MECHATRONICS - CEERI, Pilani
MECHATRONICS - CEERI, Pilani
MECHATRONICS - CEERI, Pilani
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TWO YEAR<br />
POST GRADUATE RESEARCH PROGRAMME<br />
IN<br />
<strong>MECHATRONICS</strong><br />
Prospectus 2010<br />
Central Mechanical Engineering Research Institute<br />
Durgapur
Two Year<br />
Post Graduate Research Programme in Engineering<br />
in<br />
Mechatronics<br />
at<br />
CMERI, Durgapur<br />
(2010 2011)<br />
Mechatronics is a design philosophy which encourages engineers to concurrently integrate precision<br />
mechanical engineering, digital and analog electronics, control theory and computer engineering in the<br />
design of “intelligent” products, systems and processes rather than engineering each set or<br />
requirements separately. The advantages of the Mechatronics approach to design are shorter design<br />
cycles, lower costs, and elegant solutions to design problems that cannot easily be solved by staying<br />
within the bounds of the traditional engineering disciplines. Mechatronics further relates to a<br />
multidisciplinary approach to product and manufacturing system design. It represents the next<br />
generation machines, robots, automotive and aerospace systems, reprography, medicine,<br />
manufacturing machinery and smart mechanisms for carrying out work in a variety of environments.<br />
The Post Graduate Research Programme in Mechatronics intends<br />
to acquaint students with the fundamentals of mechatronics<br />
through pedagogy on current theoretical and practical<br />
developments in this area. The programme traverses a wide<br />
range of applications that comprise robotics, product design,<br />
instrumentation, manufacturing methods, computer integration<br />
and process & device control, with specific emphasis on<br />
innovative engineering. Students undergoing this course are<br />
expected to emerge properly equipped to confront challenges<br />
across the industrial environment and academic research<br />
spectrum.<br />
The Two Year PG Research Training Programme aims to provide in-depth exposure to the engineering<br />
concepts, scientific principles, research methodology and hands-on experience on advanced real-life<br />
R&D projects in different specializations related to Mechatronics. Students completing this two-year<br />
programme are expected to be fully research-enabled and industry-ready.<br />
The first semester of the programme focuses on core subjects and associated laboratories related to<br />
Mechatronics. The second and third semesters offer elective courses for specialization in different areas<br />
falling within the broad domain of Mechatronics. The third and fourth semesters provide opportunity to<br />
the candidates to effectively utilize the knowledge acquired through the courses towards advanced R&D<br />
project work and dissertation in their specialization areas.
Eligibility for Admission<br />
B.E. / B. Tech or equivalent with 70 % marks or 7.0 CGPA completed during 2009 and 2010 in<br />
Mechanical / Electrical / Electronics / Electronics & Communication / Electronics & Telecommunication /<br />
Electronics & Instrumentation / Computer Science & Engineering/Technology / Radio Physics /<br />
Mechatronics.<br />
Mode of Payment<br />
The fees/charges need to be deposited at CMERI, Durgapur before the start of every semester using the<br />
following modes:<br />
<br />
For NEFT bank transfer, please transfer the amount to the saving account number 30280331299 of<br />
CMERI at SBI, Durgapur (RTGS code SBIN0000074) with appropriate narration statement.<br />
<br />
In case of Demand Draft, please get it issued in favour of “Director, CMERI” payable at Durgapur and<br />
post it by speed post or registered letter to “Director, CMERI, Durgapur 713 209” with your name<br />
written in pencil on the reverse side of the demand draft.<br />
For other details (Admission Process, Eligibility, Fellowship, Important Dates, fee structure and<br />
online application)<br />
Please visit the CSIR website http://www.csir.res.in/
Semester-wise Scheme for Mechatronics<br />
SEMESTER I<br />
Sl. SUBJECT CODE HOURS/WEEK CREDITS<br />
L* T* S* Total<br />
1. Introduction to mechatronic<br />
MEC – 101 2 1 1 4 3<br />
systems<br />
2. Advanced control system MEC – 102 2 1 1 4 3<br />
3. Computer aided design, simulation MEC – 103 2 1 1 4 3<br />
& visualization<br />
4. Electronic devices MEC – 104 2 1 1 4 3<br />
5. Machines & mechanisms MEC - 105 2 1 1 4 3<br />
6. Technical communications MEC – 106 1 1 0 2 1<br />
TOTAL 11 6 5 22 16<br />
SEMESTER II<br />
Sl. SUBJECT CODE HOURS/WEEK CREDITS<br />
L T S Total<br />
1. Robotics MEC – 201 2 1 1 4 3<br />
2. Micro controllers &<br />
MEC – 202 2 1 1 4 3<br />
embedded system design<br />
3. Elective I MEC – 203/i 2 1 1 4 3<br />
4. Elective II MEC – 203/i 2 1 1 4 3<br />
5. Elective III MEC - 203/i 2 1 1 4 3<br />
6. Project management<br />
techniques<br />
MEC – 204 1 1 0 2 1<br />
TOTAL 11 6 5 22 16<br />
L* = Lectures T* = Tutorial S* = Sessional / Lab
ELECTIVES I, II & III: THREE SUBJECTS TO BE CHOSEN FROM THE FOLLOWING<br />
SUBJECT<br />
CODE<br />
Electromechanical system design MEC – 203/1<br />
Introduction to computer vision MEC – 203/2<br />
Robotics & machine intelligence MEC – 203/3<br />
Introduction to navigation & data fusion MEC – 203/4<br />
Microsystems technology MEC – 203/5<br />
Advanced materials MEC – 203/6<br />
Optimal control MEC – 203/7<br />
Precision machine design MEC – 203/8<br />
Numerical Methods & Computer Programming MEC – 203/9<br />
Digital signal processing and applications MEC – 203/10<br />
SEMESTER III<br />
Sl. SUBJECT CODE HOURS/WEEK CREDITS<br />
L T S Total<br />
1. Elective IV MEC – 301/i 3 1 1 5 4<br />
2. Project Work & Seminar MEC – 351 0 0 20 20 12<br />
TOTAL 3 1 21 25 16
ELECTIVE IV: ONE SUBJECT TO BE CHOSEN FROM THE FOLLOWING<br />
SUBJECT<br />
CODE<br />
Advanced communication systems MEC – 301/1<br />
Advanced computer vision MEC – 301/2<br />
Distributed control system MEC – 301/3<br />
Advanced navigation & data fusion MEC – 301/4<br />
Computer-aided metrology & machine vision MEC – 301/5<br />
Nano-tribology & its application to MEMS/NEMS MEC – 301/6<br />
Human computer Interfacing (HCI) MEC – 301/7<br />
Mobile robotics MEC – 301/8<br />
Soft computing techniques MEC – 301/9<br />
SEMESTER IV<br />
Sl. SUBJECT CODE HOURS/WEEK CREDITS<br />
L T S Total<br />
1. Project & Thesis MEC – 451 0 0 26 26 12<br />
2. Seminar & Viva Voce MEC – 452 0 0 - - 4<br />
TOTAL 0 0 26 26 16
COURSE DETAILS<br />
MEC- 101: INTRODUCTION TO <strong>MECHATRONICS</strong> SYSTEM<br />
Course Coordinator: S.N. Shome<br />
Module I<br />
Overview of Mechatronics: What is Mechatronics? Instrumentation and Control System.<br />
Module II<br />
Sensor and Actuators: Introduction-- Physical Principles & Basic mechanisms in sensor systems, static<br />
and dynamics performance characteristics, type of sensors based on principles, Different type of<br />
Sensors, Actuators: Electro-mechanical Actuators, Electrical Machines, Piezoelectric Actuators, Hydraulic<br />
and Pneumatic Actuation Systems.<br />
Module III<br />
Mathematical Modeling of Physical Systems: Modeling Electromechanical Systems. Structures and<br />
Materials, Modeling of Mechanical Systems for Mechatronics Applications, Fluid Power, Using MATLAB<br />
SIMULINK for modeling and simulation Mechatronics systems.<br />
Module IV<br />
Electronics and hardware components for Mechatronics: Computer interfacing, hardware for<br />
digital/analog interfacing, devices for data conversion<br />
Module V<br />
Future Trends, Applications, Tutorial & Labwork<br />
MEC-102: ADVANCED CONTROL SYSTEM<br />
Coordinator: S. Nandy<br />
Module I<br />
Introduction to Control System: Role of Controls in Mechatronics, Analog vs Digital, open loop vs<br />
feedback control, continuous vs discrete time control. Signals and Systems. Transfer Functions and<br />
Laplace transforms.<br />
Module II<br />
Control System Design: Time domain and frequency domain analysis; Root Locus Method; Nyquist<br />
Criteria. Lyapunov stability; structural properties (controllability and observability), Industrial motion<br />
control – PID controllers; controller tuning;<br />
Module III<br />
State Space Design.<br />
Module IV<br />
Digital Control: Discrete time mathematics, z- transforms, sampling rates, zero and first order hold, time<br />
delays, computer control implementation concepts, state space realization.
