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Complete catalogue of ORION lubrication equipment

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Alentec & Orion AB<br />

” We are in the frontline <strong>of</strong> <strong>lubrication</strong> <strong>equipment</strong><br />

development”<br />

Alentec & Orion AB develop, manufacture and market <strong>equipment</strong> and services in<br />

pumping, measuring and dosing to the automotive and general industry.<br />

The product range consists <strong>of</strong> a wide range <strong>of</strong> stationary, mobile and portable pumps with<br />

accessories for: filling- dosing- control and waste oil handling. Hose reels and systems for<br />

exhaust and welding smoke extraction are also in our range.<br />

Orion is an international company with headquarters in Sweden. We are represented in<br />

more than 50 countries in the world and are expanding rapidly. Orion companies in<br />

Norway, United Kingdom, Belgium and Italy together with an extensive distributor base<br />

are supporting the market.<br />

1


INDEX<br />

Page<br />

Information 7<br />

1 Oil Equipment 15<br />

2 Grease Equipment 35<br />

3 Waste Oil Handling Equipment 51<br />

4 Air Equipment 67<br />

5 Waterbased Fluids & Detergents Equipment 73<br />

6 Hose Reels 85<br />

7 Hose End Control 93<br />

8 Monitoring Equipment 107<br />

9 Drum Handling Equipment 121<br />

10 Exhaust Extraction Equipment 125<br />

11 Installation Equipment 143<br />

12 Notes 151<br />

13 Spare Parts 157<br />

2


INDEX<br />

Part No and Page<br />

101 ...................................... 48<br />

102 ...................................... 48<br />

105 ...................................... 48<br />

107 ...................................... 48<br />

108 ...................................... 48<br />

109 ...................................... 48<br />

110 ...................................... 48<br />

112 ...................................... 48<br />

120 ...................................... 48<br />

121 ...................................... 48<br />

127 ...................................... 48<br />

129 ...................................... 48<br />

143 ...................................... 48<br />

171 ...................................... 48<br />

185 ...................................... 48<br />

208 ...................................... 48<br />

211 ...................................... 48<br />

500 ...................................... 47<br />

501 ...................................... 47<br />

502 ...................................... 47<br />

504 ...................................... 47<br />

505 ...................................... 47<br />

507 ...................................... 47<br />

509 ...................................... 47<br />

511 ...................................... 47<br />

512 ...................................... 47<br />

514 ...................................... 47<br />

515 ...................................... 47<br />

516 ...................................... 47<br />

519 ...................................... 47<br />

525 ...................................... 47<br />

535 ...................................... 47<br />

538 ...................................... 47<br />

576 ...................................... 47<br />

577 ...................................... 47<br />

580 ...................................... 47<br />

583 ...................................... 47<br />

584 ...................................... 47<br />

1697 .................................... 47<br />

1698 .................................... 47<br />

1823 .................................... 48<br />

3960 .................................... 82<br />

6027 ............................. 24, 81<br />

11001 .................................. 43<br />

11002 .................................. 43<br />

11003 .................................. 43<br />

11004 .................................. 43<br />

11005 .................................. 43<br />

11012 .................................. 49<br />

11015 .................................. 49<br />

11017 .................................. 45<br />

11018 .................................. 45<br />

11025 .................................. 50<br />

11116 .................................. 45<br />

11118 .................................. 45<br />

11205 .................................. 43<br />

11210 .................................. 43<br />

11214 .................................. 43<br />

11220 .................................. 43<br />

11225 .................................. 44<br />

11226 .................................. 44<br />

11230 .................................. 43<br />

11300 .................................. 45<br />

11639 .................................. 45<br />

11709 .................................. 45<br />

11710 .................................. 44<br />

11711 .................................. 44<br />

11712 .................................. 44<br />

11713 .................................. 44<br />

11714 .................................. 44<br />

11715 .................................. 44<br />

12121 .................................. 42<br />

12130 .................................. 42<br />

12131 .................................. 42<br />

12134 .................................. 42<br />

12135 .................................. 42<br />

12200 .................................. 41<br />

12201 .................................. 41<br />

12205 .................................. 41<br />

12210 .................................. 41<br />

12213 .................................. 41<br />

12220 .................................. 41<br />

12221 .................................. 41<br />

12225 .................................. 41<br />

12230 .................................. 41<br />

12233 .................................. 41<br />

12234 .................................. 42<br />

12235 .................................. 42<br />

12305 .................................. 41<br />

12325 .................................. 41<br />

12517 .................................. 44<br />

12527 .................................. 44<br />

12540 .................................. 42<br />

12541 .................................. 42<br />

12550 .................................. 36<br />

12551 .................................. 36<br />

12552 .................................. 36<br />

12555 .................................. 36<br />

12556 .................................. 36<br />

12557 .................................. 36<br />

12626 .................................. 37<br />

13500 .................................. 50<br />

13510 .................................. 44<br />

13520 .................................. 44<br />

14001 .................................. 46<br />

14005 .................................. 47<br />

14006 .................................. 47<br />

14015 .................................. 46<br />

14016 .................................. 46<br />

14017 .................................. 46<br />

14018 .................................. 46<br />

14019 .................................. 46<br />

14035 .................................. 46<br />

14042 ..................... 41, 45, 95<br />

14043 ..................... 41, 45, 95<br />

14044 ..................... 41, 45, 95<br />

14045 .................................. 46<br />

14046 .................................. 46<br />

14050 .................................. 46<br />

14052 ..................... 41, 45, 95<br />

14055 .................................. 46<br />

14056 .................................. 46<br />

14057 .................................. 46<br />

14067 .................................. 46<br />

14068 .................................. 46<br />

14069 .................................. 46<br />

14070 .................................. 46<br />

14071 .................................. 46<br />

14072 .................................. 46<br />

14073 .................................. 46<br />

14074 .................................. 46<br />

14205 ........................... 39, 89<br />

14205 .................................. 89<br />

14206 ........................... 39, 86<br />

14210 ........................... 39, 89<br />

14215 ........................... 39, 89<br />

14216 ........................... 39, 87<br />

14218 ........................... 39, 86<br />

14225 ........................... 39, 88<br />

14512 .................................. 46<br />

14514 .................................. 46<br />

14517 .................................. 46<br />

14519 .................................. 46<br />

14527 .................................. 39<br />

14560 .................................. 46<br />

14612 ........................... 40, 94<br />

14625 ........................... 40, 94<br />

14626 ........................... 40, 94<br />

14710 ........................... 40, 95<br />

14715 .................................. 46<br />

14720 ........................... 40, 95<br />

16004 ........................... 80, 96<br />

16006 ........................... 80, 96<br />

18066 .................................. 41<br />

18070 ........................... 40, 95<br />

18071 ........................... 40, 95<br />

18072 ........................... 40, 95<br />

18073 ........................... 40, 95<br />

18102 .................................. 45<br />

18103 .................................. 45<br />

18107 .................................. 38<br />

18109 .................................. 38<br />

18110 .................................. 38<br />

18112 .................................. 38<br />

18122 .................................. 38<br />

18123 .................................. 38<br />

18124 .................................. 38<br />

18125 .................................. 38<br />

18126 .................................. 38<br />

18128 .................................. 38<br />

18129 .................................. 38<br />

18130 .................................. 38<br />

18131 .................................. 38<br />

18132 .................................. 38<br />

18201 .................................. 48<br />

18525 .................................. 37<br />

18526 .................................. 37<br />

18527 .................................. 37<br />

18528 .................................. 37<br />

18532 .................................. 37<br />

18536 .................................. 37<br />

18565 .................................. 38<br />

18569 .................................. 37<br />

18570 .................................. 37<br />

18571 .................................. 37<br />

18572 .................................. 37<br />

18573 .................................. 37<br />

18575 .................................. 37<br />

19002 .................................. 47<br />

19009 .................................. 47<br />

21012 .................................. 30<br />

21015 .................................. 32<br />

21016 .................................. 32<br />

21017 .................................. 27<br />

21019 .................................. 32<br />

21022 ........................... 31, 83<br />

21027 .................................. 83<br />

21028 .................................. 83<br />

21036 .................................. 27<br />

21040 ........................... 32, 63<br />

21044 ........................... 32, 63<br />

21046 .................................. 32<br />

21100 ................................ 124<br />

21103 ................................ 123<br />

21104 ................................ 123<br />

21108 ................................ 124<br />

21110 ................................ 123<br />

21122 .................................. 83<br />

21150 .................................. 81<br />

21200 ........................... 30, 83<br />

21205 .................................. 30<br />

21210 ........................... 31, 83<br />

21211 ........................... 31, 83<br />

21215 .................................. 83<br />

21503 .................................. 30<br />

21504 .................................. 27<br />

21506 .................................. 30<br />

21507 .................................. 27<br />

21574 .................................. 32<br />

21578 .................................. 32<br />

21622 .................................. 33<br />

21623 .................................. 33<br />

21624 .................................. 33<br />

21625 ........................... 33, 84<br />

21626 ........................... 33, 84<br />

21627 ........................... 33, 84<br />

21628 ........................... 33, 84<br />

21629 ........................... 33, 84<br />

21630 ........................... 33, 84<br />

21631 ........................... 33, 84<br />

21632 ........................... 33, 84<br />

21633 ........................... 33, 84<br />

21634 ........................... 33, 84<br />

21635 .................................. 84<br />

21636 ........................... 33, 84<br />

21637 ........................... 33, 84<br />

21638 ........................... 33, 84<br />

21644 ........................... 33, 84<br />

21645 ........................... 33, 84<br />

21650 .................................. 31<br />

21651 .................................. 31<br />

21652 .................................. 31<br />

21656 .................................. 27<br />

21658 .................................. 27<br />

21662 .................................. 31<br />

21670 .................................. 32<br />

22052 .................................. 26<br />

22053 .................................. 26<br />

22054 .................................. 26<br />

22057 .................................. 42<br />

22152 .................................. 26<br />

22153 .................................. 26<br />

3


INDEX<br />

Part No and Page<br />

22154 .................................. 26<br />

22410 .................................. 17<br />

22412 .................................. 17<br />

22584 .................................. 65<br />

22585 .................................. 65<br />

22586 .................................. 65<br />

22587 .................................. 65<br />

22588 .................................. 65<br />

22590 .................................. 66<br />

22700 .................................. 16<br />

22705 .................................. 16<br />

22710 .................................. 16<br />

22715 .................................. 16<br />

22720 .................................. 75<br />

22725 .................................. 75<br />

22750 .................................. 16<br />

22752 .................................. 16<br />

22760 .................................. 17<br />

22762 .................................. 17<br />

22770 .................................. 75<br />

22775 .................................. 75<br />

22780 ........................... 17, 62<br />

22780 ........................... 17, 62<br />

23008 .................................. 62<br />

23060 ................................ 117<br />

23062 ................................ 117<br />

23132 ....................... 117, 118<br />

23163 ................................ 118<br />

23170 ................................ 118<br />

23171 ................................ 118<br />

23183 ................................ 118<br />

23187 ................................ 117<br />

23189 ................................ 118<br />

23191 ................................ 118<br />

23192 ................................ 118<br />

23334 ............... 111, 113, 115<br />

23335 ............... 111, 113, 115<br />

23337 ................................ 115<br />

23341 ....................... 114, 115<br />

23349 ...... 112, 113, 114, 115<br />

23352 ...... 112, 113, 114, 115<br />

23353 ............... 112, 113, 115<br />

23354 ...... 109, 111, 114, 115<br />

23355 ................................ 116<br />

23363 ....................... 114, 115<br />

23365 ................................ 115<br />

23367 ................................ 115<br />

23376 ................................ 116<br />

23380 ....................... 112, 113<br />

23391 ....................... 113, 115<br />

23393 ............... 111, 113, 115<br />

23400 ....................... 109, 110<br />

23401 ....................... 109, 110<br />

23402 ....................... 109, 110<br />

23403 ....................... 109, 110<br />

23404 ....................... 109, 110<br />

23405 ................................ 110<br />

23406 ............... 113, 114, 115<br />

23407 ....................... 109, 111<br />

23408 ....................... 109, 110<br />

23409 ................................ 111<br />

23411 ................................ 111<br />

23413 ................................ 111<br />

23414 ................................ 111<br />

23415 ................................ 111<br />

23449 ................................ 117<br />

23455 ................................ 120<br />

23565 ............... 112, 113, 114<br />

23566 ............... 112, 113, 114<br />

24029 ........................... 81, 97<br />

24099 ........................... 81, 97<br />

24101 .................................. 32<br />

24105 ........................... 80, 96<br />

24106 ........................... 80, 96<br />

24170 ................................ 104<br />

24186 .................................. 74<br />

24210 .................................. 29<br />

24220 .................................. 29<br />

24221 .................................. 29<br />

24250 .................................. 29<br />

24251 .................................. 29<br />

24252 .................................. 29<br />

24260 .................................. 29<br />

24470 .................................. 55<br />

24471 .................................. 55<br />

24472 ........................... 55, 86<br />

24480 .................................. 55<br />

24481 .................................. 55<br />

24490 .................................. 55<br />

24491 .................................. 55<br />

24492 ........................... 55, 88<br />

24506 ........................... 33, 84<br />

24509 .................................. 32<br />

24513 ................................ 123<br />

24519 ................................ 104<br />

24527 ................................ 104<br />

24528 ................................ 104<br />

24529 ................................ 104<br />

24537 ................................ 104<br />

24549 .................................. 57<br />

24555 .................................. 57<br />

24560 ........................... 25, 98<br />

24561 ........................... 25, 98<br />

24563 ........................... 25, 98<br />

24583 ........................... 22, 78<br />

24585 ................................ 104<br />

24586 ................................ 104<br />

24597 .................................. 33<br />

24598 .................................. 33<br />

24599 .................................. 30<br />

24661 .................................. 22<br />

24662 .................................. 22<br />

24675 ........................... 25, 98<br />

24679 ........................... 98, 99<br />

24680 .................................. 99<br />

24700 ................................ 101<br />

24702 ................................ 101<br />

24704 ................................ 101<br />

24710 ................................ 102<br />

24712 ................................ 102<br />

24720 ................................ 105<br />

24721 ................................ 105<br />

24722 ................................ 105<br />

24728 ................................ 105<br />

24731 ................................ 102<br />

24738 ................................ 105<br />

24755 ................................ 106<br />

24760 ................................ 106<br />

24775 ................................ 106<br />

24780 ................. 25, 100, 101<br />

24790 ................................ 105<br />

24846 ................................ 116<br />

24890 .................................. 74<br />

24903 .................................. 86<br />

24904 .................................. 86<br />

24905 ........................... 23, 89<br />

24910 ........................... 23, 89<br />

24911 ........................... 23, 86<br />

24920 ........................... 23, 87<br />

24922 ........................... 23, 86<br />

24931 ........................... 23, 87<br />

24932 ........................... 23, 87<br />

24935 ........................... 79, 86<br />

24941 ........................... 23, 88<br />

24943 ........................... 23, 88<br />

24945 ........................... 23, 88<br />

24950 .................................. 89<br />

24951 ........................... 79, 89<br />

24953 ........................... 79, 89<br />

24955 .................................. 87<br />

24957 ........................... 79, 87<br />

24960 ........................... 79, 88<br />

24961 ........................... 79, 88<br />

24963 ........................... 79, 88<br />

24965 ........................... 79, 88<br />

25006 .................................. 26<br />

25016 .................................. 26<br />

26006 .................................. 26<br />

26016 .................................. 26<br />

26502 .................................. 61<br />

28009 ........................... 24, 78<br />

28010 ........................... 24, 78<br />

28011 ........................... 24, 78<br />

28012 ........................... 24, 78<br />

28013 ........................... 24, 78<br />

28022 ........................... 22, 78<br />

28059 ........................... 22, 78<br />

28078 ........................... 21, 77<br />

28079 ........................... 21, 77<br />

28080 ........................... 21, 77<br />

28127 ................................ 117<br />

28182 ........................... 80, 96<br />

28185 ........................... 24, 81<br />

28235 .................................. 31<br />

28236 .................................. 31<br />

28237 .................................. 31<br />

28238 .................................. 31<br />

28239 .................................. 31<br />

28251 ........................... 24, 78<br />

28268 ........................... 80, 96<br />

28276 ................................ 122<br />

28277 ................................ 124<br />

28280 .................................. 65<br />

28291 .................................. 54<br />

28295 .................................. 63<br />

28301 .................................. 78<br />

28302 .................................. 78<br />

28306 ................................ 117<br />

28309 .................................. 77<br />

28310 .................................. 21<br />

28310 ........................... 21, 77<br />

28311 ........................... 21, 77<br />

28315 .................................. 20<br />

28316 .................................. 20<br />

28316 .................................. 20<br />

28317 .................................. 20<br />

28318 .................................. 20<br />

28319 .................................. 20<br />

28320 .................................. 20<br />

28385 ................................ 103<br />

28386 ................................ 103<br />

28387 ................................ 103<br />

28388 ................................ 103<br />

28506 ........................... 21, 78<br />

28524 ........................... 21, 78<br />

28526 ................................ 122<br />

28528 ................................ 122<br />

28554 .................................. 21<br />

28557 ................................ 122<br />

28579 ................................ 123<br />

28582 ................................ 123<br />

28585 .................................. 20<br />

28586 .................................. 37<br />

28587 .................................. 37<br />

28591 .................................. 37<br />

28595 ........................... 20, 77<br />

28623 .................................. 21<br />

28629 .................................. 21<br />

28631 .................................. 63<br />

28633 ................................ 122<br />

28637 .................................. 21<br />

28638 .................................. 21<br />

28639 .................................. 77<br />

28645 ................................ 122<br />

28649 .................................. 77<br />

28651 ................................ 122<br />

28652 ................................ 122<br />

28900 .................................. 89<br />

28902 .................................. 87<br />

28903 ........................... 86, 88<br />

29004 .................................. 61<br />

29011 .................................. 27<br />

29020 .................................. 25<br />

29020 ......................... 81, 104<br />

29049 .................................. 60<br />

29068 .................................. 57<br />

29075 .................................. 61<br />

29108 ........................... 57, 61<br />

29120 ................................ 123<br />

29139 .................................. 61<br />

29142 ................................ 124<br />

29250 ................................ 124<br />

29405 .................................. 60<br />

29406 .................................. 60<br />

29407 .................................. 60<br />

29408 .................................. 60<br />

29502 .................................. 65<br />

29505 .................................. 59<br />

29506 .................................. 59<br />

29507 .................................. 59<br />

29508 .................................. 59<br />

29510 .................................. 66<br />

29511 .................................. 66<br />

29515 .................................. 54<br />

29521 .................................. 61<br />

29526 .................................. 61<br />

4


INDEX<br />

Part No and Page<br />

29527 .................................. 61<br />

29528 .................................. 61<br />

29529 .................................. 61<br />

29600 ......................... 25, 104<br />

38013 ................................ 117<br />

42003 .............. 20, 38, 70, 77<br />

42004 .................................. 70<br />

42005 .................................. 70<br />

42006 .................................. 70<br />

42007 .................................. 70<br />

42008 .................................. 70<br />

42009 .................................. 70<br />

42010 .................................. 70<br />

42011 .................................. 70<br />

42012 .................................. 70<br />

42013 .................................. 70<br />

44205 ..................... 69, 79, 89<br />

44210 ..................... 69, 79, 89<br />

44220 ........................... 69, 89<br />

44230 ........................... 69, 89<br />

44231 ........................... 68, 86<br />

44240 ..................... 68, 79, 87<br />

44241 ........................... 68, 86<br />

44503 ........................... 71, 97<br />

44516 .................................. 72<br />

44521 .................................. 72<br />

44634 .................................. 71<br />

44635 .................................. 71<br />

44636 .................................. 71<br />

45120 .................................. 41<br />

48001 .............. 20, 38, 71, 77<br />

48002 .............. 20, 38, 71, 77<br />

48017 ..................... 20, 38, 71<br />

48052 ................................ 117<br />

48059 ....................... 109, 117<br />

48080 ................................ 117<br />

48081 ................................ 117<br />

48082 ................................ 117<br />

48531 .................................. 72<br />

49010 .................................. 72<br />

52510 .................................. 18<br />

52515 .................................. 18<br />

52520 .................................. 18<br />

53001 .................................. 49<br />

53610 .................................. 89<br />

53620 .................................. 89<br />

53630 .................................. 89<br />

53640 .................................. 89<br />

64000 .................................. 58<br />

64010 .................................. 58<br />

83000 ....................... 137, 140<br />

83005 ................................ 133<br />

83010 ....................... 137, 140<br />

83015 ................................ 138<br />

83020 ................................ 137<br />

83022 ................................ 140<br />

83102 ................................ 133<br />

83103 ................................ 133<br />

83104 ................................ 133<br />

83105 ................................ 133<br />

83106 ................................ 133<br />

83107 ................................ 133<br />

84245 ................................ 138<br />

84246 ................................ 138<br />

84247 ................................ 138<br />

84248 ................................ 138<br />

84249 ................................ 138<br />

84250 ................................ 138<br />

84300 ................................ 132<br />

84302 ................................ 132<br />

84303 ................................ 132<br />

84305 ................................ 132<br />

84306 ................................ 132<br />

84307 ................................ 132<br />

84308 ................................ 132<br />

84309 ................................ 132<br />

84315 ................................ 138<br />

84317 ................................ 140<br />

84320 ................................ 141<br />

84323 ................................ 141<br />

84325 ................................ 141<br />

84330 ................................ 141<br />

84360 ................................ 142<br />

84361 ................................ 142<br />

84362 ................................ 142<br />

84364 ................................ 142<br />

84370 ................................ 138<br />

84371 ................................ 138<br />

84372 ................................ 138<br />

84373 ................................ 138<br />

84374 ................................ 138<br />

84400 ................................ 139<br />

84402 ................................ 139<br />

84405 ................................ 139<br />

88210 ................................ 134<br />

88211 ................................ 134<br />

88212 ................................ 134<br />

88213 ................................ 134<br />

88300 ................................ 134<br />

88301 ................................ 134<br />

88302 ................................ 134<br />

88303 ................................ 134<br />

88310 ................................ 136<br />

88311 ................................ 136<br />

88312 ................................ 136<br />

88313 ................................ 136<br />

88314 ................................ 136<br />

88315 ................................ 136<br />

88316 ................................ 136<br />

88317 ................................ 136<br />

88318 ................................ 136<br />

88319 ................................ 136<br />

88320 ................................ 136<br />

88321 ................................ 136<br />

88322 ................................ 136<br />

88323 ................................ 136<br />

88324 ................................ 136<br />

88325 ................................ 136<br />

88326 ................................ 136<br />

88327 ................................ 136<br />

88328 ................................ 136<br />

88329 ................................ 136<br />

88330 ................................ 134<br />

88331 ................................ 134<br />

88332 ................................ 134<br />

88333 ................................ 134<br />

88334 ................................ 134<br />

88335 ................................ 134<br />

88336 ................................ 134<br />

88337 ................................ 134<br />

88338 ................................ 134<br />

88340 ................................ 134<br />

88341 ................................ 134<br />

88342 ................................ 134<br />

88343 ................................ 134<br />

88344 ................................ 134<br />

88345 ................................ 134<br />

88346 ................................ 134<br />

88347 ................................ 134<br />

88348 ................................ 134<br />

88350 ................................ 134<br />

88351 ................................ 134<br />

88352 ................................ 134<br />

88353 ................................ 134<br />

88354 ................................ 134<br />

88355 ................................ 134<br />

88356 ................................ 134<br />

88357 ................................ 134<br />

88358 ................................ 134<br />

88360 ................................ 134<br />

88361 ................................ 134<br />

88362 ................................ 134<br />

88363 ................................ 134<br />

88364 ................................ 134<br />

88365 ................................ 134<br />

88366 ................................ 134<br />

88367 ................................ 134<br />

88368 ................................ 134<br />

88395 ................................ 135<br />

88400 ................................ 138<br />

88405 ................................ 138<br />

88410 ................................ 141<br />

88426 ................................ 138<br />

88427 ................................ 138<br />

88428 ................................ 138<br />

88430 ................................ 140<br />

88431 ................................ 140<br />

88440 ................................ 129<br />

88441 ................................ 129<br />

88442 ................................ 129<br />

88445 ................................ 134<br />

88446 ................................ 134<br />

88447 ................................ 134<br />

88448 ................................ 134<br />

88450 ................................ 134<br />

88451 ................................ 134<br />

88452 ................................ 134<br />

88453 ................................ 134<br />

88455 ................................ 134<br />

88456 ................................ 134<br />

88457 ................................ 134<br />

88458 ................................ 134<br />

88460 ................................ 134<br />

88461 ................................ 134<br />

88462 ................................ 134<br />

88463 ................................ 134<br />

88466 ................................ 134<br />

88467 ................................ 134<br />

88468 ................................ 134<br />

88470 ................................ 134<br />

88471 ................................ 134<br />

88472 ................................ 134<br />

88473 ................................ 134<br />

88475 ................................ 134<br />

88476 ................................ 134<br />

88477 ................................ 134<br />

88478 ................................ 134<br />

88480 ................................ 134<br />

88481 ................................ 134<br />

88482 ................................ 134<br />

88483 ................................ 134<br />

88485 ................................ 135<br />

88486 ................................ 135<br />

88487 ................................ 135<br />

88488 ................................ 135<br />

88490 ................................ 135<br />

88491 ................................ 135<br />

88492 ................................ 135<br />

88493 ................................ 135<br />

88520 ................................ 136<br />

88521 ................................ 136<br />

88522 ................................ 136<br />

88523 ................................ 136<br />

88524 ................................ 136<br />

88645 ................................ 134<br />

92115 .................................. 91<br />

92116 .................................. 91<br />

92117 .................................. 91<br />

92126 .................................. 28<br />

92128 .................................. 28<br />

92130 .................................. 90<br />

92143 .................................. 90<br />

92145 .................................. 90<br />

92150 .................................. 90<br />

99600 ........................... 40, 94<br />

99601 .................................. 36<br />

99602 .................................. 36<br />

99603 .................................. 36<br />

99625 ........................... 19, 76<br />

99626 ........................... 19, 76<br />

99627 .................................. 19<br />

99628 .................................. 19<br />

99629 .................................. 19<br />

99630 .................................. 76<br />

99631 .................................. 63<br />

99632 .................................. 63<br />

99633 .................................. 22<br />

99634 .................................. 22<br />

99635 .................................. 24<br />

99636 .................................. 24<br />

99637 .................................. 24<br />

99638 .................................. 24<br />

99640 .................................. 24<br />

99641 .................................. 24<br />

99642 .................................. 24<br />

99645 .................................. 24<br />

99646 .................................. 24<br />

99672 .................................. 79<br />

99675 .................................. 76<br />

99676 .................................. 76<br />

225754 ................................ 62<br />

227004 ................................ 16<br />

5


INDEX<br />

Part No and Page<br />

227024 ................................ 62<br />

227104 ................................ 16<br />

227504 ................................ 16<br />

301296 ................................ 70<br />

315790 ................................ 48<br />

315791 ................................ 48<br />

398726 ................................ 46<br />

550012 ......................... 81, 97<br />

814205 ......................... 39, 88<br />

814210 ......................... 39, 88<br />

814215 ......................... 39, 88<br />

824440 ......................... 79, 88<br />

824445 ......................... 79, 88<br />

824905 ......................... 23, 88<br />

824910 ......................... 23, 88<br />

824951 ......................... 79, 88<br />

844220 ................... 68, 79, 88<br />

844230 ................... 68, 79, 88<br />

1085076 .............................. 66<br />

1085110 .............................. 66<br />

1120510 .............................. 43<br />

1120520 .............................. 43<br />

1120521 .............................. 43<br />

1120530 .............................. 43<br />

1121020 .............................. 43<br />

1125221 .............................. 37<br />

1125357 .............................. 37<br />

1355000 .............................. 44<br />

1355001 .............................. 44<br />

1825106 .............................. 26<br />

2026154 ....................... 20, 38<br />

2085147 .............................. 65<br />

2085398 ....................... 80, 96<br />

2090147 .............................. 65<br />

2090151 .............................. 65<br />

2102210 ....................... 31, 83<br />

2102220 ....................... 31, 83<br />

2102230 ....................... 31, 83<br />

2125753 .............................. 20<br />

2145895 ............................ 104<br />

2226155 ....................... 20, 38<br />

2245634 ............................ 104<br />

2245931 .............................. 90<br />

2245997 ............................ 104<br />

2285343 ............................ 104<br />

2285344 ............................ 104<br />

2285345 ............................ 104<br />

2285346 ............................ 104<br />

2295000 .............................. 65<br />

2295014 .............................. 59<br />

2295017 .............................. 59<br />

2326013 .............................. 65<br />

2345386 ....................... 26, 42<br />

2345892 ....................... 22, 29<br />

2345893 ....................... 22, 29<br />

2410027 .............................. 31<br />

2410028 .............................. 31<br />

2410031 .............................. 31<br />

2410562 ....................... 80, 96<br />

2410563 ....................... 80, 96<br />

2410662 ....................... 80, 96<br />

2410663 ....................... 80, 96<br />

2468010 ....................... 25, 98<br />

2468011 .............................. 98<br />

2468050 ....................... 25, 98<br />

2468051 .............................. 98<br />

2468060 ....................... 80, 96<br />

2468061 ....................... 80, 96<br />

2468062 ....................... 80, 96<br />

2468063 ....................... 80, 96<br />

2470010 ..................... 25, 100<br />

2470011 ............................ 100<br />

2470050 ..................... 25, 100<br />

2470051 ............................ 100<br />

2470210 ..................... 25, 100<br />

2470211 ............................ 100<br />

2470250 ..................... 25, 100<br />

2470251 ............................ 100<br />

2472001 ............................ 105<br />

2480437 .............................. 31<br />

2818262 ....................... 80, 96<br />

2818263 ....................... 80, 96<br />

10101474 .......................... 147<br />

10101498 .......................... 147<br />

10101519 .......................... 147<br />

10101564 .......................... 147<br />

10101567 .......................... 147<br />

10101588 .......................... 147<br />

10101591 .......................... 147<br />

10103517 .......................... 147<br />

10103520 .......................... 147<br />

10103523 .......................... 147<br />

10103526 .......................... 147<br />

10103529 .......................... 147<br />

10103532 .......................... 147<br />

10103538 .......................... 147<br />

10103544 .......................... 147<br />

10103547 .......................... 147<br />

10105941 .......................... 147<br />

10105998 .......................... 147<br />

10106001 .......................... 147<br />

25101864 .......................... 147<br />

25101915 ............... 41, 45, 95<br />

25101981 ................... 41, 147<br />

25101987 .......................... 147<br />

25101999 .......................... 147<br />

25102008 .......................... 147<br />

25102011 ................... 22, 147<br />

25102020 .......................... 147<br />

25102032 ...... 41, 94, 95, 147<br />

25102041 .......................... 147<br />

25102047 .......................... 147<br />

25102053 .......................... 147<br />

25102056 .......................... 147<br />

25102065 ................... 22, 147<br />

25102341 .......................... 147<br />

25102359 .......................... 147<br />

25102383 .......................... 147<br />

25102734 ............................ 41<br />

25102737 ..................... 41, 95<br />

25201057 .......................... 148<br />

25201171 .......................... 148<br />

25201177 .......................... 148<br />

25201192 .......................... 148<br />

25201201 .......................... 148<br />

25201210 .......................... 148<br />

25201216 .......................... 148<br />

25201219 .......................... 148<br />

25201243 .......................... 148<br />

25201252 .......................... 148<br />

25201273 .......................... 148<br />

25201276 .......................... 148<br />

25201279 .......................... 148<br />

25201282 .......................... 148<br />

25201285 .......................... 148<br />

25201294 .......................... 148<br />

25201297 .......................... 148<br />

25201300 .......................... 148<br />

25201303 .......................... 148<br />

30101081 ...... 22, 71, 78, 149<br />

30101084 ...... 22, 71, 78, 149<br />

30101087 ...... 22, 71, 78, 149<br />

30101093 ...... 22, 71, 78, 149<br />

30101102 ............... 22, 71, 78<br />

30101111 ...... 22, 71, 78, 149<br />

30101117 ...... 22, 71, 78, 149<br />

30101123 ............... 22, 71, 78<br />

30101129 ............... 22, 71, 78<br />

30101144 ............... 22, 71, 78<br />

30201300 ................... 39, 149<br />

30201309 .......................... 149<br />

30201315 ................... 39, 149<br />

30201330 ............................ 39<br />

30201330 .......................... 149<br />

30201339 .......................... 149<br />

30201345 ............................ 39<br />

30201345 .......................... 149<br />

30201354 ................... 39, 149<br />

38220406 .......................... 148<br />

38220408 .......................... 148<br />

38220806 .......................... 148<br />

38220808 .......................... 148<br />

38221612 .......................... 148<br />

40801327 ............................ 27<br />

72101011 .......................... 129<br />

72101021 .......................... 129<br />

72101051 .......................... 148<br />

72101081 .......................... 148<br />

72101126 .......................... 148<br />

227521550 .......................... 16<br />

116B ................................... 48<br />

119B ................................... 48<br />

1669B ................................. 47<br />

1684B ................................. 47<br />

1822A ................................. 48<br />

208rostfri ............................. 48<br />

24101D ............................. 102<br />

3111P .................................. 82<br />

3131P .................................. 82<br />

3132PG ............................... 82<br />

3132PK ............................... 82<br />

3253P .................................. 63<br />

3590P .................................. 82<br />

3610F .................................. 82<br />

43379R ............................... 41<br />

480013M ........ 20, 38, 71, 77<br />

48500 - 48604 .................... 72<br />

504rostfri ............................. 47<br />

505B ................................... 47<br />

505rostfri ............................. 47<br />

509F .................................... 47<br />

509frostfri ............................ 47<br />

512rostfri ............................. 47<br />

513K ................................... 47<br />

514B ................................... 47<br />

519F .................................... 47<br />

535F .................................... 47<br />

547K ................................... 47<br />

580rostfri ............................. 47<br />

A1184 ................................. 48<br />

A1186 ................................. 48<br />

A1188 ................................. 48<br />

A1190 ................................. 48<br />

C8V07A ............................. 53<br />

CB8 .................................... 53<br />

DD3240 ............................ 105<br />

DRP2MR ........................... 90<br />

DT300 ............................... 124<br />

DTA1 ........................... 21, 77<br />

DTA25 ......................... 21, 77<br />

E25V50A ............................ 53<br />

FEF ................................... 129<br />

NA58051 ............................ 47<br />

NA7206 .............................. 47<br />

ND6151 .............................. 48<br />

ND6160 .............................. 48<br />

ND6161 .............................. 48<br />

ND6172 .............................. 48<br />

P499 .................................... 47<br />

P49914 ............................... 47<br />

PM001 ................................ 69<br />

PM110 ................................ 69<br />

PM12 .................................. 69<br />

PM24 .................................. 69<br />

PM415 ................................ 69<br />

SPEC206IBCM ................. 28<br />

SPEC206IBCRM ............... 28<br />

SPEC206IBCT .................. 28<br />

SPEC2289 ........................ 109<br />

SPEC2289 ........................ 112<br />

SPEC2289 ........................ 116<br />

SPEC2289 ........................ 120<br />

SPEC2290 ........................ 112<br />

SPEC2290 ........................ 116<br />

SPEC2290 ........................ 120<br />

SPEC2292 ........................ 116<br />

SPEC2303 .......................... 74<br />

SPEC3606 ........................ 116<br />

SPEC6011 .......................... 57<br />

SPEC6040 .......................... 54<br />

SPEC6044 .......................... 54<br />

SPEC7291 ........................ 116<br />

SPEC7292 ........................ 116<br />

SPEC8010 ........................ 119<br />

SPEC8020 ........................ 119<br />

SPEC8021 ........................ 119<br />

SPEC8041 ........................ 118<br />

SPEC8041 ........................ 118<br />

SPEC8070 ........................ 119<br />

SRP1MR ............................ 90<br />

TRP2MR ........................... 90<br />

6


General Information<br />

Information, Air operated Oil Pumps<br />

Pumps<br />

The Orion range includes pumps with a variety <strong>of</strong><br />

pressure ratios. 1:1 ratio pumps (see below) should<br />

only be used for transfer <strong>of</strong> oil from one container<br />

to another and are not generally recommended for<br />

connection to installed pipe-work. 3:1 and 5:1 ratio<br />

pumps are suitable for connection to pipe work<br />

systems. Two pump tube lengths are <strong>of</strong>fered - the<br />

longer one being suitable for direct installation in<br />

drums and the shorter (stub) version suitable for<br />

wall or floor mounting for connection to tanks etc.<br />

The choice between drums and tanks for bulk<br />

storage <strong>of</strong> the oil depends upon local consumption<br />

conditions. It is generally considered to be cheaper<br />

to buy oil in bulk but investment costs and<br />

consumption time must be taken into account.<br />

Oil Types<br />

Orion pumps are suitable for use with most types <strong>of</strong><br />

oil, but further advice is available from our technical<br />

centre should you require it. It is important though to<br />

avoid long suction lines using high viscosity oils.<br />

Important Pump Data<br />

Pressure ratio<br />

An air-operated, reciprocating pump consists<br />

essentially <strong>of</strong> two major parts: Air motor and pump<br />

mechanism. Each has a piston <strong>of</strong> a certain diameter<br />

and the ratio is determined by dividing the effective<br />

area <strong>of</strong> the air-motor piston by that <strong>of</strong> the pump<br />

