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www.isr.at<br />

DECEMBER 2008<br />

INTERNATIONAL ROPEWAY REVIEW<br />

Special


PEAK 2 PEAK GONDOLA<br />

The Peak 2 Peak Gondola is a record-setting 3S (3 ropes) aerial tramway that was constructed<br />

by Doppelmayr during the summers of 2007 and 2008.This ropeway connects the Rendezvous<br />

Restaurant on Blackcomb Mountain with the Roundhouse Restaurant on Whistler Mountain in<br />

Whistler, British Columbia, Canada.<br />

The total length of this new ropeway is<br />

4.4 kilometers and the 28-passenger<br />

gondola cabins traverse the Fitzsimmons<br />

Valley in approximately eleven minutes.<br />

The highest point off the ground, in the<br />

center of the span, is 436 meters above Fitzsimmons<br />

Creek. The Peak 2 Peak Gondola<br />

will hold four new world records:<br />

● 4.4 km – longest lift of its type<br />

● 3024 kilometers – longest length of unsupported<br />

span<br />

● 436 meters – highest point above the<br />

ground for a cable system<br />

● 13.56 km – longest connected tourist<br />

ropeway system<br />

History – the big idea<br />

The genesis of the Peak 2 Peak Gondola<br />

occurred on February 17, 1997 when<br />

Hugh Smythe, President of Intrawest Resort<br />

Operation Group, and Paul Mathews,<br />

President of Ecosign Mountain Resort<br />

Planners Ltd., based in Whistler, British<br />

Columbia, were on a technical visit to<br />

Switzerland. After inspecting the new 150passenger<br />

aerial tramway from Blauherd to<br />

Rothhorn in Zermatt, they were in a helicopter<br />

on a flight towards the famed Matterhorn,<br />

and Mathews pointed out a silver<br />

thread in the sunlight which links the<br />

Trockener Steg station to the Klein Matterhorn.<br />

Mathews commented that the distance<br />

between the last tower on Mayer’s<br />

Plateau to the Klein Matterhorn was 2.7<br />

kilometers. Smythe asked the relevance of<br />

that fact and Mathews replied, “That is the<br />

same distance from the bottom of the Harmony<br />

Chair on Whistler Mountain to the<br />

bottom of the 7th Heaven Express on<br />

Blackcomb Mountain.” The big idea for<br />

the P2P was born that day.<br />

Mathews’ company, Ecosign, has been responsible<br />

for master planning at Whistler<br />

and Blackcomb since the mid 1970s. Upon<br />

returning home from Switzerland, Mathews<br />

and Smythe commenced drawing up the<br />

first plans for a link between the two<br />

mountains.<br />

With the technology available in 1997, it<br />

was possible to achieve a capacity of 1125<br />

persons per hour with a 125-passenger aerial<br />

tramway cabin or 1350 persons per hour<br />

with a 150-passenger cabin. The thought in<br />

those days was that this would just be a link<br />

for skiers and snowboarders during the winter.<br />

The initial concept was for a reversible<br />

aerial tramway to cross Fitzsimmons Valley<br />

with no intermediate support tower. The<br />

cost of about CAD $15 million dollars<br />

(1997) seemed astronomical at the time,<br />

but the concept was intriguing.<br />

Is the Peak 2 Peak a ski lift, a transportation<br />

solution or just a big WOW factor?<br />

Actually, Ecosign and Whistler/Blackcomb<br />

believe that the Peak 2 Peak Gondola is all<br />

three.<br />

A fantastic ski lift<br />

Hugh Smythe has always described<br />

Whistler and Blackcomb Mountains as two<br />

large mushrooms sitting side by side. There<br />

is the slender stalk up to a large cap on each<br />

mountain, with the stalk representing the<br />

access systems from the valley floor and the<br />

mushroom caps representing the large<br />

alpine bowls on each mountain. Both<br />

Whistler and Blackcomb have three major<br />

climatic zones, delineated by elevation: the<br />

lower mountain, from 775m up to about<br />

1250 meters, the sub-alpine one from 1250<br />

to 1900 meters, and the alpine zone rising<br />

up to 2250 meters. Blackcomb has two access<br />

systems, the Excalibur Gondola from<br />

Whistler Village (with an angle station at<br />

Base II) and the Wizard Chair from the<br />

Blackcomb Benchlands. Blackcomb has<br />

four high-alpine zones including 7th Heaven,<br />

Jersey Cream Bowl, the Horstman Glacier<br />

and the Blackcomb Glacier. The capacity<br />

of the sub-alpine and alpine zones on<br />

Blackcomb Mountain is 13,500 skiers per<br />

day. Whistler Mountain currently has three<br />

access systems including one from Whistler<br />

Creekside, at 650 meters elevation, up to<br />

the Roundhouse, at 1,835 meters, and two<br />

from Whistler Village: the Whistler Village<br />

Express Gondola and the Fitzsimmons and<br />

Garbanzo detachable quad chairlifts.<br />

Whistler has five alpine bowls: West Bowl,<br />

Whistler Bowl, Glacier Bowl, Harmony<br />

Bowl and Symphony Bowl. Whistler has a<br />

capacity of about 18,000 skiers per day in<br />

the sub-alpine and alpine zones. Hence, the<br />

reference to two large mushrooms.<br />

The mountains are so large and total journey<br />

time from Whistler Peak or Blackcomb<br />

Peak down to Whistler Village and back up<br />

the companion mountain is so long that<br />

skiers generally choose one mountain over<br />

the other on any given day. It is also very<br />

inconvenient to change from one mountain<br />

to the other in response to the conditions<br />

such as fog, blowing snow, wind or simply<br />

crowding. The Peak 2 Peak Gondola will<br />

change all of that forever! Customers will be<br />

able to change mountains at high elevation,<br />

from one mountain restaurant to the other,<br />

in just eleven minutes.<br />

A transportation solution<br />

Concurrent with the first idea for the Peak<br />

2 Peak Gondola, Ecosign was hired by the<br />

Resort Municipality of Whistler to draw up<br />

a comprehensive transportation strategy for<br />

the resort. The thinking then was that it<br />

would be necessary to build a road from<br />

Function Junction, at the entrance of the<br />

Resort Municipality of Whistler, that bypassed<br />

Whistler Creekside to move large<br />

flows of traffic directly to Whistler Village.<br />

This by-pass road, including intersections<br />

and bridges, had an estimated cost of about<br />

CAD $85 million (1997 dollars). It was also<br />

considered that Highway 99, within the<br />

Resort, would almost surely have to be<br />

widened to four lanes to accommodate the<br />

ever increasing volume of traffic. Armed<br />

with the new idea for the Peak 2 Peak,<br />

Mathews and consulting transportation engineer<br />

Reid Crowther built a model of the


transportation and traffic systems to show<br />

that, with the Peak 2 Peak, it was unlikely<br />

that these large and expensive highway upgrades<br />

would be necessary. If the Peak 2<br />

Peak tramway were built, day skiers and<br />

overnight guests could simply go to the lift<br />

closest to their parking lot or accommodation<br />

and quickly access the mountain of<br />

