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FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

OPTICAL FLAME & GAS<br />

<strong>DETECTION</strong> <strong>FOR</strong> <strong>THE</strong><br />

OIL & GAS INDUSTRY<br />

by Estee Jacobson and Oded Spector, <strong>Spectrex</strong> <strong>Inc</strong>.<br />

Estee Jacobson is Vice President of Science & Technology at <strong>Spectrex</strong><br />

<strong>Inc</strong>., a company that specializes in Fire & Gas Protection Systems. Ms.<br />

Jacobson has a B.Sc. in Chemistry and M.Sc. in Physical Chemistry, as<br />

well as postgraduate studies in Electro-Optics, Petrol-Chemistry and<br />

Business Management. She has co-authored 14 patents and several<br />

technical papers on flame detection and gas detection presented at<br />

various international conferences.<br />

Oded Spector is a physicist in the R&D department of <strong>Spectrex</strong> <strong>Inc</strong>.,<br />

and is involved in the development of various gas & optical flame detectors<br />

including a hybrid IR 3 and CCTV flame detector. Mr. Spector has a B.Sc.<br />

in Physics and Computer science, and is finishing his M.Sc. in Applied<br />

Physics. His academic work involves developing novel spectroscopic<br />

methods using IR transmitting fibers.<br />

Introduction<br />

Safety and environment concerns have led the Oil & Gas Industry to review the<br />

use of better performing and more reliable Fire and Gas explosion hazard<br />

detection systems. The requirement is for systems that will reliably detect fuel<br />

and gas flames and flammable gas or vapor leaks and clouds migrating along<br />

production areas or in air-ducts and ventilation shafts. The equipment should<br />

not false alarm and should provide indications of gas over background of nongas<br />

sources normally found in an Oil & Gas industry environment.<br />

This article intends to describe in a “nut shell” the technological principles of<br />

