STAUFF Clean
STAUFF Clean
STAUFF Clean
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<strong>STAUFF</strong><br />
Stauff Tube <strong>Clean</strong> System<br />
Pipe, Tube & Hose <strong>Clean</strong>ing System<br />
Local Solutions for<br />
Individual Customers<br />
Worldwide
Stauff Tube <strong>Clean</strong> System<br />
Stauff Tube <strong>Clean</strong> - Saves time, saves costs.<br />
The essential tool for all pipe fabricators and hose assemblers involved with:<br />
Hydraulics - Food Processing - Fuel Lines - Chemical Plants etc.<br />
The System<br />
The Stauff <strong>Clean</strong> System provides a simple and low cost solution for the removal of contaminant<br />
from the inside surfaces of Pipes, Tubes and Hoses. All manner of pipework configurations in the<br />
normal size range of 6 mm to 60 mm can be handled by the Stauff <strong>Clean</strong> System regardless of<br />
pipe length, type of fittings or components. Change of direction through tees, elbows etc, of upto<br />
90º can be accomodated by the projectiles.<br />
The Projectile<br />
The Stauff <strong>Clean</strong> System works on the principle of propelling foam pellets or projectiles of varying<br />
density and texture through pipework at very high velocities while maintaining sufficient contact<br />
with the inside surface to remove unwanted contaminant.<br />
The Force<br />
The propelling force for the projectile is produced by standard industrial compressed air (7 bar/100<br />
psi) via a lightweight, pistol-grip launcher. This provides a safe and environmentally freindly tool<br />
that requires little formal expertise to operate and apply.<br />
Perfect Pre-<strong>Clean</strong>ing Partner<br />
Pipework fabricators will find that the Stauff <strong>Clean</strong> System provides the perfect partner, as a<br />
pre-cleaning device, to dramatically reduce flushing times when preparing pipework to meet<br />
predetermined cleanliness specifications.<br />
The Process<br />
A variety of projectiles are available to suit the degree and type of contaminant likely to be<br />
experienced and these can be varied during the cleaning process as required. Projectiles can be<br />
visually inspected after use to determine the remaining cleanliness level and the need for further<br />
application. For good housekeeping and safe operation, a mesh projectile collection bag should<br />
be secured to the pipe exit.<br />
Selection of projectiles and attachment nozzles is made simple by the easy reference selection<br />
chart provided in the following pages. The Stauff <strong>Clean</strong> System is available as separate<br />
components or in a variety of Kit forms comprising various nozzle types, adaptor and launcher, all<br />
contained in a heavy duty carrying case.<br />
Safety note: A mesh collection bag should be secured to the pipe exit to avoid possible<br />
injury to personnel by the projectile exiting at high velocity.<br />
Safety note: Always wear protective safety glasses and ear protection when operating<br />
this device.<br />
1
All through manner tees, of pipework elbows, etc., configurations of up to 90° incan the be normal accommodated size range of by6mm the projectiles. to 60mm can be handled by<br />
TIME, the Stauff SAVES <strong>Clean</strong> System COSTS. regardless of pipe length, type of fittings or components. Change of direction<br />
through THE PROJECTILE tees, elbows, – etc., The of Stauff up to<strong>Clean</strong> 90° can System be accommodated works on the principle by the projectiles. of propelling foam pellets or<br />
hose TIME, assemblers SAVES<br />
projectiles of involvedCOSTS.<br />
varying density with: and texture Stauff throughTube pipework<strong>Clean</strong> at very highSystem<br />
velocities while maintaining<br />
THE sufficient PROJECTILE contact with – The the Stauff inside<strong>Clean</strong> surface System to remove works unwanted on the principle contaminant. of propelling foam pellets or<br />
