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13HPP Packaged Unit Installation Manual - Lennox

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2011 <strong>Lennox</strong> Industries Inc.<br />

Dallas, Texas, USA<br />

INSTALLATION<br />

INSTRUCTIONS<br />

<strong>13HPP</strong> UNITS<br />

PACKAGED HEAT PUMP UNIT (2−5 TONS)<br />

506750−01<br />

06/11<br />

Supersedes 03/11<br />

Litho U.S.A.<br />

RETAIN THESE INSTRUCTIONS<br />

FOR FUTURE REFERENCE<br />

WARNING<br />

Improper installation, adjustment, alteration, service or<br />

maintenance can cause personal injury, loss of life, or<br />

damage to property.<br />

<strong>Installation</strong> and service must be performed by a licensed<br />

professional installer (or equivalent) or a service agency.<br />

WARNING<br />

If this unit is to be installed in a mobile or manufactured<br />

home application, the duct system must be sized to<br />

achieve static pressures within the manufacturer’s<br />

guidelines. All other installation guidelines must also be<br />

followed. Failure to do so may result in equipment<br />

damage, personal injury and improper unit performance.<br />

WARNING<br />

Electric shock hazard. Can cause injury<br />

or death. Before attempting to perform<br />

any service or maintenance, turn the<br />

electrical power to unit OFF at disconnect<br />

switch(es). <strong>Unit</strong> may have multiple power<br />

supplies.<br />

TABLE OF CONTENTS<br />

Shipping and Packing List . . . . . . . . . . . . . . . . . . . . . 1<br />

<strong>Unit</strong> Dimensions − inches (mm) . . . . . . . . . . . . . . . . . 2<br />

Parts Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

Use of <strong>Unit</strong> as a Construction Heater or<br />

Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Location Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Rigging and Setting <strong>Unit</strong> . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Existing Common Vent Systems . . . . . . . . . . . . . . . . 6<br />

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Supply and Return Duct Connections . . . . . . . . . . . 8<br />

Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Blower Speed Settings and Performance Data . . . . 9<br />

Start−Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />

Defrost System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

System Performance . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />

Planned Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />

Shipping and Packing List<br />

1 − Assembled packaged heat pump unit<br />

As soon as the unit is received, it should be inspected for<br />

possible damage during transit. If you find any damage,<br />

immediately contact the last carrier.<br />

CAUTION<br />

Danger of sharp metallic edges. Can cause injury. Take<br />

care when servicing unit to avoid accidental contact with<br />

sharp edges.<br />

06/11<br />

Page 1<br />

506750−01


<strong>Unit</strong> Dimensions − inches (mm)<br />

K<br />

G<br />

1−5/8 (16)<br />

Supply<br />

F<br />

D<br />

J<br />

Supply<br />

Return<br />

G<br />

A<br />

Return<br />

F<br />

E<br />

F H<br />

B<br />

F<br />

BACK VIEW<br />

5−1/2<br />

(140)<br />

TOP VIEW<br />

2 (51)<br />

4 (102)<br />

Coil Access<br />

Panel<br />

L<br />

Condensate Drain<br />

3/4 NPT<br />

C<br />

LEFT SIDE<br />

M<br />

N<br />

P<br />

Power Supply<br />

1−1/8 (29)<br />

Low Voltage Entry<br />

7/8 (22)<br />

Electric Heat<br />

Power Entry<br />

RIGHT SIDE<br />

Blower<br />

Access<br />

Panel<br />

Riggig Hole (8)<br />

Model No.<br />

<strong>13HPP</strong>24A<br />

<strong>13HPP</strong>30A<br />

<strong>13HPP</strong>36A<br />

<strong>13HPP</strong>42A<br />

<strong>13HPP</strong>48A<br />

<strong>13HPP</strong>60A<br />

A B C D E F G<br />

in mm in mm in mm in mm in mm in mm in mm<br />

32−1/2 826 46−1/2 1181 46−1/2 1181 45−5/8 1159 45−5/8 1159 17−1/2 445 11−1/2 292<br />

34−1/2 876 55−1/2 1410 50−1/2 1283 54−5/8 1387 49−5/8 1260 21−1/2 546 12 305<br />