these optical monitoring systems and their various applications and major<br />

installations in the Oil & Gas industry.<br />

OPTICAL GAS MONITORING<br />

Open-Path spectroscopy, also known<br />

as Open Path Line-of-Sight Gas<br />

Detection, is gaining popularity for<br />

monitoring flammable and toxic gases<br />

in air due to its reliability and its realtime<br />

monitoring capability of<br />

measuring gaseous concentrations<br />

over long distances.<br />

When a beam of light passes through<br />

a medium containing a chemical<br />

substance in liquid or vapor form, the<br />

chemical absorbs some of the beam’s<br />

energy and the intensity of the beam<br />

is reduced.<br />

The detection of chemical vapors in<br />

air (according to their spectral<br />

fingerprint) by optical means is<br />

governed by the Beer-Lambert<br />

absorption equation:<br />

I (t) = I .e -E .C.L<br />

°<br />

Where I (t) is the intensity of radiation<br />

that passes through a gas cloud at a<br />

specific time (t) and is recorded as<br />

the output beam, I °<br />

is the intensity of<br />

radiation in a clean atmosphere<br />

recorded as the input beam, E is an<br />

absorption coefficient typical to the<br />

detected gas (dependent on the<br />

measured wavelength), C is the gas<br />

concentration in measured cloud (in<br />

air) and L is the length of the beam’s<br />

optical path through that cloud.<br />

The absorption coefficient E is often<br />

called the chemical “spectral finger<br />

print” and is unique for each chemical<br />

substance.<br />

Oil & Gas products have unique<br />

“spectral finger prints” in the<br />

Ultraviolet (UV) and Infrared (IR)<br />

portions of the electromagnetic<br />

spectrum.<br />

An Optical Open Path Gas Monitoring<br />

System analyzes these spectral<br />

fingerprints in several spectral bands<br />

where the monitored gases have<br />

defined unique spectral absorption<br />

lines. Specific filters are designed for<br />

each spectral channel to identify the<br />

gases.<br />

Typical systems consist of two parts:<br />

a light source and a receiver located<br />

at a predetermined distance. The<br />

apparatus can detect different gases<br />

with respect to different band-pass<br />

filters. The signals are analyzed by<br />

the microprocessor that is typically<br />

included in the receiver. The location<br />

of the transmitter (radiation source)<br />

and the receiver (sensor) define the<br />

optical path. The spectrally selective<br />

analyzer can be at either end. If both<br />

the transmitter and receiver are<br />

collocated, then either a retro-reflector<br />

or a topographic target is used to<br />

reflect the transmitted radiation back<br />

to the receiver.<br />

Fire & Safety Magazine Spring 2005<br />

44<br />

FS-World online: www.fs-world.com


FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

Gas detection in petrochemical<br />

production areas is aimed at explosion<br />

threats. Not all gas clouds are<br />

hazardous. If a flammable cloud<br />

plume is wide enough to allow flame<br />

acceleration up to speeds greater than<br />

100m/sec. (about 200 mph), it then<br />

becomes a significant threat. A flame<br />

front needs distance to reach a<br />

velocity, which causes the damaging<br />

effects of over-pressure. The<br />

confinement and congestion of the<br />

area mainly control this distance.<br />

In typical offshore industries, a<br />

5-meter diameter (about 15 feet) gas<br />

cloud can be considered a major<br />

threat since it can develop an<br />

explosion at a low concentration of<br />

gas in air. Traditionally, installing a<br />

grid of many “point” type detectors<br />

in a three-dimensional grid formation<br />

and correlating their signals achieved<br />

gas cloud monitoring. One detector<br />

upon seeing gas should cause a<br />

warning while a second one would<br />

cause automatic actions. However,<br />

plumes of significant leaks passed<br />

undetected between monitoring<br />

positions.<br />

Reliability and safety being the most<br />

important issues when measuring and<br />

monitoring combustible or toxic<br />

gases, the following performance<br />

criteria must be addressed by the<br />

system:<br />

• Real time measurement (an active<br />

system) over a predetermined<br />

transmitter receiver path length.<br />

• Automatic self-calibration to<br />

minimize false alarms.<br />

• Continuously working through<br />

significant interferences, such as<br />

humidity, rain, fog, snow, and<br />

