door overlap<br />

20 mm +<br />

door overlap<br />

32<br />

94 mm +<br />

door overlap<br />

Door<br />

Pan head screws 4.0 x 16<br />

or Euro screws 6.3 x 13<br />

Coupling arm<br />

Top of door<br />

Bracket<br />

Bottom of door<br />

Bracket<br />

Coupling arm<br />

Pan head screws 4.0 x 16<br />

or Euro screws 6.3 x 13


Guide unit<br />

Sliding frame<br />

Top<br />

Threaded<br />

sleeve<br />

Top coupling arm<br />

Flange sleeve<br />

M6 x 12<br />

Plastic<br />

clip<br />

Clamping<br />

screw<br />

Ball bearing guide<br />

Cover plate<br />

Sliding section<br />

5 Align sliding frame<br />

With the aid of the two adjusting<br />

screws (bottom) the frame can be<br />

aligned vertically: <strong>front</strong> adjusting<br />

screw anticlockwise - frame is<br />

raised at the <strong>front</strong> and tilts to the<br />

rear, rear screw anticlockwise -<br />

frame is raised at the rear and<br />

tilts to the <strong>front</strong>, by turning the<br />

screws clockwise the frame<br />

behaves in the opposite manner.<br />

With the aid of these adjusting<br />

screws the frame can also be<br />

raised or lowered if necessary by<br />

adjusting both screws by the<br />

same amount.<br />

Bottom coupling arm<br />

Flange sleeve<br />

Pin<br />

Table A<br />

Locking clip<br />

Washer<br />

Bearing pin<br />

Plastic bracket<br />

Pan head screws<br />

4.0 x 16<br />

B<br />

Adjusting screws<br />

Installation Dimension Dimension<br />

heights "A" "B"<br />

DUSA 1 650 - 950 190<br />

DUSA 2 950 - 1200 510<br />

DUSA 3 1200 - 1450 718<br />

DUSA 4 1450 - 1700 162 718<br />

DUSA 5 1700 - 1950 1118<br />

DUSA 6 1900 - 2150 1118<br />

DUSA 7 2150 - 2350 1118<br />

Rail<br />

5 mm spacer<br />

available as an<br />

optional extra<br />

64<br />

A 64<br />

If may be necessary, depending on the<br />

design of the hinges, to fit spacers to<br />

increase the distance between the rail<br />

and side of the cabinet. These are<br />

available as an optional extra.<br />

15 32<br />

31<br />

6 Connect frame to <strong>front</strong><br />

Pull out the frame, screw the top<br />

coupling arm together with the<br />

flange sleeve and the M 6 x 12<br />

screw to the threaded sleeve on<br />

the top cover plate. Fit the bottom<br />

coupling arm together with the<br />

flange sleeve and a spacer to the<br />

pin and secure with the washer<br />

and locking clip.<br />

Fastening material:<br />

Screw M6 x 12<br />

Flange sleeve 2 off<br />

Washer<br />

Locking clip<br />

7 Fit plastic brackets<br />

The bottom plastic bracket is to<br />

be fitted such that the distance<br />

between the bottom shelf and the<br />

bottom fastening holes is the<br />

same as dimension "A" as per<br />

table A. The position of the top<br />

plastic bracket is dependent on<br />

the installation height. The<br />

distance "B" is to be found in<br />

table A.<br />

If there are fouls with existing<br />

<strong>front</strong> hinges, then the dimension<br />

"A" will need to be adjusted as<br />

appropriate - Caution: this<br />

situation must also be taken into<br />

account in point 8 "Fit <strong>front</strong><br />

frame"!<br />

Now place the rails in the plastic<br />

brackets and connect with<br />

bearing pins<br />

Fastening material for fitting<br />

without spacer<br />

(not included):<br />

Pan head screws 4.0 x 16<br />

or Euro screws 6.3 x 13


Table B<br />

Installation Dimension Dimension<br />

heights "C" "D"<br />

DUSA 1 650 - 950 499<br />

DUSA 2 950 - 1200 819<br />

DUSA 3 1200 - 1450 1059<br />

DUSA 4 1450 - 1700 47 1219<br />

DUSA 5 1700 - 1950 1619<br />

DUSA 6 1900 - 2150 1619<br />

DUSA 7 2150 - 2350 1619<br />

Front frame<br />

Rail<br />

+ door overlap<br />

Pan head screws<br />

4.0 x 20 mm<br />

Bracket<br />

+ door overlap<br />

door overlap<br />

D<br />

C 32 32<br />

Screw<br />

4.0 x 8 mm<br />

Bracket<br />

13<br />

door overlap<br />

8 Fit <strong>front</strong> frame<br />

Mark or pre-drill the holes for<br />

the bottom bracket for the <strong>front</strong><br />

frame such that the distance<br />

between the bottom edge of<br />

the <strong>front</strong> and the bottom hole is<br />

the same as dimension "C" as<br />

per table B. The position of the<br />

top plastic bracket is<br />

dependent on the installation<br />

height. The distance "D" is to<br />

be found in table B. Caution: if<br />

the dimension "A" was correc<br />

ted under point 7, then the<br />

dimensions "C" and "D" must<br />

be offset by the same amount!<br />

Now push the plastic brackets<br />

into the <strong>front</strong> frame as per the<br />

drawing and secure in the<br />

frame with a screw - during this<br />

process take into account the<br />

corresponding cabinet width.<br />

Push the <strong>front</strong> frame guides<br />

onto the rollers on the rails.<br />

Screw the plastic brackets to<br />

the <strong>front</strong>.<br />

Fastening material:<br />

Pan head screws 4.0 x 20<br />

(not included)<br />

Fastening screws 4.0 x 8<br />

Front frame<br />

Locking clip<br />

Plastic clip<br />

9 Fit the baskets<br />

The plastic clip (the clips are<br />

symmetrical) is clipped into the<br />

holes on the sliding frame. The<br />

baskets are now hung on the<br />

sliding frame with the top wire<br />

on the side rail in the plastic<br />

clip. The height of the baskets<br />

can be adjusted by moving the<br />

clips. The wire hooks on the<br />

(trapezoid-shaped) baskets on<br />

the <strong>front</strong> frame are hung in the<br />

slots on the <strong>front</strong> frame. Then<br />

fit the basket locking clips<br />

above the hooks and secure.<br />

Baskets table<br />

Cabinet width Basket width<br />

450 mm 350 mm<br />

500 mm 400 mm<br />

600 mm 500 mm<br />

Please note:<br />

The cabinet must be securely fastened to the wall to prevent it from tilting.<br />

Appropriate fixing material is not supplied with the cabinet.<br />

We reserve the right to make technical changes and to improve product specifications.<br />

Vauth-Sagel SYSTEMTECHNIK<br />

GmbH & Co.KG<br />

Neue Straße 27<br />

D-33034 Brakel-Erkeln<br />

Tel. +49-52 72/6 01-01<br />

Fax. +49-52 72/6 01-193<br />

www.vauth-sagel.de<br />

e-mail: VS@Vauth-Sagel.de

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