their choice, or even ski both mountains.<br />

Whistler and Blackcomb have five entry<br />

portals: Whistler Creekside, Whistler Village<br />

to Whistler Mountain, Whistler Village<br />

to Blackcomb Mountain, the Wizard base<br />

to Blackcomb Mountain and Base II on<br />

Blackcomb. Without the Peak 2 Peak, people<br />

parking or sleeping in any one of these<br />

five neighbourhoods or entry portals normally<br />

must move by car or bus to the portal<br />

of their choice. The transportation model<br />

proved that a ropeway across the valley connecting<br />

the two mountains could save the<br />

Resort Municipality of Whistler the huge<br />

expense and the environmental impacts of a<br />

four-lane highway bisecting Whistler Valley.<br />

While certain people wonder at the cost of<br />

the Peak 2 Peak Gondola, Whistler/Blackcomb<br />

may well have saved local taxpayers<br />

something in the order of CAD $100 million.<br />

A big WOW factor<br />

We are confident that the Peak 2 Peak Gondola<br />

will substantially increase the attractiveness<br />

of Whistler and Blackcomb. When<br />

visitors travel up the Wizard and Solar<br />

Coaster high-speed chairlifts to the Rendezvous<br />

Restaurant on Blackcomb Mountain,<br />

cross the Fitzsimmons Valley to reach<br />

the Roundhouse Restaurant on Whistler<br />

Mountain and then ride back down 5 kilometers<br />

on the Whistler Express to Whistler<br />

Village, these summer and winter tourists<br />

will have traveled 13.6 kilometers on a connected<br />

aerial ropeway system. This will provide<br />

unsurpassed views of the resort in the<br />

valley and the pristine wilderness of the<br />

glaciers in Garibaldi Park and will provide<br />

unique mountain experiences for people of<br />

all ages from around the world.<br />

Ecosign’s responsibility for the<br />

Peak 2 Peak<br />

������� �������<br />

l Development of the general concept<br />

l Refinement of the concept with the<br />

Whistler/Blackcomb management team<br />

l Evaluation of different systems<br />

l Detailed terminal site planning<br />

Paul Mathews<br />

�������� �������� ������ ������ �������� �������� ���� ����<br />

ISR: What were<br />

the main challenges<br />

in handling<br />

the project?<br />

P. Mathews: The<br />

main challenge<br />

was to convince<br />

anyone that this<br />

amazing lift<br />

made sense. Lat-<br />

INTERVIEW<br />

Paul E. Mathews, President,<br />

Ecosign Mountain<br />

Resort Planners Ltd.<br />

er the challenge was financing CAD 52<br />

million then finally, logistics as how to<br />

get all of that steel, concrete and ropes<br />

up the mountains.<br />

How long did the planning phase last?<br />

From Feb. 1997 until 2007 when construction<br />

began.<br />

Is Peak2Peak the limit for ropeway engineering,<br />

or are there even bigger<br />

things to come?<br />

So far as I understand it, this is quite at<br />

the limit of current technology. It will<br />

hold 4 world records; total length, free<br />

span, height above the ground and total<br />

connected tourist ropeway of 13.6 km.<br />

Will there be larger, higher, longer lifts in<br />

the future? Sure.<br />

Photo: Ecosign


Photos:Whistler Blackcomb<br />

Operating Company –<br />

Dave Brownlie, President and<br />

CEO, Whistler Blackcomb<br />

ISR: What prompted<br />

your company to<br />

launch this exciting<br />

project?<br />

D. Brownlie: We<br />

asked ourselves<br />

many questions and<br />

challenged our current business model by<br />

asking the following: Who is our customer<br />

today and who will our customer be in the<br />

future? How will we grow our business beyond<br />

the 2010 Games? How do we leverage<br />

our unique assets? How will we differentiate<br />

ourselves in the market place? How can we<br />

drive our business all year round? As we answered<br />

those questions, we started to get very<br />

excited about the opportunity of joining our<br />

two mountains with the Peak 2Peak Gondola.<br />

What makes Peak 2 Peak so special for you<br />

as the operator?<br />

The Peak 2 Peak will dramatically enhance<br />

the guest experience on our mountains both<br />

in winter and summer. With Peak 2 Peak<br />

more will be accessible to all of our guests<br />

every day, including variety, snow, glaciers,<br />

bowls and restaurants. The Peak 2 Peak will<br />

be one more reason that Whistler Blackcomb<br />

is the No. 1 resort in the world. On a professional<br />

basis, the planning, development, construction<br />

and operation of a lift of this size<br />

and scale is a wonderful opportunity.<br />

And what makes it special for the user?<br />

In the winter time it is about the experience<br />

on the mountain, and Peak 2 Peak joins all<br />

of what Whistler Blackcomb have to offer<br />

every day in an 11-minute ride. In the summer,<br />

the Peak 2 Peak will be a must see must<br />

do attraction with its unsurpassed views of<br />

both rugged alpine rock and ice on one side<br />

and a resort village nestled between the two<br />

mountains on the other. At 4.4 kilometres in<br />

length and a 3 km free span the Gondola<br />

breaks three world records; an engineering<br />

feat in itself.<br />

Whistler Blackcomb Interviews<br />

Stuart Rempel, Senior VP of<br />

Marketing and Sales, Whistler<br />

Blackcomb<br />

ISR: Peak2Peak is<br />

already being touted<br />

as the new hallmark<br />

of Whistler<br />

Blackcomb. What<br />

impacts do you<br />

think the new installation<br />

will have<br />

on tourism in the<br />

region as a whole?<br />

S. Rempel: Whistler Blackcomb’s new Peak<br />

2 Peak Gondola will become a year-round<br />

attraction for Whistler and will become<br />

Canada’s and British Columbia’s newest<br />

tourism icon. It will clearly differentiate<br />

Whistler from any other resort in North<br />

America. Whistler is already one of the<br />

most popular mountain resort destinations.<br />

Awareness of Whistler and the Peak 2 Peak<br />

Gondola will benefit greatly from international<br />

exposure from the 2010 Olympic<br />

and Paralympic Winter Games.<br />

Photo:Whistler Blackcomb<br />

Arthur DeJong, Mountain Planning<br />

and Environmental Resource<br />

Manager, Whistler Blackcomb<br />

ISR: The ecological<br />

footprint of a project<br />

is now a decisive<br />

factor in the<br />

field of leisure<br />

amenities. What<br />

environmental impact<br />

did the Peak<br />

to Peak Gondola have on your resort?<br />

A. Dejong: Clearly the most significant<br />

portion of the Peak 2 Peak footprint is the<br />

terminals. Both terminals were placed in a<br />

preexisting development area, dramatically<br />

reducing the net impact. Lift line width<br />

ranged from 10 to 20 meters, facilitating<br />

the lay-out and placement of cable. The<br />

overall footprint of Peak 2 Peak is very<br />

comparable to a typical detachable quad<br />

placement on Whistler Blackcomb.


