Diamond Drilling Systems. - Hilti

Diamond Systems 

Diamond Drilling Systems. 

Hilti. Outperform. Outlast. 

121 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 




Diamond Drilling Systems Page 

Diamond drilling application review 123-126 

Diamond sawing application review 127-130 

Diamond cutting application review 129-130 

DD EC-1 diamond drilling system 131-132 

DD CR1 rig stand 133 

DD 110-D diamond drilling system 134 

DD 120 diamond drilling system 135-136 

DD 130 diamond drilling system 137-138 

DD 200 diamond coring system 139-140 

DD 350 / DD 500 diamond coring system 141-143 

Diamond core bits 144-152 

Hydraulic drilling system 153-156 

Sawing and Grinding 

DS-TS5-E electric wallsaw 157-158 

DS TS20-E electric wallsaw 159-160 

Hydraulic wallsaw systems 161-164 

Wallsaw blades 165-168 

DS-WS 10 diamond wire saw system 169-170 

DS-WS 15-E diamond wire saw system 171-174 

DG 150 diamond grinding system 176-176 

DC-SE20 wall chaser 177-178 

VC 20-U / VC 40-U vacuum cleaners 179-180 

DCH 300 / DCH 230 electric cutters 183 

Diamond Discs 

Diamond cutting discs 181 

Diamond saw blades 182 

Diamond core bit problems / solutions 192-193 

Diamond blade problems / solutions 194-195 

Angle Grinders 

Abrasive disc programme 191 

AG 230-S 9" angle grinder 189 

DAG 125-S angle grinder 186 

DC 230-S 9" angle grinder 188 

DCG 125-S angle grinder 184-185 

DEG 125-D angle grinder 187 

Laser welded diamond cutting discs 190 

122 

3


DIAMOND TOOL SYSTEMS: 

APPLICATION REVIEW – DRILLING 

DD-EC1 

DD 110-D 

DD 120 

123 

APPLICATIONS / USES MATERIALS 

n Drilling anchor holes 

n Through holes 


concrete, 

reinforced concrete, 

marble, 

sandstone, 

and tiles 


n Through holes masonry / brick, 




n Penetrations close 

to edges 

n Installing railways 

and barriers 

concrete, 


masonry / brick, 

marble 

DD 130 APPLICATIONS / USES MATERIALS 



n Removing test cores 

n Plumbing penetrations 

n Heating penetrations 

n Electrical penetrations 

n Telecom penetrations 

n Railings 

n Penetrations in brittle 

material and inhabited 

buildings 

n Penetrations close to edges 

concrete, 


masonry / brick, 

natural stone, 

synthetic stone, 

ceramic materials 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DD 100-D DD-BI-HDMU diamond core bit (dry) n two speeds 

hand-held diamond core drilling system 52–162 mm dia. n overload indicator 

Power input: 1600 W n slip clutch 

Weight: approx. 5.3 kg (motor) n electronic switch 

n core drill bit change 

without using a tool 

DD130 

diamond core drilling system 

Power input: 1700 W 

Weight: approx. 7.3 kg (motor) 

0800 886 100 | www.hilti.co.uk 

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MACHINE / EQUIPMENT CORE BITS / DRILLS FEATURES 

DD -EC1 hand-held diamond drilling system DD-C T2 n drills anchor holes or through holes 

Power input: 1450 W ø 8–35 mm length: 150mm - 600mm of 8-35 mm dia. quickly and accurately 

Weight approx: 6.8 kg n unique Top Spin technology 

DD-C T4 for maximum efficiency 

DD-REC1 water ø 14–35 mm length: 150mm - 600mm n “plug and drill” – ready for use in seconds 

recycling unit n keeps noise to an absolute minimum 

Power input: 300 W DD-C T6 – ideal for renovation work and 

Weight approx: ø 18–35 mm length: 300mm - 600mm conversion work 

25 kg (without water) n drills through reinforced bars up to 

100% faster 

n Enclosed “system” for working in clean 

areas – water is filtered in the recycling 

unit to be used again 



DD 120 diamond coring system n DD-BI n two speeds 

Power input: 1600 W n 16-162 dia. n easy to operate 

Weight: approx. 10.5 kg n complete system in a case 


Rig Stand 

DD-BI-HWC diamond core bit (wet) 

8–62 mm dia. hand-held 

DD-BI-HDMU diamond core bits 

52–162 mm dia. 

DD-BI-P2 diamond core bit (wet) 

25–92 mm dia. 


12–92 mm dia. 


102–152 mm dia. 


System 

n wet and dry drilling without modification 

n hand-held or rig mounted 

Motor 

n three speeds 

n overload indicator 

n slip clutch 

n quick-change chuck 

n core drill bit change without using a tool 

n electric speed regulator 

n thermal motor protector Drill Stand 

n quick lock motor mount 

n cores at angles up to 45 degreesDD130 

n suitable for anchor, vacuum and brace 

124 

3



APPLICATION REVIEW – DRILLING 

DD 200 

DD 350 & DD 500 

DD 750-HY 

125 


Broad range of applications 

n General construction / civil reinforced concrete, 

engineering concrete, 

n Plumbing / heating installation asphalt 

n Ventilation / air-conditioning 

n Steel / metal construction 

n Diamond drilling service 

contractors 

n Large penetrations All types of stone, 

n Deep hole drilling 

n Large diameter coring 





n Large through-holes/penetrations Concrete and 

and breaches masonry 

– Building construction and civil 

engineering 

– Renovation 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387


DD500 diamond coring system 


Weight: 18.2 kg 

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n More punch, higher performance 

with increased torque 

DD-200 diamond core drilling system n Three speeds 

Power input: 2300 W n Simple control panel 

Weight: 14 kg (motor) (pressure and servicing 

indicators) 

n Overload and thermal protector 

n Quick release chuck for 

diamond core bits with BL 

connection end – 

lighter in weight and faster in 

performance 

n New drill stand - 

lighter in weight and easier to 

transport and set up 

n Range of highly functional 

accessories 

n Vacuum and anchor secured 

baseplates 

n Core drill bit change without using 

a tool 

n Wide coring dia. range 25-400 

(opt 50-250) 

D-LP 15 DD 750 HY 

Hydraulic drilling system, four speeds 

Oil flow: 42 l/min. Weight: approx. 60 kg 

Weight: approx. 

113 kg 


n Powerful high-frequency motor with 

10 electronic speeds (E-gears) 

n Iron Boost function for higher 

performance when drilling into rebars 

n User-friendly Power Controls indicate 

optimum pressing force 

n Range of core bits up to 600 mm 

diameter 

n Superior system performance for 

maximum profitability 

n IP 55 design provides protection from 

water splashes 

D-LP 15: 

n Convenient, powerful and easy 

to service 

n Smple operation 

DD-750 HY: 

n Four speeds: the right cutting speed 

for each core bit diameter 

n A modular system with components 

designed for each other: 

core bit drive, drive carriage, 

column/rail and hydraulic unit 

n Rail system compatible with 

sawing equipment 

n Simple operation and servicing 

n For large holes, deep holes, rapid 

repetitive drilling 

n underwater drillling 

126 

3



APPLICATION REVIEW – WALL SAWING & WIRE SAWING 

APPLICATIONS / USES MATERIALS EQUIPMENT EQUIPMENT 

DS-TS5-SE 

n Light-duty wall-sawing applications in reinforced concrete, concrete masonry DS TS5-SE DS-RC-TS5-SE 

masonry and natural stone to a max. depth of 30 cm and natural stone Nominal power: P1=5 kW Cable length: 7 m 

Nominal voltage: Nominal voltage: 24 V 

400 V ~ 50.60 Hz 3P + PE Weight: approx. 28 kg 

Water cooling: 2-4 l/min. Water spray protection: IP 65 

Nominal speed: 800-1200 

rpm (variable) 

DST 20-E 

n Breaches/penetrations up to a max. depth of 53 cm concrete and DS TS20-E power unit 

– Building construction and civil engineering masonry Rated voltage: 380-480 V ~ 

– Renovation Power input: 19 kW 

Rated current: 16/25/32A 

D-LP32 / DS-TS3 

n Cutting with a wallsaw to a max. depth of 73.5 cm concrete and D-LP 32 DS-TS 32 

– Building construction and civil engineering masonry Hydraulic power unit Sawing head 

– Renovation Rated power input Motor: 54 cc 

at 63A: 43kW Max. oil flow rate: 100/min. 

Nominal power: 32kW Dia. range: 600-1600mm 

Oil flow rate: 40-100 1/min. Weight: 36 kg 

Weight (inc. oil): 220 kg Max. cutting depth 73cm: 

Variable speed: 400-900 r.p.m. 

DS-WS-10 

n The handy, compact diamond wire saw for light to medium-duty 

cutting applications 

n Sawing through columns and beams 

n Cutting or extending openings for doors and windows 

n Cutting openings where access is difficult or where noise must 

be kept to a minimum 

127 

DS TS20-E saw head 

Motor power S1: 15 kW 

Spindle speed: 100-940 rpm 

Saw blade diameter: 600-1200 mm 

DS TS20-E remote control 

Cable length: 10 m 

Supply voltage: 24 V DC 


concrete, DS-WS-10 

masonry up to 22 kW peak power 

and 10 kW effective 

continuous power rating 


DS-TS20-E 

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www.hilti.ie | 1850 287 387

CORE BITS / SAW BLADES / WIRE FEATURES 

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DS-BE Saw Blade 500 - 745 n Optimum cutting performance in reinforced concrete to 30 cm 

n Opening for windows and doors 

n Remedial work on facades, partitions 

n Effortless flush cutting in all situations 

n Angled cuts, cuts on stairs and cutting joints of all kinds 

HI CS-M saw blade, 600-1200 mm dia. n Fast cutting up to 53 cm in reinforced concrete 

HI CM-M saw blade, 600-1200 mm dia. n Highly portable and convenient to transport the whole system 

HI CH-M saw blade, 600-1200 mm dia. n Quick set-up and dismantling ensures highest productivity 

n Easy to operate via remote control – safe for the user 

n Automatic advanced control for optimum cutting rate 

HI CS-H saw blade, 600-1600 mm dia. D-LP 32:: 

HI CM-H saw blade, 600-1200 mm dia. n Very powerful hydraulic unit with 43kW of input power 

HI CH-H saw blade, 600-1200 mm dia. n Digital remote control for greater convenience, safety and efficiency 

DS-WS-10 

working lengths: multiples of 1 metre 

Durable 

High-performance diamond wire in fixed working 

lengths. quick-release couplings for greatly 

reduced coupling failure and maximum safety. 

DS-TS 32: 

n Hilti traction control for maximum power transmission 

and higher cutting performance 

n Semi-automatic advance, independent of material being cut 

n 360 O pivoting arm, blade guard moves with the arm 

n Modular component design, TS 22/DD-750 HY compatible 

n Depth of cut upto 73 cm 


DS-WS-10 

n Hilti’s smallest and lightest wire saw 

n Quickly set up and made ready for use (no part heavier than 22 kg) 

n Smooth, gentle pneumatic advance for optimum cutting 

performance, superior operating convenience and maximum safety 

n Low noise, high reliability and little maintenance required 

128 

3


WALL SAWING & WIRE SAWING (Cont): 

129 

APPLICATIONS / USES MATERIALS MACHINE / SYSTEM 

DS-WS15 anything from 

DG150 

DC-SE20 

VC 40-U 

VC 20-U 

n Technical demolition, removal of foundations, chimneys etc. 

n Angle cuts, flush cuts, dry cuts, plunge cutting, underwater 

applications, etc. 

heavily reinforced 

concrete to 

metre thick 

stonework 

DS-WS-15E 

up to 22 kW peak power 

and 15 kW effective 

continuous power rating 

APPLICATION REVIEW – GRINDING, CUTTING & WALL CHASING 

n Dry grinding coated and uncoated Concrete DG 150 grinder 

mineral materials Screed 1760 W 

– removal of remains of coatings Stone Weight: 4.9 kg 

and tile adhesives on floors Hard cement render 

and balconies 

– high rate of removal and perfect 

finish on concrete and screed 

– removal of thin paint coating VCD50 vacuum 

on hard cement rendering Dry vacuum cleaner 


n Double slitting to Concrete DC-SE 20 

produce channels, Masonry wall chaser 

grooves etc. Power input: 

for laying electric 1700 W 

cables, conduits and approx. 6.9 kg 

small pipes 

Max. Slitting depth 38 mm 

Max. Slitting width 46 mm 

n Dry drilling dust removal – VC 40-U / VC 20-U VC 40-U / VC 20-U 

n Dry grinding dust removal – VC 40-U Wet / Dry vacuum cleaner 

n Dry cutting removal – VC 40-U / VC 20-U Power input: 1100 W 

n Wet drilling slurry removal – VC 40-U 

n Jobsite cleaning – VC 40-U 


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www.hilti.ie | 1850 287 387

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 

CUP WHEELS FEATURES 


DS-WS-15E DS-WS-15E: 

working lengths: multiples of 1 metre n smooth, infinite adjustment of the drive speed from the control 

console; saw advance tension is smoothly adjustable at all times for 

VC 20-U 

VC 40-U 

Durable 

High-performance diamond wire in fixed working 

lengths. quick-release couplings for greatly 

reduced coupling failure and maximum safety. 

DC-D dry-cutting diamond disc. 125 dia. 

for the slitting machine 

C1 

Concrete / 

Pre-cast cement 

C2 

Concrete /Hard 

rock, flint 

VC 40-U 

n Life expectancy up to ten times 

that of conventional angle grinders 

thanks to dust resistant Hilti SR 

motor 

n More rapid working progress and 

longer life saves time and money 

n New, specially designed diamond 

cup wheels for highest grinding 

performance on various materials 

n Removes thin coatings from mineral 

materials perfectly without clogging 

or smearing 

Technical data VC 40-U VC 20-U VC 40-U / VC 20-U 

Wet / dry vac: Wet / Dry Wet / Dry n Automatic cleaning system for 

Max. suction capacity: 61 l/s. 61 l/s. constantly high suction performance 

n Transport handle and large wheels 

Container capacity: 25 L 15 L for on-site mobility 

Dust capacity: 40 kg 25 kg 

U10 

Suction hose: 36 mm dia. / 5m 27 mm dia. / 3.5m 

M1 

maximum cutting performance 

Sand-lime 

blocks 


n Very easily rigged wire storage system with effective capacity of 

9.2 metres for maximum cutting performance and minimum 

setting-up time 

n Quiet, smooth-running pivoting pulleys for flexible wire guidance 

in virtually any position 

Quiet, easy on the wire, can be mounted and adjusted in a flash 

Mansory / Cement 

Concrete 

n Very high cutting power 

n DC-D disc designed for the 

machine 

n Ergonomic design for less effort 

n Discs covered on all sides 

n Dead-man on / off switch 

130 

3


DD EC-1 Diamond Drilling System 

Hilti TopSpin technology for top 

productivity 

Applications 

n Drills anchor holes or through holes of 8–35 mm diameter 

quickly and precisely 

Materials 

n Widely varying types of steel-reinforced concrete, marble, 

sandstone, natural stone and tiles. Thanks to Hilti TopSpin, holes 

of all diameters can be drilled at the same speed 

Advantages of DD EC-1 motor unit 

n Can be used on its own or with recycling unit 

n Powerful and quick 

n Exceptionally high drilling performance, especially when drilling 

through reinforcing bars: 

n Hilti TopSpin technology combined with a high speed of rotation 

(8500 r.p.m. under load!) sets new standards in speed and efficiency. 

n Drills with little structure boring vibration and low noise – ideal for 

occupied buildings, renovation and conversion work 

n Drilling depth up to 600 mm 

n Less tiring to use thanks to low weight (only 5.7 kg) 

Description Item No. 

DD EC-1 motor unit (110V) 00336736 

Supplied with water collector system, 5-metre supply cord, depth gauge, 

Hilti spray, cleaning cloth, impact-resistant plastic toolbox and operating 

instructions. 

Nominal Power 1450W 

Weight in accordance with EPTA - Procedure 01/2003 6.8kg 

Noise (pressure level) 84dB (A) 

DDEC-1 motor unit 

LIFETIME 

SERVICE 

Lifetime Lifetime 

REPAIR 

COST LIMIT 

DD-REC1 Recycling Unit 

Advantages of DD REC-1 recycling unit 

Clean 

n No dust, no dirty water: The built-in drilling slurry extraction system 

makes unrestricted drilling possible even in sensitive environments. 

Costly, time-consuming cleaning up after finishing drilling becomes a 

thing of the past 

n Efficient and environmentally friendly: The only system of its kind in 

the world that combines water supply, extraction and recycling 


DD-REC1 (110V) 00336745 

Supplied with removable trolley, 5-metre hose set (no electric supply cord), 

cleaning pad and operating instructions. 

DD-REC1 filter 00377255 

Nominal Power 300W 

Weight of Unit (without water) 25kg 

Noise (pressure level) 76dB (A) 

131 

2 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

DD EC-1 Main Features 

n Gearing with TopSpin kinematics 

n Belt drive (uses no oil) 

n Keyless chuck 

n Rubber-padded grip 

n Infinite speed regulation 

n Removable supply cord 

n Automatic cut-out carbon brushes 

n Water collector rig 

n Bubble levels 

n Automatic water management 

n Lockable control switch 

The DD EC-1 motor 

can be used 

with or without DD REC-1 

recycling unit 

DD-REC1 Main Features 

n Water recycling unit with fine filter (2 microns) 

n Removable container for drilling slurry 

n Automatic filter flushing system 

n Removable trolley 

n Class 1 electrical protection 


LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

2

T2: For concrete with low to medium 

abrasiveness. 

This softer segment specification achieves 

drilling in harder materials faster. 

T4: For concrete with medium to high 

abrasiveness. 

This medium segment specification achieves 

good speed and long life in most materials. 

T6: For high abrasive concrete with flint 

aggregates. 

Core Bits / Core-breaking Tools 

Advantages of EC-1 core bits 

n No tools required for changing core bits 

n Cores can be removed without difficulty through the open end of the 

core bit 

Core bits / breaking tools 

Special DD-C core bits for the DD EC-1 and TopSpin 

kinematics. Equipped with water collector centring ring. 

T2 core bits 

Description Core bit Working Item No. 

dia. (mm) length (mm) 

DD-C 8/ 70 T2 8 70 00336885 

DD-C 10/150 T2 10 150 00336887 

DD-C 12/150 T2 12 150 00336889 

DD-C 14/150 T2 14 150 00336891 

DD-C 15/150 T2 15 150 00336895 

DD-C 16/300 T2 16 300 00336898 

DD-C 18/300 T2 18 300 00336900 

DD-C 20/300 T2 20 300 00336906 

DD-C 22/300 T2 22 300 00336909 

DD-C 24/300 T2 24 300 00336911 

DD-C 25/300 T2 25 300 00336912 

DD-C 28/300 T2 28 300 00336914 

DD-C 30/300 T2 30 300 00336916 

DD-C 32/300 T2 32 300 00336917 

DD-C 35/300 T2 35 300 00336920 

T4 core bits 

DD-C 14/150 T4 14 150 00336855 

DD-C 15/150 T4 15 150 00336859 

DD-C 16/300 T4 16 300 00336862 

DD-C 18/300 T4 18 300 00336864 

DD-C 20/300 T4 20 300 00336870 

DD-C 22/300 T4 22 300 00336873 

DD-C 24/300 T4 24 300 00336875 

DD-C 25/300 T4 25 300 00336876 

DD-C 28/300 T4 28 300 00336878 

DD-C 30/300 T4 30 300 00336880 

DD-C 32/300 T4 32 300 00336881 

DD-C 35/300 T4 35 300 00336884 

0800 886 100 | www.hilti.co.uk 

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Tested for anchor applications 

Compatible core bit diameters 

for optimum load-bearing behaviour of the 

Hilti HSL-TZ, HSA, HST, HKD-S, HRD, HVZ 

and HVA anchors 

(Hilti HIT-HY150 only in conjunction 

with the TE-Y-RT) 

Core bits – special length 600mm 



DD-C 18/600 T4 18 600 00301192 

DD-C 20/600 T4 20 600 00301194 

DD-C 22/600 T4 22 600 00301197 

DD-C 24/600 T4 24 600 00301198 

DD-C 25/600 T4 25 600 00301199 

DD-C 28/600 T4 28 600 00301201 

DD-C 30/600 T4 30 600 00301203 

DD-C 32/600 T4 32 600 00301204 

DD-C 35/600 T4 35 600 00301207 

T6 core bits 



DD-C 18/300 T6 18 300 00369125 

DD-C 20/300 T6 20 300 00369131 

DD-C 22/300 T6 22 300 00369134 

DD-C 24/300 T6 24 300 00369135 

DD-C 25/300 T6 25 300 00369136 

DD-C 28/300 T6 28 300 00369138 

DD-C 30/300 T6 30 300 00369140 

DD-C 32/300 T6 32 300 00369141 

DD-C 35/300 T6 35 300 00369144 

132 

3


Core breaking and removal tool 

Description Core bit Item No. 

dia. (mm) 

DD-CB 12 12 00338346 

DD-CB 14 14 00338348 

DD-CB 15 15 00338350 

DD-CB 16 16 00338351 

DD-CB 18 18 00338352 

DD-CB 20 20 00338355 

DD-CB 22 22 00338357 

DD-CB 24 24 00338359 

DD-CB 25 25 00338360 

DD-CB 28 28 00338362 

DD-CB 30 30 00338364 

DD-CB 32 32 00338365 

DD-CB 35 35 00338368 

DD CR1 Rig Stand 


DD CR1 rig stand 00376281 

Uses 

n Ideal for overhead drilling 

n 100% perpendicular holes 

n Exact hole positioning 

n Higher drilling comfort for special holes, deep 

drilling, drilling through heavy reinforcement 

Accessories for hand held 

overhead drilling 


DD EC-1 Cover cap 00372800 

DD EC-1 Soft seal 00278692 

Sharpening plate 00314303 

DD EC-1 Tool box 00337339 

Brace adaptor for overhead drilling 00376282 

133 

Cover Cap 


Features 

n Quick lock lever – easy setting / positioning 

n Anchor / vac / bracing baseplate 

n Compact design (A4 size) 

Soft Seal 

Brace Adaptor 

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www.hilti.ie | 1850 287 387

DD 110-D dry coring system 

The fast-coring masonry specialist. 