Model No.<br />

<strong>13HPP</strong>24A<br />

<strong>13HPP</strong>30A<br />

<strong>13HPP</strong>36A<br />

<strong>13HPP</strong>42A<br />

<strong>13HPP</strong>48A<br />

<strong>13HPP</strong>60A<br />

H J K L M N P<br />

in mm in mm in mm in mm in mm in mm in mm<br />

4 102 4 102 1−3/4 44 15−5/8 397 27−3/4 705 24−7/8 857 9−3/4 248<br />

6−1/4 159 5−5/8 143 2−3/8 60 17−1/8 435 29−3/4 756 26−7/8 661 15−1/2 394<br />

Page 2


Parts Arrangement<br />

OUTDOOR FAN<br />

INDOOR COIL<br />

OUTDOOR<br />

COIL<br />

BLOWER<br />

GRILLE<br />

COMPRESSOR<br />

BLOWER MOTOR<br />

DEFROST CONTROL<br />

TRANSFORMER<br />

HEATER COVER (FOR<br />

OPTIONAL ELECTRIC HEAT)<br />

CAPACITOR<br />

CONTACTOR<br />

ELECTRIC HEAT SECTION<br />

(ORDERED SEPARATELY)<br />

Figure 1. Parts Arrangement<br />

General<br />

These installation instructions are intended as a general<br />

guide only, for use by an licensed professional installing<br />

contractor (or equivalent).<br />

The <strong>13HPP</strong> units are single−package heat pump units<br />

designed for outdoor installation on a rooftop or a slab.<br />

Electric heat sections are available for separate order.<br />

The unit must be sized based on heat loss and heat gain<br />

calculations made according to the methods of the Air<br />

Conditioning Contractors of America (ACCA).<br />

The units are shipped assembled. All piping, refrigerant<br />

charge and electrical wiring are factory−installed and<br />

tested. The units require electric power, condensate drain<br />

and duct connections at the point of installation.<br />

Use of <strong>Unit</strong> as a Construction Heater or<br />

Air Conditioner<br />

Use of this unit as a construction heater or air conditioner<br />

is not recommended during any phase of construction.<br />

Very low return air temperatures, harmful vapors and<br />

operation of the unit with clogged or misplaced filters will<br />

damage the unit.<br />

If this unit has been used for heating or cooling of buildings<br />

or structures under construction, the following conditions<br />

must be met or the warranty will be void:<br />

A room thermostat must control the unit. The use of<br />

fixed jumpers that will provide continuous heating or<br />

cooling is not allowed.<br />

A pre−filter must be installed at the entry to the return<br />

air duct.<br />

The return air duct must be provided and sealed to the<br />

unit.<br />

Return air temperature range between 55°F (13°C)<br />

and 80°F (27°C) must be maintained.<br />

Air filters must be replaced and pre−filter must be<br />

removed upon construction completion.<br />

The unit components, duct system, air filters and<br />

evaporator coil must be thoroughly cleaned following<br />

final construction clean−up.<br />

Page 3


The unit operating conditions (including airflow,<br />

cooling operation and heating operation) must be<br />

verified according to these installation instructions.<br />

Requirements<br />

These units must be installed in accordance with all<br />

applicable national and local safety codes.<br />

These instructions are intended as a general guide and do<br />

not supersede local codes in any way. Consult authorities<br />

having jurisdiction before installation.<br />

If components are to be added to a unit to meet local codes,<br />

they are to be installed at the dealer’s and/or customer’s<br />

expense.<br />

These units are design−listed by ETL in both the <strong>Unit</strong>ed<br />

States and Canada as follows:<br />

For use as a heat pump unit.<br />

For outdoor installation only.<br />

For installation on combustible material.<br />

WARNING<br />

Product contains fiberglass wool.<br />

Disturbing the insulation in this product during installation,<br />

maintenance, or repair will expose you to fiberglass<br />

wool dust. Breathing this may cause lung cancer. (Fiberglass<br />

wool is known to the State of California to cause<br />

cancer.)<br />

Fiberglass wool may also cause respiratory, skin, and<br />

eye irritation.<br />

To reduce exposure to this substance or for further information,<br />

consult material safety data sheets available<br />

from address shown below, or contact your supervisor.<br />

<strong>Lennox</strong> Industries Inc.<br />

P.O. Box 799900<br />

Dallas, TX 75379−9900<br />

Location Selection<br />

Use the following guidelines to select a suitable location for<br />

these units.<br />

1. <strong>Unit</strong> is designed for outdoor installation only. <strong>Unit</strong> must<br />

be installed so all electrical components are protected<br />

from water.<br />

2. Condenser coils must have an unlimited supply of air.<br />

3. For ground level installation, use a level pre−fabricated<br />

pad or use a level concrete slab with a minimum<br />

thickness of 3 inches. The length and width should be<br />

at least 6 inches greater than the unit base. Do not tie<br />

the slab to the building foundation.<br />

4. Maintain level within a tolerance of 1/4 inch (6.35mm)<br />

maximum across the entire length or width of the unit.<br />

The heat pump unit foundation should be raised to a<br />

minimum of 3 inches (75mm) above finish grade. In areas<br />

which have prolonged periods of temperature below<br />

freezing and snowfall, the heat pump unit should be<br />

elevated above the average snow line. Extra precaution<br />

should be taken to allow free drainage of condensate from<br />

defrost cycles to prevent ice accumulation. The unit should<br />

not be located near walkways to prevent possible icing of<br />

surface from defrost condensate.<br />

Rigging and Setting <strong>Unit</strong><br />

Exercise care when moving the unit. Do not remove any<br />

packaging until the unit is near the place of installation.<br />

Spreaders whose length exceeds the largest dimension<br />

across the unit MUST be used across the top of the unit.<br />

<strong>Unit</strong>s may also be moved or lifted with a forklift while still in<br />

the factory−supplied packaging.<br />

NOTE Length of forks must be a minimum of 42 inches<br />

(1067mm).<br />

This unit is shipped with four corner brackets in place on the<br />

underside of the unit (see figure 2). The two rear corner<br />

brackets must be removed before unit is installed on a<br />

field−provided roof curb assembly, provided curb is a split<br />

level design.<br />

NOTE Heat pumps are designed to drain water during<br />

the defrost cycle through holes in the base that are located<br />

under the outdoor coil. In downflow applications, proper<br />

clearances and/or drainage collection/management may<br />

be required at installation to ensure water does not enter<br />

structure.<br />

REAR<br />

CORNER<br />

BRACKET<br />

FRONT<br />

CORNER<br />

BRACKETS<br />

Return<br />

Supply<br />

REAR<br />

CORNER<br />

BRACKET<br />

FRONT<br />

CORNER<br />

BRACKET<br />

REMOVE REAR CORNER BRACKETS BEFORE INSTALLING ON ROOF<br />

CURB. LEAVE FRONT CORNER BRACKETS ON UNIT FOR SUPPORT.<br />

Figure 2. Corner Brackets<br />

CAUTION<br />

Before lifting a unit, make sure that the weight is<br />

distributed equally on the cables so that it will lift evenly.<br />

<strong>Unit</strong>s may also be moved or lifted with a forklift while still in<br />