Module V<br />
Advance Controller Design: Kalman Filters as Dynamic System State Observers; LQ optimization-LQR,<br />
LQG, LTR design; Feedback Linearization, H 2 and Ho control; Adaptive and Nonlinear Control Design;<br />
Introduction to adaptive and intelligent Control.<br />
Module VI<br />
Future Trends, Applications, Tutorial & Labwork<br />
MEC- 103: COMPUTER AIDED DESIGN SIMULATION AND VISUALIZATION<br />
Coordinator: Avik Chatterjee<br />
Module I<br />
Introduction to the Module: Introduction to Computer Aided Design(CAD) , Simulation and Visualization,<br />
Genesis of CAD, Concepts of Computer Aided Engineering (CAE) and Virtual Prototyping(VP)<br />
Module II<br />
Geometric Object Modeling – Parametric Representation of Curves & Surfaces, Types of Curves and<br />
Surfaces (B-spline /Beizer/ NURBS), Intersection calculations , Assembly Modeling Techniques,<br />
Applications<br />
Module III<br />
Computer Graphics - Preliminaries Linear Algebra, Screen Coordinates ,Window Coordinates, Graphics<br />
Libraries , Rendering Pipeline Architecture(RPA) , Homogeneous Coordinates and Transformation<br />
Matrices , Quaternion , Projection Matrices , Types of Buffers , Display.<br />
Interpolation Techniques , Lightning , Wireframe , Shading Models , Texture Mapping , Ray Casting, Ray<br />
Tracing . Normal Vectors , Evaluators and NURBS, Modeling of Sculptured Surface , Selection and<br />
Feedback , Concepts of Scenes and Scene Graphs, Hierarchical Modeling Concepts, Kinematics of an<br />
Hierarchical model, Stereo Visualization, Applications<br />
Module IV<br />
Applications, Tutorial & Labwork<br />
MEC-104: ELECTRONIC DEVICES<br />
Coordinators: Ms. Uma Datta, J. Roy Choudhury<br />
Module I<br />
Electric Circuits and Components: Introduction, Basic Electrical Elements, Voltage and Current Sources<br />
and Meters, Thevenin and Norton Equivalent Circuits, Alternating Current Circuit Analysis, Power in<br />
Electrical Circuits, transformer, Impedance Matching, Grounding and Electrical Interference, Electrical<br />
Safety.<br />
Semiconductor Electronics: Review Semiconductors devices: Junction Diode – Zener Diode, Collage<br />
Regulators, Optoelectronics Diodes, Analysis of Diode Circuit, Three terminal devices-BJT, JFET, MOSFET,<br />
Four terminal devices, SCR, Diac,Triac – photo devices:- photo diode photo transistor, photo SCR,LED,
LCD, Opto-isolator and photo Coupled Pairs. Amplifiers: Transistor as an amplifier, BJT, FET amplifier –<br />
single stage, multistage Power Amplifiers, Operational amplifiers.<br />
Module II<br />
Introduction to computing: Number, system and code conversion, Logic gates, Boolean algebra,<br />
Combinational Logic circuits, Sequential Logic circuits – Latch, RS-, JK-, T-, D-, Flip flops, Buffer Register,<br />
Counters, Shift registers. Decoder, Encoder, MUX, DMUX, RAM, ROM, PROM, EPROM, EEPROM,<br />
Programmable logic devices.<br />
Module III<br />
Future Trends, Applications, Tutorial & Labwork<br />
MEC-105: MACHINES and MECHANISMS<br />
Coordinators: P.S. Banerjee, Dr. R. Sen<br />
Module I<br />
Review of basic engineering mechanics; Stress-strain under different types of loading, Kinematics and<br />
Dynamics, Mechanisms and Machines, Plane and Space Mechanisms, Kinematic Pairs, Kinematic Chains,<br />
Kinematic Diagrams, Kinematic Inversion, Four Link Planar Mechanisms and their Inversions, Mobility<br />
and range of movement - Kutzbach and Grubler’s criterion, Number Synthesis, Grashof’s criterion,<br />
Displacement analysis of plane mechanisms– graphical and analytical methods<br />
Plane motion of a rigid body, Instantaneous Centre (IC) of Velocity, Velocity analysis using IC Velocity<br />
and Acceleration Diagrams, Velocity and Acceleration Images, Corioli’s component of acceleration.<br />
Dimensional synthesis of mechanism; motion, path and function generation, precision point approach,<br />
Chebyshev spacing, Three position synthesis, graphical approach for four link mechanisms.<br />
Special Mechanisms - Indicator Diagram Mechanisms, Steering Mechanism, Hookes Joint.<br />
Module II<br />
Introduction to Machine Elements Gears, belts,cams,chain drives,couplings,clutches,brakes etc.<br />
Cams – classification of cams and followers, nomenclature, description and analysis of follower motion,<br />
pressure angle. Determine of basic dimensions and synthesis of cam profiles, graphical and analytical<br />
methods. Gears – terminology, fundamental law of gearing, involute profile. Interference and<br />
undercutting, minimum number of teeth, contact ratio, Gear Trains – simple, compound and epicyclic<br />
gear trains.<br />
Module III<br />
Future Trends, Applications, Tutorial<br />
MEC-106: TECHNICAL COMMUNICATIONS<br />
Coordinator: S. Sen Sharma<br />
Module I<br />
Role and importance of communication; Effective oral and written communication;
Module II<br />
Technical Report / R&D Proposal Formulation & Preparation, Research paper writing; Letter writing and<br />
official correspondence; Notices, agenda, minutes;<br />
Module III<br />
Oral communication in meetings, seminars, group discussions; Use of modern aids.<br />
MEC-201: ROBOTICS<br />
Coordinator: S.N. Shome<br />
Module I<br />
Introduction: History of development of robots, Basic components of robotic systems, Anatomy and<br />
structural design of robot, manipulation, arm geometry, drives and control (hardware) for motions, End<br />
effectors and grippers.<br />
Module II<br />
Coordinate Transformations and Robot Kinematics: Degrees of freedom, constraints, translation,<br />
orientation of rigid bodies, Modelling of robots, Representation of links and joints, workspace, velocities,<br />
manipulator Jacobian, singularities of robots and mechanisms, Kinematics for manipulators, selection of<br />
coordinate frames, Homogenous transformation, DH parameters, solution of kinematics.<br />
Module III<br />
Robot Dynamics: Introduction to Robot Dynamics, Lagrange-Euler Dynamic formulation.<br />
Module IV<br />
Trajectory planning and Motion Control: Introduction to trajectory planning, various trajectory<br />
functions, position, velocity and force control, computed torque control, Linear and non-linear controller<br />
design of robot, Feedback Linearization,.<br />
Module V<br />
Robotic Sensors, Position sensors, Accelerometers, Proximity and range Sensors, Introduction to<br />
computer vision,<br />
Biomechanics, Prosthetics & Orthotics Science, Mobility and Rehabilitation Aids.<br />
Module VI<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC-202: MICROCONTROLLERS & EMBEDDED SYSTEM DESIGN<br />
Coordinator: J. Roy Chaudhuri<br />
Module I<br />
Introduction to embedded systems and architecture, System design using specification and modeling<br />
tools<br />
Module II<br />
Overview of embedded computing platforms; Microprocessors, Microcontrollers, DSP’s and SoC’s,<br />
Hardware – Software design and partitioning
Module III<br />
Design issues, consideration and trade–offs: Performance memory, power, timing, cost, and<br />
development time. Memory hierarchy, System Interfaces and Communication with peripheral units,<br />
timers counters, Introduction to Real-time system and Real-time Scheduling<br />
Module IV<br />
Real – time software development: High level languages and Programming issues, Systems performance:<br />
Networked embedded systems<br />
Module V<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC-203/1: ELECTRO-MECHANICAL SYSTEMS DESIGN<br />
Coordinator: Dr. Nagahanumaiah<br />
Module I<br />
Introduction: Electro-Mechanical systems, applications, design and analysis approach for multi-physics<br />
problems<br />
Module II<br />
Design and Analysis of micro-nano positioning platforms: Ultra precision screw drives, Dual drive<br />
positioning systems, Design of multi-axis nano positioning table using flexural joints and dual drives,<br />
Design and kinematics analysis of parallel kinematics platforms<br />
Module III<br />
High speed power systems: Kinematics joints distributed loads in electro-mechanical motion drives,<br />
Design and dynamic analysis of high spindle<br />
Module IV<br />
Analysis and synthesis of fluid mechanical systems: Introduction to hydraulic actuators, multi-scale<br />
fluidic flow problems, solving micro pump system design<br />
Module V<br />
Instrumentation: Sensors, actuators, encoders, servo mechanisms, laser interferometery and other<br />
position calibration techniques<br />
Module VI<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC- 203/2: INTRODUCTION TO COMPUTER VISION<br />
Coordinator: Dr. S. Majumdar<br />
Module I<br />
Fundamentals of Computer Vision: Role of vision to achieve simple goals. High level capabilities of<br />
vision using cognitive processes, geometric models, low level capability for object perception.<br />
Representation of images. Computer Vision Research and Application.
Image Formation, Camera Model, Properties of Projection, Interaction of Light and its Modeling,<br />
Perspective Model of Imaging, Homogeneous Coordinate, Lens Equation:Types of image digitizers.Image<br />
digitizing components.Imaging geometry-monocular imaging, binocular imaging, perspective<br />
transformations, camera model and camera calibrations,reflectance, image irradiance,effects of<br />
geometry of an imaging system.<br />
Module II<br />
Image and Scene Radiance : Reflectivity functions,surface gradient,photometric stereo<br />
Module III<br />
Feature Extraction, Filtering and Edge Detection: Feature selection using parameter modeling, size<br />
measurements, shape, colour, texture measurements, feature correlation, class separation, dimension<br />
reduction. Examples of common filters,optimal filter design, digital filtering-template matching,<br />
histogram transform, background substraction. Finding local edges,types of edge operators,edge<br />
thresholding strategies,curve detection.<br />
Module IV<br />
Fourier Transformation: Texture; More features beyond filters: Fourier series, 1D Fourier transform, 2D<br />
Fourier transform, Discrete Fourier transform, examples and properties of DFT, correlation of power<br />
spectrum. What is texture? Texture primitives, structure models of texel placement, texture as a<br />
pattern recognition problem, texture gradient. Spatial filtering, spatial frequency filtering, nonlinear<br />
spatial filters based on order statistics, nonlinear mean filters, adaptive filters, homomorphic filter,<br />
morphological filters - dilation, erosion, edge detection, skeletonization, thinning, thickening, pruning,<br />
granulometrics and pattern spectrum<br />
Module V<br />
Wavelets and Multiresolution Processing: Image Pyramids, Subband coding, Harr Transform;<br />
Multiresolution Expansions – Series expansion, Scaling Functions, Wavlet Functions; Wavelet Transforms<br />
in 1D & 2D – Discrete and Continuous Wavelet Transform; Fast Wavelet Transform<br />
Colour Processing: color spaces, color perception, examples of color image processing, pseudo coloring<br />
and color displays<br />
Module VI<br />
Tutorial on Matlab platform & Project<br />
MEC-203/3: ROBOTICS AND MACHINE INTELLIGENCE<br />
Coordinator: J. Roy Choudhury<br />
Module I<br />
Artificial Intelligence, Computational Intelligence, Various Machine Learning Algorithms ,Pattern<br />
Reorganization, Computer Vision, Fuzzy Expert System, Fuzzy Automata.<br />
Module II<br />
Fundamentals Of Robotics & Automation., Intelligent Robots, Control Systems and Components .
