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Encyclopaedia of German World Market Leaders: Maurer Söhne

Encyclopaedia of German World Market Leaders: Maurer Söhne

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Folder_LWMF_<strong>Maurer</strong>_164x235_164x235 11.10.10 14:18 Seite 1<br />

ENCYCLOPAEDIA<br />

OF GERMAN GLOBAL<br />

WORLD MARKET<br />

LEADERS<br />

The hidden champions <strong>of</strong> the <strong>German</strong> industry<br />

published by Florian Langenscheidt and Bernd Venohr<br />

DEUTSCHE<br />

STANDARDS<br />

SPECIAL EDITION | MAURER SÖHNE<br />

104 E .2500.09.2010


Folder_LWMF_<strong>Maurer</strong>_164x235_164x235 11.10.10 14:18 Seite 2<br />

MAURER SÖHNE<br />

MAURER SÖHNE<br />

The scope <strong>of</strong> products<br />

<strong>of</strong> <strong>Maurer</strong> <strong>Söhne</strong> GmbH<br />

& Co. KG is divided into<br />

the three business areas<br />

Structural Protection<br />

Systems, Amusement<br />

Rides and Structural<br />

Steelwork. Amongst<br />

others, the company was<br />

involved in implementing<br />

vibration absorption<br />

for the Skypark <strong>of</strong> the<br />

Marina Bay Sands Hotel<br />

in Singapore (bottom).<br />

MAURER SÖHNE<br />

<strong>Maurer</strong> <strong>Söhne</strong> GmbH & Co. KG counts one <strong>of</strong><br />

the leading producers <strong>of</strong> structural protection<br />

systems in the world. The family-owned<br />

company with its headquarters in Munich is<br />

the world market leader in manufacturing<br />

structural components that are subject to<br />

motion. <strong>Maurer</strong> <strong>Söhne</strong> develops and produces<br />

solutions for all aspects <strong>of</strong> accommodating<br />

forces and movements in structures,<br />

e.g., resulting from climatic effects or from<br />

variable loads. In addition to expansion<br />

joints, structural bearings, seismic devices<br />

and vibration absorbers, the product range<br />

in the three business areas Structural Protection<br />

Systems, Amusement Rides and Constructional<br />

Steelwork comprises, among<br />

others, roller coasters, steel bridges and steel<br />

stacks. Services such as consulting, training<br />

<strong>of</strong> external installation personnel as well as<br />

monitoring complete the portfolio. Among<br />

the customers there are consortia for construction<br />

projects, building authorities, and<br />

also leisure parks from all over the world.<br />

Continuous product research guarantees<br />

that new products are adapted to current<br />

general requirements. For example, <strong>Maurer</strong><br />

<strong>Söhne</strong> developed a solution for expansion<br />

joints with greatly reduced noise emission as<br />

well as durable bridge bearings which enjoy<br />

the same service life as the structure they<br />

support. In the Amusement Rides Division,<br />

for instance, processes for saving energy by<br />

means <strong>of</strong> regenerative braking were designed,<br />

and also a calculation methodology for<br />

complex track dynamics for the amusement<br />

rides were developed. Thanks to its sustainable<br />

and energy-efficient products, the<br />

company considers itself well-equipped for<br />

the future. For example, in complying with<br />

stricter building requirements in response to<br />

changing climatic conditions and a shortage<br />

<strong>of</strong> resources. <strong>Maurer</strong> <strong>Söhne</strong> was founded in<br />

the year 1876. The metal printer Friedrich<br />

<strong>Maurer</strong> established a workshop for metal<br />

goods and ornaments which in just a short<br />

<strong>Maurer</strong> <strong>Söhne</strong> holds a leading position worldwide when it comes to ensuring smooth interaction <strong>of</strong> forces<br />

and movements occurring in structures and is involved all around the world in developing and constructing<br />

complex large-scale projects, for instance the Millau Viaduct in the South <strong>of</strong> France.<br />