the factory−supplied packaging.<br />

Page 4


Clearances<br />

All units require certain clearances for proper operation<br />

and service. Refer to figure 3 for the clearances required<br />

for combustible construction, servicing, and proper unit<br />

operation.<br />

24<br />

(610)<br />

24 (610)<br />

24 (610)<br />

NOTE TOP CLEARANCE UNOBSTRUCTED MINIMUM 48" (1219)<br />

0 (0)<br />

Low voltage control wiring are pigtail leads located on the<br />

main control box and are color−coded to match the<br />

connection called out on the wiring schematic.<br />

Power supply to the unit must comply with all applicable<br />

codes and NEC or CEC. A fused disconnect switch should<br />

be field provided for the unit. The switch must be separate<br />

from all other circuits. If any of the wire supplied with the<br />

unit must be replaced, replacement wire must be of the<br />

type shown on the wiring diagram.<br />

Electrical wiring must be sized to carry minimum circuit<br />

ampacity marked on the unit. USE COPPER<br />

CONDUCTORS ONLY. Each unit must be wired with a<br />

separate branch circuit and be properly protected with a<br />

fuse or circuit breaker, see unit nameplate.<br />

WARNING<br />

<strong>Unit</strong> is equipped with a single−pole contactor. Line<br />

voltage is present at all components when unit is not in<br />

operation. Disconnect all remote electric power supplies<br />

before opening access panel. <strong>Unit</strong> may have multiple<br />

power supplies. Failure to disconnect all power supplies<br />

could result in personal injury or death.<br />

Electrical<br />

Figure 3. Clearances Inches (MM)<br />

All wiring should be done in accordance with the<br />

current National Electric Code ANSI/NFPA No. 70 in the<br />

<strong>Unit</strong>ed States. In Canada, wiring must be done in<br />

accordance with the current CSA C22.2 Part 1. Local<br />

codes may take precedence.<br />

Use wiring with a temperature limitation of 75C minimum.<br />

Run the 208 or 230 volt, 60 hertz electric power supply<br />

through a disconnect switch to unit control box and connect<br />

as shown in the wiring diagram located on the inside of the<br />

control access panel. Electric power supply must be<br />

properly protected with either a fuse or circuit breaker, see<br />

unit nameplate.<br />

<strong>Unit</strong> must be grounded with a separate ground conductor.<br />

See figure 4 for typical field wiring connection. The wiring<br />

diagram can be found on the unit inside the access panel.<br />

CAUTION<br />

When connecting electrical power and control wiring to<br />

the unit, waterproof type connectors MUST be used so<br />

that water or moisture cannot be drawn into the unit during<br />

normal operation.<br />

WARNING<br />

<strong>Unit</strong> must be grounded in accordance with national and<br />

local codes. Failure to ground unit properly can result in<br />

personal injury or death.<br />

See figure 4 for typical field wiring connections and figure 5<br />

for typical unit wiring diagram.<br />

If the optional electric heat section is installed, the electric<br />

heat section requires a separate electrical power supply<br />

with a disconnect and is properly protected with either a<br />

fuse or circuit breaker.<br />

GROUND LUG<br />

FIELD−SUPPLIED FUSED<br />

OR CIRCUIT BREAKER<br />

DISCONNECT<br />

CONTACTOR<br />

SINGLE−PHASE<br />

POWER SUPPLY<br />

IF 208 VOLT IS SUPPLIED, TRANSFORMER CONNECTIONS MUST BE CHANGED.<br />

Figure 4. 208/230 Line Voltage Wiring<br />

Page 5


Optional Electric Heat<br />

Optional electric heat is available and must be purchased<br />

separately. Install the electric heat section as outlined in<br />

the electric heat installation instruction included with heat<br />

section.<br />

Follow the basic steps listed below to install the electric<br />

heat section. Refer to the electric heat installation<br />

instruction for specific wiring/ heater configuration.<br />

1. Disconnect the power and open the main control<br />

access.<br />

2. Disconnect the plug separating the high voltage wire<br />

harness. Remove the high voltage wire harness plug<br />

and discard.<br />

3. Remove the heater block cover by removing the four<br />

screws holding it in place. Cut away the insulation<br />

covering the opening, using the hole in the panel as a<br />

template.<br />

4. Insert the heater into the control panel and fasten in the<br />

same mounting holes.<br />

5. Plug the heater wiring harness into the wire harness on<br />

the control assembly. Field wiring of the auxiliary<br />

heater is separate from the unit power supply. Wire the<br />

power supply wiring for the heater to the appropriate<br />

connections on the heater kit.<br />

Table 1. Electric Heat Kits (208/240V−1ph)<br />

Heater Model<br />

<strong>Lennox</strong> Catalog Number<br />

5 kW 40K65<br />

7 kW 40K66<br />

10 kW 40K67<br />

15 kW 40K68<br />

20 kW 40K69<br />

Existing Common Vent Systems<br />

The <strong>13HPP</strong> packaged heat pump may be used to replace<br />

an existing gas furnace which is being removed from a<br />

venting system commonly run with separate gas<br />