background radiation (sun, lamps,<br />

heaters, etc.).<br />

• Capability to monitor various gas<br />

concentrations from traces to<br />

potentially explosive levels (PPM<br />

to LEL).<br />

• Immunity to any chemical reaction<br />

with hazardous gas environment.<br />

• Simultaneous detection of<br />

homologue hydrocarbons series<br />

(C1 - C8) with one instrument.<br />

• Completely immune to industrial<br />

and environmental radiation<br />

sources.<br />

• Easily adapted for field usage,<br />

simple installation.<br />

OPEN PATH GAS <strong>DETECTION</strong><br />

TECHNOLOGY<br />

Today, when novel techniques of<br />

electro-optical monitoring include<br />

smart sensors with specific optical<br />

filters and algorithms managed by<br />

microprocessors that analyze the<br />

absorption signal of a gas component<br />

within the cluttered signal of changing<br />

environment absorption, the openpath<br />

remote sensing (beam-sensors)<br />

technology has acquired recognition.<br />

The described open path gas<br />

detection system consists of two<br />

modules (Figure 1):<br />

1. Light source – a unique flash light<br />

source, which can be activated at<br />

various frequencies and which<br />

emits pulses of light with a wide<br />

spectral band (UV to IR).<br />

2.Detector – the sensing and<br />

analyzing module of the system,<br />

which contains several sensors with<br />

unique filters.<br />

The light source and detector are<br />

mounted and aligned at a<br />

predetermined distance (fixed in a<br />

given installation). The optical path,<br />

which is monitored, is the direct line<br />

of sight between them. Since the<br />

distance between light source and<br />

detector is different from one<br />

installation to the next, the gas<br />

concentration is measured in LELxM<br />

(Lower Explosion Limit concentration<br />

meter). To obtain the average gas<br />

concentration over the optical path,<br />

The ppm x meter concept<br />

Line Detector<br />

10 ppm<br />

200 ppm<br />

100 m.<br />

Gas Cloud<br />

20 m.<br />

1 m.<br />

the LELxM concentration is divided<br />

by the distance between light source<br />

and detector (in meters).<br />

The light source that can be activated<br />

at various frequencies emits very short<br />

(microseconds long) pulses of light<br />

enabling the recognition of its unique<br />

pattern by the receiver which<br />

distinguishes it from background<br />

radiation sources such as sunlight,<br />

filament lamps, projectors, heat<br />

generators, etc. The receiver contains<br />

several sensors according to the<br />

specific gases (or chemical families)<br />

to be detected.<br />

The signal and reference band-pass<br />

filters are centered in the 2-5 microns<br />

IR band or in the 0.2-0.3 microns UV<br />

band type according to the detected<br />

gases strongest spectral absorption.<br />

Line Detector<br />

Detector output = (gas cloud length) x (gas cloud concentration)<br />

Figure 1: The ppm x meter concept<br />

Fire & Safety Magazine Spring 2005<br />

45<br />

FS-World online: www.fs-world.com


FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

With its unique (patented) flashing<br />

light source, the state-of-the-art gas<br />

detector, which has been adopted<br />

and specified by the leading Oil &<br />

Gas companies, is fully immune to<br />

false alarms caused by background<br />

radiation sources. Additionally, this<br />

type of gas detector does not interfere<br />

with other optical detectors to cause<br />

undesirable false alarms as a result of<br />

its operation.<br />

These systems can function<br />

effectively, even under extreme<br />

environmental interference such as<br />

fog, rain, smog, etc., must set off a<br />

warning signal for malfunction when<br />

such an interference completely<br />

blocks the system’s line of sight, and<br />

it is no longer able to provide accurate<br />

detection.<br />

These systems have specific UV<br />

models for detection of toxic gases<br />

such as Hydrogen Sulfide (H 2<br />

S) and<br />

Ammonia (NH 3<br />

). These gases have<br />

unique UV spectral "fingerprints" in<br />

the 189-225nm (H 2<br />

S) and 195-215nm<br />

(NH 3<br />

) bands, enabling their detection<br />

at sensitivities lower than 50ppm.m.<br />

Tests performed on various<br />

concentrations of NH 3<br />

and H 2<br />

S have<br />

shown a linear response by the system<br />

to these gases.<br />

Unique models have been developed<br />

for specific applications such as the<br />