Applications 

n Dry coring in aerated concrete, sand-lime block, perforated brick, solid 

brick and clinker for: 

- Through-holes for cables and cable trays 

- Through-holes for pipes etc. in plumbing, heating and air conditioning 

installations 

- Chimney and stove installation 

n Drilling in wood, metal and plastics in extra-large diameters (3 jaw chuck) 

Advantages 

n New HDMU universal core bits with laser-welded segments specially 

developed for dry coring in virtually all types of brick or block using 

hand-held machines 

n High motor performance and sturdy 2-speed gearing for optimum speed 

n Compact design and low weight for easy handling 

n Drills neat, accurate holes 

n Safety clutch, overload protection and safety switch for maximum safety 

n Unique Hilti TPS electronic theft protection system (optional) 

Technical data DD 110-D 

BI+ chuck 

Rated power (W, 110 V) 1600 

Rated speed (/min.) 1st gear 650 

2nd gear 1360 

Coring diameter range in: 

Masonry (diameter in mm) 37 - 162* 

Dimensions, L 3 W 3 H (mm) 486 3 120 3 170 

Weight as per EPTA 01/2003 (kg) 

*(optimum 52 - 112) 

5.3 

DD 110-D dry coring diamond systems 

Ordering designation Item no. 

DD 110-D (basic) c/w 1/2" chuck 274919 

DD 110-D + dust extraction head (BI+) 3436723 

DD 110-D + 3 jaw key type chuck 3436724 

Packed in an impact-resistant plastic tool case. 

Accessories 


Dust extraction head (BI+) 365596 

R1/2" A chuck 215064 

DD-CHBT chuck 315793 

DD-CH 3 jaw key chuck 315794 

DD-CH 3 jaw chuck keyless 315795 

0800 886 100 | www.hilti.co.uk 



134 

3


DD 120 diamond coring system 

Drill straight out of the box. 

Applications 

Wet drilling of through-holes in concrete for: 

n Pipes for sanitary, heating and air conditioning installations 

n Water supply and waste water pipes 

n Openings for cable trays 

Drilling anchor holes for: 

n Setting large-diameter anchors and reinforcing bars 

n Installing railings and barriers 

Advantages 

n Exceptionally user-friendly thanks to self-explanatory features and controls 

n Compact, lightweight unit for extremely easy handling 

n Easy to transport and set up 

n 2-speed gearing for optimum speed and torque 

n More reliable and lower repair costs: the service indicator shows in 

good time when servicing is due 

Technical data DD 120 

BI+ chuck 

Rated power (W, 110 V) 1600 

Speed under no load (rpm) 1 st gear 650 

2 nd gear 1380 

Diameter range (mm) 16 - 162 (optimum 37 - 122) 

Suitable core bits P line 

Max. drilling depth (mm) 320 

Dimensions, L 3 W 3 H (mm) 720 3 147 3 330 

Weight as per EPTA 1/2003 (kg) 10.5 



DD 120 diamond coring system (110V) 274929 

Complete with drillstand and supply cord including PRCD, 

operating and safety instructions. 

135 


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www.hilti.ie | 1850 287 387

Accessories 


DD-LR-A-WCH water collector holder a 331622 

DD-WC-S water collector (16 – 87 mm dia.) 232204 

DD-WC-SM water collector (25 – 162 mm dia.) 232221 

DD-LR-CLN clamping nut b 333477 

DD-LR-CLS clamping spindle c 333629 

DD-LR-FH-3A hand wheel (3-spoke) d 332033 

DD-LR-FH-2A hand wheel (2-spoke) e 332023 

DD-LR-CTL drill stand with angle adjustment 335883 

DD-LR-CTL drill stand 

with vacuum base plate and angle adjustment 

335896 

DD-LR-VBP vacum base plate 232991 

Plastic toolbox 241377 

Sealing rings for water collector 


DD-SW-14/16-S 207305 

DD-SW-18/20-S 207306 

DD-SW-24/25-S 207307 

DD-SW-28/30-S 207308 

DD-SW-32-S 207309 

DD-SW-42-S 207310 

DD-SW-47/56-S 207311 

DD-SW-62/72-S 207312 

DD-SW-77/87-S 207313 

0800 886 100 | www.hilti.co.uk 

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a 

b c 

d e 

DD-WC-S DD-WC-SM 




DD-SW-24/25-M 207314 

DD-SW-28/30-M 207315 

DD-SW-32-M 207316 

DD-SW-42-M 207317 

DD-SW-47/56-M 207318 

DD-SW-62/72-M 207319 

DD-SW-77/87-M 207320 

DD-SW-92/102-M 207321 

DD-SW-107/117-M 207322 

DD-SW-122/132-M 207323 

DD-SW-142/152-M 207324 

DD-SW-158/162-M 207325 

136 

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DD 130 diamond drilling system 

Applications 

n Precision holes in reinforced concrete, natural stone, masonry 

and asphalt; for cables, pipes, ventilation, test cores and anchors 

Advantages of motor unit 

n Can be used both handheld and on a rig 

n Can be used for both wet and dry diamond drilling without 

modification 

n Safety features include: safety slip clutch; electronic speed regulator; 

overload current regulator and integrated starting current regulator; 

thermal motor protector 

n Easy to use and understand 

n Leveling bubble for accurate hole-starting 

n Quick-lock connection end for fast insert and removal of core bits 

n Compatible with innovative Hilti DD-B core bits 

Advantages of drill stand 

n Comfortable drilling posture maintained throughout drilling process 

n Quick-lock motor mount mechanism for simplicity and speed 

n Cores at angles up to 45 degrees quickly and easily and without the 

need for any additional tools 

n Suitable for anchor, vacuum and brace fastening without any 

modification or alteration 

n Provides easy access for drilling in corners and against walls 


Voltage: 110 V 

Nominal power: 1700 W 

Nominal current: 16 A 

Frequency: 50/60 Hz 

Weight in: 

accordance with 

EPTA - Procedure DD130 tool 7.3 kg 

01/2003 DD130 rig 13 kg 

Speed (no load): 1 st gear 780 r.p.m. 

2 nd gear 1400 r.p.m. 

3 rd gear 2600 r.p.m. 

Diameter range: 

wet 1 st gear 57–152 mm 

2 nd gear 28– 52 mm 

3 rd gear 12– 25 mm 

dry 1 st gear 122–162 mm 

2 nd gear 67–122 mm 

3 rd gear 12– 62 mm 

Chuck type: Quick-release BI+ 

Min. access to walls: 40 mm from the center of the hole 

Min. access to corners: 57 mm from the center of the hole 

Max. stroke (stationary): 430 mm 

DD 130 tool 


DD 130 tool (110V) 00372452 

Including: impact-resistant transport case, safety glasses, Hilti spray. 

cleaning cloth and oil 

DD 130 rig 


DD 130 rig 242778 

137 

Feature 

n Wet and dry – 

for more flexibility 

The Hilti DD130 can be used 

for wet or dry drilling in a wide 

variety of materials without the 

need for any modification or 

change of parts. 


LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

2

Securing the rig 

Vacuum fixing: 


DCM1 vacuum pump (110 V) 00044381 

DD-VPX vacuum pump (110 V) 00332160 

Anchor fixing: 


DD-CN-SML clamping nut 00251834 

DD-CS M12S-SM clamping spindle (short) 00251830 

HKD-D M12 × 50 anchor (box of 50) 00252961 

HSD-G M12 × 50 anchor setting tool 00243743 

Quick-release bracing spindle 00009870 

Water collector systems 


DD 130 WCS-H water collector system (hand-held) 00370462 

Including: water collector holder, water collector ring, 3 m hose, 

centering rings, universal splash protector and 2 vacuum attachments. 


DD 130 WCS-R water collector system (rig) 00370460 

Including: water collector holder, water collector ring, seal adaptor, 3 m hose, 

2 universal splash protectors and 2 vacuum attachments. 

Sealing discs 

Rig drilling Hand-held drilling 

Ordering designation Item no. Ordering designation Item no. 

Sealing disc 8 mm 00050230 DD-SW-8-S sealing disc 00207303 

Sealing disc 10–12 mm 00050231 DD-SW-10/12-S sealing disc 00207304 




Sealing disc 28–30mm 00050236 DD-SW-28/30-S sealing disc 00207308 

Sealing disc 32 mm 00050237 DD-SW-32/40-S sealing disc 00207309 

Sealing disc 37–42mm 00050238 DD-SW-42-S sealing disc 00207310 



Sealing disc 77–87mm 00046105 

Sealing disc 92–102 mm 00046106 



Additional accessories 


DD-BW wheel assembly 00232228 

Core bit extension BI+ 00220929 

Water supply unit (10 l with 3.5 m hose) 00009829 

Sharpening plate (319 x 319 x 18mm) 00051343 

Replacement side handle 00226881 

Adaptors 


BI+ to BR/BS adaptor 00373419 

BI+ to BR adaptor 00004429 

BS to BI+ adaptor 00373422 

BR to BI+ adaptor 00374230 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 


DD-CN-SML 

DD-CS-M12 

HSD-G M12½ 

Quick-release bracing spindle 

Water collector holder (hand-held) 

Water collector ring (hand-held) 

Water collector holder (rig) 

Sealing disc 

DD-BW wheel assembly 


HKD-D M12×50 

Water collector ring (rig) 

Seal adaptor (rig) 

Sharpening plate 

138 

3



More punch, higher performance, 

as simple as ever. 

Applications 

n Drilling penetrations, e.g. for plumbing/heating pipes or ventilation ducts 

n Drilling corner holes for wall sawing door and window openings 

n Large-diameter holes, e.g. for shafts 

n Stitch drilling, e.g. creating openings for cable trays 

n Angular drilling, e.g. for the installation of gas pipes 

n Blind holes 

Advantages 

n Optimized drive unit with higher torque for even higher performance 

n LED Power Controls help inexperienced users achieve maximum 

efficiency 

n Quick and easy to use: 

new keyless BL chuck and connection end system for fast bit changes 

n Service indicator warns in good time when servicing is due – for less 

down time and lower maintenance costs 


Voltage (V) 110V 

Drilling diameter range (mm) ∅ 52 - 250 (min. ∅ 25, max. ∅ 400) 

Rated power (W) 2300 

Rated current (A) 22.5 

Speed under load (r.p.m.) 200 / 400 / 816 

Torque under load (Nm) 90 / 40 / 17 

Gear range 1 st gear ∅ 152–400 mm (6–16”) 

2 nd gear ∅ 82–162 mm (3 1 / 4–6 3 / 8”) 

3 rd gear ∅ 25 – 82 mm (1–3 1 / 4”) 

Weight of machine as per EPTA 1/2003 (kg) 14.0 

Radio and television interference suppression as per EN 55014. 

Protection class I appliance with internal protection class II 

(requires electric supply with earth/ground connection). 

Approved in accordance with IEC 61029. 

DD 200 systemft 

Description 

Item no. 

DD 200 system BL chuck a 3072324 

DD 200 system BS chuck (11/4"/ R1/2") a 3072322 

DD 200 includes motor, chuck, drill stand, hand wheel, lever, wheels. 

139 

a 


Max. Drehmoment, 230 V [Nm] 

75 

82 

92 

DD 250 DD 200 Neu 

DD 200 

Max. Max. Drehmoment, torque, 110 110 V [Nm] V [Nm] 

56 

59 

90 

DD 250 DD 200 Neu 

DD 200 

The new Hilti DD 200 – now with 

higher torque for even higher 

performance – makes coring easier 

than ever before and gives the user 

that extra edge. 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

2

Drive unit and drill standft 

Description Item no. 

DD200 drive unit BL chuck a 00283491 

DD200 drive unit BS chuck (11/4" / R1/2") a 00284397 

DD-HD drill stand, complete b 00305534 

Fastening components 


DD-HD 30-VPB vacuum base plate c 00305538 

Replacements seals for vacuum baseplate 00279660 

DD-VPX vacuum pump (110V) 00332160 

DD-CS M16 clamping spindle d 00337378 

DD-CN SML clamping nut e 00251834 

HKD-E M16 x 65 f 00258045 

HSG-D manual setting tool for HKD-E g 00243744 

DD-HD 30-SI bracing spindle h 00305940 

Quick-release bracing spindle i 00009870 

DD-HD30-VBPP vacuum base plate for pipe drilling j 00305944 

Water supply and disposal 


DD-HD 30-WCH k 00305536 

DD-WC-S water collector ring (8–87 mm dia.) l 00232204 

DD-WC-SM water collector ring (25–162 mm dia.) l 00232221 

DD-WC-ML water collector ring (92–250 mm dia.) l 00232243 

DWP 10 water supply unit n 00365595 

WSU water supply unit (10L, 3.5 m hose) m 00009829 

VC 40-U (110V), (16 amp plug) dry/wet vacuum cleaner 00218328 

VC 40-U (110V), (32 amp plug) dry/wet vacuum cleaner 00218345 

Adaptorshaft 


DD-200-CA-S (DD200 adaptor for ‘S’ 160 system) 00305942 

DD-200-CA-M (DD200 adaptor for ‘M’ 250 system) 00305943 

DD-SW-M Sealing discshaft 


DD-SW-24/25-M sealing disc 00207314 


DD-SW-32-M sealing disc 00207316 

DD-SW-42-M sealing disc 00207317 









0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 


a 

h 

i 

d 

c 

f g 

k 

l 

m 

Accessorieshaft 



DD-HD 30-CC cross column adaptor 00305540 

DD-HD 30-CC cross column adaptor(combo full kit item) 00285689 

DD-BL-ET 300 core bit extension BL 00305903 

DD-HD30-XT extension rail (1m) 00305537 

DD-H30-W wheels (set of 2) 00305541 

DD-H30-ES depth gauge 00305535 

DD-CS-BL chuck 00282987 

BL to BU adaptor 00282989 

BS to BL adaptor 00284891 

BU to BL adaptor 00305909 

BL to BS/BR adaptor 00305910 

DD-H30-SP spacer for core bit d-s > 300mm 00305539 

(in 150mm increments) 

DD-CS-BL-DD2000 00282988 

(BL chuck for DD 160/250/400) 

DD-HD30-CA carriage 00284640 

DD-BL (BL connection end) 00305542 

DD-CS-BS/BR (11/4"/ R1/2") (BS/BR combo-chuck) 00305904 

j 

b 

n 

e 

140 

3


DD 350 / 500 diamond coring 

systems with high-frequency 

motor technology 

Uses 

n Penetrations up to 600 mm diameter in reinforced concrete and all 

types of stone 

n Corner holes for wall-sawing applications 

Door and window openings 

n Penetrations 

Installation of pipes and cables, e.g. ventilation ducts 

n Large-diameter coring 

Manholes / foundations 

n Deep-hole coring 

Anchors / foundations / repair work 

n Coring applications in highly reinforced concrete 

e.g. atomic power stations / bridges 

Technical data DD 350 DD 500 

Drilling diameter range: 52-500mm 82-600 mm 

Optimal: 82–500 mm dia. 

(450 mm dia. and larger 

with 2 spacers) 

Voltage: 110V single phase 400 V three-phase 

Rated power: 3000 W 5500 W 

Rated current: 28A 13 A 

Gearing E-gears E-gears 

speed: 10 electronic speeds 10 electronic speeds 

min. / max. 240 – 667 r.p.m. 265 – 571 r.p.m. 

Weight in accordance 

with EPTA – 

Procedure 01/2003: 14.4 kg 18.2 kg 

Additional features:– Power Controls 

– Iron Boost function for higher performance on rebar 

– 3-way water swivel for wet and dry drilling and for draining the core bit 

Radio and TV interference suppression in accordance with EN 55014 

Protection class I appliance with internal protection class II design 

(requires electric supply with earth/ground connection). 

Approved in accordance with IEC 61029. 


Ordering designation Package contents Item no. 

DD 350 drive unit 110V 1 211535 

with BS chuck 

Comprising DD 350 drive unit with BS chuck. 



DD 500 drive unit 1 285909 

with BS / BR (1 1/4" / R 1/2") chuck 

Comprising DD 500 drive unit with BS/BR chuck. 

141 

Advantages 

n Powerful high-frequency motor with 10 electronic 

speeds (E-gears) 

1000 

Hz 

n Iron Boost function for higher performance when drilling into rebars 

n User-friendly Power Controls indicate optimum pressing force 

n Range of core bits up to 600 mm diameter 

n Superior system performance for maximum profitability 

n IP 55 design provides protection from water splashes 


LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

2

Drive units and drill stands 

Description Package contents Ordering designation Item no. 

Drill stand, complete 1 DD-HD 30 305534 

Fastening components 


Vacuum base plate 1 DD-HD30-VBP a 305538 

Replacements seals for vacuum baseplate - 279660 

Vacuum base plate for pipes 1 DD-HD30-VBPP b 305944 

Vacuum pump (110V) 1 DD-VPX 332160 

Clamping spindle 1 DD-CS-M16 c 337378 

Clamping nut 1 DD-CN-SML d 251834 

HKD-E flush anchor 25 HKD-E M16x65 e 258045 

Manual setting tool for HKD-E 1 HSD-G f 243744 

Bracing spindle 1 DD-HD30-SL g 305940 

Quick-release brace 1 h 009870 

Core bit extensions, adaptors and chucks 


DD-CS-BL chuck 

a 282987 

DD-CS-BS/BR chuck 

b 305904 

DD-BL-ET 300 BL core bit extension 305903 

DD-BS-ET 200 S BS core bit extension, steel, 200 mm 202898 

DD-BS-ET 500 S BS core bit extension, steel, 500 mm 202899 

DD-BS-ET 300 A BS core bit extension, aluminium, 300 mm 

c 202900 

DD-BS-ET 500 A BS core bit extension, aluminium, 500 mm 

d 202901 

BL to BS / BR core bit adaptor 

e 305910 

BS to BL core bit adaptor 

f 284891 

R1/2" extension shaft (300mm) – 32m+ diameters 009847 

BS to BR adaptor (11/4" / R1/2" reducer) 009846 

Water supply and disposal 


Water collector holder 1 DD-HD30-WCH a 305536 

Water collector ring (8–87 mm dia.) 1 DD-WC-S b 232204 

Water collector ring (25–162 mm dia.) 1 DD-WC-SM b 232221 

Water collector ring (92–250 mm dia.) 1 DD-WC-ML b 232243 

Water flow indicator 1 DD-WFI c 305939 

Water supply unit - DWP 10 1 d 365595 

(capacity 10 litres, with 3.5 m water supply hose) 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 


e 

a 

b 

c 


e f g 

h 

a 

c 

d 

a 

b 

c 

b 

f 

d 

d 

142 

3


Accessories for the DD HD-30 


DD-HD30-CC cross-column adaptor 305540 

DD-HD30-ES depth gauge 305535 

DD-HD30-XT extension rail, complete (1 m) 305537 

DD-HD30-XT30 extension rail, complete (0.3 m) 285296 

DD-HD30-W wheels (set of 2) u 21 305541 

22 

DD-HD30-SP spacer for core bit dia. > 300 mm (150 mm steps) u 305539 

Sealing discs for the DD-WC-S water 

collector ring 

For diameter (mm) Package contents Ordering designation Item no. 

