F4E CODAC I&C Integrator Summary on Technical requirements ...

<strong>F4E</strong>
<strong>CODAC</strong> I&C <strong>Integrator</strong>
<strong>Summary</strong> on Technical requirements,
Skills & Competences required

<strong>F4E</strong> <strong>CODAC</strong> activities
<strong>CODAC</strong> group collaborates with IO <strong>CODAC</strong> in..
Identifying requirements and interfaces
Addressing technical implementation and integration issues
<strong>CODAC</strong> group supports <strong>F4E</strong> Project Teams (PT) in …
Tech spec preparation
Contract follow up
<strong>CODAC</strong> group is delegated by <strong>F4E</strong> PTs the…
Development of interfaces to <strong>CODAC</strong> (Hardware HW and Software SW)
For fusion/bespoke systems –
<strong>CODAC</strong> group is also delegated by <strong>F4E</strong> PTs the…
development of the control system (HW and SW)
Integration of special components from Contractors.
NOTE! For industrial systems, Main Industrial Contractor
prepares fully functional industrial systems
including Instrumentation & Control
excluding interface to <strong>CODAC</strong>
2

<strong>F4E</strong> <strong>CODAC</strong>
<strong>F4E</strong>
Project Teams
IO
(<strong>CODAC</strong> +
cable/grounding
…)
Collaborates
on standards
on integration …
<strong>F4E</strong>
I&C group
Provides I&C
services
Supports
Acceptance Tests
FAT & SAT
Manages
Suppliers
Prepares
Control System (not the PCS)
(Fusion Systems )
Prepares
Interface to <strong>CODAC</strong>
(Industrial Systems )
3

Systems for ITER by <strong>F4E</strong>
Industrial Systems
CRYO-Plants (LN2 & 80K)
Remote Handling (4 systems)
Tritium Plant systems
Buildings Management System
Electrical Distribution
Waste process
Test Blanket
REMS
Fusion Systems
Diagnostics (14 systems)
Additional Heating (3 systems)
Standalone instrumentation
Vacuum Vessel
Divertor (?)
Blanket (?)
Scope of I&C Activities
Help Tender Preparation
Help Follow-up activities
Develop interface to <strong>CODAC</strong>
Help Tender Preparation
Help Follow-up activities
iti
Develop interface to <strong>CODAC</strong>
Develop control system
4

<strong>F4E</strong> <strong>CODAC</strong> strategy: 2 suppliers
<strong>F4E</strong> Codac scope of
supply will be
discharged by means
of 2 companies
managed by the I&C
group
5

Strategy – <strong>Summary</strong>
IO – <strong>CODAC</strong>
& Elect. Div.
Collaborate (IPT)
Provides I&C
services
Project Team
Manages
Manages
Cubicle
service
Uses
Supports
FAT/SAT
Suppliers
Cable
service
Prepares
Control System (not the PCS)
(Fusion Systems )
Prepares
Interface to <strong>CODAC</strong>
(Industrial Systems )
6

The role of the I&C <strong>Integrator</strong>
7

I&C <strong>Integrator</strong> contract
What procedure
Open procedure for awarding of Framework Contract
What type of service
Series of I&C “<strong>Integrator</strong> Service Framework contracts”
Software development
Control Hardware design
Assemble & Test of systems
What about hardware?
At the moment the plan is that t hardware is not in this scope of
supply as it will be provided by IO in the form of pre-assembled
cubicles.
Provided d by other <strong>F4E</strong> contracts t (only for bespoke HW)
8

Scope of the I&C <strong>Integrator</strong> FW contract
Perform standardization and optimization of
development procedures compliant to ITER rules.
Participate in the design and implementation of
system tests
Design interface/control cubicles and software
Design software architecture
Design software tests
s
Write and test software modules
Perform integrated software tests
Perform integrated cubicle system tests
Provide any small value custom hardware equipment
necessary for integration or tests. (TBD)
9

Scope summary in relation to
other contracts
Resource
name
Manage
Follow
up
Prep System Software Detailed
tech Engineer Engineer Hardware
spec
Developer
Designer
Supply
Hardware
<strong>F4E</strong> I&C
group
yes yes yes little Small
value
“in sourcing” integrator helps yes yes very little Very little
Small
value
I&C
integrator
Cable
service
some yes yes
IO cubicle yes yes
service
Special
Hardware
Supplier
Supplied by mean of PT
contracts
yes
yes
yes
yes
10

Required I&C Technical Expertise
System/ Control System engineering
Software engineering
Programming on Linux
Programming C/C++, step7...
Programming Hard Real Time control software
Implementing complex mathematical algorithms
Implementing Signal Processing algorithms
Linux Device driver development
Digital control system:
PCI/PCIe based (CompactPCI,ATCA…)
PLC (Siemens S7)
Data acquisition
Control software
EPICS
Simulation environments
MATLAB/Simulink
Ability to communicate in English in an international environment
11

Required work experience
The ideal integrator company should have
experience in providing services of similar nature
in an engineering area similar to that of ITER.
Having gprovided support in one of the
aforementioned fields will be considered
potentially relevant.
supporting large scientific experiments
supporting aero spatial developments
supporting complex military developments
supporting nuclear industry developments
supporting big industries (chemical,...)
12

I&C integrator logistics
Where shall the service be provided?
50% @ I&C facility-ies – location where I&C systems are put
together
Final breakdown of design into modules
Assemble of components: SW modules + cubicle components
Perform any required component or system tests
Support SAT & FAT tests with IO
At main I&C facility – Space controlled independently by <strong>F4E</strong>
IO Site - for Site Acceptance Tests (SATs)
<strong>F4E</strong> suppliers - for Factory Acceptance Tests (FATs)
Other EU facilities (NBTF etc…)
50% can be provided in integrator own facilities
Any well identified package of work
Implementation of SW modules
Individual test of SW modules
….
13

I&C Planning
2011 2012 2013 2014 2015 2016 2017 2018 2019
1 st in-sourcing 2 nd in-sourcing
framework
framework
1 st integrator framework
IO hardware services
14