Module III<br />
Robot Motion Analysis and Control,Robot End Effectors,tactile and vision sensors in robotics<br />
Module IV<br />
Cognitive system for Human machine interaction.<br />
Module V<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC- 203/4: INTRODUCTION TO NAVIGATION & DATA FUSION<br />
Coordinator: Dr. S. Majumdar<br />
Module I<br />
Sensors, Sensing, Model of Sensors & Process, uncertainties<br />
Module II<br />
Introduction to Estimation, Estimation Methods & relation between different estimators<br />
Module III<br />
State Space Modelling, LTI Systems & Kalman Filter & Extended Kalman Filter<br />
Module IV<br />
Other Navigation Filters, Bayesian Filters, Information Filters, Particle Filter etc.<br />
Module V<br />
Various Sensors used in Robotics: Accelerometer, Gyro, Compass, Encoder, Laser, Ultrasonic Sensor,<br />
Camera, Sonar, InfraRed Sensor, Tactile Sensor etc.<br />
Module VI<br />
Multisensor Data Fusion Fundamentals; INS, GPS Aided Navigation & Data Fusion<br />
Module VII<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC-203/5: MICRO SYSTEMS TECHNOLOGIES<br />
Coordinator: Dr. Nagahanumaiah<br />
Module I<br />
Introduction: Precision engineering, precision manufacturing, historical developments, multi-scale<br />
product manufacturing paradigms<br />
Module II<br />
Micro machining technologies: micro manufacturing, MEMS, micro mechanical processes, micro milling,<br />
micro turning, micro-EDM, micro-ECM, laser machining
Module III<br />
Regenerative micro manufacturing technologies: micro injection molding, micro forming, hot<br />
embossing, rapid prototyping, micro tooling technologies<br />
Module IV<br />
Modeling of micro mfg. processes: material removal mechanics in micro milling, material erosion in<br />
micro EDM, laser ablation under ultra short pulsed laser, Applications of FEA and molecular dynamics<br />
based simulations<br />
Module V<br />
Design of ultra precision meso-micro machine tools: sources of error, Mechanical linkage error,<br />
Compliance and vibration error, Thermal error, error mapping, precision drives and selection of standard<br />
items and precision control systems<br />
Module VI<br />
Sensors for precision manufacturing: sensor systems for process monitoring, intelligent sensors, multi<br />
sensor approaches, acoustic sensor, signal processing and machine vision systems<br />
Module VII<br />
Precision Metrology: Definitions, laser interferometer, AFM, SEM, TEM, microscopes, material<br />
characterization techniques<br />
Module VIII<br />
Micro Factory concepts: micro assembly, composite molding, micro robots, geometric analysis, decision<br />
systems, process planning and micro factory layout designs; Module Applications of Precision<br />
Engineering: Micro-nano scale product design, applications in bio-medical, sensors, and nano<br />
technology.<br />
Module IX<br />
Tutorials and Lab<br />
MEC 203/6: ADVANCED MATERIALS<br />
Coordinator: A. Chaudhuri<br />
Module I<br />
Basics: Mechanics of materials, mechanical properties, dislocation theory, mechanical testing methods,<br />
creep and relaxation behaviour of common engineering materials<br />
Module II<br />
Advanced materials: Polymers, conductive polymers, ceramics, composites, nano-composites, smart<br />
materials, high temperature materials, bearing materials, materials for sensors and actuators<br />
Module III<br />
Material characterization: Optical and X-ray spectroscopy, diffraction methods (X-ray diffraction,<br />
Crystallographic texture measurements, electron microscopy (SEM, TEM, EBSD, etc.), Atomic probe<br />
micro analysis (AFM), Thermo gravity analysis
Module VI<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC- 203/7: OPTIMAL CONTROL<br />
Coordinator: S. Nandy<br />
Module I<br />
Introduction to optimal control: Problem formulation – Mathematical model – Physical constraints –<br />
Performance measure Optimal control problem. Form of optimal control. Performance measures for<br />
optimal control problem. Selection of a performance measure. Static optimization, Linear programming,<br />
Simplex methods.<br />
Module II<br />
Dynamic Programming and related topics: Introduction to Dynamic Programming –– Principle of<br />
optimality. An optimal control system. Hamilton – Jacobi – Bellman equation. Continuous linear<br />
regulator problems. Pontryagin’s maximum principle, control with constrains, time optimal control.<br />
Optimal tracking control problem.<br />
Module III<br />
Variational Approaches: Calculus of variations – Fundamental concepts, Functionals, Euler’s equation,<br />
Lagrangian, application to control problems, Piecewise – smooth extremals Constrained extrema.<br />
Variational approach to optimal control problems – Optimal control law - Necessary conditions for<br />
optimal control – Linear regulator problems. Linear tracking problems, Multi-variable Optimization<br />
problem, Linear Quadratic Regulator(LQR) for system with input derivatives.<br />
Module IV<br />
Optimization Methods: Minimum time problems – Minimum control – effort problems. Singular<br />
intervals in optimal control problems. Continuous Kalman Filter, Square root Kalman filter. Non-linear<br />
system optimization, Gradient optimization techniques, steepest ascent and decent in parameter plane,<br />
Rosenbrock’s conjugate gradient method, David-Fletcher-Power method, etc.<br />
Module V<br />
Applications, Tutorial & Labwork<br />
MEC- 203/8: PRECISION MACHINE DESIGN<br />
Coordinator: N.C. Murmu<br />
Module I<br />
Introduction to machine design: The meaning of design, mechanical engineering design, design<br />
consideration, factor of safety, precision and rounding off quantities.<br />
Module II<br />
Stress Analysis preliminaries: stress, elastic strain, stress and strain relation, shear and moment, shear<br />
stresses in rectangular section beams, press and shrink fits, Hertz contact stress. Materials and their
properties: static strength, strength and hardness, impact properties, creep and temperature properties,<br />
plastics and elastomer.<br />
Module III<br />
Statistical considerations: Random variable, arithmetic mean, variance, standard deviation, normal<br />
distribution, dimensioning –definition and standards, statistical tolerancing, Weibull distribution.<br />
Module IV<br />
Design for static strength: Static loads and factor of safety, failure theories, maximum normal stress<br />
theory, maximum shear stress theory, distortion energy theory, stress concentration, Principle of<br />
accuracy, repeatability and resolution: introduction, formulating system error, quasi-static mechanical<br />
errors, errors caused by dynamic forces, design case study-carriage straightness errors caused by lead<br />
screw misalignment.<br />
Module V<br />
System design consideration: Introduction, manufacturing considerations, materials, structural design,<br />
joint design, support system, kinematic coupling design.<br />
Module VI<br />
Bearing: Introduction, sliding contact bearing, rolling contact bearings, rolling element rotary motion<br />
bearings, flexural bearings, design to limit of thermal effects on bearing performance, case study:<br />
measurement of spindle errors motions. hydrostatic, aerostatic and magnetic bearings. Power<br />
generation and transmission: Introduction, dynamic matching of components, fluid power system, linear<br />
and rotary power transmission elements.<br />
Module VII<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC:203/9: NUMERICAL METHODS & COMPUTER PROGRAMMING<br />
Coordinator: Dr. Partha Bhattacharya<br />
Module I<br />
Numerical differentiation and integration of functions: Classical formula for equally spaced abscissa,<br />
Romberg integration, Gauss quadrature, Adaptive quadrature, Monte-Carlo method for<br />
multidimensional integrals.<br />
Module II<br />
Solution of differential equations: Ordinary first order differential equations. Difference equation. Single<br />
and multistep methods, Runga-Kurta method, Predictor corrector methods. Automatic error monitoring.<br />
Stability and solutions. Interpolation and approximation: Difference table, Polynomial interpolation –<br />
Newton, Lagrange etc, Piecewise polynomial and spline interpolation; Approximation of functions by<br />
Taylor’s series and Chebyshev’s polynomials.<br />
Module III<br />
Statistical Computing: Graphical representation of statistical data, Frequency distribution, Measures of<br />
central tendency and dispersion, Random variable and it’s expectation and variance, Probability models<br />
– Binomial, Poission and normal. Bivariate Frequency Distributions. Scatter Diagram, Product Moment,
Correlation coefficient and its properties (statements only), regression lines, correlation index and<br />
correlation ratio, Spearman rank correlation. Multiple linear regression, multiple correlation, partial<br />
correlation (without derivation). Random sampling (with replacement and without replacement),<br />
expectations and standard error of sampling mean (without derivation), expectation and standard error<br />
of sampling proportions. Point of estimation of parameters, Maximum likelihood estimation, interval<br />
estimate of parameters, test of significance based on t, F and CHI square distribution.<br />
Large sample tests, Tests based on Pearsonian frequency CHI-square.<br />
Module IV<br />
Future Trends, Applications, Tutorial & Labwork<br />
MEC-203/10: Digital Signal Processing & Applications<br />
Coordinators: J. Roy Choudhury<br />
Module I<br />
Introduction: Elements of a Digital Processing system, advantage of digital processing over analog<br />
processing, continuous time signals, discrete time signals, sampling of analog signals, sampling theorem.<br />
Discrete time signals and systems: Classification, block diagram representation, analysis of linear<br />
systems, response of LTI systems to arbitrary inputs, convolution, causal systems, stability, finite<br />
duration and infinite duration impulse response, recursive and non-recursive systems, description by<br />
difference equations.<br />
Z transform: Direct and inverse Z transform, properties, poles and zeros, techniques of finding inverse Z-<br />
transform, analysis of LTI systems in z-domain. Frequency Analysis: Fourier series of continuous and<br />
discrete-time signals, power density spectrum, Fourier transform, cestrum, frequency-domain<br />
characteristics of LTI systems, LTI systems as filters.<br />
Discrete Fourier Transform: Frequency domain sampling properties of DFT, Linear filtering methods<br />
based on the DFT, frequency analysis of signals using DFT, FFT algorithms. Design of digital filter:<br />
Characteristics & design of filters.DSP Hardware: Introduction to DSP processors, their architecture<br />
Module III<br />
Future Trends, Applications, Tutorial & Labwork<br />
MEC-204: PROJECT MANAGEMENT TECHNIQUES<br />
Coordinator: Dr. B.N. Mondal<br />
Module I<br />
Concepts and techniques of project formulation.<br />
Module II<br />
Project evaluation, planning, scheduling & implementation<br />
Module III<br />
Resource allocation & time management
Module IV<br />
Project monitoring, control & documentation.<br />
MEC-301/1 : ADVANCED COMMUNICATION SYSTEMS<br />
Coordinator: Ms. U. Datta<br />
Module I<br />
Introduction to Analog and Digital Communication-Functional architecture of coded and uncoded digital<br />
communication systems – Power bandwidth relation – Various bandwidth definitions- Signal – Noise<br />
ratio as performance criterion, Shannon’s capacity theorem – Signal space representation – M-ary<br />
signals Characterization of band limited Channel – ISI – Nyquist criterion for Zero ISI – Eye pattern –<br />
encoding – Equalization techniques zero forcing. M ary modulation – M ary PSK, QAM, FSK, -<br />
Comparison Power spectra QPSK, MSK, M ary – Bandwidth efficiency.<br />
Module II<br />
Light wave generation systems, System components, Optical fibers – Step Index & Graded index – Fiber<br />
modes – Dispersion in fibers, limitations due to dispersion – Attenuation – Non-linear effects,Light<br />
Sources: Basic concepts, LED’s structures – Spectral Distribution - Semiconductor lasers, structures –<br />
SLM and STM operation – Transmitter design. Light Detectors: Basic Concepts – PIN and APD diodes<br />
structures, Photo detector Noise, Amplifiers: Basic concepts – Semiconductor optical amplifiers ;<br />
Module III<br />
Principles of Cellular Networks. First Generation Analog. Second Generation TDMA. CDMA. Third<br />
Generation Systems. History and evolution of mobile radio systems. Types of mobile wireless services /<br />
systems - Cellular, WLL, Paging, Satellite systems, Standards, Future trends in personal wireless<br />
systems,Cellular concept and frequency reuse, Multiple Access Schemes, Channel assignment and<br />
handoff, Interference and system capacity, Trunking and Erlang capacity calculations Mobile Radio<br />
Propagation models, and their issues. Multipath fading and base band impulse response models,<br />
Parameters of mobile multipath channels: Mobile Radio signals. Attenuation Due to Distance. Slow<br />
Fading Due to Random Environmental Effects. Rayleigh Fading Due to Motion of Terminals. Intersymbol<br />
Interference Due to Different Signal Paths. Technology Implications, Detailed review of GSM,GPRS and<br />
3G standards, Multiple Access Techniques – FDMA, TDMA and CDMA systems, Operational systems,<br />
Wireless networking, design issues in personal wireless systems. . Cordless Systems and Wireless Local<br />
Loop. Cordless Systems. Wireless Local Loop. IEEE 802.16 Fixed Broadband Wireless Access Standard.<br />
Mobile IP and Wireless Access Protocol. Mobile IP. Wireless Application Protocol.<br />
Module IV<br />
Tutorial & Lab<br />
MEC- 301/2: ADVANCED COMPUTER VISION<br />
Coordinator: Dr. S. Majumdar<br />
Module I<br />
Review of Computer Vision Fundamentals, Computer Vision: Model Fitting: Bilinear models based on<br />
content and style parameters of the observed image, symmetric model, asymmetric model,<br />
classification, extrapolation, translation of the data set.<br />
Module II<br />
Stereo Vision: Range information from geometry, stereo & triangulation. Relaxation algorithm.
