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How to Improve Brightness Stability of ECF bleached Softwood and ...

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Paper presented at 2004 APPITA Conference, Canberra<br />

<strong>How</strong> <strong>to</strong> <strong>Improve</strong> <strong>Brightness</strong> <strong>Stability</strong> <strong>of</strong> <strong>ECF</strong> <strong>bleached</strong><br />

S<strong>of</strong>twood <strong>and</strong> Hardwood Kraft Pulp<br />

HANS ULRICH SUESS, KURT SCHMIDT, BERND HOPF; Degussa AG, Hanau, Germany<br />

1. ABSTRACT<br />

A comparison <strong>of</strong> different <strong>ECF</strong> bleaching sequences regarding the resulting brightness stability<br />

shows an improved stability for brighter pulps <strong>and</strong> no direct influence <strong>of</strong> ozone, hot acid<br />

hydrolysis or hot peroxide stages. The brighter the pulp, the more stable brightness becomes.<br />

This is generally valid for Kraft pulps, provided removal <strong>of</strong> double bonds is effective<br />

<strong>and</strong> the final Kappa number is below 1.<br />

<strong>How</strong>ever, the final bleaching stage <strong>and</strong> the conditions used in this stage do affect brightness<br />

stability. A pulp <strong>bleached</strong> in its final stage with chlorine dioxide (D 2 ) more likely loses brightness<br />

in ageing than pulp <strong>bleached</strong> with a final P stage. Bleaching with chlorine dioxide<br />

leaves quinoid structures in the pulp, with a pronounced tendency for reversion. The oxidation<br />

<strong>of</strong> quinones is easily accomplished with alkaline hydrogen peroxide, therefore brightness<br />

stability is significantly improved with a final P stage.<br />

Very high temperature in a D stage improves the reversion results. Long retention time is<br />

beneficial as well. Reversion is lowest following a hot D 1 <strong>and</strong> a final P stage.<br />

2. MATERIALS <strong>and</strong> METHODS<br />

All trials were made with industrial pulp samples taken after oxygen delignification. D <strong>and</strong> P<br />

stages were run in plastic bags in water baths. Ozone was added <strong>to</strong> well fluffed pulp in a<br />

fluidized bed reac<strong>to</strong>r; Eop stages were conducted in a pressurized high-shear mixer. All trials<br />

(except ozone) were made at 10% consistency. <strong>Brightness</strong> was measured with ISO 2470.<br />

Reversion testing was made with h<strong>and</strong>sheets prepared at pH 6 on a Buchner funnel with a<br />

weight <strong>of</strong> 280 g/m², Tappi methods UM 200 <strong>and</strong> T 260 were used.<br />

3. INTRODUCTION<br />

The target <strong>of</strong> bleaching is a high <strong>and</strong> stable brightness. Unfortunately, in reality pulp brightness<br />

decreases during s<strong>to</strong>rage <strong>and</strong> paper production. It is therefore important <strong>to</strong> keep the<br />

intensity <strong>of</strong> brightness reversion low. Light induced reactions do play only a minor role; these<br />

are limited <strong>to</strong> the pulp bale's surface. In the presence <strong>of</strong> light transition metals <strong>and</strong> oxygen<br />

can cause a chain <strong>of</strong> oxidation processes generating chromophores [1]. <strong>How</strong>ever, these reactions<br />

cannot be <strong>of</strong> importance inside a pulp bale. Therefore this paper will focus on reversion<br />

in the absence <strong>of</strong> light.<br />

Inside a pulp bale reversion is the result <strong>of</strong> chromophores generated by condensation reactions.<br />

This requires available active sites. These can be present as the consequence <strong>of</strong> poor<br />

washing, <strong>and</strong> indeed improving washing with cold or hot water has a positive effect. <strong>How</strong>ever,<br />

washing alone does not solve a reversion problem.<br />

The conditions required for the oxidation <strong>of</strong> lignin can cause an oxidation <strong>of</strong> the cellulose.<br />

<strong>How</strong>ever, the content <strong>of</strong> carbonyl groups in <strong>ECF</strong> <strong>bleached</strong> pulp does not correlate with reversion.<br />

This was the result <strong>of</strong> an analysis with the "CCOA" method [2]. Different <strong>ECF</strong> sequences<br />

had very little variation <strong>of</strong> the carbonyl content but different levels <strong>of</strong> brightness stability.<br />

All results described in this paper are based on <strong>ECF</strong> bleaching. This method represents<br />

more than 90% <strong>of</strong> world's <strong>bleached</strong> pulp production.


