simocode-dp - Auser

Motor Protection
and Control Device
simocode-dp

Contents
Page
The 3UF5 SIMOCODE-DP System 3
Thermistor-Type Motor Protection
Without Compromise 4
Wide Scope of Control Functions 5
Extensive Diagnostics 7
Communication – PROFIBUS-DP 8
Simple Start-Up 10
Price Advantage with SIMOCODE-DP 12
Modular Device Configuration 14
SIVACON –
The Communications-Capable
Low-Voltage Switchgear 16
Technical Specifications 17
2

The 3UF5 SIMOCODE-DP System
There is less and less time in between
ordering and the start-up of
a system – however, the requirements
made on motor feeders are
increasing. A system should, for
example, be compact, intelligent
and powerful. Every motor has
optimum protection, the scope of
wiring is as small as possible and
spares must not mean high storage
costs.
To meet all these requirements, the
system designer has to have extensive
knowledge of the complete range of
low-voltage switchgear. The new communications-capable
SIMOCODE®-DP
3UF5 – Siemens Motor Protection
and Control Device - Decentralized
Peripherals – makes life easier for the
system designer.
SIMOCODE-DP is a tried and tested
system
Increasingly, the communicationscapable
SIMOCODE-DP 3UF5 motor
protection and control device is being
successfully used worldwide in lowvoltage
switchgear systems.
It represents the intelligent link
between the motor feeder and the
process control system.
The fact that this state-of-the-art
technology is being increasingly used
reflects the requirement for increased
plant availability but at the same time,
cost savings during the construction
and commissioning of a plant and its
operation. This places a wide range of
requirements on such an intelligent
field device.
As it is widely used in the process and
others industries, you can find it all over
the world. The system SIMOCODE-DP
protects and controls load feeders for
instance in the paper, chemical, textile,
steel, oil and gas, waterwork plants,
cement, petrochemical, shipbuilding,
food and consumer goods industries.
There it has proved its reliability for
more than five years.
Intelligent load feeders
SIMOCODE-DP also helps ensure that
high-availability systems such as coal,
gas and hydroelectric plants run
around the clock. SIMOCODE also
provides the communication between
the master level and the automation
level by its integrated PROFIBUS-DP
interface.
In all that industries it is used for an
enormous variety of applications.
SIMOCODE-DP is capable to realize
several control functions, like direct-,
reversing-, star-delta starters and to
implement user-specific controls by
using the freely assignable inputs and
outputs and the built-in truth tables,
timers and counters. The existing
motor protection functions (overload,
phase failure and current imbalance
detection) are supplemented by
thermistor motor protection and earthfault
monitoring.
Supervisory level
Master computer
Control level
Automation level
ETHERNET
PROFIBUS-DP
PLC e.g.
SIMATIC
K1 K2 K3
K4
Communicationscapable
low-voltage
switchgear
SIMOCODE-DP
Motor
Motor
Motor
Field level
Fans
Conveyor
belt
Fans
3

