Robert Bosch (France) S.A.S – Rodez plant - EFQM
Robert Bosch (France) S.A.S – Rodez plant - EFQM
Robert Bosch (France) S.A.S – Rodez plant - EFQM
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<strong>Robert</strong> <strong>Bosch</strong> (<strong>France</strong>) S.A.S <strong>–</strong> <strong>Rodez</strong> <strong>plant</strong><br />
PRIZE WINNER IN CONTINUOUS LEARNING, INNOVATION & IMPROVEMENT<br />
ORGANISATION PROFILE<br />
� Country: <strong>France</strong><br />
� Number of employees: 2000<br />
� Turnover: 260 000 000 Euro<br />
� Sector: Automotive supplier <strong>–</strong> Fabricated metal products<br />
� Track record in Awards:<br />
� Recognised for Excellence 2007 +500 points<br />
APPLICANT OVERVIEW<br />
<strong>Robert</strong> <strong>Bosch</strong> (<strong>France</strong>)<br />
S.A.S. (RBFR), a subsidiary<br />
of the <strong>Bosch</strong> Group,<br />
mainly markets and<br />
manufactures automotive<br />
components. Since July 1st<br />
2008, the <strong>Bosch</strong> Group has<br />
consolidated all of its<br />
automotive activities in<br />
<strong>France</strong> within this<br />
subsidiary. It currently<br />
employs around 6,000<br />
staff, 2,000 of which are<br />
based on the RzP site. Manufacturing is made up of four production centres, each<br />
of which has its own workshops and management team. They are managed in<br />
profit centres, and are responsible for the ordering process. They produce Injection<br />
pumps, Injection nozzles, Glow plugs and Common Rail injectors. Products are<br />
exported all over the world and target two types of markets:<br />
• 93% of the turnover (20.5 million parts) is sold to the Group's Original Equipment<br />
Manufacturer (OEM),<br />
• 7% of the turnover (8 million parts) supplies the aftermarket through Automotive<br />
Aftermarket (AA).<br />
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ROLE MODEL AREAS<br />
Role Model Area <strong>–</strong> Continuous learning, innovation and improvement<br />
Approach<br />
The applicant has implemented a comprehensive management system <strong>–</strong> so called<br />
“<strong>Bosch</strong> Production System (BPS)” <strong>–</strong> with a huge set of toolboxes like, CIP<br />
(Continuous Improvement Process), cockpits‐charts, Ishikawa, six sigma, 5S, IT‐<br />
systems and databases and so on to continuously improving the product quality<br />
and process performance.<br />
The best practice approach is to combine (a) the methodologies of learning,<br />
innovation and improvement with (b) the people working in the business processes<br />
and (c) with adequate technologies and instruments.<br />
Deployment<br />
BPS is deployed throughout the whole company, for all products and processes;<br />
from the top management to shop floor level. All leaders and almost all employees<br />
are trained in a specific internal BPS training centre.<br />
BPS is for the applicant not just a methodology but rather a part of its culture. Not<br />
only the manufacturing processes but also BPS is a kind of core competence of the<br />
applicant. It was really a pleasure to participate in a CIP group session with six<br />
employees and to see how they solved a technical problem within only one hour.<br />
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Assessment and Review<br />
Indicators and cockpits‐charts for<br />
measuring the effectiveness and<br />
efficient are in place; partnership<br />
contracts with universities and<br />
3rd parties are implemented to<br />
learn from each other.<br />
Knowledge is also shared with<br />
Group partners. Many examples<br />
are given how the applicant is<br />
improving its approach (e.g. a<br />
STeP‐up program has started for<br />
the shopfloor team‐leaders to<br />
facilitate teams as moderators).<br />
Impact on performance<br />
� Reducing failure rate (less than 5 parts per million)<br />
� Increasing productivity<br />
� Increasing quality and customer satisfaction<br />
� Lead <strong>plant</strong> for some technologies and products<br />
� Contact person � Mrs Claire Champel‐Peter<br />
� Project Leader "Business Excellence"<br />
� Address � ZI de Cantaranne ‐ BP 3212 Onet le Château<br />
RODEZ <strong>–</strong> 12032<br />
<strong>France</strong><br />
� Telephone � +33 565 67 94 95<br />
� E‐mail � claire.champel@fr.bosch.com<br />
� Website � http://www.bosch.fr<br />
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