mechanism piston. If the pressure ratio is 3:1 for<br />

example and the applied air pressure 700 kPa, the<br />

material pressure at the pump outlet will be 3x700<br />

kPa = 2,1 Mpa (21 bars).<br />

Pump capacity and back pressure<br />

Each type <strong>of</strong> pump has a specific performance<br />

curve. In other words a pump is capable <strong>of</strong> delivering<br />

a certain volume at a given back pressure. If<br />

the flow volume increases the back pressure<br />

decreases and vice versa.<br />

Pressure drop and pump selection<br />

When oil is pumped through pipes or hoses a pressure<br />

drop is created due to friction. The extent <strong>of</strong><br />

the pressure drop depends on velocity, pipe length<br />

and presence <strong>of</strong> i.e. shut-<strong>of</strong>f valves, pipe elbows,<br />

oil meters etc. There are various formulae for<br />

calculating pressure drop and the easiest way <strong>of</strong><br />

compensating for the pressure drop is to increase<br />

the internal pipe diameter. When a pump is selected<br />

the desired flow volume is known and the pump<br />

chosen must be capable <strong>of</strong> delivering this volume<br />

at sufficient back pressure. The total pressure drop<br />

through pipe work, hose reel, valves, meters etc.<br />

must not exceed the pump pressure.<br />

Pump Room<br />

For environmental and stock control reasons all<br />

lubricants should be stored in a separate room.<br />

High consumption oils should preferably be<br />

stocked in tanks with the pump being either wall or<br />

floor mounted. A filter should, if possible, be installed<br />

at the pump outlet to prevent contaminants<br />

reaching the device being lubricated and to protect<br />

vital system components. Compressed air should<br />

pass through an air-line filter which separates both<br />

condensate and foreign matter. Also an air-line<br />

regulator should be installed in the air supply to<br />

each pump so that each one can be regulated<br />

individually. Orion oil pumps are pre-lubricated at<br />

the factory and do not normally require an air line<br />

lubricator. Only in special circumstances, i.e. when<br />

the air is heavily polluted or contains excessive<br />

water should an air lubricator be used. Once<br />

installed a lubricator must continue to be used as<br />

the ”permanent” lubricant is washed away. Pumps<br />

are connected to the pipe work by means <strong>of</strong> hoses.<br />

Shut-<strong>of</strong>f valves should be installed in both air- and<br />

lubricant lines for all pumps. This facilitates disconnection<br />

<strong>of</strong> the pump for maintenance purposes.<br />

Connecting Hoses<br />

Normal PVC or rubber hoses may be used. For oil,<br />

high pressure hoses corresponding to the pump<br />

working pressure must be used. These are made <strong>of</strong><br />

steel reinforced rubber.<br />

Pipe work<br />

As stated under ”Pressure drop and pump<br />

selection” it is important that pipelines do not<br />

create excessive back pressure. Some general<br />

recommendations for oil follow. These apply to<br />

systems with 3:1 ratio oil pumps and hose reels<br />

with hose end meter and assume an oil flow <strong>of</strong> 10 l/<br />

min. for engine oil or 2 l/min. for gear oil with<br />

indoor pipe work and an ambient temperature <strong>of</strong><br />

+20ºC.<br />

Hydraulic, seamless tubes (DIN2391/C, St 37.4) are<br />

used with cutting ring couplings.<br />

Pipe length (meter) 0-50 51-100 101-300<br />

Pipe dimension (mm) ø22x1,5 ø28x2 ø35x3<br />

Hose Reels<br />

The use <strong>of</strong> hose reels is highly recommended in<br />

order to create a safe and efficient work place.<br />

Hose reels may be positioned above or beside the<br />

work area and may be fixed to the ceiling, wall or<br />

floor, as appropriate. An adjustable hose stop<br />

enables the hose free length to be set to suit the<br />

working application. Hose reels are available for<br />

grease, water, detergents, air etc. as well as oil.<br />

GENERAL INFORMATION 7


General Information<br />

Information, Air operated Oil Pumps<br />

Installation Kits<br />

In order to assist our customers we have established<br />

kits for complete installation. This enables all<br />

the components required for a specific reel or pump<br />

installation to be ordered under a single part<br />

number. Some typical kits are illustrated below.<br />

Oil Meters<br />

Static oil dispensing systems may be equipped with<br />

in-line meters or hose-end meters.The latter<br />

incorporate a control valve. In-line meters can be<br />

equipped with impulse generators for connection to<br />

remote reading and control systems.<br />

See the Monitoring section.<br />

Examples <strong>of</strong> Pumps with installation<br />

kits.<br />

2<br />

G 1/4"<br />

3<br />

6<br />

5 4 2<br />

1 9<br />

7<br />

8<br />

L=1500mm<br />

L=1500mm<br />

G 1"<br />

Dosage Equipment<br />

We supply dosage <strong>equipment</strong> for repetitive, and<br />

automatic, filling <strong>of</strong> e.g. engines, gear boxes, small<br />

oil containers, crankcases etc. This is connected to<br />

a pump via a meter and delivers pre-set volumes <strong>of</strong><br />

lubricants (see the Monitoring section).<br />

Remote Control<br />

Loss <strong>of</strong> oil can depend on forgetfulness to report<br />

oil volumes used, difficult to read or smeared<br />

working orders. The problem can be eliminated by<br />

the installation <strong>of</strong> a Monitoring System.<br />

Installation Components<br />

For a full range <strong>of</strong> components and accessories<br />

required to install a complete oil system, refer to<br />

the Oil section and the Installation Equipment<br />

section.<br />

Examples <strong>of</strong> Hose Reels with<br />

distribution kits.<br />

3<br />

1<br />

2<br />

G 1/2"<br />

5<br />

4<br />

6<br />

7<br />

5<br />

3<br />

4 2<br />

L=1500mm<br />

2<br />

1<br />

G 1/4"<br />

12<br />

10<br />

11<br />

6<br />

8<br />

9<br />

L=3000mm<br />

13<br />

G 1/2"<br />

2<br />

L=1500mm<br />

3<br />

2<br />

4<br />

5 1<br />

6<br />

G 1/4"<br />

9<br />

G 1"<br />

3<br />

4<br />

1<br />

2<br />

L=1500mm<br />

7<br />

8<br />

10<br />

12<br />

11<br />

13 11 14 11 12 11<br />

L=1000mm<br />

G 1"<br />

5<br />

8<br />

GENERAL INFORMATION


Information, Hand operated and Mobile Oil Pumps<br />

General Information<br />

Oil Filling<br />

Unlike grease which is injected in small quantities<br />

at high pressure, oil is generally transferred to gear<br />

boxes, containers etc. at low pressure and usually<br />

without the use <strong>of</strong> <strong>lubrication</strong> fittings.<br />

Transfer Pumps<br />

Hand operated transfer pumps, generally called<br />

drum pumps, are used for filling small, mobile<br />

containers. For the transportation <strong>of</strong> oil and<br />

subsequent dispensing at fixed installations,<br />

portable or mobile pumps or dispensers can be<br />

used. These may be manually or pneumatically<br />

operated.<br />

Fitting Systems<br />

Generally fittings are not used in oil dispensing.<br />

However for certain bearings they may be required<br />

and in such cases the button head type <strong>of</strong> fitting<br />

is preferred in order to minimise back pressure.<br />

Hoses and Valves<br />

Most pumps are supplied with a delivery hose and<br />

manual valve to control the flow <strong>of</strong> oil. Usually the<br />

control valves are fitted with an outlet pipe with<br />

check-valve (non-drip nozzle) to prevent dripping<br />

after closing. If fittings are to be used then the<br />

appropriate grease nozzle should be fitted to the<br />

manual control valve.<br />

Mobile Air Operated Pumps<br />

When larger quantities <strong>of</strong> oil need to be dispensed<br />

at various points around a site, then mobile<br />

dispensers equipped with air-operated pumps are<br />

an efficient solution. It is <strong>of</strong> course, essential that<br />

compressed air is available at the different dispensing<br />

points. The larger dispensers enable the<br />

original refinery drums to be used to minimise the<br />

risk <strong>of</strong> contamination and to avoid the need for<br />

transfer <strong>of</strong> the oil.<br />

GENERAL INFORMATION 9


General Information<br />

OriPac, Portable oil distribution system<br />

OriPac<br />

OriPac incorporates 75 or 150 litres container, an air-operated oil pump<br />

(pressure ratio 3:1), built-in filter (20 µm) and hose reel with 10 m x 1/2”-<br />

hose, complete with oil control valve.<br />

OriPac 150L also includes an air supply hose reel, with 15 m 3/8”-hose.<br />

For filling <strong>of</strong> the OriPac container from barrel or tank a vacuum pump and<br />

hose kit can be supplied, (see accessories on next page).<br />

• Easily adaptable to a wide variety <strong>of</strong> applications due to the modular<br />

construction using standard “add-on” components.<br />

• <strong>Complete</strong> and ready to use. No additional <strong>equipment</strong> needed.<br />

• The containers are designed to fit Euro pallets, 800 x 1200 mm.<br />

• Reinforced containers make it possible to use vacuum pumps<br />

for filling.<br />

• Closed system gives an improved working environment and as<br />

a consequence reduces machine wear.<br />

• Built-in 20 µm oil filter to eliminate contamination.<br />

OriPac units can be combined, temporarily or permanently, and may also<br />

be mounted on Euro pallets. Mounting on pallets makes them easy to<br />

transport to the machines needing service. It is possible to use the<br />

container as a waste oil tank thus minimising the risks associated with<br />

contaminated oil causing increased wear and breakdown <strong>of</strong> machinery.<br />

Oripac 150L<br />

Disadvantages <strong>of</strong> uncontrolled oil handling<br />

• Risk <strong>of</strong> confusion when several oil grades are used.<br />

• Difficulty in using the economic advantage <strong>of</strong> bulk oil purchase<br />

• Pollution <strong>of</strong> working environment.<br />

• Increased risk <strong>of</strong> skin allergies for work force.<br />

• Difficulty <strong>of</strong> recruiting personnel for maintenance jobs.<br />

• Negative effect on the environment through risk <strong>of</strong> direct dumping into the sewage system.<br />

• Waste oil must be collected and disposed <strong>of</strong>.<br />

OriPac is designed for closed oil handling<br />

OriPac can be transported on a small<br />

truck, but there are many alternatives.<br />

Choice <strong>of</strong> suitable transportation is <strong>of</strong><br />

course one part <strong>of</strong> the customer adapted<br />

OriPac-solution!<br />

The hose reels provide a working<br />

radius <strong>of</strong> approx. 10 meter and<br />

make it easy to dispense <strong>lubrication</strong><br />

oil even where space is restricted.<br />

OriPac has a built-in oil filter that<br />

guarantees absolutely clean<br />

<strong>lubrication</strong> oil.<br />

It’s simple to fill OriPac, because you<br />

only need one pump. No external<br />

pumps are necessary. OriPac makes it<br />

possible to store the <strong>lubrication</strong> oil in<br />

a separate oil store.<br />

The possibility to purchase larger<br />

quantities <strong>of</strong> oil gives better economy.<br />

10<br />

GENERAL INFORMATION


General Information<br />

Information, Air operated Grease Pumps<br />

Pumps<br />

There are two main types <strong>of</strong> grease pumps in our<br />

range; 55:1 and 75:1 pressure ratio (see below).<br />

The quantity <strong>of</strong> grease and pressure required<br />

determine which type <strong>of</strong> pump should be used.<br />

Pumps may be mounted directly in the grease<br />

drum or connected to a separate container.<br />

The size <strong>of</strong> drum or container to be used would<br />

depend upon the total lubricant consumption.<br />

Grease Types<br />

These pumps may be used with most pumpable<br />

greases.A follower plate should be used if the<br />

grease is <strong>of</strong> the non self-levelling type.<br />

Some Important Pump Data<br />

Pressure ratio<br />

An air-operated, reciprocating pump consists<br />

essentially <strong>of</strong> two main parts: Air Motor and Pump<br />

Mechanism. Each has a piston <strong>of</strong> a certain diameter<br />

and the ratio is determined by dividing the<br />

effective area <strong>of</strong> the air-motor piston by that <strong>of</strong><br />

pump mechanism piston. If the ratio is for example<br />

55:1 and the applied air pressure 700 kPa the<br />

material pressure will be 55x700 kPa = 38,5 Mpa<br />

(385 bar).<br />

Pump capacity and back pressure<br />

Each type <strong>of</strong> pump has a specific performance<br />

curve. In other words a pump is capable <strong>of</strong><br />

delivering a certain volume at a given back<br />

pressure. If the flow volume increases, back<br />

pressure decreases and vice versa. Thus it is<br />

important not to use too small a pipe diameter.<br />

This is also important as grease is a soap/oil<br />

mixture which may separate at excessive<br />

pressures. In this <strong>catalogue</strong> pump performance<br />

data is usually shown as free flow capacity, i.e.<br />

without any associated back pressure from hoses<br />

or pipe work etc.<br />

Pressure drop and pump selection<br />

When grease is pumped through pipes or hoses a<br />

pressure drop is created as a result <strong>of</strong> friction.<br />

Pressure drop depends on velocity, shear stress,<br />

pipe length and presence <strong>of</strong> shut-<strong>of</strong>f valves, pipe<br />

elbows etc. There are various formulae for<br />

calculation <strong>of</strong> pressure drop and the easiest way<br />

<strong>of</strong> compensating for pressure drop is to increase<br />

the internal pipe diameter. When a pump is<br />

selected the desired flow volume is known and the<br />

pump in question must be capable <strong>of</strong> delivering<br />

this volume at sufficient back pressure. The total<br />

pressure drop from pipe work, hose reel, valves<br />

etc. must not be greater than the pump pressure.<br />

Pump Room<br />

For environmental and stock control reasons all<br />

lubricants should be stored in a separate room. The<br />

drawing above shows a typical layout.<br />

High consumption oils should preferably be stocked<br />

in tanks with the pump being either wall or floor<br />

mounted. The prime consideration regarding the<br />

storage <strong>of</strong> grease should be to prevent any risk <strong>of</strong><br />

contamination from entering the drum since this will<br />

ultimately find its way into the components being<br />

greased.<br />

Orion grease pumps are pre-lubricated at the factory<br />

and therefore do not require an additional air line<br />

lubricator. Should the air be particularly<br />

contaminated, or contain excessive water, then an air<br />

line lubricator may be used. Once installed a<br />

lubricator must continue to be used as the ”permanent”<br />

<strong>lubrication</strong> is washed away. Pumps are<br />

connected to the pipe work by hoses. Shut-<strong>of</strong>f<br />

valves should be installed in both the air and<br />

lubricant line for all pumps. This facilitates<br />

disconnection <strong>of</strong> the pump for maintenance<br />

purposes.<br />

Connection Hoses<br />

Normal PVC or rubber hoses may be used for<br />

connecting the air supply. High pressure hoses<br />

corresponding to the pump working pressure must<br />

be used for grease. The hoses we supply are made<br />

<strong>of</strong> steel reinforced rubber.<br />

GENERAL INFORMATION 11


General Information<br />

Information, Air operated Grease Pumps<br />

Pipe work<br />

As stated under ”Pressure drop and pump<br />

selection” it is important that the pipelines do not<br />

create excessive back pressure. Some general<br />

recommendations are given below for use with<br />

vehicle grease <strong>lubrication</strong> systems in the<br />

pressure range from 30-50 Mpa. They apply to<br />

hydraulic, seamless tubing (DIN1630 St 52.4) used<br />

with cutting ring couplings.<br />

Pipe length, (meter) 0-20 20-35 36-60<br />

Pipe dimension (mm) ø20x2 ø25x2,5 ø38x4<br />

Hose Reels<br />

The use <strong>of</strong> reels keeps the floor area free from<br />

hoses. The hoses hang above or beside the work<br />

area when not in use and can easily be pulled<br />

down when needed and retracted afterwards.<br />

Hose reels can be mounted on wall, ceiling or floor<br />

for easy access, without impeding normal work.<br />

An adjustable hose stop enables the hose free<br />

length to be set to suit the working application.<br />

Hose reels are available for oil, water, air,<br />

detergents etc. as well as grease.<br />

Installation Kits<br />

In order to assist our customers we have established<br />

kits for complete installation. This enables all the<br />

components required for a specific reel or pump<br />

installation to be ordered under a single part number.<br />

Some typical kits are illustrated below.<br />

Safety Equipment<br />

To prevent a pump from running dry a pressure<br />

switch can be installed in the grease pipeline. The<br />

air supply to the pump is shut-<strong>of</strong>f, the pump stops<br />

and an alarm can be activated (see the monitoring<br />

section).<br />

Dosage Equipment<br />

We supply metering <strong>equipment</strong> for repetitive, and<br />

automatic, filling <strong>of</strong> small containers, bearing cups<br />

etc. This is connected to a pump via metering<br />

elements and delivers preset quantities <strong>of</strong> lubricant.<br />

(see the monitoring section).<br />

Installation Components<br />

A full range <strong>of</strong> components and accessories<br />

required to install a grease system are shown in the<br />

Grease section.<br />

Example <strong>of</strong> a Pump with an<br />

installation kit.<br />

Example <strong>of</strong> a Hose Reels with a<br />

distribution kit.<br />

3<br />

2<br />

4<br />

5<br />

6<br />

7<br />

8<br />

L=1500mm<br />

2<br />

1<br />

9<br />

L=1500mm<br />

G 1/4"<br />

G 3/8"<br />

3<br />

4<br />

5<br />

6<br />

7<br />

1<br />

2<br />

G 1/4"<br />

12<br />

GENERAL INFORMATION


Information, Grease Fittings and Pumps<br />

How are bearings lubricated?<br />

The simplest form <strong>of</strong> <strong>lubrication</strong> is carried out<br />

using manually operated pumps. Lubricant is<br />

forced through a fitting into a bearing by use <strong>of</strong> a<br />

high pressure pump or gun, e.g. <strong>of</strong> lever type. The<br />

larger the number <strong>of</strong> <strong>lubrication</strong> points the greater<br />

the risk <strong>of</strong> overlooking some <strong>of</strong> them during regular<br />

maintenance, especially if they are not easily<br />

accessible.<br />

This risk can be partially eliminated with pipes<br />

routed from various lube points to a manifold block<br />

with the fittings easily accessible.<br />

Pneumatically or electrically powered pumps ease<br />

the work <strong>of</strong> maintenance personnel, especially if<br />

the grease container is <strong>of</strong> the mobile type, being<br />

mounted on wheels or installed on a trolley.<br />

Apart from the risk <strong>of</strong> omission there is the problem<br />

<strong>of</strong> delivering the exact volume <strong>of</strong> lubricant<br />

required and the right interval between <strong>lubrication</strong>s<br />

at each point.<br />

To overcome these difficulties centralized<br />

<strong>lubrication</strong> systems are becoming more widely<br />

used in industries.<br />

Types <strong>of</strong> fittings<br />

The three main types <strong>of</strong> <strong>lubrication</strong> fittings are<br />

shown below. Type 1 is the most common, types<br />

2A and 2B are becoming less popular. Type 3 is<br />

normally used where lubricant requirement is<br />

higher, for example with construction<br />

machinery.<br />

General Information<br />

Nozzles and hoses<br />

To connect the pump to the fitting various nozzles,<br />

shown below, are used. Types 1 and 3 grip on to<br />

the fitting whilst 2A and 2B need to be pressed<br />

against the fitting.<br />

A rigid tube or a flexible hose may be used to<br />

connect the pump or grease gun with the nozzle. All<br />

the hose fittings illustrated employ taper threads in<br />

order to give a mechanical seal. Only use fluid<br />

sealants as thread tape or similar may enter the<br />

hose if incorrectly applied.<br />

Hand pumps<br />

Apart from the simple manual pumps there is also<br />

an air-operated grease gun, (see Section 2), and<br />

also larger, portable and mobile pumps.<br />

Loader pumps<br />

Loader pumps provide a clean and convenient way<br />

<strong>of</strong> filling manual pumps. They also reduce the risk<br />

<strong>of</strong> contamination <strong>of</strong> the grease. Loader pumps can<br />

be mounted directly onto drums <strong>of</strong> different sizes<br />

and are equipped with filler valves. The lubricant is<br />

pumped through a filler adaptor into the manual<br />

pump.<br />

Mobile, air-driven grease pumps<br />

When large quantities <strong>of</strong> lubricant are needed at<br />

various locations the use <strong>of</strong> mobile air operated<br />

grease pumps is recommended. Compressed air<br />

must be available at each point where the mobile<br />

grease pump is to be used. By using a mobile<br />

grease pump in conjunction with the original<br />

refinery drums, the best possible cleanliness is<br />

achieved by avoiding the need for transfer <strong>of</strong><br />

grease from one container to another.<br />

1 2A 2B 3<br />

Hydraulic Fitting<br />

Principle<br />

Jaws grip the fitting<br />

head and the seal may<br />

be mechanical or by<br />

rubber. The nozzle is<br />

”twisted” <strong>of</strong>f the fitting<br />

when <strong>lubrication</strong> is<br />

completed.<br />

Lub fitting, zerk<br />

type<br />

Principle<br />

The pump nozzle is<br />

pressed against the<br />

dome shaped head <strong>of</strong><br />

the fitting thus<br />

providing a<br />

mechanical seal.<br />

Lub fitting, flush<br />

type<br />

Principle<br />

The pump nozzle is<br />

pressed into the fitting<br />

- mechanical seal.<br />

Button Head<br />

Fitting<br />

Principle<br />

The nozzle grips the<br />

flanged head <strong>of</strong> the<br />

fitting when hooked or<br />

thrust into position -<br />

metallic or rubber seal.<br />

GENERAL INFORMATION 13


General Information<br />

Information, Compressed Air Equipment<br />

Compressed air as an energy source<br />

Compressed air is especially suitable as a power source<br />

for pumps. In our field it is especially suitable for piston<br />

pumps for oil and grease.<br />

Air-driven pumps<br />

Traditionally, reciprocating piston pumps for grease and<br />

oil are air-operated. Air motors have a special feature<br />

not available with electric motors. Air operated pumps<br />

stall when a certain predetermined back pressure is<br />

reached in the system. No further control <strong>equipment</strong> is<br />

needed. When the back pressure decreases pump speed<br />

increases and conversely, when back pressure increases<br />

speed decreases. This in itself is a benefit, especially in<br />

centralized <strong>lubrication</strong>. Connected pipe work, hoses,<br />

meters etc. are not exposed to sudden surges in pressure.<br />

Air-driven pumps do no present any explosion hazard.<br />

Electric pumps require pressure switches, accumulators<br />

and/or by-pass valves which open when the set pressure<br />

is reached. Compressed air is available in most service<br />

stations and factories and installation <strong>of</strong> an air pipe<br />

work is a straightforward matter.<br />

Pipe work systems<br />

The design <strong>of</strong> the pipe work system depends on many<br />

factors, size <strong>of</strong> the building, type <strong>of</strong> work to be carried<br />

out and number <strong>of</strong> outlets for example. Generally pipes<br />

are fitted to ceilings or walls. Ring mains are advisable,<br />

especially in larger systems.<br />

If an air dryer is not installed condensed water separators,<br />

preferably with automatic drain facilities, should<br />

be installed at all low points. Branch pipes should<br />

always be connected to the top <strong>of</strong> the main pipe and<br />

drainage should <strong>of</strong> course be from the underside.<br />

Pipe dimensioning<br />

The dimensions <strong>of</strong> the main air-line are determined by<br />

the air volume required and the permissible pressure<br />

drop, which is in turn affected by pipe length. Your local<br />

compressor dealer will usually assist you with the calculations.<br />

As a rule, pumps etc. should not be connected to<br />

a feed pipe <strong>of</strong> lesser diameter than the inlet thread <strong>of</strong> the<br />

unit. The size <strong>of</strong> the main line in e.g. pump rooms<br />

depends on total air consumption and frequency <strong>of</strong> use.<br />

Shut-<strong>of</strong>f valves<br />

A shut-<strong>of</strong>f valve followed by an air-line filter/regulator<br />

should be installed in each branch line. Brass ball valves<br />

are recommended.<br />

Air-line filters<br />

Air from the compressor is in principal clean. However,<br />

contamination can enter the system from pipe walls, line<br />

components etc. Thus <strong>equipment</strong> connected should be<br />

protected against wear and damage by an air-line filter.<br />

Different degrees <strong>of</strong> filtration can be achieved by using<br />

filter elements <strong>of</strong> varying porosity. Particles smaller than<br />

the rated porosity can not be separated but will pass<br />

through. Compressed air always contains water vapour.<br />

If not drained it will settle and may cause corrosion or<br />

malfunction <strong>of</strong> connected components.<br />

Air-line regulators<br />

Equipment connected to ordinary air-line will <strong>of</strong>ten work<br />

at a variety <strong>of</strong> pressures. Excessive pressure may lead to<br />

malfunction, increased air consumption and abnormal<br />

wear. On the other hand insufficient pressure will cause<br />

low efficiency and inadequate power. Thus the main<br />

supply pressure is set higher than the necessary working<br />

pressure and is reduced by means <strong>of</strong> an air-line regulator/<br />

reducing valve.<br />

A regulator consists essentially <strong>of</strong> a diaphragm controlling<br />

a valve. The diaphragm is balanced by secondary<br />

pressure and a spring. As long as the secondary pressure<br />

is equal to or greater than the set pressure the valve<br />

remains closed.<br />

Air-line Lubricators<br />

Air-operated devices do need some form <strong>of</strong> <strong>lubrication</strong> if<br />

they are to work efficiently and with the minimum <strong>of</strong><br />

wear and breakdowns. This can be achieved by adding<br />

oil to the compressed air in small drops by means <strong>of</strong> an<br />

air-line lubricator or by pre<strong>lubrication</strong> with certain types<br />

<strong>of</strong> grease during manufacture. An air-line lubricator<br />

creates an oil film on wear surfaces, which also helps to<br />

prevent corrosion. Today most air-driven <strong>equipment</strong> is<br />

”permanently” lubricated with grease and requires no<br />

further <strong>lubrication</strong> under normal conditions. Nevertheless<br />

it is important to note that once an air-line lubricator is<br />

used this must continue as the original grease is washed<br />

away.<br />

Tests have shown however that an oil film does increase<br />

the efficiency and working life <strong>of</strong> <strong>equipment</strong>.<br />

An air-line lubricator operates at full working pressure<br />

and high air velocity. It creates relatively large oil droplets<br />

which do not travel long distances. Thus air-line<br />

lubricators should be installed close to the <strong>equipment</strong><br />

being lubricated.<br />

Quick-couplings<br />

are very convenient for connecting air hoses to pumps.<br />

Blow guns<br />

A blow gun is used for cleaning with compressed air.<br />

Quick-couplings and adapters facilitate quick change <strong>of</strong><br />

tools and appliances used with air-lines.<br />

Hose reels<br />

The use <strong>of</strong> hose reels keeps the floor area free from<br />

hoses. A hose for example fitted with a blow gun hangs<br />

above or beside the working area when not in use and<br />

can easily be pulled down when needed, and retracted<br />

afterwards. Hose reels can be mounted on ceiling, wall or<br />

floor for easy access, without impeding normal work.<br />

Hoses are fitted with a hose stop which can be positioned<br />

according to the length which should hang outside the<br />

reel casing. There are hose reels available for oil, grease,<br />

water, detergents etc. as well as for air.<br />

Tyre inflator<br />

Tyre inflators are used to inflate and check tyre pressures.<br />

They consist in essence <strong>of</strong> a valve with a dial connected<br />

by hose (or hose reel) to an air line system.<br />

14<br />

GENERAL INFORMATION


Oil 1<br />

Index:<br />

Air Operated Pumps ................... 16-17<br />

Electrical Driven Pumps ................. 18<br />

Installation Kits ............................... 19<br />

Installation Accessories ............. 20-22<br />

Hose Reels ........................................ 23<br />

Distribution Hoses and Kits ........... 24<br />

Valves and Meters ........................... 25<br />

Mobile Units................................ 26-27<br />

Kits for 1000 litre Containers ........ 28<br />

OriPac ............................................... 29<br />

Hand Operated Pumps ............... 30-32<br />

Oil Bar .............................................. 32<br />

Funnels, Measures & Oilers ........... 33<br />

15


1 OIL<br />

Air Operated Oil Pumps<br />

Oil Pump, pressure ratio 1:1<br />

Transfer pump for connection to bulk tank or drum.<br />

Remote stub pump version can be wall or floor mounted.<br />

Double acting air operated pump for transferring oil and<br />

non-corrosive liquids. Includes a bung adapter G2” (m).<br />

Part.No<br />

Pressure ratio 1:1<br />

Capacity Max 40 l/min., free flow, at 1,0 MPa, (10 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

Connections Air: G1/4” (f)<br />

Oil: Outlet G3/4” (f)<br />

Inlet (22700) G1” (f)<br />

Weight (approx.) 22700 - 2,8 kg<br />

22705 - 4,4 kg<br />

Description<br />

Stub pump<br />

Stub pump with riser tube (1,2 m - 4ft) and foot valve air eliminator<br />

Barrel pump for 205 litre drums<br />

Oil Pump, pressure ratio 3:1<br />

Low pressure pump for the smaller oil distribution system<br />

and lower vicosity oils. Suitable for connection to a bulk<br />

tank or drum. Remote stub pump version can be wall or floor<br />

mounted. Double acting air operated pump for oil and noncorrosive<br />

liquids. Includes a bung adapter G2” (m).<br />

22700<br />

227004<br />

22705<br />

22700<br />

22705<br />

Pressure ratio 3:1<br />

Capacity Max 22 l/min., free flow, at 1,0 MPa, (10 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

Connections Air: G1/4” (f)<br />

Oil: Outlet G3/4” (f)<br />

Inlet (22710) G3/4” (f)<br />

Weight (approx.) 22710 - 2,4 kg<br />

22715 - 3,8 kg<br />

Description<br />

Stub pump<br />

Stub pump with riser tube (1,2 m - 4ft) and foot valve air eliminator<br />

Barrel pump for 205 litre drums<br />

22710<br />

227104<br />

22715<br />

22710<br />

22715<br />

Oil Pump, pressure ratio 5:1<br />

Medium pressure pump for the larger oil distribution system<br />

and higher viscosity oils. Suitable for connection to a bulk<br />

tank or drum. Remote stub pump version can be wall or<br />

floor mounted. Double acting air operated pump for oil and<br />

non-corrosive liquids. Includes a bung adapter G2” (m).<br />

22750<br />

Pressure ratio 5:1<br />

Capacity Max 38 l/min., free flow, at 1,0 MPa, (10 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

22752<br />

Connections Air: G1/4” (f)<br />

Oil: Outlet G3/4” (f)<br />

Inlet (22750) G1” (f)<br />

Weight (approx.) 22750 - 4,9 kg<br />

22752 - 6,5 kg<br />

Description<br />

Stub pump<br />

22750<br />

Stub pump with riser tube (1,2 m - 4ft) and foot valve air eliminator 227504<br />

Barrel pump for 205 litre drums<br />

22752<br />

Pump for tank , max depth 1 500 mm 227521550<br />

NOTE! Do not use any air operated pump for volatile or highly inflammable liquids like Petrol (Gasoline).<br />

** The 3:1 and 5:1 pump are equipped with a pressure relief valve. The use <strong>of</strong> a Pressure Relief Valve protects the system components<br />

against excessive system pressure which can result from heat expansion.<br />

(1ºC temperature increase results in approx. 10 bar increase in the static system pressure)<br />

16<br />

OIL


OIL 1<br />

Air Operated Oil Pumps<br />

Oil Pump, pressure ratio 15:1<br />

High pressure oil pump for applications requiring higher<br />

pressure and lower flow rates. Suitable for connection to a<br />

bulk tank or drum. Remote stub pump version can be wall or<br />

floor mounted. Double acting air operated pump for oil and<br />

non-corrosive liquids. Includes a bung adapter G2” (m).<br />

Part.No<br />

Pressure ratio 15:1<br />

Capacity<br />

Max 15 l/min., free flow, at 1,0 MPa, (10 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

Connections Air: G1/4 ”(f)<br />

Oil: Outlet G3/4” (f)<br />

Inlet (22760) G3/4” (f)<br />

Weight (approx.) 22760 - 4,7 kg<br />

22762 - 6,4 kg<br />

Description<br />

Stub pump<br />

Barrel pump for 205 litre drums<br />

22760<br />

22762<br />

22760<br />

22762<br />

Oil Pump, pressure ratio 10:1<br />

High pressure oil pump for applications requiring higher<br />

pressure and higher flow rates. Suitable for connection to<br />

a bulk tank or drum. Remote stub pump version can be<br />

wall or floor mounted. Double acting air operated pump<br />

for oil and non-corrosive liquids. Includes a bung adapter<br />

G2” (m).<br />

Pressure ratio 10:1<br />

Capacity<br />

Max 40 l/min., free flow, at 0,7 MPa, (7 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

Connections Air: G1/2” (f)<br />

Oil: Outlet G3/4” (f)<br />

Inlet (22410) G11/2 ”(f)<br />

Weight (approx.) 22410 - 14 kg<br />

22412 - 16 kg<br />

Description<br />

Stub pump<br />

Barrel pump for 205 litre drums<br />

22410<br />

22412<br />

22410<br />

Oil Pump, High Performance, ratio 2:1<br />

Low pressure high performance oil pump for applications<br />

requiring higher flow rates. Suitable for connection to a<br />

bulk tank or drum. Can be wall or floor mounted. Double<br />

acting air operated pump for oil and non-corrosive<br />

liquids.<br />

Pressure ratio 2:1<br />

Capacity<br />

Max 60 l/min., free flow, at 1,0 MPa, (10 bar)<br />

Air pressure Max 1,0 MPa (10 bar)<br />

Connections Air: G1/4 ”(f)<br />

Oil: Outlet G3/4” (m)<br />

Inlet G3/4” (m)<br />

Weight (approx.) 22780 - 10 kg<br />

Description<br />

High Performance 2:1 Oil Pump<br />

22780<br />

OIL<br />

17


1 OIL<br />

Electric pump<br />

Electric Pump for Oil<br />

Self-priming electric gear pump, with built in by-pass and<br />

pressure switch for controlled oil dispensing. The<br />

pressure switch switches the pump on/<strong>of</strong>f automatically<br />

when the oil valve is open/closed. Suitable for use with<br />

hydraulic oil, gear oil and other lubricating oils.<br />

Part.No<br />

Inlet/outlet: G1”(f). Voltage: 230 V, 50 Hz.<br />

Capacity* Max pressure Min pressure Engine power<br />

9,5 l/min 12 bar 6 bar 0,6 kW<br />

13 l/min 16 bar 6 bar 0,78 kW<br />

9,5 l/min 25 bar 6 bar 0,78 kW<br />

52510<br />

52515<br />

52520<br />

* Engine oil (SAE 10W30) at 20C<br />

18<br />

OIL


OIL 1<br />

Installation Kits for 227-series Pumps<br />

Part.No<br />

Drum Pump Installation Kit<br />

Components for a drum mounted air operated oil pump.<br />

(205 litre drum or tank)<br />

99625<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Oil line hose 1,5 metre x 3/4" bore hose<br />

Note! Pump not included.<br />

If you have a need for tanks, don´t hesitate to contact us!<br />

Wall mounted Pump Installation Kit<br />

Components for a remote wall mounted air operated oil<br />

pump with drum suction attachment (205 litre drum)<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Oil line hose 1,5 metre x 3/4" bore hose<br />