2<br />

An analysis <strong>of</strong> brightness reversion requires reasonable testing conditions. Tappi's "UM 200"<br />

describes ageing under moderate conditions, namely a four hours treatment at 105°C in an<br />

oven. This removes water rapidly <strong>and</strong> reversion reactions requiring water will not take place.<br />

Therefore this method produces only moderate differences. Another option is the former<br />

Tappi test T 260, a test over boiling water for 2 hours. This moist method produces data<br />

which correlate better with natural reversion [2].<br />

The different test methods are compared in Figure 1. The pulp <strong>bleached</strong> finally with chlorine<br />

dioxide (D 0 -Eop-D 1 -D 2 ) loses significantly more brightness points compared with the peroxide<br />

<strong>bleached</strong> pulp (D 0 -Eop-D 1 -P). Because the h<strong>and</strong>sheet's pH has an impact, all other tests<br />

were made with a correction <strong>of</strong> the pH <strong>to</strong> 6.<br />

8<br />

7<br />

D: T 260 D: UM 200<br />

P: T 260 P: UM 200<br />

6<br />

losses (points)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

5 6 7 8<br />

pH <strong>of</strong> h<strong>and</strong>sheet<br />

Fig. 1: Impact <strong>of</strong> aging conditions on reversion <strong>of</strong> pulp <strong>bleached</strong> with a final D 2 stage or a<br />

final P stage using different h<strong>and</strong>sheet pH <strong>and</strong> reversion conditions; UM 200 at 105°C, dry,<br />

4h; T 260, 100°C, 100% humidity, 2h, over boiling water), brightness ahead <strong>of</strong> testing was<br />

>91 %ISO<br />

__________________________________________________________________________________________________________________________________________________________________<br />

4. COMPARISON <strong>of</strong> SEQUENCES<br />

4.1 "STANDARD" <strong>ECF</strong> BLEACHING<br />

Bleaching removes double bonds. This decreases the ageing potential. <strong>Brightness</strong> reversion<br />

should be higher for a pulp with an incomplete removal <strong>of</strong> "lignin". <strong>How</strong>ever, things are a bit<br />

more complicated. For example, TCF pulps do not have very poor reversion properties despite<br />

<strong>of</strong> a relative high residual <strong>of</strong> double bonds. Thus the kind <strong>of</strong> "double bond" seems <strong>to</strong> be<br />

<strong>of</strong> importance as well.<br />

Table 1: "St<strong>and</strong>ard" conditions in <strong>ECF</strong> bleaching, all at 10% consistency<br />

stage<br />

time<br />

(h)<br />

temperature<br />

(°C)<br />

pH<br />

(begin - end)<br />

D 0 1 50


3<br />

In order <strong>to</strong> generate a "first base" the following assumption was made: Bleaching with moderate<br />

conditions, intense enough <strong>to</strong> remove lignin <strong>and</strong> other double bonds but not <strong>to</strong>o aggressive<br />

<strong>to</strong> harm the cellulose should produce good brightness stability. Table 1 lists the<br />

"st<strong>and</strong>ard" conditions used for this "mild" <strong>ECF</strong> bleaching. The sequence has neither aggressive<br />

bleaching chemicals nor drastic conditions. Radical side reactions should be avoided as<br />

much as possible.<br />

90<br />

88<br />

86<br />

84<br />

82<br />

80<br />

brightness (%ISO) T260 UM200 <strong>bleached</strong><br />

78<br />

1 0,5 P 1,5 0,5 P 2 0,5 P<br />

numbers: D1 + D2 act. Cl in (%)<br />

Fig. 2: Aging <strong>of</strong> pulp with UM 200 <strong>and</strong> T 260 after the stages D 1 or D 2 or P in the sequences<br />

D 0 -Eop-D 1 -D 2 or D 0 -Eop-D 1 -P; D 0 with Kappa fac<strong>to</strong>r 0.23; see Table 1 for other conditions<br />

_________________________________________________________________________<br />

Bleaching with these conditions generates the reversion results <strong>of</strong> Figure 2. Following a D 0<br />

stage with high Kappa fac<strong>to</strong>r (0.23) the use <strong>of</strong> increasing amounts <strong>of</strong> active chlorine in D 1<br />

logically has a positive impact on brightness. These are the observations:<br />

● <strong>Brightness</strong> is high after just three bleaching stages. <strong>How</strong>ever, reversion loss is severe,<br />

especially with the T 260 test.<br />

● Doubling <strong>of</strong> the D 1 active chlorine charge from 1% <strong>to</strong> 2% gives a small brightness gain <strong>of</strong><br />

just 1.1 point. <strong>How</strong>ever, the impact on reversion is positive, losses decrease significantly.<br />

● The application <strong>of</strong> the D 2 stage has an even more positive impact on brightness <strong>and</strong> it's<br />

stability. The same amount <strong>of</strong> active chlorine (e. g. 1.5% <strong>to</strong> D 1 ) split in<strong>to</strong> two portions (e. g.<br />