appliances. In this case, the existing vent system is likely<br />

to be too large to properly vent the remaining attached<br />

appliances.<br />

Conduct the following test while each appliance is<br />

operating and the other appliances (which are not<br />

operating) remain connected to the common venting<br />

system. If the venting system has been installed<br />

improperly, you must correct the system.<br />

1. Seal any unused openings in the common venting<br />

system.<br />

2. Inspect the venting system for proper size and horizontal<br />

pitch. Determine that there is no blockage, restriction,<br />

leakage, corrosion, or other deficiencies which could<br />

cause an unsafe condition.<br />

3. Close all building doors and windows and all doors<br />

between the space in which the appliances remaining<br />

connected to the common venting system are located<br />

and other spaces of the building. Turn on clothes<br />

dryers and any appliances not connected to the<br />

common venting system. Turn on any exhaust fans,<br />

such as range hoods and bathroom exhausts, so they<br />

will operate at maximum speed. Do not operate a<br />

summer exhaust fan. Close fireplace dampers.<br />

4. Follow the lighting instructions. Turn on the appliance<br />

that is being inspected. Adjust the thermostat so that<br />

the appliance operates continuously.<br />

5. After the main burner has operated for five minutes,<br />

test for leaks of flue gases at the draft hood relief<br />

opening. Use the flame of a match or candle.<br />

6. After determining that each appliance connected to the<br />

common venting system is venting properly, (step 3)<br />

return all doors, widows, exhaust fans, fireplace<br />

dampers, and any other gas−burning appliances to<br />

their previous mode of operation.<br />

7. If a venting problem is found during any of the<br />

preceding tests, the common venting system must be<br />

modified to correct the problem.<br />

Resize the common venting system to the minimum<br />

vent pipe size determined by using the appropriate<br />

tables in Appendix G. (These are in the current<br />

standards of the National Fuel Gas Code<br />

ANSI-Z223.1/NFPA 54 in the USA, and the<br />

appropriate Category 1 Natural Gas and Propane<br />

appliances venting sizing tables in the current<br />

standards of the CSA B149 Natural Gas and Propane<br />

<strong>Installation</strong> Codes in Canada.)<br />

Thermostat<br />

The room thermostat should be located on an inside wall<br />

where it will not be subject to drafts, sun exposure or heat<br />

from electrical fixtures or appliances. Follow<br />

manufacturer’s instructions enclosed with thermostat for<br />

general installation procedure. Color−coded insulated<br />

wires (# 18 AWG) should be used to connect thermostat to<br />

unit.<br />

Page 6


Page 7


Condensate Drain<br />

The <strong>13HPP</strong> unit is equipped with a 3/4 inch FPT coupling<br />

for condensate line connection. Plumbing must conform to<br />

local codes. Use a sealing compound on male pipe<br />

threads.<br />

MINIMUM PITCH<br />

1 IN. (25 MM) PER 10’<br />

(3 M) OF LINE<br />

TYPICAL CONDENSATE DRAIN<br />

OPEN<br />

VENT<br />

Figure 5. Wiring Diagram − Single Phase<br />

Air Filter<br />

UNIT<br />

An air filter is not factory−supplied with the unit. A<br />

field−provided air filter must always be in place during unit<br />

operation. Air filter sizes are shown in table 2.<br />

This unit is equipped with an internal air filter clip which is<br />

located in the indoor coil compartment attached to the side<br />

of the unit drain pan.<br />

Table 2. <strong>Unit</strong> Air Filter Sizes inches (mm)<br />

<strong>Unit</strong> Model<br />

Filter Size<br />

Filter<br />

Quantity<br />

−24, −30, −36 28 in. (711) X 24 in. (610) x 1 in. (26) 1<br />

−42, −48, −60 30 in. (762) X 30 in (762). x 1 in. (26) 1<br />

Á<br />

Á<br />

TRAP MUST BE DEEP ENOUGH TO OFFSET<br />

MAXIMUM STATIC DIFFERENCE (GENERALLY, 3<br />

INCHES MINIMUM).<br />

Á<br />

Á<br />

Figure 6. Typical Condensate Drain<br />

MOUNTING<br />

FRAME<br />

The drain line must be properly trapped and routed to a<br />

suitable drain. See figure 6 for proper drain arrangement.<br />

The drain line must pitch to an open drain or pump a<br />

minimum of 1 inch (25.4mm) per 10 feet (3048mm) to<br />

prevent clogging of the line. Seal around drain connection<br />

with suitable material to prevent air leakage into return air<br />

system.<br />

NOTE Drain line connection may not carry the weight of<br />

the unsupported drain line. Support the drain line, if<br />

necessary.<br />

NOTE Condensate must never drain on a rubberized<br />

roof.<br />

Drain piping should not be smaller than drain connection at<br />

coil. An open vent in drain line will some times be required<br />

due to line length, friction and static pressure. Drains<br />

should be constructed in a manner to facilitate future<br />

cleaning.<br />

NOTE The condensate drain line MUST be trapped to<br />

provide proper drainage.<br />

CAUTION<br />

Condensate line connection must be hand−tightened. Do<br />

not use tools.<br />

Supply and Return Duct Connections<br />