Thermistor-Type Motor Protection
Without Compromise
Electrical equipment such as AC
motors and transformers need
protection against excessive heating.
Unbalanced current consumption,
phase failure or a stalled rotor are
some of the possible causes of
overloading.
Overload protection
SIMOCODE-DP protects the load,
independent of the automation level,
against overload, phase failure and
current imbalance. The 3UF50 basic
unit can also be used as an
autonomous, solid-state overload relay
for motor protection.
Finely adjustable adaptation to
start-up conditions
It is possible to select a tripping class
in six steps from CLASS 5 to CLASS
30. The tripping time can be finely
adjusted to the start-up conditions –
and the utilization of the motors can
be optimized.
Built-in thermistor motor protection
Thermistor motor protection is used for
the thermal protection of motors. The
temperature is measured directly at
the motor windings via a PTC or NTC
thermistor detector and is evaluated by
SIMOCODE-DP.␣ No additional
evaluation devices are required, thus
saving space in the switchboard.
Apart from binary thermistor detectors,
SIMOCODE-DP also evaluates
analogous (KTY) thermistor detectors.
KTY detectors incorporate a resistance
curve which rises linearly with the
temperature. Therefore, a warning and
a tripping threshold can be set in the
SIMOCODE-DP.
A considerable advantage.
For motors with a thermally critical
rotor, e.g. slipring and squirrel-cage
motors with increased power, the combination
of thermistor-type motor protection
and electronically delayed overload
relay offers full thermal protection –
thermistor-type motor protection.
Earth fault monitoring
always available
This protective function is also offered
by the SIMOCODE-DP communications-capable
motor protection and
control device. The internal earth fault
detection can be activated in addition
to the thermistor evaluation.
4
For motors with 3-wire connection,
fault currents which exceed the
current setting I e (during nominal
operation) by 30% can be detected
with the internal earth fault detection.
The SIMOCODE-DP system is also
suitable for a precise earth fault
detection. A version is available with
external earth fault detection. By
connecting an external summation
current transformer, fault currents of
0.3 A, 0.5 A and 1 A can be detected
for both 3- and 4-wire motors.
An additional evaluation device is not
required, and the space requirement in
the cubicle is further reduced.
Protection against stalled rotors
Protection against the stalling of
motors during normal operation is
achieved by a comparison of a settable
current limit.
Resettable everywhere – manual,
remote and automatic reset
A reset at the device is implemented
with the Test/Reset button. By connecting
a pushbutton to the inputs, via
PROFIBUS-DP or via the Test/Reset
button at the operating module, a
remote reset can be implemented. An
automatic reset can also be
configured.
Reduction of variants by large
setting ranges: 0.25 A – 820 A
A current window from 0.25 A to
820 A is covered using only six units.
This reduces product selection – and
saves on spares costs.
Tripping characteristics for 3-pole load
Tripping time min
s
120
100
50
20
10
5
2
1
50
20
10
5
2
15
10
Class 5
Class 30
25
20
0.6 1 2 5 10x I e
Tripping current (mean values)
Tolerance < ± 10%
With a tolerance of less than 10%,
SIMOCODE-DP has an accurate
tripping curve which guarantees an
optimum utilization of motors.
Long-term stability also contributes to
the high degree of accuracy.
Cost reduction by built-in current
transformers
Current detection is achieved via three
current transformers which are
integrated in the device. This means that
savings are made three ways – i.e.
space, wiring and additional device
requirements.
Easy ‘through feed ‘connection
Feeder cables up to 100 A rating can be
easily connected to the 3UF50. The
cables are not terminated to the device,
but are fed through 3 integral conduits
in the device housing – a major saving
in installation time.
Protection of motors in the EExe range
The SIMOCODE-DP system complies
to the regulations for overload
protection of explosion-protected
motors of the “increased safety“ type
EExe DIN EN 50019/ DIN VDE0165,
DIN VDE 0170/0171 and to the test
regulations of the Federal Institute for
Physics and Technology and the test
requirements of the Federal Institute
for Physics and Technology No. 3.53-
14605/96.
Tripping characteristics for 2-pole load
min
Tripping time
s
120
100
50
20
10
5
2
1
50
20
10
5
2
15
10
Class 5
Class 30
25
20
0.6 1 2 5 10x I e
Tripping current (mean values)

Wide Scope of Control Functions
With the SIMOCODE-DP system, nine
different control functions can be
implemented:
• Overload relay
• Direct starter
• Reversing starter
• Star-delta starter
• Dahlander
• Pole-changing switch
• Slide valve (encoder)
• Solenoid valve
• SIKOSTART® 3RW22
(soft starter)
In addition, permanent or nonmaintained
command mode can be
set. All control functions can be
implemented using the 3UF50 basic
unit. If more than four inputs and four
outputs are required, an additional
eight inputs and four outputs can be
fitted by using an extension module.
Cost reduction by pre-defined
control functions
In the SIMOCODE-DP, all necessary
interlocking requirements for the
relevant control function (e.g. with
encoders the undelayed deactivation
of the motor in case of an operation of
the limit or torque switch) are implemented.
This offers major advantages:
• Reducing the demands put on the
user program in the programmable
controller, i.e. fast planning, fewer
possibilities for errors, shorter
program cycle times
• Time-critical functions of the
motor feeder are independent of
the signal process time in the
automation level and of the
communication system.
In addition, run time checks can be set
for the start or stop of motors and for
the slide valve control functions in
between the limits.
Safety by operator enable and
manual/automatic switch-over
In the automatic mode, control
commands (e.g. ON, OFF) are transmitted
to SIMOCODE-DP via the bus.
Control commands from the switchgear
cubicle (e.g. of the operating
module) or from the local control
station are only possible in this
operating mode if the corresponding
operator enable commands have been
set.
3/N/PE~ 50/60 Hz 400/230 V
L1
L2
L3
NPE
Q1
1L1
2L1
1N
2N
F11
Q1
RMT
l >
2
3
-K1 -K2
-K3
Overload
Current imbalance
Phase failure
Thermistor
Earth fault
Blocking protection
Current value detection
1
A1A2 T1T2 1 2 3 4 5
230 V AC
3UF50
PROFIBUS-DP
6 7 8 9 10 11 B A SPE/PE
Ready
Gen. Fault
Test/
Reset
Switching at the
cubicle door via
the 3UF52
operating module
ON
OFF
2
3
ON
OFF
Local
1
1U 1V 1W
M
3~
2W
2U
2V
-K1 -K2
-K3
5