short distance “Air Duct “ monitoring<br />

systems.<br />

Air Duct Installation at Akzo Chemical Plant<br />

Air Duct Installation on ETAP Platform in the North Sea<br />

AIR DUCT MONITORING<br />

SYSTEM<br />

Continuous monitoring of the toxic<br />

and flammable vapors and gases<br />

present in air ducts is mandatory for<br />

determining their concentrations<br />

accurately in order to notify personnel<br />

of a potential hazard, thus enabling<br />

them to take the adequate measures.<br />

The Duct Open Path gas detector was<br />

designed specially to monitor the<br />

build-up of dangerous gaseous<br />

concentrations in HVAC air ducts in<br />

turbine air intakes in chemical<br />

processes and in ventilation ducts.<br />

The system withstands harsh<br />

environmental conditions (extreme<br />

temperatures and high airflow), and<br />

requires simple installation, alignment<br />

and calibration with no need for<br />

periodical calibration or special<br />

maintenance.<br />

MULTIPURPOSE GAS<br />

MONITORING SYSTEMS<br />

A major growth of the use of Open<br />

Path systems is in oil and gas offshore<br />

production platforms, floating<br />

production shipping and offloading<br />

vessels (FPSOs), and onshore<br />

production and storage facilities.<br />

Typical application areas include:<br />

• Chemical processes involving<br />

gaseous compositions<br />

• Distillation and refining processes<br />

• Desulfurization process (H 2<br />

S)<br />

• Air ducts and air-intakes monitoring<br />

• Pipelines (compressor stations)<br />

• Turbines enclosures<br />

• Stack Burners (emission<br />

monitoring)<br />

Some examples of these unique<br />

applications of the Open Path Gas<br />

Monitoring in the Oil & Gas industry<br />

are listed below:<br />

"BANFF" Floating Production<br />

Vessel (FPSO), North Sea, (UK)<br />

The Banff field lies 25km south east<br />

of the Gannet accumulations in the<br />

Central North Sea, 200 km east of<br />

Aberdeen.<br />

A new Floating Production, Storage<br />

and Offloading (FPSO) system owned<br />

and operated by Petroleum Geo-<br />

Services UK Limited (PGS) develop<br />

Banff on the Conoco oil field in the<br />

North Sea.<br />

The Fire & Gas protection equipment<br />

includes: 40 SafEye Flash (IR) Gas<br />

Detectors, Model 203 (33-131ft/10-<br />

40m), 24 SafEye Lamp (IR) Model 301<br />

(2-11.5ft/0.6-3.5m), 15 SafEye Flash<br />

(IR) Model 202 (10-39ft/3-12m) and<br />

50 SharpEye Triple IR (IR3) Model<br />

20/20I Flame Detectors.<br />

Curlew FPSO<br />

The Curlew FPSO, operated by<br />

AMEC for Shell Exploration, is located<br />

in the Central North Sea, 210km east<br />

of Aberdeen. Like other modern<br />

offshore production facilities, the<br />

FPSO is protected by 45 SafEye Lineof-Sight<br />

Gas Detection Systems.<br />

Fire & Safety Magazine Spring 2005<br />

46<br />

FS-World online: www.fs-world.com


FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

Petrojarl IV Foinhaven FPSO<br />

The Petrojarl IV Foinaven ship is<br />

operated by BP in the West of<br />

Shetland field in the North Sea. Oil is<br />

stored in the ship's double-hulled<br />

tanks and is offloaded every three to<br />

four days to dedicated shuttle tankers.<br />

Siemens installed the complete fire<br />

and gas detection system including<br />

230 SharpEye IR3 Flame Detectors<br />

with communication by means of RS-<br />

485 databus (Profibus) loops between<br />

the detectors and control central<br />

computer.<br />

Schiehallion<br />

Schiehallion exploration field in the<br />

deep waters of the Shetland Trough<br />

in the NW Atlantic is operated mainly<br />

by British Petroleum (BP) in<br />

cooperation with six other oil<br />

companies. The Schiehallion FPSO is<br />

capable of storing 950,000 barrels of<br />

oil.<br />

The production vessel is monitored<br />

by over 130 SafEye systems covering<br />

distances from 130 meters (430ft) to<br />

half a meter (1.5ft) path, and<br />

protecting areas such as ducts,<br />

turbines, intakes and exhaust, as well<br />

as various production sites.<br />

Terra Nova – Largest-ever<br />

Offshore Oil Production Project<br />

in Canada<br />

Terra Nova, Eastern Canada’s second<br />

largest oil field, is located on the<br />

Grand Banks 350 km east-southeast<br />

of St. John's, Newfoundland, and 35<br />

km SE of Hibernia, in 95m of water.<br />

Two types of SafEye units were<br />

installed in this project:<br />

1)SafEye Model 204 Flash Type IR for<br />

hazardous outside locations on the<br />

