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CATIA V5 Assembly Design

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<strong>Assembly</strong> <strong>Design</strong><br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 1<br />

© 1997 – 2001 DASSAULT SYSTEMES


Tutorial Objectives<br />

Description<br />

? This Tutorial is an introduction to <strong>Assembly</strong> <strong>Design</strong>.<br />

Message<br />

? <strong>Assembly</strong> <strong>Design</strong> is easy to use and powerful. The basics of product<br />

structure, constraints, and moving assemblies and parts can be learned<br />

quickly.<br />

? In this tutorial you will understand the power of associativity in <strong>CATIA</strong> <strong>V5</strong>,<br />

creating design in context and realising operations directly in the assembly<br />

design.<br />

? We will see the facility to use sub assemblies and constraints.<br />

Duration<br />

? 45 minutes<br />

Product Coverage<br />

? <strong>Assembly</strong> <strong>Design</strong>, Part <strong>Design</strong><br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 2<br />

© 1997 – 2001 DASSAULT SYSTEMES


Here are the major steps of the tutorial:<br />

Step 1<br />

? Add a part into an assembly<br />

Step 2<br />

? Fix create constraints between this new part and other parts<br />

Step 3<br />

? When the tweeter is inserted, repeat this operation with the woofer<br />

Step 4<br />

? Create Holes in the Box to add screws<br />

Step 5<br />

? Add screws from a catalog<br />

Step 6<br />

? Modify the size of the Box and check the associativity<br />

Step 7<br />

? <strong>Assembly</strong> Feature<br />

Step 8<br />

? Manipulation with respect to the constraints<br />

Step 9<br />

? Exploded view<br />

Step 10<br />

? Hyperlinks<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Tutorial Major Steps<br />

Page 3<br />

© 1997 – 2001 DASSAULT SYSTEMES


Depending on your needs, you may have to modify the <strong>CATIA</strong> <strong>V5</strong> settings (units, default<br />

directory, visualisation parameters, etc…)<br />

In order to use the appropriate settings for this tutorial, you have two possibilities:<br />

1. Do the following operations (simplest one):<br />

?BEFORE STARTING YOUR <strong>CATIA</strong> <strong>V5</strong> SESSION:<br />

? Copy or replace the directory ..\<strong>Assembly</strong> <strong>Design</strong>\Data\CATSettings in:<br />

For NT users<br />

For Windows 2000<br />

or XP users<br />

For Windows<br />

98 users<br />

C:\Winnt\Profiles\XXXXX\Application Data\DassaultSystemes<br />

C:\Documents and settings\Profiles\XXXXX\Application Data\DassaultSystemes<br />

C:\Windows\Profiles\XXXXX\Application Data\DassaultSystemes<br />

XXXX is the name used to log on to your computer<br />

Settings<br />

? Do not forget to put this folder (CATSettings) in read mode:<br />

? Select the folder (CATSettings)<br />

? Click mouse button 3 then click on Properties and<br />

uncheck the Read-only Attribute<br />

? Select all the files in the folder<br />

? Click mouse button 3 then click on Properties and uncheck the Read-only<br />

Attribute<br />

2. Set them manually:<br />

? Launch your <strong>CATIA</strong> <strong>V5</strong> session and do the operations from page 50 onwards<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes Page 4<br />

© 1997 – 2001 DASSAULT SYSTEMES


Settings 2/2<br />

For this tutorial you also need to install a material catalogue:<br />

? Do not do this step if you have already done it in getting started or in a previous tutorial<br />

? Copy the ..\Getting Started\Catalog.CATMaterial file under ..\Program<br />

Files\Dassault Systemes\M07\intel_a\startup\materials\French directory<br />

? Copy the ..\Getting Started\Catalog.CATMaterial file under ..\Program<br />

Files\Dassault Systemes\M07\intel_a\startup\materials\German directory<br />

? Copy the ..\Getting Started\Catalog.CATMaterial file under ..\Program<br />

Files\Dassault Systemes\M07\intel_a\startup\materials\Japanese directory<br />

? Copy the ..\Getting Started\Catalog.CATMaterial file under ..\Program<br />

Files\Dassault Systemes\M07\intel_a\startup\materials directory<br />

? Answer Yes in order to replace the old catalogue<br />

You are now ready to launch your <strong>CATIA</strong> <strong>V5</strong> session<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 5<br />