The duct system should be designed and sized according<br />

to the methods in <strong>Manual</strong> Q of the Air Conditioning<br />

Contractors of America (ACCA).<br />

A closed return duct system shall be used. This shall not<br />

preclude use of economizers or outdoor fresh air intake. It<br />

is recommended that supply and return duct connections<br />

at the unit be made with flexible joints.<br />

The supply and return air duct systems should be<br />

designed for the CFM and static requirements of the job.<br />

They should NOT be sized by simply matching the<br />

dimensions of the duct connections on the unit.<br />

Ducting installed outdoors MUST be insulated and<br />

waterproofed.<br />

CAUTION<br />

When fastening duct system to side duct flanges on unit,<br />

insert screws through duct flanges only. Do not insert<br />

screws through casing. Outdoor duct must be insulated<br />

and waterproofed.<br />

Compressors<br />

<strong>Unit</strong>s are shipped with the compressor mountings<br />

factory−adjusted and ready for operation.<br />

<strong>Unit</strong> compressors have internal protection. If there is an<br />

abnormal rise in the compressor temperature, the<br />

protector will open and the compressor will stop.<br />

CAUTION<br />

Do not loosen compressor mounting bolts.<br />

Page 8


Blower Speed Settings and Performance<br />

Data<br />

! WARNING<br />

Electric shock hazard. Can cause injury or<br />

death. Before attempting to perform any<br />

service or maintenance, turn the electrical<br />

power to unit OFF at disconnect switch(es). <strong>Unit</strong><br />

may have multiple power supplies.<br />

Factory settings for the blower speed jumpers are given in<br />

the wiring diagram in figure 5. Use the following tables to<br />

External Static<br />

Pressure in. w.g.<br />

determine the correct air volume for operation in heat and<br />

cool mode.<br />

Tap<br />

Tap 1<br />

Tap 2<br />

Tap 3<br />

Tap 4 and 5<br />

Table 3. Motor Speed Tap Settings<br />

Purpose<br />

Fan Only<br />

Low Static Cooling<br />

High Static Cooling<br />

Table 4. <strong>13HPP</strong>24A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

Used for electric heat. Refer to heater label for<br />

proper selection.<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 640 830 950 900 1060<br />

0.30 460 800 910 870 1030<br />

0.40 370 760 880 830 980<br />

0.50 − − − 710 840 800 960<br />

0.60 − − − 640 800 730 930<br />

0.70 − − − 600 750 690 910<br />

0.80 − − − 570 700 640 860<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

External Static<br />

Pressure in. w.g.<br />

Table 5. <strong>13HPP</strong>30A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 650 1030 1150 1110 1150<br />

0.30 550 1000 1110 1070 1110<br />

0.40 490 970 1080 1040 1080<br />

0.50 430 930 1050 1000 1050<br />

0.60 − − − 900 1010 970 1010<br />

0.70 − − − 860 980 950 980<br />

0.80 − − − 820 960 920 960<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

External Static<br />

Pressure in. w.g.<br />

Table 6. <strong>13HPP</strong>36A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 650 1240 1320 1240 1320<br />

0.30 590 1200 1260 1200 1260<br />

0.40 500 1150 1230 1150 1230<br />

0.50 430 1100 1200 1100 1200<br />

0.60 − − − 1060 1160 1060 1160<br />

0.70 − − − 1020 1120 1020 1120<br />

Page 9


0.80 − − − 980 1080 980 1080<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

Page 10


External Static<br />

Pressure in. w.g.<br />

Table 7. <strong>13HPP</strong>42A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 780 1450 1650 1510 1650<br />

0.30 690 1370 1570 1430 1570<br />

0.40 610 1280 1510 1380 1510<br />

0.50 540 1200 1440 1290 1440<br />

0.60 − − − 1120 1360 1220 1360<br />

0.70 − − − 1060 1260 1150 1260<br />

0.80 − − − 990 1160 1090 1160<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

External Static<br />

Pressure in. w.g.<br />

Table 8. <strong>13HPP</strong>48A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 860 1650 1800 1650 1800<br />

0.30 760 1600 1750 1600 1750<br />

0.40 690 1550 1690 1550 1690<br />

0.50 640 1500 1630 1500 1630<br />

0.60 − − − 1440 1570 1440 1570<br />

0.70 − − − 1370 1470 1370 1470<br />

0.80 − − − 1290 1330 1290 1330<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

External Static<br />

Pressure in. w.g.<br />

Table 9. <strong>13HPP</strong>60A Blower Performance (Horizontal Airflow 1 )<br />

Tap 1<br />

(Fan Only)<br />

Tap 2<br />

(Low Static Cooling)<br />

Air Volume at Specific Blower Taps (cfm)<br />

Tap 3<br />

(High Static Cooling)<br />

2 Tap 4<br />

(Electric Heat)<br />

2 Tap 5<br />

(Electric Heat)<br />

0.20 1000 1820 1950 1820 1950<br />

0.30 900 1790 1910 1790 1910<br />

0.40 800 1730 1860 1730 1860<br />

0.50 750 1670 1800 1670 1800<br />

0.60 − − − 1630 1700 1630 1700<br />

0.70 − − − 1530 1560 1530 1560<br />

0.80 − − − 1380 1360 1380 1360<br />

NOTE All air data measured external to unit with dry coil and less filter.<br />

1 For downflow air volume, add 0.10 in. w.g. to duct static.<br />

2 Taps 4 and 5 are used with Optional Electric Heat. Refer to Electric Heat nameplate for proper heat tap selection<br />