1+0.5% <strong>to</strong> D 1 +D 2 ) gives more than one additional brightness point.<br />

● Cleaning the pulp by oxidation <strong>and</strong> washing is important for achieving a low reversion.<br />

● Substitution <strong>of</strong> the D 2 stage with a P stage (replacing 0.5% act. chlorine with 0.25% H 2 O 2 )<br />

results in about the same brightness. <strong>How</strong>ever, the peroxide <strong>bleached</strong> pulp is much less<br />

sensitive <strong>to</strong> reversion. Losses decrease significantly. Obviously peroxide more effectively<br />

than chlorine dioxide removes compounds important for reversion.<br />

The post colour number [3] is another useful <strong>to</strong>ol <strong>to</strong> identify differences in reversion. This<br />

method does not compare losses by points <strong>of</strong> brightness, it uses reflectance <strong>and</strong> light scattering.<br />

If expressed as post colour number differences become more visible. In Figure 3 the<br />

T 260 test data <strong>of</strong> Figure 2 are shown as post colour values. The big improvement in stability<br />

with the final P stage is visualised. In combination with the final P stage a very low input <strong>of</strong><br />

chlorine dioxide <strong>to</strong> the D 1 stage is sufficient <strong>to</strong> achieve a very good final stability.


4<br />

2,5 post colour # D1-P<br />

2<br />

D1-D2<br />

D1<br />

1,5<br />

1<br />

0,5<br />

0<br />

1 1,5 2<br />

act Cl in D1 (%)<br />

Fig. 3: Comparison <strong>of</strong> brightness stability after the T 260 test as post color number<br />

brightness (%ISO)<br />

88<br />

86<br />

84<br />

82<br />

T 260<br />

UM 200<br />

<strong>bleached</strong><br />

80<br />

78<br />

D1-D2<br />

D1-P<br />

Fig. 4: <strong>Brightness</strong> stability <strong>of</strong> s<strong>of</strong>twood Kraft pulp; bleaching <strong>of</strong> oxygen delignified pulp with<br />

the sequence D 0 -Eop-D 1 -D 2 or D 0 -Eop-D 1 -P; reversion with T 260 <strong>and</strong> UM 200<br />

_________________________________________________________________________________________________________________________________________________________________<br />

These effects are valid as well for s<strong>of</strong>twood Kraft pulp. Figure 4 shows an identical reversion<br />

pattern for an oxygen delignified pine pulp after D 0 -Eop-D 1 -D 2 or D 0 -Eop-D 1 -P bleaching.<br />

Losses are higher after the D 2 stage <strong>and</strong> lower with a final P stage.<br />

➨ <strong>Brightness</strong> stability improves with higher use <strong>of</strong> more chemical in D 1 . This becomes very<br />

obvious in the post color numbers.<br />

➨ Following D 1 a final P stage generates the better stability compared with a D 2 stage.<br />

4.2 <strong>ECF</strong> BLEACHING with AGRESSIVE STAGES<br />

Modern bleach plants frequently use aggressive process conditions. Hardwood pulp mill operate<br />

their D 0 stage above 90°C. The same temperature level is used in peroxide bleaching.<br />

Some mills apply ozone, a chemical with a very high oxidation potential. These conditions<br />

can cause cellulose oxidation which in turn might trigger more brightness reversion.


5<br />

Figure 5 has the results <strong>of</strong> bleaching with a hot D 0 stage. Two different amounts <strong>of</strong> chlorine<br />

dioxide were applied in the hot D 0 stage. There is no visible impact on final brightness stability.<br />

Losses in reversion do not differ from the results achieved with the "conventional" <strong>ECF</strong><br />

sequence. Again losses are lower for the pulps <strong>bleached</strong> with a final P stage. Similarly the<br />

more aggressive conditions <strong>of</strong> a P(O) stage (95°C instead <strong>of</strong> 80°C in P) do not affect reversion<br />

(Figure 6). The P(O) stage decreases viscosity, however, the lower viscosity has no<br />

impact on aging. On the contrary, the higher input <strong>of</strong> peroxide <strong>to</strong> the P(O) stage moderately<br />

improves brightness stability.<br />

90<br />

88<br />

86<br />

84<br />

brightness (%ISO)<br />

82<br />

80<br />

T 260<br />

UM 200<br />

<strong>bleached</strong><br />

78<br />

D1-D2 D1-P D1-D2 D1-P<br />

D 0<br />

fac<strong>to</strong>r: 0.15 0.23<br />

Fig. 5: Aging <strong>of</strong> eucalyptus Kraft pulp <strong>bleached</strong> with hot D 0 -Eop-D 1 -D 2 or -D 1 -P; active chlorine<br />

in D 1 at 2% with low D 0 fac<strong>to</strong>r <strong>and</strong> 1% at high fac<strong>to</strong>r; final P stage with 0.25% H 2 O 2<br />

brightness (%ISO)<br />

90<br />

88<br />

86<br />

84<br />

82<br />

80<br />

78<br />

T 260<br />

UM 200<br />

<strong>bleached</strong><br />

P P(O) P P(O)<br />

Fig 6: Comparison <strong>of</strong> reversion following moderate or aggressive conditions in final bleaching<br />

with H 2 O 2 ; sequence hotD 0 -Eop-D 1 -P or D 1 -P(O); P with 0.25% H 2 O 2 at 80°C; P(O) with<br />