24–25 1 DD-SW-24/25-S 207307 

28–30 1 DD-SW-28/30-S 207308 

32–37 1 DD-SW-32/40-S 207309 

40–42 1 DD-SW-42-S 207310 

47–56 1 DD-SW-47/56-S 207311 

62–72 1 DD-SW-62/72-S 207312 

77–87 1 DD-SW-77/87-S 207313 

Sealing discs for the DD-WC-SM water 



24– 25 1 DD-SW-24/25-M 207314 

28– 30 1 DD-SW-28/30-M 207315 

32– 40 1 DD-SW-32/40-M 207316 

42 1 DD-SW-42-M 207317 

47– 56 1 DD-SW-47/56-M 207318 

62– 72 1 DD-SW-62/72-M 207319 

77– 87 1 DD-SW-77/87-M 207320 

92–102 1 DD-SW-92/102-M 207321 

107–117 1 DD-SW-102/117-M 207322 

122–132 1 DD-SW-122/132-M 207323 

142–152 1 DD-SW-142/152-M 207324 

158–162 1 DD-SW-158/162-M 207325 

Sealing discs for the DD-WC-ML water 



92–102 1 DD-SW-92/102-L 207333 

107–117 1 DD-SW-107/117-L 207334 

122–132 1 DD-SW-122/132-L 207335 

142–152 1 DD-SW-142/152-L 207336 

158–162 1 DD-SW-158/162-L 207337 

172 1 DD-SW-172-L 207338 

182 1 DD-SW-182-L 207339 

202 1 DD-SW-202-L 207340 

225 1 DD-SW-225-L 207341 

250 1 DD-SW-250-L 207342 

143 


u21 u22 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Hilti diamond core bits - HDMU 

to suit DD 110-D, DD 130, DD 100, 

DD-BI 37/320 HDMU 47703 

DD-BI 42/320 HDMU 47704 

DD-BI 52/320 HDMU 47705 

DD-BI 67/320 HDMU 47706 

DD-BI 77/320 HDMU 387802 

DD-BI 87/320 HDMU 47707 

DD-BI 92/320 HDMU 387803 

DD-BI 102/320 HDMU 47708 

DD-BI 112/320 HDMU 47709 

DD-BI 122/320 HDMU 47710 

DD-BI 132/280 HDMU 47711 

DD-BI 152/180 HDMU 47712 

DD-BI 162/180 HDMU 47713 

Hole starting aids for HDMU core bits 

Starting aid DD-SA 52/320 211489 











HDMU change modules 

DD-CM 42 HDMU 39496 



DD-CM 77 HDMU 232932 


DD-CM 92 HDMU 232933 

DD-CM 102 HDMU 39500 

DD-CM 112 HDMU 39501 

DD-CM 122 HDMU 39502 

DD-CM 132 HDMU 39503 

DD-CM 152 HDMU 39504 

DD-CM 162 HDMU 39505 

0800 886 100 | www.hilti.co.uk 



144 

3


Hand-held Drilling rigs for water-cooled coring 

DD110-D 

DD130 

8–62 mm dia. 

Core bit diameter range 

HWC (wet) 8–62 mm dia. 

Drilling applications in concrete 


n Small-diameter through-holes 

n Test-core drilling 

145 

P130 102–152 mm dia. 

P2 25– 92 mm dia. 

P4 12– 92 mm dia. 

DD130 

n Anchor holes in the medium to large 

diameter range 

n Small and medium-diameter 

through-holes for pipes and cables 

12–152 mm dia. 

n Through-holes for pipes in the 

medium diameter range 

n Large-diameter anchor holes 


n Ventilation holes 

Recommendations for use: Which specification for which material? 

Type of concrete Type of aggregates Desired characteristics 

Fast cutting 

Reinforced concrete with low abrasiveness 

Reinforced concrete with hard aggregates 

and high quartz sand content 

Reinforced concrete with high abrasiveness 

and very hard aggregates 

Heavily reinforced concrete 


Synthetic and natural stone 

Clay pantiles, floor and wall tiles, slabs 

Asphalt 

DD120 

16–162 mm dia. 

High limestone 

content 

High quartz content 

High granite content 

High flint content 

Cement blocks 

Cement pipes 

Synthetic stone slabs 

Sandstone 

Granite 

Marble 

Porphyre 

Clay pipes 

Tiles 

Ceramic tiles 

Earthenware 

Floor and wall tiles 

Asphalt 

Long life 

Fast cutting 

Long life 

Fast cutting 

Long life 

Fast cutting 

Long life 

DD200 

P2 25–400 mm dia. 

P4 25–250 mm dia. 

25–400 mm dia. 

DD350 / 500 

82–600 mm dia. 

H2 82–600 mm dia. 

H4 82–600 mm dia. 

H6 82–600 mm dia. 

n Large-diameter through-holes for 

pipes 

n Ventilation holes 

n Stitch drilling 


P2 / P130 P4 HWC 

j i j 

i j h 

j j i 

h i h 

-- j --- 

i -i 

h -i 

i -- 

j= very good h= not so good i= good --= not recommended 


j j j 

j j j 

j -- j 

j j j 

j -- -- 

j -- -j 

-- -- 

-- -- j 

-- -- j 

-- -- j 

-- -- j 

-- -- j 

-- j-- www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DD-BP2 core bits 

Concrete with low abrasiveness, 

high limestone content 

Hard natural stone, granite, marble 

Cement products 

Uses 

Material: Concrete with low abrasiveness and high limestone content 

This softer segment specification achieves faster drilling in harder 

materials and steel reinforcement. 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 

With I With R With S With L 

connection end connection end connection end connection end 

Diameter Working length Ordering 

mm mm designation Item no. Item no. Item no. Item no. 

25 320 DD-BI 25/320 P2 00370244 00370275 – – 

28 320 DD-BI 28/320 P2 00370246 00370277 – – 

30 320 DD-BI 30/320 P2 00370248 00370279 – – 

32 320 DD-BI 32/320 P2 00370249 00370280 – – 

35 430 DD-BI 35/430 P2 00370251 00370282 – – 

37 430 DD-BI 37/430 P2 00370252 00370283 – – 

40 320 DD-BI-40/320 P2 00211467 

40 430 DD-BI 40/430 P2 00370253 00370284 – – 

42 320 DD-BI-42/320 P2 00211468 

42 430 DD-BI 42/430 P2 00370254 00370285 – – 

47 320 DD-BI-47/320 P2 00211469 

47 430 DD-BI 47/430 P2 00370255 00370286 – – 

52 320 DD-BI-52/320 P2 00211576 – – – 

52 430 DD-BI 52/430 P2 00370931 00370944 00370975 00282588 

57 430 DD-BI 57/430 P2 00370932 00370945 00370976 00282589 

62 320 DD-BI-62/320 P2 00211577 – – – 

62 430 DD-BI 62/430 P2 00370933 00370946 00370977 00282590 

67 320 DD-BI-67/320 P2 00211578 – – – 

67 430 DD-BI 67/430 P2 00370934 00370947 00370978 00282591 

72 320 DD-BI-72/320 P2 00211579 – – – 

72 430 DD-BI 72/430 P2 00370935 00370948 00370979 00282592 

77 320 DD-BI-77/320 P2 00211580 – – – 

77 430 DD-BI 77/430 P2 00370936 00370949 00370980 00282593 

82 320 DD-BI-82/320 P2 00211581 – – – 

82 430 DD-BI 82/430 P2 00370937 00370950 00370981 00282594 

87 430 DD-BI 87/430 P2 00370938 – 00370982 00282595 

92 430 DD-BI 92/430 P2 00370939 – 00370983 00282596 

102 430 DD-BI 102/430 P2 – – 00370984 00282597 

107 430 DD-BI 107/430 P2 – – 00377264 00284397 

112 430 DD-BI 112/430 P2 – – 00370985 00282598 

122 430 DD-BI 122/430 P2 – – 00370986 00282599 

132 430 DD-BI 132/430 P2 – – 00370987 00282600 

152 430 DD-BI 152/430 P2 – – 00370988 00282602 

162 430 DD-BI 162/430 P2 – – 00370989 00282603 

182 430 DD-BI 182/430 P2 – – 00370990 00282604 

202 430 DD-BI 202/430 P2 – – 00370991 00282605 

205 430 DD-BI 205/430 P2 – – 00370992 00282606 

225 430 DD-BI 225/430 P2 – – 00370993 00282607 

250 430 DD-BI 250/430 P2 – – 00370994 00282608 

300 500 DD-BI 300/500 P2 – – 00370995 00282609 

350 500 DD-BI 350/500 P2 – – 00370996 00282610 

400 500 DD-BI 400/500 P2 – – 00370997 00282611 


DD120 / DD130 DD 200 


146 

3



Concrete with medium abrasiveness, 

high quartz content 

Uses 

Material: Concrete with medium abrasiveness and high quartz content 

This medium segment specification achieves good speed and long 

life in most materials 

147 

DD 120 / DD 130 

DD 200 

With I With R With U With S With L 

connection end connection end connection end connection end connection end 


mm mm designation Item no. Item no. Item no. Item no. Item no. 

12 320 DD-BI 12/320 P4 00370295 00370337 – – – 

14 320 DD-BI 14/320 P4 00370297 00370339 – – – 

16 320 DD-BI 16/320 P4 00370299 00370341 – – – 

18 320 DD-BI 18/320 P4 00370300 00370342 – – – 

20 320 DD-BI 20/320 P4 00370302 00370344 – – – 

22 320 DD-BI 22/320 P4 00370304 00370346 – – – 

24 320 DD-BI 24/320 P4 00370305 00370347 – – – 

25 320 DD-BI 25/320 P4 00370306 00370348 00370318 – 00282612 

25 430 DD-BI 25/430 P4 – – 00370319 – 00282613 

28 320 DD-BI 28/320 P4 00370308 00370350 00370322 – 00282614 

28 430 DD-BI 28/430 P4 – – 00370323 – 00282615 

30 320 DD-BI 30/320 P4 00370310 00370352 00370326 – 00282616 

30 430 DD-BI 30/430 P4 – – 00370327 – 00282617 

32 320 DD-BI 32/320 P4 00370311 00370353 00370328 – 00282618 

32 430 DD-BI 32/430 P4 – – 00370329 – 00282619 

35 320 DD-BI 35/320 P4 00211465 

35 430 DD-BI 35/430 P4 00370313 00370355 00370332 – 00282620 

37 320 DD-BI 37/320 P4 00211466 

37 430 DD-BI 37/430 P4 00370314 00370356 00370333 – 00282621 

40 430 DD-BI 40/430 P4 00370315 00370357 00370334 – 00282622 

42 430 DD-BI 42/430 P4 00370316 00370358 00370335 – 00282623 

47 430 DD-BI 47/430 P4 00370317 00370359 00370336 – 00282624 

52 250 DD-BI 52/250 P4 00377914 – – – – 

52 430 DD-BI 52/430 P4 00370998 00371012 00371105 00371125 00282625 

57 430 DD-BI 57/430 P4 00370999 00371099 00371106 00371126 00282626 

62 430 DD-BI 62/430 P4 00371000 00371100 00371107 00371127 00282627 

67 430 DD-BI 67/430 P4 00371001 00371101 00371108 00371128 00282628 

72 430 DD-BI 72/430 P4 00371002 00371102 00371109 00371129 00282629 

77 430 DD-BI 77/430 P4 00371003 00371103 00371110 00371130 00282630 

82 430 DD-BI 82/430 P4 00371004 00371104 00371111 00371131 00282631 

87 430 DD-BI 87/430 P4 00371005 – 00371112 00371132 00282632 

92 430 DD-BI 92/430 P4 00371006 – 00371113 00371133 00282633 

102 430 DD-BI 102/430 P4 – – 00371114 00371134 00282635 

107 430 DD-BI 107/430 P4 – – 00377261 00377263 00284938 

112 430 DD-BI 112/430 P4 – – 00371115 00371135 00282637 

122 430 DD-BI 122/430 P4 – – 00371116 00371136 00282638 

132 430 DD-BI 132/430 P4 – – 00371117 00371137 00282639 

152 430 DD-BI 152/430 P4 – – 00371118 00371138 00282641 

162 430 DD-BI 162/430 P4 – – 00371119 00371139 00282642 

182 430 DD-BI 182/430 P4 – – 00371120 00371140 00282643 

202 430 DD-BI 202/430 P4 – – 00371121 00371141 00282644 

202 430 DD-BI 205/430 P4 – – 00371122 00371142 00282645 

225 430 DD-BI 225/430 P4 – – 00371123 00371143 00282646 

250 430 DD-BI 250/430 P4 – – 00371124 00371144 00282647 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DD-BHWC core bits 

Concrete with low to medium 

abrasiveness 

Pre-cast cement products, tiles 

Uses 

Material: Concrete with low to medium abrasiveness 

This segment specification is designed to ensure high performance 

with hand held use. 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 

DD130 


With I With R With U With S 

connection end connection end connection end connection end 


mm mm designation Item no. Item no. Item no. Item no. 

8 200 DD-BI 8/200 HWC 00239902 – – – 

10 200 DD-BI 10/200 HWC 00239903 – – – 

12 320 DD-BI 12/320 HWC 00370566 – – – 

14 320 DD-BI 14/320 HWC 00370568 – – – 

16 320 DD-BI 16/320 HWC 00370570 – – – 

18 320 DD-BI 18/320 HWC 00370571 – – – 

20 320 DD-BI 20/320 HWC 00370573 – – – 

22 320 DD-BI 22/320 HWC 00370575 – – – 

24 320 DD-BI 24/320 HWC 00370576 – – – 

25 320 DD-BI 25/320 HWC 00370577 – – – 

28 320 DD-BI 28/320 HWC 00370579 – – – 

30 320 DD-BI 30/320 HWC 00370581 – – – 

32 320 DD-BI 32/320 HWC 00370582 – – – 

35 320 DD-BI 35/320 HWC 00370584 – – – 

40 320 DD-BI 40/320 HWC 00370585 – – – 

42 320 DD-BI 42/320 HWC 00370586 – – – 

52 320 DD-BI 52/320 HWC 00370587 – – – 

62 320 DD-BI 62/320 HWC 00370588 – – – 

DD-B PU core bits 

Optimised for DD120 tool core bit diameter range 

16 - 162mm 


DD-B-102/320 PU 211582 

DD-B-112/320 PU 211583 

DD-B-122/320 PU 211584 

DD-B-132/320 PU 211585 

DD-B-142/320 PU 211586 

DD-B-152/320 PU 211587 


Concrete with low to medium abrasiveness Optimised 

for DD130 tool core bit diameter range 102 - 152mm 


mm mm designation Item no. 

102 430 DD-BI 102/430 P130 00372936 

112 430 DD-BI 112/430 P130 00372937 

122 430 DD-BI 122/430 P130 00372938 

132 430 DD-BI 132/430 P130 00372939 

152 430 DD-BI 152/430 P130 00372941 

DD120 

DD120 


DD130 

148 

3


DD-CM Change modules (Purchase to Order) 

149 

P130 P2 P4 HWC 

Diameter Ordering 

mm designation Item no. Item no. Item no. 

35 DD-CM 35 – 00369953 00369977 – 

37 DD-CM 37 – 00369954 00369978 – 

40 DD-CM 40 – 00369955 00369979 00331651 

42 DD-CM 42 – 00369956 00369980 00331654 

47 DD-CM 47 – 00369957 00369981 – 

52 DD-CM 52 – 00369958 00369982 00370589 

57 DD-CM 57 – 00369959 00369983 – 

62 DD-CM 62 – 00369960 00369984 00370590 

67 DD-CM 67 – 00369961 00369985 – 

72 DD-CM 72 – 00369962 00369986 – 

77 DD-CM 77 – 00369963 00369987 – 

82 DD-CM 82 – 00369964 00369988 – 

87 DD-CM 87 – 00369965 00369989 – 

92 DD-CM 92 – 00369966 00369990 – 

102 DD-CM 102 00371528 00369967 00369991 – 

107 DD-CM 107 – 00301640 00301621 – 

112 DD-CM 112 00371529 00369968 00369992 – 

122 DD-CM 122 00371530 00369969 00369993 – 

132 DD-CM 132 00371531 00369970 00369994 – 

152 DD-CM 152 00372771 00369971 00369995 – 

162 DD-CM 162 00371532 00369972 00369996 – 

182 DD-CM 182 – 00369973 00369997 – 

202 DD-CM 202 – 00369974 00369998 – 

225 DD-CM 225 – 00369975 00369999 – 

250 DD-CM 250 – 00369976 00370000 – 

Single segments for retipping 

Diameter range Segment dimensions Ordering Item no. 

(mm) L×W×H (mm) designation Typ 4 

35– 37 24×3×8 DD-BPSS 35– 37 - 00371696 - 

40– 42 24×3×8 DD-BPSS 40– 42 - 00371697 - 

47 24×3×8 DD-BPSS 47 - 00371698 - 

52 24×3×8 DD-BPSS 52 - 00340554 - 

62– 72 24×3.5×8 DD-BPSS 62– 72 - 00340555 - 

82– 92 24×3.5×8 DD-BPSS 82– 92 - 00340556 - 

102–112 24×3.5×8 DD-BPSS 102–112 - 00340557 - 

122 24×3.5×8 DD-BPSS 122 - 00340558 - 

132–162 24×3.8×8 DD-BPSS 132–162 - 00340559 - 

172–205 24×4×8 DD-BPSS 172–201 - 00340560 - 

225–250 24×4.5×8 DD-BPSS 225–250 - 00340561 - 

300–500 24×5×8 DD-BPSS 300–500 - 00340562 - 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Which core bit for which material? 


Machine Standard Medium High Power Hydraulic 

Power 2–3 kW Power 3–4 kW > 4 kW, 3 phase 

Material DD 200 DD 300 / DD350 DD 500 DD 750-HY 

Reinforced concrete H2S H4 H2S H4 H2S H4 HX2S HX4 

Flint H6 

Specification Cutting characteristics Concrete type Reinforcement content 

H2S / HX2S Fast-cutting Soft, soft aggregates Normal to high 

H4 / HX4 

Specially developed for machines with a power 

rating of more than 2 kW: 

for faster coring progress and longer life. 

Laser-welded segments with a height of 10 mm: 

for superior bond strength and constantly high 

performance. 

Good balance between cutting Medium, hard aggregates Normal 

speed and blade life 

H6 Specially for flint, long life Hard, very hard aggregates Normal 

0800 886 100 | www.hilti.co.uk 


Maximum versatility: 

various connection ends for use in keyless Hilti 

(BL) chucks and standard (BS 1 1 / 4”) chucks. 

Core bit length 500 mm: 

Lets you finish even more jobs on time. 

If our standard core bits don’t cover all of your needs, please ask your Hilti representative for details of our additional range of special core bits segments. 

150 

3


Core bits for DD 200 / DD 300 / DD 350 

Diamond core bits with 1¼" UNC (BS) connection end 

H2S H4 H6 

Core bit dia. 

(mm) 

Working length 

(mm) 

Connection end Segment height 

(mm) * 

No. of 

segments 

Ordering 

designation 

Item no. Item no. Item no. 