If the automatic level switches to
manual operation, or if local control is
activated by means of a local manual/
automatic key switch, the bus control
commands are ignored and the feeder
can now be exclusively controlled via
the operating module or using the local
control station.
Reduction of failure times by
autonomous operation
In case of system failures on the
communication system, SIMOCODE-
DP automatically switches to manual
mode.
When this occurs, the load is either
switched OFF or the operating state is
maintained. Further control is possible
using the manual mode.
Downtimes in case of failures in the
automation and communication level
are considerably reduced: The process
can still be safely continued locally due
to the autonomous structure of the
SIMOCODE-DP.
The process can be resumed however
surely by the self-sufficient structure of
the system SIMOCODE-DP locally.
Self-sufficient means that all
protective relays for motor and control
functions are processed independently
of the automation level in the
SIMOCODE-DP.
Flexibility due to decentralized
signal logic, delays and
conditioning
The great flexibility of the SIMOCODE-
DP system is especially characterized
by the integrated:
• 3 truth tables
(3 inputs with 1 output each)
• 1 truth table
(5 inputs with 2 outputs)
• 2 timers
(0.5 s...60 min; output behaviour:
ON delay, OFF delay, fleeting
NO contact)
• 2 counters
(0...65535)
• 4 elements of signal processing
– Inverted level without memory
– Rising edge with memory
– Falling edge with memory
• Signal conditioning
– 3 flashing modules
– 3 flickering modules
• 2 elements of non-resetting
on-voltage failure
The inputs and outputs of the system
can be assigned to predefined control
functions as well as to the truth tables,
timers and counters. Thus, a flexible
use of the predefined control functions
is possible.
The make/break contact behaviour of
the outputs is set by the signal
processing modules.
Selective start of the system
After a mains failure, the motor feeders
can be restarted using time-grading.
This makes a fast and selective start of
the system possible.
6
Control and signalling

Extensive Diagnostics
SIMOCODE-DP offers a large amount
of operational and statistical data on
the feeder, which is available to the
user for visualization and diagnostic
purposes.
This data can be accessed:
• directly at the switchboard via the
LED display of the hand-held unit
plugged into the basic unit or
operator panel, or via a PC with
Win-SIMOCODE-DP/Smart.
• via PROFIBUS-DP. The data can be
read by the user program and it can
be transferred to a corresponding
operator communication and
monitoring system. Thus, the various
operational and statistical information
can be displayed in the control room.
• over PROFIBUS-DPV1 with a
communications processor which
were in the PC/PU and the software
Win-SIMOCODE-DP/Professional.
Always informed as to the current
operating state
SIMOCODE-DP continuously informs
the process engineer about the current
operating state:
• actual phase current in %
• ON/OFF
• Anti-clockwise, clockwise LEFT/
RIGHT
• Fast, slow
• Slide open, closed, moving
• Warning
• Fault
Reduction of failures by the
signalling of critical operating
states
The settable current limits inform the
process engineer about critical states
in the system. For example, a current
which is below the lower current limit
setting could mean a broken conveyor
belt for example. The overloading of a
mixing machine for example can be
quickly detected by the display of
‘upper current limit exceeded.’ To avoid
an overload trip of the machine, the
process engineer can take precise
steps to change the working process,
such as reducing the amount of
material in the mixer.
Display of other critical operating
states:
• Current imbalance
• Overload warning/trip
• Thermistor motor protection
warning/trip
• Earth fault warning/trip
• Locked rotor protection
• Warning/trip upper/lower current
limit response
Reduction of maintenance times
Maintenance intervals can be
increased, as all statistical data relating
to the condition of a particular feeder is
transmitted from the SIMOCODE-DP to
the PLC. SIMOCODE-DP registers the
number of starts and the number of
overload trips, counts the operating
hours and calculates the current in %
of the last trip. All data is stored in a
non-volatile memory in SIMOCODE-DP.
Analog current display
For display of analog current value
through a display device on the panel
door; the SIMOCODE-DP system is
provided with an external current
transformer (range 0.25 A–820 A/1A).
With this it is also possible for the
system selector to inform about the
actual current flowing in the motor
feeder.
Self-monitoring
The correct function of the
SIMOCODE-DP processor is
permanently monitored. If a fault
occurs, SIMOCODE-DP switches the
load into the safe condition which was
previously parameterized (OFF or the
operating status is maintained -
monostable or bistable behaviour).
Also testable ‘in action’
This function gives SIMOCODE-DP
additional safety and better monitoring
features.
The operation of SIMOCODE-DP can
be checked during running – without
switching off of the motor. This saves
time and avoids unnecessary
interruptions of the operation.
Display and diagnoses with Win-SIMOCODE-DP software
7