Drum suction attachment (28310) with 2,0 metre hose and 1,0 metre tube.<br />

Note! Pump not included.<br />

Wall mounted Pump Installation Kit<br />

Components for a remote wall mounted air operated oil<br />

pump with a suction hose connected to the bottom tank<br />

outlet<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Oil line hose 1,5 metre x 3/4" bore hose<br />

Oil suction hose (28078) 1,0 metre hose<br />

Note! Pump not included.<br />

Floor mounted Pump Installation Kit<br />

Components for a remote floor mounted air operated oil<br />

pump with a suction hose connected to the bottom tank<br />

outlet<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Oil line hose 1,5 metre x 3/4" bore hose<br />

Oil suction hose (28080) 1,0 metre hose<br />

Note! Pump not included.<br />

99626<br />

99627<br />

99628<br />

Wall mounted Pump Installation Kit<br />

Components for a remote wall mounted air operated oil<br />

pump with a tank suction attachment<br />

99629<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Oil line hose 1,5 metre x 3/4" bore hose<br />

Oil suction attachment (28311) 2,0 metre hose and 1,7 metre tube.<br />

Note! Pump not included.<br />

OIL<br />

19


1 OIL<br />

Installation Accessories<br />

Pump Tubes for Drum and Tank Mounted<br />

Pumps, including a Foot Valve Air<br />

Eliminator.<br />

Part.No<br />

All the pump tubes listed below are designed for use with<br />

our stub pumps when installed in metered circuits for<br />

resale purposes.<br />

Description<br />

For pump<br />

Pump tube for 205 litre drum 22700, 27750<br />

Pump tube for 205 litre drum 22710<br />

Pump tube for 1,2 metre (4 ft) deep tank 22700, 22750<br />

Pump tube for 1,2 metre (4 ft) deep tank 22710<br />

28315<br />

28316<br />

28317<br />

28318<br />

Pump tubes including a Foot Valve Air Eliminator for Wall<br />

Mounted Stub Pump Applications, with priming facility<br />

and non-return valve when using a remote pump. G3/4”(f)<br />

Description<br />

Pump tube for 1,2 metre (4 ft) deep tank<br />

Pump tube for 1,8 metre (6 ft) deep tank<br />

28319<br />

28320<br />

28319<br />

Bung Adapters<br />

With split collars for pump tube diameters shown below.<br />

G2” (m) thread for drum or drum covers.<br />

For pump tube<br />

diameter Fits Orion pump models<br />

32 22710, 22715, 22760, 22762<br />

50 21650, 22700, 22705, 22720, 22725, 22750, 22752<br />

54 22770, 22775, 22410, 22412<br />

28585<br />

28595<br />

2125753<br />

Air Treatment Units<br />

Description Conn. thread Consist <strong>of</strong>:<br />

Air Treatment Unit G1/4” (f) 42007, 42009, 42012, 301296<br />

42003<br />

2026154<br />

42003<br />

Accessories:<br />

Bracket for Air Treatment Unit mounted on top <strong>of</strong> 22750-60 series pumps.<br />

Air hose for Air treatment unit<br />

2026154<br />

2226155<br />

2226155<br />

Air Line Hoses<br />

For connection <strong>of</strong> air motor to air ring main, made <strong>of</strong><br />

armoured PVC, max. working pressure 1,5 MPa (15 bar),<br />

swaged couplings; one with swivelling nut and<br />

connection adapter (male/male).<br />

Description Hose Diameter Length Conn. thread<br />

Air line hose 1/4” i.d. 1,5 m G1/4”(m)<br />

Air line hose 1/4” i.d. 3 m G1/4”(m)<br />

Air line hose 3/8” i.d. 1,5 m G3/8”(m)<br />

Air line hose 1/2” i.d. 2 m G1/2”(m)<br />

48001<br />

480013M<br />

48002<br />

48017<br />

20<br />

OIL


OIL 1<br />

Installation Accessories<br />

Drum Cover Protection ( 205 litre Drums)<br />

Keeps drum cover and surroundings clean.<br />

No/box Diam. Absorbing capacity Weight/box<br />

25 Ø56cm 2 l/sheet 3,6 kg<br />

1 Ø56cm 2 l/sheet 145 g<br />

Part.No<br />

DTA25<br />

DTA1<br />

Pressure Relief Valve<br />

For protection <strong>of</strong> <strong>equipment</strong> against system pressure<br />

increase due to heat expansion. (1 o C increase in temperature<br />

can cause 1,0 MPa, 10 bar increase in system<br />

pressure). Our 3:1 and 5:1 oil pumps are fitted with a<br />

pressure relief valve as standard.<br />

28623<br />

Description<br />

Pressure relief valve<br />

Banjo fitting<br />

Information<br />

Releases pressure at 6 MPa (60 bar), with the<br />

possibility to connect a 1/4” hose or R1/8” fitting.<br />

G 3/4” (m/f) and G1/4” (f) to fit the PRV to pumps<br />

without special PRV connection<br />

28623<br />

28629<br />

Pressure Relief Hoses.<br />

Description<br />

Made <strong>of</strong> PVC to connect the PRV to a drum, L = 1,5 m, without fittings.<br />

Made <strong>of</strong> PVC to connect the PRV to a tank, L = 3 m, with swaged fittings.<br />

28637<br />

28638<br />

Connection Oil Hoses<br />

Connection hose <strong>of</strong> Nitrile rubber, wire braided, swaged<br />

couplings with swivelling nuts and adapter.<br />

28080<br />

Description<br />

Tank connection hose, Length 1,0 m, with two straight couplings, G1”.<br />

Tank connection hose, Length 1,0 m, with one straight and one<br />

90°-angle coupling, G1”. Mainly used with pumps mounted in floor stands.<br />

Oil connection hose, Length 1,5 m, with two straight couplings, G1” and<br />

G3/4”.<br />

28078<br />

28080<br />

28079<br />

28079<br />

28078<br />

Drum Suction Attachments<br />

Riser tube with foot valve and G2” bung adapter, hose 1”<br />

i.d., with swaged couplings G1” swivelling nut incl. two<br />

adapters, G1” (m) - G1” (m) and G1” (m) - G3/4” (m).<br />

Riser tube length Hose length<br />

1,08 m 2,0 m<br />

1,7 m 2,0 m<br />

28310<br />

28311<br />

Wall Brackets and Floor Stands<br />

For mounting <strong>of</strong> pump. Pump mounting thread G2” (f).<br />

Description<br />

Wall bracket<br />

Floor stand<br />

Wall bracket for 22410 and 22412<br />

28524<br />

28506<br />

28554<br />

28524<br />

28506<br />

28554<br />

OIL<br />

21


1 OIL<br />

Installation Accessories<br />

Oil Filters<br />

For mounting in pipe lines to prevent damage due to contamination.<br />

Body <strong>of</strong> aluminium.<br />

Description Conn. thread Strainer rating Max pressure<br />

Oil filter G3/4” (f) 20 µm 6 MPa (60 bar)<br />

Oil filter G3/4” (f) 10 µm 6 MPa (60 bar)<br />

Cartridge for 24662 10 µm<br />

Cartridge for 24661 20 µm<br />

Oil Strainers<br />

For mounting in pipe lines to prevent meters being damaged<br />

due to contamination. Washable cartridge <strong>of</strong> stainless steel.<br />

Max 5 MPa (50 bar).<br />

Conn. threads Strainer rating Body<br />

material Dimension<br />

G1/2 ”(f) 200 µm Brass<br />

G3/4” (f) 200 µm Brass<br />

In G3/4” (f) - Out G1/2 (f)25 µm Aluminium ø60x111 mm<br />

Shut-<strong>of</strong>f Valves<br />

Ball-valves made <strong>of</strong> brass with PTFE-seals, long or short<br />

levers, intended for oil and air lines.<br />

Conn. thread (f) PN Lever<br />

G3/8” 6,4 MPa (64 bar) Long<br />

G1/2” 6,4 MPa (64 bar) Long<br />

G3/4” 4,0 MPa (40 bar) Long<br />

G1” 4,0 MPa (40 bar) Long<br />

G 1 1/4” 2,5 MPa (25 bar) Long<br />

G 1 1/2” 2,5 MPa (25 bar) Long<br />

G2” 2,5 MPa (25 bar) Long<br />

G1/4” 6,4 MPa (64 bar) Short<br />

G3/8” 6,4 MPa (64 bar) Short<br />

G1/2” 6,4 MPa (64 bar) Short<br />

Connection Adapters<br />

Required when connecting hoses to pumps.<br />

Description<br />

0101-16-12 Adapter, G1” (m) - G3/4” (m)<br />

0101-16 Adapter, G1” (m) - G1” (m)<br />

Part.No<br />

24661<br />

24662<br />

2345893<br />

2345892<br />

28022<br />

28059<br />

24583<br />

30101117<br />

30101093<br />

30101111<br />

30101081<br />

30101087<br />

30101084<br />

30101102<br />

30101129<br />

30101144<br />

30101123<br />

25102065<br />

25102011<br />

24583 28022<br />

28059<br />

Hose Reel, inlet Strainer Connection Kits<br />

For installation in pipe lines to prevent damage due to<br />

contamination. Makes it easy to carry out maintenance on<br />

meters, valves etc. Includes strainer, valve, adapter and 2<br />

dowty seals.<br />

Description Conn. thread<br />

Conn.kit G1/2” (f.) For 3/8” or 1/2” reels<br />

Conn. kit G3/4” (f.) For 3/4” or 1” reels<br />

99633<br />

99634<br />

22<br />

OIL


OIL 1<br />

Spring Operated Hose Reels<br />

Series ORK<br />

Open hose reel with a steel braided hydraulic hose, fitted<br />

with swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORK 10 12,5 - 1/2” G1/2” 7,5 75<br />

Part.No<br />

24911<br />

Series ORM<br />

Open hose reel with a steel braided hydraulic hose, fitted<br />

with swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORM 15 12,5 - 1/2” G1/2” 7,5 75<br />

24922<br />

More information in the Hose reel section!<br />

Series ORL<br />

Heavy duty open hose reel with longer hose lengths,<br />

fitted with swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORL 20 12,5 - 1/2” G1/2” 7,5 75<br />

Series ORL 15 19-3/4” G3/4” 7,5 75<br />

Series OR<br />

Open hose reel with longer hose lengths, fitted with<br />

swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series OR 20 12,5 - 1/2” G1/2” 6 60<br />

Series LOR<br />

Open hose reel with steel braided, oil resistant rubber hose.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series LOR 25 12,5 - 1/2” G1/2” 6 60<br />

Series LOR 20 19-3/4” G3/4” 6 60<br />

Series LOR 15 25 - 1” G1” 6 60<br />

Series MR<br />

A medium sized enclosed hose reel. The hose reel can be<br />

mounted on the ceiling, the wall or the floor. The wall<br />

bracket can easily be moved to fit other installations.<br />

24931<br />

24932<br />

24920<br />

24941<br />

24943<br />

24945<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series MR 15 10 - 3/8” G3/8” 7,5 75<br />

Series MR 10 12,5-1/2” G1/2” 7,5 75<br />

Series CR<br />

Enclosed hose reels with swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series CR 15 10 - 3/8” G3/8” 6 60<br />

Series CR 10 12,5-1/2” G1/2” 6 60<br />

824905<br />

824910<br />

24905<br />

24910<br />

OIL<br />

23


1 OIL<br />

Distribution Hoses and Kits<br />

Part.No<br />

Distribution Hoses for Oil<br />

Nitrile rubber hoses, 1/2” i.d. steel braided, PN 13,8 MPa<br />

(138 bar), swaged couplings G1/2” swivelling nuts, incl.<br />

two connection adapters, G1/2” (m) - G1/2” (m) and G1/2”<br />

(m) - G3/4” (m).<br />

Hose length<br />

2 m<br />

3 m<br />

4 m<br />

5 m<br />

6 m<br />

28009<br />

28010<br />

28011<br />

28012<br />

28013<br />

Hose Storage Rack<br />

Designed for max. 30 m x 1/2”-hose, made <strong>of</strong> ø 8 mm<br />

round iron, finished with brown epoxy lacquer.<br />

Two fixing holes ø6 mm for wall mounting.<br />

Dimensions: approx. 310 x 130 x 130 mm (W x H x D).<br />

28251<br />

Hose Storage Brackets<br />

Description<br />

A wall mounting bracket for storage <strong>of</strong> hoses, tools<br />

etc. Two fixing holes ø5 mm.<br />

6027<br />

6027<br />

28185<br />

For fixing to the wall to support hoses that otherwise would interfere with<br />

the work area. Two fixing holes ø5 mm.<br />

28185<br />

Hose Reel Distribution Kits<br />

These kits consist <strong>of</strong> an oil strainer, shut-<strong>of</strong>f valve, hose<br />

end control options and drip pocket. Just select the<br />

required reel.<br />

Hose end control/Part no Conn. Thread Drip pocket/part no<br />

Oil control valve 24560 G 1/2” 29020<br />

Oil control valve 2468010 G 1/2” 29020<br />

Oil control valve 2468050 G 1/2” 29020<br />

Oil control valve 24563 G 3/4” 29020<br />

99635<br />

99636<br />

99637<br />

99638<br />

Digital commercial meter 2470010 G 1/2” 29020<br />

Digital commercial meter 2470050 G 1/2” 29020<br />

Digital commercial meter 24780 G 1/2” 29020<br />

99640<br />

99641<br />

99642<br />

Digital pre-set meter 2470210 G 1/2” 29020<br />

Digital pre-set meter 2470250 G 1/2” 29020<br />

99645<br />

99646<br />

Digital Board <strong>of</strong> Trade approved G 1/2” 29020<br />

meter 24101/D<br />

99604<br />

Do not forget the reel!<br />

24<br />

OIL


OIL 1<br />

Oil Control Valves and Meters<br />

Digital Hose End meters<br />

Description<br />

Hose End Meter complete with swivel, inlet strainer, outlet hose<br />

battery and non-drip nozzle<br />

Hose End Meter complete with swivel, inlet strainer,battery, rigid<br />

outlet tube, and non-drip nozzle<br />

Hose End Meter complete with swivel, inlet strainer, battery, nondrip<br />

nozzle and adjustable outlet hose<br />

Preset Hose End Meter complete with swivel, inlet strainer, battery, rigid<br />

outlet tube and non-drip nozzle<br />

Preset Hose End Meter complete with swivel, inlet strainer, battery nondrip<br />

nozzle and adjustable outlet hose<br />

Part.No<br />

24780<br />

2470010<br />

2470050<br />

2470210<br />

2470250<br />

24780<br />

For other meter configurations refer to the Hose End Control section!<br />

2470050<br />

2470250<br />

Oil Control Valve<br />

Control valve made in aluminium, large flow capacity. Max<br />

pressure: 10,5 Mpa (105 bar). Swivel included. Inlet G1/2”<br />

(f).<br />

24560<br />

Description<br />

Oil Control Valve<br />

Oil Control Valve<br />

Oil Control Valve<br />

without outlet tube<br />

with 60 o rigid tube and semi-automatic nozzle<br />

with hose and semi-automatic nozzle<br />

24675<br />

24560<br />

24561<br />

24561<br />

Control Valve<br />

The control valve has an inlet strainer which minimizes<br />

the contamination risk. Max working pressure 5 MPa (50<br />

bar), inlet G1/2” (m).<br />

Description<br />

Control Valve<br />

Control Valve<br />

Rigid outlet (24170), non drip nozzle (24527) and<br />

swivel (24586).<br />

Hose outlet (2285346), non drip nozzle (24527) and<br />

swivel (24586).<br />

2468010<br />

2468050<br />

2468010<br />

For other control valve configurations, refer to the Hose End Control section!<br />

Oil Control Valve<br />

High volume oil control valve for high flow <strong>of</strong> lubricants.<br />

Two-valve operation. Lockable trigger. Ball bearing swivel.<br />

Rigid outlet with semi-automatic non-drip nozzle.<br />

Maximum flow Maximum pressure: Inlet thread:<br />

48 l/min 10 MPa (100 bar) G3/4”(f)<br />

24563<br />

Drip Holsters<br />

To protect hose end meters and control valves when not in<br />

use and to collect any oil drips.<br />

29020<br />

29600<br />

Description<br />

Drip holster<br />

Drip holster<br />

29020<br />

29600<br />

OIL<br />

25


1 OIL<br />

Mobile Oil Dispensers, Air Operated<br />

De-luxe Mobile Oil Dispensers for 20 and 60<br />

litre drums.<br />

Consisting <strong>of</strong> a pump, fitted to the lid <strong>of</strong> a protective<br />

container, oil hose and oil control valve. The container is<br />

mounted on a trolley fitted with two large rubber wheels<br />

and two swivel castors.<br />

Part.No<br />

Oil pump/ For Max. drum- Length L x W x H Weight<br />

pressure drum diameter oil hose (mm) (approx.)<br />

ratio.<br />

22705/1:1 60 litre ø 405 mm 3 m 650x510x1280 23 kg<br />

22700/1:1 20 litre ø 320 mm 2 m 400x400x800 15 kg<br />

26016<br />

25016<br />

26016<br />

Hand pump<br />

21650 60 litre ø 405 mm 1,5 m 650x510x1280 22 kg<br />

21650 20 litre ø 320 mm 1,5 m 400x400x800 12 kg<br />

26006<br />

25006<br />

Accessories:<br />

Description For De-Luxe Dimension<br />

Empty 60 litre drum* 26006, 26016 ø 365 x 680 mm<br />

Empty 20 litre drum* 25006, 25016 ø 295 x 375 mm<br />

* Inner container<br />

Mobile Oil Dispensers for 60 litre drums<br />

Consisting <strong>of</strong> an oil pump 22705, 1/2” oil hose (3m) with<br />

hose end meter and drum trolley 28526 or 28528.<br />

2345386<br />

1825106<br />

22052<br />

Description Dimension (WxDxH) Del. with trolley Hose end meter<br />

Oil dispenser 450 x 620 x 1200 mm 28528 24700<br />

Oil dispenser 500 x 450 x 1250 mm 28526 24700<br />

Oil dispenser 450 x 620 x 1200 mm 28528 24780<br />

Oil dispenser 500 x 450 x 1250 mm 28526 24780<br />

22052<br />

22053<br />

22152<br />

22153<br />

22053<br />

Mobile Oil Dispensers for 200 litre drums<br />

Consisting <strong>of</strong> an oil pump 22705, 1/2” oil hose (3m) with<br />

hose end meter and drum trolley.<br />

Trolley 28645<br />

Description Dimension (WxDxH)Del. with trolley Hose end meter<br />

Oil dispenser 450 x 620 x 1200 mm 28276 24700<br />

Oil dispenser 450 x 620 x 1200 mm 28645 24780<br />

22054<br />

22154<br />

22054<br />

If you have a need for Oil Dispensers in<br />

other configurations don´t hesitate to<br />

contact us!<br />

26<br />

OIL


OIL 1<br />

Mobile Oil Dispensers<br />

Mobile Oil Dispensers for 20 and 60 litre<br />

drums<br />

Trolley (28528) with chain for holding 60 litre drums with<br />

two ø 155 mm wheels. Pump delivered with 1,5 m outlet<br />

hose and hooked outlet nozzle.<br />

Part.No<br />

Description Dimension (WxDxH) Pump Hose<br />

Oil dispenser 450 x 230 x 1200 mm 21650 28569<br />

21656<br />

Oil dispenser 450 x 230 x 1200 mm 21506 24599 21507<br />

Strap 1,5 meters long for small kegs 40801327<br />

Mobile Oil Dispenser for 60 litre drums with<br />

Heavy Duty Trolley<br />

Trolley (28526) with tubular drum support and a clamp<br />

screw for fixing the drum, two ø 75 mm swivel castors and<br />

two ø200 mm wheels. Pump (21650) delivered with 1,5 m<br />

outlet hose (28569), shut-<strong>of</strong>f valve and hooked outlet nozzle.<br />

Description Dimension (WxDxH) Del. with trolley<br />

Oil dispenser 450 x 230 x 1200 mm 28528<br />

21658<br />

Mobile Oil Dispenser for 200 litre drums<br />

Consists <strong>of</strong> a hand operated oil pump (21503), 1/2” oil<br />

hose (1,5m) with 135 o angled spout, valve and drum<br />

trolley.<br />

Description Dimension (WxDxH) Del. with trolley<br />

Oil dispenser 450 x 620 x 1200 mm 28645<br />

21504<br />

Mobile Oil Dispenser<br />

Mobile steel container with G2” (f) pump mounting<br />

thread, ø30 mm filler hole, sight gauge and two ø100 mm<br />

(4") wheels. <strong>Complete</strong> with hand operated oil pump, 1,2 m<br />

hose and straight ø20 mm outlet tube.<br />

Description Volume Capacity Dim. (mm) Weight<br />

(approx.) (approx.) LxWxH (approx.)<br />

Mobile oil dispenser 24 l 0,13 l/stroke* 350x 380x780 12,2 kg<br />

Bare container without pump<br />

* Engine oil, +20°C.<br />

21017<br />

29011<br />

Mobile Oil Dispenser<br />

Air operated oil dispenser, comprising <strong>of</strong> a steel container<br />

with G2” (f) pump mounting thread, fitted with a<br />

compressed air connection and pressure gauge, ø30 mm<br />

filler hole, sight gauge and two ø100 mm wheels. Preload<br />

the container with compressed air 0,3-0,7 MPa (3-7<br />

bar), and the dispenser can be used without permanent<br />

connection to air pressure. Max. admissible tank capacity<br />

is 3/4 <strong>of</strong> total capacity. <strong>Complete</strong> with 1,2 m hose<br />

and oil control valve 24560.<br />

Description Volume Dim. (LxWxH) Weight (approx.)<br />

Oil dispenser approx. 24 l 350 x 380 x 780 mm 11,5 kg<br />

21036<br />

OIL<br />

27


1 OIL<br />

Distribution Kits for 1000 Litre Containers<br />

Distribution Kit<br />

1:1 ratio air operated oil pump (22700) mounted on a<br />

bracket on the side on the container. The pump outlet is<br />

fitted with a shut <strong>of</strong>f valve with hooked outlet nozzle for<br />

dispensing directly into measures or containers.<br />

Part.No<br />

SPEC206<br />

IBCT<br />

Note! Delivered without the container.<br />

Bracket only 92126<br />

Distribution Kit<br />

3:1 ratio air operated oil pump (22710) mounted on a<br />

bracket on the side on the container. The pump outlet is<br />

fitted with a 3 metre ½” distribution hose and digital hose<br />

end meter (24780).<br />

SPEC206<br />

IBCM<br />

Note! Delivered without the container.<br />

Bracket only<br />

92126<br />

Distribution Kit<br />

3:1 ratio air operated oil pump (22710) mounted on a<br />

bracket on top <strong>of</strong> the container. Supplied with a 10 metre<br />

½” hose reel (24911) and digital hose end meter (24780).<br />

SPEC206<br />

IBCRM<br />

Note! Delivered without the container.<br />

Bracket only<br />

92128<br />

Contact us for other configuration options!<br />

28<br />

OIL


OIL 1<br />

OriPac<br />

OriPac 75<br />

OriPac 75 incorporates a 75 ltr capacity container, an air<br />

operated oil pump (pressure ratio 3:1), built-in filter (20µm),<br />

level indicator and hose reel with 10 m <strong>of</strong> 1/2” hose<br />

complete with oil control valve. For filling the container<br />

from a barrel or tank, a vacuum pump and hose kit can be<br />

supplied, see accessories below.<br />

Description Volume Weight (approx.) Dimension (LxWxH)<br />

OriPac 75 75 litre 58 kg (empty) 595 x 260 x 1300 mm<br />

OriPac 150<br />

OriPac 150 incorporates a 150 ltr capacity container, an air<br />

operated oil pump (pressure ratio 3:1), built-in filter (20µm),<br />

level indicator and hose reel with 10 m <strong>of</strong> 1/2” hose<br />

complete with oil control valve. For filling the container<br />

from a barrel or tank, a vacuum pump and hose kit can be<br />

supplied, see accessories below.<br />

Description Volume Weight (approx.) Dimension (LxWxH)<br />

OriPac 150 150 litre 90 kg (empty) 595 x 520 x 1300 mm<br />

OriPac 150L<br />

OriPac 150L incorporates a 150 ltr capacity container, an air<br />

operated oil pump (pressure ratio 3:1), built-in filter (20µm),<br />

level indicator and hose reel with 10 m <strong>of</strong> 1/2” hose compete<br />

with oil control valve. Also included is an additional air<br />

supply hose with 15 m x 3/8” hose. For filling the container<br />

from a barrel or tank, a vacuum pump and hose kit can be<br />

supplied, see accessories below.<br />

Description Volume Weight (approx.) Dimension (LxWxH)<br />

OriPac 150L 150 litre 105 kg (empty) 595 x 520 x 1300 mm<br />

Part.No<br />

24210<br />

24220<br />

24221<br />

24210<br />

24220<br />

24221<br />

Filling Pump<br />

Air operated vacuum pump adapted for easy filling <strong>of</strong> Ori-<br />

Pac. Automatic stop at max. level. Quick coupling nipple for<br />

suction hose (part No 24250 and 24251) included.<br />

Description Capacity Air consumption.<br />

Fill pump max. 40 l/min, approx. 60 l/min - 0,1 bar<br />

for OriPac depending on viscosity<br />

Gravity Drain Valve<br />

To be used for horizontally mounted drums.<br />

Description Gravity drain valve<br />

Suction Hose for Horizontal Mounted<br />

Drums<br />

To be used together with 24252.<br />

Description Suction hose<br />

Suction Hose for Vertical Mounted Drums<br />

For drums (60-200 litre). Bung adapter G2” (m) included.<br />

Description<br />

Suction hose<br />

Suction hose length<br />

approx. 2 m<br />

Other<br />

Description Replacement cartridge for oil filter, 20 µm<br />

Replacement cartridge for oil filter, 10 µm<br />

24260<br />

24252<br />

24251<br />

24250<br />

2345892<br />

2345893<br />

24250<br />

24252<br />

24251<br />

24260<br />

OIL<br />

29


1 OIL<br />

Hand Operated Pumps<br />

Part.No<br />

Rotary Pump for Oil<br />

Rotary pump made <strong>of</strong> cast iron with ø26 mm outlet pipe<br />

and G2” (m) bung adapter.<br />

Description Suction tube Suction tube Capacity Weight<br />

length diam. (approx.)** (approx.)<br />

Rotary pump 900 mm ø 32 mm 0,25 l/turn 5,1 kg<br />

21205<br />

** Engine oil, +20°C.<br />

Rotary Pump for Oil, Water Based Fluids<br />

and Other Chemicals<br />

Rotary pump made <strong>of</strong> polypropylene with ø27 mm outlet<br />

pipe and G2” (m) bung adapter.<br />

Description Suction tube Suction tube Capacity Weight<br />

length diam. (approx.)** (approx.)<br />

Rotary pump tube in ø 44 mm 0,3 l/turn ** 1,8 kg<br />

3 sections<br />

21200<br />

** Engine oil, +20°C.<br />

Drum Pump<br />

For transfer <strong>of</strong> oil and non corrosive fluids from 60 litre<br />

(110 lbs) and 205 litre (400 lbs) drums. Made <strong>of</strong> aluminium<br />

and steel with Nitrile seal, rigid outlet pipe, bung adaptor<br />

and telescopic suction tube. Capacity 0,45 l/stroke<br />

(0.12USG/stroke) approx. 16l/min (4 1/4 USG/min)<br />

Capacity<br />

Description For drum (approx.)**<br />

Drum pump, telescopic 60 to 200 litres 0,45 l/stroke<br />

21012<br />

** Engine oil, +20°C.<br />

Drum Pump<br />

Medium pressure lever pump for high viscosity<br />

lubricants, For transfer <strong>of</strong> oil and non corrosive fluids<br />

from 60 litre (110 lbs) and 205 litre (400 lbs) drums. Made<br />

<strong>of</strong> steel with Nitrile seal and rubber hose (1,5 m) with<br />

angled spout and valve. Capacity 0,1 l/stroke .<br />

Capacity<br />

Description For drum (approx.)**<br />

Drum pump with outlet hose 60 litres 0,1 l/stroke<br />

Drum pump with outlet hose 200 litres 0,1 l/stroke<br />

Outlet hose, 1,5 meters, with 135 o angled spout and valve<br />

21506<br />

21503<br />

24599<br />

** Engine oil, +20°C.<br />

30<br />

OIL


OIL 1<br />

Hand Operated Pumps<br />

Part.No<br />

Drum Pumps<br />

Pump with a telescopic (500-900 mm) suction tube. The<br />

lever can be mounted in different positions to change the<br />

stroke length and output. Delivered with a bung adapter<br />

G2”(m). Capacity 0,15 to 0,25 litres/stroke.<br />

Pump-only , outlet thread G 1/2” (m) with telescopic suction tube.<br />

21650<br />

21651<br />

21652<br />

21662<br />

- with hooked outlet tube (28567).<br />

21651<br />

- with outlet hose 1,5 m (28568) and hooked outlet nozzle.<br />

21652<br />

- with In-Line Meter - (24720) for mounting between the pump and outlet<br />

hose 1,5 m (28568) with hooked outlet nozzle.<br />

21662<br />

Drum Pumps<br />

The lever can be mounted in 3 different positions to change<br />

the stroke length and output capacity, see below. Delivered<br />

with telescopic suction tube, G2” and G1 1/2” bung adapter.<br />

Suction tube length 340-900 mm, diameter 40 mm.<br />

Description Colour Material pump Mtrl Rod Weight (approx)<br />

Drum pump black/blue Polypropylene Steel 0,85 kg<br />

Drum pump black/green Polypropylene Steel 0,85 kg<br />

21210<br />

21211<br />

Capacity (Engine oil 20 o C)<br />

Lever mounted in position: 1. 0,3 l/stroke, 2. 0,37 l/stroke, 3. 0,45l/stroke<br />

Drum Pumps<br />

Drum pump with telescopic suction tube. Made <strong>of</strong><br />

polypropylene and polyethylene with Nitrile rubber seals.<br />

G2” (m) bung adapter and outlet with 3/4” hose socket for<br />

max. 2 m long hose with open exit.<br />

Description Colour Suction tube Suction tube Capacity<br />

length diam. (approx.)**<br />

Drum pump black/blue 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/red * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/green * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/yellow * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

* On special order and minimum quantity only. ** Engine oil, +20°C.<br />

21022<br />

2102210<br />

2102220<br />

2102230<br />

Suction Tube - Telescopic, max length 950 mm (standard)<br />

Hose socket For 3/4”-hose<br />

Suction tube Telescopic, max length 1100 mm (extra long)<br />

O-ring kit O-ring kit Viton<br />

2410027<br />

2410028<br />

2410031<br />

2480437<br />

Drum Adaptors and Accessories<br />

Description Information<br />

Adapter * G2” (f) - Trisure ø 55 mm, pitch approx. 4 mm (m)<br />

Adapter G2” (f) - Multi adapter with locking screw ø 55-65 mm (f)<br />

Press neck To be used together with adapter 28236, ø 45-55 mm (f)<br />

Adapter G2” (f) - Mauser ø 68 mm, pitch approx. 6 mm (m)<br />

Adapter* G2” (f) - Berg ø 53 mm, pitch approx. 3,5 mm (f)<br />

* For 21022 only<br />

Other adapters available on special request.<br />

28235<br />

28236<br />

28237<br />

28238<br />

28239<br />

28235<br />

28238<br />

28236<br />

28237<br />

28239<br />

OIL<br />

31


1 OIL<br />

Hand Operated Pumps<br />

Suction Pumps<br />

For filling and emptying <strong>of</strong> small containers, gear boxes etc.<br />

Description<br />

Volume<br />

Suction pump 500 cm 3<br />

Suction pump 800 cm 3<br />

Part.No<br />

21040<br />

21044<br />

Hand Pump<br />

Simple hand pump. The nozzle is pressed against the fitting.<br />

Made <strong>of</strong> zinc coated steel.<br />

Description Volume Dimension<br />

Hand Pump 150 cm 3 ø 44 x 245 mm<br />

21019<br />

Lever Hand Pump<br />

Outlet tube with hydraulic coupling included.<br />

Description Weight Dimension LxWxH<br />

Lever Hand Pump 1,1 kg 310x160x90 mm<br />

21046<br />

Portable Oil Dispensers<br />

Portable oil pump fitted to a 16 litre container with carrying<br />

handle. Supplied with a 1,5m hose and angled outlet tube.<br />

Dimension Capacity Weight<br />

Description Container (LxWxH) (approx.)* (approx.)<br />

Oil dispenser OriCan 400x150x900 mm 0,04 l/stroke 5,0 kg<br />

Oil dispenser OriCan 400x150x900 mm 0,1 l/stroke 5,0 kg<br />

Oil dispenser OriCan 400x150x900 mm 0,15-0,25 l/stroke 5,0 kg<br />

Oil dispenser Oval steel 380x170x620 0,1 l/stroke 7,85 kg<br />

Oil dispenser Round steel 490x240x730 0,13 l/stroke 6,5 kg<br />

21574<br />

21578<br />

21670<br />

21016<br />

21015<br />

21574<br />

21670<br />

* Engine oil, +20°C.<br />

21016<br />

21015<br />

Oil Bar<br />

Oil dispensing bar for 1 to 4 products. Delivered with 1<br />

valve for 1 product. Can be fitted with up to 4 valves for 4<br />

different products.<br />

Description Dimension (W x D x H)<br />

Oil dispensing bar 460 x 300 x 580 mm<br />

Extra valve kit<br />

24101<br />

24509<br />

32<br />

OIL


OIL 1<br />

Drum Tap, Oil Cans, Measures etc.<br />

Part.No<br />

Drum Taps<br />

Drum Tap for horizontal oil drums.<br />

Description Material Conn. thread<br />

Drum Tap, push valve Aluminium, Nitrile rubber G2” (m)<br />

Drum Tap, slide valve Cast iron G2” (m)<br />

Drum Tap, slide valve Cast iron G3/4” (m)<br />

24506<br />

24598<br />

24597<br />

24506<br />

24598<br />

Oil Cans<br />

Description<br />

Oil can<br />

Oil can, Nickel plated with vertical outlet tube<br />

Oil can, Nickel plated with horizontall outlet tube and handle<br />

Volume<br />

0,33 litre<br />

0,30 litre<br />

0,30 litre<br />

21622<br />

21623<br />

21624<br />

21622 21623 21624<br />

Plastic Measures<br />

Measuring jugs with handle, made <strong>of</strong> heavy<br />

Polyethylene, resistant to oil, gasoline and chemicals.<br />

Description<br />

Liquid measure<br />

Liquid measure<br />

Liquid measure<br />

Volume<br />

1 litre<br />

2 litres<br />

5 litres<br />

21625<br />

21626<br />

21627<br />

Tin Measures<br />

Measuring jugs with handle, made <strong>of</strong> tinned metal,<br />

resistant to oil, gasoline and chemicals.<br />

Description<br />

Liquid measure<br />

Liquid measure<br />

Liquid measure<br />

Volume<br />

0,5 litre<br />

1 litres<br />

2 litres<br />

21636<br />

21637<br />

21638<br />

Oil Containers<br />

Container with handle, made <strong>of</strong> heavy polyethylene.<br />

Filling hole with lid and capped nozzle<br />

Description<br />

Liquid measure<br />

Liquid measure<br />

Volume<br />

6 litres<br />

10 litres<br />

21644<br />

21645<br />

Funnels<br />

Funnels with handle, made <strong>of</strong> oil and chemical resistant<br />

Polyethylene with splash rim and removable brass strainer.<br />

Description<br />

Volume<br />

Funnel with straight spout<br />

1,3 litres<br />

Funnel with spout <strong>of</strong>f-set approx 180 mm<br />

1,3 litres<br />

Funnel with flexible spout, 3 spout diameters<br />

1,3 litres<br />

Funnel kit ( 65, 75, 100 och 120 mm)<br />

0,05-0,27 litre<br />

Tin Funnels<br />

Funnels with handle, made <strong>of</strong> tinned metal, resistant to<br />

oil, gasoline and chemicals.<br />

Description<br />

Tin funnel<br />

Tin funnel<br />

Threaded spout<br />

Dimension<br />

160 mm<br />

200 mm<br />

300 mm<br />

21630<br />

21631<br />

21632<br />

21633<br />

21628<br />

21629<br />

21634<br />

21632<br />

21630<br />

21633<br />

21631<br />

OIL<br />

33


1 OIL<br />

Notes:<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

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....................................................................................................................................................................................................................................................................................................................................................<br />