52 500 1¼" UNC (BS) 10 4 DD-BS 52 / 500 H.. 273843 286342 286362 

62 500 1¼" UNC (BS) 10 5 DD-BS 62 / 500 H... 273844 286343 286363 

72 500 1¼" UNC (BS) 10 6 DD-BS 72 / 500 H... 273845 286344 286364 

82 500 1¼" UNC (BS) 10 7 DD-BS 82 / 500 H... 273846 286345 286365 

92 500 1¼" UNC (BS) 10 8 DD-BS 92 / 500 H... 273847 286346 286366 

102 500 1¼" UNC (BS) 10 9 DD-BS 102 / 500 H... 273848 286347 286367 

112 500 1¼" UNC (BS) 10 9 DD-BS 112 / 500 H... 273849 286348 286368 

122 500 1¼" UNC (BS) 10 10 DD-BS 122 / 500 H... 273850 286349 286369 

132 500 1¼" UNC (BS) 10 12 DD-BS 132 / 500 H... 273851 286350 286370 

152 500 1¼" UNC (BS) 10 13 DD-BS 152 / 500 H... 273852 286351 286371 

162 500 1¼" UNC (BS) 10 13 DD-BS 162 / 500 H... 273853 286352 286372 

172 500 1¼" UNC (BS) 10 14 DD-BS 172 / 500 H... 273854 286353 286373 

202 500 1¼" UNC (BS) 10 16 DD-BS 202 / 500 H... 273855 286354 286374 

225 500 1¼" UNC (BS) 10 17 DD-BS 225 / 500 H... 273856 286355 286375 

250 500 1¼" UNC (BS) 10 17 DD-BS 250 / 500 H... 273857 286356 286376 

300 500 1¼" UNC (BS) 10 18 DD-BS 300 / 500 H... 273858 286357 286377 

350 500 1¼" UNC (BS) 10 20 DD-BS 350 / 500 H... 273859 286358 286378 

400 500 1¼" UNC (BS) 10 22 DD-BS 400 / 500 H... 273860 286359 286379 

450 500 1¼" UNC (BS) 10 24 DD-BS 450 / 500 H... 273861 286360 286380 

500 500 1¼" UNC (BS) 10 26 DD-BS 500 / 500 H... 273862 286361 286381 

Diamond core bits with Hilti (BL) connection end 

H2S H4 H6 

Core bit dia. 

(mm) 


(mm) 


(mm) * 

No. of 

segments 

Ordering 

designation 


52 500 BL 10 4 DD-BL 52 / 500 H.. 273863 286636 286676 

62 500 BL 10 5 DD-BL 62 / 500 H... 273864 286637 286677 

72 500 BL 10 6 DD-BL 72 / 500 H... 273865 286638 286678 

82 500 BL 10 7 DD-BL 82 / 500 H... 273866 286639 286679 

92 500 BL 10 8 DD-BL 92 / 500 H... 273867 286640 286680 

102 500 BL 10 9 DD-BL 102 / 500 H... 273868 286641 286681 

112 500 BL 10 9 DD-BL 112 / 500 H... 273869 286642 286682 

122 500 BL 10 10 DD-BL 122 / 500 H... 273870 286643 286683 

132 500 BL 10 12 DD-BL 132 / 500 H... 273871 286644 286684 

152 500 BL 10 13 DD-BL 152 / 500 H... 273872 286645 286685 

162 500 BL 10 13 DD-BL 162 / 500 H... 273873 286646 286686 

172 500 BL 10 14 DD-BL 172 / 500 H... 273874 286647 286687 

202 500 BL 10 16 DD-BL 202 / 500 H... 273875 286648 286688 

225 500 BL 10 17 DD-BL 225 / 500 H... 273876 286649 286689 

250 500 BL 10 17 DD-BL 250 / 500 H... 273877 286650 286690 

300 500 BL 10 18 DD-BL 300 / 500 H... 273878 286651 286691 

350 500 BL 10 20 DD-BL 350 / 500 H... 273879 286652 28669 

400 500 BL 10 22 DD-BL 400 / 500 H... 273880 286653 28669 

450 500 BL 10 24 DD-BL 450 / 500 H... 273881 286654 28669 

500 500 BL 10 26 DD-BL 500 / 500 H... 273882 286655 286695 

Replacement core bit segments 

H2S 

H4 H6 

Dia. range 

(mm) 

Segment dimensions 

L×W×H (mm) * 

Min. order quantity 

(pieces) 

Ordering 

designation 


52 24×3.8×10 50 DD-BPSS 52 H.. 273789 286290 286299 

62– 72 24×3.8×10 50 DD-BPSS 62– 72 H.. 273790 286291 286300 

82– 92 24×3.8×10 50 DD-BPSS 82– 92 H.. 273791 286292 286301 

102–112 24×3.8×10 50 DD-BPSS 102–112 H.. 273792 286293 286302 

122 24×3.8×10 50 DD-BPSS 122 H.. 273793 286294 286303 

132–162 24×4.1×10 50 DD-BPSS 132–162 H.. 273794 286295 286304 

172–205 24×4.3×10 50 DD-BPSS 172–205 H.. 273795 286296 286305 

225–250 24×4.8×10 50 DD-BPSS 225–250 H.. 273796 286297 286306 

300–350 24×4.8×10 50 DD-BPSS 300–350 H.. 273797 286298 286307 

400–500 24×4.8×10 50 DD-BPSS 400–500 H.. 273997 286298 286307 

* Useable segment height 8.5 mm 

151 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Core bits for DD 500 and Hydraulic 

Diamond core bits with 1¼" UNC (BS) connection end 

0800 886 100 | www.hilti.co.uk 



HX2S HX4 

Core bit dia. 

(mm) 


(mm) 


(mm) * 

No. of 

segments 

Ordering 

designation 

Item no. Item no. 

82 500 1¼" UNC (BS) 10 7 DD-BS 82 / 500 HX... 273921 286770 

92 500 1¼" UNC (BS) 10 8 DD-BS 92 / 500 HX... 273922 286771 

102 500 1¼" UNC (BS) 10 9 DD-BS 102 / 500 HX... 273923 286772 

112 500 1¼" UNC (BS) 10 9 DD-BS 112 / 500 HX... 273924 286773 

122 500 1¼" UNC (BS) 10 10 DD-BS 122 / 500 HX... 273925 286774 

132 500 1¼" UNC (BS) 10 12 DD-BS 132 / 500 HX... 273926 286775 

152 500 1¼" UNC (BS) 10 13 DD-BS 152 / 500 HX... 273927 286776 

162 500 1¼" UNC (BS) 10 13 DD-BS 162 / 500 HX... 273928 286777 

172 500 1¼" UNC (BS) 10 14 DD-BS 172 / 500 HX... 273929 286778 

202 500 1¼" UNC (BS) 10 16 DD-BS 202 / 500 HX... 273930 286779 

225 500 1¼" UNC (BS) 10 17 DD-BS 225 / 500 HX... 273931 286780 

250 500 1¼" UNC (BS) 10 17 DD-BS 250 / 500 HX... 273932 286781 

300 500 1¼" UNC (BS) 10 18 DD-BS 300 / 500 HX... 273933 286782 

350 500 1¼" UNC (BS) 10 20 DD-BS 350 / 500 HX... 273934 286783 

400 500 1¼" UNC (BS) 10 22 DD-BS 400 / 500 HX... 273935 286784 

450 500 1¼" UNC (BS) 10 24 DD-BS 450 / 500 HX... 273936 286785 

500 500 1¼" UNC (BS) 10 26 DD-BS 500 / 500 HX... 273937 286786 

600 500 1¼" UNC (BS) 10 30 DD-BS 600 / 500 HX... 273938 286787 

Diamond core bits with Hilti (BL) connection end 

HX2S HX4 

Core bit dia. 

(mm) 


(mm) 


(mm) * 

No. of 

segments 

Ordering 

designation 


82 500 BL 10 7 DD-BL 82 / 500 HX... 273883 286752 

92 500 BL 10 8 DD-BL 92 / 500 HX... 273884 286753 

102 500 BL 10 9 DD-BL 102 / 500 HX... 273885 286754 

112 500 BL 10 9 DD-BL 112 / 500 HX... 273886 286755 

122 500 BL 10 10 DD-BL 122 / 500 HX... 273887 286756 

132 500 BL 10 12 DD-BL 132 / 500 HX... 273888 286757 

152 500 BL 10 13 DD-BL 152 / 500 HX... 273889 286758 

162 500 BL 10 13 DD-BL 162 / 500 HX... 273890 286759 

172 500 BL 10 14 DD-BL 172 / 500 HX... 273891 286760 

202 500 BL 10 16 DD-BL 202 / 500 HX... 273892 286761 

225 500 BL 10 17 DD-BL 225 / 500 HX... 273893 286762 

250 500 BL 10 17 DD-BL 250 / 500 HX... 273894 286763 

300 500 BL 10 18 DD-BL 300 / 500 HX... 273895 286764 

350 500 BL 10 20 DD-BL 350 / 500 HX... 273896 286765 

400 500 BL 10 22 DD-BL 400 / 500 HX... 273897 286766 

450 500 BL 10 24 DD-BL 450 / 500 HX... 273898 286767 

500 500 BL 10 26 DD-BL 500 / 500 HX... 273899 286768 

600 500 BL 10 30 DD-BL 600 / 500 HX... 273900 286769 

Replacement core bit segments 

HX2S 

HX4 

Dia. range 

(mm) 

Segment dimensions 

L×W×H (mm) * 

Min. order quantity 

(pieces) 

Ordering 

designation 


82– 92 24×3.8×10 50 DD-BPSS 82– 92 HX.. 273798 286315 

102–112 24×3.8×10 50 DD-BPSS 102–112 HX.. 273799 286316 

122 24×3.8×10 50 DD-BPSS 122 HX.. 273800 286317 

132–162 24×4.1×10 50 DD-BPSS 132–162 HX.. 273801 286318 

172–205 24×4.3×10 50 DD-BPSS 172–205 HX.. 273802 286319 

225–250 24×4.8×10 50 DD-BPSS 225–250 HX.. 273803 286320 

300–350 24×4.8×10 50 DD-BPSS 300–350 HX.. 273804 286321 

400–600 24×4.8×10 50 DD-BPSS 400–600 HX.. 273998 286321 

* Useable segment height 8.5 mm 

152 

3


D-LP 15 / DD-750 HY 

Hydraulic Drilling 

D-LP 15 / DD-750 HY 

hydraulic drilling 

D-LP 15 hydraulic unit 

153 

DS-CB3 DS-CB4 

D-LP 30 

Ordering designation Standard Accessory Number Item no. 

equipment required 

D-LP 15 hydraulic unit 415 V l 1 00332085 

Remote on/off switch for D-LP 15 hydraulic unit 



D-SB 1 remote on/off switch LP 15 l 1 00221132 

Connecting hoses D-LP 15 hydraulic unit – 

DD-750 HY drilling unit 



D-PH 58-10 hydraulic hose l 2 00221130 

D-WH 11 water hose l 1 00221131 

D-PH 58-1 

D-RC15 

2x D-PH 58-10 

1x D-WH 11 

2x D-PH 58-10 

1x DD-FH 2/14-10 

DD-AF-HY 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

DD-RC-ML 

D-EP-ML 

DD-AF-HY 

D-CO-ML 

100% 

DD-CA-L 

DD-RF-ML 

DD-FH 

DD-WS-ML 

D-CO-ML 

DD-BA1-70 


D-CO-ML 

D-R 50-L 

DD-MF-ML 

D-R 100-L 

DD-BCS-ML 

DD-BA6 

DD-CA-L 

D-R 150-L 

DD-BA 3-70 

D-R 200-L 

DD-EA-L 

Remote control equipment for DD-750 HY 

with automatic drilling feed 

Operation from hydraulic unit 2x D-PH 58-10 

D-S 150 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

DD-750HY 

DD-BU 

DD-BS 

D-RC 22 



D-PH 58-1 hydraulic hose l 2 00226393 

D-RC 22 remote control unit 

D-PH 58-10 hydraulic hose 

1x D-WH 11 l 

l 

1 

2 

00310220 

00221130 

DD-AF-HY automatic feed unit l 1 00258438 

DD-FH 2/14-10 hydraulic hose unit l 1 00226406 

D-RC 22 

2x D-PH 58-1 

D-RC15 

2x D-PH 58-10 

1x DD-FH 2/14-10 

D-RC15 

2x D-PH 

58-10 

1x D-WH-11 

D-RS 15 

DD-AF-HY 

2x D-PH 58-5 

1x DD-FH 

2/14-5 

DD-AF-HY 

D-RS 15 

D-LP15 

100%

DD-750 HY hydraulic motor unit (without chuck) 



DD-750 HY-20 ccm hydraulic motor l 1 00258437 

Incl. water connector, without chuck 

Chuck for DD-750 HY hydraulic drive unit 

Adaptors for other connection ends available on request 



DD-C-BS chuck l 1 00232235 

DD-CA-L carriage 



DD-CA-L carriage l 1 00207120 

DD-RC 22 remote control unit 



DD-RC 22 remote control unit l 1 00310220 

For DD-AF-HY automatic feed unit 

DD-AF-HY automatic feed unit 



DD-AF-HY l 1 00258438 

Feed controls for DD-CA-L carriage 



Handwheel 1 /2" 

l 1 00009843 

D-V007 lever 1 /2" 

l 1 00221202 

DD-MF-ML fine feed unit l 1 00232208 

Spacer 

(extends drilling range from 500 to 750 mm dia.) 



DD-EA-L spacer l 1 00255153 

0800 886 100 | www.hilti.co.uk 


DD-C-BS 


LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

154 

3


D-LP 15 / DD-750 HY 

Hydraulic Drilling 

DD-BA baseplates 



DD-BA 1-70 baseplate l 1 00370484 

DD-BA 3-70 baseplate l 1 00370485 

DD-BA 6 baseplate l 1 00232218 

DD-BCS-ML baseplate taper* l 00232216 

(Tilting) 

DD-BCR-ML baseplate taper* l 00232217 

(Rotating) 

* 1 baseplate taper required with DD-BA-6 (type depends on application) 

Recommended applications 

DD-BA 3-70 large baseplate Up to 750 mm dia. 

DD-VH 2 large vacuum baseplate For DD-BA 3-70 to max. 250 mm dia. 

DD-BA 6 medium baseplate (DD-250 E) Up to 400 mm dia. 

DD-BA 1-70 small baseplate Up to 250 mm dia. 

DD-BV-P vacuum baseplate for pipes Up to max. 250 mm dia. 

Vacuum pad for DD-BA 3-70 baseplate 



DD-VH 2 vacuum pad l 1 00370487 

M16 rapid anchor for baseplate 



DD-CS-M16 bracing spindle l 1 00337378 

DD-CN-SML clamping nut l 1 00251834 

D-R . . L rails / columns 



D-R 150-L rail / column l 1 00310337 



Accessories for joining rails / columns 



D-CO-ML taper l 1 00232241 

D-EP-ML eccentric bolt l 2 00232244 

Column brace 

Ordering designation Accessory Number Item no. 

required 

DS 100/150 column brace l 1 00258597 

(for large diameter drilling/plunge saw operations – 

prevents column flexing – adding stability) 

s PLEASE ASK FOR DELIVERY DETAILS. 

155 

s 

s 


DD-BA 1-70 

D-R--L rail 

D-R-150 T-L 

telescopic rail 

DD-BA 6 

DD-BA 3-70 

DD-BCR-ML DD-BCS-ML 

DD-CN-SML M16 clamping spindle 

D-CO-ML D-EP-ML 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Rail-fastening accessories 



Spindle l 1 00009854 

Cross column adaptor 



DD-RC-ML cross column adaptor l 1 00207131 

Carriage end stop 



DD-CP-L clamping piece l 2 00235929 

Tools / accessories 



DS tool set for the TS22/750HY l 1 00258393 

Open-end wrench 1 

(for DD-BS core bits) 

l 1 00221200 

Open-end wrench (35 mm AF) 

(for DD-C-BS chuck) 

l 1 00090799 

HLP 46 hydraulic oil (25 litres) 

(for topping up LP 15/LP 32) 

l 1 00221201 

HLP 46 hydraulic oil (1 litre) 

(for topping up LP 15/LP 32) 

l 1 00059196 

1 /4" 

13 /8" 

DD-750 HY powered by D-LP 32 


required 

MF 3 /4" – 5 /8" angular coupling l 1 00241622 

FM 3 /4" – 5 /8" 

angular coupling l 1 00241621 

0800 886 100 | www.hilti.co.uk 


Spindle 


156 

3


DS-TS5-SE Electric Wall Saw 

Premium version 

The complete set of equipment on a mobile, one-man trolley. 


DS-TS5-SE 400 V 0039047 

Technical data 

DS-TS5-E electric wall saw 

Nominal power: P1 = 5 kW 

Nominal voltage: 400 V ~ 50/60 Hz 3 P + PE 

Nominal current / max. fuse rating: 16 amps 

Nominal speed: variable 800–1200 RPM 

Water cooling: 2–4 l/min. 

Weight of saw head: Approx. 28 kg 

Dimensions of saw head: 376×339×269 mm 

Sprayed water protection: IP 65 

Uses 

The professional solution for light-duty wall-sawing applications 

in reinforced concrete, masonry and natural stone (to a maximum 

cutting depth of 30 cm). 

n Optimum cutting performance in reinforced concrete to 21 cm 

n Openings for windows and doors 

n Remedial work on facades, partitions and garden walls 

n Effortless flush cutting in all situations 

n Angled cuts, cuts on stairs and cutting joints of all kinds 

Applications 

Openings and extended 

openings for doors and windows 

157 


DS-RC-TS5-E remote control 

Weight: Approx. 2.2 kg 


Nominal voltage: 24 V 

Sprayed water protection: IP 65 

Innovative remote control 

Extremely convenient remote control 

unit with clearly laid out, user-friendly 

display panel incorporating indicators 

for operating status and faults. On / off 

switch for cooling water. 

Facade slabs Slits and joints 

Perimeter walls 

Parapets and balconies Openings for light and other Light-duty cutting applications on Doors and windows in masonry 

flush-cutting applications 

stairs 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Items contained in the equipment set 

Ordering designation Contained in Qty. in package Item no. 

DS-TS5-E PR ordered separately 

DS-RC-TS5-E remote control 1 1 b 00305364 

DS-CA5-E carriage 1 1 c 00334180 

D-R 100, SI rail 2 1 d 00334188 

DS-RFSI rail support 2 1 e 00334194 

DS-RCSI rail connector 1 1 f 00334196 

Accessory / tool set 1 1 g 00334159 

DS-BG5-ES blade guard 1 1 h 00334182 

DS-BG5-EF blade guard 1 1 i 00334184 

DS-BG5-EC blade guard 1 1 j 00334186 

DS-TS5-E trolley 1 1 k 00334170 

DS-RFIXSI rail support 2 1 l 00369106 

Additional accessory items 

Ordering designation Packaging contents Item no. 

D-R 230SI rail 1 00334190 

DS-RC 5-Ext. 7 m extension cable 1 00334178 

DS-ESST end stop 1 00334192 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 

b 

d 

e f 

g 


h 

i j 

k l 

c 

158 

3


DS TS 20-E electric wall saw 

Sawing power redefined 

The professional solution for wall sawing in medium to 

heavily-reinforced concrete, masonry and natural stone up 

to a depth of 53 cm. 

n Cutting and extending openings for doors, windows and light 

wells, etc. 

n Corrective work on facades, partition walls and garden walls, etc. 

n Effortless flush cutting in all positions 

n Controlled demolition of concrete 

Technical data DS TS 20-E power unit 

Rated voltage: 380–480 V~ 

Rated frequency: 50–60 Hz 

Rated current: 16/25/32 A 

Max. fuse rating: 32 A 

Power input: 19 k 

Min. generator power: 40kVA@32A 

RCD circuit breaker in supply: 30 mA 

Cooling water supply at 18°C: 4 litres/min. 

Cooling water pressure min. /max.: 2–6 ba 

Electrical protection class: IP 65 

Weight: 34 kg 

DS TS 20-E saw head 

Motor power S1: 15 kW 

Spindle speed: 100–940 r.p.m. 


Saw blade diameter: 600–1200 mm 

Max. cutting depth: 53 cm 

Weight: 

S1 = continuous operation 100% 

35 kg 

DS TS 20-E remote control 


Supply voltage: 24 V DC 



Data certified at max.18°C and up to height of 2000 m above sea level. 

Right of technical changes reserved 

DS TS 20-E electric wall saw 

Ordering designation Package Item no. 

contents 

DS TS 20-E wall saw, complete 1 a 39272 

Comprising: Transport trolley, saw head, power unit, remote control 

unit,power and control cables, cooling water hose. 


contents 

DS-TS accessory set 1 b 284805 

Comprising: Transport trolley, 800 mm dia. blade guard assy., 

4 rail supports, tapered rail connector, 3 eccentric pins, 

tool set and transport box. 