d OCESSING hose assemblers projectiles ofinvolved varying – FUEL density with: and LINES texture through –<br />
pipework at very high velocities while maintaining<br />
sufficient contact with the inside surface to remove unwanted contaminant.<br />
.<br />
OCESSING – FUEL LINES –<br />
THE FORCE – The propelling force for the projectile is produced by standard industrial compressed<br />
air (7 Projectile bar/100 psi) via & aNozzle lightweight, Selection pistol-grip Launcher. This provides a safe and environmentallyfriendly<br />
tool that requires little formal expertise to operate and apply.<br />
THE FORCE – The propelling force for the projectile is produced by standard industrial compressed<br />
.<br />
rovidesair a simple (7 bar/100<br />
To exploit andpsi) lowvia the cost a lightweight,<br />
maximum solution forpistol-grip cleaning the removal Launcher.<br />
capability of This provides a safe and environmentallyfriendly<br />
of the system,<br />
es, Tubes PERFECT and careful Hoses. tool<br />
PRE-CLEANING<br />
that requires little<br />
selection of the PARTNER<br />
formal expertise<br />
nozzle and – Pipework<br />
to operate<br />
projectile fabricators<br />
and apply.<br />
is important. will find that the Stauff <strong>Clean</strong> System<br />
rovides normalprovides asize simple range<br />
The<br />
the and of<br />
nozzles<br />
perfect low 6mmcost are<br />
partner, to 60mm solution<br />
selected<br />
ascan a for pre-cleaning bethe handled removal<br />
to suit the<br />
device, byof<br />
tube to<br />
hose<br />
dramatically<br />
end tting<br />
reduce flushing times when<br />
es, length, Tubes type<br />
PERFECT<br />
preparing and of fittings Hoses. pipework<br />
PRE-CLEANING components. to meet predetermined<br />
PARTNER<br />
Change<br />
–<br />
of<br />
Pipework<br />
cleanliness direction<br />
fabricators<br />
specifications.<br />
will find that the Stauff <strong>Clean</strong> System<br />
provides the perfect partner, as a pre-cleaning device, to dramatically reduce flushing times when<br />
be normal accommodated size and range apart<br />
by of the 6mm from<br />
projectiles. to the 60mm Universal can beNozzles, handled by there are specifi c nozzles<br />
length, preparing type THE set of PROCESS fittings for pipework JIC, – BSP, components. A<br />
to<br />
variety<br />
meet and predetermined<br />
of metric projectiles Change fittings. are of cleanliness direction available The Universal specifications.<br />
to suit the Nozzle degree and is suitable type of contaminant<br />
em be accommodated works likely for almost and thread type or hose or tube end.<br />
THE<br />
on to<br />
PROCESS<br />
thebe principle experienced by the<br />
– A<br />
of projectiles.<br />
variety<br />
propelling and these<br />
of projectiles<br />
foam can be pellets varied<br />
are available<br />
orduring the cleaning process as required. Projectiles<br />
to suit the degree and type of contaminant<br />
ough pipework can be visually<br />
likely to be at very inspected<br />
experienced high velocities after use<br />
and these while to<br />
canmaintaining<br />
determine the remaining cleanliness level and the need for<br />
be varied during the cleaning process as required. Projectiles<br />
tem emove works<br />
can unwanted further on<br />
be<br />
The the application.<br />
visually<br />
projectile principle contaminant. For<br />
inspected<br />
of selection propelling good housekeeping<br />
after use<br />
will foam<br />
to<br />
depend<br />
determine<br />
pellets andon the<br />
or safe what operation,<br />
remaining<br />
fi ttings, a mesh<br />
cleanliness<br />
if any, projectile<br />
level<br />
are attached collection<br />
and the need<br />
to bag<br />
for<br />
the tube or hose and<br />
ough pipework should<br />
further the be<br />
application. at degree secured very high of to<br />