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....................................................................................................................................................................................................................................................................................................................................................<br />

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....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

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....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

34<br />

OIL


Grease 2<br />

Index:<br />

Air Operated Grease Pumps .................36-37<br />

Installation Accessories .........................37-39<br />

Hose Reels .................................................. 39<br />

Grease Control Valves and Accessories ...... 40<br />

Mobile Units .......................................... 41-42<br />

Hand Driven Pumps ................................... 43<br />

Portable Grease Pumps ........................ 44-45<br />

Grease Nozzles ............................................ 46<br />

Grease Fittings ...................................... 47-48<br />

Grease Joint Rejuvenator ........................... 49<br />

35 35


2 GREASE<br />

Air Operated Grease Pumps<br />

Part.No<br />

Grease Pump, pressure ratio 55:1<br />

Air operated grease pump. For both mobile and fixed<br />

installations. Bung adapter G 2” (part No 28591) included.<br />

Pump tube length For drum Total length Weight<br />

450 mm (effective 420 mm*) 12-20 kg 700 mm 4,6 kg<br />

750 mm (effective 720 mm*) 60 kg 1000 mm 5,6 kg<br />

930 mm (effective 900 mm*) 180 kg 1180 mm 6,25 kg<br />

* The bung adapter uses 30 mm <strong>of</strong> total pump tube length.<br />

Technical data<br />

Pressure ratio 55:1<br />

Air motor<br />

Diameter: ø 80 mm<br />

Height: 250 mm<br />

Stroke length: approx. 100 mm<br />

Capacity 1000 g/min. free flow, air pressure 0,7 MPa, NLGI 2,<br />

20°C, 600 g/min. through 10 m 1/4”-hose and grease<br />

gun (14612)<br />

Air Consumption in normal conditions 150 l/min.<br />

Air Pressure<br />

Pump tube<br />

Connections<br />

Max 1 MPa (10 bar)<br />

ø 30 mm<br />

Air: G 1/4” (f)<br />

Grease: Outlet G 3/8” (f)<br />

12550<br />

12551<br />

12552<br />

12550<br />

12551<br />

12552<br />

Grease Pump, pressure ratio 75:1<br />

Air operated grease pump. Bung adapter G 2” (part No<br />

28591) included.<br />

Pump tube length For drum Total length Weight<br />

450 mm (effective 420 mm*) 12-20 kg 700 mm 4,6 kg<br />

750 mm (effective 720 mm*) 60 kg 1000 mm 5,6 kg<br />

930 mm (effective 900 mm*) 180 kg 1180 mm 6,25 kg<br />

* The bung adapter uses 30 mm <strong>of</strong> total pump tube length.<br />

Technical data<br />

Pressure ratio 75:1<br />

Air motor<br />

Installation Kit for 180 kg drums (pump not included).<br />

Includes all the necessary components to install a 55:1 or<br />

75:1 air operated grease pump in a 180 kg drum and<br />

connect to the air supply and distribution pipework.<br />

Information<br />

Air line hose 1/4” L= 1,5 m<br />

Grease line hose 3/8” L= 1,5 m<br />

For 125 series pumps<br />

For 12626 pump<br />

Installation Kit for 50 kg drums (pump not included).<br />

Includes all the necessary components to install a 55:1 or<br />

75:1 air operated grease pump in a 50 kg drum and connect<br />

to the air supply and distribution pipework.<br />

Information<br />

Air line hose 1/4” L= 1,5 m<br />

Grease line hose 3/8” L= 1,5 m<br />

Diameter: ø 80 mm<br />

Height: 250 mm<br />

Stroke length: approx. 100 mm<br />

Capacity 730 g/min. free flow, air pressure 0,7 MPa, NLGI 2,<br />

20°C, 450 g/min. through 10 m 1/4”-hose and<br />

grease gun (14612)<br />

Air Consumption in normal conditions 150 l/min.<br />

Air Pressure Max 0,7 MPa (7 bar)<br />

Pump tube ø 30 mm<br />

Connections Air: G 1/4” (f)<br />

Grease: Outlet G 3/8” (f)<br />

12555<br />

12556<br />

12557<br />

99601<br />

99603<br />

99602<br />

12555<br />

12556<br />

12557<br />

36<br />

GREASE


GREASE 2<br />

Air Operated Pump and Accessories<br />

Part.No<br />

Grease Pump, pressure ratio 55:1<br />

High capacity grease pump. For drum or fluid-bag<br />

installations.<br />

Pump tube length For drum Total length Weight<br />

850 mm 180 kg 1330 mm 17 kg<br />

Technical data<br />

Pressure ratio 55:1<br />

Air motor<br />

Capacity<br />

Air Pressure<br />

Pump tube<br />

Connections<br />

Diameter: ø 160 mm<br />

Height: 460 mm<br />

Stroke length: approx. 110 mm<br />

2500 g/min. free flow, air pressure 0,7 MPa.<br />

Max 1 MPa (10 bar)<br />

ø 35 mm<br />

Air: G 1/2” (f)<br />

Grease: Outlet G 3/8” (f)<br />

12626<br />

Inlet Strainer<br />

Filter for Grease Pumps 12550, 12551, 12552, 12555, 12556<br />

and 12557. The strainer is mounted directly on to the inlet<br />

to prevent any contamination <strong>of</strong> the grease.<br />

1125221<br />

Bung Adapters<br />

With split collar. G2” (m) thread for drum or drum covers.<br />

Tube diameter Fits Orion pump models<br />

35 12626<br />

30 12550, 12551, 12552, 12555, 12556, 12557<br />

26 12540, 12541<br />

28587<br />

28591<br />

28586<br />

Drum Covers<br />

Made <strong>of</strong> sheet metal with G2”(f) thread for the pump<br />

bung adapter and three retaining screws,<br />

Drum size Fits drum with outer diameter<br />

18-20 kg 265-310 mm (prepared with 2 extra holes for fixation <strong>of</strong><br />

carrying handle)<br />

18-20 kg 285-330 mm<br />

50 kg 340-380 mm<br />

50 kg 360-405 mm<br />

180 kg 565-610 mm<br />

180 kg 580-620 mm for 12626<br />

Carrying handle for 18527<br />

18527<br />

18528<br />

18532<br />

18526<br />

18525<br />

18536<br />

1125357<br />

Follower Plates<br />

Eliminate cavitation and help pump priming. Rubber<br />

flange minimises waste by wiping the inner drum wall.<br />

Can be used with pump tube diameters 26-42 mm.<br />

Drum size Fits drum with inner diameter<br />

12,5 kg 230-260 mm<br />

18-20 kg 260-290 mm<br />

50 kg 330-370 mm<br />

50 kg 360-405 mm<br />

180 kg 550-590 mm<br />

50 kg 300-340 mm<br />

18569<br />

18570<br />

18571<br />

18572<br />

18573<br />

18575<br />

18570<br />

18572<br />

18573<br />

GREASE<br />

37


2 GREASE<br />

Typical Assembly and Accessories<br />

Adapter for follower plates<br />

Attaches to the follower plate to further maximise<br />

emptying <strong>of</strong> the grease drum. Fits the follower plates on<br />

the previous page and 125 Series pumps.<br />

Part.No<br />

18565<br />

18109<br />

18565<br />

By-pass hose<br />

Mainly used in two-line centralized lubricating systems to<br />

feed grease back to the follower plate.<br />

18109<br />

Typical Assembly<br />

The picture shows a complete grease pump assembly for<br />

180 kg drums in a centralized <strong>lubrication</strong> system.<br />

It consists <strong>of</strong> the following parts:<br />

Grease pump 12552<br />

Drum cover 18525<br />

Follower plate 18573<br />

Adapter 18565<br />

For information,<br />

contact us!s!<br />

By-pass hose 18109<br />

Outlet hose 18107<br />

Grease Supply Hoses<br />

High pressure hose, 3/8” i.d., double wire braided Nitrile<br />

rubber with swaged couplings and two connection<br />

adapters, G3/8”(m). Burst pressure min 112 MPa (1120 bar),<br />

18107<br />

Description<br />

Length 1,5 metres<br />

Length 4,0 metres<br />

Length 6,0 metres<br />

18107<br />

18110<br />

18112<br />

Air Treatment Units<br />

Description Conn. thread Consist <strong>of</strong>:<br />

Air treatment unit G1/4” (f) 42007, 42009, 42012, 301296<br />

Accessories:<br />

Bracket for Air Treatment Unit to mount on top <strong>of</strong> 125 series pumps.<br />

Air hose for Air Treatment Unit<br />

Air Line Hoses<br />

Used to connect the compressed air supply to the pump,<br />

made <strong>of</strong> armoured PVC, max. working pressure 1,5 MPa (15<br />

bar), with swaged couplings; one with swiveling nut and<br />

connection adapter (male/male).<br />

Description Hose Diameter Length Conn. thread<br />

Air line hose 1/4” i.d. 1,5 m G1/4(m)<br />

Air line hose 1/4” i.d. 3 m G1/4(m)<br />

Air line hose 3/8” i.d. 1,5 m G3/8(m)<br />

Air line hose 1/2” i.d. 2,0 m G1/2(m)<br />

Distribution Hoses for Grease<br />

High pressure hose, 1/4”i.d., double braided Nitrile rubber.<br />

Burst pressure min 140 MPa (1400 bar), swaged couplings,<br />

connection threads G1/4”(f) swivelling nuts incl. two<br />

adapters G1/4”(m) and one bushing G1/4”(f) - G3/8”(m).<br />

Part No Hose Length Part No Hose Length<br />

18122 2 m 18128 9 m<br />

18123 3 m 18129 10 m<br />

18124 4 m 18130 12 m<br />

18125 5 m 18131 15 m<br />

18126 6 m 18132 20 m<br />

42003<br />

2026154<br />

2226155<br />

48001<br />

480013M<br />

48002<br />

48017<br />

2026154<br />

2226155<br />

42003<br />

38<br />

GREASE


GREASE 2<br />

Hose Reels<br />

Part.No<br />

Grease Line Filter<br />

For installation in grease distribution pipework (grease<br />

outlets). Built-up with discs which provide simplified<br />

cleaning. The filter withstands high pressure drops which<br />

eliminates the risk <strong>of</strong> cartridge bursting when contaminated.<br />

Description Filter rating Conn.thread (m) Max pressure<br />

Grease filter 100 µm G 3/8”,G1/2”, G3/4” 50 MPa (500 bar)<br />

14527<br />

More information, see the Hose reel section!<br />

Shut-<strong>of</strong>f Valves<br />

To be installed before the hose reel and after the pump to<br />

facilitate ease <strong>of</strong> maintenance.<br />

Description Thread (f) Max. pressure<br />

BKH R 1/4 G 1/4” 50 MPa (500 bar)<br />

BKH R 3/8 G 3/8” 50 MPa (500 bar)<br />

BKH R 1/2 G 1/2” 50 MPa (500 bar)<br />

BKH R 3/4 G 3/4” 40 MPa (400 bar)<br />

BKH R 1 G 1” 35 MPa (350 bar)<br />

Series ORK<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series ORK 10 6,3 - 1/4” G1/4” 40 400<br />

Series ORM<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series ORM 15 10 - 3/8” G3/8” 40 400<br />

Series OR<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series OR 15 10 - 3/8” G3/8” 40 400<br />

Series LOR<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series LOR 25 10 - 3/8” G3/8” 40 400<br />

30201330<br />

30201354<br />

30201315<br />

30201345<br />

30201300<br />

14206<br />

14218<br />

14216<br />

14225<br />

Series MR<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series MR 10 6,3 - 1/4” G1/4” 35 350<br />

Series MR 15 6,3 - 1/4” G1/4” 35 350<br />

Series MR 10 10 - 3/8” G3/8” 35 350<br />

814205<br />

814210<br />

814215<br />

Series CR<br />

Length Diameter Conn.threads Working pressure<br />

m mm-inch MPa bar<br />

Series CR 10 6,3 - 1/4” G1/4” 40 400<br />

Series CR 15 6,3 - 1/4” G1/4” 40 400<br />

Series CR 10 10 - 3/8” G3/8” 40 400<br />

14205<br />

14210<br />

14215<br />

For optimal capacity, always choose the biggest diameter and the shortest possible length <strong>of</strong> hose!<br />

GREASE<br />

39


2 GREASE<br />

Grease Control Valves<br />

Part.No<br />

Grease Control Valve Component kit<br />

Comprises a grease gun (14612) with inlet adapter (G1/4”),<br />

Z - swivel and 450 mm flexible outlet hose.<br />

99600<br />

Note! Adapter 25102032 is required when used with a 3/8” hose reel.<br />

Grease Control Valve<br />

Control valve with outlet tube and hydraulic nozzle, PN<br />

50 MPa (500 bar). Weight 550 gr.<br />

Description Conn. thread Max pressure<br />

Grease control valve G1/4”(f) 50 MPa (500 bar)<br />

14612<br />

Grease Control Valves - High pressure<br />

Pressure can be increased to 80 MPa (800 bar) by<br />

pumping the handle.<br />

14625<br />

Description Conn. thread Max connection<br />

Grease control valve G1/4”(m) pressure<br />

inlet filter and release valve<br />

50 MP (500 bar)<br />

included<br />

Grease control valve G1/4”(m) 50 MP (500 bar)<br />

14625<br />

14626<br />

NOTE! Do not use with outlet hose.<br />

14626<br />

Grease Meter<br />

Digital grease meter, equipped with current dispense<br />

display and resettable and non-resettable totalisors.<br />

Digital display powered by two 1,5 V AAA batteries.<br />

Max working pressure 50 MPa(500 bar).<br />

Max flow 1000gr/min.<br />

Accuracy +/- 3 %.<br />

Description Connection thread Max working<br />

pressure<br />

Meter with control valve G1/4”(f) 50 MPa (500 bar)<br />

In-line meter G1/8”(f) 50 MPa (500 bar)<br />

14720<br />

14710<br />

Swivels for Grease<br />

Makes it possible to handle grease hoses with ease even<br />

at high pressure. For best results use a straight swivel<br />

between pump and distribution hose and a Z-swivel<br />

between hose and grease control valve.<br />

Description Connection threads Max. pressure<br />

Straight swivel G1/4”(m) - G1/4”(f) 50 MPa (500 bar)<br />

Z-swivel G1/4”(m) - G1/4”(f) 50 MPa (500 bar)<br />

Z-swivel<br />

1/4 ”NPT(m) - 1/2”-27(m) 50 MPa (500 bar)<br />

Z-swivel G1/8”(m) - G1/4”(f) 50 MPa (500 bar)<br />

18070<br />

18071<br />

18072<br />

18073<br />

18070<br />

18071<br />

18073<br />

18072<br />

40<br />

GREASE


GREASE 2<br />

Pumps, Air operated, Mobile<br />

Adapters<br />

For assembling hoses to pumps and grease control valves.<br />

Description<br />

Connection threads<br />

Adapter (0101-4)<br />

G1/4”(m) - G1/4”(f)<br />

Adapter (0202-4-R4) G1/4”(m) - 1/4”NPTF(m)<br />

Adapter<br />

G1/4”(f) - 1/4”NPTF(m)<br />

Adapter<br />

G1/4”(m) - 1/2”-27(m)<br />

Adapter<br />

G1/8”(f) - G1/4”(m)<br />

Adapter<br />

G 3/8”(m) - G1/4” (m)<br />

Adapter (0105-2)<br />

G1/8” (f) - G1/8” (f)<br />

Adapter<br />

G1/4”(m) - 3/8” NPTF (m)<br />

Outlet Hoses for Grease Control Valves<br />

High pressure hose, 3/16”i.d., Nitrile rubber with one<br />

Nylon braid, PN 50 MPa (500 bar), swaged couplings.<br />

Part.No<br />

25101981<br />

25102734<br />

18066<br />

43379R<br />

45120<br />

25102032<br />

25101915<br />

25102737<br />

25101981<br />

Description Hose length Conn. thread<br />

Outlet hose 200 mm G1/8”(male-male)<br />

Outlet hose 300 mm G1/8”(male-male)<br />

Outlet hose 450 mm G1/8”(male-male)<br />

Outlet hose 2500 mm G1/8”(male-male)<br />

14042<br />

14043<br />

14044<br />

14052<br />

Mobile Grease Pumps for 12 to 180 kg<br />

drums<br />

Consisting <strong>of</strong> pump (pressure ratio 55:1 or 75:1), 1/4”<br />

quick coupling, drum lid, grease hose, z-swivel and<br />

grease control valve.<br />

12200<br />

12220<br />

12201<br />

12221<br />

With 55:1 grease pump capacity appr. 1000 g/min<br />

Description To be used with Hose length Trolley<br />

Grease pump, Portable 12-20 kg 2 m -<br />

Grease pump with trolley 12-20 kg 2 m 28528<br />

Grease pump with trolley 50 kg 3 m 28528<br />

Grease pump with trolley 50 kg 3 m 28526<br />

Grease pump with trolley 180 kg 3 m 28276<br />

Grease pump with trolley 180 kg 3 m 28645<br />

12200<br />

12201<br />

12205<br />

12305<br />

12210<br />

12213<br />

12205<br />

12225<br />

With 75:1 grease pump capacity appr. 730 g/min<br />

Description To be used with Hose length Trolley<br />

Grease pump, Portable 12-20 kg 2 m -<br />

Grease pump with trolley 12-20 kg 2 m 28528<br />

Grease pump with trolley 50 kg 3 m 28528<br />

Grease pump with trolley 50 kg 3 m 28526<br />

Grease pump with trolley 180 kg 3 m 28276<br />

Grease pump with trolley 180 kg 3 m 28645<br />

12220<br />

12221<br />

12225<br />

12325<br />

12230<br />

12233<br />

12210<br />

12230<br />

Trolley 28645<br />

GREASE<br />

41


2 GREASE<br />

Mobile Grease Pump<br />

Part.No<br />

Mobile Grease Pump, ”De-Luxe”, for 12-20<br />

kg and 60 kg drums<br />

Consists <strong>of</strong> a pump fitted to the lid <strong>of</strong> a protective container,<br />

incl. air coupling, grease hose, z-swivel and grease<br />

control valve. The container is mounted on a trolley fitted<br />

with four wheels.<br />

With 55:1 grease pump capacity appr. 1000 g/min<br />

12235<br />

Description To be used with Hose length<br />

Grease pump ”De-Luxe” 12-20 kg 2 m<br />

Grease pump ”De-Luxe” 50 kg 3 m<br />

Description To be used with Dimension<br />

Empty inner container 60 kg drum 12235 ø365x680 mm<br />

Empty inner container 20 kg drum 12234 ø295x375 mm<br />

12234<br />

12235<br />

2345386<br />

1825106<br />

Mobile Grease Pump for 12-20 kg and 60 kg<br />

drums<br />

Consisting <strong>of</strong> a pump (pressure ratio 55:1) capacity<br />

approx. 600 g/minute, 1/4” quick coupling, drum lid,<br />

grease hose, z-swivel and grease control valve.<br />

12130<br />

Description To be used with Hose length<br />

Grease pump, Portable 12- 20 kg 2 m<br />

Grease pump with trolley 12-20 kg 2 m<br />

12130<br />

12121<br />

12121<br />

Grease pump with trolley 50 kg 3 m<br />

12131<br />

12135<br />

Grease pump ”De-Luxe” 12-20 kg 2 m<br />

Grease pump ”De-Luxe” 50 kg 3 m<br />

12134<br />

12135<br />

12131<br />

Grease pump (bare pump)<br />

Grease pump (bare pump)<br />

12-20 kg (bung adapter not included)<br />

50 kg (bung adapter not included)<br />

12540<br />

12541<br />

For bung adapter, see page 37.<br />

Description To be used with Dimension<br />

Empty inner container 60 kg drum 12135 ø365x680 mm<br />

Empty inner container 20 kg drum 12134 ø295x375 mm<br />

2345386<br />

1825106<br />

Mobile Pump for Chassis Lube<br />

<strong>Complete</strong> unit for 180 kg drum. Consisting <strong>of</strong> pump 22762,<br />

pressure ratio 15:1, 1/2”-hose (4 m) with quick coupling<br />

for transferring grease to vehicle chassis lube containers.<br />

Delivered with trolley for 180 kg drum, drum cover 28525<br />

and follower plate 18572<br />

Description Dimension Weight (approx.)<br />

Chassis lube unit 450 x 620 x 1200 mm 35 kg<br />

22057<br />

42<br />

GREASE


GREASE 2<br />

Hand operated Grease Pumps<br />

Part.No<br />

Hand operated Grease Pump<br />

Simple hand pump. The nozzle is pressed against the<br />

fitting. Made <strong>of</strong> zinc coated steel with plastic lid. Max.<br />

pressure 25 MPa (250 bar), capacity 0,6 cm 3 /stroke.<br />

Volume Dimension Type <strong>of</strong> nozzle<br />

60 cm 3 Ø 30 x 115 mm Funnel/hydraulic nozzle<br />

60 cm 3 Ø 30 x 115 mm Pointed nozzle<br />

150 cm 3 Ø 40 x 240 mm Funnel nozzle<br />

150 cm 3 Ø 40 x 240 mm Pointed nozzle<br />

150 cm 3 Ø 40 x 240 mm Simple hydraulic nozzle<br />

Lever Grease Pump, Standard<br />

For use either with bulk grease (filled by hand or by loader<br />

pump) or the international 400 g lubricant cartridge, ø53 x<br />

237 mm . Outlet tube with hydraulic coupling (4 jaws, ø14<br />

mm) included. Capacity approx. 0,8 g/stroke (NLGI 2). Max<br />

pressure approx. 35 MPa (350 bar).<br />

Description<br />

Lever grease pump, basic version.<br />

11205 with 200 mm grease hose - part.no 14042<br />

11205 with 300 mm grease hose - part.no 14043<br />

11205 with 300 mm grease hose - part.no 14541<br />

11205 with 450 mm grease hose - part.no 14044<br />

Weight (approx.)<br />

1,1 kg<br />

11001<br />

11002<br />

11003<br />

11004<br />

11005<br />

11205<br />

1120510<br />

1120520<br />

1120521<br />

1120530<br />

11001<br />

Lever Grease Pump, large container<br />

With an extra large container (1000 cm 3 ) . For use with<br />

bulk grease filled by hand or by loader pump.<br />

Performance - see 11205. 11214<br />

Lever Grease Pump, Heavy duty<br />

For use with either bulk grease (filled by hand or by loader<br />

pump) or 400 g lubricant cartridge, ø53 x 237 mm. Outlet<br />

tube with hydraulic coupling included. Capacity approx.0,8<br />

g/stroke (NLGI 2). Max pressure approx. 50 MPa (500 bar).<br />

Description<br />

Weight (approx.)<br />

Lever grease pump with bleeder nipple and hydraulic coupling 1,3 kg<br />

11210 with 300 mm grease hose (part.no 14043)<br />

Lever Grease Pump, Pr<strong>of</strong>essional Duty<br />

For use with either bulk grease (filled by hand or by loader<br />

pump) or 400 g lubricant cartridge, ø53 x 237 mm . Outlet<br />

tube with hydraulic coupling included. Capacity approx.1,3<br />

g/stroke (NLGI 2). Max pressure approx. 70 MPa (700 bar).<br />

11210<br />

1121020<br />

11220<br />

Lever Grease Pump, Extra Heavy Duty<br />

For use with either bulk grease (filled by hand or by loader<br />

pump) or 400 g lubricant cartridge, ø53 x 237 mm. Outlet<br />

tube with hydraulic coupling included. Capacity approx. 1,1<br />

or 1,7 g/stroke (NLGI 2). Max pressure approx. 70 MPa (700<br />

bar). Features a heavy duty lever with adjustable linkage for<br />

high pressure or high volume operation.<br />

11230<br />

GREASE<br />

43


2 GREASE<br />

Hand and Air operated Grease Pumps<br />

Part.No<br />

Lever Grease Pump (Single hand operation)<br />

Grease gun, operated by one hand, for use with either<br />

bulk grease (filled by hand or by loader pump) or the<br />

international 400 g lubricant cartridge, ø53 x 237 mm<br />

(ø2 3/32” x 9 1/3”). Outlet tube with hydraulic coupling (4<br />

jaws, ø14 mm) included.<br />

Model Capacity approx. Max pressure<br />

Standard 0,7 g/stroke (NLGI 2) 45,5 MPa (455 bar)<br />

Industry 0,8 g/stroke (NLGI 2) 45,5 MPa (455 bar)<br />

11226<br />

11225<br />

11225<br />

11226<br />

Air Operated Grease Pump<br />

Air operated grease gun complete with air bleeder valve<br />

and connection thread for loader fitting (part No 18002),<br />

outlet with nozzle (4 jaws, ø 14 mm). Each operation <strong>of</strong> the<br />

trigger delivers approx. 1,3 g <strong>of</strong> grease. Pressure ratio 60:1.<br />

Description Max air Follower Outlet Capacity<br />

pressure<br />

(approx.)<br />

Air operated 1 MPa (10 bar, Spring Rigid 500 cm 3<br />

grease pump 150 psi)<br />

Air operated 1 MPa (10 bar, Air driven Hose 1000 cm 3<br />

grease pump 150 psi)<br />

12517<br />

12527<br />

12517<br />

12527<br />

12 Volt Cordless Grease Pump<br />

For use with either bulk grease (filled by hand or by loader<br />

pump) or the international 400 g lubricant cartridge, ø53 x<br />

237 mm. High pressure delivery up to 45 MPa (450 bar) and<br />

150 gr/min. Delivered with a high-capacity 12 V NiCd<br />

battery (1500 mAH), one-hour fast charger, 1 metre high<br />

pressure flexible hose with hydraulic coupler, bleeder valve<br />

and loader nipple. Delivered in a heavy duty carrying case<br />

with space for an extra battery and cartridge.<br />

Description Max capacity Max Pressure Weight<br />

Grease pump 150 gr/min 45 MPa (450 bar) 3,0 kg<br />

Grease pump with meter 14710<br />

Extra battery<br />

Extra hose<br />

13510<br />

13520<br />

1355000<br />

1355001 13520<br />

Loader Pump for Grease Pumps<br />

For loading bulk grease into lever and air operated<br />

grease guns. Capacity 50 gr/stroke<br />

Description<br />

Loader Pump for 12 - 18 kg drums<br />

Loader Pump for 20 kg drums<br />

Loader Pump for 60 kg drums<br />

Grease Reservoir Filler Pump<br />

Medium pressure pump with 1,5 m hose and quick<br />

connector for centralised grease reservoir filling.<br />

Description<br />

Filler Pump for 12 - 18 kg drums<br />

Filler Pump for 20 kg drums<br />

Filler Pump for 60 kgdrums<br />

11710<br />

11711<br />

11712<br />

11713<br />

11714<br />

11715<br />

44<br />

GREASE


GREASE 2<br />

Portable Grease Pumps<br />

Loader Nipple<br />

For loading bulk grease into 11200 and 12500-series<br />

pumps with a loader pump.<br />

Description<br />

Connection thread<br />

For loading lever pumps G 1/8”(m)<br />

For loading the loader pump,<br />

to be used with nipple 18102 G 1/4”(m)<br />

Foot Grease Pump<br />

Heavy duty, durable and dense. Grease hose ( 1,5 metres)<br />

and hydraulic nozzle included.<br />

Description Volume Max pressure Capacity<br />

Foot Pump 5 kg 50,0 MPa (500 bar) 2 gr/stroke<br />

Part.No<br />

18102<br />

18103<br />

11300<br />

18102<br />

18103<br />

Portable Grease Pump<br />

Portable grease pump, complete with hose and hydraulic<br />

coupling.<br />

Description Volume Max Dimension Weight<br />

pressure (LxWxH) (appr.)<br />

Portable pump 16 kg 15 MPa 490x240x630 mm 7,3 kg<br />

Round container<br />

(150 bar)<br />

Portable pump 16 kg 35 MPa 380x170x620 mm 9,15 kg<br />

Oval container<br />

( 350 bar)<br />

Portable pump 16 kg 15 MPa 490x240x639 mm 7,3 kg<br />

OriCan container (150 bar)<br />

11017<br />

11018<br />

11639<br />

11017<br />

11018<br />

11639<br />

High Pressure Grease Pump<br />

Pump mounts directly to a standard grease drum. Handle,<br />

drum lid, high pressure hose, outlet tube and hydraulic<br />

coupling included.<br />

Description Capacity Max pressure Diameter<br />

(drum lid)<br />

High pressure pump 2gr/stroke 35 MPa (350 bar) Ø 265-310 mm<br />

High pressure pump 2gr/stroke 35 MPa (350 bar) Ø 285-330 mm<br />

11116<br />

11118<br />

Bearing Packer<br />

This unit removes old grease from the race and cage <strong>of</strong> roller<br />

or ball bearings and re-packs them with fresh grease.<br />

Includes a protective cover to keep dirt out when not in use<br />

and has mounting holes for attaching it to a workbench.<br />

From ø19 - ø150 mm bearingsize.<br />

Grease Pump Outlet Hose<br />

High pressure hose, 3/16”i.d. Nitrile rubber with one<br />

Nylon braid PN 50 Mpa (500 bar) and swaged couplings.<br />

Description Hose length Connection thread<br />

Outlet hose 200 mm G 1/8” (male - male)<br />

Outlet hose 300 mm G 1/8 ”(male - male)<br />

Outlet hose 450 mm G 1/8 ”(male - male)<br />

Outlet hose 2500 mm G 1/8” (male - male)<br />

Adapter (0105-2) - G 1/8 ”(female - female)<br />

11709<br />

14042<br />

14043<br />

14044<br />

14052<br />

25101915<br />

GREASE<br />

45


2 GREASE<br />

Grease Nozzles<br />

Grease Pump Outlet Tube<br />

Grease pump outlet tubes. Connection thread: G1/8” (m).<br />

Description Diameter incl nozzle jaws<br />

Outlet tube only, L=140 mm - -<br />

Outlet tube + nozzle, L=140 mm Ø 15 mm 14512 4 pcs<br />

Outlet tube + nozzle, L=140 mm Ø 18 mm 14514 3 pcs<br />

Part.No<br />

14715<br />

14517<br />

14519<br />

14715<br />

14517<br />

14519<br />

Hydraulic nozzle<br />

Connection thread on all nozzles G1/8” (f).<br />

Description Diameter Jaws Comment<br />

Hydraulic nozzle Ø 15 mm 4 pcs<br />

14512<br />

Hydraulic nozzle Ø 18 mm 3 pcs adjustable 360 o 14001<br />

Hydraulic nozzle Ø 18 mm 3 pcs<br />

14514<br />

Hydraulic nozzle Ø 14 mm 3 pcs<br />

14560<br />

14001<br />

Slip-Sleeve Connectors<br />

For easy change <strong>of</strong> different nozzles.<br />

Description<br />

Connection<br />

Slip- Sleeve connector for 14514 G1/8” (m)<br />

Slip- Sleeve connector for 14514 G1/8” (f)<br />

Slip- Sleeve connector for 14514 Ø 10 mm for cardan joints<br />

Slip- Sleeve connector for 14514 90 o with nozzle 14512<br />

Slip- Sleeve connector for 14514 90 o with nozzle 14514<br />

Slip- Sleeve connector for 14512 G1/8” (m)<br />

Slip- Sleeve connector for 14512 Needle 45 mm<br />

14015<br />

14016<br />

14017<br />

14018<br />

14019<br />

14035<br />

14070<br />

14015 14016 14017 14018<br />

14019 14035<br />

14070<br />

Slip-Sleeve, Needle nozzles<br />

For connection to all hydraulic nozzles.<br />

Description<br />

Slip-Sleeve Needle nozzle<br />

Slip-Sleeve Needle nozzle<br />

Slip-Sleev e Needle nozzle<br />

Slip-Sleeve Needle nozzle<br />

Needle<br />

Ø 6 mm<br />

Ø 6 mm angel 45 o<br />

Ø 1,5 mm<br />

Ø 2 mm<br />

14071<br />

14072<br />

14073<br />

14074<br />

Needle nozzle<br />

Connects with G1/8”(f) to a hose or a rigid tube.<br />

Description<br />

Needle nozzle with protection<br />

Needle nozzle with rubber tip<br />

Needle nozzle<br />

14067<br />

14068<br />

14069<br />

Button Head Nozzles<br />

Connects with G1/8 ” (f) to a hose or a rigid tube.<br />

14045 14046 14055<br />

Description Nipple head Height Sealing<br />

Button Head Ø 16 mm, 15 mm 6-hex 22 mm Metallic<br />

Button Head Ø 16 mm, 15 mm 6-hex 17 mm Metallic<br />

Button Head Ø 16 mm, 15 mm 6-hex 22 mm Rubber<br />

Button Head Ø 22 mm Rubber<br />

Button Head Ø 22 mm 44 mm Rubber<br />

Button Head Ø 22 mm Rubber<br />

Packing Kit for 14056<br />

14045<br />

14046<br />

14055<br />

14050<br />

14056<br />

14057<br />

398726<br />

14050 14056 14057<br />

46<br />

GREASE


GREASE 2<br />

Hydraulic Grease Fittings<br />

LUB-Nozzles<br />

Connects with G1/8”(f) to a rigid tube.<br />

Description<br />

LUB, Zerk<br />

LUB, Flush<br />

Part.No<br />

14005<br />

14006<br />

14005 14006<br />

Hydraulic Grease Fittings<br />

Material: Zinc coated steel, hardened head. Stainless Steel<br />

equivalent to SS 2346 (AISI303)<br />

Principal: Jaws grip the fitting head, metallic seal<br />

(rubber on certain models). The nozzle is twisted<br />

<strong>of</strong>f the fitting when greasing is complete.<br />

Part No Part No Part No Conn.thread Remark<br />

Straight 45° 90° (m)<br />

509F 519F 535F G1/8”<br />

509FROSTFRI G1/8” Stainless steel<br />

509 519 535 1/8” NPTF<br />

509ROSTFRI 1/8” NPTF Grease Fitting Selection<br />

1669B 1/8” NPTF Length under hex., 32 mm<br />

1684B 1/8” NPTF Length under hex., 54 mm<br />

512 NA58051 538 G1/4”<br />

512ROSTFRI G1/4” Stainless steel<br />

515 G3/8”<br />

504 NA7206 576 M6x1<br />

504ROSTFRI M6x1 Stainless steel<br />

1697 M6x1 Length under hex., 19 mm<br />

505 505B 577 M8x1<br />

505ROSTFRI M8x1 Stainless steel<br />

507 514B 514 M8x1,25<br />

580 584 583 M10x1<br />

580ROSTFRI M10x1 Stainless steel<br />

516 W1/4”<br />

511 W3/8”<br />

513K 547K 525 1/4”-28 SAE-LT Length under hex., 16 mm<br />

1698 1/4”-28 SAE-LT Length under hex., 21 mm<br />

500 ø 6 mm Drive fitting<br />

501 ø 8 mm Drive fitting<br />

502 ø 5/16” Drive fitting<br />

509<br />

509F<br />

547K 525<br />

Grease Fitting Selection<br />

19002 contains 350 fittings selected from the 17 most<br />

commonly used hydraulic fittings. The box is made <strong>of</strong> crush<br />

pro<strong>of</strong> plastic.<br />

19009 contains an assortment <strong>of</strong> M6x1, M8x1,25, M10x1 and<br />

G 1/8” in straight, 45 o , 90 o design, in all a total <strong>of</strong> 140 fittings.<br />

The box is made <strong>of</strong> plastic with 12 different compartments.<br />