© 1997 – 2001 DASSAULT SYSTEMES


Start Scenario<br />

We will work on the product that appears when<br />

<strong>CATIA</strong> starts<br />

? <strong>CATIA</strong> starts in the Product Structure<br />

workbench with Product1 selected in the tree<br />

?Select Start + Mechanical <strong>Design</strong> +<br />

<strong>Assembly</strong> <strong>Design</strong> to access the assembly tools<br />

? Here we will change the name of the product<br />

?Click on the “Product1” name in the<br />

specification tree<br />

?Click MB3 + Properties to display the<br />

Properties dialogue box<br />

?Select Product tab<br />

?Double-Click in the Part Number field<br />

?Enter “Loudspeaker” instead of Product1<br />

?Click OK<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 6<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 1: Open the Box<br />

Opening an existing part<br />

? Opening Two_Way_Box.CATPart<br />

?File + Open in the Menu Bar<br />

? <strong>CATIA</strong> also supports Windows<br />

standard hotkeys such as +O<br />

for open and +N for new<br />

?Select Show Preview to preview a<br />

part or an assembly<br />

? You can preview your models<br />

before you open them. Notice the<br />

preview is very fast. This is because<br />

you are only reading the image in the<br />

NT metafile<br />

?Select Two_Way_Box.CATPart in<br />

the … \<strong>Assembly</strong> <strong>Design</strong> \Data\<br />

directory<br />

? The path will depend on where you<br />

installed the data<br />

?Click Open<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 7<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 1: Customise a Hotkey<br />

Customising a Hotkey<br />

? You could use the pulldown Window-Tile<br />

Vertically to do this action, but we would like you<br />

to take a moment to see how easy it is to create<br />

a Hotkey<br />

? Click MB3 on any icon and choose<br />

Customize from the contextual menu<br />

? You can also use Tools + Customize in<br />

the Menu bar<br />

? Select the Commands tab<br />

? Select Window on the left part of the<br />

window<br />

? Select Tile Vertically on the right part of<br />

the window<br />

? Click on Show Properties button<br />

? Enter F4 into Accelerator<br />

? Click Close<br />

? You can check the result of your customisation<br />

? Hit F4 to tile your windows vertically<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 8<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 1: Add first part to assembly<br />

Dragging and dropping the part into the product<br />

? You will insert the Part into the <strong>Assembly</strong><br />

? Select the side or front face of the Box and drag it<br />

onto the top of the tree in the assembly window<br />

(holding MB1)<br />

? You will see a ‘+’ on your cursor as shown<br />

? You could also have selected Two_Way_Box at the<br />

top of the part tree and dragged it onto Loudspeaker at<br />

the top of the <strong>Assembly</strong> tree<br />

? Now you will continue inserting and constraining further<br />

parts in the assembly window<br />

? Maximise the assembly window (Product.1)<br />

? Select Fit all in<br />

? Select Fix Component icon<br />

?If you don’t see the icon, it means that the<br />

corresponding toolbar is hidden due to your display<br />

settings. To find it, drag and drop the empty area from<br />

the bottom right side to the centre of the 3D view.<br />

Repeat this operation until you find the right toolbar. To<br />

put it back, do the reverse operation<br />

? Two_Way_Box.CATPart is already selected<br />

? Click on the ‘+’ sign of the Constraint line to display<br />

the constraints you have created<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 9<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 1: Use the Hide/Show mode<br />

? You will now see that you can use 2 layers in<br />

the 3D view: the Show view and the No Show<br />

view. The No Show view is used to store all the<br />

unneeded elements.<br />

? Select the Anchor in the 3D view or the<br />

Fix.1 (Two_Way_Box.1) line in the tree<br />

? Click on the Hide/Show icon on the<br />

bottom toolbar to hide the constraint<br />

visualisation<br />

? We will temporarily hide this constraint.<br />

Notice the constraint is now greyed out in the<br />

tree as well as hidden in the geometry view<br />

? Click on the Swap visible space icon<br />

? This displays the No Show layer<br />

? You should now see the constraint and the<br />

geometry used to create the box<br />

? Click Swap visible space again to go<br />

back to the Show view<br />

? Select Fit All In<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 10<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Add the Tweeter to the <strong>Assembly</strong><br />