Doug Forseth, Senior VP of Operations<br />

for Whistler Blackcomb<br />

ISR: Can you tell us<br />

something about the<br />

planning process<br />

and the financial<br />

side? How long did<br />

the planning phase<br />

last? Were there any<br />

special problems?<br />

And what level of<br />

capital spending are we talking about?<br />

D. Forseth: The general idea was born in<br />

the late 1990s when Hugh Smythe (Senior<br />

VP of Mountain Resorts, Intrawest) was in<br />

Europe looking at ski areas with Paul Mathews,<br />

president of Ecosign Mountain Planners.<br />

Intrawest had recently purchased<br />

Whistler Mountain and Hugh was dreaming<br />

about connecting Whistler and Blackcomb<br />

Mountains at the alpine elevations.<br />

More formal planning got underway in<br />

2005 when discussions started with Doppelmayr<br />

and Ecosign about what type of<br />

lift(s) might be used to connect the two<br />

mountains from the restaurant elevations of<br />

Whistler and Blackcomb. Envisioning sessions<br />

were conducted with numerous Intrawest/Whistler<br />

Blackcomb entities to<br />

brainstorm what we thought the project<br />

might look like and to vet all possible options.<br />

Several Whistler Blackcomb and<br />

Doppelmayr people did a field trip to<br />

Kitzbuhel, Austria to see first hand a similar<br />

3S gondola in operation. Terminal locations<br />

and various combinations of lift equipment<br />

were considered but ultimately the jig-back<br />

tram (like Grouse Mountain) was the chosen<br />

solution and today’s location of the terminals<br />

on each mountain was determined.<br />

Numerous activities were undertaken in the<br />

summer of 2005:<br />

a) Geotechnical studies were completed.<br />

b) Initial business plans were drafted to<br />

make the business case for this investment.<br />

One of the outcomes was that the jig-back<br />

tram concept would very quickly prove to<br />

have inadequate capacity and therefore was<br />

not a good response to this opportunity.<br />

Doppelmayr then proposed their 3S Gondola<br />

technology, which more than doubled<br />

the capacity. The decision to go for a different<br />

type of ropeway was a $20 million<br />

change. So it was back to the business case<br />

for consideration of what the additional<br />

cost and increased capacity meant for the<br />

viability of the project. But it still penciled<br />

out and we continued to plan and seek Intrawest’s<br />

final approval for the project.<br />

c) Doppelmayr was funded to carry out<br />

the preliminary technical design of the<br />

newly selected 3S Gondola. Their work included<br />

foundation designs, ground profile<br />

surveys, code issues, cabin configuration,<br />

airplane warning systems, transportation of<br />

the ropes and lift components from Europe<br />

to Whistler, evacuation systems and production/installation<br />

schedules.<br />

Applications for the project were lodged<br />

with the British Columbia Provincial government<br />

early in the fall of 2005, with approvals<br />

received about four months later.<br />

In 2006 a selection was made to choose<br />

Cannon Designs as the architects of the terminal<br />

structures. and the initial concepts<br />

were developed.<br />

Community consultation was performed in<br />

late 2005 and early 2006 to explain the<br />

project to the citizens of Whistler, BC. Presentations<br />

were also made to the local municipal<br />

government in order to get their approval<br />

and support.<br />

During 2006, Intrawest Corporation had<br />

launched a review of where the company<br />

was best positioned to move ahead. All options<br />

were being considered, and by late<br />

summer it was becoming obvious that in<br />

fact Intrawest Corporation was likely to be<br />

sold. Commitment to a $51 million project<br />

would obviously have a material effect on<br />

the sale, and it was decided to suspend the<br />

project until the future direction of Intrawest<br />

Corporation was settled. Discussions<br />

were undertaken with the prospective<br />

buyer Fortress to advise them of the Peak 2<br />

Peak project and the possibilities/commitments<br />

that would come with the project.<br />

Business plans were shared with Fortress in<br />

an attempt to bring them into the picture<br />

and provide them with essential information.<br />

With a possible construction start in<br />

May 2007, it was essential that no time be<br />

lost. Design work still needed to be completed<br />

on the lift equipment as well as the<br />

terminal structures. The sale of Intrawest<br />

was completed in late October 2006 and<br />

Fortress as the new owners immediately put<br />

their minds to seriously reviewing the Peak<br />

2 Peak business plan. After about 90 days of<br />

review, Fortress gave their approval to continue<br />

the project. Construction commenced<br />

in May 2007 and Phase One was wrapped<br />

up in early November of that year. The primary<br />

goal of Phase One was to have all of<br />

the concrete poured for both terminals and<br />

all four towers as well as erecting towers 2<br />

and 3. Tough early winter conditions hampered<br />

the construction schedule in September<br />

and October 2007. Roads had to be<br />

plowed, and moving concrete to the alpine<br />

was a difficult task. However, all but three<br />

concrete pours were completed and that left<br />

us in a good position to resume construction<br />

in April 2008. Construction was completed<br />

by fall 2008.<br />

5


Photo: R. O’Neill<br />

INTERVIEWS<br />

Peter Luger, project manager<br />

ISR: What were the main challenges in the implementation<br />

of the project?<br />

P. Luger: With such a mega project, there are very<br />

many constantly changing challenges. I would like<br />

to limit my remarks here to what I found to be the<br />

three biggest.<br />

Developing the project, planning the ropeway engineering and observing<br />

the work schedules: With its 3km span, a new and highly aesthetic tower<br />

design in the form of tubular lattice work, and the need for close collaboration<br />

with the management at Whistler / Blackcomb and the local planners,<br />

the project was basically one long challenge. And the nine hours time difference<br />

also helped to ensure that my working day was often very long.<br />

Collaboration with the Canadian ropeway authority (BCSA) and the individual<br />

rulings required to get the 3S system approved constituted a further<br />

challenge that needed my attention throughout. The Canadian ropeway<br />

code does not cover such an innovative and complex system as a 3S gondola.<br />

That made it necessary to submit requests for variances for all the items<br />

where the Peak 2 Peak diverges from Canada’s CAN/CSA Z98-01.<br />

On-site installation and co-ordination of the work has also been one of the<br />

main challenges in the last two years. With the help of the fantastic, highly<br />

motivated teams from Austria, Canada and Switzerland, we really rose to<br />

this challenge! The installation team leaders in particular did a superb job;<br />

I merely had to provide the support.<br />

Could you briefly describe the main phases of the work on site?<br />

Erection of towers 3 and 2 in the period from 27 August to 21 October<br />

2007. That meant we achieved our goal for the first year on site before the<br />

snows came.<br />

Installation of the terminal systems in May and June 2008. At the same<br />

time towers 1 and 4 were erected, and the finishing touches put to towers 2<br />

and 3, which are 62.5 m high. In the first five weeks, the terminal installation<br />

team from Wolfurt and Canada showed such commitment that they<br />

were able to make up for the two-week delay to the commencement of<br />

works caused by the amount of snow on the ground.<br />

Transporting the ropes from the Fatzer plant in Romanshorn to the top of<br />

Blackcomb Mountain.<br />

Rope stringing from May to September 2008. The complex preparations<br />

for stringing were performed simultaneously with installation of the terminal<br />

and line equipment. And stringing could begin the moment the first<br />

track rope arrived at the terminal. That was a real challenge for our Swiss<br />

colleagues from Garaventa, and it was handled with perfect planning and<br />

organization.<br />

Installation of the electrical systems for the Peak 2 Peak Gondola and the<br />

four evacuation gondolas from mid-June to the end of September 2008.<br />

Installation and commissioning of the evacuation systems at the end of August<br />

and beginning of September 2008.<br />

Assembly and finishing work on the 28 carriers in September.<br />

Final adjustments and internal start-up of the complete installation in<br />

October.<br />

Final inspection and approval by the authorities in November, with the<br />

whole system ready to go right on time on 15 November 2008.