Module III<br />
Structure from Motion & Image Motion: Domain dependent & domain independent motion<br />
understanding. Understanding optical flow-adjacency, depth and collision, surface orientation and edge<br />
detection. Egomotion,understanding image sequences<br />
Module IV<br />
Probability Theory for Clustering, Review of Bayes Theorem: Statistical decision theory, Bayes Theorem,<br />
Classifier Types-Parametric, nonparametric. Classifier training-supervised,unsupervised. Maximum<br />
likelihood estimation, Bayesian estimation.<br />
Module V<br />
Object Recognition Pose Estimation: Basic concepts of pattern recognition, pattern classification using<br />
distance function, likelihood function, trainable pattern classifiers, pattern preprocessing, feature<br />
selection and verification. Methods for pose estimation-analytical or geometrical methods and learning<br />
based methods. Pose estimation using parameter sensitive hashing.<br />
Module VI<br />
Object Tracking: Adaptive background generation & shadow removal, single & multi camera tracking<br />
techniques, object-based summary generation using multi-camera tracking information. Accurate object<br />
segmentation and tracking under low computational complexity, camera motion estimation, examples<br />
of simple motion models, components of a visual tracking system - target representation & localization –<br />
Blob & Contour tracking, Kernel-based tracking, Visual feature matching, Common algorithms for<br />
Filtering and Data Association, - Kalman & Particle filter. Face Recognition: Brief history, predominant<br />
techniques – traditional, 3-D, Skin texture analysis, effectiveness.<br />
Module VII<br />
Lab. &Tutorial on Matlab platform<br />
MEC 301/3: DISTRIBUTED CONTROL SYSTEM<br />
Coordinator: J. Roy Chaudhuri<br />
Module I<br />
Distributed controls system Basics of process dynamics Integral and instantaneous balances - Material<br />
and Energy balances -General form of dynamic models<br />
Module II<br />
Linearization of nonlinear systems in state space form Response of lead-lag modules -Self-regulating<br />
system –transfer function analysis of higher order systems. Review of computers in process control:<br />
Module III<br />
Design of real time Data loggers, Data Acquisition Systems (DAS), Direct Digital Control (DDC).<br />
Supervisory Control and Data Acquisition Systems (SCADA),
Module IV<br />
Sampling considerations. Distributed control systems (DCS): Definition, Local Control (LCU) architecture,<br />
LCU languages, LCU - Process interfacing issues, communication facilities, configuration of DCS, displays,<br />
redundancy.<br />
Module V<br />
Future Trends, Lab and Tutorial<br />
MEC- 301/4: ADVANCED NAVIGATION & DATA FUSION<br />
Coordinator: Dr. S. Majumdar<br />
Module I<br />
Review of Navigation Sensors & Navigation methods<br />
Module II<br />
Probabilistic modeling & its applications to Navigation & Data Fusion (Bayes Filter)<br />
Module III<br />
Feature detection & Representation & Map building<br />
Module IV<br />
Data Association methods: Innovation Gate, Probabilistic Data Association, Joint Probabilistic Data<br />
Association, Multiple Tracking, Correlation based method<br />
Module V<br />
Simultaneous Localization and Map Building:<br />
Behaviour based Navigation<br />
Theory & Application to Navigation, Qualitative and<br />
Module VI<br />
Lab and Tutorial<br />
MEC-301/5: COMPUTER AIDED METROLOGY AND MACHINE VISION<br />
Coordinator: Dr. R. Sen<br />
Module I<br />
Modern Measurement Technique: Overview of modern measuring equipment & processes, improved<br />
precision & accuracy, modular strategy, contact and noncontact measurement, challenges of<br />
temperature, probes and environment.<br />
Module II<br />
Co-ordinate Measuring Machine: Introduction to CMM and its construction, Coordinate measuring<br />
process, probing and software, Qualification of probes, geometry alignment on parts, relations & GD&T<br />
measurements, trigger & scan probes, kinematics and strain gauge, laser and optical probes, prismatic<br />
component inspection, profile and surface measurement concepts, reverse engineering.
Module III<br />
Application of Laser Micrometer, interferometer & scanning gauges: Basics of laser, digital micrometers,<br />
Interference of two rays, Light sources for interferometry, interformetry applied to flatness testing,<br />
surface contour test, laser interferometers, heterodyne interferometry technique, scales and gratings,<br />
Moire scales and Moire fringes, Diffraction measurement technique<br />
Module IV<br />
Non-contact and in-process inspection: Introduction and advantages, airgauging, backpressure gage<br />
system, air gauge tool, laser systems, scanning, scanning operation, triangulation, triangulation<br />
operation, applications<br />
Module V<br />
Computer Aided Measurement Techniques: Custom software for measurement activities, software type<br />
and operation mode, calibration software, data acquisition software, gage repeatability and<br />
reproducibility software, procedure software, simulation software, Robotic gauging and inspection<br />
system, automatic inspection machines, expert knowledge based real time inspection system.<br />
Module VI<br />
Vision based inspection system: Introduction to vision system, principle of working, fields of machine<br />
vision system, development programmes, gray scale vs binary imaging, gray scale image processing<br />
techniques, mathematical morphology for shape analysis, circular scanning, photogrammetry, visual<br />
inspection.<br />
Module VII<br />
Lab and Tutorial<br />
MEC 301/6: Nanotribology and its application to MEMS/NEMS<br />
Coordinator: N. C. Murmu<br />
Module I<br />
Introduction to Tribology: Overview of surface roughness, adhesion, friction, interface temperature,<br />
wear and lubrication<br />
Module II<br />
Adhesion and Stiction: Introduction, mechanisms, mechanisms of solid-solid adhesion, mechanism of<br />
liquid medicated contact, adhesion measurement techniques, lubrication approaches and typical<br />
stiction data<br />
Module III<br />
Experimental Techniques: Nano-tribology, nano-mechanics and material characterization studies using<br />
scanning probe microscopy. Overview of surface imaging, adhesion, friction, scratching, wears<br />
indentation/ local deformation, nanofabrication and lubrication. Nano-indentation techniques, nanoindenter<br />
and examples<br />
Module IV<br />
Application to MEMS/NEMS : Nano-tribology of MEMS/NEMS devices. Definition of MEMS/NEMS and<br />
characterizations, examples of with tribological issues. Nano-tribological studies of MEMS/NEMS
materials and lubricants, super-lubricity (Lotus effect), Reversible adhesion (Gecko Effect) etc. Nanomechanics<br />
of Nanostructure: Importance of Mechanics in Nanostructure, measurement of mechanical<br />
properties of Nano-structure, FEM analysis of Nano-beams with roughness etc.<br />
Module V<br />
Future trends, tutorial & Lab<br />
MEC 301/7: HUIMAN COMPUTER INTERACTION (HCI)<br />
Coordinator: Avik Chatterjee<br />
Module I<br />
What is HCI? Difference of HCI and MMI (Man Machine Interface), Areas of HCI, Usability, Task &<br />
Machine Environment, Areas of Interface, Input & Outflow Flow, Feedback, Real Time Processing, Virtual<br />
& Augmented Reality, File Readers, Concepts of Scenes and Scene Graphs, Hierarchical Modeling<br />
Concepts, Creation of Graphical Objects, Manipulation of Graphical Objects, Creation of Virtual world,<br />
Navigation in Virtual World - Applications.<br />
Module II<br />
Interface Design, Types of Interfaces, Input and Output Flow Sensing, Sensors, Signal Processing, Signal<br />
Conditioning, Data Acquisition, Examples of multi sensor and multichannel data acquisition, Actuators,<br />
Overview of Control System. Overview of Tele-Operation.<br />
Module III<br />
Introduction to Haptics, Overview, Fundamentals in Haptic Rendering, Touch perception & design<br />
guideline, Haptic Algorithims, Collision detection principles, Elements of Contact Mechanics,<br />
Deformation Theory & Inelasticity, Modeling of Deformable objects, Design of real-time model for<br />
deformable objects, Wearable Haptics, Experimental Haptics, Fundamentals of Force feedback, Haptic<br />
Toolkits, Motion Tracking,<br />
Module IV<br />
Future Trends, Applications & Tutorials / Lab Sessions<br />
MEC 301/8: MOBILE ROBOTICS<br />
Coordinator: D. Banerjee<br />
Module I<br />
Overview: Review of conventional robotics, History of development of mobile robots, Types and<br />
Applications, Basic components of mobile robotic systems, Design considerations of mobile robots.<br />
Module II<br />
Sensor and Actuators: Sensors for mobile robots: Interoceptive sensors, Exteroceptive sensors. Sensor<br />
for dead reckoning, Heading sensors, Ground based beacons and GPS, Vision Sensor, INS (Gyros and<br />
accelerometer), URF, LRF, Bumpers and Contact switches.