deck and the hull of the FPSO, and<br />

2)SafEye Model 301/302 IR Duct units<br />

used to monitor airflow for<br />

flammable gases inside duct air<br />

intakes.<br />

"TRITON" Floating Production<br />

Shipping Offloading Vessel<br />

(FPSO), North Sea (UK)<br />

On "TRITON" FPSO, owned by<br />

Shell/Amerada Hess, reservoir fluids<br />

are processed to enable stabilized<br />

crude oil to be exported by tankers.<br />

Gas is exported and used as fuel on<br />

the FPSO. Honeywell Control Systems<br />

(UK) installed the fire and gas<br />

protection systems that included the<br />

<strong>Spectrex</strong> line of products:<br />

• 14 SafEye IR Flash Type Model 202<br />

(3-12m/10-39ft)<br />

• 25 SafEye Open Path Gas Detector<br />

and IR Flash Type Model 203 (10-<br />

40m/33-131ft)<br />

• SafEye IR Lamp Type Model 304<br />

(0.6-3.5m/2-11.5ft) (Duct Application)<br />

Alyeska Pipeline<br />

Alyeska's 800-mile pipeline from<br />

Prudhoe Bay to Valdez, the famous<br />

trans-Alaska pipeline, is a major<br />

project, which includes the mainline,<br />

pump stations and the Valdez Marine<br />

Terminal.<br />

The first batch of SafEye Open Path<br />

Gas Detection systems has been<br />

supplied to protect compressor<br />

stations.<br />

Kazakhstan Pipeline<br />

Nuovo Pignone from Firenze (Italy)<br />

installed 12 SafEye Open Path (Lineof-Sight)<br />

IR (OPIR) Gas Detection<br />

Systems in the Kazakhstan pipeline<br />

project. The systems protect the Turbo<br />

gas station and monitor hydrocarbon<br />

leaks.<br />

BREVIK, Norway: Chemical Waste<br />

Treatment Plant<br />

NOAH (Norwegian Government<br />

Waste Material Agency) site processes<br />

the waste, which is mostly petroleum<br />

based and is delivered to the site in<br />

steel drums; these drums are stored<br />

in a large warehouse before they are<br />

processed.<br />

ABB Offshore Technology and<br />

Wormald Signalco A/S designed and<br />

installed the fire and gas protection<br />

systems that include:<br />

Fire & Safety Magazine Spring 2005<br />

47<br />

FS-World online: www.fs-world.com


Storage and Process Areas - 48<br />

SharpEye Triple IR (IR3) Model 20/20I<br />

Flame Detectors<br />

Chemical Waste Sampling Area - 2<br />

SafEye Open Path Lamp IR Gas<br />

Detectors, Model 312 (23-98m) 7-30ft<br />

Storage Area - 2 SafEye Flash IR,<br />

Model 224 (25-80m) 82-262ft<br />

ENICHEM Chemical Plant,<br />

Ravenna, Italy<br />

SafEye Open Path IR (OPIR) Gas<br />

Detection Systems are installed at<br />

ENICHEM Chemical Plant in Ravenna<br />

(Italy) that processes Butadiene-<br />

Butane. The systems are protecting<br />

the railway loading platforms.<br />

Bruce Platform (BP, UK)<br />

BP Amoco, Elf, Total, BHP and VEBA<br />

are operating the Bruce field complex<br />

that consists of three platforms and<br />

one sub sea manifold. Oil and gas<br />

from the Bruce Reservoir are<br />

recovered by 15 platform wells and<br />

5 sub sea wells. A second<br />

development phase, Bruce 2, was<br />

started in 1995.<br />

ICS installed <strong>Spectrex</strong> SafEye Gas<br />

Detection Systems on Bruce 2<br />

platform.<br />

ETAP<br />

(Eastern Trough Area Project)<br />

The ETAP (Eastern Trough Area<br />

Project), North Sea (Britain), is one<br />

of the world's most modern, and<br />

largest offshore oil production<br />

platform areas. It was built by AMEC<br />

for British Petroleum Exploration with<br />

Esso, BHP, AGIP, and Shell as partners<br />

that combined their efforts in order<br />

to explore this field. This project is<br />

protected by 135 SharpEye Triple IR<br />

(IR3) Flame Detectors and 110 SafEye<br />

Open Path Gas Detection Systems<br />

(including approximately 20 systems<br />

to protect air intakes to turbines and<br />

air ducts).<br />

Malory and Laps Platforms<br />

Mobil's 60bcf Malory offshore<br />

platform development, 15 km<br />

southwest of Shell's Barque Field. Gas<br />

is piped through a new 8 km line into<br />

Mobil's LAPS Transportation System<br />

to the Bacton terminal.<br />

Fire & Safety Magazine Spring 2005<br />

FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

Both the Malory platform and the<br />

Laps transportation system are<br />

protected by SafEye systems.<br />

OSEBERG, Norway -<br />

Two Norwegian Offshore<br />

Platforms<br />

OSEBERG offshore platform is owned<br />

by Norske-Hydro, Mobil, Statoil, Saga<br />

and Conoco. Located about 130<br />

kilometers northwest of Bergen,<br />

Oseberg has been developed with a<br />

total of three platforms. Oseberg A<br />