Communication –
PROFIBUS-DP
PC or PU with
Win-SIMOCODE-DP/
Professional
PLC
MMI
with PROFIBUS-DPcommunication
processor
PC or PU
PROFIBUS-DPV1
Online parameterization,
diagnostics, control
and test via acyclical
reading and writing
of data
PROFIBUS-DP
Cyclical exchange of data of control and
signal data. Moreover exchange of diagnostics
by changing and parameterization at communication
processor running-up
PC or PU with
Win-SIMOCODE-DP/Smart
PLC Programmable
Logic Controller
MMI Man-Machine
Interface
PU/PC Programming Unit/
Personal Computer
3UF50 SIMOCODE-DP
SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP
From point to point,
parameterization, diagnostics,
control SIMOCODE-DP and
test via RS-232 interface
PROFIBUS-DP (Process Fieldbus -
Decentralized Peripherals) provides
high-performance communication
between the SIMOCODE-DP and the
automation level. Control commands,
operational data, statistical data and
parameter data are transmitted via the
two-wire bus cable. There is also the
possibility to use optical link modules
so that the data transmission would be
effected via plastic or glass fibre optic
cables.
Here, the communications processor
(CP/IM) plugged into the programmable
logic controller (PLC) provides the
management of the SIMOCODE-DP
Technical specifications PROFIBUS-DP
Total stations
Transmission medium
Max. distance
devices connected to the bus and
forms the interface to the user
program. Further processing of the
SIMOCODE-DP data, i.e. the integration
into the supervisory control
system and any subsequent
processing is handled by the user
program.
Short transmission times
To achieve short transmission times,
PROFIBUS-DP features several data
channels. Up to 12 bytes can be sent
cyclically from SIMOCODE-DP
to the automation level and up to
4 bytes can be returned.
30 SIMOCODE-DP per segment;
with RS485 repeaters 122 SIMOCODE-DP
shielded, twisted pair cable or plastic fibre
or glass fibre optic cable
9.6 km for two-wire, 100 km for glass fibre
optic cable, 425 m for plastic fibre optic cable
The diagnostic data of 20 bytes is
only sent to the automation level of
SIMOCODE-DP in case of a change,
i.e. the diagnostic channel is eventcontrolled.
213 bytes of parameter
data are only sent to the SIMOCODE-
DP during the start-up of the
automation system.
Communication –
PROFIBUS-DPV1
The PROFIBUS-DP standard has been
extended by acyclic reading and writing
of data and is named PROFIBUS-DPV1.
Acyclic reading and writing means for
SIMOCODE-DP that from a central
workstation over PROFIBUS-DPV1
with a PC or PU fitted with communications
processor and the software
Win-SIMOCODE-DP/Professional all
control, diagnosis, test and parameter
data can be read and written. The
PROFIBUS-DPV1 is a secondary
protocol for the PROFIBUS-DP, and it
does notrequire additional lines or
interfaces.
Transmission medium
Transmission speed
PROFIBUS-DP (EN 50170), PROFIBUS-DPV1
9.6, 45.45, 93.75, 187.5, 500, 1500 kBit/s
8

See for yourself. You can
get information on the highperformance
PROFIBUS
simply via the Internet. This
will give you an immediate
overview over the technology
and all relevant products
The communication processors
SIMOCODE-DP can work with any
standard DP master which is able to
read GSD files and which is capable
of processing the following amounts
of data:
• Control data 1 or 4 byte cyclic from
the DP master to SIMOCODE-DP
• Signalling data 1/4/12 byte cyclic
from SIMOCODE-DP to the DP
master
• Diagnosis data 20 byte acyclic from
SIMOCODE-DP to the DP master
• Parameter data 213 byte
For acyclic reading and writing of
data, the communication processor
must operate with the standard
extension PROFIBUS-DPV1.
Bus system expandable
If no bus system is applicable at the
today‘s point in time, this then can be
easily re-tooled later. That‘s because
SIMOCODE-DP processes all protective
relays for motor and control
functions independently of the
automation level.
Of course, SIMOCODE-DP is also
generally applicable as self-sufficient
protective relay for motor and
controller without PROFIBUS-DP.
Siemens together with
more than 1,100 other
members around the world
makes PROFIBUS International
(PI) the world’s
largest organization for
industrial communication.
The local representation
with regional PROFIBUS
Associations (RPA) in 23
countries ensures worldwide
PROFIBUS support.
SIMOCODE-DP is listed as
a full compatible and certified
PROFIBUS device. This
ensures that the communications-capable
devise fully
supports the EN 50170
PROFIBUS standard.
9