For contamination. velocities the pipe exit.<br />
good housekeeping while maintaining As a and guide, safe operation, users should a meshselect projectile from collection the charts bag below with respect<br />
remove projectileshould unwanted is to produced be fi ttings secured contaminant. by and standard tocontaminant. the pipeindustrial exit. As compressed a general rule, projectiles should be approximately 15% larger in<br />
Selection of projectiles and attachment nozzles is made simple by the easy reference selection charts<br />
ip Launcher.<br />
provided diameter This provides<br />
on thethat adjoining the a safe internal and environmentallyise<br />
projectile to operate Selection is produced andofapply.<br />
projectiles by standard attachment industrial nozzles compressed is made simple by the easy reference selection charts<br />
pages. diameter of the pipe of hose.<br />
rip Launcher. provided on the adjoining pages.<br />
TheFor This<br />
Stauff optimum<br />
provides<br />
<strong>Clean</strong> System cleaning,<br />
a safe and<br />
is available it<br />
environmentallyise<br />
ipework to operate<br />
is recommended as separate components that projectiles or in a variety are used of Kit forms once comprising and then discarded.<br />
various fabricators and<br />
nozzle<br />
apply. will types, find that adaptor the Stauff and launcher, <strong>Clean</strong> System all contained in a heavy duty carrying case.<br />
ing device, ThetoStauff dramatically <strong>Clean</strong> System reduce is available flushing times as separate when components or in a variety of Kit forms comprising<br />
various Styles nozzle of types, Projectiles<br />
cleanliness ipework adaptor and launcher, all contained in a heavy duty carrying case.<br />
Four fabricators specifications. Styles will findof thatProjectiles<br />
the Stauff <strong>Clean</strong> System<br />
ing device, to dramatically reduce flushing times when<br />
Four There Styles are four of types Projectiles<br />
of projectiles available for the cleaning of hose, tube or pipe.<br />
ecleanliness available tospecifications.<br />
suit the degree and type of contaminant<br />
(A) Abrasive Series<br />
(S) Standard Series<br />
aried during the cleaning process as required. - for the cleaning of<br />
- for(S) the cleaning Projectiles Standard of Series - for the cleaning (A) of Abrasive Series<br />
(S) Standard Series<br />
metal<br />
hose,<br />
tube<br />
tube<br />
and pipe<br />
or pipe without<br />
eine available the remaining to suit the cleanliness degree and level type andhose, ofthe contaminant<br />
tube needorfor<br />
pipe<br />
- for the cleaning of<br />
- for the end cleaning fi ttings of or restrictions.<br />
to remove light rust<br />
aried and safe during operation, the cleaning a mesh process projectile as required. collection without endbag<br />
fittings<br />
metal tube and pipe<br />
hose, tube<br />
Projectiles<br />
or pipe<br />
and scale<br />
ine the remaining cleanliness level and to remove light rust<br />
without theend need fittings for<br />
and scale<br />
and safe operation, a mesh projectile collection bag<br />
les is made simple by the easy reference selection charts<br />
zles is made simple by the easy reference selection charts<br />
(C) Coupling Series<br />
arate components or in a variety of Kit forms comprising<br />
- for the cleaning of<br />
all contained in a heavy duty carrying (C) case. Coupling Series<br />
hose assemblies<br />
- for the cleaning of<br />
arate components or in a variety of Kit(hose with end<br />
hose forms assemblies comprising<br />
all contained in a heavy duty carrying fittings) or the removal<br />
of loose<br />
(hose case. with end<br />
fittings) or the removal<br />
(A) Abrasive of loose Series<br />
particles from tube or<br />
d Series<br />
pipe<br />
ning of<br />
particles - for thefrom cleaning tube or of<br />
pipe metal tube and pipe<br />
r pipe<br />
