iMAPLA - gts generator. technik. systeme.
iMAPLA - gts generator. technik. systeme.
iMAPLA - gts generator. technik. systeme.
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Intelligent power generation.<br />
// GTS SOLUTIONS<br />
<strong>iMAPLA</strong><br />
Intelligent system solutions for Magnet plate lifters/systems<br />
www.<strong>gts</strong>-<strong>generator</strong>.com
02 // <strong>iMAPLA</strong><br />
// imapla<br />
MATERIAL HANDLING AND SORTING:<br />
WITH <strong>iMAPLA</strong> FROM GTS<br />
Our <strong>iMAPLA</strong> Systems consist of intelligent controls and <strong>generator</strong>s for heavy duty<br />
lifting magnets which offer the optimum solution for high productivity in material handling<br />
and sorting.<br />
MAXIMUM EFFICIENCY ////////////////////<br />
EFFECTIVITY////////////////////////////////////<br />
· up to 25% shorter handling cycles<br />
· maximum efficiency<br />
MAXIMUM ///////////////////////////////////////<br />
REliability //////////////////////////////////<br />
· designed for 100% duty cycle<br />
· 100% hermetically sealed housing<br />
· Protection Class IP 54 and above<br />
· corrosion-free materials in compact<br />
lightweight design<br />
OUTSTANDING //////////////////////////////<br />
PRICE-PERFORMANCE RATIO /////<br />
· self-contained system<br />
· modular concept<br />
· easy retrofit
iMapla // 03<br />
Intelligent /////////////////////////////////////////<br />
Controls ////////////////////////////////////////////<br />
· automatic adjustment to various magnet plate sizes<br />
· extensive diagnostics capability (standard installation)<br />
· vibration free and reliable hydraulic or belt drive<br />
SafEty through ///////////////////////////////////////<br />
SELF-PROTECTING CIRCUITS ////////////////////<br />
· protects against: short circuits, loose and interrupted<br />
connections, overloads, defective insulation, overheating,<br />
low and high speeds, …<br />
· watertight protection against environmental influences<br />
Maintenance-FREe //////////////////////////////<br />
SYSTEM /////////////////////////////////////////////////<br />
· wear-free electronics<br />
· no mechanical switches<br />
· brushless <strong>generator</strong><br />
// More INFORMAtION:<br />
Shortcut to More<br />
Information:<br />
Telephone: +49 (0) 71 74 89 80 00<br />
E-Mail: info@<strong>gts</strong>-<strong>generator</strong>.com
04 // systems advantages<br />
// Systems advantages<br />
everything with system.<br />
and everything from GTS.<br />
The <strong>iMAPLA</strong> is an intelligent system, with optimally matched components – for greater performance<br />
and custom adaptations.<br />
UNSURpassed performance: //////////////////////<br />
THE CONTROLs /////////////////////////////////////////////<br />
· quadruple protection against short circuits and overloads<br />
· no external power supply needed (self-exciting)<br />
· Plug & Play: pluggable connections for simple<br />
installation and service<br />
· self-protecting electronics<br />
· vibration and shock resistant<br />
· 100 % impermeable per IP 65<br />
· parameterized digital <strong>generator</strong> controller<br />
MAPLA<br />
main board<br />
cooling element<br />
Voltage regulator<br />
drop control unit<br />
plug to magnet plate<br />
IGBT power<br />
amplifier<br />
Highest robustness: ////////////////////////////<br />
the Generator ////////////////////////////////////<br />
shaft<br />
· brushless, robust synchronous <strong>generator</strong>,<br />
electronically controlled<br />
· housing of corrosion – free alloy<br />
· widely usable speed range (2.800 – 4.500 U/min)<br />
· housing tolerant against dirt /special profile<br />
brushless<br />
exciter<br />
stator coil<br />
magnet<br />
rotor<br />
bearing<br />
fan<br />
HIGHEST EFFICIENCY<br />
The proprietary <strong>iMAPLA</strong> energizing and<br />
de-energizing process allows for shortened<br />
cycle times.<br />
magnet lift force (F)<br />
LIFTED<br />
demagnetization<br />
controlled magnetic force<br />
for reduced cycle times<br />
Quick drop<br />
GTS <strong>iMAPLA</strong>-System<br />
conventional<br />
systems<br />
> considerably reduced operation timing<br />
> up to 25 % higher handling capacity<br />
time (sec)<br />
rapid magnetizing<br />
through burst excitation<br />
highly dynamic:<br />
allows rapid load drop and<br />
very short cycle times
iMapla // 05<br />
<strong>iMAPLA</strong> MMI<br />
GTS GmbH & Co. KG // 73563 Möglingen<br />
MMI (MAN-MACHINE-INTERFACE) /////////////////////<br />
/////////////////////////////////////////////////////////////////////<br />
· selectable operations: material handling or sorting<br />