Simple Start-Up
PC or PU with
Win-SIMOCODE-DP/
Professional
PLC
MMI
with PROFIBUS-DP
Communication
Processor
PROFIBUS-DPV1
Online Parameterization
PROFIBUS-DP
Transmission of device
parameters during
system start-up
PC or PU with
Win-SIMOCODE-DP/Smart
SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP
Point-to-point parameterization
over SIMOCODE-DP system
interface
Possibilities of parameterization
Integrating many slaves using only
one software
The integration of SIMOCODE-DP as a
DP slave within SIMATIC S7 is as easy
as possible. Configuration and
parameterization of the whole
hardware including PROFIBUS-DP
network and all PROFIBUS-DP slaves
is handled by the SIMATIC Manager.
No matter whether you work with
central or decentral periphery devices,
whether you have only SIMOCODE-DP
or also other DP slaves – everything is
handled by one software.
SIMOCODE-DP – online
parameterization
Now the user is able to parameterize
his SIMOCODE-DP “online“ from a
central location by using the
PROFIBUS-DP.
So, what is meant by “online“?
Up to now it was only possible to
transmit device parameters from the
DP master to the DP slave during the
system start-up. From now on it´s also
possible to read and write those
afterwards. Access is now available not
only for the cyclic transmitted input
and output data but also to a number
of SIMOCODE-DP data sets
additionally to the device parameters.
This means that based on a central
development and diagnostic
workstation with our new Win-
SIMOCODE-DP/Professional software
you are now able to parameterize,
observe, control and test via the
PROFIBUS-DP.
This workstation should be equipped
with a personal computer (PC) or a
programming unit (PU) having an
interface for PROFIBUS-DP (e.g.
CP5611, CP5613). If a Siemens PU is
used, the required PROFIBUS-DP
interface is already integrated.
Reduced commissioning time
It’s no longer required to run from
switchroom to switchroom to
parameterize motor feeders. Based on
a central workstation, all of the
PROFIBUS-DP-connected
SIMOCODE-DPs can be parameterized
after the bus parameter has once been
set correctly.
Increased system availability
In the past, changing of parameters
often meant an interruption of program
processing in the programmable logic
controller (PLC) – meaning a full stop
of the whole system.
By using WinSIMOCODE-DP/Professional,
you can transmit SIMOCODE-DP
parameters directly via PROFIBUS-DP
to each single unit – without stopping
program processing in the PLC.
10

”Totally Integrated” in SIMATIC S7 –
with OM SIMOCODE-DP
Win-SIMOCODE-DP/Professional is
“totally integrated“ in SIMATIC S7.
Is your application focusing on a central
data management for programs
and parameters, the object manager
(OM SIMOCODE-DP) integrates
SIMOCODE-DP/Professional into
STEP7 HW-Config – allowing you to
parameterize your SIMOCODE-DP
from there.
Therefore, you have got the unique
possibility of parameterizing all units
with the same software
Win-SIMOCODE-DP/Professional
regardless whether the parameters are
stored in a central PLC or are loaded
singly into each device.
Totally Integrated in SIMATIC S7
A plus for commissioning
Another advantage of the SIMOCODE-DP
system is that a motor feeder can be
tested during the commissioning stage
with the Win-SIMOCODE-DP/Professional
software. This means, there lies a
possibility that one can switch on and off
from a central workstation and also set
the testbits and enquire about the device
state.
Interconnectivity from SIMOCODE-DP to a PROFIBUS-DP network
Parameterization with Win-SIMOCODE-DP/Professional
11

Price Advantage with SIMOCODE-DP
Figure 1 shows the configuration of a
typical communications-capable motor
feeder with overload relay, thermistor
motor protection device, earth fault
detection, current value transmission
via A/D converters and a decentralized
peripheral system for the bus
connection.
Figure 2 and Figure 3 show the motor
branch of the future.
Reduced number of products
cover the entire range
For the complete control and
monitoring including connection to the
PROFIBUS-DP, only SIMOCODE-DP is
required. This means that no additional
overload relays, thermistor evaluation
devices etc. need to be installed.
Reduction of the scope of wiring
between field and control level
Communication between the field
level and the higher automation level
(PLC or process control system DCS)
is normally implemented via coupling
devices and point-to-point connections
to input and output modules of the
PLC or DCS. With the application of
SIMOCODE-DP, the scope of wiring is
reduced to a minimum – a two-wire
PROFIBUS-DP cable for up to 100
motor feeders; coupling devices and
input/output modules, cable gallery are
not required.
Reduction in wiring costs in
the field level
In the case of the reverser starter
(figure 3), no electrical interlocking is
required, and no time-delay relay which
prevents a direct switch-over from
clockwise to anti-clockwise rotation is
necessary. Everything is implemented
with SIMOCODE-DP.␣ The only thing
required is to set the desired switchover
delay time.
Without 3UF5
With 3UF5
-Q1
-K1
3UL22
-K2
Earth fault
detection
3UL21
Current value
transmission
–
4...20 mA
–
-Q1
-K1 -K2
Overload
Current imbalance
Phase failure
Earth fault protection
Thermistor
Blocking protection
Current value detection
Overload relay
3RU50
PROFIBUS-DP
Figure 1: Well-tried technology
12
3UN21
Thermistor
motor protection
M
3~
DI AI DO
Decentralized peripherals
M
3~
Figure 2: Motor branch of the future