Warren Sparks,<br />

Executive Vice-President<br />

& General Manager<br />

Doppelmayr CTEC Ltd<br />

ISR: What do you think were the decisive<br />

criteria in choosing a Doppelmayr ropeway?<br />

W. Sparks: The Doppelmayr and Whistler<br />

Blackcomb relationship goes back to the mid<br />

1980s. Doppelmayr has supplied the majority<br />

of their 38 lifts. Doppelmayr developed<br />

the tricable gondola technology, which is the<br />

only product suitable for a profitable business<br />

model for the Peak to Peak ropeway<br />

link. Whistler is determined to be the best<br />

Michael Doppelmayr, CEO<br />

Doppelmayr/Garaventa Group<br />

ISR: The 3S Peak 2 Peak is now complete<br />

and it is one of the world’s most spectacular<br />

ropeways. How do you feel about it?<br />

M. Doppelmayr: Real good! The success of<br />

such a huge project can never be taken for<br />

granted. But in this case, everyone involved in<br />

the project did a fantastic job. My thanks go<br />

to Whistler and Blackcomb for placing their<br />

trust in us and giving us the opportunity to<br />

show just what we can do. I am grateful to all<br />

our subcontractors and partners who have<br />

contributed to the success of the project. And<br />

last but not least, I want to say a big thankyou<br />

to our employees, to our teams in Canada,<br />

Switzerland and Austria for their total<br />

commitment. It was the perfect interaction of<br />

all parties to the project that made it possible<br />

to rise to the challenge in such convincing<br />

style. I wish Whistler and Blackcomb every<br />

success with their operations, with a zero accident<br />

rate, and I wish the users a great time as<br />

they enjoy the feeling of flying!<br />

What is the position of the 3S system within<br />

the Doppelmayr product portfolio?<br />

The 3S is a very important system for us – for<br />

one thing because we are still the only ropeway<br />

manufacturer worldwide to have actually<br />

built such a ropeway. We have been able to<br />

further develop the 3S system thanks to the<br />

know-how of our group affiliate VonRoll. And<br />

of course, our pioneering role with this system<br />

also strengthens our position as the technolog-<br />

ski area in the world and so they chose the<br />

best ropeway manufacturer in the world.<br />

How long did the negotiations last?<br />

We have been looking at a solution for the<br />

Peak to Peak link for over ten years. We<br />

considered gondola systems down to the<br />

valley and we also considered large reversible<br />

tramways. But only the tricable<br />

gondola pencils out for this application.<br />

Can you say something about the contract<br />

award process for such a project?<br />

The contract award process normally re-<br />

ical and innovation leader in the international<br />

ropeway industry.<br />

Do you expect more orders for 3S to come in<br />

now that Peak 2 Peak has been completed?<br />

With its record-breaking unsupported span<br />

and other benchmark features, the 3S Peak 2<br />

Peak is obviously a very special ropeway. But<br />

for me, that is not really the question. What is<br />

much more important is that we can offer the<br />

right system for every ropeway application and<br />

project, whether it be a 3S, 2S, Funitel or a<br />

continuously circulating gondola.<br />

Do you know of any other operators interested<br />

in a similar solution, i.e. crossing a deep<br />

valley to connect two ski areas?<br />

No, there are no interconnection projects like<br />

Whistler/Blackcomb in the pipeline at the<br />

moment. But there are several projects worldwide<br />

in which our 3S technology is called for.<br />

But of course, I can’t disclose any details at<br />

this moment in time.<br />

quires several years<br />

to properly present<br />

and explain enough<br />

details and specifications<br />

so each party<br />

understands exactly<br />

the scope and<br />

timing of their respective<br />

contributions. If the contract documents<br />

are drawn up and written properly,<br />

there is usually much less confusion and debate<br />

during and after execution of the project.<br />

Nonetheless, any successful project also<br />

requires a great deal of trust, fairness, goodwill,<br />

cooperation, communication and<br />

commitment on both sides.<br />

Photo: Doppelmayr Photo: J. Schramm<br />

7


Photo:Archive ISR<br />

Why a 3S system?<br />

Professor Josef Nejez, ISR,<br />

explains the technical reasons<br />

for the choice of the 3S system<br />

for the Peak to Peak Gondola.<br />

In order to understand<br />

why<br />

the 3S system was<br />

found to be the<br />

optimum solution<br />

for linking two ski<br />

areas located on<br />

either side of a<br />

deep valley, we<br />

must first of all<br />

consider the basic<br />

Prof. Dr. Josef Nejez<br />

differences in<br />

terms of engineering and operation between<br />

the main types of aerial passenger ropeways<br />

on the market today.<br />

The main differences between modern<br />

ropeway systems concern the number of<br />

ropes employed and the mode of operation.<br />

With regard to the ropes, the basic distinction<br />

is between monocable and bicable configurations,<br />

and for the mode of operation<br />

between reversible (jigback) and continuously<br />

circulating systems.<br />

The ropes<br />

In the case of a monocable system, fixed or<br />

detachable grips are used to attach the carriers<br />

to a rope that provides support and traction<br />

at the same time. The rope employed<br />

on a monocable system is called the haul<br />

(or hauling) rope.<br />

On a bicable system, the carriers are suspended<br />

from a carriage that travels along a<br />

track rope and is pulled by a separate haul<br />

rope. In this case, carrier support and traction<br />

are distinct functions performed by<br />

two ropes of different construction. The<br />

track ropes take the form of full-locked coil<br />

ropes, which are highly compact on section<br />

and thus ideally suited to absorb shear loads<br />

(wheel loads from the carriages). The haul<br />

ropes are round strand Lang’s lay ropes,<br />

which have two key characteristics that fulllocked<br />

coil ropes do not: the flexibility<br />

needed to negotiate the rope sheaves and<br />

suitability for splicing so as to create an<br />

endless loop. The hauling rope on a monocable<br />

system must also meet that require-<br />

Photos:Whistler Blackcomb<br />

Although the haul rope is not yet in place<br />

here, the rope configuration for the<br />

3S system is clear.<br />

ment and the same rope construction is accordingly<br />

used as for the haul rope on a bicable<br />

system.<br />

There are other significant differences between<br />

full-locked coil ropes and round<br />

strand ropes which affect their potential uses<br />

in the field of ropeway engineering,<br />

namely the rope strength design factor, fill<br />

factor (share of the metallic section in the<br />

geometrical section of the rope) and rope<br />

surface. Compared with round strand<br />

ropes, the full-locked coil ropes used as<br />

track ropes can have a lower rope strength<br />

design factor, while the fill factor is higher<br />

and the rope surface is much smoother. The<br />

lower design factor and higher fill factor<br />

provide for longer spans, while the<br />

smoother surface provides a better track for<br />

the carriage wheels.<br />

So far we have only referred to one track<br />

rope and to one haul rope or hauling rope,<br />

meaning a rope that serves to provide support,<br />

traction or both support and traction.<br />

But each of these functions can be assigned<br />

to more than one rope. On big jigbacks,<br />

this is usually the case with regard to the<br />

support function; instead of just one track<br />

rope such installations are built with two<br />

parallel track ropes. Similarly, if the haul<br />

rope on a continuous loop system (gondola)<br />

is replaced by two parallel synchronized<br />

haul ropes with a gage that is wider than<br />

the width of the carrier, we have what is<br />

No need to be a tightrope walker for a highlevel<br />

walk on the 3S system!