· perfect sorting – at the touch of a button<br />
· easy to follow on - board diagnostics incl. magnet plate<br />
· rapid and precise localization of faults<br />
· blink code for remote diagnosis<br />
THE <strong>iMAPLA</strong>-SYSTEM<br />
MAGNET PLATE /////////////////////////////////////////////<br />
///////////////////////////////////////////////////////////////////<br />
· hermetically sealed, cast steel housing<br />
· wear and shock resistant<br />
· long duty cycle (up to 75 %)<br />
MAXIMum protection<br />
The intelligent <strong>iMAPLA</strong>-System<br />
protects the magnet plate and the<br />
complete <strong>generator</strong> system.<br />
> protection against overloads<br />
> fail safe mode<br />
> detection of cable and<br />
magnet defects<br />
magnet<br />
voltage<br />
230 V DC<br />
maximum<br />
permitted<br />
nominal<br />
current of<br />
MAPLA<br />
start-up<br />
phase<br />
measuring and<br />
testing phase<br />
(Learning phase)<br />
conventionally system at overload<br />
The <strong>iMAPLA</strong> System<br />
limits current to magnet<br />
The reduced output voltage<br />
protects the <strong>generator</strong> and the<br />
electronics against overload<br />
steady state<br />
time (sec)
06 // options for installation and application<br />
// OPTIONS FOR INSTALLATION AND APPLICATION<br />
INSTALLATION AND APPLICATION:<br />
SIMPLY UNBEATABLE.<br />
The <strong>iMAPLA</strong> System stands out through its modular design which allows quick and uncomplicated<br />
assembly and offers users a variety of applications.<br />
SIMPLE INSTALLATION<br />
The <strong>iMAPLA</strong> System components are<br />
plug-in (magnet plates, magnet plug,<br />
power cable) and are easily assembled.<br />
The <strong>iMAPLA</strong> System automatically<br />
adjusts itself to different plate sizes<br />
and guarantees optimal efficiency at<br />
every operating point.<br />
The <strong>iMAPLA</strong> is designed with intelligent<br />
controls for stable and vibration - free<br />
belt or hydraulic drive.<br />
// GENERATORs types of drives:<br />
belt driven<br />
hydraulic driven<br />
The <strong>iMAPLA</strong> System is available as a<br />
single unit (<strong>generator</strong> and electronic<br />
steering combined) or as an external<br />
unit with a separate control unit for<br />
flexible installation).<br />
direct driven<br />
<strong>generator</strong><br />
installation (HYDRAULIC driven) //<br />
FITTED DIRECTLY TO THE Generator<br />
Plug & Play // USER-FRIENDLY INSTALLATION due TO<br />
PLUGGABLE COMPONENTS<br />
OPEN installation // enclosure for protection<br />
against environmental hazards
iMapla // 07<br />
various APPLICATION options<br />
The <strong>iMAPLA</strong> System is the professional solution<br />
for your mobile magnet plate system regardless of<br />
location and degree of mobility.<br />
The <strong>iMAPLA</strong> concept makes it possible to use the<br />
advantages of the system in varying applications and<br />
industries - always with the benefits of a professional<br />
system solution tailored to your specific application.<br />
<strong>iMAPLA</strong> in material handling //<br />
IDEAL FOR THE handling of metal chips<br />
<strong>iMAPLA</strong> IN THE DEMOLITION INDUSTRY //<br />
OPTIMUM FOR DEMOLITION AND clean-up WORK<br />
<strong>iMAPLA</strong> in transfer CENTER // RELIABLE<br />
FOR MATERIAL HANDLING AND MATERIAL SORTING
iMapla<br />
TECHNIcal DATa<br />
iMapla // Intelligent Magnet plate systems<br />
Single Unit ////////////////////////////////<br />
(Base version) ///////////////////////////<br />
Controller fitted to the<br />
<strong>generator</strong>. Located on top<br />
or side<br />
External Unit /////////////////<br />
(flexible cable lengths) //<br />
Controller can be<br />
installed separately.<br />
<strong>iMAPLA</strong> 8 <strong>iMAPLA</strong> 13 <strong>iMAPLA</strong> 17 <strong>iMAPLA</strong> 20 <strong>iMAPLA</strong> 25/30<br />
nominal capacity<br />
ED 100 %<br />
8 kW 13 kW 17 kW 20 kW 25/30 kW<br />
nominal voltage 230 V DC 230 V DC 230 V DC 230 V DC 230 V DC<br />
burst voltage 280 V DC 280 V DC 280 V DC 280 V DC 280 V DC<br />
nominal current 34,7 A DC 56,5 A DC 73,9 A DC 87 A DC 108/130 A DC<br />
rpm-range 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.200 – 3.500 rpm<br />
weight single unit 64 kg 75 kg 96 kg 124 kg 196 kg<br />
weight external unit 48/15 kg 61/16 kg 80/35 kg 82/41 kg 155/85 kg<br />
GTS is known as the global market leader in the field of mobile <strong>generator</strong> technology.<br />
GTS-Systems are known for their excellent performance characteristics and first-class quality.