time grew into a lightning conductor factory.<br />

In 1931 Johannes Beutler took over the<br />

company, and since then it has been owned<br />

by the Beutler family. In the mid-1960s the<br />

product scope was expanded to include steel<br />

stacks and expansion joints, and in 1973 the<br />

business segment bridge bearings was added<br />

through the takeover <strong>of</strong> Kreutz KG Bridge<br />

Bearings. In 1999 two further production<br />

sites were set up in Torbali, Turkey, Bophal,<br />

In the Amusement Rides business area <strong>Maurer</strong><br />

<strong>Söhne</strong> developed, amongst others, a calculation<br />

methodology for complex track dynamics.<br />

India, and Nanjing, China, to supply the international<br />

market. Today, <strong>Maurer</strong> <strong>Söhne</strong> has<br />

subsidiaries in Great Britain, Austria, France<br />

and Russia, as well as a global network <strong>of</strong><br />

SIMPLY EXPLAINED: XW 1 MAURER WAVE EXPANSION JOINT<br />

over 50 representative <strong>of</strong>fices. Sales in 2009<br />

amounted to 110 million Euros, with an export<br />

share <strong>of</strong> over 60 %.<br />

The XW 1 wave joint is the latest development<br />

<strong>of</strong> <strong>Maurer</strong> expansion joints. Expansion joints<br />

are used in the construction <strong>of</strong> bridges to prevent<br />

cracks occurring in the structure because<br />

<strong>of</strong> changes in length. As flexible elements between<br />

the bridge and the abutment on the one<br />

hand they prevent the structural components<br />

from being subject to movement constraints<br />

and thus damaged, and on the other hand they<br />

ensure that the road surface can be used safely.<br />

In addition to these central functions, the XW 1<br />

expansion joint displays a number <strong>of</strong> further advantages<br />

thanks to its sophisticated design. The<br />

joint’s gap is wave-shaped. As a result, the noise<br />

is considerably reduced when a vehicles passes<br />

over it. The distance between the turning points<br />

<strong>of</strong> the wave-shaped edge pr<strong>of</strong>iles has been selected<br />

such to ensure that one <strong>of</strong> the two tyres <strong>of</strong> an<br />

axle always rolls gently over the expansion joint<br />

at a slanting angle. There are no screwed joints which can get loose, and the uncovered<br />

joint gap is self-cleaning.<br />

MILESTONES<br />

1876 Friedrich <strong>Maurer</strong> establishes the<br />

company named after him in Munich.<br />

1931 Johannes Beutler takes over the<br />

company during the Great Depression.<br />

1964/65 <strong>Maurer</strong> <strong>Söhne</strong> expands its<br />

portfolio by the addition <strong>of</strong> steel stacks<br />

and expansion joints.<br />

1973 Structural bearings supplement<br />

the portfolio.<br />

1993 <strong>Maurer</strong> <strong>Söhne</strong> enters the business<br />

division Amusement Rides.<br />

1996 Seismic protection is added as a<br />

new business area.<br />

2000-2010 Establishment <strong>of</strong> plants<br />

and subsidiaries in Turkey, China, Russia,<br />

France and India<br />

2002 <strong>Market</strong> introduction <strong>of</strong> MSM®,<br />

the special sliding material for structural<br />

bearings<br />

2005 Implementation <strong>of</strong> semi active<br />

cable dampers (e.g. on Sutong Bridge,<br />

China)<br />

2010 Development <strong>of</strong> XW1 Wave<br />

Expansion Joint.<br />

FACTS AND FIGURES<br />

Industry<br />

Structural protection systems, amusement<br />

rides, structural steelwork<br />

Products Expansion joints, bearings, dampers<br />

& seismic devices for structures, roller<br />

coasters, steel bridges, steel stacks, etc.<br />

Sales 110 million euros (2009)<br />

Employees 475 in <strong>German</strong>y, 700 worldwide<br />

(2010)<br />

Patents over 50<br />

Founder Friedrich <strong>Maurer</strong>, 1876, Munich<br />

Owners fully owned by the Beutler family<br />

CONTACT<br />

<strong>Maurer</strong> <strong>Söhne</strong> GmbH & Co. KG<br />

Frankfurter Ring 193<br />

80807 Munich/<strong>German</strong>y<br />

D 00 49(89) 3 23 94-0<br />

A 00 49(89) 3 23 94-3 06<br />

C info@maurer-soehne.de<br />

E www.maurer-soehne.de<br />

<strong>Market</strong>ing Coordinator<br />

Judith Klein<br />

D 00 49(89) 3 23 94-1 59<br />

C klein@maurer-soehne.de<br />

The products <strong>of</strong> <strong>Maurer</strong><br />

<strong>Söhne</strong> comprise, among<br />

others, vibration<br />

dampers (top), expansion<br />

joints (middle) and roller<br />

coasters (bottom).<br />

2<br />

3

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