Module III<br />
Modeling of Mobile robots: Degrees of freedom, constraints, Holonomic and Nonholonomic Systems,<br />
Vehicle kinematics, dynamics, example with two wheeled mobile robots.<br />
Module IV<br />
Systems and methods for mobile robot positioning: Navigation and guidance, Odometry and other dead<br />
reckoning methods, Active beacon navigation system, Land mark navigation, Map based positioning,<br />
Vision based positioning, Pose estimation through Kalman Filter.<br />
Module V<br />
Motion control: Path planning, Obstacle Avoidance, Classical control methods (PID, Feedback<br />
Linearization etc.), AI based methods (Fuzzy Logic, ANN etc.).<br />
Module VI<br />
Future Trends, Applications, Tutorial & Laboratory<br />
MEC 301/9: SOFT COMPUTING TECHNIQUES<br />
Coordinator: D. Banerjee<br />
Module I<br />
Introduction to soft Computing. Various soft computing tools. Advantages and disadvantages of soft<br />
computing tools over the classical tools, Applications.<br />
Module II<br />
Introduction to Fuzzy Sets, Operations on Fuzzy sets, Fuzzy Relations, Fuzzy Measures, Applications of<br />
Fuzzy Set Theory to different branches of Science and Engineering. Fuzzy Logic Based Control: Fuzzy<br />
Controllers: – simulation studies – case studies – fuzzy control for mobile robots.<br />
Module III<br />
Neural Model and Network Architectures, Perceptron Learning, Supervised Hebbian Learning,<br />
Backpropagation, Associative Learning, Competitive Networks, Hopfield Network, Computing with<br />
Neural Nets and applications of Neural Network. Neural Networks Based Control: ANN based control:<br />
Introduction: Representation and identification, modeling the plant, control structures – supervised<br />
control, Model reference control, Internal model control, Predictive control.<br />
Module IV<br />
Introduction to Genetic Algorithm, Genetic Operators and Parameters, Genetic Algorithms in Problem<br />
Solving, Theoretical Foundations of Genetic Algorithms, Implementation Issues.<br />
Module V<br />
Hybrid systems: Neuro – Fuzzy and Fuzzy – Neural Controllers: Neuro – fuzzy systems. Fuzzy-Neuro-GA<br />
based systems.<br />
Module VI<br />
Future Trends, Lab and Tutorial
Faculty List<br />
Sl. Name Designation Discipline<br />
1 Sh. S. N. Shome Scientist G Mechanical System Design, Mechatronics & Robotics<br />
2 Dr. S. Majumder Scientist G Navigation, Guidance & Data Fusion, Computer Vision & AI<br />
3 Dr. K.P. Roy Sarkar Scientist G Machine Design & Dynamics<br />
4 Dr. R. Sen Scientist F Precision Measurement Science & Computer Aided<br />
Metrology<br />
5 Smt. U. Datta Scientist F Electronics & Instrumentation, Communication<br />
6 Dr. B.N. Mondal Scientist F Advanced Materials & Processing<br />
7 Sh. A.K. Shukla Scientist F Material Science & RLA<br />
8 Sh. A. J. Banerjee Scientist F CAD/CAM, Advance & Precision Manufacturing<br />
9 Sh. A. Choudhury Scientist F Advanced Manufacturing & Materials<br />
10 Sh. S. Sen Sharma Scientist EII Electrical Machines, Drives, Energy Systems<br />
11 Sh. J. Roy Chaudhury Scientist EII Real Time Embedded Systems & Control<br />
12 Dr. P. Bhattacharya Scientist EII Automation, Internet Technology<br />
13 Sh. U.S. Ghosh Scientist EII Solid State Physics & Stress Analysis<br />
14 Sh. U. Nandy Scientist EII Engineering Design & Dynamics<br />
15 Sh. D. Banerjee Scientist EII Mobile Robotics, Navigation<br />
16 Smt. S. Datta Scientist EII Computer Vision & Navigation<br />
17 Sh. A. Chatterjee Scientist EII Simulation, Modelling & Visualization<br />
18 Sh. P.S. Banerjee Scientist EII Applied Mechanics, CAD & RP<br />
19 Smt. M. Nandy Sarkar Scientist EII Process Plant & Reliability Engineering<br />
20 Dr. D. Chatterjee Scientist EII Chemical Sciences<br />
21 Sh. A. Maity Scientist EI Machine Design, CAD, Modelling & Simulation<br />
22 Dr. Nagahanumaiah Scientist EI Microsystems Technology, Precision Manufacturing<br />
23 Sh. N.C. Murmu Scientist EI Tribology, Computational Techniques & CAD<br />
24 Smt. M. Singh Scientist EI Near Net-shape Manufacturing & Materials<br />
25 Sh. T. Gangopadhyay Scientist EI Design, CAE<br />
26 Sh. S. Nandy Scientist EI Robotics, Mechanical System Design & Control<br />
27 Sh. Sampath Kumar Scientist EI CAD & Production Technologies<br />
28 Sh. A.K. Lohar Scientist C Foundry Technology<br />
29 Dr. Ranjit Ray Scientist C Mechatronics, Computer Vision
ABOUT CMERI<br />
AT THE INCEPTION<br />
A recognized strategy for economic development of a country is the promotion of research and<br />
developmental activities. In a country like India, limited availability of resources for R&D renders<br />
imperative the provision of proper motivation and direction, so that these efforts can contribute<br />
significantly to the overall economic growth of the country. Mechanical engineering technology accounts<br />
for a significant portion of the import, in terms of process know-how, engineering hardware and<br />
equipment. It was to foster indigenous development of mechanical engineering technology for the<br />
industry in attaining self-reliance that the Central Mechanical Engineering Research Institute was<br />
established in Durgapur, West Bengal in 1958. The major task which the Institute addressed itself was<br />
the indigenization and effective development of mechanical engineering technology, through proper<br />
industrial orientation of R&D activities.<br />
The economic and social reality of India in the first decade after independence was perhaps best<br />
symbolized by the legendary figure of Janus, the god of doors in ancient Roman mythology, one of<br />
whose profiles faced east while the other pointed to the west. The urban and industrialized face of<br />
India looked eagerly towards an ambience of enhanced prosperity, while rural and underdeveloped<br />
India languished in darkness. Any comprehensive policy in this situation – be it at the national level or<br />
at the level of individual R&D institutes – had therefore to address both these realities and seek to<br />
ameliorate the objective problems of the later strata, while paving the way for realizing the aspirations<br />
of the former section.<br />
This objective guided our decisions for orientating its R&D activities. Since its inception, CMERI has<br />
been involved in R&D activities ranging from the design and development of products and systems to<br />
the development of analytical and experimental methodologies involving a high degree of sophistication<br />
for supporting thorough and in-depth design evaluation. It combined under its aegis R&D efforts on<br />
high and technology intensive frontier areas with those directed towards the evolution of ‘soft’<br />
technological options in response to the demands and dictates of the rural sector and the small-scale<br />
industries. CMERI adopted a two-pronged strategy for achieving its goals: concentrating its best efforts<br />
for keeping abreast of the developments in the emerging and sunshine areas of technology, and aiming<br />
towards proper diffusion of end results of research and development for societal utilization.<br />
SURGING SIXTIES<br />
The decade of the sixties saw the Institute holding a unique position in the country considering the<br />
vast investments that a rejuvenating country had already made towards industrialization. The basic<br />
priority at that period of time was indigenization and import substitution, since there existed<br />
innumerable problems related to technology, materials, plants and processes, machinery, etc. for which<br />
the country had still to depend on foreign assistance and imports. In keeping with its objective, in less<br />
than a decade the Institute designed a number machinery and equipment, all of which reached the<br />
production stage. In addition, through its R&D inputs the Institute could successfully explode the myth<br />
of superiority of foreign know-how for which the country was being bled dry.<br />
EIGHTIES<br />
The decade of the eighties witnessed a tangible change in perception about the role of science and<br />
technology relative to society. In response to the dictates of the changing times, CMERI undertook a<br />
major reorganization of the R&D activities to bridge the existing technology gap and reinforce the high<br />
technology supports in thrust and mission areas. The Institute structured new technological groups<br />
and activities of immediate relevance and long-term viability were incorporated in the programmes of<br />
these groups to cater to the transitioning industrial requirements and trends. The areas of design
engineering, design analysis, reliability evaluation and advanced manufacturing technology were<br />
combined to render more assistance to industries through collective efforts in these areas. The capability<br />
profile of the Institute was augmented in the fields of electronics and automation to meet the challenging<br />
tasks on robotics, artificial intelligence, image-processing and manipulator development. Side by side,<br />
the Institute also geared its resources and human capital to undertake as lead laboratory the societal<br />
and mission-mode tasks in response to the-then requirements.<br />
NINETIES<br />
Research and development in India before the nineties was shrouded in mystery and appeared exotic<br />
and alien to the outsider. What the insular institutes did was strictly off-limits to the larger section of<br />
the society. This even included the industry, with who the R&D institutes were supposed to work in<br />
close collaboration. Accountability at the individual or the collective level was noticeably absent. As a<br />
result, the aggregate output from the laboratories, when weighed against the social cost towards<br />
manpower and resources, or when calibrated against industrial utility, fared rather poorly. This, to a<br />
large extent, rendered the R&D efforts amateurish in nature and not keeping with the internationally<br />
acceptable standards.<br />
The move towards an open market economy during the nineties and concomitant alignment of the<br />
national economy with the forces of the world market changed this scenario. This, in its turn, introduced<br />
yet another change in the perception about the role of research and development in the society, which<br />
demanded accountability of the R&D efforts. To sustain, survive and continue to grow in the face of<br />
challenges thrown up by the changed circumstances, where all outputs had to be quantified in terms of<br />
tangible assets and continuously benchmarked against global standards, CMERI thoroughly examined<br />
its past and evolved explicit strategic and action plans to exploit to the best advantage the opportunities<br />
available. Renewed emphasis was laid on identifying niche areas of activity that could be best addressed<br />
with the facilities already at the Institute’s disposal. A change was brought about in the overall policy in<br />
deciding upon expertise, infrastructure and resource addition. Previous policies relied exclusively upon<br />
the development of infrastructure and expertise bases in response to and in terms of randomly chosen<br />
projects. This gave rise to a high degree of ambivalence and contributed to the eventual non-utilization<br />
of expertise whenever a project was concluded. The new policy took into account the resources available<br />
and maximized its end-utilization through the proper selection of projects. Renewal efforts for forging<br />
closer ties with industries were also undertaken. Side by side a major component of its research activities<br />
was directed towards the provision of R&D inputs to society through participation in different mission<br />
mode and societal programmes.<br />
And in the new millennium, the Institute is continuing in the same vein.<br />
The Mandates<br />
Mandates of R&D institutes must change with time and must faithfully reflect the changes in the<br />
global economic scenario, the economic realities of the country, the industrial climate of the country<br />
and the perception about R&D, its utility and social justification. This is evident in the charters and<br />
mandates of CMERI. Viewed chronologically in the order of its presentation, one might perceive the<br />
transition of Indian industry through the reflections that are carried in these mandates.<br />
1958- the year of foundation<br />
The mandate of CMERI was in substance to:<br />
* Serving industry<br />
* Developing mechanical engineering technology to reduce India’s dependence on foreign<br />
collaborations<br />
* Developing innovations and inventions
* Establishing the claim of Indian talent in international fields where Indian products shall<br />
ultimately compete<br />
A decade after foundation<br />
* Scientific research work in designing most economic and efficient machines and production<br />
processes for the development of industries, especially heavy machines.<br />
* Design, construction and operation of pilot plants for the processes and products developed<br />
and their commercial utilization<br />
* Evolution of indigenous designs for the benefit of industrial units<br />
* Testing of indigenously manufactured machines and their components<br />
* Research on raw materials and substitutes, production techniques, precision<br />
measurements, quality control, etc<br />
1983- The Silver Jubilee Year<br />
* New product & process development<br />
* Product and process innovation<br />
* Import substitution and export promotion<br />
* Waste recovery and utilization<br />
* Increasing productivity & reducing costs<br />
* Quality control of products & materials<br />
* Standardization<br />
1998- The Year of ISO 9001 Accreditation<br />
Design, development and manufacturing of:<br />
* Industrial machines and automation products<br />
* Farm machinery and post harvest technology<br />
* Process plant and equipment<br />
* Manufacturing technology including rapid prototyping & tooling, precision casting and<br />
foundry<br />
·* Testing, evaluation and assessment of engineering materials, components & selective<br />
products, calibration instruments & gauges and manpower training.<br />
CMERI AT THE GOLDEN JUBILEE YEAR<br />
The Central Mechanical Engineering Research Institute (CMERI) is the apex R&D institute for mechanical<br />
engineering. As a constituent member under the Council of Scientific & Industrial Research, the ambit<br />
of the Central Mechanical Engineering Research Institute (CMERI) – a premier establishment dedicated<br />
to research and development – extends over mechanical and allied engineering fields.<br />
In India, mechanical engineering technology has accounted for nearly half of the total technology<br />
imported. In terms of products, nearly one third of the value of total imports is for mechanical<br />
engineering equipment. In order to develop indigenously mechanical engineering technology for the<br />
industries so that R&D can play a key role in self-reliance, the Central Mechanical Engineering Research<br />
Institute at Durgapur, West Bengal was established in February 1958 with the specific task of<br />
development of mechanical engineering technology.<br />
Besides conducting frontline research in the varied areas related to mechanical engineering, the Institute<br />
dedicates it R&D efforts towards different mission mode programmes to disseminate appropriate<br />
technological solutions for poverty alleviation and societal improvement.