Page 11


Start−Up<br />

The cooling section is a complete factory package utilizing<br />

an air−cooled condenser. The system is factory−charged<br />

with HFC−410A refrigerant.<br />

PRE−START CHECKLIST:<br />

1. Make sure refrigerant lines do not rub against the<br />

cabinet or each other.<br />

2. Inspect all electrical wiring, both factory− and<br />

field−installed, for loose connections.<br />

3. Check voltage at the disconnect switch. Voltage must<br />

be within the range listed on the unit nameplate. If not,<br />

consult power company and have voltage condition<br />

corrected before starting unit.<br />

4. Recheck voltage with unit running. If power is not<br />

within the range listed on the unit nameplate, stop the<br />

unit and consult the power company. Check unit<br />

amperage. Refer to unit nameplate for correct running<br />

amps.<br />

5. Make sure filter is in place before unit start−up.<br />

COOLING SEQUENCE OF OPERATION<br />

When the thermostat is in the cooling mode, the O circuit is<br />

powered which energizes the reversing valve. Upon<br />

cooling demand, the thermostat closes circuit R and Y to<br />

close the unit contactor and start the compressor and<br />

outdoor fan. The thermostat automatically closes R to G<br />

circuit at the same time. This brings on the indoor blower at<br />

the selected cooling fan speed. Upon satisfying cooling<br />

demand, the thermostat will open the above circuits and<br />

open the main contactor, stopping the compressor and<br />

outdoor fan. If the unit is equipped with a delay timer, the<br />

indoor blower will continue to operate for 90 seconds which<br />

improves system efficiency.<br />

HEATING SEQUENCE OF OPERATION<br />

Upon heating demand, the thermostat closes circuit R to Y,<br />

which closes the unit contactor, starting the compressor<br />

and outdoor fan. The reversing valve is not energized in the<br />

heating mode. The thermostat again automatically brings<br />

on the indoor fan at the selected heating speed at the same<br />

time. Upon satisfying heating demand, the thermostat<br />

opens above circuits and stops unit operation.<br />

System Operation<br />

UNIT COMPONENTS<br />

The outdoor unit and indoor blower cycle on demand from<br />

the room thermostat. If the thermostat blower switch is in<br />

the ON position, the indoor blower operates continuously in<br />

the selected continuous blower speed.<br />

Bi−Flow Liquid line Filter Drier<br />

The unit is equipped with a large−capacity bi−flow filter drier<br />

which keeps the system clean and dry. If replacement is<br />

necessary, order another of the same design and capacity.<br />

The replacement filter drier must be suitable for use with<br />

HFC−410A refrigerant.<br />

Low Pressure Switch<br />

The <strong>13HPP</strong> is equipped with an auto−reset low pressure<br />

switch which is located on the vapor line. The switch shuts<br />

off the compressor when the vapor pressure falls below the<br />

factory setting. This switch, which is ignored during defrost<br />

operation, closes at pressures at or above 30 + 5 psig (207<br />

+ 34 kPa) and opens at 10 + 3 psig (69 + 21 kPa). It is not<br />

adjustable.<br />

High Pressure Switch<br />

The <strong>13HPP</strong> is equipped with an auto-reset high pressure<br />

switch (single−pole, single−throw) which is located on the<br />

liquid line. The switch shuts off the compressor when<br />

discharge pressure rises above the factory setting. The<br />

switch is normally closed and is permanently adjusted to<br />

trip (open) at 590 + 15 psig (4068 + 103 kPa).<br />

Defrost Thermostat<br />

The defrost thermostat is located on the liquid line between<br />

the check/expansion valve and the distributor. When<br />

defrost thermostat senses 42°F (5.5°C) or cooler, the<br />

thermostat contacts close and send a signal to the defrost<br />

control to start the defrost timing. It also terminates defrost<br />

when the liquid line warms up to 70°F (21°C).<br />

Page 12


Defrost System<br />

The defrost system includes a defrost thermostat (S6) and<br />

a defrost control (CMC1).<br />

DEFROST CONTROL<br />

This defrost control includes the combined functions of a<br />

time/temperature defrost control, defrost relay, time delay,<br />

diagnostic LEDs, and a terminal strip for field wiring<br />

connections.<br />

DEFROST TIMING<br />

PINS (P1)<br />

TEST<br />

PINS<br />

COMPRESSOR<br />

DELAY PINS<br />

REVERSING<br />

VALVE<br />

S87<br />

LOW PRESSURE<br />

SWITCH<br />

DEFROST<br />

THERMOSTAT (S6)<br />

S4<br />

HIGH PRESSURE<br />

SWITCH<br />

Figure 7. Defrost Control (CMC1)<br />

DIAGNOSTIC<br />

LEDS<br />

24V TERMINAL<br />

STRIP<br />

CONNECTIONS<br />

SERVICE LIGHT<br />

CONNECTIONS<br />

The defrost control provides automatic switching from<br />

normal heating operation to defrost mode and back. When<br />

the defrost thermostat is closed, the control accumulates<br />

compressor run time at 30, 60 or 90 minute field adjustable<br />

intervals. When the selected compressor run time interval<br />

is reached, the defrost relay is energized and defrost<br />

begins.<br />

Defrost Control Timing Pins (P1)<br />

Each timing pin selection provides a different<br />

accumulated compressor run time period for one defrost<br />