and B stand at the southern end of<br />

the field and are linked by a 100-<br />

meter bridge. They form the Oseberg<br />

field center. The C platform lies 14<br />

kilometers to the north.<br />

The platforms are protected as<br />

follows:<br />

Oseberg North:<br />

19 SafEye Detectors, IR Flash Model<br />

Series 200<br />

Oseberg South:<br />

42 SafEye Detectors, IR Flash Model<br />

Series 200<br />

5 SafEye Detectors, IR Lamp Model<br />

301<br />

South Arne Platform,<br />

North Sea<br />

Amerada Hess' North Sea field, South<br />

Arne (SA), is being developed with<br />

horizontal wells and multiple<br />

hydraulic propped fractures. The<br />

South Arne field is located in the<br />

48<br />

northern part of the Danish sector of<br />

the North Sea.<br />

The offshore platform is protected by<br />

28 SafEye Systems.<br />

Thistle Platform –<br />

Northeast of the Shetland Islands<br />

Thistle ‘A’, operated by BP, is 13<br />

kilometers from the Dunlin platform,<br />

which in turn is linked to Cormorant.<br />

Brown & Root installed <strong>Spectrex</strong><br />

SafEye Open Path Gas Detection<br />

Systems to protect the platform.<br />

Vigdis Platform, North Sea<br />

Vigdis Platform is located in the oil<br />

field between Snorre and Gulfaks<br />

fields in the North Sea. Its installations<br />

are tied back to the Snorre platform<br />

where the petroleum is processed.<br />

The crude oil is transferred via<br />

dedicated pipelines to Gulfaks A for<br />

storage and loading into tankers.<br />

Autronica Offshore installed <strong>Spectrex</strong><br />

SharpEye flame detectors and SafEye<br />

Open Path Gas Detectors to protect<br />

the platform production areas.<br />

Shell Petrochemical Plant,<br />

Moerdijk, The Netherlands<br />

Shell Oil Company and BASF have<br />

put in place a joint venture for the<br />

construction of a world-scale styrene<br />

monomer/propylene oxide plant at<br />

Moerdijk, The Netherlands.<br />

The Dutch engineering company ABB<br />

Lummus global and the gas contractor<br />

FS-World online: www.fs-world.com


FS-World.com<br />

8 ire & Safety Magazine<br />

F<br />

Figure 2: Radiation of a Typical Hydrocarbon Flame<br />

MSA (The Netherlands branch)<br />

installed SafEye Open Path Gas<br />

Detection Systems as follows:<br />

For the original plant - 8 SafEye Flash<br />

(IR) Systems Model 225 for perimeter<br />

(fence) detection.<br />

For the new plant (MSPO 2) - 30<br />

SafEye Flash (IR) Systems Model 200.<br />

In the first phase of the retrofit<br />

program of the original plant - 30<br />

SafEye Flash (IR) Systems Model 200.<br />

Wytch Farm<br />

Wytch Farm oil field is comprised of<br />

three separate oil reservoirs that lie<br />

under Poole Harbor and Poole Bay<br />

in Dorset with a total number of 29<br />

injection and 74 producing wells.<br />

Wytch Farm Storage Terminal is<br />

protected by <strong>Spectrex</strong> SafEye Gas<br />

Detection Systems.<br />

OPTICAL FLAME <strong>DETECTION</strong><br />

Optical flame detection is based on<br />

detecting the unique characteristics<br />

of the electromagnetic energy emitted<br />

by a fire, including its spectral<br />

signature and frequency pattern, and<br />

distinguishing it from the myriad of<br />

heat emitters and black-body radiation<br />

spectral signatures in the surrounding<br />

atmosphere.<br />

The fire electromagnetic radiation is<br />

emitted in several spectral bands,<br />

Ultraviolet, Visible and Infrared as<br />

depicted in Figure 2.<br />

Standard Optical Flame Detectors<br />

employ various optical sensors to<br />

detect either UV or IR or combinations<br />

of IR/IR or UV/IR flame radiation.<br />

The most advanced flame spectral<br />

analysis is incorporated in the Triple<br />

IR (IR3) detectors. The Triple IR<br />

spectrum of flame radiation measured<br />

by this detector covers mainly the<br />

CO 2 emission peak that is typical to<br />

all hydrocarbon flames and is<br />

influenced by the distance between<br />

the detector and the fire, and by the<br />

concentration of the CO 2 gas in the<br />

atmosphere. Analyzing the emitted<br />

radiation on both sides of the CO 2<br />

peak enables discrimination of real<br />

flames from background radiation<br />

and heat emitters radiation.<br />

The IR3 Flame Detector incorporates<br />

three specific optical sensors and<br />

unique band-pass optical filters that<br />

have been carefully selected to ensure<br />

the greatest degree of spectral<br />

matching to the radiant energy<br />