0.5% H 2 O 2 at 95°C<br />

__________________________________________________________________________________________________________________________________________________________________<br />

Similarly the use <strong>of</strong> lower or higher amounts <strong>of</strong> ozone has no negative impact on reversion.<br />

Figure 7 has the results <strong>of</strong> reversions tests following bleaching with the sequence Zp/E-D-P.<br />

Viscosity <strong>of</strong> these pulps is low. <strong>How</strong>ever, the only obvious effect is a very good stability <strong>of</strong> the<br />

brightness. The high input <strong>of</strong> peroxide in the final P stage has a positive impact. In addition<br />

the old truth is confirmed, the brighter the pulp, the more stable it will be. With a high input <strong>of</strong><br />

bleaching chemical, <strong>of</strong> ozone <strong>and</strong> chlorine dioxide <strong>and</strong> peroxide the resulting brightness is<br />

very high <strong>and</strong> extremely stable.


6<br />

The conclusion is simple. Obviously a high intensity <strong>of</strong> the bleaching process has a positive<br />

impact on stability <strong>and</strong> aggressive conditions do not have a negative impact on reversion.<br />

90<br />

88<br />

86<br />

brightness (%ISO)<br />

84<br />

82<br />

80<br />

T260<br />

UM 200<br />

<strong>bleached</strong><br />

78<br />

O 3 (%): 0.5 0.65 0.65 0.65 0.65<br />

ClO 2 (%): 1.5 1.0 1.0 1.5 1.5<br />

H 2 O 2 (%): 1.5 0.5 1.0 0.5 1.0<br />

Fig. 7: Reversion following bleaching with the sequence Zp/E-D-P; impact <strong>of</strong> different<br />

amounts <strong>of</strong> O 3 , ClO 2 <strong>and</strong> H 2 O 2<br />

__________________________________________________________________________________________________________________________________________________________________<br />

5. REASONS for REVERSION<br />

Hexenuronic acids have a prominent position among the different theories about the causes<br />

for reversion. Tenkanen [4] or Gellerstedt [5] describe hexenuronic acids as the main source<br />

<strong>of</strong> reversion. This is hard <strong>to</strong> underst<strong>and</strong>. As we have seen, reversion <strong>of</strong> <strong>ECF</strong> s<strong>of</strong>twood <strong>and</strong><br />

hardwood pulp seems <strong>to</strong> follow a similar pattern. <strong>How</strong>ever, s<strong>of</strong>twood pulp always has a lower<br />

content <strong>of</strong> hexenuronic acids. Bleaching sequences with hot acid hydrolysis or an ozone<br />

treatment will possibly remove hexenuronic acids <strong>to</strong> a higher extend compared with conventional<br />

sequences. <strong>How</strong>ever, there was no difference visible between the reversion <strong>of</strong> pulp<br />

<strong>bleached</strong> with our "st<strong>and</strong>ard" or with modified <strong>ECF</strong> conditions.<br />

To analyse the potential impact <strong>of</strong> hexenuronic acids a pulp <strong>bleached</strong> with the sequence D 0 -<br />

Eop-D 1 -P ("st<strong>and</strong>ard" conditions, Kappa fac<strong>to</strong>r 0.26 in D 0 ) was in addition treated for 2 hours<br />

at pH


7<br />

Figures 8 <strong>and</strong> 9: Simplified reaction schemes for chlorine dioxide <strong>and</strong> hydrogen peroxide<br />

(perhydroxyl anion) with phenol derivatives <strong>to</strong> oxidation products <strong>and</strong> destruction <strong>of</strong> a quinone<br />

with alkaline peroxide<br />

6 losses (points) 0.5 h 0.5 h 0.5 h 2 h °C<br />

80<br />

5<br />

65<br />

50<br />

4<br />

3<br />

2<br />

0,15 0,3 0,3 + P 0,3 + P<br />

NaOH (%)<br />

Fig. 10: Impact <strong>of</strong> E or Ep conditions on brightness reversion (T 260) <strong>of</strong> an D 0 -Eop-D 1 pretreated<br />

pulp. Pulp brightness after D 1 89.6; P = 0.25% H 2 O 2<br />

__________________________________________________________________________________________________________________________________________________________________<br />