CMERI has developed as many as 150 products and processes. More than 120 licensees have obtained<br />
know-how for various products and processes developed by CMERI for commercial exploitation. CMERI<br />
has filed more than 100 patents, and in recognition to its pioneering role, the Institute has been awarded<br />
26 prestigious national awards for product and process development.<br />
CMERI has a dedicated team well balanced in terms of youth and experience of highly qualified<br />
professionals and supporting staff spanning the various disciplines under mechanical engineering. The<br />
manpower at CMERI’s command is comparable to the very best available in this country.<br />
The Institute employs around 400 scientific and technical staff with a rich blend of expertise and<br />
experience in different disciplines of engineering sciences.<br />
MAJOR OPPORTUNITIES<br />
Mechanical Science and engineering is a vast domain for developing expertise and opportunities exist<br />
in the sub disciplines of mechanical engineering and allied fields where CMERI has already ventured.<br />
A major opportunity exists in MANUFACTURING, <strong>MECHATRONICS</strong>, CLEAN ENERGY, etc. where CMERI<br />
can become the lead laboratory and conduct high-end cutting edge R&D<br />
In addition, opportunities exist for CMERI to step into new core, subsidiary and interdisciplinary areas.<br />
MISSION<br />
* To constantly identify and create new niche and challenging domains<br />
* To develop and disseminate knowledge in core competence areas through well-directed,<br />
multidisciplinary research programmes<br />
* To address the societal needs through appropriate research initiatives<br />
* To provide quality R&D services to industry with a view to enhancing their competitiveness<br />
VISION<br />
To emerge as an internationally recognized R&D laboratory in mechanical sciences and engineering<br />
through excellence in research, fostering innovation and evolving integrated solutions<br />
NICHE DOMAINS & KEY TECHNOLOGY AREAS<br />
In order to concentrate research focus, the thrust areas of the Institute were revisited. The following<br />
key technology areas were defined afresh:<br />
* Robotics & Mechatronics<br />
* Advanced Manufacturing<br />
* Clean Energy Technology<br />
* Microsystems Technology<br />
* Farm Machinery & Post Harvest Technology<br />
INTERDSICIPLINARY RESEARCH AREAS<br />
New interdisciplinary research areas are needed to complement, support and carry forward the main<br />
R&D initiatives. Some areas have already emerged, and others have R&D thrusts. These are:<br />
* Materials including polymers and composites<br />
* Electronics Instrumentation and Control
* Mechatronics & Robotics<br />
* Virtual Reality & Prototyping<br />
THRUST AREAS<br />
Mechatronics<br />
CMERI has acquired expertise in the field of Robotic Systems, Control Engineering & Design Analysis in<br />
the course of continued involvement with different project modules conducted under the Polymetallic<br />
Nodule Programme of the Department of Ocean Development, Government of India. Even before such<br />
large-scale involvement, CMERI had undertaken the development of a vacuum mopping system for<br />
spilled heavy water for atomic power plants. Subsequently, CMERI has developed ‘Remotely Operated<br />
Vehicles’ that are exploring marine-wealth in the depths of the Indian Ocean and the Arabian Sea.<br />
CMERI has developed the requisite infrastructure and initiated human resource in the course of these<br />
projects. The specific areas where the expertise has been acquired includes design of underwater robotic<br />
components, synthesis of intelligent control algorithms, navigational algorithms, software development<br />
on various platforms, distributed network systems, etc. Side by side, the experience was fed back for<br />
the development of conventional robotic elements and the provision of tailored solutions for industrial<br />
automation projects. Currently CMERI in undertaking extensive research in the design and development<br />
of All terrain Robots, Autonomous Underwater Vehicle, Autonomous Mobile Robot for Manufacturing<br />
Applications, Subterranian Robots, etc.<br />
Mechanical Design & Manufacturing<br />
CMERI possesses a comprehensive CAD tools environment that supports collaborative design through<br />
concurrent consideration of trade-offs to satisfy contrary design and manufacturing requirements. This<br />
environment allows early insight into the constraints of downstream activities and enables the designer<br />
to control the total design process upfront.<br />
With the help of the latest generation of CAD and associated facilities, it is possible to analyse<br />
mechanisms, tolerances, interference of the designated parts and components in an assembly and<br />
verify the geometric and functional relationship between them. The object-oriented database enables<br />
the designer to simplify the design process by modifying, tracking, and assuming control of the complex<br />
relationships existing between individual parts in a complex assembly. Further with these enabling<br />
technologies, automatic generation of tool paths, tool changes, table rotation and tool cycles is possible.<br />
The activities carried out in the design group also include design analysis and process simulation through<br />
static and dynamic analysis of the systems and optimization of the design parameters. It further covers<br />
the simulation of some engineering processes to optimise design of components from the<br />
manufacturability angle such as tooling, methoding and process parameters. Finally, the hazard and<br />
safety requirements are analysed using various tools including high end computer software.<br />
Rapid Prototyping is a new and powerful tool for rapid product development. A class of technologies<br />
has emerged during the last decade by which a CAD file of an object can be converted into a physical<br />
model through special material sintering, layering or deposition techniques. The major application of<br />
this technology is for early verification of product designs and quick production of prototypes for testing.<br />
Multiple prototypes can now be reproduced more economically by using the RP master as pattern for<br />
creating moulded or soft tooling. It has been established that rapid prototyping technology, in<br />
conjunction with investment casting can substantially reduce the cost of producing a prototype metal<br />
casting.
One of the best combinations of Layered Manufacturing System (LOM) and Stereolithography Apparatus<br />
(SLA-250) for direct conversion of CAD solid models into physical models has been installed at CMERI.<br />
Also available are downstream processes like Vacuum Casting for RTV Silicon Rubber Moulds, TAFA<br />
Process, Spin Casting, Investment Casting, etc. to convert RP models into components of desired<br />
materials. This combination has given CMERI a unique capability for bringing about large time<br />
compression into the product development process. For Rapid Tooling, another very important and<br />
imperative feature, HEK Vacuum Casting and TAFA High Velocity Metal Arc Spraying System has been<br />
integrated with the existing facilities.<br />
Virtual Prototyping (VP) programs provides a means of rapidly developing system concepts and analyzing<br />
them for form, fit, function, logistics, human factors integration, and general feasibility analysis. The<br />
resulting models can be studied, viewed from different angles, and even “entered” (Integrating with<br />
Virtual Reality) by multidisciplinary design teams working in an integrated product development<br />
environment.<br />
CMERI has a rich working background in Computer Aided Design (CAD) and Computer Aided Engineering<br />
(CAE), and its expertise in visualization is being augmented with the induction of state-of-the-art facilities<br />
in Virtual Prototyping and Virtual Reality, which facilitates working in the full 1:1 scale assembly level<br />
rather than at the conventional component level.<br />
Simulation of the functional behavior of the full scale digital prototypes help in identifying the design<br />
flaws at the early stage of product development and has the direct effect on reducing the number of<br />
development of actual physical prototypes, which, in its turn, reduces the lead time for product<br />
development and the time to market the product.<br />
The Advance Simulation and Immersive Visualization Facility is equipped with very powerful computing<br />
platform for full-scale multi-physics analysis (fluid, structural or thermal) with integrated multi-piped<br />
graphics subsystem for real time rendering and visualization of large datasets.<br />
Manufacturing of hard prototypes is an essential part of product development that requires high-grade<br />
capability for manufacturing precision and reliable components. To facilitate this, CMERI has equipped<br />
itself with state-of-the-art machines such as CNC Lathes, EDM Die Sinking Machine, 3-Axis DRO System,<br />
Precision Cylindrical Grinder, Very High Speed Grinding and Milling Spindles, CNC Retrofits, Tool Presetter,<br />
Centre Hole Grinding Machine, Jig Grinder Attachment, etc. have been inducted in the Prototype<br />
Fabrication Workshop of the Institute to facilitate the downstream processes of product development.<br />
A modern and versatile Heat Treatment Furnace with fluidised heating media has also been installed<br />
for carrying out different types of heat treatment and surface treatment of the components of prototypes<br />
and tooling.<br />
CMERI boasts a modern foundry comprising facilities such as Induction Melting Furnace, Core Baking<br />
Oven, Shot Blasting Machine, and advanced facilities for Investment and Spin Casting. SOFTCAST and<br />
AFS software have been introduced for complete computerisation of foundry methoding, namely gating<br />
and sintering system, solidification simulation, etc.<br />
From the technological point of view, prototypes help in verifying the form, fit and function of the part,<br />
and as models for assembly checks, stress analysis and wind tunnel testing. Prototypes are also useful<br />
as masters for development of tooling.<br />
To reduce product development lead-time and to impart greater flexibility in incorporating client<br />
customisations, CMERI has replaced the traditional and wasteful methods of prototype development<br />
based, to a large extent, on manual skills.<br />
A Center for Advanced Materials Processing (CAMP) has been established at CMERI for dedicating<br />
research efforts for the development of high-technology materials processing relevant to manufacturing<br />
aspects and is focused on industrial concerns and meeting industrial needs.