iMapla<br />
Accessories // FOR <strong>iMAPLA</strong> SYSTEMS<br />
Cable accessories Magnet plates Diagnostic tools Hydraulic accessories Remote control<br />
Extensive cable<br />
accessories<br />
with holders for safe<br />
connection to all types of<br />
magnet plates<br />
Heavy Duty<br />
magnet plates<br />
from light weight<br />
design to operation<br />
under most severe<br />
conditions<br />
Easy trouble shooting<br />
or system diagnosis<br />
through mobile and<br />
easy-to-use tools<br />
Universal adaptation<br />
options<br />
for various types of<br />
hydraulic motors<br />
Wireless radio control<br />
of <strong>iMAPLA</strong> systems:<br />
Visual display of all<br />
operational conditions<br />
without the time<br />
consuming MMI cabling<br />
Our accessories allow you to modify the <strong>iMAPLA</strong> system to your individual needs. For any questions<br />
about our accessories please do not hesitate to call us.<br />
<strong>iMAPLA</strong> GENSET // COMPLETE UNIT WITH INTERNAL-COMBUSTION ENGINE<br />
GENSET Benzin<br />
GENSET Diesel<br />
nominal capacity<br />
ED 100 %<br />
8 kW 8 – 30 kW<br />
nominal voltage 230 V DC 230 V DC<br />
burst voltage 280 V DC 280 V DC<br />
nominal current 34 A DC 32 – 130 A DC<br />
weight ca. 150 kg ab 350 kg<br />
<strong>iMAPLA</strong> Genset ///////////////////////////////////////////////////////////////////////////////<br />
/////////////////////////////////////////////////////////////////////////////////////////////////////////
GTS service<br />
ALL ROUND SERVICE FOR YOUR<br />
MAGNET PLATE SYSTEMS<br />
DEVELOPMENT //////////////////////////////<br />
Benefit from the extensive know-how of our engineers:<br />
We develop perfect tailor-made solutions for your needs.<br />
INSTALLATION //////////////////////////////////<br />
The GTS installation team provides expert installation of the <strong>iMAPLA</strong><br />
system in your plant quickly, competently and reliably.<br />
TRAINING ///////////////////////////////////////////<br />
We offer extensive product training for your service team. You learn to<br />
trouble-shoot and repair all potential faults. Tried and tested for many years<br />
and delivered on-site if required.<br />
REPAIR AND ///////////////////////////////////////////<br />
SPARE PARTS supply ////////////////////////////<br />
The GTS Repair Service is the ideal partner for expert and cost-effective<br />
maintenance or repair of your magnet plate system. Detailed information<br />
can be found on: www.<strong>gts</strong>-<strong>generator</strong>.com/reparaturservice<br />
Generator-Technik Schwäbisch<br />
Gmünd GmbH & Co. KG<br />
Ziegelfeldstraße 62 + 65<br />
73563 Mögglingen<br />
T. +49 (0) 7174 8 98 00-0<br />
F. +49 (0) 7174 8 98 00-25<br />
ADdRESS cONTAcT ONLINE<br />
E. info@<strong>gts</strong>-<strong>generator</strong>.com<br />
W. www.<strong>gts</strong>-<strong>generator</strong>.com