A final peroxide stage needs temperature <strong>and</strong> alkalinity <strong>to</strong> be effective. The reaction with<br />

chromophores or precursors <strong>of</strong> chromophores is rather fast. The conditions required for effective<br />

quinone destruction become visible in Figure 10. The presence <strong>of</strong> peroxide is important,<br />

alkaline conditions only are insufficient. At 80°C the reaction with chromophores or their<br />

precursors needs only 30 minutes <strong>to</strong> reach the optimum. Lower temperature can be compensated<br />

<strong>to</strong> a certain extent with longer retention time.<br />

The importance <strong>of</strong> an alkaline peroxide treatment for quinone removal explains the good<br />

brightness stability <strong>of</strong> TCF <strong>bleached</strong> or <strong>ECF</strong>"light" pulps. These bleaching processes operate<br />

with very intense P stages. The complete degradation <strong>of</strong> all quinoid structures leaves very<br />

little potential <strong>to</strong> form new chromophores in the remaining lignin. It secondly explains why


8<br />

neither Tenkanen nor Gellerstedt could detect quinones as reversion source, their <strong>ECF</strong><br />

"light" or full TCF pulps had had very intense P stages <strong>and</strong> thus a complete elimination <strong>of</strong><br />

these structures. Instead in the reversion test hexenuronic acids, which are completely unaffected<br />

by a peroxide treatment, showed up as remaining culprit.<br />

The results allow an interpretation <strong>of</strong> the effects achieved with a final bleaching stage with<br />

peracetic acid. This chemical is in technical use only in Sweden <strong>and</strong> Finl<strong>and</strong>. It is advertised<br />

as a final brightness booster. Table 2 shows the results <strong>of</strong> a post-treatment simulating a high<br />

density s<strong>to</strong>rage treatment with peracetic acid. High temperature is required <strong>to</strong> increase<br />

brightness, however, this brightness is not very stable. This becomes visible in the post color<br />

numbers.<br />

Table 2: Post-treatment <strong>of</strong> a s<strong>of</strong>twood TCF pulp with 0.5% distilled peracetic acid, simulation<br />

<strong>of</strong> a high density s<strong>to</strong>rage treatment at 10% consistency for 3 h<br />

temp. in Paa<br />

(°C)<br />

brightness<br />

(%ISO)<br />

PC #<br />

initially 86,7 0.632<br />

Paa 50 88,1 0.762<br />

Paa 65 88,5 0.695<br />

Paa 80 88,9 0.650<br />

Paa/P* 80 89,5 0.483<br />

* 0.5 h with Paa, 2.5 h at alkaline pH with H 2 O 2<br />

During its reaction with the remaining lignin peracetic acid hydroxylates phenols. If further<br />

oxidized the resulting hydroquinones will easily form chromophores. Thus a Paa stage gives<br />

a limited improvement. <strong>How</strong>ever, it can be improved easily with an additional alkaline peroxide<br />

step. This degrades hydroquinones <strong>and</strong> quinones. The modification from just a Paa<br />

stage <strong>to</strong> a Paa/P treatment produces an even higher <strong>and</strong> more stable brightness. Peracetic<br />

acid is a good <strong>to</strong>ol <strong>to</strong> activate a P stage. It is not the chemical <strong>of</strong> choice for a better brightness<br />

stability.<br />

6. OPTIONS <strong>to</strong> IMPROVE BRIGHTNESS STABILITY<br />

These data imply the use <strong>of</strong> a final treatment with alkaline hydrogen peroxide as the only<br />

available option <strong>to</strong> improve reversion. <strong>How</strong>ever, before this conclusion is drawn, it is necessary<br />

<strong>to</strong> analyse the potential <strong>to</strong> improve the chlorine dioxide treatment. Conditions generating<br />

less quinoid structures would certainly be favourable. An option is the application <strong>of</strong> more<br />

chlorine dioxide. This intensifies oxidation <strong>and</strong> removal <strong>of</strong> potential chromophores. It is the<br />

simplest way <strong>to</strong> improve results (see Figure 2).<br />

The stabilisation <strong>of</strong> the pH in a D stage has a positive effect. <strong>How</strong>ever, in case higher<br />

amounts <strong>of</strong> chlorine dioxide should be reacted, it is impossible <strong>to</strong> s<strong>to</strong>p the pH from falling.<br />

There are <strong>to</strong>o many acidic compounds generated by the oxidation process. Another approach<br />

could be chemically. Quinones aren't very stable molecules. Provided the temperature<br />

is high enough they will react further, either by decomposition or as strong oxidisers. A<br />

constant charge <strong>of</strong> chlorine dioxide is consumed at higher temperature more completely <strong>and</strong><br />

produces a better D 1 stage brightness <strong>and</strong> reversion. Figure 11 shows the impact <strong>of</strong> the temperature<br />

increase from 60°C <strong>to</strong> 80°C. It is hard <strong>to</strong> imagine that the moderate increase in ClO 2<br />

consumption would be responsible for the improvement. Other reactions, like the oxidation <strong>of</strong><br />

intermediately formed quinones will have <strong>to</strong> contribute. The positive impact <strong>of</strong> these additional<br />

reactions is still visible in brightness <strong>and</strong> reversion improvements after a final P stage.<br />