Description<br />

Grease fitting selection, complete with 350 fittings.<br />

Grease fitting selection,with basic 140 fittings.<br />

19002<br />

19009<br />

Protection Cover for Grease Fittings<br />

Protects hydraulic grease fittings from ingress <strong>of</strong> dirt.<br />

Description<br />

Protection for grease fittings<br />

Protection for grease fitttings G1/4”<br />

P499<br />

P49914<br />

GREASE<br />

47


2 GREASE<br />

LUB- and Button Head Fittings<br />

LUB Grease Fittings<br />

Material: Zinc coated steel.<br />

Principal: The pump nozzle is pressed against the fitting,<br />

metallic seal.<br />

Part No Part No Conn. Remark<br />

Straight 45° thread (m)<br />

109 116B G1/8” Zerk type<br />

127 143 G1/8” Flush type<br />

112 119B G1/4” Zerk type<br />

129 G1/4” Flush type<br />

185 M6x1 Zerk type<br />

107 M8x1,25 Zerk type<br />

108 M10x1 Zerk type<br />

105 W1/4” Zerk type<br />

110 W5/16” Zerk type<br />

101 ø 6 mm Drive fitting, Zerk<br />

121 ø 6 mm Drive fitting, Flush<br />

102 ø 8 mm Drive fitting, Zerk<br />

120 ø 8 mm Drive fitting, Flush<br />

Button Head Fittings<br />

Material: Zinc coated steel<br />

Stainless steel equivalent to SS 2346 (AISI303).<br />

Principal: The nozzle grips the flange <strong>of</strong> the fitting when<br />

slid or pushed on, metallic or rubber seal.<br />

Part No Part No Part No Conn. Remark<br />

ø 22 mm ø 16 mm 15 mm hex. thread (m)<br />

ND6172 208 G1/8”<br />

208ROSTFRI G1/8” Stainless steel<br />

A1184<br />

1/8” NPTF<br />

1824 ND6160 211 G1/4”<br />

ND6151<br />

G3/8”<br />

ND6161<br />

G3/8”<br />

1823 A1186 1/4” NPTF<br />

1822A A1188 3/8” NPTF<br />

18201 A1190 1/2” NPTF<br />

M101Fz<br />

M10x1<br />

M101Ro M10x1 Stainless steel<br />

Part.No<br />

129 119B 112<br />

A1186 211 1820/1<br />

Extension<br />

Makes it possible to extend a lubricant fitting for ease <strong>of</strong><br />

<strong>lubrication</strong>.<br />

25 mm<br />

Description Length Conn. threads<br />

Extension 32 mm (overall), extends G1/8” (f) - G1/8” (m)<br />

the fitting approx. 25 mm<br />

171<br />

Fitting Tool<br />

All-in-one tool to extract broken fittings, re-thread holes<br />

and install new straight and angle-type fittings.<br />

Description<br />

Fitting tool 1/4” - 28” SAE<br />

Fitting tool 1/8” NPT<br />

315790<br />

315791<br />

315790<br />

315791<br />

48<br />

GREASE


GREASE 2<br />

The Grease Joint Rejuvenator<br />

Part.No<br />

The Grease Joint Rejuvenator<br />

Simply fill the tool with a light oil and with a few taps the<br />

joint will open.<br />

The Grease Joint Rejuvenator will allow a clogged grease<br />

fitting and /or joint to take on grease by injecting a light<br />

viscosity oil into the grease joint via the grease fitting,<br />

thus breaking up and removing any dirt, rust or debris.<br />

The purpose <strong>of</strong> this tool is to free up the joint and the<br />

fitting enabling them to be greased. When using the tool,<br />

be sure to bleed any air out that may be trapped in the<br />

tool body. Once the tool is installed onto the grease<br />

fitting, only a tapping <strong>of</strong> the piston is required to open a<br />

joint<br />

11015<br />

Description<br />

The Heavy Duty Grease Joint Rejuvenator cleans and unclogs grease<br />

joints and fittings. Supplied with a 125 mm (5") Flex Hose and Wooden<br />

Storage Box.<br />

The Pen Model Grease Joint Rejuvenator cleans and unclogs grease joints<br />

and fittings.<br />

11015<br />

11012<br />

11012<br />

ZEE LITE<br />

Grease pump light, fits to the outlet tube on the grease<br />

pump, helps to locate grease fittings in dark places.<br />

The intense, focused beam, can swivel through 360 o and<br />

tilt 90 o .<br />

100 hours battery life, LED ( no bulb to replace).<br />

Weight 30 grams.<br />

53001<br />

GREASE<br />

49


2 GREASE<br />

Notes:<br />

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50<br />

GREASE


Waste Oil 3<br />

Index:<br />

Electric Vacuum Systems ................. 52-53<br />

Air Operated Systems ............................ 54<br />

Hose Reels .............................................. 55<br />

Pit Systems ........................................ 56-57<br />

Pit Platform & Lift ................................. 58<br />

Waste Oil Containers and Trollies . 59-61<br />

Suction Pumps ................................. 62-63<br />

Air Driven Vacuum Pump ................ 64-66<br />

51


3 WASTE OIL<br />

Information<br />

Waste Oil Handling<br />

The easiest way <strong>of</strong> collecting waste oil when servicing vehicles is to use a waste oil bowl in a container or<br />

in a drum, on a trolley under the vehicle on the lift. To extract waste oil directly through the dip stick hole,<br />

waste oil units with suction probes are used. In <strong>lubrication</strong> pits, waste oil containers on wheels running<br />

on the pit rails are another possibility. If the containers can not be emptied by gravity, an air-operated<br />

suction pump can be used. The pump can either be mounted on the container or be part <strong>of</strong> a fixed installation<br />

on a wall or floor and connected to the container by a suction hose. The waste oil is usually pumped<br />

through pipes to a remote collector tank which is emptied by waste reclamation companies when needed.<br />

Waste oil is harmful and considered to be a hazardous product, with local<br />

authorities having special rules & regulations that have to be observed.<br />

We have the knowledge and can help you with solutions.<br />

Electric Vacuum Systems<br />

THE WASTE OIL SYSTEM THAT NEVER LOSES<br />

IT’S POWER!<br />

• Direct from the engine to the storage tank.<br />

• No personal contact with the waste oil.<br />

• No need <strong>of</strong> mobile <strong>equipment</strong>.<br />

• Suction probe with quick connections.<br />

• Fixed installation with hose reels.<br />

52 WASTE OIL


WASTE OIL 3<br />

Vacuum Systems<br />

Hose reels for oil<br />

distribution & oil<br />

suction.<br />

Hose reel for<br />

oil suction.<br />

Storage<br />

tank<br />

RPV fittings for quick and<br />

efficient suction <strong>of</strong> engine and<br />

gear boxes.<br />

For information contact us!<br />

Hose reel for<br />

suction in pits.<br />

The vacuum unit for continuous<br />

use.<br />

Controlled manually or by<br />

pressure sensors.<br />

The vacuum container is<br />

automatically emptied to the<br />

storage tank.<br />

The unit generates 99,95 %<br />

vacuum.<br />

The unit must be placed as close<br />

to the storage tank as possible.<br />

Vacuum unit for 1 to 4 work places.<br />

99,95 % vacuum, for cold (min + 10 ºC ) or warm oil.<br />

70-litre vacuum tank, emptied automatically to the<br />

storage tank. Delivered with one control box<br />

Dimension:<br />

Weight:<br />

Engine power:<br />

Electric:<br />

Sound level:<br />

950 x650 x 1700 mm<br />

150 kg<br />

750 w<br />

230 V 1 phase.<br />

62 dBA<br />

C8V07A<br />

Extra control box, for additional work places.<br />

CB8<br />

Vacuum unit for 2 to 7 work places.<br />

99,95 % vacuum, for cold (min + 10 ºC ) or warm oil.<br />

500-litre vacuum tank, emptied automatically to the<br />

storage tank. Automatic start/stop by pressure sensor.<br />

Dimension:<br />

Weight:<br />

Engine power:<br />

Electric:<br />

Sound level:<br />

700 x1100 x 2200 mm<br />

220 kg<br />

750 w<br />

400 V 3 phase.<br />

60 dBA<br />

E25V50A<br />

WASTE OIL<br />

53


3 WASTE OIL<br />

Installation <strong>of</strong> Suction Pumps<br />

Capacity Chart<br />

B<br />

litre/min<br />

C<br />

A<br />

Installation <strong>of</strong> Suction and Waste Oil Pump,<br />

22702/4<br />

For maximum efficiency, the pump should be installed as<br />

close as possible to the suction point at the same level as<br />

the liquid. Installing the pump in any another way will<br />

increase the emptying time. The drawing above shows an<br />

installation with acceptable capacity and emptying time.<br />

A Max recommended length between pump<br />

and suction point incl. hose reel:<br />

B Max recommended suction height,<br />

from liquid level to hose reel centre:<br />

C Max recommended distance, between<br />

pump outlet and liquid level:<br />

12 m<br />

2,5 m<br />

1 m<br />

A non return valve at the pump outlet is recommended.<br />

Probe 5/3 means:<br />

outside diameter ø 5 mm<br />

inside diameter ø 3 mm<br />

Waste Oil Suction Kit with Suction Probes<br />

and Hose Reel<br />

<strong>Complete</strong> kit to drain waste oil using probes. The kit<br />

includes the following: hose reel, suction pump 22702/4,<br />

wall bracket, quick coupling with suction probes 2295014,<br />

suction strainer with vacuum gauge and air quick coupling.<br />

Capacity when using ø8 mm suction probe (engine oil<br />

+60°C): 2 l/min.<br />

Description<br />

Waste oil suction kit with suction probes and hose reel<br />

Probe bracket, to be mounted on the wall<br />

SPEC6044<br />

28291<br />

Waste Oil Suction Kit with Suction Probes<br />

<strong>Complete</strong> kit to drain waste oil using probes. The kit<br />

includes the following: 2 m 1/2" hose, suction pump 22702/<br />

4, wall bracket, quick coupling with suction probes 2295014,<br />

suction strainer with vacuum gauge and air quick coupling.<br />

Capacity when using ø8mm suction probe (engine oil<br />

+60°C) 2,8 l/min.<br />

Description<br />

Waste oil suction kit with suction probes<br />

Cased waste oil suction kit with 4 metre hose and suction probes<br />

Probe bracket, to be mounted on the wall<br />

SPEC6040<br />

29515<br />

28291<br />

Spec6040 29515<br />

54 WASTE OIL


WASTE OIL 3<br />

Hose Reels for Waste Oil Suction<br />

Hose Reel for Waste Oil Suction<br />

Open hose reel, series ORK. Delivered with a nozzle for<br />

quick connection/change <strong>of</strong> the probes.<br />

Part.No<br />

Description Hose diam. Hose lengths (metres)<br />

Hose Reel ORK 1/2” 10<br />

Hose Reel ORK 1/2” 6<br />

Hose Reel ORK 3/4” 6<br />

24470<br />

24471<br />

24472<br />

Hose Reel for Waste Oil Suction<br />

Cased hose reel, CR Series. Delivered with a handle for<br />

quick connection/change <strong>of</strong> the probes.<br />

Description Hose diam. Hose lengths (metres)<br />

Hose Reel CR 1/2” 10<br />

Hose Reel CR 1/2” 6<br />

24480<br />

24481<br />

Hose Reel for Waste Oil Suction<br />

Cased hose reel, MR Series. Delivered with a handle for<br />

quick connection/change <strong>of</strong> the probes.<br />

Description Hose diam. Hose lengths (metres)<br />

MR Series 1/2” 10 m<br />

MR Series 1/2” 6 m<br />

MR Series 3/4” 5 m<br />

24490<br />

24491<br />

24492<br />

For optimum capacity, always choose the<br />

largest diameter and the shortest possible<br />

length <strong>of</strong> hose!<br />

WASTE OIL<br />

55


3 WASTE OIL<br />

Pit Equipment<br />

Waste oil handling in pits<br />

The illustrations show different solutions for handling<br />

waste oil in pits.<br />

56 WASTE OIL


WASTE OIL 3<br />

Automatic Waste Oil Equipment<br />

Part.No<br />

This system is designed for use in <strong>lubrication</strong> pits but<br />

can also be used with lifts. The collector arm is connected<br />

to the drain bowl (24555). Oil is gravity fed into a 25 litre<br />

tank with a float switch, which controls the air supply to<br />

the discharge pump. When maximum level is reached in<br />

the 25 litre tank the air operated pump starts and the<br />

waste oil is pumped to a remote container tank.<br />

24555<br />

Collection Bowl for cars<br />

Swivel arm collector bowl with adjustable height and<br />

strong swivel joints. Constant flow rate independent <strong>of</strong><br />

bowl height.<br />

Description Bowl dimension Capacity Connection<br />

thread<br />

Collection bowl 700 x 250 mm approx. 18 litre G 1 1/2” (f)<br />

Collection Bowl for Commercial Vehicles<br />

<strong>Complete</strong> set, with swing arm and support bar on castors.<br />

Description Bowl dimension Capacity Connection<br />

thread<br />

Collection bowl 1000x400 mm approx. 50 litre G 1 1/2” (f)<br />

24555<br />

24549<br />

24549<br />

to<br />

SPEC6011<br />

Waste oil collection bowl on rails<br />

We have different solutions for waste oil handling in pits.<br />

The pictures show solutions using an air operated height<br />

adjusted bowl on a rail and one with an open rail solution.<br />

Contact us for information!<br />

Waste Oil Unit for Pit Use<br />

With adjustable wheels for mounting on pit rails. The unit<br />

can be emptied by a pump system, 29068 must be fitted<br />

with a quick coupling set (29108) for easy connection <strong>of</strong><br />

the discharge hose.<br />

Description Volume Dimension Weight<br />

(approx.) (L x W x H) (approx.)<br />

Waste oil unit for pit use, 90 litre 1030-1450 45 kg<br />

compl. with quick coupling set<br />

x820x460 mm<br />

Quick coupling set, must be used when emptied using discharge pump.<br />

29068<br />

29108<br />

Automatic Emptying Unit<br />

The automatic emptying unit consists <strong>of</strong> a 25 litre collector<br />

tank with float switch and an air operated (1:1) transfer<br />

pump with wall bracket and all necessary oil and air line<br />

accessories.<br />

Description Connection threads<br />

Automatic<br />

emptying unit Pump: Air inlet G1/4” (f)<br />

Oil outlet G3/4” (f)<br />

Oil inlet G1” (f)<br />

Tank: Oil outlet (from 24555) G1 1/2” (f)<br />

Oil outlet (to pump) G1” (f)<br />

SPEC6011<br />

WASTE OIL<br />

57


3 WASTE OIL<br />

Pit Platform and Lift<br />

Part.No<br />

Pit Platform<br />

The pit platform runs on a rail fixed to the pit floor and is<br />

height adjustable, enabling ease <strong>of</strong> access to all the<br />

places under the vehicle. Driven by compressed air it has<br />

the capacity to lift a person and tools. Standard<br />

accessories include a tool tray, air connection and brake.<br />

Safety features include trap protection.<br />

Description Lift capacity WxD<br />

height weight<br />

Pit Platform 670mm 200 kg 1200 x 840 mm 64000<br />

Hydraulic Pit Lift<br />

Hydraulic pit lift for heavy transport vehicles. The<br />

carriages are manufactured for all types <strong>of</strong> inspection pits<br />

(ask for a form to submit your pit dimensions).<br />

Three modes <strong>of</strong> operation: Neutral, fast moving and<br />

lifting mode. When released the valve automatically<br />

returns to neutral mode and the lift is locked in the<br />

existing height mode.<br />

Min height above floor:<br />

Hoist travel:<br />

Lifting time:<br />

100 mm<br />

500 mm<br />

appr. 40 sec.<br />

The lift can be supplied with a piston extension for lifts<br />

up to 900 mm.<br />

Description Capacity Max air pressure<br />

Hydraulic Pit Lift 15 000 kg 8 bar<br />

64010<br />

58<br />

WASTE OIL


WASTE OIL 3<br />

Mobile Waste Oil Units With Bowl<br />

Part.No<br />

Waste Oil Units<br />

Waste oil units for gravity collection <strong>of</strong> motor and gear<br />

oil into a 20 litre bowl. All units can be used underneath<br />

lifts or in pits.<br />

The unit can be discharged by gravity, air pressure or be<br />

emptied by a pump on the unit or externally placed.<br />

Discharge by air pressure is carried out through a 2m<br />

hose with the unit connected to a tyre inflator. A safety<br />

valve ensures that the pressure never exceeds 0,5 bar.<br />

Some <strong>of</strong> the units can be used for pneumatic suction<br />

through suction probes. Vacuum is generated by an<br />

ejector on the unit, driven by 7- 10 bars air pressure.<br />

Once the vacuum is generated they can be used without<br />

being connected to the airline.<br />

The vacuum unit can be fitted with a transparent 10 litres<br />

container, to measure the volume <strong>of</strong> oil evacuated.<br />

Vacuum units are delivered with a probe kit comprising a<br />

probe holder, Mercedes adapter, VAG adapter, BMW<br />

adapter, two plastic probes 700 mm long ø 6 and 8 mm,<br />

two metal tubes 700 mm long ø 5 and 6 mm and a 1200<br />

mm long plastic probe ø 8 mm.All units are suitable for all<br />

non-corrosive fluids.<br />

NOTE! Do not use for volatile or highly inflammable<br />

liquids like petrol (gas).<br />

For other configurations, contact us!<br />

100 litre Waste Oil Container with a unique<br />

bowl design<br />

The container is fitted with an asymmetric swivelling<br />

bowl with a specially designed anti splash mesh. The top<br />

<strong>of</strong> the container has a fixed tray for tools, washers, oil<br />

plugs etc. The base has a special outlet hose holder.<br />

Description Dimension (W x D x H) Weight<br />

Waste Oil Container 630 x 500 x 1500- 2000 mm 28 - 33 kg<br />

Description<br />

Waste Oil Container, Standard.<br />

29505<br />

29505<br />

29507<br />

Waste Oil Container with ejector and suction probes<br />

Waste Oil Container with ejector, suction probes and transparent vacuum<br />

chamber<br />

Waste Oil Container with air operated pump for suction and pumpaway,<br />

suction probes included.<br />

29507<br />

29508<br />

29506<br />

29508<br />

Accessories for the 295 and 294 series Units<br />

Description<br />

Probe Kit comprising a probe holder, Mercedes adapter, VAG adapter,<br />

BMW adapter, two plastic probes 700 mm long ø 6 and 8 mm, two<br />

metal tubes 700 mm long ø 5 and 6 mm and a 1200 mm long plastic<br />

probe ø 8 mm.<br />

Quick Coupling Kit, to be used when emptied using an external<br />

discharge pump.<br />

2295014<br />

2295017<br />

2295014 2295017<br />

WASTE OIL<br />

59


3 WASTE OIL<br />

Mobile Waste Oil Units With Bowl<br />

Part.No<br />

Waste Oil Units<br />

Waste oil units for gravity collection <strong>of</strong> motor and gear oil<br />

into a 20 litre bowl. All units can be used underneath lifts<br />

or in pits.<br />

The unit can be discharged by gravity, air pressure or be<br />

emptied by a pump on the unit or externally placed.<br />

Discharge by air pressure is carried out through a 2m<br />

hose with the unit connected to a tyre inflator. A safety<br />

valve ensures that the pressure never exceeds 0,5 bar.<br />

Some <strong>of</strong> the units can be used for pneumatic suction<br />

through suction probes. Vacuum is generated by an<br />

ejector on the unit, driven by 7- 10 bars air pressure. Once<br />

the vacuum is generated they can be used without being<br />

connected to the air line.<br />

The vacuum unit can be fitted with a transparent 10 litres<br />

container, to measure the volume <strong>of</strong> oil evacuated.<br />

Vacuum units are delivered with a probe kit comprising a<br />

probe holder, Mercedes adapter, VAG adapter, BMW<br />

adapter, two plastic probes 700 mm long ø 6 and 8 mm,<br />

two metal tubes 700 mm long ø 5 and 6 mm and a 1200 mm<br />

long plastic probe ø 8 mm. All units are suitable for all<br />

non-corrosive fluids.<br />

NOTE! Do not use for volatile or highly inflammable<br />

liquids like petrol (gas).<br />

29405<br />

65 Litre Waste Oil Container with a Bowl<br />

Small efficient unit, just what you need, perfect for the<br />

small garage.<br />

Accessories are the same as for the 100 litre unit.<br />

29407<br />

Description<br />

Waste Oil Container, Standard.<br />

Waste Oil Container with ejector and suction probes<br />

Waste Oil Container with ejector, suction probes and transparent vacuum<br />

chamber<br />

Waste Oil Container with air operated pump for suction and pumpaway,<br />

suction probes included.<br />

29405<br />

29407<br />

29408<br />

29406<br />

29408<br />

24 Litre Mobile Waste Oil Suction Unit<br />

24 Litres capacity waste oil suction unit with 2 m oil<br />

suction hose.<br />

Description<br />

Waste Oil Container with ejector and suction probes 29049<br />

60<br />

WASTE OIL


WASTE OIL 3<br />

Waste Oil Equipment<br />

Part.No<br />

Basic Waste Oil Unit<br />

95 litre capacity waste oil unit with appox 20 litre capacity<br />

adjustable height collector bowl. With the addition <strong>of</strong><br />

various accessories to the base unit, a number <strong>of</strong> models<br />

are available, including gravity discharge, pump away, wall<br />

pump discharge and dipstick suction units.<br />

Description Dimension (L x W x H) Weight<br />

Waste oil unit 600 x 550 x 1150-1750 mm 25 kg<br />

<strong>Complete</strong> Waste Oil Units<br />

Description<br />

29520 with gravity discharge through a valve and angled outlet tube<br />

29520 with quick coupling nipple. Emptied with SPEC 6025 or 6026.<br />

29520 with pump and quick coupling nipple.<br />

As 29527 with waste oil outlet hose included.<br />

As 29527 with waste oil outlet hose and air connection kit included.<br />

As 29528 with alternatively as a dip stick suction unit using the probe facility.<br />

29521<br />

29526<br />

29527<br />

29528<br />

29529<br />

29527/BT<br />

29521<br />

29526<br />

29527 29528 29529<br />

Waste Oil Bowl for Drums<br />

Waste oil bowl, with adjustable bung adapter, G2” (male),<br />

suitable for mounting in a 200 l or 60 l drum.<br />

Description Adjustable height Bowl volume Weight<br />

Waste oil bowl approx. 600 mm approx. 20 litre 5 kg<br />

26502<br />

Low level Mobile Drainer (95 Litre)<br />

Gravity drain collection unit which is discharged using a<br />

wall mounted pump kit and quick coupling set.<br />

Description Volume Dimension Weight<br />

(approx.) (L x W x H) (approx.)<br />

Low level mobile drainer, 95 litre 1250x610x260 mm 44 kg<br />

Quick coupling set, must be used when emptied using discharge pump.<br />

Collection and Refilling Unit for Coolants<br />

Suitable for draining and refilling the same liquid after<br />

completing the service. Consists <strong>of</strong> a low level waste oil<br />

unit (29075), liquid pump (22720), strainer (28022), hoses<br />

and necessary accesories.<br />

Description Volume Dimension Weight<br />

(approx.) (L x W x H) (approx.)<br />

Collection unit 95 litre 1250x610x260 mm 53 kg<br />

29075<br />

29108<br />

29004<br />

”Filter rug”<br />

30 mm (11/4”) thick, for use in waste oil bowls to prevent<br />

splatter and contamination entering the discharge pump. 29139<br />

1060 mm (42”)<br />

400 mm (16”)<br />

Structure<br />

WASTE OIL<br />

61


3 WASTE OIL<br />

Suction & Waste Oil Pumps<br />

Suction & Waste Oil Pumps 1:1 & 5:1<br />

Double acting, air operated oil pumps for non-corrosive<br />

liquids, waste oil etc. For wall or floor installation, the<br />

pumps are designed to create maximum vacuum and will<br />

not race when there is no liquid in the suction side.<br />

Recommended when you can’t control the pumping<br />

process or when using suction probes. In other cases<br />

use the standard oil pumps (Refer to the oil section).<br />

Bung adapter G2” (m) included (part no 28595).<br />

Part.No<br />

22702/4<br />

Pressure ratio: 22702/4 1:1<br />

22575/4 5:1<br />

22702/4<br />

22575/4<br />

Capacity<br />

Air pressure<br />

22702/4 Max 18 l/min. , free flow, air press.<br />

1,0 MPa (10 bar)<br />

22575/4 Max 38 l/min. , free flow, air press.<br />

1,0 MPa (10 bar)<br />

Max 1 MPa (10 bar)<br />

22575/4<br />

Connections Air: G1/4” (f)<br />

Oil: Inlet G3/4” (f)<br />

Outlet G1” (f)<br />

Weight 22702/4 - 2,8 kg<br />

22575/4 - 4,9 kg<br />

NOTE! Do not use for volatile or highly inflammable<br />

liquids like petrol (gas).<br />

Suction & Waste Oil Pump 2:1<br />

Double acting, air operated oil pump for non-corrosive<br />

liquids, waste oil etc. For wall or floor installation, the<br />

pump is designed to create maximum vacuum and will not<br />

race when there is no liquid in the suction side.<br />

Pressure ratio: 22780 2:1<br />

22780<br />

Capacity<br />

Max 60 l/min. , free flow, air press. 1,0 MPa (10 bar)<br />

Air pressure<br />

Max 1 MPa (10 bar)<br />

Connections Air: G1/4” (f)<br />

Oil: Inlet G3/4”<br />

Outlet G3/4”<br />

Weight (approx.)<br />

10 kg<br />

Pump Timer<br />

With the timer installed in the air supply line it is<br />

possible to put in a running time for the pump, to<br />

increase the lifetime on the pump, by reducing the time<br />

where the pump is running without liquid.<br />

The timer can be set between 0- 120 minutes.<br />

Description Connection Threads Max.work pressure Weight<br />

Pump timer In: G1" or G3/4" or G1/2"(f) 8 bar<br />

0,2 kg<br />

Out: G3/4" (m)<br />

23008<br />

62<br />

WASTE OIL


WASTE OIL 3<br />

Installation Kits and Accessories<br />

Non Return Valve<br />

Connects to the pump outlet. Connection G3/4”(f).<br />

Part.No<br />

28295<br />

Suction Strainer with Vacuum Gauge<br />

Used to prevent dirt and larger particles from entering the<br />

pump and causing damage or malfunction. The gauge<br />

indicates that the correct vacuum has been reached and<br />

also when the suction is finished. Connection G1”.<br />

Wall Mounted Pump Installation Kit<br />

Components for a wall mounted air operated oil pump,<br />

non return valve and strainer included.<br />

28631<br />

99631<br />

NOTE! Pump not included.<br />

Select a pump 22700, 22702/4 or 22575/4.<br />

Floor Mounted Pump Installation Kit<br />

Components for a floor mounted air operated oil pump,<br />

non return valve and strainer included.<br />

99632<br />

NOTE! Pump not included.<br />

Select a pump 22700, 22702/4 or 22575/4.<br />

Hand Operated Suction Unit<br />

For evacuating up to 4 l <strong>of</strong> liquid using a pre-pumped<br />

vacuum. Ideal for evacuating motor oil from lawnmowers,<br />

or other liquids from hard-to-access areas. Tank can be<br />

emptied into a collection tank after the pump is<br />

disconnected.<br />

Tank, hose and suction probe made <strong>of</strong> high-quality<br />

plastic, pump tube and control valve made <strong>of</strong> brass. With<br />

vacuum meter. Max liquid temperature +30 o C.<br />

Description Volume Working Pressure Pressure Generator Weight<br />

Suction unit 4 litres - 0,7 bar vacuum Hand pump 1, 4 kg 3253P<br />

Suction Pump<br />

For filling and emptying small containers, gear boxes etc.<br />

Description<br />

Volume<br />

Suction pump 500 cm 3<br />

Suction pump 800 cm 3<br />

21040<br />

21044<br />

WASTE OIL<br />

63


3 WASTE OIL<br />

Vacuum Pump<br />

Air Operated Vacuum Pump/Liquid Pump<br />

A reliable drum mounted vacuum pump for fast emptying<br />

<strong>of</strong> cutting fluids, paint sludge, water, waste oil etc. from<br />

machine tools, spray booths, engines or other machines.<br />

The vacuum is easily adjusted with a needle valve and is<br />

indicated on a gauge. When the drum is full, the pump<br />

stops automatically and an indicator shows current<br />

status.<br />

Vacuum Pump, basic model<br />

Basic model, (22582) comprising pump body and bung<br />

adapter only, for mounting in drums or tank with G2” (f)<br />

thread.<br />

Description Dimension Air consumption Connection<br />

Vacuum pump, 170 x 170 approx. 60 l/min Air: G1/4” (f)<br />

basic model x 70 mm Suction hose: ø25 mm<br />

64 WASTE OIL


WASTE OIL 3<br />

Vacuum Pump<br />

Part.No<br />

Vacuum Pump with Air Connection Kit<br />

Vacuum pump (22582) complete with air connection kit<br />

(22587).<br />

Description<br />

Vacuum pump, with air connection kit<br />

Connection<br />

Air: 1/4” hose socket<br />

22584<br />

Vacuum Pump with Suction Hose<br />

Vacuum pump (22582) complete with suction hose<br />

(22588).<br />

Description<br />

Vacuum pump, with suction hose<br />

Connection<br />

Air: G1/4” (f)<br />

22585<br />

Vacuum Pump with Air Connection Kit and<br />

Suction Probes<br />

Vacuum pump (22582) complete for evacuating oil<br />

through suction probes inserted into the crankcase,<br />

gearbox, etc. <strong>Complete</strong> with air connection kit (22587),<br />

suction hose (2295000) & probe kit (29502).<br />

Description<br />

Vacuum pump, with suction hose,<br />

air connection kit and suction probes<br />

Connection<br />

Air: 1/4” hose socket<br />

22586<br />

Accessories for Vacuum Pump<br />

PosDescription Remark<br />

A Air connection kit Consisting <strong>of</strong> shut-<strong>of</strong>f valve, gauge, nipple,<br />

quick coupling and hose clamp<br />

B Suction hose Consisting <strong>of</strong> hose (ø25 mm, length 2,2 m)<br />

and aluminium tube length 200 mm<br />

22587<br />

22588<br />

C<br />

F<br />

G<br />

C Suction probe kit Consisting <strong>of</strong> handle with three suction probes<br />

(ø 6, 8 and 12 mm) length approx. 800 mm<br />

and Mercedes’ adapter<br />

Connection thread in the handle G3/8” (f)<br />

29502<br />

E<br />

B<br />

A<br />

D Suction hose To be used with suction probe kit (29502)<br />

Connection threads G3/4” (m)<br />

- G3/8” (m)<br />

E Suction tube Aluminium, length approx. 1 m<br />

F Gauge Indicates vacuum, 0 to -1 bar<br />

G Bung adapter To be used when the vacuum pump is frequently<br />

moved between different containers<br />

- Adapter For mounting <strong>of</strong> handle (C) on suction<br />

hose (B). Connection G3/8” (m)-ø25 mm<br />

- Suction probe bracket Probe bracket, to be mounted on the wall<br />

2295000<br />

2090151<br />

2326013<br />

2085147<br />

2090147<br />

28280<br />

D<br />

WASTE OIL<br />

65


3 WASTE OIL<br />

Vacuum Pump<br />

OriDrain - Mobile Suction Drain Unit<br />

This unit can be used to drain most fluids - even heavily<br />

contaminated - from machinery, engines, gear boxes,<br />

coolant containers, etc. The unit consists <strong>of</strong> a 36 litre<br />

polyethylene container, an aluminium stand with wheels<br />

and a vacuum pump 22585. The pump stops automatically<br />

when the container is full. The container can be emptied<br />

by pouring out the fluid or by moving the vacuum pump<br />

to an empty drum and using it to drain the liquid. Max.<br />

working temperature +60°C, temperature may be allowed<br />

to reach +90°C for a short period.<br />

Part.No<br />

29510<br />

Description Dimension Air con- Volume Weight<br />

(W x D x H) sumption (approx.) (approx.)<br />

(approx.)<br />

OriDrain 380x280x950 mm 60 l/min. 36 litre 8,5 kg<br />

OriDrain w. 380x280x950 mm 60 l/min. 36 litre 8,5 kg<br />

probe kit (29502)<br />

29510<br />

29511<br />

Portable Suction Drain Unit, OriCan<br />

This unit can be used to drain most fluids - even heavily<br />

contaminated - from machinery, engines, gear boxes,<br />

coolant containers, etc. The unit consists <strong>of</strong> an air<br />

operated vacuum pump 22585, fitted to an OriCan container<br />

made <strong>of</strong> polyethylene, with carrying handle and ø100<br />

mm filling hole. Including 2,2 m suction hose (22588).<br />

Suction capacity max. 60 l/min. (water)<br />

Max. vacuum 50%. Max. temperature +60°C.<br />

22590<br />

Description Dimension Air con- Volume Weight<br />

(W x D x H) sumption (approx.) (approx.)<br />

OriCan,<br />

(approx.)<br />

vacuum pump 150 x 385 x 600 mm 60 l/min. 16 litre 4,3 kg<br />

22590<br />

Accessories OriCan<br />

Description<br />

OriCan, container only<br />

Pump adapter, G 2” (f) - G2” (f)<br />

Volume<br />

approx. 16 litre<br />

1085112<br />

1085076<br />

66<br />

WASTE OIL


Air 4<br />

Index:<br />

Hose Reels ................................... 68-69<br />

FRL-Units .......................................... 70<br />

Valves, Blow gun and Tyre inflator ... 71<br />

Quick Connectors .............................. 72<br />

67


4 AIR<br />

Spring operated Hose Reels<br />

Part.No<br />

Series ORK<br />

Open hose reel.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORK 10 10 - 3/8” G3/8”(f) 1,5 15<br />

44231<br />

More information in the Hose reel section!<br />

Series ORM<br />

Open hose reel.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORM 15 12,5 - 1/2” G1/2” 1,5 15<br />

Series OR<br />

An open hose reel with longer hose lengths. If mounted to<br />

the ceiling the hose guide must be located to give correct<br />

hose direction. The hoses are fitted with swaged couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series OR 20 12,5 - 1/2” G1/2” 1,5 15<br />

44241<br />

44240<br />

Series MR<br />

Medium sized enclosed hose reel.<br />

The hose reel can be mounted to the ceiling, the wall or the<br />

floor. The wall bracket can easily be moved to fit other<br />

installations.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series MR 15 10 - 3/8” 3/8” hose 1,5 15<br />

Series MR 10 12,5-1/2” 1/2” hose 1,5 15<br />

844220<br />

844230<br />

68<br />

AIR


AIR 4<br />

Spring operated Hose Reels<br />

Part.No<br />

Series CR<br />

Enclosed hose reels. The hose reel can be mounted to the<br />

ceiling, the wall or the floor. The wall bracket can easily be<br />

moved to suit other installations.All hoses have swaged<br />

couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series CR 15 10 - 3/8” G3/8” 1,5 15<br />

Series CR 10 12,5-1/2” G1/2” 1,5 15<br />

44220<br />

44230<br />

Series CRS<br />

Enclosed hose reels for air, supplied complete with a<br />

pivoting wall bracket. Hoses are fitted with swaged<br />

couplings.<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series CRS 12 8 - 5/16” G1/4” 2 20<br />

Series CRS 10 10 - 3/8” G3/8” 2 20<br />

44205<br />

44210<br />

Suspended Power Modules (Air & Electric)<br />

Supplied with two 240 volts sockets and two power sockets<br />

<strong>of</strong> your choice from the list below, (please state when<br />

placing orders).<br />

Includes two 1/4” PCL standard female air couplings, 1/2”<br />

BSP elbow and spring.<br />

PM001<br />

Choice <strong>of</strong> Sockets<br />

12 Volt power socket<br />

24 Volt power socket<br />

110 Volt power socket<br />

415 Volt power socket<br />

PM12<br />

PM24<br />

PM110<br />

PM415<br />

Note! For the UK market only!<br />

For the complete range <strong>of</strong> hose reels see<br />

the hose reel section!<br />

AIR<br />

69


4 AIR<br />

Air Treatment Units (FRL)<br />

Part.No<br />

Air Treatment Units<br />

These air treatment units combine the best <strong>of</strong> design with<br />

proven materials and production methods. They can handle<br />

air flows up to 900 l/min. Material: Zinc bodies with<br />

mounting grooves, Polycarbonate bowls. Volume 16,8 cm³<br />

(filter/regulator), 29 cm³ (lubricator), max working pressure<br />

1 MPa (10 bar), max temp.+5° to +60°C<br />

42004<br />

42005<br />

Description Conn. Consist <strong>of</strong>:<br />

thread<br />

Air treatment unit, 42006, 42007, 42012<br />

complete, assembled G1/4” (f) 42008, 42010, 42011 (2 pcs)<br />

Air treatment unit, as 42005 42006, 42007, 42012<br />

but without lubricator G1/4” (f) 42010, 42011<br />

Economy version <strong>of</strong> 42004 G1/4” (f) 42007, 42009, 42012, 301296<br />

