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Pump cleaning Cleaning CIP CIP plant cleaning CIP compatible ...

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The t ransf er of hygienic, high quality product s requires a clean pump. Theref ore at t he end<br />

of a production process the pumps must be cleaned immediately. The <strong>plant</strong> needs to be<br />

clean and free from germs before starting a new production cycle.<br />

<strong>Cleaning</strong> is the operation to remove all traces of product from the <strong>plant</strong>. A properly cleaned<br />

surface is free from visible, perceptible or chemically detectable dirt deposits (residue).<br />

The standard <strong>cleaning</strong> process for <strong>plant</strong>s is the <strong>CIP</strong> - (<strong>Cleaning</strong> in Place). This implies <strong>cleaning</strong><br />

without dismantling of the <strong>plant</strong> by means of <strong>CIP</strong> fluids.<br />

In the food industry a <strong>CIP</strong> process requires the following steps:<br />

• preliminary rinsing with water<br />

• flushing with alkaline solution<br />

• intermediate rinsing with water<br />

• flushing with acid<br />

• rinsing with clean water<br />

To clean the unit efficiently a turbulent flow of the <strong>CIP</strong> fluid is required. A minimum flow<br />

velocity in pipes is usually 2 m/s.<br />

Viscous fluids are often transferred by positive displacement pumps at low flow velocities. In<br />

order to obtain the flow rate required for <strong>CIP</strong> it may be necessary to fit an additional <strong>cleaning</strong><br />

pump such as a centrifugal pump.<br />

Frist am pumps are fully <strong>CIP</strong> capable. They are characterised by:<br />

• welded and ground joints<br />

• round edges and angles<br />

• smooth joining<br />

• no narrow gaps and dead legs<br />

• O-rings immersed in the pump housing<br />

• smooth, nonporous internals with a high surface finish<br />

<strong>Pump</strong> <strong>cleaning</strong><br />

<strong>Cleaning</strong><br />

<strong>CIP</strong><br />

<strong>CIP</strong> <strong>plant</strong> <strong>cleaning</strong><br />

<strong>CIP</strong> <strong>compatible</strong> design


<strong>Pump</strong> <strong>cleaning</strong><br />

SIP<br />

After <strong>CIP</strong> <strong>cleaning</strong> an additional sterilisation in place process (SIP) may be required when<br />

highly sensitive products are handled, inactivating any micro- organisms which might be still<br />

present in t he pump.<br />

The sterilisation can be carried out by means of chemicals, hot water or steam. In the dairy<br />

industry the sterilisation temperature is approximately 145° C.

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