known as a Funitel system. Installations<br />

with two or more haul ropes are not normally<br />

built today, however.<br />

Operating mode<br />

In the case of a reversible system or jigback,<br />

the cars travel to and fro between the terminals.<br />

They do not pass through the stations.<br />

In the normal case, a reversible operates<br />

with two carriers, which have a bigger capacity<br />

than the gondolas on a continuous<br />

loop system. System capacity on a reversible<br />

is determined by carrier capacity and transit<br />

time (including dwell time in the terminals).<br />

This means that system capacity also<br />

depends on line speed and the length of the<br />

line.<br />

A circulating system, on the other hand,<br />

operates with a large number of smaller carriers<br />

moving continuously in the same direction<br />

on two lines (uphill and downhill)<br />

between the terminals, and the carriers pass<br />

through the stations. In this case system capacity<br />

depends on individual carrier capacity<br />

and the time interval between the carriers<br />

but not on line length.<br />

From these distinctions and other ropeway<br />

engineering fundamentals (output of the<br />

primary mover, rope tension, etc.), the following<br />

basic principles can be defined for<br />

the choice of operating mode:<br />

Reversibles are the system of choice for<br />

short, steep lines with a significant vertical<br />

difference between the terminals and also<br />

for long unsupported spans.<br />

Circulating systems are ideal for long lines<br />

with relatively little vertical, with monocables<br />

used for short spans and bicable solutions<br />

for medium spans.<br />

The 3S system<br />

In certain respects the 3S combines the respective<br />

advantages of reversible and circulating<br />

systems. In terms of ropeway engineering,<br />

the 3S is a bicable circulating system<br />

with twin track ropes. In the case of<br />

the Peak 2 Peak, this rope configuration is<br />

the key to the record-breaking 3 km unsupported<br />

length of the middle span and to a<br />

design capacity of 2050 P/h and direction.<br />

A comparison between the 3S and reversible<br />

systems shows that, for the 4.4 km<br />

line linking Whistler and Blackcomb, a reversible<br />

would have to operate with 300passenger<br />

cabins for the same system capacity.<br />

That is 50% more than the biggest reversible<br />

cabins built to date. The stop-and-<br />

go mode of operation with the relatively<br />

long terminal dwell times required for passenger<br />

handling with such big cabins would<br />

be much less efficient than the comparatively<br />

continuous traffic flows available with<br />

the 28-passenger gondolas actually chosen.<br />

A conventional bicable installation would<br />

not have been the solution for the Peak 2<br />

Peak either because of the very long unsupported<br />

span across the valley. In the case of<br />

a bicable circulating system, the haul rope<br />

can be supported by sheave trains on the<br />

towers but haul rope support between the<br />

towers is only provided by the carrier grips.<br />

This means that the weight of the haul rope<br />

is transmitted to the track rope via the gondola<br />

carriages. This mechanism is especially<br />

problematical when the gondolas are fed<br />

onto the line at the start of operations in<br />

the morning and again when they are taken<br />

off the line in the evening; when the first<br />

gondola enters a rope span in the morning<br />

and the last gondola exits the span in the<br />

evening, half the weight of the haul rope in<br />

that span is supported by the grip on the<br />

gondola and is transmitted to the track rope<br />

via the carriage. That involves very considerable<br />

additional loads on various components<br />

with a number of negative consequences,<br />

e.g. on the service life of the track<br />

rope.<br />

With the 3S system, the problem is solved<br />

with the help of slack carriers with an integrated<br />

haul rope support sheave attached to<br />

the track ropes at relatively short intervals.<br />

That ensures even distribution of the<br />

weight of the haul rope on the track ropes.<br />

It also avoids longitudinal swing in the carriers<br />

resulting from the dynamics of acceleration<br />

and deceleration (starts and stops)<br />

and avoids the danger of haul rope entanglement.<br />

This solution has long been em-<br />

performance in strong winds.<br />

ployed on big reversibles with double track<br />

ropes.<br />

Another big advantage of the 3S system is<br />

also worth mentioning, and that is its outstanding<br />

wind stability. The twin track<br />

ropes act as dampers on lateral swing in the<br />

carriers, and that is the key to the exceptional<br />

performance of the 3S in side winds.<br />

The Peak 2 Peak Gondola, for example, is<br />

designed to operate in 80 km/h winds,<br />

which makes it the least susceptible to<br />

strong winds of all the Whistler Blackcomb<br />

lifts.<br />

In summary, one is tempted to say that, had<br />

the 3S system not yet existed, it would have<br />

been necessary to invent it for the link between<br />

Whistler und Blackcomb!<br />

Josef Nejez<br />

3S Peak 2 Peak Gondola<br />

Altitude Whistler terminal 1834 m<br />

Altitude Blackcomb terminal 1870 m<br />

Vertical height 36 m<br />

Line length 4400 m<br />

No. of towers 4<br />

Tower height 35 – 65 m<br />

Longest span 3024 m<br />

Max. height above ground 436 m<br />

Track ropes 2 x 56 mm<br />

Haul rope 46 mm<br />

Drive terminal Whistler<br />

Drive output (continuous) 520 kW<br />

Tensioning terminal Blackcomb<br />

Haul rope loop 8850 m<br />

No. of carriers 28<br />

Carrier capacity 28 pers.<br />

Line speed 7.5 m/s<br />

Carrier interval 49 s<br />

Transit time 11 min<br />

System capacity 2050 P/h<br />

TECHNICAL DATA The 3S configuration offers excellent<br />

9


Swiss ropes shipped<br />

across the Atlantic<br />

The Swiss ropes for the spectacular Peak 2 Peak 3S gondola arrived<br />

at their destination in Whistler, Canada, right on schedule<br />

on 17 June after a journey of 18,000 kilometers.<br />

Five rope reels weighing a total of over<br />

440 t were shipped to the Canadian ski<br />

resort from the wire rope production plant<br />

of Fatzer AG in Romanshorn (Switzerland)<br />

in what was a feat of logistics: by truck<br />

from the plant to Basle’s Rhine port, by<br />

barge up the Rhine to Vlissingen (Netherlands),<br />

by ship across the Atlantic and<br />

through the Panama Canal to the Port of<br />

Vancouver in Washington State (USA), and<br />

then by train to Whistler. There the ropes<br />

were hauled up to an elevation of 1860 m<br />

on Blackcomb Mountain on a special heavy<br />

haulage trailer ready for the 12-14 week<br />

stringing process. That involved air-lifting a<br />

straw line across the valley and then drawing<br />

in successively thicker ropes until the<br />

Photos: Omnitrans Corp. Ltd.<br />

actual track ropes and the haul rope could<br />

be pulled into place.<br />

The stringing and tensioning operations<br />

were completed during the summer, with<br />

the haul rope splice performed on August<br />

29 and 30.<br />

The splice in itself is a noteworthy acheivement;<br />

it is 68 m / 220 feet long, and it took<br />

a fourteen-man crew over fifteen hours to<br />

complete. Norm Duke, a Fatzer AG certified<br />

splicer from Wyoming, led the team of<br />

seven Whistler Blackcomb employees and<br />

six Doppelmayr/Garaventa employees to do<br />

the job.<br />

It is what is called a long splice, with the<br />

strands from each end of the cable untwined<br />

and then re-braided together with-<br />

TECHNICAL DATA<br />

INTEGRA track ropes<br />

4 ropes, each<br />

- 4760 m long<br />

- 56 mm in diameter<br />

- weighing 85 t<br />

- or 90 t including the reel<br />

STABILO haul rope<br />

1 rope<br />

- 9490 m long<br />

- 46 mm in diameter<br />

- weighing 76 t<br />

- or 82 t including the reel<br />

out the plastic core of the rope to ensure a<br />

perfect bind that maintains the haul rope’s<br />

diameter of 46 mm. Norm Duke has<br />

spliced many of Whistler Blackcomb’s<br />

Fatzer ropes and most recently worked on<br />

the Symphony Express.<br />

Doppelmayr’s unique 3S gondola technology<br />

has each cabin traveling along two 56<br />

mm track ropes which bear the weight of<br />

the Sky Cabins, with the haul rope pulling<br />

in the middle of the two tracks. Each track<br />

rope exerts the force of a Boeing 747-400 in<br />

mid-flight on each terminal building! The<br />

haul rope was the only splice needed for the<br />

PEAK 2 PEAK Gondola since the track<br />

ropes are stationary and do not loop from<br />

Blackcomb to Whistler.


