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i. Experiences and technology options in the energetic utilization of ...

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EXPERIENCES IN IMPLEMENTING VARIOUS<br />

TECHNOLOGY ON DOWNSTREAM BIOGAS<br />

FOR PALM OIL INDUSTRIES


Ascentec GmbH was founded December 2008 by<br />

two experienced eng<strong>in</strong>eers <strong>and</strong> pr<strong>of</strong>essionals from<br />

<strong>the</strong> oil heat<strong>in</strong>g transfer <strong>in</strong>dustry <strong>and</strong> former<br />

employees <strong>of</strong> AKB GmbH (Holger Dudda <strong>and</strong><br />

Thomas Bures). Today, all employees <strong>of</strong> Ascentec<br />

GmbH today orig<strong>in</strong>ate from <strong>the</strong> former AKB GmbH,<br />

<strong>and</strong> a majority was already employed with <strong>the</strong> 1993<br />

established traditional "Apparatebau Wiesloch<br />

GmbH". That’s why it is not surpris<strong>in</strong>g, that we,<br />

although a young company, never<strong>the</strong>less dispose <strong>of</strong><br />

decades <strong>of</strong> experience <strong>in</strong> design, construction <strong>and</strong><br />

execution <strong>of</strong> <strong>the</strong>rmo technical systems.<br />

Besides <strong>the</strong> construction, mount<strong>in</strong>g <strong>and</strong><br />

commission<strong>in</strong>g <strong>of</strong> plants, Ascentec also <strong>of</strong>fers a<br />

wide range <strong>of</strong> services <strong>and</strong> supplementary products.<br />

We have attended to important issues <strong>of</strong> energy<br />

sav<strong>in</strong>g <strong>and</strong> we will be pleased to advise you <strong>in</strong> <strong>the</strong><br />

design<strong>in</strong>g <strong>of</strong> plants for energy sav<strong>in</strong>g measures.<br />

"We are proud <strong>of</strong> our decade long experience <strong>in</strong> <strong>the</strong> construction <strong>of</strong><br />

<strong>the</strong>rmo technical systems"


Work<strong>in</strong>g toge<strong>the</strong>r with, Multico Global<br />

Enviro Pte Ltd (MGE); which is an<br />

establishment that <strong>of</strong>fers clean power<br />

generation solutions us<strong>in</strong>g clean<br />

renewable resources on a turn-key<br />

basis for small to medium sized power<br />

plants; provides Ascentec <strong>the</strong> platform<br />

to <strong>the</strong> South East Asian market.<br />

In 2008, MGE began provid<strong>in</strong>g<br />

renewable energy solutions <strong>and</strong><br />

distribut<strong>in</strong>g gas gensets to clients <strong>in</strong><br />

Malaysia, S<strong>in</strong>gapore <strong>and</strong> Indonesia<br />

from all types <strong>of</strong> <strong>in</strong>dustrial background.<br />

S<strong>in</strong>ce <strong>the</strong>n, MGE has evolved to <strong>in</strong> <strong>the</strong><br />

provision <strong>of</strong> Eng<strong>in</strong>eer<strong>in</strong>g, Procurement<br />

& Construction (EPC) Services for<br />

biogas power plants which comprises<br />

gas treatment, utilisation, generation<br />

<strong>and</strong> distribution.


The collaboration between both<br />

companies, <strong>of</strong>fers <strong>technology</strong> knowhow<br />

from Germany <strong>and</strong> <strong>in</strong>ternational<br />

st<strong>and</strong>ard implementation for various<br />

<strong>in</strong>dustries locally.<br />

Today, we are have a wide range <strong>of</strong><br />

biogas gensets, biogas treat<strong>in</strong>g<br />

<strong>technology</strong>, gas warn<strong>in</strong>g units, gas<br />

flares, waste heat recovery systems,<br />

diesel gensets, boilers <strong>and</strong> turb<strong>in</strong>es.<br />

With <strong>the</strong> human capital <strong>and</strong> expertise,<br />

we are able to implement <strong>in</strong>novative<br />

eng<strong>in</strong>eer<strong>in</strong>g design <strong>and</strong> provide<br />

excellent after sales service.


TYPICAL BIOGAS (POME) PLANT<br />

Various method <strong>of</strong> <strong>utilization</strong> <strong>of</strong> <strong>the</strong> biogas downstream is<br />

possible, depend<strong>in</strong>g on <strong>the</strong> situation <strong>and</strong> outcome.