Shut-<strong>of</strong>f valve<br />

Shut-<strong>of</strong>f valve with downstream air bleed. Material: 42006;<br />

Zinc body with mounting grooves, 42009; Brass.<br />

Description Conn. Consist <strong>of</strong>:<br />

thread<br />

Shut-<strong>of</strong>f valve G1/4” (f) 1 MPa (10 bar)<br />

Can be connected to filter-regulator (42007) with adapter (42011).<br />

Shut-<strong>of</strong>f valve G1/4” (f) 1 MPa (10 bar)<br />

Filter-regulator<br />

Filter-regulator 0-1 MPa, lockable, two stage filtration,<br />

5 µm filter element. Material: Zinc body with mounting<br />

grooves, Polycarbonate bowl.<br />

Description Conn. Volume Max working Max temp<br />

thread<br />

pressure<br />

Filter-regulator G1/4” (f) 16,8 cm³ 1 MPa (10 bar) +5 to +60°C<br />

42005<br />

42004<br />

42003<br />

42006<br />

42009<br />

42007<br />

42003<br />

42006<br />

42009<br />

42007<br />

Lubricator<br />

Air line lubricator with fill port and adjustment knob.<br />

Material: Zinc body with mounting grooves, Polycarbonate<br />

bowl.<br />

Description Conn. Volume Max working Max temp<br />

thread<br />

pressure<br />

Lubricator G1/4” (f) 29 cm³ 1 MPa (10 bar) +5 to +60°C<br />

Can be connected to filter-regulator (42007) with adapter (42011).<br />

42008<br />

42008<br />

Accessories<br />

Description<br />

Wall bracket, for filter-regulator (Part No 42007)<br />

42010<br />

42010<br />

Adapter for connecting two units e.g. filter/regulator (42007) and lubricator<br />

(42008). Alternatively the wall mounting bracket (42013) can be used for<br />

the same purpose.<br />

Pressure gauge, ø 40 mm, 0-1 MPa (0-10 bar), Conn. thread G1/8” (m)<br />

42011<br />

42012<br />

42011<br />

Rugged wall mounting bracket <strong>of</strong> moulded, finished aluminium.<br />

For mounting <strong>of</strong> complete units. Acts as a combined adapter and wall<br />

bracket.<br />

42013<br />

42012<br />

42013<br />

Adapter, G 1/8” (m)<br />

301296<br />

70<br />

AIR


AIR 4<br />

Shut-<strong>of</strong>f valves, Blow Gun,<br />

Shut-<strong>of</strong>f valves<br />

Ball-valves made <strong>of</strong> brass with PTFE-seals, long or short<br />

levers, intended for oil and air lines.<br />

Description Conn. thread (f) PN Lever<br />

7640-3/8 G3/8” 6,4 MPa (64 bar) Long<br />

7640-1/2 G1/2” 6,4 MPa (64 bar) Long<br />

7640-3/4 G3/4” 4,0MPa (64 bar) Long<br />

7640-1 G1” 4,0 MPa (40 bar) Long<br />

7640-1-1/4 G 1 1/4” 2,5 MPa (25 bar) Long<br />

7640-1-1/2 G 1 1/2” 2,5 MPa (25 bar) Long<br />

7640-2 G2” 2,5 MPa (25 bar) Long<br />

7641-1/4 G1/4” 6,4 MPa (64 bar) Short<br />

7641-3/8 G3/8” 6,4 MPa (64 bar) Short<br />

7641-1/2 G1/2” 6,4 MPa (64 bar) Short<br />

Blow gun<br />

Blow gun for efficient cleaning, made <strong>of</strong> impact resistant<br />

plastic with ergonomically designed handle. Tube length<br />

approx. 100 mm.<br />

Part.No<br />

30101117<br />

30101093<br />

30101111<br />

30101081<br />

30101087<br />

30101084<br />

30101102<br />

30101129<br />

30101144<br />

30101123<br />

Description Conn. thread Weight (approx.)<br />

Blow gun G1/4” (f) 100 g 44503<br />

Tyre inflator<br />

For connection to a pneumatic line. The pressure gauge 0,7<br />

-12 bar ( 10 - 170 psi), is protected by a rubber cover.<br />

Delivered with 0,3 m hose and air nozzle.<br />

Description Conn. thread Weight (approx.)<br />

Tyre inflator G1/4” (f) 850 g<br />

44635<br />

Tyre inflator, heavy duty<br />

For connection to pneumatic line.<br />

Delivered with a hose and air nozzle.<br />

44636<br />

Description Conn. Hose Pressure Weight<br />

thread length range (approx.)<br />

Tyre inflator, cars G1/4” (f) 0,5 m 0-9,6 bar 1 200 g<br />

Tyre inflator, trucks G1/4” (f) 2,0 m 3-21 bar 1 200 g<br />

44634<br />

44636<br />

44634<br />

Air Line Hoses<br />

To connect the pump air motor to an air ring main. Made <strong>of</strong><br />

armoured PVC, max. working pressure 1,5 MPa (15 bar),<br />

swaged couplings; one with swiveling nut and connection<br />

adapter (male/male).<br />

Description Hose Diameter Length Conn. thread<br />

Air line hose<br />

Air line hose<br />

Air line hose<br />

1/4” i.d.<br />

1/4” i.d.<br />

3/8” i.d.<br />

1,5 m<br />

3 m<br />

1,5 m<br />

G1/4”(m)<br />

G1/4”(m)<br />

G3/8”(m)<br />

48001<br />

480013M<br />

48002<br />

Air line hose 1/2” i.d. 2,0 m G1/2”(m) 48017<br />

AIR<br />

71


4 AIR<br />

Quick-couplings<br />

Quick-coupling Selection<br />

Contains 42 pcs quick-couplings 44516 and a variety <strong>of</strong><br />

adapters, (160 pcs), delivered in a handy plastic carrying<br />

case.<br />

Description<br />

Quick-coupling selection<br />

49010<br />

Quick-couplings for Compressed Air<br />

Hose Adapters<br />

Hose Ø Part No<br />

1/4” 48510<br />

5/16” 48511<br />

3/8” 48512<br />

Quick-Coupling<br />

Thread Part No<br />

G1/4” (f) 44516<br />

Nipples<br />

Thread Part<br />

No<br />

R1/8” (m) 48500<br />

R1/4” (m) 48501<br />

R3/8” (m) 48502<br />

G1/4” (f) 48503<br />

G3/8” (f) 48504<br />

Hose Connector<br />

Hose Adapters<br />

Hose Ø Part No<br />

1/4” 48540<br />

5/16” 48541<br />

3/8” 48542<br />

1/2” 48543<br />

Quick-Coupling<br />

Thread Part No<br />

G3/8” (f) 44521<br />

Hose Ø Part No<br />

1/4” 48520<br />

5/16” 48521<br />

3/8” 48522<br />

Nipples<br />

Thread Part<br />

No<br />

R1/4”(m)48594<br />

R3/8”(m)48530<br />

R1/2”(m)48590<br />

R3/4”(m)48592<br />

Hose Adapters<br />

Hose Ø Part No<br />

1/4” 48603<br />

5/16” 48604<br />

3/8” 48600<br />

1/2” 48601<br />

3/4” 48602<br />

Quick-Coupling<br />

Thread Part No<br />

G1/2” (f) 44531<br />

Hose Connector<br />

Hose Ø Part No<br />

1/4” 48550<br />

5/16” 48551<br />

3/8” 48552<br />

1/2” 48553<br />

G3/8”(f) 48531<br />

G1/2”(f) 48591<br />

G3/4”(f) 48593<br />

72<br />

AIR


Waterbased Fluids/Detergents 5<br />

Index:<br />

Mixing Pump and Units ................. 74<br />

Liquid Pumps .................................. 75<br />

Installation Kits .............................. 76<br />

Installation Accessories ................. 77<br />

Accessories ...................................... 78<br />

Hose Reels ....................................... 79<br />

Hose End Control ........................... 80<br />

Sprayers ..................................... 81-82<br />

Hand Operated Drum Pumps ......... 83<br />

Funnels, Measures .......................... 84<br />

73


5 WATERBASED FLUIDS/DETERGENTS<br />

Mixing Units<br />

Part.No<br />

Mixing Pump, Ratio 50/50<br />

Air driven mixing pump for glycol and windshield fluids<br />

with a fixed 50/50 mix. The wall mounted unit has a<br />

suction attachment for connection to the concentrate<br />

container. <strong>Complete</strong> unit to connect directly to the air<br />

supply line and distribution pipework.<br />

We recommend that you invest in control <strong>equipment</strong> for<br />

the concentrate container to prevent unmixed water being<br />

distributed when the concentrate container is empty.<br />

Description<br />

Mixing pump 50/50<br />

Capacity<br />

Appr. 15 l/min free flow, air pressure 0,7 MPa (7 bar)<br />

24890<br />

Mixing Unit with Ejector from 25% to 50%<br />

Water driven mixing unit with ejector for glycol and<br />

windshield fluids, adjustable between 25% to 50%. The<br />

wall mounted unit has a suction attachment for<br />

connection to the concentrate container. <strong>Complete</strong> unit<br />

for connection to the water line.<br />

Description<br />

Mixing unit<br />

Capacity<br />

Appr. 15 l/min<br />

24186<br />

<strong>Complete</strong> Mixing and Distribution kit<br />

Consists <strong>of</strong> a mixing unit (24186), installation kit (99630),<br />

pump (22770). All necessary items are included.<br />

We recommend that you invest in control <strong>equipment</strong> for<br />

the concentrate container to prevent unmixed water being<br />

distributed when the container is empty.<br />

Description<br />

Mixing unit<br />

Capacity<br />

Appr. 15 l/min<br />

SPEC2303<br />

Water Anti Freeze Windshield Wash Detergents<br />

74<br />

WATERBASED FLUIDS/DETERGENTS


WATERBASED FLUIDS/DETERGENTS 5<br />

Liquid Pumps, Air Operated<br />

Liquid Pump, Stainless Steel, pressure<br />

ratio 4:1<br />

Stainless steel, air operated, double acting liquid pump<br />

for corrosive liquids, windscreen liquid etc.<br />

Bung adapter G 2 ”(m) (part No 2125753) included.<br />

Part.No<br />

Pressure ratio 4 :1<br />

For connection to Tank or drum<br />

Capacity Max 30 l/min (free flow, air pressure 0,7 MPa, water)<br />

Air Pressure Max 1 MPa (10 bar)<br />

Connections Air: G 1/4” (f)<br />

Oil: Outlet G 3/4 ”(f) Inlet (foot valve) G1” (f)<br />

Weight (approx) 9,0 kg<br />

Accessories Suction tube (Stainless Steel), length 500 mm, G1”<br />

(m), part No 2226214<br />

22770<br />

Material list<br />

Pump part<br />

Air motor<br />

Liquid parts (in- and outlet)<br />

Seals<br />

Central bar<br />

Material<br />

Aluminium<br />

Stainless Steel, ISO 2343/2346 (DIN<br />

1.4436/1.4305)<br />

Teflon<br />

Chromated Stainless Steel, ISO<br />

2333(DIN1.4101)<br />

Description<br />

Stainless Steel pump, stub<br />

Stainless Steel pump complete with suction tube (2226214)<br />

22770<br />

22775<br />

22775<br />

Liquid Pump, corrosion protected,<br />

pressure ratio 1:1<br />

Corrosion protected, air operated, double acting liquid<br />

pump for windscreen liquid etc.<br />

Bung adapter G 2” (m) (part No 28595) included.<br />

Pressure ratio 1 :1<br />

For connection to Tank or drum<br />

Capacity Max 40 l/min (free flow, air pressure 1,0 MPa, 95<br />

cSt oil). Recommended free flow approx. 25 l/min at<br />

0,7 MPa, 95 cSt<br />

Air Pressure Max 1 MPa (10 bar)<br />

Connections Air: G 1/4” (f)<br />

Oil: Outlet G 3/4” (f) Inlet (foot valve) G1” (f)<br />

Weight (approx) 3,0 kg<br />

Accessories Suction tube (Stainless Steel), length 500 mm, G1”<br />

(m), part No 2226214<br />

Improved version!<br />

22720<br />

Material list<br />

Pump part<br />

Air motor<br />

Liquid parts (in- and outlet)<br />

Seals<br />

Central bar<br />

Material<br />

Aluminium<br />

Nickel plated steel<br />

Nitrile and Polyurethane<br />

Nickel plated aluminium<br />

Description<br />

Liquid pump<br />

Liquid pump complete with suction tube (2226214)<br />

22720<br />

22725<br />

22725<br />

Water Anti Freeze Windshield Wash Detergents<br />

(Concentrated Glycol; see the Oil Section)<br />

WATERBASED FLUIDS/DETERGENTS<br />

75


5 WATERBASED FLUIDS/DETERGENTS<br />

Installation Kits<br />

Part.No<br />

Drum Pump Installation Kit<br />

Components for a drum mounted air operated pump.<br />

(205 litre drum)<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Line hose 1,5 metre x 3/4" bore hose<br />

Note! Pump not included!<br />

99625<br />

99675<br />

Wall Mounted Pump Installation Kit<br />

Components for a remote wall mounted air operated pump<br />

with drum suction attachment (205 litre drum)<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

Line hose 1,5 metre<br />

Drum suction attachment, tube length = 1,08 m<br />

99626<br />

99676<br />

Note! Pump not included!<br />

Wall Mounted Pump Installation Kit<br />

Components for a remote wall mounted air operated pump<br />

with a tank suction attachment<br />

Information<br />

Air line hose 1,5 metre x 1/4" bore hose<br />

2 pcs Line hose 1,5 metre x 1/2" bore hose<br />

99630<br />

Note! Pump not included!<br />

Water Anti Freeze Windshield Wash Detergents<br />

76<br />

WATERBASED FLUIDS/DETERGENTS


WATERBASED FLUIDS/DETERGENTS 5<br />

Installation Accessories<br />

Bung Adapters<br />

With split collars for pump tube diameters shown below.<br />

G2” (m) thread for drum or drum covers.<br />

For pump tube<br />

diameter Fits Orion pump models<br />

50 22720, 22725<br />

54 22770, 22775<br />

Part.No<br />

28595<br />

2125753<br />

Air Treatment Units<br />

Description Conn. thread Consist <strong>of</strong>:<br />

Air Treatment Unit G1/4” (f) 42007, 42009, 42012, 301296<br />

Accessories:<br />

Bracket for Air treatment unit mounted on top <strong>of</strong> the 22770 and 22775 pump.<br />

Air hose for Air treatment unit<br />

42003<br />

2026154<br />

2226155<br />

2026154<br />

2226155<br />

42003<br />

Air Line Hoses<br />

For connection <strong>of</strong> air motor to air ring main, made <strong>of</strong><br />

armoured PVC, max. working pressure 1,5 MPa (15 bar),<br />

swaged couplings; one with swiveling nut and<br />

connection adapter (male/male).<br />

Description Hose Diameter Length Conn. thread<br />

Air Line Hose 1/4” i.d. 1,5 m G1/4”(m)<br />

Air Line Hose 1/4” i.d. 3 m G1/4”(m)<br />

Air Line Hose 3/8” i.d. 3 m G3/8”(m)<br />

48001<br />

480013M<br />

48002<br />

Drum Cover Protection<br />

Keeps drum cover and surroundings clean.<br />

No/box Diam. Absorbing capacity Weight/box<br />

25 Ø56cm ~2 l/ sheet 3,6 kg<br />

1 Ø56cm ~2 l/ sheet 0,14 kg<br />

DTA25<br />

DTA1<br />

Connection Hose<br />

Connection hose <strong>of</strong> Nitrile rubber, wire braided, swaged<br />

couplings with swivelling nuts and adapter.<br />

28078<br />

28080<br />

Description<br />

Tank Connection Hose, Length 1,0 m, with 2 straight couplings, G1”.<br />

Tank Connection Hose, Length 1,0 m, with 1 straight and 1 90°-angle<br />

coupling, G1”. Mainly used with pumps mounted in floor stands.<br />

Connection Hose, Length 1,5 m, with 2 straight couplings, G1” and G3/4”.<br />

Connection Hose, Length 1,5 m, with 2 straight couplings, G1/2” and G3/4”.<br />

Connection Hose, Length 1,5 m, with 2 straight couplings, G1/2” and G1”.<br />

Drum Suction Attachments<br />

Riser tube with foot valve and G2” bung adapter.<br />

28078<br />

28080<br />

28079<br />

28639<br />

28649<br />

28079<br />

Riser tube length Hose length Conn.thread<br />

1,08 m 2,0 m G 3/4”<br />

1,70 m 2,0 m G 3/4”<br />

1,08 m 2,0 m Hose 3/4”<br />

28310<br />

28311<br />

28309<br />

Water Anti Freeze Windshield Wash Detergents<br />

(Concentrated Glycol; see the Oil Section)<br />

WATERBASED FLUIDS/DETERGENTS<br />

77


5 WATERBASED FLUIDS/DETERGENTS<br />

Accessories<br />

Part.No<br />

Wall bracket and Floor Stand<br />

For pump mounting. Pump mounting thread G2” (f).<br />

Description<br />

Wall bracket<br />

Floor stand<br />

28524<br />

28506<br />

28524<br />

28506<br />

Water Inlet Filter<br />

For installation in pipe lines to prevent contamination.<br />

2380452<br />

28301<br />

28302<br />

2380451<br />

Description Conn. threads Filter material Max pressure<br />

Filter, 30µm G1” Cotton 8 bar<br />

Filter, 50 µm G1” Nylon 8 bar<br />

Wall bracket<br />

Spare Cartridge 30 µm<br />

Cotton<br />

Spare Cartridge 50 µm<br />

Nylon<br />

Tool for cartridge change<br />

Strainer<br />

For installation in pipe lines to prevent meters being<br />

damaged due to contamination. Washable cartridge <strong>of</strong><br />

stainless steel. Max 5 MPa (50 bar).<br />

Conn. threads Strainer rating Body<br />

material Dimension<br />

G1/2 ”(f) 200 µm Brass<br />

G3/4” (f) 200 µm Brass<br />

In G3/4” (f) - Out G1/2 (f)25 µm Aluminium ø60x111 mm<br />

Shut-<strong>of</strong>f valves<br />

Ball-valves made <strong>of</strong> brass with PTFE-seals and long or<br />

short levers.<br />

Conn. thread (f) PN Lever<br />

G3/8” 6,4 MPa (64 bar) Long<br />

G1/2” 6,4 MPa (64 bar) Long<br />

G3/4” 4,0 MPa (40 bar) Long<br />

G1” 4,0 MPa (40 bar) Long<br />

G 1 1/4” 2,5 MPa (25 bar) Long<br />

G 1 1/2” 2,5 MPa (25 bar) Long<br />

G2” 2,5 MPa (25 bar) Long<br />

G1/4” 6,4 MPa (64 bar) Short<br />

G3/8” 6,4 MPa (64 bar) Short<br />

G1/2” 6,4 MPa (64 bar) Short<br />

Distribution Hoses<br />

Nitrile rubber hoses, 1/2” i.d. steel braided, PN 13,8 MPa<br />

(138 bar) with swaged couplings G1/2” swivelling nuts<br />

and two connection adapters, G1/2” (m) - G1/2” (m) and<br />

G1/2” (m) - G3/4” (m).<br />

Hose length<br />

2 m<br />

3 m<br />

4 m<br />

5 m<br />

6 m<br />

Hose Storage Rack<br />

Designed for max. 30 m x 1/2”-hose.For wall mounting.<br />

Dimensions: approx. 310 x 130 x 130 mm (W x H x D).<br />

28301<br />

28302<br />

2380452<br />

2380450<br />

2380451<br />

2380453<br />

28022<br />

28059<br />

24583<br />

30101117<br />

30101093<br />

30101111<br />

30101081<br />

30101087<br />

30101084<br />

30101102<br />

30101129<br />

30101144<br />

30101123<br />

28009<br />

28010<br />

28011<br />

28012<br />

28013<br />

28251<br />

2380453<br />

2380450<br />

24583 28022<br />

28059<br />

Water Anti Freeze Windshield Wash Detergents<br />

78<br />

WATERBASED FLUIDS/DETERGENTS


WATERBASED FLUIDS/DETERGENTS 5<br />

Spring operated Hose Reels<br />

Hose reel, inlet filter connection kit<br />

For installation in pipe lines to prevent damage due to<br />

contamination. Makes it easy to carry out maintenance on<br />

meters, valves etc. Includes filter, valve and adapter.<br />

Part.No<br />

Description Conn. thread<br />

Conn.kit G1/2” (f) For 3/8” or 1/2” reels 99672<br />

Series ORM<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series ORM 15 10 - 3/8” G1/2” 18 180<br />

24935*<br />

Series OR<br />

More information in the Hose reel section!<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series OR 20 12,5 - 1/2” G1/2” 1,8 18<br />

Stainless Steel Reels<br />

Series OR 20 10 - 3/8” G3/8” 18 180<br />

Series LOR<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series LOR 25 10 - 3/8” G3/8” 40 400<br />

Series LOR 25 12,5 - 1/2” G3/8” 30 300<br />

Stainless Steel Reel<br />

Series LOR 25 12,5 - 1/2” G1/2” 30 300<br />

Series LOR 25 Without swivel and hose<br />

Series MR<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series MR 15 10 - 3/8” Hose1/2” 1,5 15<br />

Series MR 10 12,5 - 1/2” Hose3/8” 1,5 15<br />

Series MR 13 10 - 3/8” G3/8” 18 180<br />

Series MR 10 10 - 3/8” G1/2” 7,5 75<br />

Series MR 15 10 - 3/8” G1/2” 7,5 75<br />

44240<br />

24957*<br />

24961*<br />

24963*<br />

24965*<br />

24960*<br />

844220<br />

844230<br />

824951*<br />

824440<br />

824445<br />

24957<br />

Series CR/CRS<br />

Length Diameter Conn. threads Working Pressure<br />

m mm-inch MPa bar<br />

Series CR 10 10 - 3/8” G3/8” 18 180<br />

Series CR 15 6,35 - 1/4” G1/4” 6 60<br />

Series CRS 12 8 - 5/16” G1/4” 2 20<br />

Series CRS 10 10 - 3/8” G3/8” 2 20<br />

24951*<br />

24953<br />

44205<br />

44210<br />

CR<br />

Water Anti Freeze Windshield Wash Detergents<br />

(Concentrated Glycol; see the Oil Section)<br />

* Suitable for hot water<br />

CRS<br />

WATERBASED FLUIDS/DETERGENTS<br />

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5 WATERBASED FLUIDS/DETERGENTS<br />

Hose end Control<br />

Water Control Valve<br />

Water control valve with rubber outlet. Inlet G1/4” (f).<br />

Weight approx. 0,3 kg.<br />

Description<br />

Water control valve with rubber nozzle<br />

Water control valve with rubber nozzle for 3/8” hose connection in brass<br />

Water control valve with rubber nozzle for 1/2” hose connection in brass<br />

Water Control Valve<br />

Water control valve with rigid outlet. Inlet G1/4” (f).<br />

Weight approx. 0,3 kg.<br />

Description<br />

Water control valve<br />

Water control valve for 3/8” hose connection in brass<br />

Water control valve for 1/2” hose connection in brass<br />

Part.No<br />

24105<br />

2410562<br />

2410563<br />

24106<br />

2410662<br />

2410663<br />

Control Valve for Water Based Fluids<br />

Water control valve with special rubber outlet that<br />

prevents foaming. Weight approx. 0,35 kg.<br />

Description<br />

Water control valve with swivel G1/2”(m)<br />

Water control valve with swivel G1/2”(f)<br />

Water control valve with swivel for 3/8” hose connection in brass<br />

Water control valve with swivel for 1/2” hose connection in brass<br />

2468060<br />

2468061<br />

2468062<br />

2468063<br />

Wash Handle<br />

Heavy duty wash handle made <strong>of</strong> rubber covered die-cast<br />

brass. Flow pattern regulated by the trigger.<br />

Max pressure 3 MPa (30 bar). Connection thread G1/2”(f).<br />

Description<br />

Wash handle G1/2”(f)<br />

Wash handle for 3/8” hose connection in brass<br />

Wash handle for 1/2” hose connection in brass<br />

Wash Nozzle<br />

Straight form wash gun on/<strong>of</strong>f and flow pattern regulated<br />

by turning the sleeve. For use with 1/2” hose.<br />

Max pressure 3 MPa (30 bar).<br />

Description<br />

Wash nozzle for 1/2” hose connection in brass<br />

Bare hose adapter G1/2” (m) with 60 o cone<br />

28182<br />

2818262<br />

2818263<br />

28268<br />

2085398<br />

Wash Handle<br />

Heavy duty wash handle made <strong>of</strong> die-cast brass with<br />

rubber covered handle. Supplied with two nozzles, 2 and<br />

4 mm jet holes. Flow pattern adjustable with control knob.<br />

Max pressure 3 MPa (30 bar).<br />

Description<br />

Wash handle for 1/2” hose connection in brass<br />

Wash handle for 3/4” hose connection in brass<br />

16004<br />

16006<br />

Water Anti Freeze Windshield Wash Detergents<br />

80<br />

WATERBASED FLUIDS/DETERGENTS


WATERBASED FLUIDS/DETERGENTS 5<br />

Spray Handle and Mobile Sprayer<br />

Part.No<br />

Spray Handle with Spray tube<br />

Designed for use with detergents. Consists <strong>of</strong> a brass<br />

valve body with 580 mm brass outlet tube and two<br />

nozzles, one with an adjustable spray pattern.<br />

Connection thread. G 3/8” (m).<br />

Description<br />

Spray handle with spray tube<br />

Spare adjustable nozzle<br />

24029<br />

550012<br />

Spray Handle with Spray tube<br />

Designed for use with detergents. Consists <strong>of</strong> a<br />

thermoplastic valve body with a 915 mm outlet tube <strong>of</strong><br />

stainless steel. Two different spray nozzles for water- and<br />

petroleumbased detergents.<br />

Connection G1/2” (f).<br />

Description<br />

Spray handle with spray tube<br />

Spare adjustable nozzle<br />

24099<br />

550012<br />

Drip Holsters<br />

To protect hose end meters and control valves when not in<br />

use and to collect any oil drip.<br />

Description<br />

Drip Holster<br />

29020<br />

Hose Storage Brackets<br />

Description<br />

A wall mounting bracket for storage <strong>of</strong> hoses, tools<br />

etc. Two fixing holes ø5 mm.<br />

For fixing to the wall to support hoses that otherwise would interfere with<br />

the work area. Two fixing holes ø5 mm.<br />

6027<br />

28185<br />

6027 28185<br />

Mobile Sprayer<br />

Air operated sprayer, comprising <strong>of</strong> a steel container,<br />

fitted with a compressed air connection and pressure<br />

gauge, ø30 mm (1 1/4") filler hole, sight gauge and two<br />

ø100 mm (4") wheels. Preload the container with<br />

compressed air 0,3-0,7 MPa (3-7 bar). The dispenser can<br />

be used without permanent connection to air pressure.<br />

Max. admissible tank capacity is 3/4 <strong>of</strong> total capacity.<br />

<strong>Complete</strong> with 1,2 m hose and spray handle.<br />

Description Volume Dim. (LxWxH) Weight (approx.)<br />

Spray dispenser approx. 24 l 350 x 380 x 780 mm 11,5 kg<br />

21150<br />

Note: Suitable for petroleum based detergents only!<br />

Water Anti Freeze Windshield Wash Detergents<br />

(Concentrated Glycol; see the Oil Section)<br />

WATERBASED FLUIDS/DETERGENTS<br />

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5 WATERBASED FLUIDS/DETERGENTS<br />

Sprayers<br />

General Information<br />

In practice, industrial substances are mixtures whose<br />

compositions and effects on other materials are known<br />

only by their manufacturers. This is why testing by the<br />

user – possibly in coordination with the manufacturer <strong>of</strong><br />

the spray medium – is so essential. Safety datasheets are<br />

usually not sufficient for an accurate evaluation <strong>of</strong> the<br />

material compatibility. Metal sprayers are not suitable for<br />

hydrogen peroxide, and plastic units can only be used<br />

after preliminary testing and with limited concentrations<br />

and exposure periods.<br />

Important factors to consider in choosing a sprayer:<br />

• Highest operational temperature (spray medium):<br />

Plastic sprayers 30 °C<br />

Sprayers with metal tanks 40 °C<br />

• Viscosity <strong>of</strong> spray medium:<br />

Up to approx. 1.5 times the viscosity <strong>of</strong> water. If<br />

coarser droplets and a reduced spray angle are<br />

acceptable, the viscosity can be even greater.<br />

• Flammable liquids:<br />

Flammable liquids with a flash point below 55 °C must<br />

not be used in sprayers.<br />

Part.No<br />

3590P<br />

3610F<br />

High-Pressure Compression Sprayer<br />

For forming oil, vehicle cleaning with mildly caustic<br />

cleaning agents. Durable stainless steel tank for extra<br />

resistance, Viton seals, special oil hose that is flexible at<br />

low temperatures, 50 cm continuously rotatable brass<br />

spray wand, fine special flat spray nozzle with fine filter.<br />

Pressure is generated by using the hand pump.The 10<br />

litre sprayer can also be filled with compressed air from<br />

an external line.<br />

NOTE! Not suitable for spray mediums that are corrosive<br />

to brass or stainless steel.<br />

3960<br />

Description Volume Working Pressure Pressure Generator Weight<br />

Sprayer 5 litres 6 bar Hand pump 4 kg<br />

Sprayer 10 litres 6 bar Compressor/hand pump 4,7 kg<br />

Accessories<br />

Trolley for above<br />

3590P<br />

3610F<br />

3960<br />

Hand Held Sprayers<br />

For cleaning, corrosion protection, <strong>lubrication</strong>,<br />

impregnation. Flexi plus and Universal has a powerful air<br />

pump to build up pressure. A safety valve protects<br />

against over compression. Tank with fill level scale, viton<br />

seals and adjustable nozzle.<br />

3131P<br />

3132PG<br />

Description Volume Working Pressure Pressure Generator Weight<br />

Industry Sprayer 1,5 litres 3 bar Hand pump 400 gr<br />

Universal Sprayer1,5 litres 3 bar Hand pump 410 gr<br />

Universal Sprayer1,0 litres 3 bar Hand pump 365 gr<br />

Handsprayer 1,0 litres 90 gr<br />

3131P<br />

3132PG<br />

3132PK<br />

3111P<br />

3111P<br />

3132PK<br />

Water Anti Freeze Windshield Wash Detergents<br />

82<br />

WATERBASED FLUIDS/DETERGENTS


WATERBASED FLUIDS/DETERGENTS 5<br />

Drum Pumps, Hand Operated<br />

Rotary Pump for waterbased fluids, oil and<br />

other chemicals<br />

Rotary pump made <strong>of</strong> polypropylene with ø 27 mm outlet<br />

pipe. G2” (m) bung adapter. Suction tube in 3 sections.<br />

Description Suction tube Suction tube Capacity Weight<br />

Length Diameter (approx.) (approx.)<br />

Rotary Pump 1 section: 280mm ø 44 mm 0,3 l/turn 1,8 kg<br />

2 sections: 660 mm<br />

3 sections: 1030 mm<br />

Drum Pump<br />

The lever can be mounted in three different positions to<br />

change the stroke length and output capacity, (see<br />

below). Delivered with telescopic suction tube and G2”<br />

and G1½” bung adapter. Suction tube length 340-900 mm,<br />

diameter 40 mm.<br />

Part.No<br />

21200<br />

Compability chart avaiable!<br />

Description Colour Material pump Mtrl Rod Weight (approx)<br />

Drum pump black/blue Polypropylene Steel 0,85 kg<br />

Drum pump black/green Polypropylene Steel 0,85 kg<br />

Drum pump black Ryton Stainless 0,85 kg<br />

Steel<br />

Capacity (Engine oil 20 o C)<br />

Lever mounted in position: 1. 0,3 l/stroke, 2. 0,37 l/stroke, 3. 0,45l/stroke<br />

Drum Pump<br />

Drum pump with telescopic suction tube. Made <strong>of</strong><br />

Polypropylene and Polyethylene with Nitrile rubber seals.<br />

G2” (m) bung adapter and outlet with 3/4” hose socket for<br />

max. 2 m long hose with open exit.<br />

Description Colour Suction tube Suction tube Capacity<br />

length diam. (approx.)**<br />

Drum pump black/blue 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/red * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/green * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/yellow * 480 - 950 mm ø27 mm 0,3 l/stroke<br />

Drum pump black/blue 480 - 950 mm ø27 mm 0,3 l/stroke<br />

with viton seals<br />

21210<br />

21211<br />

21215<br />

21022<br />

2102210<br />

2102220<br />

2102230<br />

21122<br />

* On special order and minimum quantity only. ** Engine oil, +20°C.<br />

Special drum adapters, see the Oil section<br />

Drum Pump<br />

Drum pumps made <strong>of</strong> Polypropylene or Nylon 6.<br />

G2” (m) bung adapter.<br />

Description Suction tube Material in contact<br />

Length<br />

with the liquid<br />

Drum Pump 1000 mm Nylon 6<br />

Drum Pump 1000 mm Polypropylene<br />

21027<br />

21028<br />

Water Anti Freeze Windshield Wash Detergents<br />

(Concentrated Glycol; see the Oil Section)<br />

WATERBASED FLUIDS/DETERGENTS<br />

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5 WATERBASED FLUIDS/DETERGENTS<br />

Drum Tap, Measures etc.<br />

Drum Tap<br />

Drum Tap for horizontal oil drums.<br />

Description Material Conn. thread<br />

Drum Tap, push valve Aluminium, nitrile rubber G2” (m)<br />

Part.No<br />

24506<br />

Plastic Measures<br />

Measuring jugs with handle, made <strong>of</strong> heavy<br />

Polyethylene, resistant to oil, gasoline and chemicals.<br />

Description<br />

Liquid measure<br />

Liquid measure<br />

Liquid measure<br />

Volume<br />

1 litre<br />

2 litres<br />

5 litres<br />

21625<br />

21626<br />

21627<br />

Tin Measures<br />

Measuring jugs with handle, made <strong>of</strong> tinned metal,<br />

resistant to oil, gasoline and chemicals.<br />

Description<br />

Liquid measure<br />

Liquid measure<br />

Liquid measure<br />

Volume<br />

0,5 litre<br />

1 litres<br />

2 litres<br />

21636<br />

21637<br />

21638<br />

Container<br />

Container with handle, made <strong>of</strong> heavy Polyethylene.<br />

Filling hole with lid and capped nozzle<br />

Description<br />

Volume<br />

Liquid measure 6 litres<br />

Liquid measure<br />

10 litres<br />

21644<br />

21645<br />

Funnels<br />

Funnels with handle, made <strong>of</strong> oil and chemical resistant<br />

polyethylene with splash rim and removable brass<br />

strainer.<br />

Description<br />

Volume<br />

Funnel with straight spout<br />

1,3 litres<br />

Funnel with spout <strong>of</strong>f-set approx 180 mm<br />

1,3 litres<br />

Funnel with flexible spout, 3 spout diameters<br />

1,3 litres<br />

Funnel kit ( 65, 75, 100 och 120 mm)<br />

0,05-0,27 litres<br />

21630<br />

21631<br />

21632<br />

21633<br />

21632<br />

21630<br />

21633<br />

21631<br />

Tin Funnels<br />

Funnels with handle, made <strong>of</strong> tinned metal, resistant to<br />

oil, gasoline and chemicals.<br />

Description<br />

Tin funnel<br />

Tin funnel<br />

Threaded spout<br />

Dimension<br />

160 mm<br />

200 mm<br />

300 mm<br />

21628<br />

21629<br />

21634<br />

Washbowl<br />

Handy washbowl for washing small parts.Made <strong>of</strong> oil and<br />

chemical resistant polyethylene.<br />

Description<br />

Dimension<br />

Washtub 380 mm 21635<br />

Water Anti Freeze Windshield Wash Detergents<br />

84<br />

WATERBASED FLUIDS/DETERGENTS


Hose Reels 6<br />

Index:<br />

Information ............................................. 86<br />

Series ORK ............................................. 86<br />

Series ORM ............................................. 86<br />

Series ORL .............................................. 87<br />

Series OR ................................................ 87<br />

Series LOR .............................................. 88<br />

Series MR ................................................ 88<br />

Series CR ................................................ 89<br />

Series CRS .............................................. 89<br />

Cable Reels............................................. 89<br />

Workshop Tower, Stand, Brackets .. 90-91<br />

85


6 HOSE REELS<br />

Hose Reels , Open<br />

Part.No<br />

Wherever longer hoses are required it is strongly recommended that hose reels be used. There are several<br />

advantages from using hose reels, such as longer hose life, increased safety and improved efficiency.<br />