Presently CAMP involves itself in developing capabilities of Advanced Materials Processing Technology<br />
for manufacturing of engineering and biocompatible components through different materials processing<br />
techniques. It caters to present scope of activities with future developmental work in the advanced<br />
materials processing in the following areas:<br />
* Metals, alloys, and metal matrix composites through Investment casting /Rapid Prototype<br />
Integrated Investment Casting (RPIC)<br />
* Ceramics, ceramic matrix composites, cermets etc for structural, cutting tools and<br />
other engineering applications.<br />
* Net Shape processing of advanced ceramic engineering components / bio- implants<br />
through RPIC / Gel Casting & Sol-gel process<br />
* Sol-gel processing for coating application<br />
* Synthesis of ultrafine / nano-powders through wet chemical processing for development<br />
of advanced engineering and bio-medical components.<br />
* Smart Materials Processing for self-adjustment of humidity and temperature<br />
10 th. FYP Initiative for Capability Development in Advanced Manufacturing Technology<br />
The major R&D areas for this generic project comprises Manufacturing Automation, Virtual Prototyping<br />
and Near-net-shape Manufacturing Processes like squeeze casting, injection molding, and forging. They<br />
are important because of the large number of products passing through such manufacturing processes,<br />
and their superior efficiency with respect to time and material exploitation. The project consists of<br />
nine sub projects as listed below enablimg CSIR to be in a position to address the major issues of<br />
production and competitiveness of the Indian manufacturing sector:<br />
* Autonomous Mobile Robots for Factory Environment<br />
* Customised bio-implants and engineering components from advanced ceramics and<br />
metals<br />
* Near Net Shape manufacturing of Components of Al-Alloy by Squeeze Casting<br />
* Technology for Production of Wide Ferro magnetic Metallic Glass Ribbons<br />
* Development of process technology and manufacturing of Austemperd Ductile Iron<br />
(ADI) components for engineering application<br />
* Technology of Metal Injection Moulding process for production of complex engineering<br />
components<br />
* Net shape manufacturing of Ceramic Particulate Reinforced Al-alloy matrix composites<br />
components by Investment Casting Process<br />
* Development of Robocasting (Mouldless Casting) Technology For Advanced Ceramic<br />
Materials<br />
* Developing Rapid Tooling Methods for Injection Molding and Pressure Die Casting.<br />
CLEAN ENERGY TECHNOLOGY<br />
The Heat Power Engineering Group of CMERI is a major R&D group having wide experience in the<br />
broad field of Thermal & Fluid Engineering. Credit of good standard of applied research and R&D work<br />
and publications in journals of national and international repute has endowed the Group with a strong<br />
expertise base for offering quality research and technical support to the industries.<br />
The Group has at its command quality manpower and state-of-the-art computational, experimentation<br />
and instrument facilities. The essential focus of the Group is on formulation of R&D solutions and<br />
modeling and assessment of those solutions as appropriate to industrial applications. The R&D solutions<br />
provided by the Group embraces Power/Process Plants, Thermal/Fluid Systems, Agriculture based<br />
process industries, advanced processing areas and Clean Energy Technologies.
The major areas where the Groups concentrate its activities are:<br />
* Fluidization, Combustion Systems, Fluidized Bed Combustion/Gasification<br />
* Drying & Post-Harvest Processing<br />
* Thermal Systems, Heat Transfer, Heat Exchange, Insulation<br />
* Solar Refiregeration & Cooling<br />
* Fluid Engineering & Flow Systems<br />
* Assessment & Improvement of Thermo-Fluid Systems in Power & Process Plants<br />
* Energy Conservation & Management<br />
* Advanced Energy Systems & Processes<br />
* Alternate & Clean Energy Systems including energy from biomass<br />
* Waste Utilization for power generation<br />
FARM MACHINERY & POST HARVEST TECHNOLOGY<br />
The name of CMERI was integrally associated with farm mechanization from the post-independence<br />
period, and more so after CMERI gifted to the nation its first indigenous tractor Swaraj that helped<br />
usher in the Green revolution. CMERI further developed a number of agricultural implements for farm<br />
mechanization that includes Combine Harvester, Reaper Binder, Power Tiller, Disc Plough, Sugarcane<br />
Harvester, Knapsack Sprayer, Potato Digger, Mini Tractor, etc. CMERI is still adding to the list of agricultural<br />
machinery it has developed, the latest being the 10 HP Krishishakti Tractor for empowering the small<br />
Indian farmer.<br />
In the new millennium, the Institute is proud to be continuing its commitment for development of<br />
agricultural machinery. Like in the past, a major component of R&D effort has gone in towards the<br />
development of appropriate machinery for productivity enhancement in the agricultural and the postharvest<br />
processing sectors. ICMERI also undertook the optimisation of process parameters for yielding<br />
a standardised class of expander-extruders for the production of edible oil.<br />
INTEGRITY EVALUATION OF CRITICAL ENGINEERING COMPONENTS INCLUDING RLA<br />
Most of the critical components of a power or process plant in operation are subjected to extreme<br />
environmental conditions that gradually degrade the components due to one or a combination of time<br />
dependent mechanisms like creep, fatigue, corrosion, erosion, etc. These components are therefore<br />
designed with respect to a target life usually based on a specified amount of allowable strain accumulated<br />
in a specified span of operation. In actual conditions, however, the useful life of components in service<br />
may well exceed or fall considerably short of design life, the reasons for which might be ascribed to<br />
design, operational, environmental and metallurgical factors. Residual Life Enhancement is the most<br />
important step in knowing the present status of the components and adopting remedial actions. RLE<br />
helps in preventing the premature retirement of plants and their components, which in turn has<br />
important ramifications on the operational and financial aspects of plant performance.<br />
CMERI has accumulated a wealth of knowledge and operational experience over the last three decades<br />
in RLE services. The range of specialised services that CMERI offers in this area includes:<br />
* Dynamic balancing of rotors<br />
* Detection of malfunction through signature analysis<br />
* Noise monitoring and control<br />
* Resonance and natural frequency determination<br />
* Quality assurance and metallurgical property determination of engineeing materials<br />
* Fault and failure mode analysis of materials<br />
* Contaminant & wear debris analysis<br />
* Bearing performance evaluation
* Friction & wear measurement<br />
* Shock-pulse measurements of rolling element bearings<br />
* Detection of cracks and voids<br />
* Corrosive thinning and crack-depth measurement<br />
* Tube thickness and coating measurement<br />
* Optimal examination of inaccessible surfaces<br />
* Investigation of weldments<br />
* Rotor stressing and residual stress measurement<br />
* Structural stability analysis.<br />
SERVICE INTERFACES<br />
CMERI possesses excellent multifaceted infrastructure for quality assurance through testing, evaluation,<br />
standardization and calibration. Over the years, the quality of the services rendered by CMERI in this<br />
field has improved and the breadth of the service interface augmented through the selective induction<br />
of new facilities. Such periodic updates of the testing, evaluation, calibration and standardization facilities<br />
have now placed CMERI in a position where it can cater to the industrial sector through extension of<br />
quality services for meeting such imperative conformance conditionalities as those pertaining to ISO<br />
9000 certification and NABL accreditation..<br />
CMERI has excellent testing & service facilities in the following areas:<br />
* Metrology<br />
* Mechanical testing<br />
* Non-destructive testing<br />
* Vibration & noise analysis<br />
* Metallurgical, chemical and spectrographic analysis<br />
* Tribological analysis<br />
* Pressure testing<br />
National Testing Facility for Bearings<br />
Antifriction bearings are very important components of all machines and equipment as their<br />
malfunctioning very adversely affects the performance of the system. Therefore, understanding and<br />
evaluation of the life of rolling element bearings is of great concern. In response to this need, CMERI<br />
has established a National Test Facility for General Purpose Rolling Element Bearings at its premises in<br />
Durgapur in collaboration with Tata Bearings, a division of Tata Steel Limited. This facility, a unique one<br />
in this country, accommodates ten test rigs designed and developed at CMERI and can carry out<br />
accelerated life testing of bearings under controlled conditions. The load and lubricants are chosen in a<br />
manner to retain a minimum lubricant film thickness to avoid the metal-to-metal contact during the<br />
test run.<br />
Research & Training Facility in Embedded Systems<br />
CMERI is fast growing in stature as a solution provider in Embedded Technology Systems by virtue of<br />
the services it is extending through the Integrated Research & Training Centre in Embedded Systems.<br />
For facilitating demands for design and development of products tailored to commercial and industrial<br />
requirements in India, this centre is equipped with state-of-the-art facilities like:<br />
* Embedded systems development tools for real-time application<br />
* Fuzzy logic based application-specific product development tools<br />
* Matlab software & simulator<br />
* Digital signal processing hardware and software
* Smart-card based product design facility<br />
This centre is offering application-specific training courses in Embedded Systems Technology and has<br />
started functioning as a technology support centre for embedded systems based product development.<br />
To emerge as a competence centre in embedded systems, the Centre has initiated industry-driven<br />
need-based research in the following focus areas:<br />
* Embedded Fuzzy Control in Energy Management<br />
* Hardware Optimisation through FPGA<br />
* Smart-card based application specific research<br />
* Embedded web-server based technology development.<br />
In addition to developmental work, the Centre shall act as a nodal body for research, human resource<br />
development and entrepreneurship promotion in this emerging and very promising cutting-edge<br />
technology area.<br />
SOCIETAL MISSIONS<br />
Right from its inception, CMERI has aimed towards the proper diffusion of end results of research and<br />