Adding the Tweeter to the Loudspeaker<br />

? Now you are in the right workbench, you<br />

can insert the tweeter<br />

?Click MB3 on Loudspeaker at the<br />

top of the tree or the Existing<br />

Component icon<br />

?In the contextual menu choose<br />

Components + Existing<br />

Component…<br />

?In the Insert an Existing<br />

Component window, Open<br />

…\<strong>Assembly</strong> <strong>Design</strong> \Data\<br />

tweeter\tweeter.CATProduct<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 11<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Move tweeter in assembly<br />

Moving the Tweeter<br />

? You can roughly position a part using the<br />

Compass ( At the top right of the screen )<br />

? Place the mouse cursor on the red dot of<br />

the Compass<br />

? When the cursor becomes a cross, hold<br />

down MB1<br />

? Drag the Compass onto the front face of<br />

the tweeter sub-assembly then release MB1<br />

? The compass will turn bright green,<br />

indicating that it can be used to move the part<br />

? Place the mouse cursor on the vertical<br />

axis and when it turns orange, hold MB1<br />

and drag the tweeter outside the box<br />

? Using the other axis of the Compass,<br />

repeat the operation to position the tweeter<br />

as shown<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 12<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Move tweeter in assembly<br />

Moving the Tweeter<br />

? You can also rotate a part…<br />

?Select here to rotate the tweeter<br />

~30° clockwise about the x axis<br />

?Drag the red dot compass away<br />

from the tweeter holding MB1 and<br />

shift<br />

? Shift resets the compass (z axis<br />

up)<br />

?Click MB3 on the face of the<br />

tweeter. Select Reframe On to zoom<br />

in on the tweeter<br />

?Click off the geometry to deselect<br />

the tweeter face<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 13<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Add constraints<br />

Creating Coincidence Constraints<br />

? You’ll now fix some assembly constraints<br />

? Select Coincidence Constraint icon<br />

? Select these 2 cylindrical surfaces (both<br />

internal hole faces)<br />

? DO NOT HESITATE TO ZOOM on these<br />

faces to be sure you select them (please<br />

refer to the Get Started scenario to find out<br />

about zooming)<br />

? The tweeter will snap into place<br />

? Select these 2 cylindrical surfaces (both<br />

internal hole faces) while holding <br />

? Select Coincidence Constraint again<br />

? The tweeter will rotate into place<br />

? You have seen two ways for the creation<br />

of a constraint : icon – object / object - icon<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 14<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Add Constraints<br />

Creating Contact Constraints<br />

? Now you have created some<br />

coincidence constraints, you will create a<br />

contact constraint to finish mounting the<br />

tweeter on the box<br />

?Click on the Contact Constraint<br />

icon<br />

?Select this face on the tweeter<br />

?Select this face on the box<br />

? The tweeter will snap into place<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 15<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: Hide Constraints<br />

Hiding constraints and planes<br />

? As before, you can make the view<br />

clearer by moving the new constraints<br />

onto the No Show layer<br />

?Holding the key Select<br />

Constraints from the tree and this<br />

plane from the geometry<br />

?Select Hide/Show icon<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 16<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 2: <strong>Assembly</strong> level associativity<br />

Modification of one part<br />

? You will now use both views: The <strong>Assembly</strong><br />

context view and the Part context view. You need<br />

to modify the dimension between the two holes<br />

because they are too close<br />

? Windows + Tile Vertically in the menu<br />

bar or Hit F4 key if you already have gone<br />

through the Part <strong>Design</strong> scenario where you<br />

learn how to create a Hotkey<br />

? In the Part window (Two_way_box<br />

.CATPart ) double-click the internal face of<br />

the tweeter hole<br />

? Double-click the 223 dimension value<br />

? Move the definition panel to see the 223<br />

dimension value.<br />

? Modify it from 223mm to 240mm and<br />

press <br />

? Select OK in Hole Definition dialog box<br />

? Click inside the assembly window<br />

? “Notice the tweeter automatically moves to<br />

fit the hole. This is an example of <strong>Assembly</strong><br />

level associativity.<br />

? Maximise the assembly window<br />

? Zoom out or Fit All In to show the entire<br />

speaker<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 17<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 3: Add Woofer to assembly<br />