Max Baumann,<br />

Vice President<br />

Marketing &<br />

Sales,<br />

Fatzer AG<br />

ISR: Do ropes for<br />

3S installations<br />

have to meet any<br />

special requirements?<br />

M. Baumann: Wire ropes for 3S systems<br />

have to meet the same requirements as on<br />

normal jigbacks and gondolas. Apart from<br />

dimensional accuracy, breaking strength<br />

and precise length of lay, such ropes must<br />

above all have as little twist and tension as<br />

possible so that the challenging task of<br />

stringing is not made even more difficult.<br />

How was the stringing handled on the<br />

Peak 2 Peak Gondola?<br />

The crews from Garaventa and Doppelmayr<br />

did a great job. Low loaders hauled<br />

the almost 90 t ropes up to Blackcomb<br />

Mountain terminal. From there straw lines<br />

were used to pull successively thicker ropes<br />

and finally the actual track and haul ropes<br />

down the valley to Fitzsimmons Creek<br />

with the help of a temporary cable lift.<br />

INTERVIEW<br />

From there a second cable lift provided the<br />

power to pull the ropes up Whistler<br />

Mountain’s flank to the terminal station<br />

there.<br />

Can there be any increase on this gigantic<br />

system?<br />

The Peak 2 Peak Gondola has 56 mm<br />

track ropes and a 46 mm haul rope loop<br />

with a total weight of 342 tons. That is<br />

pretty impressive.<br />

But the Tung Chung bicable gondola built<br />

by Leitner had 70 mm track ropes and<br />

42 mm haul ropes plus lightning conductor<br />

cables and evacuation ropes weighing a<br />

total of 485 tons. The 42 mm haul rope<br />

for the second stage was 11.1 km long and<br />

weighed just under 86 tons, while the two<br />

4 km track ropes weighed 112.8 tons each.<br />

That must make them the heaviest track<br />

ropes ever employed on a ropeway!<br />

We are currently working on the ropes for<br />

two industrial ropeways for the Linth-<br />

Limmern hydropower scheme in Switzerland.<br />

They have a total weight of 885 tons,<br />

and the 90 mm track ropes are presumably<br />

the thickest ropeway track ropes ever installed.<br />

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28 Sky Cabins from Switzerland<br />

The completion of the PEAK 2 PEAK Gondola ropeway and the arrival of 28 CWA Sky<br />

Cabins set the stage for what was the biggest construction milestone in the<br />

installation of the ropeway – the first Sky Cabin to cross the recordbreaking<br />