159 

Advantages 

n Superior cutting performance with an efficient electric drive, 

load-dependent advance control (Traction Control System) and 

smooth, stepless speed control. 

n Low system weight and quickly-loaded and unloaded trolleys 

for easy transport of the complete system. 

n Quickly set up and dismantled thanks to lightweight, rigid guide 

rails, self-supporting rail extensions and ergonomically designed 

saw head with ideal point of balance. 

n Easy to operate thanks to motorized advance and plunge 

movement, electric remote control unit with clearly arranged, 

easy-to-follow controls and display plus diagnostic functions for 

the saw and electric supply. 

n Rugged design, high-grade materials and durable plug 

connectors for high reliability. Hilti Lifetime Service. 

Safety confirmed and certified by an independent testing 

authority. 

a b 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Guide rails and accessories 


contents 

DS-R100-L rail 1 a 284808 

DS-R200-L rail 1 a 284809 

DS-R230-L rail 1 a 284810 

DS-RF-L rail support 1 b 284814 

DS-RFP-L* rail support 1 c 284816 

D-CO-ML tapered connector 1 d 232241 

D-EP-ML eccentric pin 1 e 232244 

*for angled and stepped cuts. 

Blade guards for standard cutting 

For blades 600 to 800 mm dia. 


contents 

DS-BG60/80 centre section 1 f 284818 

DS-BG60 side section 2 g 284826 




contents 

DS-BG100/120 centre section 1 f 284819 



Blade guards and accessories for flush 

cutting 


Ordering designation Package 

contents 

Item no. 

DS-BGF60/80 centre section 

DS-BGF80 side section 

1 

2 

h 284820 

i 284831 



contents 

Item no. 

DS-BGF100/120 centre section 


1 

2 

h 284821 

i 284833 

Special flange for flush cutting 


contents 

Item no. 

DS-FCA-110 flush-cutting flange, complete 

DS-FCA-110FF additional flange (flange only) 

1 

1 

j 258436 

k 307188 

Tools and accessories for fastening rails 


contents 

DS TS tool set 1 284842 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 

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D-LP15/DS-TS22 wall saw systems 

Uses 

Professional sawing applications, for example: 

n Breaches and openings for windows and doors etc. 

n Concrete demolition and remedial work 

n Effortless flush cutting in all positions 

n Angular cutting and stepped cuts 

Materials 

n Concrete and reinforced concrete, depth of cut up to 53 cm 

n Masonry and stone 

D-LP15/DS-TS22 wall saw – premium 

Comprising 

Ordering designation Qty. Item no. 

D-LP15 415 V hydraulic unit 1 a 00332085 

DS-TS22 saw head 1 b 00310218 

D-RC22 remote control unit 1 c 00310220 

DS-PH58-10 hydraulic hose 2 00221130 


DS-FH4/14-10 hydraulic hose set 1 00221129 

D-R100L rail 1 d 00310336 

D-R 200L rail 1 00310338 

DS-RF rail support 3 e 00207136 

DS-BG8 blade guard 1 f 00370474 

LP15-TS-HY tool set 1 00258393 

supplied on a pallet with frame 

D-LP15/DS-TS22C wall saw – economy 

D-LP15 hydraulic unit 

Technical data for the D-LP15 

Rated power input at 32 A: 22 kW 

Nominal power: 15 kW 

Nominal voltage: 400 V ~ 50 Hz 3 

P+Pe 

Fuse rating, min.: 16 A 

Fuse rating, max.: 32 A 

Max. operating pressure: 190 bar 

Oil flow rate: 45 l/min. 

Weight: 113 kg 

Hydraulic remote control: D-RC 22 

On/off: electric 

161 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Comprising 


D-LP15 415 V hydraulic unit 1 a 00332085 

DS-TS22C saw head (with DS-SB1 h) 1 g 00308912 


D-WH11 water hose 1 00221131 

D-R100L rail 1 d 00310336 

D-R 200L rail 1 00310338 

DS-RF rail support 3 e 00207136 

DS-BG8 blade guard 1 f 00370474 

LP15-TS-HY tool set 1 00258393 

DS-SB1 remote on/off for D-LP15 

supplied with the DS-TS22C 

1 h 00371387 

LIFETIME 

SERVICE 


D-LP15 (415 V) 1 00332085 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 


REPAIR 

COST LIMIT 

LIFETIME 

SERVICE 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

Features 

n DS-TS22 with remote control unit 

n DS-TS22C controlled from the sawing head 

n Mounted on quick-release eccentric rollers on a modular rail system 

n 360° pivoting arm, blade guard moves with the arm 

n Built-in 2-speed blade motor for optimum cutting performance 

n Semi-automatic controllable advance independent of material being cut 

n Suitable for use with a number of specified power units 

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Technical data for the D-RC22 remote control 

Remote control for DS-TS22: hydraulic 

Hydraulic pressure coupling: 5 /8" 

Hydraulic control coupling: ½" 

Technical data for the DS-TS 22 / DS-TS 22 C 

Hilti motor: 30 cm 3 

Oil flow rate: 45 I/min 


Blade dia. range 1st gear: 800–1200 mm dia. 

2nd gear: 600– 800 mm dia. 


Weight of DS-TS 22: 27 kg 

Weight of DS-TS 22 C: 31 kg 

TS 22 operation: D-RC 22 remote control 

TS 22 C operation: at saw head 



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DS-TS22C 

DS-TS22 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

D-LP 32 / DS-TS 32 modular 

wall saw system, adaptable 

to individual requirements 

Uses 

Universal system for sawing specialists and service contractors: 

n Sawing, coring and wire sawing 

n Breaches and openings for windows and doors etc. 

n Concrete demolition and remedial work 

n Powerful, quick and convenient 

Materials 

n Concrete and reinforced concrete, cutting to a depth of 73 cm 

n Masonry and stone 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

Traction Control 

D-LP 32 hydraulic unit DS-TS 32 saw head 


Rated power input at 63 A: 43 kW 

Nominal power: 32 kW 

Nominal voltage: 400 V ~ 50 Hz 3 P+PE 

Fuse rating, min.: 32 A 

Fuse rating, max.: 63 A 


Oil flow rate: 40–100 l/min. 

Weight incl. oil: 220 kg 

Digital electronic remote control: 24 V 

To achieve best possible cutting 

performance, the Hilti Traction Control 

System compares the calculated value, 

up to 100 times per second, with the 

mains power limiting value, set by the 

operator on the digital remote control 

unit. 

The new D-LP 32 / DS-TS 32 wall saw system is compatible with the previous D-LP 30 / DS-TS 30 system. 


Convenient controls 

n Digital remote control for greater 

convenience, safety and efficiency 

n Operating status indicators 

n Fault indicators 

n For all applications 

Powerful drive 

n Compact saw head 

n Saw arm with built-in hydraulic 

motor 

n Central cooling water supply for 

motor and saw blade 

n Saw arm with synchronised blade 

guard pivots 360° in both directions 

Intelligent advance 

n Traction Control for maximum power 

transmission and highest cutting 

performance 

n Semi-automatic advance, 

independent of the material being cut 

n Cam-action roller system for rapid 

saw head mounting 


Hilti motor: 54 cm 3 


Max. oil flow rate: 100 l/min. 

Dia. range, single gear: 800–1600 mm 


Weight: 36 kg 

Variable speed: 400–900 RPM 


0800 886 100 | www.hilti.co.uk 


162 

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D-LP 32 hydraulic unit 


D-LP32 (400 V) incl. RC-LP 32 remote control unit 1 a 0039136 

D-RC-LP32 remote control unit (replacement) 1 b 00369312 

D-RC-ext. extension cable 10 m, for remote control unit 1 00334178 

DS-TS 32 saw head 


DS-TS32 – 54 cm 3 saw head 1 c 00369315 

DS-TS 30 can be converted to DS-TS 32 at Hilti repair centres. 

Hoses for connecting DLP 32hydraulic unit 

to DS-TS 32 saw head and extension 


DS-PH34-10 hydraulic hose 2 a 00221128 

DS-FH4/14-10 hydraulic hose set 1 b 00221129 

Blade guards for standard cutting 



contents 

Item no. 

DS-BG60/80 centre section 1 a 284818 

DS-BG60 side section 2 b 284826 

DS-BG80 side section 


2 b 284827 


contents 

Item no. 

DS-BG100/120 centre section 1 a 284819 



DS-BG160 complete 1 333883 

Blade guards and accessories for flush 

cutting 



contents 

Item no. 

DS-BGF60/80 centre section 1 a 284820 



2 b 284831 


contents 

Item no. 

DS-BGF100/120 centre section 1 a 284821 

DS-BGF120 side section 2 b 284833 

DS-BGF160 complete 1 s 256237 

Guide rails 


contents 

Item no. 

DS-R100-L rail 1 a 284808 

DS-R200-L rail 1 b 284809 

DS-R230-L rail 

*for angled and stepped cuts 

1 c 284810 

s – PLEASE ASK FOR DELIVERY DETAILS. 

163 


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www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Parts for mounting and extending 

D-R.L rails 


TS30 TS32 required 

DS-RF rail support l l 2 a 00284814 

DS-RFP angular cutting plate * l l 2 b00284816 

D-CP-ML rail clamp ** l l 1 c 00207137 

D-CO-ML taper ** l l 1 d 00232241 

D-EP-ML eccentric pin ½" ** l l 2 e 00232244 

DS-ES-L end stop *** l l 1 f 00371703 

*** For angled and stepped cuts. 

*** For connecting all D-R L-type rails (order required number), also included in the D-LP 32 / DS-TS 32 tool set. 

*** Each D-R...L rail is supplied complete with two end stops. 

Accessories and tools 



D-LP32/DS-TS32 tool set * l l 1 a 00370690 

HVLP 46 hydraulic oil (25 litres) l l 1 00221201 

D-PRT pressure release valve, FH ¼" ** l l 1 00258005 

D-PRT pressure release valve, PH ¾" ** l l 1 00258007 

D steel wedge, 130×70×20 ** l l 2–6 b 00041910 

Y-piece water valve for optimum water regulation l l 1 c 00339380 

HKD-D M12×50 flush anchor l l 50 d 00252961 

BB blow-out bulb ** l l 1 e 00059725 

HSD-G M12½" hand setting tool ** l l 1 f 00243743 

RC-LP32/TS5-E shoulder belt with fastener 1 g 00373243 

** See separate brochure “LP 32 / TS 32 tools and accessories” (item no. 00370691) for list of contents and item no’s. 

** Also included in the D-LP 32 / DS-TS 32 tool set. 

DS-FCA-110 flush-cutting flange 



DS-FCA-110 flush-cutting flange, complete * l l 1 a 00258436 

DS-FCA-110FF flange, individual part l l 1 b00307188 

* Includes screws, seals, grip and tools. Suitable for use with blades with 60 mm dia. mounting hole and 110 mm pitch circle diameter. 

Fits all Hilti TS saw heads with hex. shaft. 

Accessories / wearing parts for the DS-FCA-110 

Set of 6 screws l l 1 00242383 

Set of 3 screws l l 1 00242384 

The DS-FCA-110 makes setting up easy 

Bring the blade into position. Move the saw arm, under hydraulic 

power, into the blade-mounting hole. 


Secure the blade on the saw arm. Fit the blade guard and begin sawing. 

0800 886 100 | www.hilti.co.uk 


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Which blade for which material? 

Material 

New, stepped sandwich segments for even faster cutting 

165 

Machine 

DS TS5-SE DS TS22 DS TS20-E DS TS32 

Reinforced concrete CS-5E CM-5E CS-M CM-M CS-20E CM-20E CS-H CM-H 

Flint CH-5E CH-M CH-20E CH-H 


CS- Fast-cutting S: soft, soft aggregates Normal to high 

CM- 

Good balance between 

cutting speed and blade life 

M: medium, hard aggregates Normal 

CH- Specially for flint, long life H: hard, very hard aggregates Normal 

Stepped cutting surface for 

quicker starting 

Laser-welded segments for superior 

bond strength 


Sandwich segments for constant 

segment width over the entire life 

of the saw blade 

Lateral water grooves for optimum 

cooling and slurry removal 

Thanks to their innovative design, the new Hilti saw blade segments offer 

several outstanding advantages: quicker starting, optimum cooling and 

perfect flushing of sawing slurry. Synthetic diamonds of the highest grade 

ensure that Hilti saw blades achieve constantly high cutting performance. 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Standard blades for hydraulic saws 


Saw blade dia. No. of segments Segment dimensions Hilti HI mount Hydrostress HY mount 

(mm) L×W×H (mm) * Ordering designation Item no. Ordering designation Item no. 

CS-M specification, wall saw blades for the DS TS22 

600 34 40×4.7×14 DS-B 600/HI CS-M 273461 DS-B 600/HY CS-M 273471 

600 34 40×5×14 DS-B 600/5/HI CS-M 273462 DS-B 600/5/HY CS-M 273472 


650 37 40×5×14 DS-B 650/5/HI CS-M 273464 DS-B 650/5/HY CS-M 273474 

700 40 40×4.7×14 DS-B 700/HI CS-M 273465 

750 43 40×4.7×14 DS-B 750/HI CS-M 273466 


900 52 40×4.7×14 DS-B 900/HI CS-M 273468 



CM-M specification, wall saw blades for the DS TS22 

600 34 40×4.7×14 DS-B 600/HI CM-M 273478 DS-B 600/HY CM-M 273488 

600 34 40×5×14 DS-B 600/5/HI CM-M 273479 DS-B 600/5/HY CM-M 273489 


650 37 40×5×14 DS-B 650/5/HI CM-M 273481 DS-B 650/5/HY CM-M 273491 

700 40 40×4.7×14 DS-B 700/HI CM-M 273482 

750 43 40×4.7×14 DS-B 750/HI CM-M 273483 


900 52 40×4.7×14 DS-B 900/HI CM-M 273485 



CM-M specification / silent, wall saw blades for the DS TS22 

800 46 40×4.7×14 DS-B 800/HI CM-M SILENT 273495 



CH-M specification, wall saw blades for the DS TS22 

600 34 40×4.7×14 DS-B 600/HI CH-M 273498 DS-B 600/HY CH-M 273516 

600 34 40×5×14 DS-B 600/5/HI CH-M 273499 DS-B 600/5/HY CH-M 273517 


650 37 40×5×14 DS-B 650/5/HI CH-M 273501 DS-B 650/5/HY CH-M 273519 


900 52 40×4.7×14 DS-B 900/HI CH-M 273503 



CS-H specification, wall saw blades for the DS TS32 

600 34 40×4.7×14 DS-B 600/HI CS-H 273523 DS-B 600/HY CS-H 273534 

600 34 40×5×14 DS-B 600/5/HI CS-H 273524 DS-B 600/5/HY CS-H 273535 

650 37 40×5×14 DS-B 650/5/HI CS-H 274803 

700 40 40×4.7×14 DS-B 700/HI CS-H 273525 

750 43 40×4.7×14 DS-B 750/HI CS-H 273526 


800 46 40×5×14 DS-B 800/5/HI CS-H 273528 DS-B 800/5/HY CS-H 273537 






CM-H specification, wall saw blades for the DS TS32 

600 34 40×4.7×14 DS-B 600/HI CM-H 273543 DS-B 600/HY CM-H 273554 

600 34 40×5×14 DS-B 600/5/HI CM-H 273544 DS-B 600/5/HY CM-H 273555 

650 37 40×5×14 DS-B 650/5/HI CM-H 274804 

700 40 40×4.7×14 DS-B 700/HI CM-H 273545 

750 43 40×4.7×14 DS-B 750/HI CM-H 273546 


800 46 40×5×14 DS-B 800/5/HI CM-H 273548 DS-B 800/5/HY CM-H 273557 






* Useable segment height 10 mm 

0800 886 100 | www.hilti.co.uk 


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Saw blade dia. No. of segments Segment dimensions Hilti HI mount Hydrostress HY mount 

(mm) L×W×H (mm) * Ordering designation Item no. Ordering designation Item no. 

CM-H specification / silent, wall saw blades for the DS TS32 

800 46 40×4.7×14 DS-B 800/HI CM-H SILENT 273563 



CH-H specification, wall saw blades for the DS TS32 

600 34 40×4.7×14 DS-B 600/HI CH-H 273566 DS-B 600/HY CH-H 273573 

600 34 40×5×14 DS-B 600/5/HI CH-H 273567 DS-B 600/5/HY CH-H 273574 

650 37 40×5×14 DS-B 650/5/HI CH-H 274805 


800 46 40×5×14 DS-B 800/5/HI CH-H 273569 DS-B 800/5/HY CH-H 273576 





Max. cutting depth in cm / blade diameter 

Blade diameter (mm) DS TS5-SE DS TS22 DS TS20-E DS TS32 

500 18 – – – 

600 23 23 23 23 

650 – 25 25 25 

700 28 * 28 28 28 

745 30 – – – 

750 31 31 31 

800 33 * 33 * 33 

900 38 38 38 * 

1000 43 43 43 

1200 53 53 53 

1500 68 

1600 73 

* max. starting diameter 

Noticeably quieter – Hilti silent saw blades 

Noise measurements with DS TS5-E electric wall saw, reinforced 

concrete, 700 mm saw blade diameter 

167 dB (A) 

167 

104 

102 

100 

98 

96 

94 

92 

90 

88 

86 

92 

102 

Hilti SILENT Standard 

An increase or decrease of 10 dB (A) is perceived subjectively as twice as loud or half as loud. 


Noise measurements with DS TS 32 wall saw, reinforced concrete, 

800 mm saw blade diameter 

dB (A) 

104 

102 

100 

98 

96 

94 

92 

90 

88 

86 

93 

103 

Hilti SILENT Standard 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Standard blades for electric saws 


Saw blade dia. No. of segments Segment dimensions Hilti HI mount 

(mm) L×W×H (mm) * Ordering designation Item no. 

CS-20E specification, wall saw blades for the DS TS20-E 

600 34 40×4.7×14 DS-B 600/HI CS-20E 273580 

600 34 40×5×14 DS-B 600/5/HI CS-20E 273581 

650 37 40×5×14 DS-B 650/5/HI CS-20E 274806 

800 46 40×4.7×14 DS-B 800/HI CS-20E 273582 

800 46 40×5×14 DS-B 800/5/HI CS-20E 273583 

1000 55 40×4.5×14 DS-B 1000/HI CS-20E 273584 

1200 65 40×4.5×14 DS-B 1200/HI CS-20E 273585 

CM-20E specification, wall saw blades for the DS TS20-E 

600 34 40×4.7×14 DS-B 600/HI CM-20E 273586 

600 34 40×5×14 DS-B 600/5/HI CM-20E 273587 

650 37 40×5×14 DS-B 650/5/HI CM-20E 274807 

800 46 40×4.7×14 DS-B 800/HI CM-20E 273588 

800 46 40×5×14 DS-B 800/5/HI CM-20E 273589 

1000 55 40×4.5×14 DS-B 1000/HI CM-20E 273590 

1200 65 40×4.5×14 DS-B 1200/HI CM-20E 273591 

CM-M specification / silent, wall saw blades for the DS TS20-E 

800 46 40×4.7×14 DS-B 800/HI CM-20E SILENT 273592 



CH-20E specification, wall saw blades for the DS TS20-E 

600 34 40×4.7×14 DS-B 600/HI CH-20E 273595 

600 34 40×5×14 DS-B 600/5/HI CH-20E 273596 

650 37 40×5×14 DS-B 650/5/HI CH-20E 274808 

800 46 40×4.7×14 DS-B 800/HI CH-20E 273597 

800 46 40×5×14 DS-B 800/5/HI CH-20E 273598 

1000 55 40×4.5×14 DS-B 1000/HI CH-20E 273599 

1200 65 40×4.5×14 DS-B 1200/HI CH-20E 273600 

CS-5E specification, wall saw blades for the DS TS5-SE 

500 30 40×4×14 DS-B 500/CS-5E 273601 

600 36 40×4×14 DS-B 600/CS-5E 273602 

700 41 40×3.8×14 DS-B 700/CS-5E 273603 

745 43 40×3.8×14 DS-B 745/CS-5E 273604 

CM-5E specification, wall saw blades for the DS TS5-SE 

500 30 40×4×14 DS-B 500/CM-5E 273605 

600 36 40×4×14 DS-B 600/CM-5E 273606 

700 41 40×3.8×14 DS-B 700/CM-5E 273607 

745 43 40×3.8×14 DS-B 745/CM-5E 273608 

CM-5E specification / silent, wall saw blades for the DS TS5-SE 

500 30 40×4×14 DS-B 500/CM-5E SILENT 273609 

700 41 40×3.8×14 DS-B 700/CM-5E SILENT 273610 

745 43 40×3.8×14 DS-B 745/CM-5E SILENT 273611 

CH-5E specification, wall saw blades for the DS TS5-SE 

500 30 40×4×14 DS-B 500/CH-5E 273612 

600 36 40×4×14 DS-B 600/CH-5E 273613 

700 41 40×3.8×14 DS-B 700/CH-5E 273614 

745 43 40×3.8×14 DS-B 745/CH-5E 273615 


0800 886 100 | www.hilti.co.uk 


168 

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DS-WS 10 compact diamond 

wire saw 

Big prospects for small openings 

Uses 

n Small openings without overcutting at corners 

(e.g. ventilation / air-conditioning ducts) 

n Sawing through columns and beams 

n Cutting or extending openings for doors and windows 

n Cutting openings where access is difficult or where noise must be 

kept to a minimum 

Materials 

n Concrete, masonry 

Technical data DS-WS 10 

Nominal power rating: 10 kW 

Oil flow rate: max. 50 l/min.* 

Oil pressure: max. 210 bar* 

Recommended operating pressure: 80–120 bar* 

Drive pulley diameter: 280 mm 

Guide pulley diameter: 200 mm 

Drive speed: up to 1900 min. r.p.m. 