Adding the Woofer to the Loudspeaker<br />

? Now you will repeat the operation for the<br />

Woofer<br />

? Click MB3 on Loudspeaker at the top of<br />

the tree<br />

? Click the Existing Component icon<br />

? Preview the parts that make up the woofer<br />

? Select … \<strong>Assembly</strong> <strong>Design</strong>\<br />

Data\250mm Driver.CATProduct<br />

? Click Open<br />

Moving the woofer<br />

? Drag the compass onto the Diaphragm of the<br />

woofer<br />

? The compass should be as shown<br />

? Click MB3 on the compass and choose<br />

Edit<br />

? Type in 350<br />

? The x direction is already selected.<br />

? Click Apply new position<br />

? Select Close in Compass Manipulation<br />

dialog box<br />

? Drag the compass away from the woofer<br />

? Click anywhere in the background to deselect<br />

the geometries<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 18<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 3: Constrain woofer<br />

Creating Coincidence Constraint<br />

? Adding a coincidence constraint<br />

?Select Coincidence Constraint<br />

icon<br />

?Click MB1 to select this cylindrical<br />

surface on the Diaphragm<br />

?Click MB1 to select this cylindrical<br />

surface on the box<br />

Creating Contact Constraint<br />

? Adding a Contact constraint<br />

?Select Contact Constraint icon<br />

?Select this face on the woofer<br />

? If the orientation of the view is not<br />

as shown, you can rotate the view<br />

?Select this face on the box<br />

? The woofer should snap into place<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 19<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 3: Parallelism Constraint<br />

Creating Parallelism Constraint<br />

? To show you some other possibilities,<br />

we will create a parallelism constraint to<br />

orientate the Woofer into the Box<br />

?Select Angle Constraint icon<br />

?Select the plane from the box<br />

?Select the plane from the woofer<br />

?In the Constraint Properties<br />

window, check Parallelism<br />

? If this were not a symmetrical part<br />

you could select the green arrow to<br />

rotate it<br />

?Click OK<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 20<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 3: Hide constraints and planes<br />

Hiding constraints and planes<br />

? You can now Hide the new constraints<br />

?Holding ( on the key<br />

board ) select the plane on the woofer<br />

and the 3 constraints at the bottom of<br />

the tree<br />

?Click MB3 and select Hide/Show<br />

?Hit F3 to hide the tree<br />

?Double-click the box in the<br />

geometry view<br />

? This will bring us into the part<br />

<strong>Design</strong> workbench.<br />

? We are now editing the box in the<br />

the assembly view<br />

? Click MB2 on the hole to re-centre on it<br />

?Zoom in on this hole<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 21<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 4: Part <strong>Design</strong> in the assembly view<br />

Making a hole in the box<br />

? Use the assembly view to create the corresponding<br />

holes in the Box part<br />

? Select this edge<br />

? Hold and select this surface<br />

? We are going to put a hole in the box that will stay<br />

concentric to this hole in the woofer<br />

? Select Hole icon<br />

? Answer Yes to the question if it appears<br />

? The link between the hole of the Box and the circle of<br />

the Woofer hole will remain. Any modification made to the<br />

hole in the box will also be applied to the hole in the<br />

woofer<br />

? Select Up To Next<br />

? Selecting Up To Next means that if we modify the<br />

thickness of box, the hole will be adjusted accordingly<br />

? Enter 4mm in the Diameter field<br />

? Select Positioning Sketch to check the<br />

concentricity<br />

?You can see that a coincidence constraint has been<br />

automatically created<br />

? Select Exit Workbench icon to exit the sketcher<br />

? Click OK to close the Hole Definition window<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 22<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 4: Part <strong>Design</strong> in the assembly view<br />