L1
L2
L3
N
PE
3/N/PE~ 50/60 Hz
400/230 V
Q1
1L1
1N
2L1
2N
F11
Q1
RMT
-K1 -K2
1
2
4
l >
2
4
Overload
Current unbalance
Phase failure
Thermistor
Earth fault
Blocking protection
Current value detection
A1 A2 T1T2 1 2 3 4 5
230 V AC
3UF50
PROFIBUS-DP
6 7 8 9 10 11 B A SPE/PE
Ready
Gen. Fault
Test/
Reset
Anti-clockwise
Clockwise
Off
Local
M
3~
-1
-K1 -K2
Figure 3: Reversing starter with SIMOCODE-DP
As all functions are integrated into one
device, the following savings are
possible.
Savings possible:
device variants in
the motor feeders
space requirement
in the cubicle
the wiring cost
between control level
and field level
scope of wiring
in the unit control
level
start-up
times
spares
costs
13

Modular Device Configuration
The modular configuration of the
SIMOCODE-DP system means that it
can be used as a protection and
control device for feeders. The system
consists of the following components:
3UF50 basic unit
The basic unit with four inputs and
four outputs implements all protection
and control functions autonomously,
and provides connection to the
PROFIBUS-DP.␣ The four inputs are fed
by the internal 24 V DC power supply.
The extension module, the operating
module, the manual operating device
or the PC can be connected via the
system interface. The basic unit is
produced with three different control
supply voltages
(24 V DC, 115 V AC, 230 V AC).
Win-SIMOCODE-DP
Runs on any AT-compatible PC under
Windows 95/98/ME/2000 or Windows
NT 4.x. For start-up, diagnostics and
maintenance. Manual control (ON,
OFF, ...), diagnostics (current display,
fault, ...), parameterization (address,
baud rate, set current, control function,
...). Includes online help and parameter
data examples.
3UF51 extension module
The extension module additionally
provides eight inputs and four outputs
to the system. The device itself is fed
by the basic unit. The eight inputs
must be connected to an external
voltage supply. Here, there are three
different voltage versions (24 V DC,
115 V AC, 230 V AC). The connection to
the basic unit and the connection to
the operating module or to the PC is
via the system interface.
3UF52 operating module
For manual control of a drive in the
cubicle. Can be connected to the basic
unit and to the extension module.
Power supply from the basic unit.
Connection possibilities for the PC.
Installation in the front panel or in the
IP 54 cubicle door.
Three buttons can be freely
parameterized. Six signalling LEDs
can be freely parameterized.
14

Connection of a thermistor sensor circuit
for optional thermistor-type motor
Connection of a summation current
transformer for earth fault monitoring
Connection of control
supply voltage
– 24 V DC
– 115 V AC
– 230 V AC
3 LED displays
Device test, manual reset
– Automatic reset parameterizable
– Remote reset via bus or input
3 + 1 relay outputs:
– Function assignment
parameterizable
System interface
– Connection to basic unit
– Power supply from basic unit
3 + 1 outputs:
– Function assignment
parameterizable
A1 A2 T1 T2 1 2 3 4 5
AC 230V I1 I2 I3 I4 24VDC
G/9520
Ready
Bus
Gen. Fault
25...100A
Test/
Reset
PROFIBUS-DP
3UF5021-3AJ00-1
01 02 03 03 PROFIBUS-DP
Sys.
3UFS
6 7 8 9 10 11 B A SPE/PE
20 21 22 23 24 25 26 27 28
15 16 17 18 19 10 11 12
Sys.
3UFS
G/9520
05 06 07 08
Sys.
3UFS
3UF5100-0XX00-0AA0
30 31 32 33 34 35 PE
4 optocoupled inputs:
– 24 V DC, internally supplied
– Function assignment
parameterizable
System interface
– Connection of extension
module, operating module,
manual operating device or PC
PROFIBUS-DP bus connection
– Standard 9-pole SUB-D socket
– Terminals, e.g. for drawout unit
design
8 optocoupled inputs:
– 24 V DC, 115 V AC
230 V AC, externally supplied
– Function assignment
parameterizable
System interface
– Connection of operating
module or PC
OM-SIMOCODE-DP
STEP 7 Object Manager to call Win-
SIMOCODE-DP/Professional in STEP 7.
Connection cables with plugs
Connection between basic unit,
extension module or operating
module.
Bus terminal/bus termination
modules
If the PROFIBUS-DP is connected to
the basic unit, the standard 9-pole Sub-
D plugs with built-in bus terminating
resistor can be used. Especially for the
application of SIMOCODE-DP in Motor
Control Centers (MCC drawout unit
design) there is a bus termination
module with built-in power supply. This
guarantees that even the last unit in
the bus can be removed without any
impairment of the data flow.
Operating manual
A manual for the SIMOCODE-DP
system is available which describes
each detail of the functionality of
SIMOCODE-DP. It is intended as an aid
for project planning and system startup
and it features a comprehensive
description of the PROFIBUS-DP
communications interface and project
examples.
2 status LEDs
3 LED displays
Function assignment
parameterizable
Device test
Manual reset
Ready
Gen. Fault
Test/
Reset
3 buttons,
function assignment
parameterizable
3 LED displays
function assignment
parameterizable
9-pole SUB-D socket
for the connection of
the PC
15