emissions of fire, and the lowest<br />

degree of matching to non-fire stimuli<br />

to prevent false alarms.<br />

The detector’s microprocessor design<br />

allows for unique field<br />

programmability not found in similar<br />

detectors. This highly advanced<br />

detector uses programmed algorithms,<br />

which check the ratio and correlation<br />

of data received by the three sensors.<br />

The patented Triple IR design offers<br />

two to three times the detection<br />

distance of any conventional IR or<br />

UV/IR detector. It can detect a 1x1<br />

sq. ft. gasoline pan fire at up to 200<br />

feet (60m); thus, fewer detectors can<br />

be used to protect the same area.<br />

The Triple IR (IR3) is a well proven,<br />

widely used flame detector for places<br />

and applications that require this<br />

operation to take place in extreme<br />

weather and under harsh environment<br />

conditions, such as oil and gas<br />

exploration and production facilities,<br />

aircraft hangars, tank farms, etc.<br />

An example of how these detectors<br />

helped prevent yet another oil and<br />

gas industry disaster is revealed in the<br />

following event that took place on an<br />

offshore platform in the North Sea in<br />

2001.<br />

“A fire alarm initiated at 08:45 on<br />

April 27, 2001 by the Triple IR Flame<br />

Detector prevented personal injuries<br />

and resulted in limited material<br />

damage to the Asgard B platform in<br />

the Norwegian Sea. The fire was<br />

ignited when the hot surface of a<br />

generator set fire to clothing that had<br />

been placed on it. The incident was<br />

detected at such an early stage that<br />

it allowed the Norwegian state oil<br />

company to move promptly and<br />

swiftly to put out the fire with no<br />

consequences on further production.”<br />

Asgard FPSO<br />

Asgard B platform came on stream<br />

on October 1, 2000, and produces<br />

around 12 billion cubic meters of gas<br />

per day with delivery to the continent<br />

through the 1,400-kilometer Europipe<br />

II pipeline. The overall Asgard project<br />

ranks as one of Norway's giant<br />

offshore developments, on a par with<br />

Ekofisk and Troll.<br />

Fire & Safety Magazine Spring 2005<br />

49<br />

FS-World online: www.fs-world.com


The Asgard FPSO, operated by Statoil<br />

in Scandinavia’s offshore (Norway)<br />

is protected by 185 SharpEye Triple<br />

IR (IR3) Flame Detectors.<br />

Some examples of the unique<br />

applications of the Triple IR Optical<br />

Flame Detectors in the Oil & Gas<br />

industry are listed below:<br />

Norne (Statoil)<br />

More than 100 Triple IR Flame<br />

Detectors were installed by Autronica<br />

Offshore Fire & Gas Contractor to<br />

protect the Norne FPSO, which lies<br />

in 380 meters of water, about 80 km<br />

north of Heidrun and roughly 200 km<br />

from the north Norwegian coast. The<br />

vessel is a turret-moored monohull<br />

equipped with production, storage<br />

and offloading facilities. A pipeline<br />

tied in to the Asgard transport system<br />

has been laid for gas export.<br />

Enagas Barcelona Offloading<br />

Terminal and Tank Farm<br />

The gas storage offloading terminal<br />

and tank farm is owned by Enagas<br />

(Spain) and engineered by Helios<br />

Group (Spain). The fire and gas<br />

contractor for the project is Notifier<br />

(Spain). At the terminal, methane gas<br />

is received in large gas tanks from<br />

Algeria, then offloaded at Barcelona<br />

Terminal and subsequently distributed<br />

to most of eastern Spain.<br />

Gas storage tanks and gas<br />

transmission pipes are protect by 118<br />

SharpEye Triple IR (IR3) Flame<br />

Detectors.<br />

All IR3 detectors are connected via<br />

addressable modules to the Notifier<br />

AM 2020 intelligent, addressable fire<br />

alarm control panel, which can<br />

individually identify and control each<br />

IR3 SharpEye Flame Detector. Based<br />

on the information gathered from the<br />

network of the IR3 flame detectors,<br />

the operator can activate the release<br />

modules either from the panel using<br />

the unique software or manually.<br />

LEK Process Plant,<br />

Ljubljana, Slovenia<br />

<strong>Spectrex</strong> SharpEye Optical Flame<br />

Detectors UV/IR (20/20L) were<br />

recently installed at the LEK<br />

Pharmaceutical Factory (Menges) for<br />

Fire & Safety Magazine Spring 2005<br />

FS-World.com<br />

8 ire & Safety Magazine<br />

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the detection of hydrogen flames. The<br />