COOPERATION<br />

WASTE HEAT RECOVERY SYSTEMS<br />

&<br />

Hot water or <strong>the</strong>rmal oil boiler system:<br />

Design & delivery by Ascentec<br />

EPC:<br />

Multico<br />

Eng<strong>in</strong>eer<strong>in</strong>g: Ascentec<br />

Deliveries: Multico & Ascentec<br />

Erection: Multico Subcontractor<br />

Commission<strong>in</strong>g: Multico & Ascentec<br />

Ma<strong>in</strong>tenance: Multico<br />

Waste heat recovery system:<br />

Design & delivery by Ascentec<br />

Gas eng<strong>in</strong>es:<br />

Delivered by Multico<br />

7


COOPERATION<br />

WASTE HEAT CONSUMERS<br />

&<br />

EPC:<br />

Multico<br />

Eng<strong>in</strong>eer<strong>in</strong>g: Ascentec<br />

Deliveries: Multico & Ascentec<br />

Erection: Multico Subcontractor<br />

Commission<strong>in</strong>g: Multico & Ascentec<br />

Ma<strong>in</strong>tenance: Multico<br />

Waste heat recovery system:<br />

Design & delivery by Ascentec<br />

SINGLE STAGE<br />

ABSORPTION CHILLER<br />

8<br />

SOURCE: LS


Implementation <strong>of</strong> <strong>the</strong>se various technologies poses many <strong>in</strong>terest<strong>in</strong>g<br />

challenges, most pr<strong>of</strong>oundly <strong>the</strong> different ideology <strong>of</strong> each equipment<br />

supplier or <strong>the</strong> process design.<br />

In some cases, a different approach to adapt <strong>the</strong> outcome accord<strong>in</strong>g to <strong>the</strong><br />

equipment design is necessary (e.g.: start-up procedures, new pip<strong>in</strong>g<br />

layout).<br />

And <strong>in</strong> some cases, <strong>the</strong> implementation <strong>of</strong> <strong>the</strong> equipment <strong>and</strong> design<br />

process must compliment or not change <strong>the</strong> outcome. (e.g.: add<strong>in</strong>g<br />

redundancy).


Ano<strong>the</strong>r important but easily overlooked challenge <strong>of</strong> implement<strong>in</strong>g<br />

various technologies <strong>in</strong>to projects is <strong>the</strong> project management. Diverse<br />

culture will already present some differences <strong>in</strong> expectations <strong>and</strong> this<br />

differences <strong>in</strong> expectations must be managed properly.<br />

Our project management <strong>and</strong> eng<strong>in</strong>eer<strong>in</strong>g is based on PMI® <strong>and</strong><br />

INCOSE® which is considered highest <strong>in</strong>ternational st<strong>and</strong>ard to ensure<br />

quality <strong>in</strong> eng<strong>in</strong>eer<strong>in</strong>g <strong>and</strong> project delivery.<br />

We can deliver local content for most <strong>of</strong> <strong>the</strong> works to ensure cultural<br />

collaboration <strong>and</strong> better services dur<strong>in</strong>g operation time with short reaction<br />

time<br />

Not to mention, economic impact <strong>of</strong> <strong>the</strong> project also plays a part <strong>in</strong> <strong>the</strong>se<br />

challenges. But with a local EPC partner, <strong>the</strong>se challenges can tackled as<br />

whole, without compromise on quality <strong>and</strong> safety.


Selected References (POME):<br />

•Musim Mas<br />

•S<strong>in</strong>ar Mas<br />

•Karyamas Energi (PTPN 5)<br />

•PT Adei (KLK)<br />

•Cepat Wawasan<br />

•Anson Oil Industries<br />

•Asian Plantation Mill<strong>in</strong>g


ASCENTEC GMBH<br />

Opelstrasse 27<br />

D – 68789 St. Leon-Rot<br />

Tel : +49 6227 358 084 - 2<br />

Fax : +49 6227 358 084 - 9<br />

E-mail : thomas.bures@ascentec.de<br />

Call<br />

us<br />

for<br />

<strong>in</strong>formation<br />

more<br />

Local Partners:<br />

PT GLOBAL ENVIRO TECHNOLOGY<br />

Kharisma Build<strong>in</strong>g,<br />

Jl. Kelapa Gad<strong>in</strong>g Boulevard,<br />

Blok DB/1 Floor A II,<br />

Kelapa Gad<strong>in</strong>g Permai,<br />

14240 Jakarta, Indonesia.<br />

Tel : +62 21 4585 7315<br />

Fax : +62 21 4585 7379<br />

E-mail : <strong>in</strong>fo@get.multico.co.id<br />

MULTICO GLOBAL ENVIRO (S) PTE.<br />

LTD<br />

11, Tuas View Cresent,<br />

Off Tuas South Avenue 3,<br />

Multico Build<strong>in</strong>g,<br />

637643 S<strong>in</strong>gapore.<br />

Tel : +65 6863 2863<br />

Fax : +65 6863 6816<br />

E-mail : mge@multicorporation.net

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