SIVACON – The Communications-Capable
Low-Voltage Switchgear
As well as the communicationscapable
3WN6 circuit-breakers and
AS-Interface modules, SIMOCODE-DP
now provides another communications
module for low-voltage switchgear.
SIMOCODE-DP can be used in
SIVACON® for the control of all
feeders in both fixed and drawout
design.
High availability – no problem with
SIVACON drawout design
SIVACON drawout design enables the
system operator to adapt quickly to
changing system requirements.
With the integration of SIMOCODE-DP
directly into the drawout units, a clear
connection to the feeder and the
corresponding SIMOCODE-DP is
reached. A replacement of drawout
units is possible without interruption
of the bus connection.
Technical configuration of the
SIVACON switchgear with
SIMOCODE-DP
The 3UF52 operating module is
always accessible from the front
and is situated in the front panel
of the relevant drawout unit.
The 3UF50 basic unit with the integrated
current transformers is built
into the inside of the drawout units.
Each feeder can be adjusted and controlled
autonomously at the switchboard
by connecting the PC with the
Win-SIMOCODE-DP software to the
operating module integrated into the
front panel. In addition, all operation,
diagnostic and statistical data determined
by SIMOCODE-DP can be read.
16

Technical Specification
3UF50 basic unit, 3UF51 extension module, 3UF52 operator panel
Permiss. ambient/storage temperature –25 °C to +60 °C/–40 °C to +80 °C
Site altitude
up to 2000 m above sea level
Degree of protection (in acc. IEC 529) IP 20 max. setting curent I e w 100 A; IP 00 max. setting current I e > 100 A;
Shock resistance (sinewave)
Mounting position
Mounting
10 g/5 ms
free choice
max. setting current I e w 100 A: snap-on mounting onto 35 mm top-hat rail or screw fixing
with insertion clip
max. setting current I e > 100 A: screw fixing directly to contactor of srew fixing
EMC interference immunity Conducted interference, burst in acc. with IEC 61000-4-4: 2 kV (corr. to severity 3)
Conducted interference, surge in acc. with IEC 61000-4-5: 2 kV (corr. to severity 3)
Electrostatic discharge in acc. with IEC 61000-4-2: 8 kV (corr. to severity 3)
Field-related interference in acc. with IEC 61000-4-3: 3 V/m (corr. to severity 2)
(see special notes in the manual)
EMC emitted interference Limit value class A in acc. with EN 55011 1991
3UF50 basic unit
Display
Green LED “Ready“
Green LED “Bus“
Red LED “General Fault“
Buttons
Test/Reset
System interface
PROFIBUS-DP interface
Main circuit
Permanent light “Ready“
Off “no control supply voltage“ or “function test negative, device blocked“
Permanent light “Bus operation“
Permanent light/flashing light “Branch fault“,␣␣e.g. overload tripping
By pressing the Test/Reset button, the device can be reset after a tripping or it can be
tested as to its functionality
RS232 for connection of extension module, operating module, manual operating device or PC
RS485 for connection of the PROFIBUS-DP line via terminals (connection cross-section
as with auxiliary contactors or via 9-pole SUB-D socket)
Rated insulation voltage U I 690 V for blank/uninsulated conductor (3UF5001 - 3UF5021)
} for pollution degree 3
1000 V for insulated conductor 3UF5031 - 3UF5051
1000 V for blank/uninsulated conductor (3UF5031 and 3UF5051)
Rated impulse strength U imp
6 kV 3UF5001 - 3UF5021
8 kV 3UF5031 - 3UF5051
Rated frequency and current type
50 Hz/60 Hz; three-phase AC
Diameter of push-through openings 10 mm (devices with max. setting current I e w 25 A)
(max. I e w 100 A) 15 mm (devices with max. setting current I e 100 A)
for devices with setting current I e >100 A: mounting with connection bars
Busbar connection (current range) 50 to 205 A 125 to 500 A 200 to 820 A
Torque M8: 10 to 14 Nm M10: 14 to 24 Nm M10: 14 to 24 Nm
M12: 20 to 35 Nm
Flexible with cable lug 35 to 95 mm 2 50 to 240 mm 2 50 to 240 mm 2
Stranded with cable lug 50 to 120 mm 2 70 to 240 mm 2 70 to 240 mm 2
Auxiliary circuit/control circuit
Rated control supply voltage U e AC 50/60 Hz, 115 V and 230 V DC 24 V
Working range AC 50/60 Hz, 0.85 to 1.1 U s DC 24 V, 0.85 to 1.2 U s (DIN 19240)
Power consumption AC 50/60 Hz, 5 VA DC 24 V, 5 W
Mains buffering time
200 ms
Rated insulation voltage U I 300 V (for pollution degree 3)
Rated impulse strength U imp
4 kV
Outputs
4 mono-/bistable outputs depending on the variant
Auxiliary contacts of outputs
3 outputs thereof are connected to a common potential and 1 is connected separately; can be freely assigned to the
control functions (e.g. for activation of mains and star-delta contactor as well as signalling of the operating state)
Upstream short-circuit protection for
Fuse-links utilization category gL/gA 6 A, fast 10 A
auxiliary contacts (outputs)
Circuit-breaker 1.6 A, C characteristic
Rated continuous current
5 A
17