use of hydrogen feedstock fuel in the<br />

plant poses a real explosion/fire<br />

hazard, and the unique UV/IR<br />

detectors that employ the 2.7 micron<br />

IR channel as well as a solar-blind UV<br />

channel, detect the invisible hydrogen<br />

flames within several seconds from<br />

fire ignition.<br />

El Paso Tank Farm Installation<br />

The standard Model IR3 is calibrated<br />

to search for liquid or solid fire<br />

characteristics. LPG fires have<br />

different characteristics: less flicker<br />

and cleaner burning. IR3 Model G is<br />

specially calibrated for LPG fires. The<br />

sensitivity is reduced to 2/3 that of<br />

the regular IR3.<br />

The photo above depicts an<br />

installation at the Diamond<br />

Shamrock/Ultramar propane storage<br />

facility in El Paso, Texas. The project<br />

consists of 22 explosion-proof<br />

SharpEye IR3 detectors mounted on<br />

poles – looking down each row of<br />

tanks. Each detector has a hood<br />

50<br />

attached, which restricts the view to<br />

a specific zone of detection.<br />

Gas De France, Donges,<br />

France<br />

SharpEye Triple IR (IR3) Optical Flame<br />

Detectors are protecting the gas<br />

storage facility of Gas De France at<br />

Donges in western France. The small<br />

and lightweight detectors have an<br />

extended detection range enabling<br />

detection of the invisible LPG/LNG<br />

flames.<br />

Petrochemical Plant, China<br />

Ten SharpEye 20/20 LB Flame<br />

Detectors were installed to protect a<br />

hydrogen storage area in a<br />

petrochemical plant in China.<br />

The SharpEye 20/20 L/LB (UV/IR)<br />

Optical Detectors were specifically<br />

designed to detect invisible hydrogen<br />

flames as well as flames emitted by<br />

hydrogen-containing gases such as<br />

Ammonia (NH 3 ), Hydrazine (N 2 H 4 ),<br />

Hydrogen sulfide (H 2 S) and acids<br />

such as H 2 SO 4 .<br />

Petrol Tank Farm, Ljubljana,<br />

Slovenia<br />

45 units of <strong>Spectrex</strong> SharpEye Triple<br />

IR (IR3) have been installed on the<br />

Sermin Tank Farm in Koper, Slovenia:<br />

38 units of the SharpEye Triple IR<br />

(IR3) installed on the Tanks Floating<br />

Roofs, with the remainder installed<br />

on the Railroad Terminal and in the<br />

control rooms of the pump stations.<br />

Petrol Tank Farm in Ljubljana,<br />

Slovenia is protected by 16 <strong>Spectrex</strong><br />

SharpEye Triple IR (IR3) Detectors.<br />

The detectors are located mainly in<br />

the tank area, with 12 units located<br />

on the Floating Roofs, and the<br />

remainder on the Railroad Terminal.<br />

The detectors overlook the entire<br />

floating roof area and monitor for the<br />

occurrence of flames caused by<br />

fugitive fuel vapors.<br />

FS-World online: www.fs-world.com


NOVEL CCTV OPTICAL FLAME<br />

DETECTOR<br />

Flame pattern recognition simulating<br />

the human eye/brain system is the<br />

next logical step in the development<br />

of modern optical flame detectors.<br />

This is not an easy task, however, in<br />

recent years great progress has been<br />

made in this field.<br />

A Hybrid CCTV Optical Flame<br />

Detector, which is a self-contained,<br />

triple spectrum optical flame detector<br />

that incorporates a video color camera<br />

has been introduced into the high risk<br />

– high value industries. The detector's<br />

IR sensors and spectral band pass<br />

filters have been selected to ensure<br />

the greatest degree of spectral<br />

matching to the radiant energy<br />

emissions of fire, and the lowest<br />

degree of matching to non-fire stimuli.<br />

The color video camera enables the<br />

user to investigate the monitored area,<br />

to identify the fire's source and<br />

location, and help select the best<br />

response to the situation (activation<br />

of fire suppression means).<br />

FS-World.com<br />

8 ire & Safety Magazine<br />

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Configuration can be made to issue<br />

a live color video picture signal at all<br />

times or on request or only when a<br />

fire is detected. Therefore, the detector<br />

is also useful for standard CCTV<br />

purposes.<br />

The CCTV Flame Detector has been<br />

designed as a general-purpose flame<br />

detector and video imager with<br />

special emphasis on immunity to false<br />

alarms. It has applications in a wide<br />

range of industrial and commercial<br />

facilities where the threat of accidental<br />

fire involves hydrocarbon fuels such<br />

as gasoline, hydraulic fluid, paint,<br />

various solvents, aviation fuel, natural<br />

gas, propane, acetylene, etc. The<br />

unique feature of identifying the fire<br />

source and location by the visual<br />

mode incorporated in the small and<br />

compact flame detector provides the<br />

user with more accurate information<br />

and enables optimal response for fire<br />

control and suppression.<br />

CONCLUSIONS<br />

The use of optical monitoring systems<br />

can offer enhanced large area<br />

coverage and alarm options for<br />

various hazardous areas in the Oil &<br />

Gas Industry, thus providing<br />

unprecedented detection of various<br />

hazardous flammable and toxic<br />

gases/vapors and spills from process,<br />

storage and loading facilities, as well<br />

as flame detection while the fire is<br />

still small and restrict it to a limited<br />

area.<br />

The open path gas and flame<br />

monitoring systems are based on<br />

unique optical spectral analysis<br />

technology. These systems have<br />

proven records of their<br />

implementation in the high-risk<br />

industries. These systems’ immunity<br />

to sporadic false alarms, extreme<br />

weather conditions and surrounding<br />

radiation sources have been proven<br />

through numerous field tests and<br />

successful installations and by their<br />

continuous operation in many<br />

offshore and onshore petrochemical<br />

facilities.<br />

<br />

Oil and Gas<br />

APPLICATIONS<br />

Propane storage facilities<br />

protected by SafEye Open Path<br />

Gas Detection Systems<br />

SafEye Optical Open Path<br />

(Line- of-Sight) Gas Detectors<br />

are installed on numerous FPSO<br />

vessels and offshore platforms<br />

in the UK and Norwegian<br />

sectors of the North Sea<br />

SharpEye Triple IR<br />

(IR3) advanced flame<br />

detectors are installed<br />

in industrial indoor and<br />

outdoor applications<br />

such as aircraft<br />

hangars, petrochemical<br />

plants, automotive<br />

industries and power<br />

generation facilities<br />

SharpEye Flame Detectors and SafEye<br />

Open Path Gas Detector Perimeter<br />

(fence line) Monitoring Systems protect<br />

a typical petrochemical plant<br />

The entire range<br />

of SharpEye<br />

explosion-proof<br />

flame detectors<br />

covers offshore<br />

installations<br />

Enquiry Card No. 317<br />

Fire & Safety Magazine Spring 2005<br />

51<br />

FS-World online: www.fs-world.com

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