Cutting speed: up to 27 m/sec. 

Diamond wire: 8–12 mm dia. 

Wire storage capacity: max. 7.3 m 

Pneumatic advance: max. 8 bar 

Dimensions LxWxH: 692x536x1221 mm 

Weight: approx. 69 kg 

Single module: approx. 22 kg 

* Specifications for other suitable power units: 14–32 kW 

DS-WS 10 

compact wire saw basic set 


DS-WS10 compact wire saw, complete 1 00376766 

Items supplied: Positioning template, base plate, guide rail with advance unit, drive 

unit, guide pulleys, guards, hoses, water nozzles, water valve, tool set, wrench, 

compressor with control panel. 

Advantages 

n Hilti’s smallest and lightest wire saw 

n Quickly set up and made ready for use (no part heavier than 22 kg) 

n Smooth, gentle pneumatic advance for optimum cutting 

performance, superior operating convenience and maximum safety 

n Low noise, high reliability and little maintenance required 

n Complete, coordinated range of accessories 

169 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DS-WS 10 compact wire saw, complete 


DS-WS 10 compact wire saw, complete 1 a 00376766 

Items supplied: Positioning template, base plate, guide rail with advance unit, drive unit, 

guide pulleys, guards, hoses, water nozzles, water valve, tool set, wrench, compressor with control panel. 

Wire saw system components 


DS-WS 10 wire storage unit 1 b 00378336 

DS-WS accessory set 1 c 00339300 

DS-WS 10 positioning template 1 d 00378340 

DS-WS 10 anchor base plate 1 e 00378339 

DS-WS-SPP single pair pulley stand 1 f 00314372 

DS-WSRW release pulley, complete 1 g 00315834 

DS-WS 10 traction wheel 1 h 00357663 

Wearing parts and accessories 


Water nozzle, long 1 i 00339307 

Water nozzle, flexible 1 j 00339379 

DS-WSWD 280 drive pulley, 280 mm dia. 1 k 00339315 

DS-WSW 200 guide pulley, 200 mm dia. 1 l 00314374 

DS-WS10 2-way splitter 1 00357083 

DS-WS10 positioning template 1 00378340 

Steel wedge 1 m 00041910 

DD-EP-S eccentric pin 1 00232197 

DD-CN-SML clamping nut 1 n 00251834 

DD-CS M12S-SM clamping spindle 1 o 00251830 

DD-CS M12L-SL clamping spindle 1 o 00251831 

HKD-D M12x50 anchor 50 p 00252961 

BB blow-out bulb 1 q 00059725 

HSD-G M12 ½" anchor setting tool 1 r 00243743 


0800 886 100 | www.hilti.co.uk 


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DS-WS15E diamond 

wire saw system 

The new standard in wire saws 

With the Hilti DS-WS15E electric diamond 

wire saw providing the ability to tackle an 

almost unlimited range of applications 

comfortably, conveniently and with 

maximum efficiency, your future in the 

technical demolition business takes on 

entirely new perspectives. 

Super system 

n Optimum system efficiency from two electric 

motors that permit smooth starting even in 

the most difficult situations 

n High cutting performance ensures jobs of all 

sizes can be tackled efficiently 

n Infinitely adjustable drive speed for 

optimum cutting progress 

n Robust design with electrical overload 

protection and maintenance-free 

compressed air cylinder 

Quick and quiet 

n Automatically induced twist ensures even rate 

of wear and long diamond wire life 

n Pneumatic control for smooth saw advance 

- easy on the wire and, once set, the Hilti 

DS-WS15E saws automatically 

n Very simple, quickly-rigged wire 

storage system 

n Saws through components with a 

thickness of 4 metres in one operation 

n The quickly adjustable, high-grade 

pivoting wire guide pulleys ensure extremely 

quiet, precise running 

Simple set-up 

n Can be transported in a van and set up 

extremely quickly; simply mount the pulley 

stands and rig the wire, connect the cable set 

between the drive unit and control unit and 

start sawing 

n Easily understood by operators and safe 

n Few accessory items, easy to clean 

n Conforms to CE requirements, TÜV tested 

DS-WS 15-E basic 

equipment 

Ordering Package cont. Item no. 

designation (pcs) 

DS-WS15E kpl (400 V) 1 00339305 

171 

Technical data for the Hilti DS-WS15E electric wire saw 

Technical data DS-WS 15E 

Drive wheels 2 × 280 mm dia. 

Nominal power P1 = 2×7.5 kW continuous power rating (= 15 kW) 

Wire speed Infinitely adjustable, 0 – 27 m/s 

Wire storage Max. 9.2 m 

Dimensions 1560×790×930 mm 

Weight of drive unit Approx. 266 kg 

Protection class IP 65 (protection against water jets) 

Length of cable between system units 7 m 

Electric motor cooling Water cooling with at least 5 l/min. at max. 6 bar, 

nominal data guaranteed at 20°C water temperature 

DS-WS15E control unit 

Nominal voltage 400 V ~ 50/60Hz 3P+N+PE oder 3P+PE 

Nominal current 25 amps 

Fuse rating 32 amps 

Min. fuse rating 16 amps 

Ground fault interrupter (PRCD) 

at jobsite power supply 30 mA 

Dimensions 520×590×1080 mm 

Weight of control unit Approx. 68 kg 

Protection class IP 44 (protection against splashing water) 

Generator operation Min. 40 kVA 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

00 Hours 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Basic equipment comprising 

Description Package contents (pcs) Ordering designation No. Item no. 

Drive unit (400 V) 1 – a – 

Control unit (400 V) 1 – b – 

Compressor (230 V) 1 – c 0339306 

Single-pair pulley assy. 2 DS-WS-SSP d 0314372 

Accessory set 1 – 0339300 

Water supply, long 1 – f 0339307 

Water supply, flexible 1 – g 0339379 

Parts for wire saw system 


Single-pair pulley assy. 1 DS-WS-SSP d 0314372 

Vertical sawing device 1 DS-WSVC h 0339312 

Release pulley assy. 1 DS-WSRW 0315834 

Plunge pulley assy. * 1 DS-WSPW 0315835 

* Minimum of 2 required for plunge applications 

Wearing parts 


Guide pulley, 200 mm dia. 1 DS-WSW200 0314374 

Guide pulley, 140 mm dia. 1 DS-WSW140 0340621 

Drive wheel, 280 mm 1 DS-WSWD280 0339315 

Storage pulley, 280 mm 1 DS-WSWS280 0339316 

Storage pulley, 280 mm 1 DS-WSWS200 0340620 

Steel wedge 1 – 0041910 

Water supply, long 1 – f 0339307 

Water supply, flexible 1 – g 0339379 

b a 

c d 


0800 886 100 | www.hilti.co.uk 


172 

f 

g 

Complete system 

h 

3


Which diamond wire for which material? 

Material 

173 

Machine 

DS WS10 DS WS10-E DS WS15 DS WSS30 

Reinforced concrete CS CM CS CM CM CH CM CH 

Heavily-reinforced concrete 20% steel 20% steel 20% steel 20% steel 

Reinforced concrete, 

dry cutting 

Dry Dry Dry Dry 

Steel – 100% steel 100% steel 100% steel 


CS Fast-cutting S: soft, soft aggregates Normal to high 

CM 

Good balance between cutting 

speed and life 

M: medium, hard aggregates Normal 

CH Specially for flint, long life H: hhard, very hard aggregates Normal 

20% steel Fast-cutting Universal Normal to very high 

100% steel – – Only steel 

Dry – Universal Normal to high 

*) each bead is subject to additional pressing. 

Sintered Electroplated 

Specification CS CM CH Concrete, dry cutting 20% steel 100% steel 

No. of beads / m 40 44 40 40*) 40 48*) 

Bead dia. (mm) 10.5 10.5 10.5 10.2 10.2 10.8 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DS-W 10.5 diamond wires 

Hilti DS-W 10.5 diamond wires for wire saw systems 

Designation Designation Designation Designation Designation Designation 

Wire length DS-W 10.5 DS-W 10.5 DS-W 10.5 DS-W 10.2 DS-W 10.8 DS-W 10.2 

(m) CS CM CH 20% steel 100% steel dry 

4.6 a 384 528* b 376 816* c 376 818* d 384 540* - - 

7.8 a 384 529* b 376 817* c 376 819* d 384 541* - - 

10 a 384 530* b 235 835* c 235 834* d 384 542* - - 

14 a 384 531* b 235 836* c 235 838* d 371 982* e 371 987* - 

18 a 384 532* b 315 019* c 315 020* d 371 983* e 371 988* - 

22 a 384 533* b 315 022* c 315 023* d 371 984* e 371 989* - 

26 a 384 534* b 315 025* c 315 026* - - - 

30 a 384 535* b 315 028* c 315 029* - - - 

50 a 384 536 b 370 500 c 376 630 d 371 985 e 371 990 - 

100 a 384 537 b 370 426 c 376 631 d 371 986 e 371 991 - 

per/m a 384 539 b 376 635 c 376 634 d 377 830 e 377 781 f 377 782 

* with factory-fitted flexible connectors 

Accessories for Hilti diamond wires 

Designation Package Ordering designation Item no. 

contents 

Crimping pliers 1 DS-WSTHY g 235845 

For crimping connectors / repair sleeves 

Flexible connectors 1 DS-WCMV h 340427 

Quick-release type 

Set of flexible connectors 5 DS-WCSet i 371383 

Quick-release type with pin and O-ring 

Pin 10 DS-WP 235842 

Replacement pin for quick-release connectors 

Sleeve 5 DS-WS j 235841 

Repair sleeve 

O-ring 10 O-ring 10/4.7×2.5 235844 

Fitted between connector and bead 

Crimping jaws 2 DS-WJ k 340426 

Replacement jaws for crimping pliers 

Assembly tool connector 1 DS-WMT l 295161 

For pin removal 

Angle grinder 1 DAG 125-S m 244268 

For cutting diamond wire 

Cutting disc 1 AC 125 1mm n 304623 

For cutting diamond wire 


0800 886 100 | www.hilti.co.uk 


174 

a 

b 

c 

d 

e 

f 

g 

h 

j 

k 

m 

i 

l n 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

1 

Year 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

3


DG 150 diamond grinding 

system 

Revolutionary dry diamond grinding system for exceptionally 

high material removal performance and long life expectancy. 

Up to 10 x longer service life 

n New Hilti DG150 with SR motor 

– Brushless motor (no more changing of carbon brushes) 

– Fully dust-resistant 

n Glass-fibre reinforced components for highest durability 

n 2 years full service cover 

Maximised operator comfort 

Low vibration 

n Special balancing technology 

Perfect handling 

n Optimum handle positions 

n Large front handle with settings for left and right-handed use 

Virtually dust free 

Cleaner environment for all 

n New VCD50 dry vacuum 

– Continuous automatic filter cleaning 

– Constant high volume flow 

n New DG150 dust cover 

– Fully optimised for fluid mechanics 

– Robust dust lamellas (“curtain”) 

– 100% edge accessibility 

n New DG150 diamond cup wheels with perfectly adapted 

suction openings in basic body 

n 2 speed stages for perfect dust extraction even on 

extremely soft mineral surfaces 

Technical data (DG150 with DPC20) 

Nominal voltage 110 V 240 V 

Nominal current 16 A 8.8 A 

Power input 1760 W 2100 W 

Power output 1260 W 1500 W 

Mains frequency 50/60 Hz 

No-load speed 

Setting no. 1 4700 r.p.m. 

Setting no. 2 6600 r.p.m. 

Weight in accordance with 

EPTA – Procedure 01/2003 4.9 kg 

Cup wheel diameter 150 mm dia. 

Electrical protection Protection class II Z 

(double insulated) 

Quick stop in two seconds or less after switching off, restart interlock, 

adjustable grip, dust hood with opening section and adjustable in height. 

DG150 system 


DG150 diamond grinding system, 110 V complete 00374267 

Consisting of DG 150 diamond grinder complete and 

VCD 50 vacuum cleaner complete. 

DG150 diamond grinder, complete 


DG150 diamond grinder, 110 V complete 00369386 

DG150 with DPC20 in Hilti toolbox, with 1 pair of goggles, 

1 wrench, 1 clamping flange, 1 clamping screw (M13), 

1 operating instructions. 

175 

Built to last 

The DG150’s powerful, brushless 

SR motor has a long life expectancy 

– up to ten times that of conventional 

motor systems. The Hilti DPC20 

power unit, supplied as part of the 

DG150 system, powers the grinder’s 

SR motor by converting alternating 

current from the mains supply. 

Dust removal in perfection 

Taking perfect advantage of 

air flows inside the dust hood, 

optimised dust removal openings 

in the diamond cup wheels and 

the power of the VCD50 high 

performance vacuum cleaner, the 

DG150 system simply gives dust 

no chance. Your workforce and 

your clients thus no longer suffer 

the troublesome effects of dust. 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

2 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 


Angle grinder 

Concrete grinder 

Hilti DG150 

Do not work like this – work 

easier, cleaner, quicker 

with the Hilti DG150 which 

has 80% performance of a 

professional walk-behind 

concrete grinder with perfect 

handling in edges and 

corners. 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DG-CW diamond cup wheels 

Advantages 

n Material removal performance and life expectancy up to twice that 

of conventional diamond cup wheels 

n New, self-sharpening B1 cup wheels for perfect removal of thin 

coatings and paint from concrete or cement rendering 

n Special design for perfect dust removal, optimum cooling of 

segments and maximum working comfort 

n Laser-welded segments for greatest safety 

Diamond cup wheels for the Hilti 

DG150 (dry grinding applications) 

Cup wheel: 150 mm dia., mounting hole: 19 mm dia. 

Colour No. of Package Ordering Item no. 

code segments contents designation 

C1 7 1 DG-CW 150/6'' C1 00224134 

For concrete. 

D1 7 1 DG-CW 150/6'' D1 00285147 

For fine finishing on concrete, rounding edges. 

C2 7 1 DG-CW 150/6'' C2 00285149 

For flint concrete, hard rock. 

A1 7 1 DG-CW 150/6'' A1 00285145 

For screed, tile adhesive. 

B1 16 1 DG-CW 150/6'' B1 00285148 

For removing coatings on concrete, rendering and screed. 

The right cup wheel for each 

material 

Concrete 

Medium-hard concrete, medium abrasiveness 

Soft concrete, low abrasiveness 

Hard concrete, low abrasiveness 

Soft concrete, high abrasiveness 

Hard concrete, high abrasiveness 


Cement blocks and slabs 

Composite blocks 

Cement pipes 

Tile adhesive, filler 

Screed, cement rendering 

Natural stone 


Marble 

Slate 

Granite 

Pantiles, tiles, slabs 

Sand-lime block, hard 

Sand-lime block, soft 

Concrete roof tiles 

Clay roof tiles 

Coatings (less than 3 mm thick) 

Protective coatings on concrete 

Remains of coatings on concrete and screed 

Coatings on hard cement rendering 

j very suitable, h suitable, - - unsuitable 

Top grinding performance 

Special cup wheels with innovative 

“boomerang” segment configuration 

achieve a rate of material removal 

previously considered impossible, 

particularly on mineral materials 

such as concrete. 

No clogging 

Type B1 cup wheels, featuring 

specially-shaped segments and 

a new self-sharpening principle, 

remove thin coatings perfectly 

without clogging or smearing – 

the ideal solution for refurbishment 

and repair work on balconies, walls 

and floors etc. 


0800 886 100 | www.hilti.co.uk 


176 

C1 

j 

j 

h 

j 

h 

h 

j 

h 

- - 

h 

- - 

- - 

j 

h 

h 

- - 

j 

- - 

- - 

- - 

- - 

D1 

j 

j 

h 

j 

h 

- - 

- - 

- - 

- - 

- - 

j 

j 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

C2 

h 

h 

j 

h 

j 

h 

h 

h 

- - 

- - 

- - 

- - 

- - 

j 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

A1 

- - 

- - 

- - 

- - 

- - 

j 

h 

j 

j 

j 

- - 

- - 

- - 

- - 

j 

j 

h 

h 

- - 

- - 

h 

B1 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

h 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

j 

j 

j 

3


DC-SE 20 cutting machine 

Uses 

n Virtually dustless cutting for the installation of electrical conduits 

n Max. depth of cut 38 mm, max. channel width 46 mm 

n Suitable for use on concrete, sand-lime block and brickwork 

Technical data DC-SE 20 

Voltage: 110 V 

Rated current: 16 A 

Rated power: 1700 W 

Electric supply frequency: 50 /60 Hz 

Weight in accordance with EPTA – 

Procedure 01/2003: 6.9 kg 

Supply cord length: 5 m 

Electronic idling speed limiter: 7500 U/min. 

Overload current limiter: • 

Built-in starting current limiter: • 

Protective thermal motor cut-out: • 

Maximum cutting depth: 38 mm 

Maximum cutting width: 46 mm 

DC-SE 20 cutting machine 


DC-SE 20 cutting machine 1 312265 

Packed in a professional plastic toolbox, complete with clamping flange, clamping nut, 

clamping wrench, distance rings (3, 6, 13, 21 mm), break-out tool, protective glasses, 

operating instructions and safety precautions. 

Accessories / spare parts 


Clamping wrench 1 a 237744 

Clamping nut 1 b 237712 

Distance ring, 3 mm 1 c 237739 




Clamping flange 1 d 237711 

Break-out tool 1 e 251532 

Professional plastic toolbox 1 312279 

Sharpening rod 1 314303 

VC 40-U 16 amp (110V) 1 218328 

VC 40-U 32 amp (110V) 1 218345 

Hose adaptor for VC 20-U 1 281862 

177 

Advantages 

n High level of working comfort and safety 

n Virtually dust free cutting 

n Very high cutting performance 

n Diamond discs finely tuned to each material 

n Easy, secure and precise cutting depth adjustment 

n Co-ordinated system (cutting machine, vacuum cleaner, 

diamond discs) 

a 

c 

e 


d 

b 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

Years 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

2

DC-D diamond cutting discs 


DC-D diamond cutting discs for the DC-SE 20 slitting machine 

Advantages 

C1 / C2 / M1 specifications: 

n Good cooling: Perforated steel disc for better heat dissipation and removal of dust and fragments 

n Long life: New self-sharpening diamond segments with a height of 7 mm. Optimized segment specifications for various 

materials 

n High slitting performance: Segments alternately offset for outstanding cutting performance 

n Maximum safety: Segments laser welded to the hardened steel disc for optimum bond strength and thus maximum safety 

and long life 

U10 specification 

n For universal use: Suitable for a wide range of materials, good performance, good value 

The right disc for each material DC-D125 SE 

Power Line diamond cutting discs 


Screed 

Concrete 

Hard concrete 

Masonry 

Hard sand-lime block 

Clinker 

Double-fired clay brick 

Single-fired clay brick 

j Very suitable, Suitable, - - Not suitable 

Color code Material Disc dia. (mm) Package contents Ordering designation Item no. 

C1 

C2 

M1 

U10 

Concrete / pre-cast cement 125 2 DC-D 125 SE / C1x2 285122 

Hard concrete / flint 125 2 DC-D 125 SE / C2x2 285124 

Masonry / sand-lime block 125 2 DC-D 125 SE / M1x2 285126 

Universal 125 2 DC-D 125 SE / U10x2 285127 

0800 886 100 | www.hilti.co.uk 


178 

C1 

j 

j 

- - 

j 

- - 

- - 

- - 

C2 

j 

- - 

- - 

- - 

M1 

- - 

j 

j 

j 

j 

U10 

- - 

3


Application Selector 

high 

179 

Dry mineral dust removal 

Volume of dust 

VC 40-U VC 20-U 

Diamond cutting (DCH 230) 

Diamond grinding (DG 150) 

Dry coring 

25 litre capacity 

=> maximum total load of dust 

up to 40 kg 

Diamond slitting (DC-SE 20) 

Diamond cutting (DCH 230-300) 

Diamond grinding, Dry coring 



up to 25 kg 

VC 20-U (M) dry / wet vacuum cleaner 

The compact suction wonder. 