(A) Abrasive Series<br />
d Series<br />
to remove light rust<br />
fittings<br />
- for the cleaning of<br />
aning of<br />
and scale<br />
metal tube and pipe<br />
r pipe<br />
to remove light rust<br />
fittings<br />
and scale<br />
(C) Coupling Series - for the cleaning of hose assemblies (hose<br />
with end fi ttings) or the removal of loose particles from tube or pipe.<br />
(G) Grinding Series<br />
- to remove heavier<br />
(G) Grinding Series<br />
rust and buildup.<br />
- to remove heavier<br />
These are available<br />
rust and buildup.<br />
on special order.<br />
These are available<br />
on special order.<br />
(A) Abrasive Series - for the cleaning of metal tube and pipe to<br />
remove light rust and scale. The projectile is recognised by the<br />
abrasive pad fi xed to one end of the projectile.<br />
g Series<br />
ning of<br />
blies<br />
nd g Series<br />
aning e rese<br />
blies<br />
of<br />
mndtube or<br />
e rese<br />
m tube or<br />
(G) Grinding Series<br />
- to(G) remove Grinding heavier Series - for the cleaning of metal tube and pipe to<br />
rustremove and buildup. heavier rust and buildup from the internal surface. The<br />
These (G) Grinding are available Series<br />
projectile is coated in carborundum for the full length.<br />
on - tospecial remove order. heavier<br />
rust and buildup.<br />
Included in the manual are charts to help with the selection of the correct nozzle<br />
These<br />
and<br />
are<br />
projectile<br />
available<br />
to suit your application. If you are not sure please contact your<br />
onnearest special order. Stauff distributor for assistance. We are here to help!<br />
Safety note: A mesh collection bag should be secured to the pipe exit to avoid possible<br />
injury to personnel by the projectile exiting at high velocity.<br />
Safety note: Always wear protective safety glasses and ear protection when operating<br />
this device.<br />
2
Stauff Tube <strong>Clean</strong> System<br />
Projectile Selection Tables<br />
Table No.1<br />
For Hose and Tube<br />
Hose or Tube Size Nozzle Projectile Size Range<br />
Inches I.D Metric O.D Universal Style<br />
No End<br />
Fittings<br />
With End<br />
Fittings<br />
1/4” 6 mm UV06 TCS07 to TCS10 TCC07 to TCC09<br />
5/16” 8 mm UV08 TCS10 to TCS12 TCC10 to TCC12<br />
3/8” 10 mm UV10 TCS12 to TCS14 TCC12 to TCC14<br />
1/2” 13 mm UV13 TCS16 to TCS18 TCC14 to TCC16<br />
5/8” 16 mm UV16 TCS18 to TCS22 TCC18 to TCC20<br />
3/4” 19 mm UV19 TCS22 to TCS24 TCC20 to TCC22<br />
1” 25 mm UV25 TCS30 to TCS33 TCC30 to TCC33<br />
1 ¼” 32 mm UV32 TCS36 to TCS40 TCC36 to TCC40<br />
1 ½” 38 mm UV38 TCS45 to TCS50 TCC40 to TCC50<br />
2” 50 mm UV50 TCS55 to TCS60 TCC55 to TCC60<br />
Table No.2<br />
For Pipe - steel or plastic etc.<br />
Pipe Size Nozzle Projectile Size Range<br />
Inch N.B Inch I.D Metric O.D Universal Style<br />
No End<br />
Fittings<br />
With End<br />
Fittings<br />
1/4” 0.540” 13.7 mm UV06 TCS12 to TCS14 TCS09 to TCS10<br />
3/8” 0.675” 17.1 mm UV10 TCS14 to TCS16 TCS12 to TCS14<br />
1/2” 0.840” 21.3 mm UV13 TCS18 to TCS22 TCS16 to TCS20<br />
3/4” 1.050” 26.7 mm UV19 TCS26 to TCS30 TCS22 to TCS26<br />
1” 1.315” 33.4 mm UV25 TCS33 to TCS36 TCS24 to TCS30<br />
1 ¼” 1.660” 42.2 mm UV32 TCS40 to TCS45 TCS36 to TCS40<br />
1 ½” 1.900” 48.3 mm UV38 TCS50 TCS45 to TCS50<br />
2” 2.375” 60.3 mm UV50 TCS60 TCS60<br />
3
Stauff Tube <strong>Clean</strong> System<br />
Nozzles<br />
There are four types of Nozzles currently available in the<br />
range as described bellow, however additional nozzles can<br />
be produced to suit specifi c applications.<br />
Universal Nozzles<br />
Available in sets of 10 with prefi x (UV). The Universal Nozzle is designed with a tapered seat<br />
that will allow it to cater for 90% of applications, including, Hose, Tube and Pipe, with or without<br />
fi ttings, in hydraulic and pneumatic pipe systems, condenser tubes, boiler tubes and food lines.<br />