The post color number decreases with the higher temperature in D 1 from 1.4 <strong>to</strong> 0.9. The P<br />

stage decreases the post color # significantly (Figure 12) further <strong>to</strong> 0.33 <strong>and</strong> with the high D<br />

stage temperature <strong>to</strong> only 0.27.


9<br />

0,2<br />

88<br />

0,1<br />

87<br />

0<br />

0,3 residual (%) 60 70 80<br />

60 70 80<br />

temp (°C)<br />

86<br />

89 brightness (%ISO) 60 70 80<br />

1,5 PC #<br />

1,25<br />

1<br />

0,75<br />

0,5<br />

0,25<br />

temp (°C)<br />

0<br />

temp (°C)<br />

Fig. 11: Impact <strong>of</strong> temperature on chlorine dioxide consumption, brightness <strong>and</strong> post color #<br />

in a in D 1 stage (T 260); s<strong>of</strong>twood Kraft pulp; Eop Kappa 2.2, constant: 1.5% active chlorine,<br />

10% cons., 2h<br />

90<br />

brightness (%ISO)<br />

D1 P PC #<br />

final post color #<br />

0,6<br />

89<br />

0,4<br />

88<br />

0,2<br />

87<br />

60 70 80<br />

temp. in D1 (°C)<br />

Fig. 12: Impact <strong>of</strong> temperature in the D 1 stage on brightness <strong>and</strong> reversion after a final P<br />

stage, reversion test T 260; P stage with 0.25 % H 2 O 2 , 0.3% NaOH, 80°C, 1.5h, 10% cons.<br />

brightness<br />

PC#<br />

post color #<br />

0<br />

0,5<br />

92 brightness (%ISO) 0,2<br />

91<br />

0,4<br />

90<br />

0,3<br />

89<br />

2 4 6<br />

time (h)<br />

Figure 13: Impact <strong>of</strong> retention time in a D 2 stage. S<strong>of</strong>twood Kraft pulp, <strong>bleached</strong> with D 0 -<br />

Eop-D 1 -Ep, D 2 charge constant at 0.5% act. chlorine, 80°C, 10 % cons.


10<br />

The effects become even more pronounced with longer retention time. This was tested in a<br />

five-stage sequence (D 0 -Eop-D 1 -Ep-D 2 ) for the D 2 stage (Figure 13). Because chlorine dioxide<br />

is consumed after about two hours, the impact on brightness is very small. <strong>How</strong>ever, the<br />

longer the pulp is kept at 80°C, the less reversion takes place in aging.<br />

The use <strong>of</strong> very high temperature in chlorine dioxide delignification was first described by<br />

Lachenal [8]. Based on the data <strong>of</strong> Figure 11 it was only consequent <strong>to</strong> apply such conditions<br />

in D 1 <strong>and</strong> D 2 stages. Bleaching a s<strong>of</strong>twood Kraft pulp with the sequence D 0 -Eop-D 1 -E(p)-D 2<br />

at 70°C or 90°C resulted in improved brightness <strong>and</strong> post colour numbers (Figures 14 <strong>and</strong><br />

15). The benefit is very significant for reversion. The advantage <strong>of</strong> H 2 O 2 addition in the extraction<br />

stage between the D stages stays visible not only in a higher brightness but in addition<br />

in a decrease <strong>of</strong> the reversion. Logically, as result <strong>of</strong> new "quinones" formed in the final<br />

D stage the drop is less pronounced compared with a final P stage.<br />

92<br />

70°C<br />

90°C<br />

90°C<br />

90°C<br />

91<br />

90<br />

89<br />

ED2<br />

EpD2<br />

88<br />

87<br />

2+0.5 1.5+0.5 2+0.5 3+0.5<br />

act. Cl, D1+D2 (%)<br />

Fig. 14: Impact <strong>of</strong> hot D stages (D 1 <strong>and</strong> D 2 ) in s<strong>of</strong>twood pulp bleaching with D 1 -E-D 2 or D 1 -<br />

Ep-D 2 ; retention time constant at 4 hours in each D stage, all trials at 10% cons.<br />

0,7<br />

0,6<br />

0,5<br />

0,4<br />

0,3<br />

0,2<br />

0,1<br />

0<br />

post colour #<br />

70°C<br />

90°C<br />

90°C<br />

90°C<br />

2+0.5 1.5+0.5 2+0.5 3+0.5<br />

act. Cl, D1+D2 (%)<br />

Fig. 15: Impact <strong>of</strong> high temperature on post color number (T 260 test)<br />