3 kilometre/1.88 mile unsupported span between Whistler<br />

and Blackcomb mountains.<br />

Photos:Whistler Blackcomb


ith the haul rope spliced and all<br />

“W28 Sky Cabins transported to the<br />

Blackcomb terminal, our next objective was<br />

to get the cabins on the line and send 12<br />

across the span to Whistler,” says Rick Temple,<br />

PEAK 2 PEAK Gondola construction<br />

manager. “We were able to send them over<br />

by late September, and are on track for the<br />

upcoming December grand opening.”<br />

The Sky Cabins were shipped across the Atlantic<br />

from Olten, Switzerland, where they<br />

were manufactured by CWA, global leader<br />

in the design and construction of ropeway<br />

passenger carriers. The individual crates<br />

were then loaded onto ten trucks for the<br />

journey through Canada.<br />

Cabin engineering<br />

The cabins are from the ZETA family,<br />

which has been designed specially for use<br />

on FUNITEL and 3S systems and is available<br />

in various sizes with a choice of layouts<br />

for between 20 and 40 standing or seated<br />

passengers. For PEAK 2 PEAK, a configuration<br />

with 22 seated and 6 standing passengers<br />

was selected, and the ergonomical seats<br />

are upholstered in black. There is a central<br />

seating unit with folding seats (with locking<br />

mechanism) to provide additional space according<br />

to operating requirements.<br />

The attractions of the ZETA include grade<br />

access and plenty of space with all-round<br />

panoramic views. With its wide central<br />

doors, it is ideal for wheelchair users and also<br />

for transporting goods. It is suitable for<br />

urban applications, for summer and winter<br />

tourism, and for public transport in all climate<br />

zones, with continuous hand rails<br />

available as a meaningful safety feature.<br />

ZETA cabins have an easy-to-clean non-slip<br />

checker-plate floor with forced ventilation<br />

and drainage channels.<br />

The ZETA is a 98% lightweight alloy design,<br />

with load-bearing components made<br />

of fine-grained steel. This combination of<br />

materials has proved highly successful over<br />

the years. The cabin is CE-compliant and<br />

suitable for use on all brands of ropeways.<br />

Thanks to its aerodynamic shape, the ZE-<br />

TA offers excellent performance in wind.<br />

The automatic door unit is state of the art<br />

and complies with the relevant codes and<br />

standards. It is integrated in the gondola<br />

roof and accessible from inside and outside<br />

of the cabin. The doors have remote cable<br />

operation with an actuation lever fitted to<br />

the hanger.<br />

The PEAK 2 PEAK Sky Cabins are the first<br />

ZETA cabins to have laminated safety glass<br />

windows, which have a distinct gray color.<br />

The Sky Cabins also have on-board lighting,<br />

with the lighting fittings integrated in<br />

the cabin roof, as is the p/a system. The<br />

power is supplied from a battery pack. Two<br />

of the cabins feature glass floors, enclosed<br />

by a railing, for a bird’s eye view of the<br />

Fitzsimmon’s Valley 436 metres/1,430 feet<br />

below.<br />

The contract for PEAK 2 PEAK also included<br />

delivery of a dedicated maintenance<br />

cabin with a roof hatch for working on the<br />

line.<br />

13


INTERVIEW<br />

Rico Wehrli<br />

ISR: Do the carriers for 3S installations<br />

have to meet any special requirements,<br />

and what was the reason for choosing the<br />

ZETA gondolas?<br />

R. Wehrli: CWA’s ZETA cabin was developed<br />

specially for 3S and FUNITEL systems,<br />

and so it was a logical choice for the<br />

project.<br />

What were the main challenges in your<br />

work for Peak 2 Peak?<br />

Whistler placed a strong emphasis on the<br />

design of the cabins. The glazing, for example,<br />

is laminated safety glass instead of<br />

the usual polycarbonate.<br />

The seating configuration is also new. It is<br />

in the shape of an H, with part of the central<br />

seating unit removable for summer operations<br />

so that passengers can move<br />

Felix Rhyner (left), CEO, and Rico Wehrli,<br />

Sales Manager of CWA Constructions<br />

SA/Corp.<br />

around and enjoy the view from every angle.<br />

Every gondola has on-board lighting and a<br />

public address system, and two of them<br />

have a glass floor panel so that passengers<br />

can really appreciate the heights involved.<br />

Photos:Whistler Blackcomb<br />

Photo: C.Amtmann<br />

Those two gondolas are finished in silver,<br />

in contrast to the red color used for the<br />

others.<br />

In spite of the optionals ordered, we still<br />

had to keep to the maximum weight limit.<br />

The gondolas are also fitted with a new<br />

door monitoring system, which employs<br />

magnetic induction instead of the usual<br />

mechanical system.<br />

What is so special about this project?<br />

I guess the Whistler-Blackcomb website<br />

provides the best answer to that.<br />

Can there be any increase on this gigantic<br />

system?<br />

The history of engineering shows that<br />

there is always scope for progress. I think<br />

we just have to wait and see.


TECHNICAL DATA<br />

● Cabin dimensions: 3544 x 3250 x 2400 mm<br />

● Cabin weight: approx. 1400 kg incl. glazing<br />

● Payload: approx. 2240 kg<br />

● Cabins engineered in aluminum


IMPRINT:<br />

Owner Bohmann Druck und Verlag Gesellschaft m.b.H. & Co. KG, A-1110 Wien, Leberstrasse 122, Telefon: +43(1)740 95-0, Telefax:<br />

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Editorial office: Mag. (FH) Josef Schramm, Editor in chief, Mag. Christian Amtmann, Editor in charge, Mag. Alice Keönch, Assistant,<br />

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1 st half-year 2008: 7,400


Photos: Neveplast Another<br />

INTERNATIONAL ROPEWAY REVIEW 5/2008 43 SNOWTUBING<br />

good year at Neveplast<br />

Sales at Neveplast reflect a growing interest in the summer mountain infrastructure in<br />

addition to and support of the standard winter offering.<br />

Neveplast is the world leader in the production<br />

of artificial ski slopes. Following<br />

a very busy year in 2007, with a terrain<br />

park and a ski slope in Rome among the<br />

many installations built, the Italian company<br />

has again done very well this year, handling<br />

several major contracts for ski slopes.<br />

The advantage of Neveplast installations is<br />

that they offer guaranteed skiing<br />

without the use of water,<br />

and skiing on compact snow<br />

with a good side grip from<br />

sub-zero temperatures up to<br />

40 degrees C. The company’s<br />

products are engineered to the<br />

highest standards and combine<br />

a high level of safety and<br />

environmental protection<br />

with very low running costs.<br />

In addition to a number of<br />

big slopes erected for events<br />

and demonstration purposes,<br />

Neveplast also installed three<br />

permanent ski slopes in 2008<br />

using the Np30 system: a 780<br />

ft. ski slope in Kangwoland,<br />

South Korea, plus two installations<br />

in Italy, one in Mottarone<br />

above Lake Maggiore<br />

and the other in Sila, in the south of the<br />

country. Mottarone had two Tubby slopes<br />

installed in 2007, and they have been so<br />

successful that the sports and recreation<br />

area there is being upgraded to include a<br />

school camp for skiing and snowboarding.<br />

In Sila, too, Neveplast has built two Tubby<br />

slopes in addition to the 400 ft. ski slope.<br />

Neveplast has also<br />

been active on the<br />

North American<br />

market, with three<br />

Tubby slopes installed<br />

for summer<br />

snow tubing in<br />

Amesbury with a total<br />

length of 1,950<br />

feet. And there are<br />

many other Tubby<br />

installations now in<br />

place worldwide.<br />

All these orders<br />

show that ski resorts<br />

are starting to recognize<br />

the importance<br />

of developing a<br />

summer offering in<br />

addition to their<br />

core business in the<br />

winter season. Apart from being an attraction<br />

their own right, summer ski slopes,<br />

summer terrain parks and summer snow<br />

tubing slopes are an excellent vehicle for<br />

promoting winter activities in the resort<br />

during the summer period.<br />

www.neveplast.it<br />

PROMOTION


Photos:Archive<br />

ROPEWAYS<br />

A Rainforest Experience<br />

Voted Australia’s Best Major Tourist Attraction, the multi-award winning Skyrail Rainforest Cableway<br />

is recognised not only as a premier tourist experience, but as a world leader in eco-tourism.<br />