Once installed the hose is always readily available but can be retracted out <strong>of</strong> the way when not in use.<br />

Hose free floors will reduce the risk <strong>of</strong> accidents due to tripping and will also aid identification.<br />

As a consequence they help to increase the efficiency and hence the pr<strong>of</strong>itability <strong>of</strong> the workshop.<br />

Hose reels can be installed on the wall or ceiling or to special frameworks. We recommend that they<br />

should be installed at least 2,5 meters above the floor.<br />

Series ORK<br />

Open hose reels for air, water,<br />

oil, grease and waste oil<br />

suction. Manufactured in<br />

sheet metal, painted in blue.<br />

The air and water reels have a<br />

simple cord braided hose and<br />

the oil and grease reels have a<br />

steel braided hydraulic hose. All hoses are fitted with<br />

swaged couplings. The Vacuum hose reel is specially<br />

designed for this purpose and the hose is fitted with a<br />

waste oil nozzle for quick connection <strong>of</strong> probes.<br />

28903<br />

Media Hose lengths Hose dimension Max work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air/Water 10 10-3/8” 1,5-15 44231 Hose 12,5-1/2” Hose 10-3/8”<br />

Oil/ Air 10 12,5-1/2” 7,5-75 24911 G½ (m & f 60 o ) G½ (m & f 60 o )<br />

Grease 10 6,35-1/4” 40-400 14206 G1/4” (f) G1/4” (m)<br />

Waste oil suction 6 19-3/4” vacuum 24472 G3/4” (f) Waste oil nozzle<br />

Various max 10 without hose 7,5-75 24903 G1/2” (f) G3/8” (f)<br />

Pivoting wall bracket 28903<br />

Series ORM<br />

Open hose reel for air, water,<br />

oil and grease.<br />

Manufactured in sheet metal,<br />

painted in blue. The air reels<br />

have a simple cord braided<br />

hose and oil and grease reels<br />

have a steel braided hydraulic<br />

hose.<br />

All hoses are fitted with swaged couplings.<br />

28903<br />

Media Hose lengths Hose dimension Max work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air/Water 15 12,5-1/2” 1,5-15 44241 Hose 12,5-1/2” Hose 12,5-1/2”<br />

Oil/ Air 15 12,5-1/2” 7,5-75 24922 G½ (m & f 60 o ) G½ (m & f 60 o )<br />

Grease 15 10-3/8” 40-400 14218 G3/8” (f) G3/8” (m)<br />

Hot water 15 10-3/8” 18-180 24935 G1/2” (f) G3/8” (m)<br />

Various max 15 without hose 7,5-75 24904 G1/2” (f) G3/8” (f)<br />

Pivoting wall bracket 28903<br />

86<br />

HOSE REELS


HOSE REELS 6<br />

Hose Reels, Open<br />

Part.No<br />

Series ORL<br />

Heavy duty open hose<br />

reel with longer hose<br />

lengths for oil and air.<br />

All hoses are fitted with<br />

swaged couplings.<br />

Media Hose lengths Hose dimension Max work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Oil/Air 20 12,5-1/2” 7,5-75 24931 G½ (m & f 60 o ) G½ (m & f 60 o )<br />

Oil/Air 15 19-3/4” 7,5-75 24932 G3/4 (m & f 60 o ) G3/4 (m & f 60 o )<br />

Series OR<br />

Open hose reel with<br />

longer hose lengths for<br />

oil, grease, air and water.<br />

If mounted to the<br />

ceiling the hose guide<br />

must be located to give<br />

correct hose direction.<br />

All hoses are fitted with<br />

swaged couplings.<br />

28902<br />

Media Hose lengths Hose dimension Max work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air 20 12,5-1/2” 1,8-18 44240 G1/2” (m) G1/2” (m)<br />

Oil/ Air 20 12,5-1/2” 6-60 24920 G1/2” (m) G1/2” (f)<br />

Grease 15 10-3/8” 40-400 14216 G3/8” (m) G3/8” (m)<br />

Hot water/ 20 10-3/8” 18-180 24957 G3/8” (m) G3/8” (m)<br />

Stainless steel<br />

Various max 20 without hose 40-400 24955 Connection thread G3/8” (f)<br />

with stainless steel swivel<br />

Pivoting wall bracket 28902<br />

HOSE REELS<br />

87


6 HOSE REELS<br />

Hose Reels, Open & Enclosed<br />

Series LOR<br />

Open hose reel for<br />

oil, grease, air and<br />

water. Steel braided,<br />

oil resistant rubber<br />

hose.<br />

Max temperature<br />

+50°<br />

Part.No<br />

Media Hose lengths Hose dimensionMax work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Oil/ Air 25 12,5-1/2” 6-60 24941 G1/2” (f) G1/2” (f)<br />

Oil/ Air 20 19-3/4” 6-60 24943 G3/4” (f) G3/4” (f)<br />

Oil/ Air 15 15-1” 6-60 24945 G1” (f) G1” (f)<br />

Grease 25 10-3/8” 40-400 14225 G3/8” (f) G3/8” (f)<br />

Hot water, max 150 o C 25 10-3/8” 40-400 24961 G3/8” (f) G3/8” (f)<br />

Hot water, max 150 o C 25 12,5-1/2” 30-300 24963 G3/8” (f) G3/8” (f)<br />

Hot water/Stainless 25 12,5-1/2” 30-300 24965 G1/2” (f) G1/2” (f)<br />

max 150 o C<br />

Stainless steel 25 Without swivel and hose 24960<br />

Series MR<br />

A medium sized enclosed<br />

hose reel for different types<br />

<strong>of</strong> media. For example air,<br />

water, oil or grease.<br />

The hose reel can be<br />

mounted on the ceiling, the<br />

wall or the floor. The Vacuum<br />

hose reel is specially designed<br />

for waste oil suction, the hose is fitted with a waste<br />

oil nozzle for quick connection <strong>of</strong> probes.<br />

28903<br />

Media Hose lengths Hose dimensionMax work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air/Water 15 10-3/8” 1,5-15 844220 Hose 12,5-1/2” Hose 10-3/8”<br />

Air/Water 10 12,5-1/2” 1,5-15 844230 Hose 12,5-1/2” Hose 12,5-1/2”<br />

Oil/Air 15 10-3/8” 7,5-75 824905 G1/2” (f) G3/8” (f)<br />

Oil/Air 10 12,5-1/2” 7,5-75 824910 G1/2” (f) G1/2” (f)<br />

Grease 10 6,35-1/4” 35-350 814205 G1/4” (f) G1/4” (f)<br />

Grease 15 6,35-1/4” 35-350 814210 G1/4” (f) G1/4” (f)<br />

Grease 10 10-3/8” 35-350 814215 G3/8” (f) G3/8” (f)<br />

Hot water, max 150 o C 13 10-3/8” 18-180 824951 G3/8” (f) G3/8” (f)<br />

Wind screen wash/ 10 10-3/8” 7,5-75 824440 G1/2” (f) G1/2” (f)<br />

Degreaser 15 10-3/8” 7,5-75 824445 G1/2” (f) G1/2” (f)<br />

Waste oil suction 5 19-3/4” Vacuum 24492 G3/4” (f) Waste oil nozzle<br />

Pivoting wall bracket 28903<br />

88<br />

HOSE REELS


HOSE REELS 6<br />

Hose Reels,Enclosed and Electric Cable Reels<br />

Part.No<br />

Series CR<br />

Enclosed hose reels for<br />

oil, grease, air, water<br />

and detergents. All<br />

hoses have swaged<br />

couplings.<br />

28900<br />

Media Hose lengths Hose dimensionMax work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air 15 10-3/8” 1,8-18 44220 G3/8” (f) G3/8” (m)<br />

Air 10 12,5-1/2” 1,8-18 44230 G1/2” (f) G1/2” (m)<br />

Oil/Air 15 10-3/8” 6-60 24905 G3/8” (f) G3/8” (f)<br />

Oil/Air 10 12,5-1/2” 6-60 24910 G1/2” (m) G1/2” (f)<br />

Grease 10 6,35-1/4” 40-400 14205 G1/4” (f) G1/4” (f)<br />

Grease 15 6,35-1/4” 40-400 14210 G1/4” (f) G1/4” (f)<br />

Grease 10 10-3/8” 40-400 14215 G3/8” (f) G3/8” (f)<br />

Hot water, max 150 o C 10 10-3/8” 18-180 24951 G3/8” (f) G3/8” (f)<br />

Degreaser 15 6,35-1/4” 6-60 24953 G3/8” (f) G1/4” (f)<br />

Various max 15 without hose 40-400 24950 Connection thread G3/8” (f)<br />

Pivoting wall bracket 28900<br />

Series CRS<br />

Enclosed hose reel for air and<br />

water, complete with pivoting wall<br />

bracket. Hoses have swaged<br />

couplings.<br />

Media Hose lengths Hose dimension Max work pressure Inlet thread Outlet thread<br />

metre mm-inch MPa-bar BSP BSP<br />

Air/Water 12 8-5/16” 2-20 44205 G3/8” (m) G1/4” (m)<br />

Air/Water 10 10-3/8” 2-20 44210 G3/8” (m) G3/8” (m)<br />

Electric Cable Reels<br />

Electric cable reels with impact resistant plastic covers.<br />

Supplied with earth connection and cable.<br />

53610 53620<br />

Media Cable lengths Cable Power Max capacity<br />

metre Volt Watts<br />

Electric cable 6 HO5VV-F 3x1,5 mm 2 230 53610 2000<br />

Electric cable 10 HO5VV-F 3x1,5 mm 2 230 53620 2000<br />

Electric cable 15 HO5VV-F 3x1,5 mm 2 230 53630 2000<br />

Electric cable 20 H07RN-F 5x1,5 mm 2 400 53640 3000<br />

53630<br />

HOSE REELS<br />

89


6 HOSE REELS<br />

Hose Reel, Accessories<br />

Part.No<br />

Hose Outlet Roller guide<br />

Additional hose outlet roller guide, used when mounting<br />

a hose reel in a cabinet. LxW 150x150 mm.<br />

Max. hose dimension ø 25 mm.<br />

2245931<br />

Mounting Rack<br />

Mounting racks are used to facilitate the mounting <strong>of</strong><br />

several hose reels. Time is reduced and the work can<br />

easily be done by one person. Pre-drilled holes for ORK,<br />

ORM, ORL and MR reels.<br />

Description<br />

For up to three reels<br />

For up to five reels<br />

LxWxH (mm)<br />

820x310x60<br />

1375x310x60<br />

92143<br />

92145<br />

92143<br />

Support Post for Hose Reels<br />

To mount one or two reels (side by side).<br />

Easy to assemble. Pre-drilled holes.<br />

Description<br />

Support Post, one or two reels (side by side)<br />

Support Post, one single reel<br />

Support Post, two reels (side by side)<br />

Support Post, two reels (back to back)<br />

For reels<br />

ORK, ORM, MR<br />

MR<br />

MR<br />

MR<br />

92130<br />

SRP/1MR<br />

DRP/2MR<br />

TRP/2MR<br />

Service Stand<br />

Standard service stand, for up to six hose reels,<br />

manufactured in blue laquered steel. The stand has two<br />

lockable drawers, waste basket, wipe <strong>of</strong>f paper holder,<br />

writing desk, tool hangers and drip tray.<br />

Pre-drilled holes for ORK, ORM, ORL and MR reels.<br />

The stand is delivered complete as per picture.<br />

Dimensions H xW x D 2500 x 700 x 1640 mm 92150<br />

90<br />

HOSE REELS


HOSE REELS 6<br />

Hose Reel, Accessories<br />

Part.No<br />

Service Tower<br />

The workshop tower can be equipped with a variety <strong>of</strong><br />

product and provides a single source center for oil,<br />

grease, antifreeze, air and exhaust systems.<br />

Description<br />

Service tower<br />

Grease holder, for 60 kgs grease drum<br />

Concrete fastener (floor bracket), Zinc plated<br />

Dimensions H x W x D 3500 x 800 x 800 mm<br />

92115<br />

92116<br />

92117<br />

Service Stand<br />

An alternative to the Service Tower, when space is limited. Supplied in sections according to your<br />

requirements. Supply pipework can be from the floor or from above. Also available with drip tray and work<br />

bench.<br />

Suitable for use with all hose reels and exhaust extraction units.<br />

HOSE REELS<br />

91


6 HOSE REELS<br />

Notes:<br />

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92<br />

HOSE REELS


Hose End Control 7<br />

Index:<br />

Grease Control........................... 94-95<br />

Air, Water, Antifreeze ....................... 96<br />

Detergents and Air ......................... 97<br />

Oil & Glycol Control valves .....98-99<br />

Digital Hose End Meters ...... 100-103<br />

Accessories .................................... 104<br />

Approved Digital Meters ............. 105<br />

Digital Line Meters............... 105-106<br />

93


7 HOSE END CONTROL<br />

Grease Control<br />

Part.No<br />

Grease Control Valve<br />

Control valve with outlet tube 14715 and nozzle 14514,<br />

connection thread G1/4” (f), PN 50 MPa (500 bar), weight<br />

550 gr.<br />

Description Conn. thread Max pressure<br />

Grease control valve G1/4” (f) 50 MPa (500 bar)<br />

Improved version!<br />

14612<br />

Grease Control Valve - High pressure<br />

Pressure can be increased to 80 MPa (800 bar) by<br />

pumping the handle. Inlet filter and release valve<br />

included.<br />

Description Conn. thread Max connection pressure<br />

Grease control valve G1/4”(m) 50 MP (500 bar)<br />

14625<br />

NOTE! Do not use with outlet hose.<br />

Grease Control Valve - High pressure<br />

Pressure can be increased to 80 MPa (800 bar) by<br />

pumping the handle.<br />

Description Conn. thread Max connection pressure<br />

Grease control valve G1/4”(m) 50 MP (500 bar)<br />

14626<br />

NOTE! Do not use with outlet hose.<br />

Grease Control Valve Component Kit<br />

Comprises a grease gun (14612) with inlet adapter (G1/4”),<br />

Z - swivel and 450 mm flexible outlet hose.<br />

99600<br />

Note! Adapter 25102032 is required when 3/8” hose reel is used.<br />

25102032<br />

94<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Grease Control<br />

Part.No<br />

Grease Meter<br />

Digital grease meter, equipped with current dispense<br />

display and resettable and non-resettable totalisors.<br />

Digital display powered by two 1,5 V AAA batteries.<br />

Max working pressure 50 MPa(500 bar)<br />

Max flow 1000 gr/min. Accuracy +/- 3 %.<br />

Description Connection thread Max working<br />

pressure<br />

Meter with control valve G1/4”(f) 50 MPa (500 bar)<br />

Inline meter G1/8”(f) 50 MPa (500 bar)<br />

14720<br />

14710<br />

Swivels for Grease<br />

Makes it possible to handle grease hoses with ease even<br />

at high pressure. For best results use a straight swivel<br />

between pump and distribution hose and a Z-swivel<br />

between hose and grease control valve.<br />

18072<br />

Description Connection threads Max. pressure<br />

Straight swivel<br />

Z-swivel<br />

Z-swivel<br />

Z-swivel<br />

Adapter<br />

Adapter (0105-2)<br />

G1/4”(m) - G1/4”(f)<br />

G1/4”(m) - G1/4”(f)<br />

1/4 ”NPT(m) - 1/2”-27(m)<br />

G1/8”(m) - G1/4”(f)<br />

G 3/8”(m) - G1/4” (m)<br />

G1/8” (f - f)<br />

50 MPa (500 bar)<br />

50 MPa (500 bar)<br />

50 MPa (500 bar)<br />

50 MPa (500 bar)<br />

50 MPa (500 bar)<br />

50 MPa (500 bar)<br />

18070<br />

18071<br />

18072<br />

18073<br />

25102032<br />

25101915<br />

Adapter G1/4” (m) - 3/8” NPTF (m) 50 MPa (500 bar) 25102737<br />

18070<br />

18071<br />

18073<br />

Outlet Hoses for Grease Control Valves<br />

High pressure hose, 3/16”i.d., Nitrile rubber with one<br />

Nylon braid, PN 50 MPa (500 bar) and swaged couplings.<br />

Description Hose length Conn. thread<br />

Outlet hose 200 mm G1/8”(male-male)<br />

Outlet hose 300 mm G1/8”(male-male)<br />

Outlet hose 450 mm G1/8”(male-male)<br />

Outlet hose 2500 mm G1/8”(male-male)<br />

Adapter (0105-2) - G1/8”(female-female)<br />

14042<br />

14043<br />

14044<br />

14052<br />

25101915<br />

HOSE END CONTROL<br />

95


7 HOSE END CONTROL<br />

Water and Antifreeze Control<br />

Water Control Valve<br />

Water control valve with rubber outlet. Inlet G1/4” (f).<br />

Weight approx. 0,3 kg.<br />

Description<br />

Water control valve with rubber nozzle<br />

Water control valve with rubber nozzle for 3/8” hose connection in brass<br />

Water control valve with rubber nozzle for 1/2” hose connection in brass<br />

Part.No<br />

24105<br />

2410562<br />

2410563<br />

Water Control Valve<br />

Water control valve. Inlet G1/4” (f). Weight approx. 0,3 kg.<br />

Description<br />

Water control valve<br />

Water control valve for 3/8” hose connection in brass<br />

Water control valve for 1/2” hose connection in brass<br />

Control Valve for water based fluids<br />

Water control valve with special flexible rubber outlet to<br />

prevent foaming.<br />

Description<br />

Water control valve with swivel G1/2” (m)<br />

Water control valve with swivel G1/2” (f)<br />

Water control valve with swivel for 3/8” hose connection in brass<br />

Water control valve with swivel for 1/2” hose connection in brass<br />

Wash Control Valve<br />

Heavy duty wash control gun made <strong>of</strong> rubber covered<br />

die-cast brass. Flow pattern regulated by the trigger.<br />

Max pressure 3 MPa (30 bar). Connection thread G1/<br />

2”(f).<br />

Description<br />

Wash control gun G1/2”(f)<br />

Wash control gun for 3/8” hose connection in brass<br />

Wash control gun for 1/2” hose connection in brass<br />

24106<br />

2410662<br />

2410663<br />

2468060<br />

2468061<br />

2468062<br />

2468063<br />

28182<br />

2818262<br />

2818263<br />

Wash Nozzle<br />

Straight form wash nozzle with on/<strong>of</strong>f and flow pattern<br />

regulated by turning the sleeve. Supplied with 1/2” hose<br />

connection. Max pressure 3 MPa (30 bar).<br />

Description<br />

Wash nozzle for 1/2” hose connection in brass<br />

Bare hose adapter G1/2” (m) with 60 o cone<br />

Wash Handle<br />

Heavy duty wash handle made <strong>of</strong> die-cast brass with<br />

rubber covered handle. Supplied with two nozzles, 2 and<br />

4 mm jet holes. Flow pattern adjustable with control knob.<br />

Max pressure 3 MPa (30 bar).<br />

Description<br />

Wash handle for 1/2” hose connection in brass<br />

Wash handle for 3/4” hose connection in brass<br />

28268<br />

2085398<br />

16004<br />

16006<br />

96<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Detergent and Air control<br />

Part.No<br />

Spray Handle with Spray tube<br />

Designed for use with detergents. Consists <strong>of</strong> a brass<br />

valve body with 580 mm brass outlet tube and two<br />

nozzles, one with an adjustable spray pattern.<br />

Connection thread. G 3/8” (m).<br />

Description<br />

Spray handle with spray tube<br />

Spare adjustable nozzle<br />

24029<br />

550012<br />

Spray Handle with Spray tube<br />

Designed for use with detergents. Consists <strong>of</strong> a<br />

thermoplastic valve body with a 915 mm outlet tube <strong>of</strong><br />

stainless steel. Two different spray nozzles for water- and<br />

petroleumbased detergents.<br />

Connection G1/2” (f).<br />

Description<br />

Spray handle with spray tube<br />

Spare adjustable nozzle<br />

24099<br />

550012<br />

Blow Gun<br />

Blow gun for efficient cleaning, made <strong>of</strong> impact resistant<br />

plastic with ergonomically designed handle.<br />

Tube length approx. 100 mm. Connection thread, G1/4” (f)<br />

Description<br />

Blow Gun<br />

44503<br />

HOSE END CONTROL<br />

97


7 HOSE END CONTROL<br />

Oil & Glycol Control<br />

Part.No<br />

Oil Control Valve<br />

Control valve made in aluminium with large flow capacity.<br />

Max pressure: 10,5 Mpa (105 bar). Swivel included. Inlet<br />

G1/2” (f).<br />

24560<br />

Description<br />

Oil Control Valve<br />

Oil Control Valve<br />

Oil Control Valve<br />

without outlet tube<br />

with 60 o rigid tube and semi-automatic nozzle<br />

with hose and semi-automatic nozzle<br />

24675<br />

24560<br />

24561<br />

24561<br />

Control Valve<br />

The control valve has an inlet strainer which minimizes<br />

the contamination risk. Max working pressure 5 MPa (50<br />

bar), inlet G1/2” (m or f).<br />

2468010<br />

Description<br />

Control Valve<br />

Rigid outlet (24170), non drip nozzle (24527) and<br />

swivel (24586) G1/2”(m).<br />

2468010<br />

Control Valve<br />

Control Valve<br />

Rigid outlet (24170), non drip nozzle (24527) and<br />

swivel (24585) G1/2”(f).<br />

Hose outlet (2285346), non drip nozzle (24527) and<br />

swivel (24586) G1/2”(m).<br />

2468011<br />

2468050<br />

2468050<br />

Control Valve<br />

Hose outlet (2285346), non drip nozzle (24527) and<br />

swivel (24585) G1/2”(f).<br />

2468051<br />

Latch kit<br />

complete with assembly instructions ( see next page)<br />

24679<br />

Oil Control Valve<br />

High volume oil control valve for high flow <strong>of</strong> lubricants.<br />

Two-valve operation. Lockable trigger. Ball bearing swivel.<br />

Rigid outlet with semi-automatic non-drip nozzle.<br />

Maximum flow Maximum pressure: Inlet thread:<br />

48 l/min 10 MPa (100 bar) G3/4”(f)<br />

24563<br />

98<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Control Valves for Oil, Water, Windscreen liquids, Antifreeze etc.<br />

Control Valve<br />

A range <strong>of</strong> valves with ergonomically designed handgrip <strong>of</strong><br />

glass filled polyamide. Available in several combinations or as<br />

individual parts. Max working pressure 5 MPa (50 bar). Weight<br />

approx. 0,65 kg complete with swivel and outlet hose.<br />

Description<br />

Control valve without accessories<br />

Latch Kit<br />

The latch kit is intended to be used for example when it is<br />

desired to make large fluid dispenses without manually holding<br />

the valve open. The kit contains three different latches. Latch 1<br />

is used to lock the valve in both open and closed positions.<br />

Latch 2 is used to lock in the open position. Latch 3 is used to<br />

lock the valve in the closed position.<br />

How to order a complete control valve with<br />

accessories<br />

The desired combination <strong>of</strong> accessories is indicated using a four<br />

(4) digit code immediately after the article number <strong>of</strong> the valve<br />

24680. The position <strong>of</strong> the figure in the code corresponds to a<br />

specific accessory according to the following:<br />

Position 1 = Type <strong>of</strong> inlet swivel<br />

Position 2 = Adapter with rubber/steel washer<br />

Position 3 = Type <strong>of</strong> outlet hose<br />

Position 4 = Type <strong>of</strong> non-drip nozzle<br />

24680<br />

24679<br />

If a specific accessory is not required insert the figure zero (0) in the code, in the position <strong>of</strong> that<br />

accessory.<br />

The code must always consist <strong>of</strong> four (4) digits.<br />

Example<br />

Control valve 24680 with inlet swivel G1/2” (m) - G1/2” (m) (24586), adapter with washer (2145895), outlet<br />

hose with 135° angle (2285345) and automatic non-drip valve (24519) Code: 24680-2131<br />

Example<br />

24680-2131<br />

Inlet<br />

swivels<br />

1st digit<br />

Adapter with washer<br />

2nd digit<br />

Outlet Hoses<br />

3rd digit<br />

1 1<br />

Non-drip nozzle<br />

4th digit<br />

1<br />

1<br />

2<br />

2<br />

3<br />

2<br />

24680<br />

3<br />

4 5<br />

4<br />

5<br />

HOSE END CONTROL<br />

99


7 HOSE END CONTROL<br />

Hose End Meters<br />

Part.No<br />

Digital Hose End meters with semi -<br />

automatic non-drip nozzles<br />

2470050<br />

2470250<br />

24780<br />

Description<br />

Hose End Meter<br />

including swivel G1/2”(f), valve handle,inlet strainer,<br />

outlet hose,battery and non-drip nozzle<br />

24780<br />

Hose End Meter<br />

including swivel G 1/2” (f), inlet strainer,battery,<br />

ridged outlet tube, and non-drip nozzle<br />

2470011<br />

Hose End Meter<br />

including swivel G 1/2” (m), inlet strainer,battery,<br />

ridged outlet tube, and non-drip nozzle<br />

2470010<br />

Hose End Meter<br />

including swivel G1/2” (f), inlet strainer, battery, nondrip<br />

nozzle and adjustable outlet hose<br />

2470051<br />

Hose End Meter<br />

including swivel G1/2” (m), inlet strainer, battery,<br />

non-drip nozzle and adjustable outlet hose<br />

2470050<br />

Preset Hose End Meter including swivel G1/2” (f), inlet strainer, battery,<br />

ridged out let tube and non-drip nozzle<br />

2470211<br />

Preset Hose End Meter including swivel G1/2” (m), inlet strainer, battery,<br />

ridged out let tube and non-drip nozzle<br />

2470210<br />

Preset Hose End Meter including swivel G1/2” (f), inlet strainer, battery<br />

non-drip nozzle and adjustable outlet hose<br />

2470251<br />

Preset Hose End Meter including swivel G1/2” (m), inlet strainer,<br />

battery non-drip nozzle and adjustable outlet hose<br />

2470250<br />

For other models and configurations,<br />

refer to page 103<br />

100<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Hose End Meter<br />

Hose End Meter<br />

Functions:<br />

• For measuring oil and glycol<br />

• 4 digit display<br />

• Resettable trip meter<br />

• Non resettable totaliser<br />

• Easy calibration (accuracy ±0,5%)<br />

• Simple battery change<br />

Technical Data<br />

Hose End Meter including swivel, valve handle, inlet strainer, outlet hose<br />

and manual non-drip nozzle.<br />

Line Meter<br />

Connections: Inlet: G1/2” (f) Outlet: G1/2” (f)<br />

Weight:<br />

Approx. 0,6 kg (22oz)<br />

Flow range: 1-20 litres/min (0-25 to 5,3 USG/minute)<br />

Working pressure: (0,5-70 bar, 8-1000 psi)<br />

Temperature range: 0 o C to +55 o C<br />

Accuracy: < ±0,5% (after calibration at 5-20 litres/minute)<br />

Fluid compability: All types <strong>of</strong> mineral and synthetic lubricants up to<br />

140SAE (5-5000 mPa/s)<br />

Battery:<br />

2 x LR03 Alkaline - 7000 hours average life<br />

Part.No<br />

24780<br />

24780<br />

Hose End Meter<br />

A hand-held digital volume meter which is microprocessor<br />

based and ergonomically designed.<br />

A safety lock prevents accidental operation <strong>of</strong> the trigger<br />

as a locking button must be depressed before the trigger<br />

can be released.<br />

The trigger can be locked in the open position and then<br />

closed by a light upward pressure.<br />

Technical Data<br />

Material: The meter cover and trigger housing is moulded from<br />

impact resistant acetal plastic.<br />

Measuring chamber: Die cast zinc<br />

Valve housing: Die cast aluminium<br />

Measure wheel: Vectra®<br />

Conn. thread: Inlet: Gl/2” (f)<br />

Outlet: G1/2” (m), 60° cone seal<br />

Dimension: 270 x 85 x 75 mm (L x W x H)<br />

Weight:<br />

Approx. 0,85 kg (without hose)<br />

Flow:<br />

1,5-15 litres/min.<br />

Pressure drop: 0,02-0,45 MPa (0,2-4,5 bar)<br />

Accuracy: < ±0,3% ( after calibration)<br />

Working pressure: 1-5 MPa (10-50 bar, 145-725 psi)<br />

Temperature range: 0°C to + 50°C<br />

Description<br />

Basic model designed for oil and glycol. Meter range 0,01-999,99 litres.<br />

Equipped with resettable totaliser as well as a non resettable totaliser.<br />

Note! Without accessories.<br />

Pre-set model with an automatic cut <strong>of</strong>f when the pre-set value is reached.<br />

Meter range 0,01-999,99 litres.<br />

Equipped with resettable totaliser as well as a non resettable totaliser.<br />

Designed for oil and glycol.<br />

Note! Without accessories.<br />

Pre-warning model. A buzzing sound will be heard when the pre-warn<br />

value is reached, manual final reading and valve closing. Meter range 0,01-<br />

999,99 litres.<br />

Equipped with resettable totaliser as well as a non resettable totaliser.<br />

Designed for oil and glycol.<br />

Note! Without accessories.<br />

24700<br />

24702<br />

24704<br />

Functions:<br />

• Current dispense, resettable<br />

• Resettable totaliser<br />

• Non resettable totaliser<br />

• Pre-set dispense mode 0,1-999,9<br />

litres (24702)<br />

• Pre-warn dispense mode 0,1-999,9<br />

litres (24704)<br />

• Low battery warning<br />

Keys:<br />

• Reset (incl. display segment test)<br />

• Selection <strong>of</strong> functions<br />

• Volume setting (24702, 24704)<br />

Unit <strong>of</strong> measurement<br />

• Volume is shown in litres.<br />

• Possible to show in US gallon (G)<br />

US Quarts (Q) and US pint (P).<br />

24700<br />

24702<br />

HOSE END CONTROL<br />

101


7 HOSE END CONTROL<br />

Approved Hose End Meter and Line Meter<br />

Subject for approval<br />

Functions:<br />

• Current dispense, resettable<br />

• Resettable totaliser<br />

• Non resettable totaliser<br />

• Pre-set dispense mode 0,2-99,9 litres (24712)<br />

• Low battery warning<br />

Keys:<br />

• Reset (incl. display segment test)<br />

• Selection <strong>of</strong> functions<br />

• Volume setting (24712)<br />

Unit <strong>of</strong> measurement<br />

• Volume is shown in litres<br />

Meters, Subject For Approval<br />

A digital volume meter which is microprocessor based<br />

and ergonomically designed. A safety lock prevents<br />

accidental operation <strong>of</strong> the trigger as a locking button<br />

must be depressed before the trigger can be released.<br />

The trigger can be locked in the open position and then<br />

closed by a light upward pressure.<br />

Description<br />

Hose end meter, basic model designed for oil and glycol Meter range 0,2-<br />

99,999 litres. Equipped with resettable totaliser as well as non resettable<br />

totaliser.<br />

Note! Without accessories.<br />

Part.No<br />

24710<br />

24731<br />

24710<br />

24712<br />

Hose end meter, pre-set model with an automatic cut <strong>of</strong>f when the pre-set<br />

value is reached. Meter range 0,2-99,999 litres.<br />

Equipped with resettable totaliser as well as non resettable totaliser.<br />

Designed for oil and glycol.<br />

Note! Without accessories.<br />

Line Meter with 2x100 pulses/litre pulse transmitter output. Incl.1,5 m<br />

cable. Equipped with resettable totaliser as well as non resettable totaliser.<br />

Note! 10-30V DC power supply required.<br />

Technical Data<br />

Material:<br />

Conn. thread:<br />

The meter cover and trigger housing is moulded<br />

from impact resistant acetal plastic.<br />

Measuring chamber: Die cast zinc<br />

Valve housing: Die cast aluminium<br />

Measure wheel: Vectra®<br />

Hose end meter: Inlet: Gl/2 ”(f)<br />

Outlet: G1/2” (m), 60° cone seal<br />

Line meter: Inlet: G1/2 (m), 60° cone seal<br />

Outlet: G1/2” (m), 60° cone seal<br />

Dimension: Hose end meter: 270 x 85 x 75 mm (L x W x H)<br />

Line meter: 185 x 95 x 48 mm (L x W x H)<br />

Weight:<br />

Hose end meter: Approx. 0,85 kg (without hose)<br />

Line meter: Approx. 1,1 kg<br />

Flow:<br />

1,5-15 litres/min.<br />

Pressure drop: 0,02-0,45 MPa (0,2-4,5 bar)<br />

Accuracy: < ±0,3%<br />

Viscosity: 8-2000 mPa·s<br />

Working pressure: 1-5 MPa (10-50 bar, 145-725 psi)<br />

Temperature range: 0°C to + 50°C<br />

Approved Hose End Meter<br />

Board <strong>of</strong> Trade approved .<br />

Calibrated 0-999,99 litres.<br />

<strong>Complete</strong> with inlet swivel, flexible outlet tube and non<br />

drip nozzle. Hose connection G ½” (m)<br />

Note! For the UK market only.<br />

24712<br />

24731<br />

24101/D<br />

102<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Hose End Meter for Oil and Glycol<br />

How to order a hose end meter complete<br />

with accessories.<br />

A meter with a combination <strong>of</strong> accessories is ordered by<br />

adding a four digit code after the meter article number.<br />

The position <strong>of</strong> the digit in the code corresponds to a<br />

specific accessory as follows:<br />

Position 1 = Type <strong>of</strong> inlet swivel<br />

Position 2 = 9V battery<br />

Position 3 = Type <strong>of</strong> outlet hose<br />

Position 4 = Type <strong>of</strong> non drip nozzle<br />

24702-1142<br />

If a specific accessory is not required insert the figure zero (0) in the code in the position <strong>of</strong> that<br />

accessory. The code must always consist <strong>of</strong> four (4) digits.<br />

Example<br />

Hose end meter 24700 with swivel G1/2” (m) - G1/2” (m) (24586), 9V battery (2245634), flexible outlet hose<br />

with 90° angle (2285344) and automatic non drip nozzle (24519) Code: 24700-2121<br />