cycle. This time period must occur before a defrost cycle<br />

is initiated. The defrost interval can be adjusted to 30<br />

(T1), 60 (T2), or 90 (T3) minutes (see figure 24). The<br />

maximum defrost period is 14 minutes and cannot be<br />

adjusted.<br />

NOTE Defrost control part number is listed near the P1<br />

timing pins.<br />

<strong>Unit</strong>s with defrost control 100269−02: Factory default<br />

is 60 minutes<br />

<strong>Unit</strong>s with defrost control 100269−04: Factory default<br />

is 90 minutes<br />

If the timing selector jumper is missing, the defrost control<br />

defaults to a 90−minute defrost interval.<br />

Compressor Delay (P5)<br />

The defrost control has a field−selectable function to<br />

reduce occasional sounds that may occur while the unit is<br />

cycling in and out of the defrost mode.<br />

<strong>Unit</strong>s with defrost control 100269−02: The compressor<br />

will be cycled off for 30 seconds going in and out of the<br />

defrost mode when the compressor delay jumper is<br />

removed.<br />

<strong>Unit</strong>s with defrost control 100269−04: The compressor<br />

will be cycled off for 30 seconds going in and out of the<br />

defrost mode when the compressor delay jumper is<br />

installed.<br />

NOTE The 30−second compressor feature is ignored<br />

when the jumper is installed on TEST pins.<br />

Time Delay<br />

The timed−off delay is five minutes long. The delay helps<br />

protect the compressor from short−cycling in case the<br />

power to the unit is interrupted or a pressure switch opens.<br />

The delay is bypassed by placing the timer select jumper<br />

across the TEST pins for 0.5 seconds.<br />

NOTE The defrost control must have a thermostat<br />

demand for the bypass function.<br />

Test Mode (P1−TEST)<br />

A TEST option is provided for troubleshooting. The TEST<br />

mode may be started any time the unit is in the heating<br />

mode and the defrost thermostat is closed or jumpered. If<br />

the jumper is in the TEST position at power−up, the control<br />

will ignore the test pins. When the jumper is placed across<br />

the TEST pins for two seconds, the control will enter the<br />

defrost mode. If the jumper is removed before an additional<br />

5−second period has elapsed (7 seconds total), the unit will<br />

remain in defrost mode until the defrost thermostat opens<br />

or 14 minutes have passed. If the jumper is not removed<br />

until after the additional 5−second period has elapsed, the<br />

defrost will terminate and the test option will not function<br />

again until the jumper is removed and re−applied.<br />

Diagnostic LEDs (DS1 and DS2)<br />

The defrost control uses two LEDs for diagnostics. The<br />

LEDs flash a specific sequence according to the diagnosis<br />

(table 10).<br />

Table 10. Defrost Control Diagnostic LEDs<br />

DS2 Green DS1 Red Condition<br />

OFF OFF Power problem<br />

Simultaneous Slow Flash Normal operation<br />

Alternating Slow Flash<br />

5−minute anti−short cycle delay<br />

OFF Slow Flash Low Pressure Fault<br />

OFF ON Low Pressure Lockout<br />

Slow Flash OFF High Pressure Fault<br />

ON OFF High Pressure Lockout<br />

Page 13


System Performance<br />

This equipment is a self contained, factory optimized using<br />

check expansion valve metered refrigerant system, and<br />

should require no adjustments when properly installed. If<br />

however unit<br />

Ensure unit is installed per manufacturer´s instructions and<br />

that line voltage and air flows are correct. Refer to table 10<br />

for proper superheat values. Check superheat settings by<br />

measuring pressure at the suction line service port.<br />

Measure pressure at the liquid service port. Take line<br />

temperature within 2 inches of service port connection to its<br />

main tube. If unit superheat subcooling varies by more than<br />

table allowance, check internal seals, service panels and<br />

duct work for air leaks, as well as restrictions and blower<br />

speed settings. If unit performance remains questionable,<br />

remove charge, evacuate to 500 microns, and weigh in<br />

refrigerant to name plate charge. It is critical that the exact<br />

charge is re−installed. Failure to comply will compromise<br />

system performance. If unit performance is still<br />

questionable, check for refrigerant related problems such<br />

as, blocked coil or circuits, malfunctioning metering<br />

devices or other system components.<br />

80F db / 67F wb RETURN AIR<br />

Table 11. Suction Superheat Values<br />

<strong>Unit</strong> Model No.<br />

<strong>13HPP</strong>24<br />

<strong>13HPP</strong>30<br />

<strong>13HPP</strong>36<br />

<strong>13HPP</strong>42<br />

<strong>13HPP</strong>48<br />

<strong>13HPP</strong>60<br />

Table 12. Normal Operating Pressures (Cooling)<br />

Suction Superheat +/− 3 DEG @<br />

82F OD / 80F IDDB<br />

/ 67F IDWB<br />

17F<br />

20F<br />

16F<br />

17F<br />

19F<br />

19F<br />

Verify system performance using table 12 as a general<br />

guide. Table 12 should not be used for charging unit. Minor<br />

variations in these pressures may be expected due to<br />

differences in installations. Significant differences could<br />

mean that the system is not properly charged or that a<br />

problem exists with some component in the system.<br />