The Universal Nozzle kit fi ts all and will accommodate applications with J.I.C., S.A.E. and B.S.P.<br />
end fi ttings.<br />
The set of 10 nozzles consists of the following sizes: 6mm, 8mm, 10mm, 13mm, 16mm, 19mm,<br />
25mm, 32mm, 38mm and 50mm.<br />
Metric Tube Nozzles<br />
Available in sets of 18 with prefi x (MT). The Metric Tube Nozzle is intended for use specifi cally<br />
with metric sized tube and is designed to fi t over the outside of the tube or pipe being cleaned.<br />
The inside diameter of the nozzle is reduced to match the inside diameter of the tube. The<br />
nozzles are machined from solid bar stock and designed for superior strength.<br />
The set consist of the following metric OD sizes: 6mm, 8mm, 10mm, 12mm, 14mm, 15mm,<br />
16mm, 18mm, 20mm, 22mm, 25mm, 28mm, 30mm, 35mm, 38mm, 42mm, 50mm and 60mm.<br />
J.I.C. Nozzles<br />
Available in a set of 10 nozzles with prefi x (J). The J.I.C. Nozzle is designed specifi cally for use<br />
with J.I.C. and S.A.E. type fittings. The nozzles are machined to accommodate both male and<br />
female confi guration, ensuring a perfect airtight seal every time.<br />
The set consist of the following sizes: 6mm, 8mm, 10mm, 13mm, 16mm, 19mm, 25mm, 32mm,<br />
38mm and 50mm.<br />
BSP Nozzles<br />
Nozzle Sets<br />
Available in a set of 7 nozzles with prefi x (B). The BSP Nozzle is designed specifi cally for BSP<br />
confi guration fi ttings. The nozzles are machined to accommodate both male and female<br />
confi gurations, ensuring a perfect airtight seal every time.<br />
The set consist of the following sizes: 6mm, 10, 13mm, 16mm, 19mm, 25mm and 32mm.<br />
Safety note: A mesh collection bag should be secured to the pipe exit to avoid possible<br />
injury to personnel by the projectile exiting at high velocity.<br />
Safety note: Always wear protective safety glasses and ear protection when operating<br />
this device.<br />
4
Stauff Tube <strong>Clean</strong> System<br />
Ordering Codes<br />
Launcher Kits<br />
Code<br />
LG1<br />
LK1<br />
10J-K<br />
18MT-K<br />
10UV-K<br />
7B-K<br />
Description<br />
LAUNCHER ONLY<br />
LAUNCHER KIT (NO NOZZLES)<br />
LAUNCHER KIT C/W 10 JIC NOZZLES<br />
LAUNCHER KIT C/W 18 TUBE NOZZLES<br />
LAUNCHER KIT C/W 10 UNIVERSAL NOZZLES<br />
LAUNCHER KIT C/W 7 BSP NOZZLES<br />
Nozzle Sets<br />
Code<br />
Description<br />
10UV-S UNIVERSAL NOZZLES, SET OF 10<br />
18MT-S METRIC TUBE NOZZLES, SET OF 18<br />
10J-S JIC NOZZLES,SET OF 10<br />
7B-S BSP NOZZLES,SET OF 7<br />
UV-AR<br />
ADAPTOR RING<br />
Projectiles<br />
Size mm<br />
Qty per bag<br />
Standard<br />
Projectile Part No.<br />
Coupling<br />
Projectile Part No.<br />
Abrasive Projectile<br />
Part No.<br />
7 100 TCS07 TCC07 TCA07<br />
10 100 TCS10 TCC10 TCA10<br />
12 100 TCS12 TCC12 TCA12<br />
14 100 TCS14 TCC14 TCA14<br />
16 100 TCS16 TCC16 TCA16<br />
18 100 TCS18 TCC18 TCA18<br />
20 100 TCS20 TCC20 TCA20<br />
22 100 TCS22 TCC22 TCA22<br />
26 50 TCS26 TCC26 TCA26<br />
30 40 TCS30 TCC30 TCA30<br />
33 40 TCS33 TCC33 TCA33<br />
36 30 TCS36 TCC36 TCA36<br />
40 30 TCS40 TCC40 TCA40<br />
50 20 TCS50 TCC50 TCA50<br />
60 15 TCS60 TCC60 TCA60<br />
5
Stauff Tube <strong>Clean</strong> System<br />
System Operating Instructions<br />
Introduction<br />
The Stauff Tube <strong>Clean</strong> system comprises of a pneumatic launcher and a range of specially designed<br />
nozzles. The launcher uses compressed air to propel a foam projectile through the nozzle and into the<br />
hose, tube or pipe to be cleaned.<br />
The launcher is the part of the system that controls the air supply to propel the projectile from start to<br />
finish of the cleaning job.<br />
The nozzles are specially designed to affect an airtight seal on any hose, tube or pipe with or without end<br />
fittings. It main purpose is to compress the foam projectile allowing it to enter the internal diameter of the<br />
hose, tube or pipe to be cleaned.<br />