Applications 

n Removing dust from drilling, slitting, grinding, cutting and dry coring 

n Removing slurry from wet coring and cleaning 


Input power 1100 W 

Container capacity 15 l 

Dust capacity 25 kg 

Suction capacity 61 l/s 

Rated voltage 110 V 

Hose diameter 27 mm 

Vacumm hose length 3.5 m 

Additional product information 

Automatic filter cleaning: Every 15 seconds 

Electrical protection: IP 3 4 water splash protection 

Electromagnetic compatibilty : As per EN 55014-1 EN 55014-2, 

EN 61000-3-2, EN61000-3-3 

Protection class L/M 

Ordering designation Item no.0 

VC 20-U vacuum cleaner 110V 16A (w/o socket) 222426 

VC 20-UM vacuum cleaner 110V 16A (w/o socket) 222501 

In a cardboard box with 1 filter, 1 hose complete (27 mm diameter, 

3.5 m long) and 1 dust bag. 

low 

low 


Wet applications Wood applications 

Diamond sawing 

Diamond coring 

Removing slurry 



up to 40 kg 

high 

Filter bag 

15 – 25 litre 

VC 40-U VC 20-U(M) VC 40-U(M) 

Cutting (WSC, WSJ) 

Sanding (WFE, WFO) 

15 –25 litre capacity 


up to 40 kg 

Advantages 

n Hilti AirBoost filter technology for consistently high suction 

performance 

n Outstanding handling thanks to extremely compact design 

n Full exploitation of tank capacity due to placement of filter and hose 

connection in the upper part of the machine 

n Robust housing to withstand the harshest jobsite conditions 

n New tank concept for easy and virtually dust-free dust removal 

n Maximum total load of dust: up to 25 kg 

n Large wheels allow optimum site mobility 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

VC 40-U (M) dry / wet vacuum cleaner 

The high-performance all-rounder. 

Applications 

n Removing dust from drilling, slitting, grinding, cutting and dry coring 

n Removing slurry from wet coring and cleaning 


Input power 1100 W 

Container capacity 25 l 

Dust capacity 40 kg 

Suction capacity 61 l/s 

Rated voltage 110 V 

Hose diameter 36 mm 

Vacumm hose length 5 m 

Additional product information 

Automatic filter cleaning: Every 15 seconds 

Electrical protection: IP 3 4 water splash protection 

Electromagnetic compatibilty : As per EN 55014-1 EN 55014-2, 

EN 61000-3-2, EN61000-3-3 

Protection class L/M 

Ordering designation Item no.0 

VC 40-U vacuum cleaner 110V 16A (w/o socket) 218328 

VC 40-U 110V 32A with integrated socket max. 1600W 218345 

VC 40-UM vacuum cleaner 110V 16A (w/o socket) 220904 

In a cardboard box with 1 filter, 1 hose complete (36 mm diameter, 

5 m long) and 1 dust bag. 

Accessories 


Ordering designation Package contents Illustration Item no.0 

Accessory set 1 • • • • 203868 

1 bend, 2 extension tubes, 1 floor nozzle with 

lamellar lips, and 1 set of brushes 

Toolbox 1 a • • 203869 

Push bar 1 b • • 203870 

DPC 20 holder 1 c • • 203871 

Dust bag 10 d • • 203854 

Dust bag 10 d • • 203852 

Filter bag 5 e • • 203858 

Filter bag 5 e • • 203856 

Filter fleece VC20 5 • • 203859 

Filter fleece VC40 5 • • 203857 

HEPA filter VC20/VC40 • • • • 203879 

Spare parts 

Ordering designation Package contents Illustration Item no.0 

Pleated paper filter VC 20/40 1 f • • • • 203862 

Pleated filter PES VC20/40 1 f • • • • 203863 

Hose, complete 36 mm dia., 5 m long 1 g • • • • 203866 

Hose, complete 36 mm dia., 5 m long, antistatic 1 h • • • • 203867 

Hose, complete 27 mm dia., 3.5 m long 1 i • • • • 203865 

Narrow nozzle 1 j • • • • 203872 

Floor nozzle 1 k • • • • 203873 

Extension tube 1 l • • • • 203874 

Elbow extension tube 1 m • • • • 203875 

Adaptor 36 x 5m 1 n • • • • 203878 

a b c 

d e f 

j 

k 

Advantages 

n Hilti AirBoost filter technology for consistently high suction 

performance 

n Very good handling thanks to compact design 

n Full exploitation of tank capacity due to placement of filter and hose 

connection in the upper part of the machine 

n Robust housing to withstand the harshest jobsite conditions 

n New tank concept for easy and virtually dust-free dust removal 

n Maximum total load of dust: up to 40 kg 

n Large wheels allow optimum site mobility 

n Automatic on/off for improved working comfort on 32A model for use 

with tools below 1600W 

0800 886 100 | www.hilti.co.uk 


180 

l 

g 

VC 20-U 

VC 20-UM 

h 

m 

VC 40-U 

VC 40-UM 

i 

n 

3


DS-B Topcut line diamond cutting discs – 

for Hand-held Saws 

Disc designations 

Hard Concrete and Stone – Black 

Suitable for:– 

Reinforced concrete Hard brick 

Cured concrete with flint aggregate Hard/dense stone 

Cured concrete with river gravel Pavior blocks 

aggregate Paving slabs 

Granolithic screeds Granite 

Short widely spaced segments: 

– High cutting performance 

– Very good life 

– Good removal of dust and fragments 

– High specific contact pressure 

– Good cooling characteristics 

181 

Cutting disc outer dia. (mm) Usable segment height (mm) 

DS-BH 300 / 3.2 x 8 / 22.2 C1 

High speed Segment (kerf) width (mm) 

Item Description 

no. 

00369459 DS-BH 300/3.2 x 8/20 C2 

00369460 DS-BH 300/3.2 x 8/22.2 C2 

00369461 DS-BH 350/3.2 x 8/20 C2 

00369462 DS-BH 350/3.2 x 8/22.2 C2 

Disc arbor size (mm) 

20 or 22.2 mm 

Segment specification 

matched to the material 

to be cut 

8 

2 

n High cutting performance 

n Good removal of dust & fragments 

n Good cooling effect 

General Building Materials – Yellow 


Most types of concrete of medium Cement based products 

hardness Dense concrete blocks 

London stock bricks Dense Yorkshire stone (fine grain) 

Common stock bricks Medium alumina refractory (45-65%) 

Vibrated concrete products 

Short widely spaced segments: 

– High cutting performance 

– Very good life 

– Good removal of dust and fragments 

– High specific contact pressure 

– Good cooling characteristics 


no. 

00303647 DS-BH 300/3.2/20 C1 

00303648 DS-BH 350/3.2/20 C1 

00305792 DS-BH 350/3.2/25.4 C1 

00303649 DS-BH 400/3.2/20 C1 

00305793 DS-BH 400/3.2/25.4 C1 

10 

2 

Special relief openings: 

n Better removal of material 

n Good cooling effect 


Abrasive Materials – Purple 

Suitable for: – 

Asphalt 

Light dense concrete blocks (7N/mm 2 ) 

Thermalite blocks 

Concrete products with blue stone aggregate 

Mica 

Low alumina refractory (20-45%) 

Silica refractory 

Hand made soft bricks 

Terrazo 

Mortar joints 

Roofing tile 

Segmented cutting edge: 

– Space for removal of dust and fragments 

– Very good life on abrasive materials 


no. 

00303657 DS-BH 300/3.2/20 M1 

00305796 DS-BH 300/3.2/25.4 M1 

00303658 DS-BH 350/3.2/20 M1 

00305797 DS-BH 350/3.2/25.4 M1 

Steel Profiles – Black / White 

5.5 

1.5 


no. 

00303661 DS-BH 300/2.8/20 FE1 

General Building Materials – Blue 


– Concrete, roof tiles , floor tiles, 

marble, hard sandstone 

Continuous rim:– 

– Precise straight cut 

– No chipping at corners / edges 

– Cuts quietly with little vibration 

– Less tiring to use 


no. 

00303653 DS-BH 300/3.2/20 U10 

00305794 DS-BH 300/3.2/25.4 U10 

00303654 DS-BH 350/3.2/20 U10 

8 

2 

Hardmetal inserts: 

n Avoidance of premature steel 

disc wear 

2 mm 

Narrow slot: 

n Avoidance of thin steel 

sections catching in gaps 

between segments 

7 

2 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DS-BW Saw Blades 

for Floor Saws 

Concrete – 

Yellow 

C1 / LP for 5-18HP Machines 

Concrete (low power) 

Item 

no. 

Description 

00303700 DS-BW 350/2.8/25.4 C1/LP 

00303701 DS-BW 400/3.2/25.4 C1/LP 

00303702 DS-BW 450/3.2/25.4 C1/LP 

00303703 DS-BW 500/3.6/25.4 C1/LP 

00303704 DS-BW 600/3.6/25.4 C1/LP 

C1 / MP for 20-35HP Machines 

Concrete (medium power) 

Item 

no. 

Description 

00303706 DS-BW 350/2.8/25.4 C1/MP 

00303707 DS-BW 400/3.2/25.4 C1/MP 

00303708 DS-BW 450/3.2/25.4 C1/MP 

00303710 DS-BW 600/3.6/25.4 C1/MP 

Asphalt – Black 

Asphalt: 

A1/LP for 5-18 HP / A1/MP 

for 20-35 HP 

Green concrete: 

GC1/LP for 5-18 HP / GC1/MP 

for 20-35 HP 

A1 / LP for 5-18HP Machines 

Asphalt (low power) 

Item 

no. 

Description 

00303688 DS-BW 350/2.8/25.4 A1/LP 

00303689 DS-BW 400/3.2/25.4 A1/LP 

00303690 DS-BW 450/3.2/25.4 A1/LP 

00303691 DS-BW 500/3.6/25.4 A1/LP 

00303692 DS-BW 600/3.6/25.4 A1/LP 

A1 / MP for 20-35HP Machines 

Asphalt (medium power) 


no. 

00303694 DS-BW 350/3.2/25.4 A1/MP 

00303697 DS-BW 500/4.2/25.4 A1/MP 

n C1/LP for 5-18 HP 

n C1/MP for 20-35 HP 

Hardmetal inserts: 

n Avoidance of premature steel 

disc wear 

DS-BT Saw Blades 

for Bench Saws 

Concrete – 

Blue 

Universal, Silent 

Item 

no. 

Description 

00303666 DS-BT 350/2.8/25.4/30 U1 Silent 

00303667 DS-BT 400/3.2/25.4/30 U1 Silent 

00303668 DS-BT 450/3.4/25.4/30 U1 Silent 

Abrasive Materials – 

Purple 

Abrasive Materials, Silent 


no. 

00303671 DS-BT 350/2.8/25.4/30 M1 Silent 

00303950 DS-BT 400/3.2/25.4/30 M1 Silent 

Granite / Clinker – 

Red 

Hard Materials, Silent 


no. 

00303673 DS-BT 350/2.8/25.4/30 M2 Silent 

00303951 DS-BT 400/3.2/25.4/30 M2 Silent 


0800 886 100 | www.hilti.co.uk 


182 

3


DCH 300 / DCH 230 

electric diamond cutters 

Keep going where others can’t. 

Applications 

n Virtually dustless cutting of materials such as reinforced concrete, 

granite curbstones, slabs, brick and masonry blocks 

n Cutting metal beams, steel pipes and reinforcing bars 

n Preliminary cuts for controlled demolition 

n Cutting and extending openings for windows, doors and shafts 

Technical data DCH 300 DCH 230 

Disc diameter (mm) 305 230 

Maximum cutting depth (mm) 120 85 

Rated power (W) 2300 2300 

Electronic idling speed 

limitation (r.p.m.) 4900 6500 

Speed control SmartPower SmartPower 

Dimensions, L 3 B 3 H (mm) 705 3 240 3 235 670 3 2403 210 

Weight as per EPTA 1/2003 (kg) 9.4 8.6 

DCH 300 / DCH 230 

electric diamond cutters 


DCH 300 diamond cutter in cardboard box 47995 

Equipped with: 1 clamping flange (60 mm dia.), 

1 supporting flange (60 mm dia.), 1 clamping nut (M16 3 1.5), 

1 wrench (24/10 mm AF), 1 hex. socket wrench (6.1 mm AF), 

operating instructions 

DCH 230 diamond cutter in cardboard box 203389 

Equipped with: 1 clamping flange (41 mm dia.) with O-ring, 

1 clamping nut (M14), 1 wrench (24/10 mm AF), 1 hex. socket wrench 

(6.1 mm AF), operating instructions 

Diamond cutting discs (DCH 300 / DCH 230) 


DCH-D 305 C1 diamond cutting disc for concrete 1 a 241352 

DCH-D 305 C2 diamond cutting disc for hard concrete 

DCH-D 305 M1 diamond cutting disc for masonry, sand-lime block 

1 

1 

b 241353 

c 241354 

DC-D 230 C1 diamond cutting disc for concrete 1 d 234480 

DC-D 230 C2 diamond cutting disc for hard concrete 1 234485 

DC-D 230 M1 diamond cutting disc for masonry, sand-lime block 1 315176 

Diamond cutting discs (DCH 180-SL) 

DCH-D 185 SE C1 for concrete in pack of 2 discs 241357 

DCH-D 185 SE C2 for hard concrete in pack of 2 discs 241358 

DCH-D 185 SE M1 for masonry, sand-lime block in pack of 2 discs 241359 

Accessories 


Depth gauge for the DCH 300 

a 212131 

Depth gauge for the DCH 230 a 212187 

Kwik-lock disc clamping nut (only for the DCH 230) 33685 

DCH 300/230 toolbox made from impact-resistant plastic 047986 

DCH 300 ABR supporting flange b 212259 

Angled connector c 212190 

Slitting conversion set (180-SL) for DCH 230 212253 

VC 20-U vacuum cleaner (110V) 16A (w/o socket) 222426 

VC 40-U vacuum cleaner (110V) 16A (w/o socket) 218328 

VC 40-U vacuum cleaner (110V) 32A (integrated socket) 218345 

183 


Advantages 

n Cuts can be made at up to twice the depth possible with conventional 

angle grinders 

n Greater safety: the tool is guided away from the operator’s body 

n Oil-bath gearing optimized for cutting work 

n Overheating and overloading protection 

n Exact cutting depth adjustment with depth gauge (optional) 

n Cutting discs and accessories perfectly matched to the tool 

a b 

c d 

a 

b c 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DCG 125-S angle grinder 

Applications 

n Cutting and grinding metals and mineral materials 

n Cutting for the installation of cable conduits 

Advantages 

n Powerful 1200-watt motor with digital electronic control 

n Hilti Smart Power for constantly high performance 

n Extremely robust disc guard and dust removal hood attachment 

interface for extra-long life 

n Non-slip grip area on the tool body and vibration-absorbing, 

rubber-padded side handle for maximum safety 

n Easy access in corners and at edges 

Technical data DCG 125-S 

Disc diameter/cutting depth (mm) 125/35 

Rated voltage/current/power 230/6.4/1400 

(volts/amps/watts) 110/12.2/1200 

Mains frequency 50 Hz 

Rated speed under no load (r.p.m.) 11 000 


Arbor thread M 14 

DCG 125-S angle grinder 

Ordering designation 

DCG 125-S angle grinder (110V) 

DCG 125-S angle grinder (230V) 

Item no. 

382573 

382579 

Packed in a cardboard box, complete with protective glasses, clamping flange, wrench, 

clamping nut, vibration absorbing side-handle, quick-release clamping nut, operating 

instructions and safety precautions. 

Accessories 


Side handle a 282140 

DG-EX 125/5"C dust removal hood for cutting b 284978 

DC-EX 125/5 M dust removal hood for cutting and slitting 267720 

DC-EX 125/5 G dust removal hood for grinding applications 267719 

DCG toolbox 244268 

VCU 40-U universal wet/dry vacuum cleaner (16 amp plug) 110 V c 218328 

VCU 40-U universal wet/dry vacuum cleaner (32 amp plug) 110 V c 218345 

Hose adaptor for VC 20-U 281862 


0800 886 100 | www.hilti.co.uk 


184 

a 

b 

c 

3


Hilti DG-CW diamond cup wheels 

Diamond cup wheels for the 

Hilti DC 125-S 

(dry grinding applications) 

Cup wheel: 125 mm dia., bore size: 22 mm dia. 

Colour No. of Bore size Package Ordering Item no. 

code segments (mm) contents designation 

C1 

For concrete. 

7 22 1 DG-CW 125 C1 00284572 

D1 

For fine finishing on concrete, rounding edges. 

7 22 1 DG-CW 125 D1 00284575 

C2 

For flint concrete, hard rock. 

7 22 1 DG-CW 125 C2 00284573 

B1 

16 22 1 DG-CW 125 B1 00284576 

For removing coatings on concrete, rendering and screed. 

The right cup wheel for each 

material 

Concrete 

Medium-hard concrete, medium abrasiveness 

Soft concrete, low abrasiveness 

Hard concrete, low abrasiveness 

Soft concrete, high abrasiveness 

Hard concrete, high abrasiveness 


Cement blocks and slabs 

Composite blocks 

Cement pipes 

Tile adhesive, filler 

Screed, cement rendering 

Natural stone 


Marble 

Slate 

Granite 

Pantiles, tiles, slabs 

Sand-lime block, hard 

Sand-lime block, soft 

Concrete roof tiles 

Clay roof tiles 

Coatings (less than 3 mm thick) 

Protective coatings on concrete 

Remains of coatings on concrete and screed 

Coatings on hard cement rendering 

j very suitable, h suitable, - - unsuitable 

185 

C1 

j 

j 

h 

j 

h 

h 

j 

h 

- - 

h 

- - 

- - 

j 

h 

h 

- - 

j 

- - 

- - 

- - 

- - 

D1 

j 

j 

h 

j 

h 

- - 

- - 

- - 

- - 

- - 

j 

j 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 


C2 

h 

h 

j 

h 

j 

h 

h 

h 

- - 

- - 

- - 

- - 

- - 

j 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

B1 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

h 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

- - 

j 

j 

j 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DAG 125-S angle grinder 

Applications 

n Cutting and grinding steel and other metals 

Advantages 

n Very robust dust hood and hood attachment interface for 

extra-long life 

n Powerful 1050-watt motor with digital electronic control 

n Hilti Smart PowerTM for constantly high performance 

n Non-slip grip area on the tool body and vibration-absorbing rubber-padded 

side handle for maximum safety 

Technical data DAG 125-S 

Disc diameter/cutting depth (mm) 125/35 

Rated voltage/current/power 230/5.0/1100 

(volts/amps/watts) 110/10.2/1050 

Mains frequency 50 Hz 

Rated speed under no load (r.p.m.) 11000 


Arbor thread M14 

DAG 125-S angle grinder 

Ordering designation 

DAG 125-S angle grinder (110V) 

DAG 125-S angle grinder (240V) 

Item no. 

382582 

382588 

Packed in a cardboard box, complete with protective glasses, clamping flange, wrench, 

clamping nut, vibration absorbing side-handle, quick-release clamping nut, operating 

instructions and safety precautions. 

Accessories 


DAG toolbox 244268 

Side handle a 282140 


0800 886 100 | www.hilti.co.uk 


186 

a 

3


DEG 125-D angle grinder 

Applications 

n Cutting, grinding/brushing metallic and mineral base materials 

n Creating cable channels in concrete and tile 

Advantages 

n Strong digital electronics with 1200 watts of power 

n Hilti Smart Power technology for a constant cutting performance 

n Non-slip side and main grips for particularly safe operation 

n Soft grip for low vibration and ease of operation 

n Ergonomic, unique Hilti tool design that weighs less 

n Better access to edges and corners 

n Hilti Active Torque Control (ATC) minimizes unwanted recoil 

n Suitable dust removal system for mineral base materials 

Technical data DCG 125-S 

Disc Æ/ cutting depth 125/35 (mm) 

Rated voltage/ 

power input V / A / W 110/12.2/1200 

Frequency 50 Hz 

No load speed 11000 (rpm) 

Weight in accordance with Procedure 01/2003 1.9 kg 

Drive spindle thread M 14 

Constant speed electronics 3 

Electronic starting current limitation 3 

Overheating prevention 3 

DEG 125 angle grinder 


DEG 125 angle grinder (dead man switch) 110 V 285932 

Packed in a box with safety glasses, quick-clamping nut, flange, clamping wrench, clamping nut, 

vibration-reducing side handle, operating and safety instructions. 