Patterning the hole<br />

? You will now create a series of holes around the woofer<br />

axis<br />

? Click and hold MB1 on the black arrow at the<br />

bottom right of the Rectangular Pattern icon<br />

? Drag the mouse then release MB1 on the Circular<br />

Pattern icon<br />

? Select Complete Crown in the Parameters field<br />

? Click MB3 on Instance(s) field and select Edit<br />

Formula<br />

? Select one of the 3 other holes on the woofer (not<br />

where the hole is apply ).<br />

? You will need to pan down<br />

? Select Number of Holes<br />

? External parameter selection dialogue box<br />

? Select OK to close External Parameter selection<br />

window<br />

? Select OK to close Formula Editor window<br />

? Select the Reference element field<br />

? Select the cylindrical surface of the box shown as<br />

the reference element<br />

? You may have to zoom in on this area to select the right<br />

face<br />

? Select YES<br />

? Select OK<br />

? The hole pattern on the box is driven by the hole pattern on<br />

the woofer<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 23<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 4: <strong>Assembly</strong> Level associativity<br />

Illustrating assembly level associativity<br />

? As the number of holes are linked, any<br />

modification of the number of Woofer holes will<br />

have the same result for the Box ones<br />

? Double click the hole in the woofer<br />

?The hole you are already zoomed in on<br />

? This brings us into Part design for the<br />

woofer<br />

? Double click again on it to edit the<br />

definition of the circular pattern<br />

? Zoom out to see the holes<br />

? Change Instances from 4 to 6<br />

?Use the up arrow or enter the value<br />

? Select OK<br />

? Notice the box has turned bright red<br />

indicating the hole pattern should be updated<br />

to match the pattern in the woofer<br />

? Hit F3 to show the tree<br />

? Double click Loudspeaker at the top of<br />

the tree<br />

? the links are automatically updated and<br />

you enter the <strong>Assembly</strong> <strong>Design</strong> workbench<br />

? Zoom in to add the first screw to the hole<br />

as shown<br />

? Next we will add screws to the assembly<br />

using a standard parts catalog<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 24<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 5: Insert screw from catalog<br />

Inserting screw from catalog<br />

? You will now insert some screws into the<br />

series of holes<br />

? Select the Catalog Browser icon<br />

? Remember to put the bottom toolbar out to<br />

find the missing icons…<br />

? Select Browse another catalog button<br />

? Find and Double-click … \<strong>Assembly</strong><br />

<strong>Design</strong>\Data\ISO_4762.catalog<br />

? You don’t have access to the Standard<br />

Part catalog because you are in a<br />

Demonstration Mode. If you want to use<br />

the Full provided Catalog, do not hesitate<br />

to contact your Business Partner<br />

? Drag and drop ISO 4762 screw M5x20…<br />

into Loudspeaker at the top of the tree<br />

? You see the screw in the tree but not in<br />

the 3D view. This is normal… In fact, the<br />

screw is inside the Loudspeaker… In the<br />

next step, we will move it.<br />

? Close the Catalog<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 25<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 5: <strong>Assembly</strong> Constraints<br />

Moving the screw<br />

? Position the screw to create the<br />

constraints<br />

?Drag the compass onto the front of<br />

the speaker<br />

?Select Screw from tree<br />

?If not already selected<br />

?Dragging the compass, select<br />

either a green axis or a blue plane<br />

and move the screw to its<br />

approximate position<br />

?When you are satisfied with the<br />

position of the screw, drag the red dot<br />

of the compass away from the<br />

tweeter holding MB1 + shift<br />

? Shift resets the compass (z axis<br />

up)<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 26<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 5: <strong>Assembly</strong> Constraints<br />

Constraining the Screw<br />

? Create a Coincidence constraint between the<br />

screw and the hole axis<br />

?Select the Coincidence Constraint icon<br />

?Select the cylindrical surface of the screw<br />

?Select the internal cylindrical surface on<br />

woofer<br />

? The screw snaps into place<br />

?Select the Contact Constraint icon<br />

?Select the flat face on the woofer hole<br />

?Select the flat face on the screw<br />

? Don’t hesitate to rotate the assembly using<br />

MB2 + MB1 (see Get Started exercises) then<br />

select the back face of the screw<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 27<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 5: Align screws with reference pattern<br />