development for societal utilisation. In fact, a continuing and major component of its research activities<br />
has been the provision of R&D inputs to the society through the participation in different missionmode<br />
and societal programmes. This pledge the Institute has renewed throughout.<br />
CMERI played a significant role in the different Mission Mode Programmes initiated by different<br />
Ministries of the Government of India which includes the Immunization Mission Programme, the Rajiv<br />
Gandhi National Drinking Water Mission, the Technology Mission on Oilseeds and Pulses and the Leather<br />
Technology Mission.<br />
NEW INITIATIVES<br />
The supra-institutional project on Capability Building in Mobile Robot Design for Industrial,<br />
Outdoor and Hazardous Applications emphasizes on indigenous capability building in design and<br />
manufacture of Outdoor Mobile Robotic systems with necessary command, control & communication<br />
architecture for development of flexible and versatile general-purpose mobile robot technology for<br />
multiple applications such as Industrial Automation, Safety & Security, Surveillance, Disaster mitigation<br />
etc.<br />
The basic objectives of this programme is to develop capability, technology and expertise in Mobile<br />
Robotics through field deployable prototypes for: The CSIR Network Programme on Modular Reconfigurable<br />
Micro Manufacturing Systems (MRMMS) for Multi Material Desktop Manufacturing<br />
Capabilities was initiated with the primary objective of developing modular and flexible manufacturing<br />
systems for multi material micro systems/devices.<br />
The concept of Micro engineering using material removal, forming, molding and casting process have<br />
offered wider material range and found to be cost effective for the commercialization of micro products.<br />
However these technologies involve a gamut of issues ranging from micro machine tools, cutting tool<br />
and material interaction, micro mold filling, micro fixture, micro metrology, micro assembly, coatings<br />
and suitable materials, to name a few areas. Hence, development of micro manufacturing systems<br />
having wider flexibility for multi materials and application has become the essential need in micro/<br />
nano domain.<br />
The important components of the targeted micro factory test bed includes development of
• Miniature machine tool/s for micro milling, micro EDM and laser machining leading to micro factory<br />
test bed.<br />
• High speed air and magnetic bearings for micro machine tools<br />
• Micro Controllers and diagnostics systems<br />
• IPMC or SMA based handling system for micro factory manipulations<br />
North Eastern states of the country produce some of the best spices and herbs in the country, but due<br />
to lack of proper post-harvest processing and storage, a large part of present production perishes, and<br />
the cultivators have little option than resorting to distress sale at very low prices at local markets.<br />
Proper drying, storage and packaging of the products after harvest add value to the produce and helps<br />
in augmenting the rural economy of the states and generate surplus for eventual export at competitive<br />
prices.<br />
CMERI, under the RSWNET Programme of CSIR, is now contributing its mite for alleviation of this situation<br />
through the implementation of two projects - namely, Development of Post Harvest Processing<br />
Technology for Ginger, Turmeric, Chilli and its implementation for augmenting regional economy of<br />
Mizoram and Development of Post Harvest Processing Technology & Enhancement of farmers’<br />
economy of Arunachal Pradesh. CMERI, in collaboration with two NGOs, is now installing integrated<br />
systems starting from pre-treatment after harvest to packaging of dried ginger, turmeric, chilli, powder<br />
in various districts of Mizoram and Arunachal Pradesh.<br />
PARTNERS FOR NETWORKING<br />
Networking at the national level exists with the following laboratories and academic institutions<br />
* North Western University, USA<br />
* University of Illinois, Urbana Champaigh, USA<br />
* University of New South Wales, Australia<br />
* Department of Computer Science, Applied University of Brunsweig / Wolfenbuettel<br />
* National Institute of Advanced Industrial Science & Technology, Japan<br />
* National University of Singapore<br />
* National Aerospace Laboratories, Bangalore<br />
* National Physical Laboratory, New Delhi<br />
* Central Glass & Ceramic Research Institute, Kolkata<br />
* National Metallurgical Laboratory, Jamshedpur<br />
* Central Scientific Instruments Organisation, Chandigarh<br />
* Structural Engineering Research Centre, Chennai<br />
* Advanced Materials & Process Research Institute, Bhopal<br />
* National Institute for Interdisciplinary Science & Technology, Thiruvananthapuram<br />
* Central Electronics Engineering Research Institute, <strong>Pilani</strong><br />
* Central Mining & Fuel Research Institute, Dhanbad<br />
* Central Road Research Institute, New Delhi<br />
* National Environmental Engineering Research Institute, Nagpur<br />
* Central Leather Research Institute, Chennai<br />
* Bengal Engineering & Science University, Shibpur<br />
* Indian Institute of Technology, Kharagpur<br />
* Indian Institute of Technology, Kanpur<br />
* Jadavpur University, Kolkata
INFRASTRUCTURE<br />
Modern infrastructure for facilitating research and development has been built up at CMERI over the<br />
last few years, the result being that CMERI can now boast of one of the finest facilities in Mechanical<br />
Engineering and allied disciplines. The foregoing section provides a pictorial overview of selected facilities<br />
and infrastructure available at the Institute.<br />
MODELLING<br />
WHITE<br />
LIGHT<br />
SCANNER<br />
DESIGN<br />
ANALYSIS<br />
LOM<br />
RP MACHINE<br />
CAD FACILITY<br />
DESIGN, MODELLING, SIMULATION, VISUALIZATION & RAPID PROTOTYPING FACILITIES<br />
VR FACILITY<br />
SIMULATION<br />
SLA RP<br />
MACHINE
MOBILE ROBOTS<br />
EMBEDDED LAB<br />
COMPUTATION<br />
FACILITY<br />
MICRO-ROBOTIC<br />
SYSTEM<br />
FACILITIES AVAILABLE FOR R&D IN ROBOTICS & <strong>MECHATRONICS</strong><br />
MOBILE<br />
ROBOTICS<br />
LABORATORY<br />
<strong>MECHATRONICS</strong><br />
LABORATORY<br />
ROBOTIC<br />
SYSTEM<br />
UNDERWATER<br />
TEST FACILITY
BEARING<br />
TESTING<br />
FACILITY<br />
INVESTMENT<br />
CASTING<br />
FACILITY<br />
CNC MILLING MACHINE<br />
FACILITIES AVAILABLE FOR R&D IN TRIBOLOGY, METROLOGY & MANUFACTURING<br />
CMM BASED<br />
METROLOGY<br />
INJECTION<br />
MOULDING<br />
MACHINE<br />
VERTICAL<br />
MACHINING<br />
CENTRE<br />
SPIN<br />
CASTING<br />
FACILITY<br />
FACILITY FOR<br />
MICORSYSTEM<br />
TECHNOLOGY
* National Institute of Technology, Durgapur<br />
* All India Institute of Medical Sciences, New Delhi<br />
* Shri Sathya Sai Institute of Higher Medical Sciences, Bangalore<br />
* Central Mine Planning & Design Institute, Ranchi<br />
CURRENT MAJOR STAKEHOLDERS<br />
Government Agencies<br />
* Ministry of Earth Sciences<br />
* Ministry of New & Renewable Energies<br />
* Ministry of Coal<br />
* Department of Science & Technology<br />
* Technology Mission for Oilseeds, Pulses & Maize<br />
* Pollution Control Board, Government of West Bengal<br />
* Fly Ash Mission<br />
* West Bengal Renewable Energy Development Agency<br />
* Department of Atomic Energy<br />
* Indian Council of Agricultural Research<br />
* Defence Research & Development Organisation<br />
Power Sector<br />
* Damodar Valley Corporation<br />
* National Thermal Power Corporation<br />
* Calcutta Electric Supply Limited<br />
* State Electricity Boards: Madhya Pradesh, West Bengal & Punjab<br />
Engineering Sector<br />
* Tata Motors Limited<br />
* International Tractors Limited<br />
* Puzzolana Tractors Limited<br />
* Bharat Heavy Electrical Limited<br />
* Tata Steel<br />
* SAIL Units<br />
* Ordnance Factory Board Units<br />
* McNally Bharat Limited<br />
* Crompton Greaves Limited<br />
For more details, please visit http://www.cmeri.res.in
AMENITIES<br />
Amenities, be it at the Institution or at the<br />
place of residence is a primary element<br />
supporting research and innovation. Over the<br />
years, CMERI has incrementally augmented<br />
the general amenities to support and nurture<br />
a peaceful and fulfilling life at the campus.<br />
The CMERI residential campus is one of the<br />
green spots in the Durgapur steel city.<br />
Adequately secured by guard walls all around<br />
with regulated gate operation, the CMERI<br />
colony is one of the safest places of stay in the<br />
city. The colony boasts of three multi-storied<br />
complexes that till a short while back used to<br />
be the hallmark of the residential campus.<br />
Compact Scientists’ Apartments provide the<br />
young Scientists a cosy ambience of stay<br />
during the formative years at the Institute.<br />
The CMERI Staff Club is a meeting place for all<br />
members of the CMERI family. Be it the<br />
pursuit of recreation, or of an urge to take<br />
part in cultural activities, or simply for<br />
keeping fit through proper exercises, the Club<br />
premises serve as a desired destination. The<br />
Club houses two properly maintained<br />
badminton courts, has a Multigym facility, a<br />
Table Tennis board, and a horde of indoor<br />
games such as Carom, Cards, Chess, etc. The<br />
Club also has Library with a moderate<br />
holding. Adjacent to the Club Auditorium<br />
complex reposes a volleyball ground. Two<br />
fields are available at two corners of the<br />
Colony for outdoor games like football and<br />
cricket.<br />
Residential Complex<br />
& Football Ground<br />
CMERI Staff Club Auditorium<br />
with indoor badminton courts<br />
Medical Centre
CMERI has a small but adequately equipped<br />
Medical Centre that caters to the primary<br />
health needs of the denizens. The Medical<br />
Centre accommodates regular visits by<br />
practitioners and moreover serves as a<br />
distribution centre for prescribed medicines.<br />
CMERI has tie-ups with the local hospitals<br />
including a super-speciality hospital at<br />
Durgapur.<br />
Life at the Academic Hall of Residence is<br />
perhaps ideal for young students and<br />
research scholars who are provided with<br />
secured, simple and comfortable residence<br />
and is released from the worry of arranging<br />
for their own meals, which is taken care of by<br />
a catering arrangement. CMERI is steadily<br />
adding to the existing amenities for making<br />
their lives even more enjoyable.<br />
Accommodation for visiting scientists, guests<br />
and other stakeholders of research and<br />
development is provided in the Main Guest<br />
House and in the Executive Hostels in the<br />
Residential Campus.<br />
Cricket Field adjacent to the<br />
Academic Hall of Residence<br />
Volleyball Ground adjacent to the<br />
Academic Hall of Residence<br />
CMERI Guest House<br />
Academic Hall of Residence