__________________________________________________________________________________________________________________________________________________________________<br />

The advantage <strong>of</strong> the addition <strong>of</strong> H 2 O 2 in the extraction stage between the D stages is visible<br />

not only in a higher brightness but in addition in a decrease <strong>of</strong> the reversion. Logically, as<br />

result <strong>of</strong> new "quinones" formed in the final D stage the decrease is less pronounced compared<br />

with a final P stage. Nevertheless, the high D stage temperature obviously degrades<br />

compounds in the remaining "lignin" which trigger reversion. This becomes visible in a comparison<br />

<strong>of</strong> the reversion results using the aggressive T 260 test <strong>and</strong> the more moderate UM<br />

200 test. Typically a low temperature (around 70°C) D <strong>bleached</strong> pulp loses more brightness<br />

points in the T 260 test compared <strong>to</strong> the UM 200 test. The high temperature D stage evens<br />

EpD2<br />

ED2<br />

93 brightness (%ISO) D1-<br />

D1-


11<br />

out these differences. High temperature obviously degrades potential chromophores (Figure<br />

16). The hot conditions do not affect the pulp's viscosity. There is a very small increase <strong>of</strong> the<br />

COD, indicating a minor drop in yield by acid hydrolysis, however, the increase is below 2<br />

kg/t, thus at about 0.1% yield.<br />

0<br />

brightness losses (points)<br />

-0,5<br />

-1<br />

-1,5<br />

-2<br />

-2,5<br />

-3<br />

-3,5<br />

70°C<br />

70°C<br />

90°C 90°C<br />

DP DEpD DP DEpD<br />

UM 200<br />

T 260<br />

Fig. 16: <strong>Brightness</strong> losses in reversion after bleaching s<strong>of</strong>twood Kraft pulp with two or three<br />

final stages (-D 1 -P or -D 1 -Ep-D 2 ) at normal or very high temperature in the D stages; constant<br />

2% act. Cl in D 1 , 0.5% in D 2 , P: 0.5% H 2 O 2 , Ep: 0.25% H 2 O 2<br />

1,2<br />

1<br />

0,8<br />

post colour #<br />

temp in D1/D2 (°C)<br />

90/90 75/90<br />

75/75 P<br />

0,6<br />

0,4<br />

0,2<br />

0<br />

P 2 4 6<br />

time in D 2 (h)<br />

Fig. 17: Impact <strong>of</strong> time <strong>and</strong> temperature in D 1 <strong>and</strong> D 2 stages on post color #; bleaching <strong>of</strong><br />

eucalyptus Kraft pulp, sequences D 0 -Eop-D 1 -D 2 or D 0 -Eop-D 1 -P; Eop Kappa 3.6, brightness<br />

81.3 %ISO; D 1 : constant 2% act. Cl, 2h; D 2 : 0.5% act. Cl, time variable, P with 0.25% H 2 O 2<br />

__________________________________________________________________________________________________________________________________________________________________<br />

Additional retention time at very high temperature decreases the post color number further.<br />

Figure 17 shows the impact <strong>of</strong> time <strong>and</strong> temperature for a eucalyptus Kraft pulp. Sequences<br />

were D 0 -Eop-D 1 -D 2 or D 0 -Eop-D 1 -P. The potential chromophores are effectively destroyed by<br />

high temperature in the final D stage. Even at the very high temperature <strong>of</strong> 90°C, an obvious<br />

advantage <strong>of</strong> an extended retention time can be seen. <strong>How</strong>ever, even after six hours at 90°C<br />

in the D 2 stage the post color value remains higher than the value achieved in a final P stage.<br />

This positive effect <strong>of</strong> high temperature in a D stage on brightness stability is nothing new. It<br />

is described in literature. It is not mentioned by Rapson [9] or Reeve [10] in the "recent" descriptions<br />

<strong>of</strong> chlorine dioxide bleaching technology. <strong>How</strong>ever, it is cited by Rydholm [11]. As<br />

early as 1955 Harrison <strong>and</strong> Calkin reported the positive impact <strong>of</strong> very high temperature in a


12<br />

D stage on brightness stability [12]. Apparently they did not publish - as announced - further<br />

work. The obvious difficulty <strong>to</strong> run a D stage in a mill under the conditions described might<br />

have s<strong>to</strong>pped further work. An application <strong>of</strong> a hot chlorine dioxide stage is not easy. There<br />

are practical obstacles. Many chlorine dioxide <strong>to</strong>wers are covered with ceramic tiles <strong>to</strong> prevent<br />

corrosion. The limited stability <strong>of</strong> the adhesives <strong>and</strong> the joints typically restricts the temperature<br />