Accessories 


DEG toolbox 228473 

DC-EX 125/5 M dust removal hood for cutting and slitting 267720 

DC-EX 125/5 G dust removal hood for grinding applications 267719 

Hose adaptor for VC 20U 281862 

DC-EX 125/5"C dust hood for cutting work 284978 

VC 40-U 110 V (16 amp plug) dry/wet vacuum cleaner 218328 

VC 40-U 110 V (32 amp plug) dry/wet vacuum cleaner 218395 

In a box with 1 filter, 1 complete suction hose (diameter 36 mm, length 5 meters), 1 dust bag 

The Hilti VC 40-U wet/dry vacuum cleaner is optimal for both wet and dry applications together 

with the Hilti DEG 125 angle grinders or with Hilti core drilling tools. It stands up to smaller 

amounts of dust, drilling sludge or dirty water. 

187 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

DC 230-S 9" angle grinder 

Uses 

n Cutting concrete, cement, hard rock, masonry / sand-lime blocks, 

bricks and tiles 

Trades 

n General construction / civil engineering 

n Landscape gardening 

n Electrical installation 

n Plumbing, heating, air conditioning 

n Roofing 

n Chimney construction 

n Repair and renovation 

n Tiling 

Technical data DC 230-S 

Power input 2500 W (240 V) / 2200 W (110 V) 

Speed 6500 r.p.m. 

Peripheral speed 80 m/s 

Disc diameter max. 230 mm 

Cutting depth max. 65 mm 


Weight in accordance with EPTA – Procedure 01/2003 6.4 kg 

Starting current limitation 16 A 

DC 230-S angle grinder 


Hilti DC 230-S (110v) 00337043 

Hilti DC 230-S (240v) 00337050 

Packed in carboard box with protective goggles, clamping flange, wrench, 

clamping nut, Kwik-lock nut, operating instructions. 

Accessories 


DC 230-S/EX toolbox (for the complete DC 230-S/EX cutter) 00005598 

Side handle DC 230-S 00244033 

Guard DC 230-S 00244034 

DC-EX hood a 00234435 

DC-EX hoop handle 00005677 

Kwik-lock nut b 00033685 

Clamping flange c 00093934 

M14 clamping nut d 00093935 

B 35 wrench e 00093932 


Features 

n Generously sized grip, can be pivoted 90° in either direction. 

Rotary safety interlock to prevent unintentional starting. 

n Kwik-lock system for changing discs without the use of tools 

n Low-profile gearing section for good access 

n Powerful 2500 W motor with efficient cooling system 

n Padded side handle, can be fitted on either side or centrally 

n On / off switch with large gripping area, designed to prevent entry 

of dust 

Kwik-lock Flange M14 clamping nut 

0800 886 100 | www.hilti.co.uk 


188 

e 

a 

b c d 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

1 

Year 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

3


AG 230-S 9" angle grinder 

Uses 

n Grinding and cutting steel and metal 

Technical data AG 230-S 

Power input 2100 W 

Speed 6500 r.p.m. 

Peripheral speed 80 m/s 

Disc diameter max. 230 mm 

Cutting depth max. 65 mm 


Weight in accordance with EPTA – Procedure 01/2003 5.5 kg 

Starting current limitation 16 A 

Features 

n Low-profile gearing section for good access 

n Robust 2100 W motor with long life worn drive 

n Low vibration side handle, can be fitted on either side or centrally 

n On/off switch with large gripping area, designed to prevent entry of 

dust 

AG 230-S angle grinder 


Hilti AG 230-S in cardboard box 00376121 

Supplied with: 4-metre supply cord, disc guard, low vibration side handle, clamping flange, 

M 14 clamping nut, B35 wrench, protective goggles, operating instructions with safety 

precautions. 

Accessories 


AG 230-S toolbox 00258283 

Disc guard with carriage 00005681 

Standard disk guard 00005678 

To fit all Hilti angle grinders and cutters 


Kwik-Lock nut 00033685 

Flange 00093934 

M14 clamping nut 00093935 

B 35 pin wrench 00093932 

189 


Kwik-Lock Flange M14 clamping nut 

B35 

LIFETIME 

SERVICE 


REPAIR 

COST LIMIT 

1 

NO 

COSTS 

MANUFACTURERS 

WARRANTY 

www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387 

Year

Laser Welded Diamond Cutting Discs 

DC-D dry diamond cutting discs for angle grinders 

Colour coded specifications for varying base materials and applications. 

Very Hard Materials – Red 


Slate 

Marble 

Accrington brick 

Engineering brick 

Redland common brick 

Quarry tiles 

Glazed pipes 

High alumina refractory (65%+) 

Ordering designation Diameter (mm) Bore size (mm) Item no. 

DC-D 115 M2 115 22.2 00315165 

DC-D 125 M2 125 22.2 00315161 

DC-D 180 M2 180 22.2 00315173 

DC-D 230 M2 230 22.2 00315177 

Hard Concrete and Stone – Black 


Cured concrete with flint aggregate 

Cured concrete with river gravel aggregate 

Granolithic screeds 

Hard brick 

Hard/dense stone 

Pavior blocks 

Paving slabs 

Granite 


DC-D 115 C2 115 22.2 234481 

DC-D 125 C2 125 22.2 234482 

DC-D 180 C2 180 22.2 234484 

DC-D 230 C2 230 22.2 234485 

General Building Materials – Yellow 


Most types of concrete of medium hardness 

London stock bricks 

Common stock bricks 

Vibrated concrete products 

Cement based products 

Dense concrete blocks 

Dense Yorkshire stone (fine grain) 

Medium alumina refractory (45-65%) 


DC-D 115 C1 115 22.2 234476 

DC-D 125 C1 125 22.2 234477 

DC-D 180 C1 180 22.2 234479 

DC-D 230 C1 230 22.2 234480 

Abrasive Materials – Purple 


Light dense concrete blocks (7N/mm 2 ) 

Thermalite blocks 

Concrete products with blue stone aggregate 

Mica 

Low alumina refractory (20-45%) 

Silica refractory 

Hand made soft bricks 

Terrazo 

Mortar joints 

Roofing tiles 



DC-D 115 M1 115 22.2 00315164 

DC-D 125 M1 125 22.2 00315160 

DC-D 180 M1 180 22.2 00315172 

DC-D 230 M1 230 22.2 00315176 

General Purpose – Blue 


Concrete 

Cement products 

Masonry blocks 

Lightweight bricks 


DC-D 125/U10 125 22.2 00333935 

DC-D 230/U10 230 22.2 00333937 

Metal Cutting Blade 


DC-D FE 230 230 22 00303978 

0800 886 100 | www.hilti.co.uk 


190 

3


Abrasive Disc Programme 

Fully reinforced depressed centre grinding discs 

n Mild steel grinding applications 

Application 

Diameter Thickness Bore size Ordering designation Box Item no. 

(mm) (mm) (mm) Qty. 

Metal 115 6.4 22.2 AG-D 115 USP 6.4mm 10 00304628 



Fully reinforced flat cutting wheels 

n Mild steel cutting applications 

Application Diameter Thickness Bore size Ordering designation Box Item no. 

(mm) (mm) (mm) Qty. 

Metal 115 2.5 22.2 AC-D 115 USP 2.5mm 25 00304618 



Metal 300 3 20 ATF 300 x 3 x 20A 10 00005535 

Metal 350 2.6 25 ATF 350 x 3 x 25A 10 00005541 

Alox 305 3.7 20 ATF 305 x 3.7 x 20 Alox 10 00349044 

Narrow Profile abrasive Cutting Discs 

Designed for cutting stainless steel and metal 

Ordering designation Diameter Thickness Bore size Item no. 

(mm) (mm) (mm) 

AC-D 115 Inox parting disc 115 1 22 00304622 

AC-D 125 Inox parting disc 125 1 22 00304623 

Rail Cutting Wheel 

Abrasive discs designed for cutting all types of rail section 

Ordering designation Diameter Bore size Pack Item no. 

(mm) (mm) quantity 

RCW 356 x 4 x 25-P 356 25.4 10 00034080 

P = Petrol powered machines. 

Abrasive grinding and polishing discs (for metals) 

Resin-fibre flap disc for visible metal surfaces 

Material Disc dia. (mm) Arbor size (mm) Package contents Ordering designation Item no. 

Fine 125 22.2 10 AF-D 125/36 A 244007 

Medium 125 22.2 10 AF-D 125/60 A 244008 

Coarse 125 22.2 10 AF-D 125/120 A 244009 

191 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Difficulty starting 

hole with core bit 

Core bit does 

not cut optimally 

Core bit sticks 

Excessive axial 

segment wear 

Radial segment 

wear 

Segments 

break off 

Water does not 

flow out of the hole 

Core sticks 

inside core bit 

Diamond Core Bits 

Problems and solutions 

Cause Solution 

n Core bit not sharpened (dressed) n Sharpen (dress) core bit 

n Carriage / rail worn (play) n Check carriage / rail etc. for play 

n Core bit is deformed n Check that the core bit runs true, 

use other core bit 


n Wrong speed selected n Check the speed (select correct gear) 

n Drilling pressure too low n Increase drilling pressure 

n Motor power is inadequate n Reduce speed 

n Segments are polished (better use of available power) 

n High steel reinforcement content n Sharpen (dress) the core bit 

(Symptom: clear water flows out / n Use special core bit 

metal cuttings) (ask a diamond drilling specialist) 

n Segments are too hard n Ask a diamond drilling specialist for advice 

n Inadequate clearance n Release the core bit (withdraw the core 

n Insufficient water bit while turning backwards and forwards 

n Core bit barrel deformed using open-end wrench) 

n Loose rebar / aggregates Check segment clearance 

n Radial force too high n Check water flow rate 

n Rig not fastened rigidly n Check core bit barrel 

n Check carriage / rail for play 

n Check that rig is fastened rigidly 

n Wrong speed selected n Reduce drilling pressure 

n Drilling pressure too high n Increase speed (r.p.m.) 

n Motor power too high n Increase water flow rate 

n Insufficient water (check that water flows out) 

n Very abrasive material n Use a special core bit 

(possibly also with high reinforcement n Ask a diamond drilling specialist 

content) for advice 

n Segments are too soft 

n Radial forces too high as a result n Check that rig is fastened rigidly 

of rig working loose during drilling Check condition of parts (carriage / rail) 

n Core bit wanders n Prevent core bit from wandering by 

n Insufficient water starting holes cautiously 

n Rig not fastened rigidly n Increase water flow (better flushing) 

n Too much play at carriage / rail Check water channels in core bit 

n Insufficient water / no water, n Check water supply / flow rate 

loose rebar or aggregates n Check that rig is fastened rigidly 

n Vibration when starting hole Check condition of parts 

caused by rig not fastened rigidly n Have core bit repaired 

n Use of excessive force Note: 

Broken segments must always be 

removed from the hole in order to 

prevent further damage 

n Layer of material causing a seal inside n Check water flow (machines and core bit), 

core bit (carpet, insulation layer) break out and remove core 

n Water channels in the core bit worn n Clear or re-establish water channels 

away or obstructed in core bit / retip the core bit 

n Use a water flow meter 

n Steel fragments jammed between n Release the core form the core bit 

core and core bit barrel n Localise the spot causing jamming 

n Core bit barrel deformed n Drill out the problem spot 

n Core broken in several pieces 

n Radial segment wear 

0800 886 100 | www.hilti.co.uk 

1850 287 387 | www.hilti.ie 


192 

3


Diamond Core Drilling 

Influencing factors 

Water flow rate 

too low: 


correct: 


too high: 

Speed (r.p.m.) 

too low: 


correct: 


too high: 

Concrete of low 

abrasiveness: 

Concrete of med 

abrasiveness: 

Concrete of high 

abrasiveness: 

Drilling through 

steel 

reinforcement: 

193 

n The segments wear and power is lost due to increased friction 

The segments can also overheat, which causes them to stop cutting 

n The water cools the diamond, flushes slurry and fragments out of the hole and has a lubricating 

effect; it thus ensures that factors such as segment temperature during drilling, core bit wear 

and cutting performance remain in balance and that optimum drilling progress is achieved 

n The self-sharpening effect on the segments is inhibited, core bit wear is lower and drilling 

progress decreases. Excessively high water pressure opposes the pressure applied to the core 

bit. This could cause polishing of the segment 

n Excessive pressure on the core bit. Results in uneven wear of the diamond matrix, 

erosion and loss of the diamonds (unsatisfactory core bit life) 

n Optimum pressure on the core bit. Results in even wear of the diamond matrix and diamonds, 

with optimum projection of the diamonds, optimum drilling progress and core bit life 

n Insufficient pressure on the core bit. The diamond matrix does not wear, which means that the 

diamonds do not project adequately, resulting in loss of cutting power 

Drilling progress decreases and the core bit segments become polished 

n The self-sharpening effect is inhibited and, as a result, segment wear is low. 

If the diamond matrix is too hard the segments become polished. The most suitable 

specification is with soft matrix 

n The specification with medium-hard matrix provides the optimum balance between 

segment wear and drilling progress 

n The concrete causes the matrix to wear very quickly. Soft and medium-hard 

segments wear extremely quickly. The appropriate specification for long life is 

with reinforced matrix 

n Reduce water flow rate in order to assist the self-sharpening process 

n Increase pressure on the core bit so that the points of the diamonds are pressed into the steel 

n Reduce speed (r.p.m.) in order to ensure that sufficient torque is available 

n When several steel bars are to be cut through simultaneously, use of a special core bit is 

recommended 

n Rule of thuamb: Drilling through steel takes approx. 10 times longer than drilling through concrete 

n Caution: Permission must be obtained from the site engineer or other authorised person before 

drilling through steel reinforcement 

Recommended drilling speeds, water flow rates and life expectancy guide for Hilti diamond core bits 

Estimated, average water flow rate under ideal conditions (1.min.) 

Diameter 8 - 50 mm 50 - 100 mm 100 - 250 mm 

Water flow rate 1 - 3 l/min 3 - 4 l/min 4 - 5 l/min 

Estimated, average drilling progress under ideal conditions (cm.min.) 

Diameter 8 - 24 25 - 52 56 - 102 107 - 152 158 - 182 202 - 250 > 250 

mm mm mm mm mm mm mm 

Drilling 6 - 13 7 - 12 6 - 7 5 - 6 3 - 5 2 - 3 1 - 2 

progress cm/min cm/min cm/min cm/min cm/min cm/min cm/min 

Estimated, average core bit life under ideal conditions (m) 

Diameter 8 - 24 25 - 52 56 - 102 107 - 152 158 - 182 202 - 250 > 250 

Machine mm mm mm mm mm mm mm 

DD-100 10 - 20 m 19 - 26 m 21 - 25 m 

DD-80E 10 - 20 m 19 - 26 m 21 - 25 m 

DD-160E 19 - 26 m 19 - 25 m 17 - 23 m 

DD250E 19 - 26 m 19 - 25 m 17 - 23 m 15 20 m 12 - 18 m 4 - 10 m 

The values listed were determined under laboratory conditions. 

The actual figures obtained may vary by approx. ±20% under 

differing conditions (e.g. high reinforcement content, etc.). 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387

Diamond Blades 

Damage to segments 

Problems, malfunctions and their cause 


Most complaints concerning diamond saw blades can be traced to machine-related problems, 

wrong application, misuse of the diamond saw blade or use of the wrong diamond 

saw blade specification. 

Problem Characteristics Cause Solution 

Excessive Diamonds project far Soft segment specification Select harder segment specification 

segment out of the matrix 

wear Diamonds smashed Not enough water Ensure water supply is adequate 

or fallen out of the 

matrix Wrong speed Adjust spindle speed 

Defective drive-shaft bearing Replace the bearing 

Unsatisfactory Segments polished Segment specification too hard for the Use a softer segment specification 

rate of (diamond do not material being cut 

cutting progress project from 

the matrix) Blade has lost tension Retension steel centre 

Motor power inadequate Check voltage or motor power output 

Saw blade becomes blunt Select blade specification and adjust 

due to excessive speed speed to suit material being cut 

Saw blade becomes blunt due to Dress the saw blade segments by cutting 

continuous use in hard materials or an abrasive material (e.g. sandstone 

concrete with extremely high steel content or the Hilti sharpening plate, (item no. 

00051343) or make a shallow cut in 

concrete using a little water 

One- sided One-sided Saw blade does not run parallel to line Align saw blade to line cut 

segment wear segment wear of advance 

Cracks in Formation of cracks Segment specification too hard Use a softer segment specification 

segments in the segments 

Power output too high for the selected Select segment specification to suit 

segment specification machine power output 

Spindle speed too low for blade diameter Adjust spindle speed 

Intermittent segment overheating Ensure water supply is continuous 

Uneven segment Segment worn to Drive spindle blade mount worn New drive spindle 

wear (eccentricity) uneven heights 

Drive spindle deformed, out of true New drive spindle 

Drive spindle bearings defective Replace bearings 

Loss of segments Failure of brazed Blade sticks in cut (breakage caused by Guide machine correctly 

joint, segments use of excessive force) 

broken off 

Blade overheated Check water supply 

Workpiece moves out of place when sawing Workpiece must be held securely 

Loose rebars in base material Repair the saw blade and/or replace 

Segment supports Cutting too deep in loose base material Select shallower cutting depth 

on steel centre worn 

thin (lateral wear) 

0800 886 100 | www.hilti.co.uk 


194 

3


Diamond Blades 

Damage to steel centre 

195 

Problems, malfunctions and their cause 

Problem Cause Solution 

Blue discoloration on steel centre Blade overheated due to insufficient water Ensure adequate water supply 

and segment supports 

Lateral friction caused by wandering Reduce advance speed 

off course 

When the layer is cut right through with the Set cutting depth to a few millimetres 

floor saw, the cooling water escapes from less than the total thickness of the layer 

the cut and the saw blade overheats so that the water stays in the cut 

Cracks in steel centre Saw blade overloaded, segment specification Select segment specification to suit 

too hard machine power output and material to 

be cut 

Cutting pressure too high, binding or Advance blade evenly and avoid 

twisting of the blade in the cut binding and twisting 

Spindle speed too high Reduce spindle speed 

Overheating caused by inadequate Ensure adequate water supply 

water supply 

Blade wanders off course Blade has lost tension Retension steel centre (wallsaw blades) 

Blade “pushed” too hard Select segment specification to suit 

machine power output and material 

to be cut 

Segments have lost cutting power Dress segments by cutting abrasive 

(segments are polished) material (e.g. sandstone or the Hilti 

sharpening plate, or make a shallow cut 

in concrete using a little water 

Machine not correctly secured or adjusted Fasten machine securely and adjust 

correctly 

Signs of abrasion / scraping on steel centre Dirt etc. on clamping flange (saw blade Clean the clamping flange 

or discoloration due to overheating not clamped correctly) 

Steering movements too sharp / too sudden Guide the machine correctly 

Blade wobble Blade has lost tension Retension blade (wallsaw blades) 

Spindle speed or peripheral speed too high Use appropriate specification for the machine 

Saw blade stored incorrectly causing bending Mount blades on a mandrel for storage 

Mounting hole worn / enlarged Drive spindle badly worn due to incorrectly Saw blade must be seated correctly 

seated saw blade on the spindle before tightening 

the flange 

Flange not tightened correctly, blade rotates Use a wrench to tighten the clamping 

on the spindle (slips) nut properly 


www.hilti.co.uk | 0800 886 100 

www.hilti.ie | 1850 287 387


Hilti (Gt. Britain) Limited | 1 Trafford Wharf Road | Trafford Park | Manchester | M17 1BY 

Freephone: 0800 886 100 | Freefax: 0800 886 200 | www.hilti.co.uk 

Hilti (Fastening Systems) Limited l Unit C4 l North City Business Park l Finglas l Dublin 11 

CallSave: 1-850-287-387 l Freefax: 1-800-654-600 l www.hilti.ie 

3444408 January 2009.

Diamond Drilling Systems. - Hilti

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