Rated operating current
(Switching capacity)
Inputs
AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V
DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A
4, own power supply due to device electronics (24 V DC); inputs connected to a common potential for the coupling
of process signals such as e.g. local control station, key-operated switches or limit switches
Thermistor motor protection
Total cold resistance: 1.5 kO
(PTC thermistor detector)
Operating value: 2.7... 3.1 kO; release value: 1.5...1.65 kO
Connection cross-section
Torque
0.8 to 1.2 Nm
single-core and stranded 1 x (0.5 to 4.0) mm 2 ; 2 x (0.5 to 2.5) mm 2
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm 2 ; 2 x (0.5 to 1.5) mm 2
3UF51 extension module
System interface
Auxiliary circuit/control circuit
Rated insulation voltage U I 300 V (for pollution degree 3)
Rated impulse strength U imp
Outputs
Auxiliary contacts of outputs
Upstream short-circuit protection for
auxiliary contacts (outputs)
Rated continuous current
Rated operating current
(Switching capacity)
Inputs
RS232 as connection to the basic unit and
for connection of operating module, manual operating device or PC
4 kV
4 bistable outputs
3 outputs thereof are connected to a common potential and 1 is connected separately;
can be freely assigned to the control functions (e.g. for activation of mains and star-delta contactor as well as
signalling of the operating state)
Fuse-links utilization category gL/gA 6 A, fast 10 A
Circuit-breaker 1.6 A, C characteristic
5 A
AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V
DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A
Connection cross-section
Torque
0.8 to 1.2 Nm
single-core and stranded 1 x (0.5 to 4.0) mm 2 ; 2 x (0.5 to 2.5) mm 2
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm 2 ; 2 x (0,5 to 1.5) mm 2
3UF52 operating module
Displays
Green LED “Ready“
8 externally supplied 24 V DC, 115 V AC, 230 V AC depending on the variant, inputs connected to a common potential
for the coupling of process signals such as e.g. local control station, key-operated switches or limit switches
Permanent light “Ready“
OFF “no control supply voltage“ or “function test negative, device blocked“
Red LED “General Fault“
Permanent light/flashing light “Branch fault“,␣␣e.g. overload tripping
3 green und 3 yellow LEDs Feeder-specific displays can be freely assigned, e.g. manual/automatic mode,
tripping, thermistor motor protection, clockwise/anti-clockwise rotation etc.
Operating buttons
Keys
Test/Reset
System interface
For controlling the motor feeder, freely programmable
By pressing the Test/Reset button, the device can be reset after a trip
or it can be tested as to its functionality
RS232 for connection of manual operating device or PC
18

Win-SIMOCODE-DP/Professional 3UF5710
Parameterization, Operate, Observe, Testing over DPV1
Parameterization, Operate, Observe, Testing over RS-232
Target system
SIMATIC S5
Automation System
SIMATIC S7/M7/C7
foreign system
PC/PU requirements
sea PC/PU requirements Windows 95/98/ME/2000 or Windows NT ≥ 4.x
free capacity hard disk
minimum 25 MB
STEP 7 requirements
STEP 7 is not an absolute necessity. But when it is already installed it is necessary
to have a version ≥ 4.0. (These versions contain the compatible support software for DPV1
otherwise it will be directly loaded through Win-SIMOCODE-DP/Professional)
PC/PU interface requirements
PU integrated with MPI-SS or MPI Board
CP 5411, CP 5412 (A2), CP 5511 or CP 5611
RS-232 with compatible interface cable 3RW29 20-1DA00
SIMOCODE-DP requirements DPV1 delivery date E10 (from June 98)
Win-SIMOCODE-DP/Smart 3UF5711
PC/PU requirements
sea PC/PU preconditions Windows 95/98/ME/2000 or Windows NT ≥ 4.x
free capacity hard disk
minimum 25 MB
PC/PU interface requirements
OM-SIMOCODE-DP 3UF5712
SIMATIC requirements
RS-232 with compatible interface cable 3RW29 20-1DA00
SIMATIC S7
STEP 7 requirements Version ≥ 4.0
PC/PU requirements Software STEP 7
SIMOCODE-DP requirements DPV1 – delivery date E10 (from June 98)
19

Subject to change without prior notice 07/02 | Order No. E20001-A230-P302-V1-7600 | DISPO 27615 | 21C7565 CPSM.52.2.02 WS 06021.0 | Printed in Germany
Siemens AG
Automation and Drives
Low-Voltage Controls and Distribution Division
P.O. Box 32 40, D-91050 Erlangen
www.siemens.com/simocode-dp