Skyrail Rainforest Cableway, Cairns Australia<br />

operates in the Barron Gorge National<br />

Park, in Australia’s World Heritage<br />

protected tropical rainforests, just ten minutes<br />

north of Cairns city. Stretching for 7.5<br />

km, it is the world's longest gondola cableway.<br />

There are 32 towers along the way,<br />

with the tallest being 40.5 m high above the<br />

rainforest floor. Gliding just metres above<br />

the rainforest canopy in comfortable sixperson<br />

gondola cabins, the Skyrail journey<br />

immerses the visitor in an intimate rainforest<br />

experience.<br />

It takes 1.5 hours to complete a one-way<br />

journey with 20 minutes spent at each station<br />

allowing scenic look-outs and giving<br />

information from the forest floor on boardwalks.<br />

Starting at Caravonica Terminal, the 6seater<br />

gondola rises high above the rainforest<br />

canopy where it pauses at Red Peak Station.<br />

This station is at the top of the mountain,<br />

and one can hop off the gondola and<br />

take a tour along the 175-m boardwalk<br />

through the rainforest.<br />

From Red Peak, the gondola continues to<br />

Barron Falls Station with its breathtaking<br />

44<br />

The Poma six-seater gondolas provide a bird’s eye view of the rainforest.<br />

views of the magnificent waterfall. From<br />

here, Skyrail descends to Kuranda Terminal<br />

– the end of the line. The little village of<br />

Kuranda is a short walk from the terminal<br />

where restaurants, shopping, and environmental<br />

shows are available.<br />

Skyrail Construction<br />

The original Skyrail concept was conceived<br />

in 1987 and was followed by seven years of<br />

pre-construction feasibility studies, an environmental<br />

impact study and numerous other<br />

reports and assessments, and consultation<br />

and approval processes with local, state and<br />

federal governments and local communities.<br />

Construction commenced in June 1994.<br />

Skyrail’s tower sites were selected to coincide<br />

with existing canopy gaps, and were<br />

surveyed to ensure no rare, threatened or<br />

endangered species would be affected by<br />

construction.<br />

Before construction commenced on the<br />

tower sites, the leaf litter and top soil were<br />

collected and stockpiled for reintroduction<br />

when construction was complete. Plant<br />

seedlings were catalogued at each site, then<br />

ENGLISH SPECIAL<br />

Skyrail Facts<br />

The cableway is 7.5 km long. It has a total of<br />

114 gondola cabins, each capable of seating<br />

six passengers, providing a carrying capacity<br />

of 700 passengers per hour in each direction.<br />

The cableway can operate at a speed of 5.0<br />

m/s; however its normal operating speed is<br />

much slower to provide guests with the maximum<br />

time to enjoy their rainforest experience.<br />

There are 32 towers in total. The highest<br />

tower is 40.5 m high.<br />

Red Peak is Skyrail’s highest station at 545 m<br />

above sea level (1,788 feet).<br />

The Kuranda Station sits at 336 m and Caravonica<br />

Terminal is only 5 m above sea level.<br />

The steepest section of the cableway has a<br />

slope of 19 degrees.<br />

Skyrail Rainforest Cableway has 15 km of<br />

40.5 mm galvanised steel rope.<br />

There is a multi-core communications cable<br />

which runs in the middle of the towers, between<br />

the two lines of haul rope. This carries<br />

all the voice and safety circuit communications.<br />

The cableway is driven by a 383 kW DC electric<br />

motor located at each drive station, the<br />

Kuranda and Caravonica Stations. Each drive<br />

station has a back-up diesel motor and a further<br />

auxiliary hydrostatic drive.<br />

Cableway Leitner POMA of America<br />

Cabins Sigma (Sigma-Composite)<br />

Haul Rope Fatzer / TrefilEurope<br />

Electric Drive ABB<br />

Diesel Drives Cummins<br />

PLC system Allen Bradley


Kamov helicopters were on duty for placing<br />

the terminal systems and towers.<br />

removed and propagated during construction,<br />

and re-planted in their original locations,<br />

with the saved top soil and leaf litter,<br />

when construction was complete.<br />

The towers were constructed in 10 m x 10 m<br />

clearings and placed as far apart as mechanically<br />

possible.<br />

The tower footings were built largely by<br />

hand, up to 5 m deep in some cases, using<br />

picks and shovels. There were no roads built<br />

during Skyrail’s construction. Workers had<br />

to walk in to the remote tower sites each<br />

day, carrying their equipment, which took<br />

up to an hour each way.<br />

Helicopters were used extensively to assist<br />

construction. The helicopters were used to<br />

carry equipment, materials and cement to<br />

INTERNATIONAL ROPEWAY REVIEW 5/2008 45 ROPEWAYS<br />

The upper part of the lattice tower being<br />

placed on the base section ...<br />

tower sites and rainforest stations. The helicopters<br />

carried their loads on 100 m long<br />

lines to avoid wind turbulence affecting the<br />

sensitive rainforest canopy.<br />

Due to the size of the tower sites, they were<br />

difficult to locate from the air, and GPS<br />

satellite navigation and radio communication<br />

was used to enable the helicopter crews<br />

to pinpoint the ground crews and tower<br />

sites. Specialist heavy-lifting Russian Kamov<br />

helicopters were used to carry towers to the<br />

tower sites. The towers were flown-in in<br />

sections and assembled on site; some tower<br />

sections weighed up to five tonnes each.<br />

The cableway haul rope was then laid and<br />

tensioned across the towers by the<br />

helicopters.<br />

... and the tower head added<br />

The Red Peak and Barron Falls Stations<br />

were designed to blend in with the surrounding<br />

rainforest and minimise environmental<br />

impact, and were built in pre-existing<br />

clearings. Helicopters transported 900 t<br />

of steel, cement and building materials into<br />

the Red Peak Station site.<br />

Fifteen months and $ 35 million later,<br />

Skyrail opened to the public on 31st August<br />

1995. The cableway was originally installed<br />

with 47 gondolas, giving it a carrying capacity<br />

of 300 people per hour. However, a<br />

$ 2.5 million upgrade completed in May<br />

1997 increased the total number of gondolas<br />

to 114 and carrying capacity to 700<br />

people per hour.<br />

GSt<br />

IMPRESSUM/IMPRINT<br />

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SNOWMAKING<br />

Automatic snowmaking at Snowshoe Mountain<br />

Snowshoe Mountain Resort is located in West Virginia. Approximately 10 million people live<br />

within a radius of three to four hours driving distance with a number of major urban centers<br />

including Washington DC, Richmond, Greensboro, Baltimore and Philadelphia.<br />

Snowshoe has a long tradition as a ski<br />

area. In mid-November they opened<br />

their 35th ski season with the best snow<br />

coverage ever. The resort has built a reputation<br />

as the winter sports destination with<br />

the most skiable terrain and the best snow<br />

conditions in the mid-Atlantic and Southeast<br />

regions of the USA.<br />

The Resort has twenty years’ experience<br />

with manual snowmaking using mainly<br />

“stick” guns and a few manual fans. Before<br />

upgrading to automatic snow guns, the resort<br />

decided to test equipment from several<br />

manufacturers including TechnoAlpin.<br />

These tests were performed on Skidder near<br />

the top of the mountain with the emphasis<br />

on the following;<br />

l Performance in strong winds and blowback<br />

conditions<br />

l Noise emissions near the lodges<br />

l Performance in the marginal temperature<br />

range<br />

l User-friendliness<br />

l Reliability of the automation<br />

Tex Ritter, Snowshoe’s Director of Mountain<br />

Operations, explains: "For the winter<br />

season of 07-08, Snowshoe Mountain Resort<br />

leased five automatic TA-M18A mobile<br />

electric fan guns. Based on their performance<br />

over the season – being dependable,<br />

energy efficient, and making great quality<br />

snow over a wide temperature range – we<br />

decided to purchase the five leased M18’s<br />

and elected to go with a fully automated<br />

46<br />

TechnoAlpin system of fifteen additional<br />

tower-mounted M12’s and M18’s on our<br />

beginners’ area for the 08-09 ski season.<br />

The total number of TechnoAlpin fan guns<br />

in our fleet is now twenty. After a hundred<br />

hours of snowmaking with temperatures<br />

ranging between 8-28 degrees F, we were<br />

ready to open the beginners’ slope on November<br />

21st with more snow than ever before<br />

this early in the season."<br />

The core of the fully automatic snowmaking<br />

system is the TechnoAlpin ATASS software,<br />

which provides central control and<br />

monitoring of the complete installation,<br />

and is an efficient and safe way to operate<br />

the snow guns remotely.<br />

At Snowshoe the central computer is located<br />

approximately 3500 ft away from the<br />

snow guns. A fiber optic cable suspended<br />

on the Ball-Hooter lift towers was installed<br />

to transmit the signals between the computer<br />

and the twenty snow guns located at the<br />

top of the mountain to reduce installation<br />

costs (no excavation work) and to eliminate<br />

the danger of lightning.<br />

TechnoAlpin North America, with CEO<br />

Geir Vik and his 8-man team, was the perfect<br />

partner for Tex Ritter and the people at<br />

Snowshoe, who gained access to TechnoAlpin’s<br />

twenty plus years’ experience in<br />

the engineering and installation of fully automatic<br />

snowmaking systems. The TechnoAlpin<br />

worldwide customer base has now<br />

ENGLISH SPECIAL<br />

Automatic snowmaking at Snowshoe<br />

Mountain<br />

increased to more than 760 customers in 37<br />

different countries with a yearly production<br />

of more than 2000 snow guns per year.<br />

Snowshoe is owned by the INTRAWEST<br />

Group, which also owns Blue Mountain,<br />

Copper Mountain, Mountain Creek,<br />

Panorama, Steamboat, Stratton, Tremblant,<br />

Winter Park and Whistler Blackcomb.<br />

More information about Snowshoe Mountain<br />

Resort and images from the snowmaking<br />

are available at:<br />

www.snowshoemtn.com l<br />

Photo:TechnoAlpin

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