The projectile is the part of the system that does the cleaning. The foam projectile is sized to be<br />
approximately 15% larger than the internal diameter of the hose, tube or pipe to be cleaned. The<br />
compression of the projectile against the internal wall cleans the internal surface and expels any loose<br />
contaminants from the end of the hose tube or pipe.<br />
Air Requirements<br />
The Stauff Tube <strong>Clean</strong> system will operate effectively with an air pressure ranging between 85 PSI and<br />
120 PSI.<br />
Safety Instructions<br />
1 Read and understand this manual before using the Stauff <strong>Clean</strong> system.<br />
2 Keep this manual with the Stauff <strong>Clean</strong> system for future reference.<br />
3 Always use safety glasses when operating the system.<br />
4 Do not operate around other people without following the correct safety precautions.<br />
5 Bleed the air pressure from hose before connecting or disconnecting the unit.<br />
6 Do not fire the projectiles at people, animals or objects.<br />
7 If the unit does not operate or as been damaged return to Stauff for service.<br />
8 This is an and should and if the instructions are unclear in any way please contact your<br />
nearest Stauff distributor for assistance.<br />
9 Always provide a Projectile capture bag at the discharge end of the pipe or hose.<br />
Using the Stauff Tube <strong>Clean</strong> System<br />
Always use safety glasses.<br />
1 Select the correct nozzle for your application using the reference chart supplied. Flip the hinged<br />
retaining ring forward and insert the nozzle using the adaptor ring if needed.<br />
2 Place the selected projectile into the nozzle. Close the retaining ring making sure it engages with<br />
the latch.<br />
3 Connect a suitable air supply to the launcher using the quick release coupler supplied. (Minimum<br />
hose diameter 3/8” ID.)<br />
4 To prevent the possibility of injury always use a projectile catcher or collection bag at the exit end<br />
of the hose, tube or pipe being cleaned.<br />
5 Place the nozzle firmly against the hose tube or pipe to be cleaned. Press the trigger and keep<br />
depressed until the used projectile is discharged from the open end. To ensure top performance<br />
it is important to maintain a firm airtight seal at all times between the launcher and the hose tube<br />
or pipe being cleaned.<br />
6 In the event of operating problems, consult the attached Troubleshooting Chart.<br />
7 To achieve the desired level of cleanliness, the process should be repeated until the end<br />
projectile emerges free of contamination.<br />
6
HEAD OFFICE<br />
24 - 26 Doyle Avenue<br />
UNANDERRA NSW 2526<br />
P.O.Box 227<br />
UNANDERRA NSW 2526<br />
Ph: (02) 4271 1877<br />
Fax: (02) 4271 8432<br />
E-mail: info@stauff.com.au<br />
www.stauff.com.au<br />
MELBOURNE<br />
3B 14 - 16 White Street<br />
OAKLEIGH EAST VIC 3166<br />
P.O. Box 453<br />
MULGRAVE VIC 3170<br />
Ph: (03) 9543 5411<br />
Fax: (03) 9543 5422<br />
AUCKLAND<br />
Unit D 103 Harris Road<br />
EAST TAMAKI<br />
P.O. Box 58517<br />
GREENMOUNT<br />
Ph: (09) 271 4812<br />
Fax: (09) 271 4832<br />
E-mail: sales@stauff.co.nz<br />
www.stauff.com<br />
Distributed by:<br />
Australia<br />
<strong>STAUFF</strong> CORPORATION PTY LTD<br />
New Zealand<br />
<strong>STAUFF</strong> CORPORATION (NZ) LTD<br />
SYDNEY<br />
27B Davis Road<br />
WETHERILL PARK<br />
NSW 2164<br />
P.O. Box 7180<br />
WETHERILL PARK DC<br />
NSW 2164<br />
Ph: (02) 9725 2733<br />
Fax: (02) 9725 2744<br />
BRISBANE<br />
463 Boundary Road<br />
RICHLANDS QLD 4077<br />
P.O. Box 20<br />
RICHLANDS QLD 4077<br />
Ph: (07) 3217 0444<br />
Fax: (07) 3217 0300<br />
ADELAIDE<br />
1/3 Endeavour Drive<br />
PORT ADELAIDE SA 5015<br />
P.O. Box 208<br />
PORT ADELAIDE SA 5015<br />
Ph: (08) 8341 2260<br />
Fax: (08) 8341 1604<br />
<strong>STAUFF</strong><br />
STAUS-STCS-ENG-05/2007<br />
E & OE