<strong>of</strong> operation <strong>to</strong> about 80°C. Very long retention time is another problem. In the huge<br />

mills built nowadays the dimensions <strong>of</strong> a <strong>to</strong>wer with several hours retention time would be<br />

extreme.<br />

7. SUMMARY <strong>and</strong> RECOMMENDATIONS<br />

● In <strong>ECF</strong> bleaching no negative impact <strong>of</strong> the bleaching process (chemical <strong>and</strong> temperature)<br />

on brightness stability exists. Quinoid structures seem <strong>to</strong> be the compounds most important<br />

for reversion.<br />

● The elimination <strong>of</strong> these remaining quinoid structures is easily achieved with a final P<br />

stage.<br />

● A final P stage generates a very stable brightness.<br />

● Chlorine dioxide bleaching gives lower brightness stability. Very high temperature in the D<br />

stage can improve results, however, the conditions required are impractical.<br />

Very high brightness <strong>and</strong> good brightness stability will result with these sequences:<br />

● Hardwood pulp: With three stages like Zp/E-D-P or more conventional with four stages<br />

(hot) D 0 -Eop-D 1 -P.<br />

● S<strong>of</strong>twood pulp: Top levels are achieved with four stages (D 0 -Eop-D 1 -P), very high values<br />

are more easily reached with five stages (D 0 -Eop-D 1 -Ep-D 2 ).<br />

8. REFERENCES<br />

[1] K. Fischer; Vergilbung von Hochausbeutezells<strong>to</strong>ff, Papier, 44(10A) V11 (1990)<br />

[2] A. Potthast, J. Röhrling, T. Rosenau, P. Kosma, H. Sixta; Determination <strong>of</strong> carbonyl group<br />

pr<strong>of</strong>iles in cellulosics by fluorescence labeling: Novel application <strong>of</strong> the "CCOA" method, 12 th<br />

ISWPC 2003, proceedings I, 147 - 150 Madison, WI<br />

[3] J.-E. Levlin, L. Söderhjelm, Pulp <strong>and</strong> Paper Testing, p 128-129, ISBN 952-5216-17-9,<br />

Fapet Oy, Helsinki (1999)<br />

[4] M. Tenkanen, I. Forsskåhl, T. Tamminen, M. Ranua, K. Vuorenvirta, K. Poppius-Levlin;<br />

Heat induced brightness reversion <strong>of</strong> <strong>ECF</strong>-light <strong>bleached</strong> pine kraft pulp; 7 th European Workshop<br />

on Lignocellulosics <strong>and</strong> Pulp; Proc. 107 - 110 (2002)<br />

[5] G. Gellerstedt, O. Dahlman, Recent hypothesis for brightness reversion <strong>of</strong> hardwood<br />

pulps; International Colloquium on Eucalyptus Kraft Pulp, Unversidade Federal de Viçosa,<br />

Viçosa, MG, Brasil, Sep. 2003, proceedings<br />

[6] A.-S. Jääskeläinen, A.-M. Saariaho, P. Ma<strong>to</strong>usek, A. Parker, M. Towrie, T. Vuorinen;<br />

Characterization <strong>of</strong> residual lignin structures by UV Raman Spectroscopy <strong>and</strong> the possibilities<br />

<strong>of</strong> Raman spectroscopy in the visible region with Kerr-gated fluorescence rejection; 2003<br />

ISWPC, Madison, WI, proceedings 139 - 142<br />

[7] J. Gierer; The Chemistry <strong>of</strong> Delignification; Holzforschung 36(2) 55 - 64 (1982)<br />

[8] D. Lachenal, C. Chirat; High temperature chlorine dioxide delignification: A breakthrough<br />

in <strong>ECF</strong> bleaching <strong>of</strong> hardwood Kraft pulps; 1998 Tappi Pulping Conf. Proceedings, 601 - 604<br />

[9] W. H. Rapson, G. B. Strumila; Chlorine dioxide bleaching; p 113 f; in: The Bleaching <strong>of</strong><br />

Pulp, ISBN 0-89852-043-6, St<strong>and</strong>ard Press, Atlanta 1979<br />

[10] D. W. Reeve, Chlorine dioxide in bleaching stages, p 379- 394 in: Pulp bleaching: principles<br />

<strong>and</strong> practice; ISBN 0-89852-063-0, Tappi Press, Atlanta 1996<br />

[11] S. Rydholm, Pulping Processes, Interscience Publishers ISBN 0 471 74793 9, p. 983<br />

(1965)<br />

[12] W. D. Harrison, C. R. Calkins; A study <strong>of</strong> variables affecting chlorine dioxide bleaching <strong>of</strong><br />

semi<strong>bleached</strong> sulphate pulp, Tappi J. 38 (11) 641 - 648 (1955)

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