Aligning the screws with the reference<br />

pattern<br />

? Here you will reuse the existing pattern to<br />

create as many screws as you have holes<br />

? Select the screw in 3D Geometry View<br />

? Select Reuse Pattern icon<br />

? Select here<br />

? Select this hole on the woofer<br />

? Check All under Re-use Constraints<br />

? Select OK<br />

? We now have 6 screws with their<br />

constraints. You cam reduce the Constraints<br />

tree by clicking on the (-) sign<br />

Creating another series of screws<br />

? Duplicate the screw using an existing one<br />

? Hit F3 to show the tree<br />

? Drag the last screw into Loudspeaker in<br />

the tree holding key<br />

? You should see a “+” sign<br />

? This will create another series of screws<br />

? Move the compass onto the face of the<br />

box<br />

? Select the last screw in the tree<br />

? Hit F3 to hide the tree<br />

? Drag the compass to move the screw<br />

near the tweeter<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

Page 28<br />

© 1997 – 2001 DASSAULT SYSTEMES


Step 5: Screw in the Tweeter<br />

Constraining the screw<br />

? Creating the constraints<br />

?Select Coincidence Constraint<br />

icon<br />

?Select the cylindrical surface on the<br />

screw<br />

?Select the cylindrical surface on the<br />

tweeter<br />

?This time we are using the top left<br />

hole, which is #4 in the pattern<br />

? The screw snaps into place<br />

?Select Offset Constraint icon<br />

?Select the flat surface on the<br />

tweeter<br />

?Select the flat surface on the far<br />

side of the screw<br />

?Rotate the view if necessary<br />

?Set Orientation to Opposite<br />

?Set Offset to 0<br />

?Click OK<br />

IBM Product Lifecycle Management Solutions / Dassault Systemes<br />

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Step 5: Align screws with reference pattern<br />

Aligning the screws<br />

? Creating and positioning the 3 other screws<br />

? The coincidence constraint is already<br />

selected<br />

? Select Reuse Pattern icon<br />

? Select All under Re-use Constraints<br />

? Click OK<br />

? We now have 10 screws with their<br />

constraints<br />

? This time we did not have to select the<br />

pattern, as the hole in the tweeter is already a<br />

member of the pattern<br />

? Hiding all the constraints<br />

? In the tree, select all the constraints you<br />

have just created and the three planes. Use<br />

the key (for multi selection) and<br />

click on the Hide/Show icon<br />

? The speaker is now complete. Let’s see<br />

what it looks like with another box<br />

configuration<br />

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Step 6: <strong>Design</strong> Table<br />

<strong>Design</strong>ing Table<br />

? Modify the height of the Box<br />

? Double-click the side of the box<br />

? This brings us into Part <strong>Design</strong><br />

? Double-click on Configuration in the<br />

tree<br />

? Select this button in the window<br />

? Double click on line 2<br />

? Click OK<br />

? The assembly needs to be updated<br />

? Double-click on Loudspeaker at the top<br />

of the tree<br />

? This will update the locations of the<br />

woofer, tweeter and the screws<br />

? Hit F3 to hide the tree<br />

? Play a MP3 on your PC<br />

? Select View + Full Screen<br />

? Click MB3, then select Full Screen again<br />

to exit the Full Screen view<br />

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Step 6: <strong>Design</strong> Table<br />

<strong>Design</strong>ing Table<br />

? Return to the first size:<br />

? Double-click the side of the box<br />

? This brings us into Part <strong>Design</strong><br />

? Double-click on Configuration in the<br />

tree<br />

? Select this button in the window<br />

? Double click on line 1<br />

? Click OK<br />

? The assembly needs to be updated<br />

? Double-click on Loudspeaker at the top<br />

of the tree<br />

? This will update the locations of the<br />

woofer, tweeter and the screws<br />

? Hit F3 to hide the tree<br />

? Play a MP3 on your PC<br />

? Select View + Full Screen<br />

? Click MB3, then select Full Screen again<br />

to exit the Full Screen view<br />

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Step 6: Facultative point<br />

Facultative point:<br />

? If you had not enough time or if you had<br />

failed the steps before, you can load the<br />

following file:<br />

?Close all the windows present in<br />

<strong>CATIA</strong> <strong>V5</strong><br />

?Select file open<br />

? Find Loudspeaker product<br />

?Click Open or double click on<br />

Loudspeaker.CATProduct in<br />

../<strong>Assembly</strong> <strong>Design</strong>/Data/Step 7.<br />

? You are now able to continue the<br />

script.<br />

End of the facultative point<br />

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Step 7: <strong>Assembly</strong> Feature<br />