Used carefully, this table could serve as a useful service<br />

guide. Data is based on 80F dry bulb / 67F wet bulb return<br />

air. Allow unit operation to stabilize before taking pressure<br />

readings.<br />

Air Temperature Entering Outdoor Coil (F)<br />

UNIT PRESSURE 65 70 75 80 82 85 90 95 100 105 110 115<br />

<strong>13HPP</strong>24<br />

133 136 138 141 142 143 146 148 150 152 154 156<br />

<strong>13HPP</strong>30 133 136 139 142 143 144 146 150 151 152 154 156<br />

<strong>13HPP</strong>36 134 138 142 145 147 148 151 154 156 157 158 158<br />

Vapor<br />

<strong>13HPP</strong>42 128 133 137 142 144 145 147 149 151 152 154 155<br />

<strong>13HPP</strong>48 126 130 133 137 138 139 142 145 147 148 149 150<br />

<strong>13HPP</strong>60 127 130 133 136 137 138 140 143 144 145 147 149<br />

<strong>13HPP</strong>24<br />

253 274 294 315 323 337 361 383 408 428 461 489<br />

<strong>13HPP</strong>30 236 256 276 296 304 318 341 363 387 406 437 463<br />

<strong>13HPP</strong>36 246 267 287 308 316 330 355 377 402 422 455 483<br />

Liquid<br />

<strong>13HPP</strong>42 246 268 290 311 320 334 356 378 401 420 451 476<br />

<strong>13HPP</strong>48 248 269 290 312 320 334 357 380 404 423 452 477<br />

<strong>13HPP</strong>60 256 277 298 319 327 341 365 386 412 432 461 486<br />

70F RETURN AIR<br />

Table 13. Normal Operating Pressures (Heating)<br />

Air Temperature Entering Outdoor Coil (F)<br />

UNIT PRESSURE 0 5 10 17 20 25 30 35 40 47 50 55 60<br />

<strong>13HPP</strong>24<br />

38 45 52 61 65 72 78 85 92 101 105 112 118<br />

<strong>13HPP</strong>30 36 43 51 61 66 73 81 88 96 106 111 118 126<br />

<strong>13HPP</strong>36 38 46 54 65 70 78 85 93 101 112 117 125 132<br />

Vapor<br />

<strong>13HPP</strong>42 38 45 53 63 67 75 82 89 97 107 111 119 126<br />

<strong>13HPP</strong>48 37 44 51 61 65 72 79 86 93 103 107 114 121<br />

<strong>13HPP</strong>60 35 42 48 58 62 69 76 83 89 99 103 110 117<br />

<strong>13HPP</strong>24<br />

242 252 263 278 284 295 306 316 327 342 348 359 370<br />

<strong>13HPP</strong>30 272 279 287 297 302 309 317 324 332 342 347 354 362<br />

<strong>13HPP</strong>36 301 308 316 316 331 338 346 353 361 371 376 383 391<br />

Liquid<br />

<strong>13HPP</strong>42 275 283 291 303 308 316 325 333 341 353 358 366 375<br />

<strong>13HPP</strong>48 265 273 282 293 298 306 314 322 331 342 347 355 363<br />

<strong>13HPP</strong>60 275 285 294 308 314 323 333 343 352 366 372 381 391<br />

Page 14


Maintenance<br />

At the start of each cooling season, this equipment should<br />

be serviced by a licensed professional technician (or<br />

equivalent). Periodic inspection and maintenance normally<br />

consists of changing or cleaning filters.<br />

CONDENSER FAN CLEARANCES<br />

The hub of the condenser fan blade should be flush with the<br />

end of the motor shaft to ensure proper clearances and<br />

performance. This dimension should be checked and the<br />

fan should be adjusted accordingly any time servicing of<br />

the outdoor fan system is required.<br />

AIR FILTER<br />

Visually inspect vent outlet periodically to make sure that the<br />

there is no buildup of soot and dirt. If necessary, clean to<br />

maintain adequate opening to discharge flue products.<br />

Motors<br />

Indoor, outdoor fan and vent motors are permanently<br />

lubricated and require no further lubrication. Motors<br />

should be cleaned yearly to prevent the accumulation of<br />

dust and dirt on the windings or motor exterior.<br />

COIL<br />

Dirt and debris should not be allowed to accumulate on the<br />

coil surfaces or other parts in the air conditioning circuit.<br />

Cleaning should be performed as often as necessary. Use<br />

a brush, vacuum cleaner attachment, or other suitable<br />

means. If water is used to clean the coil, be sure the power<br />

to unit is shut off prior to cleaning.<br />

NOTE Care should be used when cleaning the coil so<br />

that the coil fins are not damaged.<br />

Do not permit the hot condenser air discharge to be<br />

obstructed by overhanging structures or shrubs.<br />

Planned Service and (under some conditions)<br />

cleaning the main burners<br />

You should expect a service technician to check the<br />

following items during an annual inspection. Power to the<br />

unit must be shut off for the service technician’s safety.<br />

Fresh air grilles and louvers Must be open and<br />

unobstructed to provide air.<br />

<strong>Unit</strong> appearance must be inspected for:<br />

A Rust, dirt or signs of water<br />

B Burnt or damage wires<br />

C Burnt or damage components.<br />

A good coat of auto wax can enhance the appearance<br />

of the cabinet.<br />

Blower access door must be properly in place.<br />

Return air duct must be properly attached and must<br />

provide an air seal to the unit.<br />

Operating performance <strong>Unit</strong> must be observed<br />

during operation to monitor proper performance of the<br />

unit and the vent system.<br />

Problems detected during the inspection may make it<br />

necessary to temporarily shut down the unit until the items<br />

can be repaired or replaced.<br />

Pay attention to your unit. Situations can arise between<br />

annual unit inspections that may result in unsafe operation.<br />

Page 15

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