Insert a support<br />

? Import the support:<br />

?Re-size the view<br />

?Double-click on Loudspeaker at<br />

the top of the tree<br />

? It will be highlighted in orange<br />

?Use the contextual menu on the<br />

Loudspeaker to insert a component.<br />

? MB 3 on Loudspeaker, and then<br />

Component/Existing Component<br />

?Select the Support.CATProduct<br />

In …\<strong>Assembly</strong> <strong>Design</strong>\Data\<br />

? You can focus your research on<br />

CATProducts, using “Files of type” :<br />

Products(*.CATProduct)<br />

?Click OK<br />

? The support is on the speaker.<br />

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Step 7: <strong>Assembly</strong> Feature<br />

? Delete the fix constraint on the box<br />

?Click on the constraint in the tree<br />

? It will be highlighted in orange<br />

?Press the key < Delete > on your<br />

keyboard.<br />

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Step 7: <strong>Assembly</strong> Feature<br />

Positioning<br />

? Move the imported product:<br />

?Re-size the view<br />

?Drag and drop the compass on the<br />

support in the 3D view<br />

? Place the compass on the 3D<br />

geometry.<br />

?Click on support in the tree to<br />

highlight it<br />

? The support can be now moved<br />

entirely.<br />

?Select the z axis on the compass<br />

to move down the support<br />

? Drag and drop the compass until<br />

it’s in the right place.<br />

?With a drag and drop, replace the<br />

compass on the bottom right axis.<br />

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Step 7: <strong>Assembly</strong> Feature<br />

? Create automatically the coincidence<br />

constraints:<br />

?Re-size the view<br />

?Click on the Quick Constraint icon<br />

? This is a smart tool, which will<br />

recognise automatically the type of<br />

constraint regarding the type of<br />

geometry chosen.<br />

?Click the constraints:<br />

? You must zoom on the holes, as in<br />

the picture. When you approach the<br />

cylinder, <strong>CATIA</strong> will automatically<br />

detect the axis<br />

?Click on the two holes, as in<br />

picture 1<br />

?Click again on the Quick<br />

Constraint Icon<br />

?Click on the two holes, as in<br />

picture 2<br />

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2<br />

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Step 7: <strong>Assembly</strong> Feature<br />

? Create automatically the contact<br />

constraints:<br />

?Click on the Quick Constraints<br />

?Click on the first face, as in the<br />

picture.<br />

? You must move the geometry to<br />

have a good view.<br />

?Stay at the “3D view” and approach<br />

the cursor on the second face, use<br />

the up arrow on the keyboard once,<br />

and then approach the cursor on the<br />

centre of the arrows. A circle will<br />

appear, click on it to accept the<br />

selection.<br />

? You can turn the assembly around<br />

1<br />

and select the face directly.<br />

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Step 7: <strong>Assembly</strong> Feature<br />

Split<br />

? Select the cutting element:<br />

?Open the tree, as in the picture<br />

?Click on the Split icon and select<br />

the join in the open body of Rotator<br />

Axis<br />

? This join will be the cutting<br />

element<br />

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Step 7: <strong>Assembly</strong> Feature<br />

? Impact the Box :<br />

?Select the Two_Way_Box in the<br />

top panel.<br />

?Use the arrow to confirm your<br />

choice<br />

? The single arrow not the double<br />

?Change the direction by clicking on<br />

an orange arrow<br />

? As in the pictures<br />

?OK in the split Definition<br />

? If the panel Split Definition is not available<br />

move the Panel <strong>Assembly</strong> Feature Definition<br />

using a drag and drop on the top blue bar.<br />

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Step 7: <strong>Assembly</strong> Feature<br />

See the result<br />

? Hide / Show the support to see the<br />

result:<br />

?Click on Support in the tree and<br />

then click on the Hide / Show icon<br />

? We see the impact of the split on<br />

the Two Way Box<br />

?Do the same<br />

? We have the entire <strong>Assembly</strong> now.<br />

?In the tree, select the<br />

Two_way_box, then with the<br />

contextual menu on it ( MB 3 ), select<br />

Components/Isolate Part.<br />

? You can isolate the parts from the<br />

links we created before at any time.<br />

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Step 8: Manipulation with respect to the contraints<br />

Manipulation<br />

? Flexible Sub-<strong>Assembly</strong>:<br />

?Change the sub-product Support<br />

as a Flexible Sub-product, MB3 on<br />

Loudspeaker support in the tree, and<br />

click on Flexible/Rigid<br />

? We are now able to use the<br />

constraints inside the sub-product<br />

starting from the global product.<br />

? Also note that the icon in the tree<br />

has changed for another one in<br />

purple.<br />

?Select the manipulation Icon<br />

?Switch the button :<br />

With respect to constraints<br />

?Select the icon axis rotation.<br />

?And then select the axis as the<br />

picture by clicking on it.<br />

?Zoom back<br />

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Step 8: Manipulation with respect to the contraints<br />

?Catch the two_way_box and turn it<br />

? You will perform a drag and drop,<br />

but without the drop.<br />

? When you find a position, just drop<br />

the cursor.<br />

?The manipulation is finished<br />

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Step 9: Exploded View<br />

?We will create a scene where an<br />

exploded view will be realised. So<br />

click on this Icon<br />

?Select the name of your scene<br />

? Exploded view<br />

?Click OK twice.<br />

? You are now in the scene area,<br />

which has a green background<br />

?Select the exploded icon<br />

?Click on Loudspeaker in the tree<br />

? De-select the entire product<br />

?Select all the following designs by<br />

clicking on them in the tree:<br />

? You will obtain the following panel<br />

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Step 9: Exploded View<br />

?Select the fixed product table<br />

? It will be highlighted in blue<br />

?Select the Two_Way_box in the<br />

tree<br />

?Change the Depth Definition for<br />

First level<br />

? The sub assembly will move as a<br />

whole - not as parts.<br />

?Click on Apply<br />

?Click on the left arrow to return to<br />

the previous step.<br />

?Click on the right arrow to chose<br />

the final exploded view and then click<br />

OK<br />

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Step 9: Exploded View<br />

?Leave the scene by clicking on the<br />

exit Icon:<br />

? We are now in <strong>Assembly</strong> <strong>Design</strong><br />

?We can now return at anytime to<br />

the exploded view by double clicking<br />

on the small view at the bottom left of<br />

the <strong>CATIA</strong> window.<br />

? The exit will be like before<br />

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Step 10: Hyperlinks<br />

? Re-size the view<br />

? Select the Flag Note Icon<br />

? This item creates hyperlinks between<br />

<strong>CATIA</strong> and other Files<br />

? Select the top of the box<br />

? Change the Name of the Hyperlink<br />

? Change to “Hyperlink”<br />

? Click on the Browse… Button and open<br />

the following files :<br />

250mmPlan.pdf<br />

Characteristic.pdf<br />

In …\<strong>Assembly</strong> <strong>Design</strong>\Data\<br />

? You can now switch the Go to button to<br />

activate the link and open the file.<br />

? Click on a line in the panel to activate<br />

the Go to button, and then click to active<br />

the link.<br />

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Step 10: Hyperlinks<br />

?Click OK in the panel<br />

?MB3 on the Flag in the 3D view<br />

?Select the properties<br />

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Manual Settings<br />

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Settings<br />

Tools/Options<br />

? We will configure the environment of<br />

<strong>CATIA</strong><br />

?Select Tools + Options menu<br />

? We will erase any previous<br />

configurations.<br />

?Click on General<br />

?Click on the Reset Bottom<br />

?Select for all the tabpages<br />

?Click YES<br />

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Settings<br />

Tools/Options<br />

? Under General select Parameters on<br />

the tree<br />

?Select to check With value and<br />

With formula<br />

? Under Infrastructure select Product<br />

Structure on the tree<br />

?Select to check :<br />

Automatic Expand<br />

Parameters<br />

Relations<br />

Products<br />

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Settings<br />

Tools/Options<br />

? Under Mechanical <strong>Design</strong> select Part<br />

<strong>Design</strong> on the tree<br />

?Select the General folder<br />

?Select Keep link with selected<br />

object<br />

?Select Confirm when creating a<br />

link …<br />

?Select the Display folder<br />

?Select Constraints, Parameters,<br />

Relations<br />

? That’s all for the configuration<br />

?Select OK at the bottom right<br />

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CONGRATULATIONS<br />

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