Example<br />

24700-2121<br />

1<br />

Inlet<br />

swivels<br />

1st digit<br />

Battery<br />

2nd digit<br />

1<br />

Outlet Hoses<br />

3rd digit<br />

1 1<br />

2<br />

2<br />

3<br />

Non-drip Nozzles<br />

4th digit<br />

2<br />

3<br />

4<br />

24700, 24702,<br />

24704,<br />

4 5<br />

5<br />

1<br />

2<br />

Inlet<br />

swivels<br />

1st digit<br />

1<br />

Battery<br />

2nd digit<br />

24710, 24712<br />

APPROVED METERS<br />

Outlet hoses with Sight Glass and Non-drip Nozzle<br />

3rd and 4th digit<br />

51<br />

61<br />

71<br />

81<br />

28385<br />

28386<br />

28387<br />

28388<br />

Non-drip nozzle<br />

24519 included.<br />

(no others allowed)<br />

HOSE END CONTROL<br />

103


7 HOSE END CONTROL<br />

Accessories for Hose End Control<br />

Inlet Swivels<br />

Max working pressure: 5 MPa (50 bar)<br />

Material: Brass ISO/SS 5170<br />

Material in O-ring: Nitrile rubber N70<br />

Connection threads:<br />

G1/2” (m) - G1/2”(f)<br />

G1/2” (m) , 60 o cone - G1/2” (m)<br />

Note! The O-ring on the above swivels must be mounted against<br />

the valve body.<br />

Outlet Hoses<br />

Max working pressure: 5 MPa (50 bar)<br />

Material: Hoses: Braided Nitrile/Chloroprene rubber.<br />

Tube: Steel<br />

Connection threads: At valve body: G1/2” (f)<br />

At non-drip: M 12x1 (m)<br />

Description:<br />

Outlet hose, straight<br />

Outlet hose 90 o<br />

Outlet hose 135 o<br />

Outlet hose, flexible<br />

Rigid outlet, steel tube<br />

Water hose<br />

Adapter for use together with oil control valve 24680, to connect outlets<br />

Part.No<br />

24585<br />

24586<br />

2285343<br />

2285344<br />

2285345<br />

2285346<br />

24170<br />

2245997<br />

2145895<br />

24585<br />

24586<br />

2285343<br />

2285344<br />

2285345<br />

2285346<br />

24170<br />

2245997<br />

2145895<br />

Non-drip Nozzles<br />

Max working pressure: 5 MPa (50 bar)<br />

Material: Brass ISO/SS 5170<br />

Material in O-ring: Nitrile rubber N70<br />

Connection thread: M 12x1 (f)<br />

24519<br />

24527<br />

24528<br />

Description:<br />

Diameter:<br />

Fully automatic opening and closing ø14 mm<br />

Semi-automatic, opened by fluid pressure, manually closed ø16 mm<br />

Lockable, opened and closed manually by 90 o turn ø18 mm<br />

Lockable, with straight outlet pipe, opened and closed<br />

manually by 90 o turn ø 8 mm<br />

Lockable, with bent outlet pipe 135 o , opened and closed<br />

manually by 90 o turn ø 8 mm<br />

24519<br />

24527<br />

24528<br />

24529<br />

24537<br />

24529<br />

24537<br />

Drip Holsters<br />

To protect hose end meters and control valves when not in<br />

use and to collect any oil drips.<br />

29020<br />

Description<br />

Drip holster, Standard<br />

Drip holster, De Luxe<br />

29020<br />

29600<br />

29600<br />

9V Battery<br />

9V battery (alkaline), type 6LR61 9V 2245634<br />

104<br />

HOSE END CONTROL


HOSE END CONTROL 7<br />

Line Meters<br />

Line Meter<br />

Functions:<br />

• For measuring <strong>of</strong> oil<br />

• 4 digit display<br />

• Resettable trip meter<br />

• Non resettable totaliser<br />

• Easy calibration (accuracy ±0,5%)<br />

• Simple battery change<br />

Technical Data<br />

Line Meter<br />

Connections: Inlet: G1/2” (f) Outlet: G1/2” (f)<br />

Weight:<br />

Approx. 0,6 kg (22oz)<br />

Flow range: 1-20 litres/min (0,25 to 5,3 USG/minute)<br />

Working pressure: (0,5-70 bar, 8-1000 psi)<br />

Temperature range: 0 o C to +55 o C<br />

Accuracy: < ±0,5% (after calibration at 5-20 litres/minute)<br />

Fluid compability: All types <strong>of</strong> mineral and synthetic lubricants up to<br />

140SAE (5-5000 mPa/s)<br />

Battery:<br />

2 x LR03 Alkaline - 7000 hours average life<br />

For Oil and Glycol<br />

Description<br />

Basic model. Meter range 0,1-999,99 litres. Equipped with resettable<br />

totaliser as well as non resettable totaliser.<br />

Note! Battery not included.<br />

24720 with battery.<br />

Line meter with 100 pulses/litre pulse transmitter output. For connection<br />

to monitoring systems in combination with remote display Monitor<br />

23362 or with a separate digital display D3240. Incl.1,5 m cable.<br />

Equipped with resettable totaliser as well as non resettable totaliser.<br />

Note! 10-30V DC power supply required.<br />

As 24722 but with 10 pulses/litre output.<br />

Line meter with 328 pulses/litre pulse transmitter output. Only for<br />

connection to monitoring systems (Orilink/Oilmon). Equipped with<br />

connection terminal and reel open indication light. This meter does not<br />

have a display or function buttons.<br />

As 24728 with function flow direction for use with Orilink<br />

Technical Data<br />

Material:<br />

The meter cover is moulded from impact resistant<br />

acetal plastic.<br />

Measuring chamber: Die cast zinc<br />

Measure wheel: Vectra®<br />

Connection thread: Inlet: G1/2” (m), 60° cone seal<br />

Outlet: G1/2” (m), 60° cone seal<br />

Dimension: 185 x 95 x 48 mm (L x W x H)<br />

Weight:<br />

Approx. 1,1kg<br />

Flow:<br />

1,5-15 litres/min.<br />

Pressure drop: 0,01-0,12 MPa (0,1-1,2 bar)<br />

Accuracy: < ±0,3%<br />

Working pressure: 1-5 MPa (10-50 bar, 145-725 psi)<br />

Temperature range: 0°C to + 50°C<br />

Part.No<br />

24790<br />

24720<br />

2472001<br />

24722<br />

24721<br />

24728<br />

24738<br />

24720<br />

24722<br />

24728<br />

24738<br />

24790<br />

LED Digital Display<br />

<strong>Complete</strong> installation kit, comprising a display and an inline<br />

pulse meter 24722 supplied pre-wired with a link cable<br />

between the pulser and display unit and 2 meters <strong>of</strong> main<br />

cable. The LED display, has 50 mm high digits. Calibrated<br />

0-999,9. Suitable for use on mains voltage 220/240 V.<br />

DD3240<br />

HOSE END CONTROL<br />

105


7 HOSE END CONTROL<br />

Line Meters<br />

Stainless Steel Line Meter for Windscreen<br />

Fluids<br />

Line meter with 328 pulses/litre output for oil and water<br />

based fluids (windscreen wash and detergents mixed with<br />

water). Only suitable for connection to monitoring<br />

systems. This meter does not have a display or function<br />

buttons. Inlet strainer included.<br />

Part.No<br />

Description<br />

Line meter for windscreen fluids<br />

Technical Data<br />

Material: Stainless Steel SS/ISO 2346<br />

Packings: Viton<br />

Connection thread: Inlet: G1/2 (m), 60° cone seal<br />

Outlet: G1/2 (m), 60° cone seal<br />

Dimension: 80 x 110 mm (D x H)<br />

Weight:<br />

Approx. 1,65 kg<br />

Flow:<br />

1,5-30 litre/min.<br />

Accuracy:<br />

< ±1% (after calibration)<br />

Pressure drop:<br />

0,01-0,1 MPa (0,1-1,0 bar)<br />

Max working pressure: 15 MPa (150 bar)<br />

Min burst pressure: 40 MPa (400 bar)<br />

Temperature range: 0°C to + 50°C<br />

24775<br />

Battery-powered Display<br />

Battery-powered display unit for volume measurements.<br />

24755 is equipped with resettable totaliser as well as nonresettable<br />

totaliser. 24755 is typically used with Orion 328<br />

pulse meter (24728, 24775). If 24755 is combined with the<br />

pulse converter 23160 also other types <strong>of</strong> pulse giving<br />

meters can be used.<br />

24755<br />

24755 can be calibrated for different meters<br />

Line Meter for Waterbased Fluids.<br />

Line meter with 300 pulses/litre (adjustable) for antifreeze<br />

(water-glycol) and detergents mixed with water.<br />

Only for connection to monitoring systems.<br />

This meter does not have a display or function buttons.<br />

Note! 10-30V DC power supply required.<br />

Description<br />

Line meter for waterbased fluids<br />

Technical Data<br />

Material:<br />

Connection thread:<br />

Measuring housing: Acetal Copolymer<br />

Valve housing: Nylon<br />

Measure wheel: Acetal Copolymer<br />

Inlet: G1/2” (m), 60° cone seal<br />

Outlet: 0,5 m flexible hose with<br />

G1/2” (f), 60° cone seal<br />

Dimension: 220 x 125 x 110 mm (L x W x H)<br />

Weight:<br />

Approx. 1,1 kg<br />

Flow:<br />

1,5-30 litre/min.<br />

Accuracy:<br />

< ±5% (after calibration)<br />

Pressure drop:<br />

0,001-0,1 MPa (0,01-1,0 bar)<br />

Max working pressure: 2,0 MPa (20 bar)<br />

Temperature range: 0°C to + 50°C<br />

Note! Not suitable for windscreen fluids.<br />

24760<br />

106<br />

HOSE END CONTROL


Monitoring 8<br />

Index:<br />

Comparison Chart ....................108<br />

Orilink ............................... 109-111<br />

Oilmon 800 ........................ 112-113<br />

Oilmon PC ......................... 114-115<br />

Meter Units ................................ 116<br />

Equipment ................................. 117<br />

Solenoid Valves......................... 117<br />

Protection Kits .................. 118-119<br />

Dosing Equipment ....................120<br />

107


8 MONITORING<br />

Comparison Chart<br />

OriLink PC OilMon 800 OilMon PC<br />

Basic functions Basic functions Basic functions<br />

OriLink OilMon 800 OilMon PC<br />

Max No. Hose Reels 255 16 120<br />

Max No. Oil Grades Unlimited 8 16<br />

Max No. Keypads Unlimited 16 64<br />

Max No PIN Codes Unlimited 74 Unlimited<br />

Stores Control • • •<br />

Technician Access • • •<br />

Preset Dispense Qty. • • •<br />

Preset Codes • •<br />

Job No. Validation • •<br />

PC-connection • • •<br />

ADB integration, see below • • •<br />

Dealer Management System Interface, see below • • •<br />

More than one ticket printer • •<br />

Printout Data<br />

Date and time <strong>of</strong> dispense • • •<br />

Reel number identification • • •<br />

Job number (alphanumeric) • • •<br />

Unique transaction number • • •<br />

Fluid name and part number • • •<br />

Quantity dispensed in litres (two decimals) • • •<br />

Re-order Prompt • • •<br />

Total Sales Value • •<br />

Management Data<br />

Oil Usage by Grade • • •<br />

Oil Usage by Operator • •<br />

Oil Usage by Job No. • • •<br />

Oil Usage by Hose Reel No. • •<br />

Oil Usage by Transaction No. • • •<br />

Stock Re-order Report • • •<br />

Current Stock Level • • •<br />

Transaction Data Storage/Recall Facility • • •<br />

Waste Oil Control Facility • • •<br />

ADB integrated systems (Aug 2004)<br />

List <strong>of</strong> names:<br />

Acosy, AD2000, Auto 2000, Automaster, Autovision, Axapta, Concord, Cosware, Dracar, GDS, Kerridge, Kobra 2, Maximo, Navision,<br />

Optima 21, Tacdis, Winassist, Universal Auto, Generic Text, Generic SQL.<br />

Alentec & Orion AB reserves the right to change specifications in this publication without notice.<br />

108<br />

MONITORING


MONITORING 8<br />

OriLink<br />

The Orilink system is an advanced oil management system with<br />

no upper limit for number <strong>of</strong> reels, oilgrades or reels used<br />

simultaneously. An overview <strong>of</strong> the workshop oil system layout<br />

is presented as miniatures on the screen where all activities are<br />

graphically visible in real time! As all data is stored in the<br />

Windows environment comprehensive management reports can<br />

be obtained by using the advanced report engine in the system,<br />

or by exporting data to a report engine or other computer<br />

systems used on site.<br />

PC minimum requirements:<br />

PC pentium 400 MHz<br />

256 Mb RAM memory<br />

2 Gb hard disc drive<br />

CD disc drive<br />

Windows 95 or higher<br />

1<br />

1<br />

4<br />

5<br />

9<br />

6 6 6 6 6 6<br />

10<br />

11<br />

11<br />

2<br />

3<br />

2<br />

8<br />

7<br />

Part.No<br />

23400<br />

23401<br />

23402<br />

23403<br />

23404<br />

SPEC2289<br />

Pos Description<br />

1 Main Module (MPDM)<br />

2 Keypad<br />

3 Printer Module<br />

4 PC-interface<br />

5 Digital LED Display<br />

6 Flow Meter/Solenoid Valve<br />

Part.No<br />

23354<br />

23407<br />

23408<br />

2330287<br />

48059<br />

Pos Description<br />

7 Receipt Printer<br />

8 Bar Code Reader<br />

9 Tank Module<br />

10 Tank Level Alarm<br />

11 Solenoid Valve<br />

MONITORING<br />

109


8 MONITORING<br />

OriLink<br />

Main Module (MPDM)<br />

Each MPDM has connections to control up to four solenoid<br />

valves and is equipped with a key switch with normal<br />

operation, emergency over-ride and On/Off functions.<br />

Suitable for meter units with flow direction function.<br />

230-240 V AC power supply required<br />

Key Pad<br />

To be installed in the workshop in order to give the<br />

operator access to the system using a personal IDcode.<br />

2x16 signs window, 20 buttons display. Can be<br />

equipped with serial port kit (23415) for external reader<br />

(23407 or 23409).<br />

Printer Module<br />

With the printer module it is possible to connect a printer to<br />

the system (Model 23354). When the system has no PC<br />

(Program 23413) the information is stored in the printer<br />

module. Maximum 912 transactions, 32 users and 8 tanks<br />

can be stored. A system can have more than one printer<br />

module where there is a need for more than one ticket<br />

printer.<br />

Part.No<br />

23400<br />

23401<br />

23402<br />

Communication adapter/ PC-interface<br />

For connecting the system to a PC. Can also be used as a<br />

line amplifier when the communication cable is longer than<br />

2000 metre.<br />

23403<br />

LED Display<br />

Display with 40 mm numbers. Displays the dispensed<br />

volume. When equipped with a clock module or PCconnected<br />

it shows the actual time when the system is<br />

not in use. One extra port for a solenoid valve.<br />

Clock Module<br />

Can be mounted in a printer module or LED display for<br />

showing the actual time, when the system is not in use.<br />

Maximum one per system. Not required when a PC is<br />

included in the system.<br />

23404<br />

23405<br />

Tank Module<br />

The tank module has four connections for controlling air<br />

solenoid valves to start and stop the pumps and can also<br />

work together with a low level or low and re-order level<br />

sensor. Is equipped with a key switch with normal<br />

operation, emergency override and On/Off functions.<br />

Controls waste oil solenoid valves plus the re-order<br />

warning on the PC. This module only works together with<br />

PC s<strong>of</strong>tware 23414. 230-240 V AC power supply required<br />

23408<br />

110<br />

MONITORING


MONITORING 8<br />

OriLink<br />

Part.No<br />

Bar Code Reader<br />

<strong>Complete</strong> laser reader for both hand held and bracket<br />

mounted bar code reading. Reads all one dimensional<br />

codes. Supplied with trigger, cable, net adapter ( 230-240<br />

V AC) and a bracket.<br />

23407<br />

Card Reader<br />

For both bar code and magnetic strip. Can read all the<br />

three tracks on the magnetic strips according to the ISOstandard.<br />

Cable and net adapter (230 V AC) are included.<br />

23409<br />

Serial Port Kit<br />

To connect the Bar Code or the Card readers to the<br />

Keypad (23401).<br />

23415<br />

Basic Program<br />

Shows outlets and updates the printer module, user, tank<br />

register and simple export <strong>of</strong> transaction data to the PC.<br />

Pr<strong>of</strong>essional Program<br />

PC database with report functions. Must be installed<br />

when the system is to be connected to an ADB system or<br />

when several printers are used.<br />

23413<br />

23414<br />

Ticket Printer<br />

40 column dot matrix printer.<br />

Delivered complete with cables, paper and ribbon, ready<br />

for connection to the printer module in the system.<br />

Description Ticket printer, parallel<br />

Spare ticket roll for 23354<br />

Spare ink ribbon for 23354<br />

23354<br />

23334<br />

23335<br />

Communication Cable<br />

Two twisted pairs, each pair shielded 4-core 0,36 mm 2 .<br />

Use between 23400-23408.<br />

Control Cable<br />

4-core 0,5 mm 2 . Use between MPDM and meter/solenoid<br />

valve.<br />

23411<br />

23393<br />

MONITORING<br />

111


8 MONITORING<br />

OilMon 800<br />

A system that provides a total monitoring system for oil and<br />

other fluids in the small to medium sized workshop. The<br />

system can be used either as a stores controlled or a remote<br />

access system, utilizing alpha numerical keypads, with operator<br />

ID security. The integrated bulk stock and waste oil control<br />

facility <strong>of</strong>fers protection against both zero stock and waste oil<br />

tank overflow situations.<br />

A maximum <strong>of</strong> 16 dispense points, dispensing up to 8 different<br />

oils/fluids can be monitored simultaneously.<br />

Dispense points close automatically when either the preset<br />

volume is reached or following a pre determined period <strong>of</strong><br />

inactivity (automatic timeout).<br />

The printout contains the following data:<br />

• Date and time <strong>of</strong> dispense<br />

• Reel number identification<br />

• Operator identification<br />

• Job number (alpha numeric)<br />

• Fluid name and part number<br />

• Quantity dispensed in litres (with two decimals)<br />

• Unique transaction number<br />

• High waste level warning<br />

• Low stock lever warning (for each tank)<br />

The most recent 161 transactions are stored in the memory<br />

<strong>of</strong> the OilMon 800 CPU. These transactions can be<br />

recalled any time using the management report facility.<br />

OilMon 800<br />

16 Hose Reels<br />

16 Remote Keypads<br />

8 Fluid Grades<br />

Volume Preset<br />

Tank Level Monitoring<br />

Option: Waste Oil and<br />

pump Control<br />

Alternative installations<br />

Group <strong>of</strong> hose reels marked A shows a system without Digital LED Displays.<br />

Group <strong>of</strong> hose reels marked B is equipped with Digital LED Displays.<br />

Part.No<br />

23380<br />

23353<br />

23352<br />

SPEC2290<br />

SPEC2289<br />

23406<br />

Pos Description<br />

1 Central Unit<br />

2 Receipt Printer (serial)<br />

3 Remote Keypad<br />

4 Flow Meter/Solenoid Valve<br />

5 Flow Meter/Solenoid Valve<br />

6 Digital LED Display<br />

Part.No<br />

23349<br />

23565<br />

23566<br />

Pos Description<br />

7 I/O Module<br />

8 Tank Level Interface<br />

9 Tank Level Sensor<br />

112<br />

MONITORING


MONITORING 8<br />

OilMon 800<br />

Central Processing Unit (CPU)<br />

Connection for 8 dispense points and 8 remote keypads,<br />

receipt printer (serial), waste oil control <strong>equipment</strong> and<br />

9-pin connector for RS232C communication with remote<br />

PC. 230-240 VAC power supply required.<br />

Remote Keypad<br />

To be mounted in the workshop enabling technician<br />

remote access to outlets/reels using alpha numerical ID<br />

authorisation. Sturdy metal casing for durability. 20 key<br />

alpha numeric keyboard and 2x16 digit bias lighted LCDdisplay.<br />

Part.No<br />

23380<br />

23352<br />

I/O Module<br />

Expansion module for increasing the systems capacity by<br />

an additional 8 dispense points and 8 keypads to a<br />

maximum capacity <strong>of</strong> 16 dispense points and 16 keypads.<br />

230-240 VAC power supply required.<br />

23349<br />

Ticket Printer<br />

40 column dot matrix printer adopted for OilMon tickets.<br />

Delivered complete with cables, paper and ribbon, ready<br />

for connection to the system.<br />

Description Ticket printer, serial for OilMon 800<br />

Spare ticket roll for 23353<br />

Spare ink ribbon for 23353<br />

23353<br />

23334<br />

23335<br />

Digital LED Display<br />

An LED-display with 40 mm digits, can be mounted at<br />

each dispense point, to enable the technician to monitor<br />

the dispensed volume. An alternative to a hose end meter.<br />

Equipped with “reel open” indication. NOTE! One display<br />

per flow meter will be required where this option is used.<br />

23406<br />

Tank Monitoring<br />

Monitors the levels in up to 4 bulk tanks.<br />

Description<br />

Tank level interface, 1-4 tanks<br />

Tank level sensor (one per tank)<br />

23565<br />

23566<br />

Communication Cable<br />

6-core 0,5mm 2 . Use between Central Unit, I/O and<br />

keypads.<br />

Communication Cable<br />

4-core 0,5mm 2 . Use between I/O and meter/solenoid<br />

valve.<br />

23391<br />

23393<br />

MONITORING<br />

113


8 MONITORING<br />

OilMon PC Windows<br />

The PC Windows system is an advanced oil management<br />

system capable <strong>of</strong> controlling up to 120 reels on up to 16<br />

oilgrades. All reels can be used simultaneously. An<br />

overview <strong>of</strong> the workshop oil system layout is presented as<br />

miniatures on the screen where all activities are graphically<br />

visible in real time! As all data is stored in the Windows<br />

environment comprehensive management reports can be<br />

obtained by using the advanced report engine in the<br />

system, or by exporting data to a report engine or other<br />

computer systems used on site. The system is designed to<br />

suit any workshop size, but especially suitable for larger<br />

workshops. All existing OilMon 800 and PC-DOS systems<br />

can be upgraded to a Windows system<br />

PC minimum requirements:<br />

PC pentium 400 MHz<br />

256 Mb RAM memory<br />

2 Gb hard disc drive<br />

CD disc drive<br />

Windows 95 or higher<br />

OilMon PC Windows<br />

Suitable for all system requirements<br />

Existing OilMon 800 and DOSversions<br />

can be upgraded<br />

Please contact Orion or Your local<br />

dealer.<br />

Expansion to<br />

more reels<br />

Expansion to<br />

more reels<br />

Part.No<br />

23341<br />

23363<br />

23354<br />

23349<br />

23352<br />

SPEC2290<br />

Pos<br />

Description<br />

1 OilMon PC Access Key<br />

2 Communications/Power Unit<br />

3 Receipt Printer<br />

4 I/O Module<br />

5 Remote Keypad<br />

6 Flow Meter/Solenoid Valve<br />

Part.No<br />

SPEC2289<br />

23406<br />

23565<br />

23566<br />

Pos<br />

7<br />

8<br />

9<br />

10<br />

Description<br />

Flow Meter/Solenoid Valve<br />

Digital LED Display<br />

Tank Level Interface<br />

Tank Level Sensor<br />

11 Strainer<br />

12 Pressure Relief Valve<br />

114<br />

MONITORING


MONITORING 8<br />

OilMon PC<br />

S<strong>of</strong>tware and Access Key<br />

OilMon PC fluid management program.<br />

Part.No<br />

Description<br />

S<strong>of</strong>tware with Access Key, Windows version 23341<br />

Communication Adapter PC-interface<br />

For connection <strong>of</strong> external keypads and I/O modules to<br />

the PC. 230- 240 V AC power supply required.<br />

23363<br />

Remote Keypad<br />

To be mounted in the workshop enabling technician remote<br />

access to outlets/reels using alpha numerical ID authorisation.<br />

Sturdy metal casing for durability. 20 key alpha numeric<br />

keyboard and 2x16 digit bias lighted LCD-display.<br />

23352<br />

Remote Keypad (2 Channel)<br />

Same as 23352 with the possibility to connect two dispensing<br />

points, a serial ticket printer (23353) and/or bar code<br />

reader.<br />

I/O Module<br />

Expansion module for increasing the system capacity by<br />

an additional 8 dispense points , up to a maximum<br />

capacity <strong>of</strong> 120 dispense points. 230-240 VAC power<br />

supply required.<br />

23365<br />

23349<br />

I/O Module Combinet Same as 23349 with a built<br />

in terminal and possibility for connection <strong>of</strong> a serial<br />

ticket printer (23353), bar code reader and one waste oil<br />

control. 230 - 240 VAC power supply required.<br />

Tank Controls<br />

For connection to one waste oil tank and control <strong>of</strong> one<br />

air solenoid valve. See picture on page 117.<br />

Digital LED Display<br />

An LED-display with 40 mm digits, can be mounted at<br />

each dispense point, to enable the technician to monitor<br />

the dispensed volume. An alternative to a hose end meter.<br />

Equipped with “reel open” indication. NOTE! One display<br />

per flow meter will be required where this option is used.<br />

Ticket Printer<br />

Delivered complete with cables, paper and ribbon, ready<br />

for connection to the system.<br />

Description Ticket printer, parallell for OilMon PC<br />

Ticket printer, serial in combination with 23365 and 23367<br />

Spare ticket roll<br />

Spare ink ribbon<br />

Communication Cable<br />

6-core 0,5mm 2 . Use between Central Unit, I/O and keypads.<br />

23367<br />

23337<br />

23406<br />

23354<br />

23353<br />

23334<br />

23335<br />

23391<br />

Communication Cable<br />

4-core 0,5mm 2 . Use between I/O and meter/solenoid valve. 23393<br />

MONITORING<br />

115


8 MONITORING<br />

Meter units<br />

Part.No<br />

Line Meter Kit for Oil, Glycol, Anti freeze<br />

Line Meters with solenoid valves. Indicates open valve.<br />

Strainer part no 28022 included in SPEC2289 and SPEC2290.<br />

Description Max Pressure Conn. Postions<br />

Pulses thread Included<br />

Meter for oil 24738, 5 MPa(50 bar) G1/2” (m) 1-6<br />

solenoid valve 28127 328 pulses/l<br />

Meter for oil 24738, 5 MPa(50 bar) G1/2” (m) 4-6<br />

solenoid valve 28127 328 pulses/l<br />

Meter for oil 24728, 5 MPa(50 bar) G1/2” (m) 1-6<br />

solenoid valve 28306 328 pulses/l<br />

Meter for oil 24728, 5 MPa(50 bar) G1/2” (m) 4-6<br />

solenoid valve 28306 328 pulses/l<br />

Meter for oil 24722 5 MPa(50 bar) G1/2” (m) 4-6<br />

solenoid valve 28127 100 pulses/l<br />

Line Meter kit for Windscreen wash and<br />

Detergents<br />

Line Meter with solenoid valve. Indicates open valve.<br />

Strainer, part no 28022 included.<br />

Description<br />

Meter for oil,<br />

windscreen washer and<br />

Stainless Steel<br />

detergents - incl. 5 Mpa (50 bar) SS/ISO 2346 Packings:<br />

solenoid valve 28306 328 pulses/l G1/2” (m) Viton<br />

Line Meter kit for Anti freeze and<br />

Detergents<br />

Line Meter with solenoid valve. Indicates open valve.<br />

Strainer part no 28022 included.<br />

Description<br />

Meter for antifreeze and detergents<br />

incl. solenoid valve 5 Mpa (50 bar) Brass Packings:<br />

28306 300 pulses/l G1/2” (m) Viton<br />

Line Meter Kit for Diesel<br />

Line Meter with solenoid valve. Display <strong>of</strong> current<br />

dispense and non resettable totalisers.<br />

Strainer, part no 28059 included.<br />

SPEC2290<br />

23355<br />

SPEC2289<br />

23376<br />

23356<br />

SPEC7291<br />

SPEC7292<br />

SPEC2290<br />

and<br />

SPEC2289<br />

SPEC7291<br />

Description<br />

Meter for diesel incl. 0,6 Mpa (6 bar) G3/4” (m) Packings:<br />

solenoid valve 10 pulses/l Viton<br />

SPEC2292<br />

Meter Kit for Grease<br />

Meter kit with solenoid valve.<br />

Description<br />

Meter for grease incl.<br />

solenoid valve<br />

50 Mpa (500 bar) G1/4” (f)<br />

SPEC3606<br />

Pulsation Damper Assembly<br />

Comprising a pulsation damper, non return valve and<br />

pressure relief valve with all necessary adapters to install<br />

at the pump outlet.<br />

Description<br />

Pulsation Damper Assembly<br />

24846<br />

116<br />

MONITORING


MONITORING 8<br />

Monitoring Equipment<br />

Part.No<br />

Tank Level Alarm<br />

Reversible float to allow high level or low level sensing.<br />

Suitable for oil and diesel tanks. Alerts user when level<br />

has been reached. Low voltage, 9 V operated, no mains<br />

wiring required. Can be connected to remote visual alarm.<br />

Description<br />

Tank Level Alarm incl tank level sensor<br />

Tank Level Sensor, 5 metre cable included<br />

23449<br />

2330287<br />

Pressure Gauge/Low Pressure Switch<br />

Can be mounted in the outlet tubing for oil or grease to alarm<br />

and/or shut <strong>of</strong>f the pump when the pressure is too low or<br />

too high. Will also prevent the pump from dry running in<br />

case <strong>of</strong> empty barrel. Built in adjustable pressure switch and<br />

micro switch (max 50 V 1A) incl. 1,5 m connection cable.<br />

Description Pressure range Conn. thread Diameter<br />

Gauge with pressure 0-10 MPa G3/8” (m) ø100 mm<br />

switch, for oil (0-100 bar, 1450 psi)<br />

Gauge with pressure 0-80 MPa G3/8” (m) ø100 m<br />

switch, for grease (0-800 bar, 11600 psi)<br />

Waste Oil Control Equipment<br />

A level sensor (1) senses the level in the waste oil tank.<br />

At a pre determined level, a repeated warning <strong>of</strong><br />

approaching high level is printed on the transaction<br />

printout. When the tank is full, the solenoid valve (3)<br />

shuts <strong>of</strong>f the air supply to the waste oil discharge pump<br />

preventing an overfill situation. An EX ia-barrier (2) is<br />

installed between the level sensor and central unit to<br />

isolate the explosive environment inside the tank.<br />

(Dependent on local regulations or laws).<br />

Description<br />

Pos<br />

Level sensor 1<br />

EX ia-barrier [EEX ia] IIC appr (230.-240 V AC) 2<br />

Solenoid valve, 24 V DC for air 3<br />

Solenoids for Air.<br />

For the control <strong>of</strong> oil and waste oil pumps. 24 V DC<br />

Description<br />

Solenoid 24V AC<br />

Solenoid 24V DC<br />

Solenoid 24V DC<br />

Solenoid 24V DC<br />

Solenoid 24V AC/DC Ex.<br />

Solenoids for Fluids.<br />

For flow control. 24 V DC<br />

Conn. thread<br />

G 1/4” (f)<br />

G 1/4” (f)<br />

G 1/2” (f)<br />

G 3/4” (f)<br />

G 1/2” (f)<br />

Description<br />

Conn.thread Max Pressure<br />

Special solenoid for high viscosity fluids G 1/2”(f) 5 MPa(50 bar)<br />

Solenoid for oil, glycol, wind screen fluids G 1/2”(f) 5 MPa(50 bar)<br />

Solenoid for Grease G 1/4”(f) 50 MPa(500 bar)<br />

23060<br />

23062<br />

23132<br />

23187<br />

48059<br />

48052<br />

48059<br />

48081<br />

48082<br />

48080<br />

28127<br />

28306<br />

38013<br />

to central unit<br />

23380, 23337,<br />

23367 or 23408.<br />

23062<br />

Waste Oil Pumps<br />

Waste Oil Tank<br />

MONITORING<br />

117


8 MONITORING<br />

Protection Kits<br />

Control Panel<br />

To protect pneumatic pumps for oil, grease etc. from dry<br />

pumping.To be used in applications where you want to<br />

have an automatic on/<strong>of</strong>f function trigged by one or<br />

more sensors. Connects to 240 V AC 1 A, out 24 V AC for<br />

connection to solenoids.<br />

Tank Level Sensors, 60, 200 litres drums &<br />

1000 litres containers.<br />

Switch on/<strong>of</strong>f when the liquid level is appr. 30 mm from the<br />

bottom. 24 V DC 1 A. Fits in the drums 3/4” thread.<br />

Max height <strong>of</strong> container 1080 mm.<br />

Description<br />

Level sensor, switch <strong>of</strong>f with low level, for oil.<br />

Level sensor, switch on/<strong>of</strong>f with low level, for alcohol and similar.Reversible float.<br />

2-level sensor, switch <strong>of</strong>f with low level and warning 300 mm from bottom, for oil.<br />

2-level sensor, switch <strong>of</strong>f with low level and warning 300 mm from bottom, for<br />

alcohol and similar.<br />

Level sensor for tank, see page 117<br />

Control Panel, for tank or drum.<br />

Control panel for one waste oil tank or low level and<br />

reorder level in a drum.When the middle lamp is lit the<br />

waste oil tank needs emptying. When the upper lamp<br />

lights, the waste oil tank is full. At the same time a relay<br />

closes the solenoid valve in the waste oil pump air line<br />

preventing the the oil tank from being overfilled. [EEX ia]<br />

IIC appr.<br />

Part.No<br />

Description Power supply Signal power Dimensions<br />

Control box 230-240V, 50Hz 24V, DC, 100VA 310x240x160mm 23189<br />

Level Switch, Waste Oil<br />

For control <strong>of</strong> waste oil tank level. Equipped with two<br />

switch levels. The lower is 300 mm from the tank top and the<br />

upper 150 mm from the tank top. Other levels possible on<br />

special request. The body is equipped with a terminal strip<br />

for the connection <strong>of</strong> cables. Conn. thread G 2” (m)<br />

Overflow Protector<br />

For oil tanks. Designed for connection to the over flow<br />

system <strong>of</strong> the supply tanker. Level switch with thermo<br />

element. Connection plug for mounting at filling coupling<br />

included.<br />

Description Length Length Connection<br />

level switch electric cable thread<br />

Overflow protector 200 - 500 mm 15 m G1/2” (m),<br />

clamp coupling<br />

Two Stage Alarm <strong>equipment</strong> for Waste Oil<br />

The <strong>equipment</strong> is EX-classified in accordance with waste<br />

oil handling regulations. The box can handle 6 different<br />

solenoid valves (24 V DC).<br />

23170<br />

23171<br />

23183<br />

23191<br />

23192<br />

2330287<br />

23132<br />

23163<br />

1 Control panel 23189<br />

2 Level switch 23132<br />

3 Solenoid valve 48059<br />

SPEC8041<br />

118<br />

MONITORING


MONITORING 8<br />

Protection Kits<br />

Part.No<br />

Pump Protection Kit for Oil and Grease<br />

Pumps<br />

Used to prevent air from entering the pump tube and<br />

dry running the pump when the drum is empty.<br />

Pressure sensor, resistant to fluids.<br />

Equipment delivered unassembled in a kit, the major items<br />

are:<br />

3 Solenoid valve, 24V AC, G1/4” (f) (48052)<br />

8 Control panel, 220V/24V AC (23170)<br />

7 Pressure sensor (23062), gauge<br />

SPEC8010<br />

Pump Protection Kit, Oil and Liquid Pumps<br />

Used to prevent air from entering the pump tube and dry<br />

running the pump when the drum is empty.<br />

Level sensor made <strong>of</strong> plastic, resistant to fluids<br />

commonly supplied in 205 litre drums.<br />

Equipment delivered unassembled in a kit consisting <strong>of</strong><br />

the following:<br />

1 Adapter, G1/4” (m)<br />

2 Solenoid valve, 24V AC, G1/4” (f) (48052)<br />

3 Control panel, 220V/24V AC (23170)<br />

4 Low level sensor (23171), (for alcohol use 23183)<br />

SPEC8020<br />

Pump Protection Kit for Pumps in EX<br />

pro<strong>of</strong> areas.<br />

Used to prevent air from entering the pump tube and dry<br />

running the pump when the drum is empty.<br />

Level sensor made <strong>of</strong> plastic, resistant to fluids<br />

commonly supplied in 205 litre drums.<br />

Equipment delivered unassembled in a kit consisting <strong>of</strong><br />

the following:<br />

4 Solenoid valve, 24V AC, G1/2” (f) (48080)<br />

7 Control panel, 220V/24V AC (23170)<br />

5 Low level sensor (23183), (for oil use 23171, not<br />

included)<br />

6 Ex ia barrier (EEX ia) 11C appr (23187), 230-240 V AC<br />

SPEC8021<br />

Key Switch and Solenoid Valve<br />

Equipment for switching on/<strong>of</strong>f the air supply to oil and<br />

grease pumps in the pump room. Comprising an air filter,<br />

three way air solenoid valve, 220V 50Hz), cased lockable<br />

start button with signal lamp, manual shut <strong>of</strong>f valve and<br />

G1/2” (f) connection thread.<br />

SPEC8070<br />

MONITORING<br />

119


8 MONITORING<br />

Dosing Equipment<br />

Part.No<br />

Dosing Equipment<br />

The picture shows two different examples <strong>of</strong> dosing <strong>equipment</strong> for oil. This is to illustrate how easy it is to<br />

make a dosing <strong>equipment</strong> solution for individual requirements on oil, grease or other fluids.<br />

Please contact us for futher information.<br />

Example 2<br />

Example 1<br />

Description<br />

23400 MPDM<br />

23401 Keypad<br />

SPEC2290 (can be replaced with a grease distribution unit)<br />

Push Button*<br />

23404 LED Display<br />

23402 Printer Module<br />

23354 Printer<br />

23403 Communication adapter OriLink PC-interface<br />

23413 S<strong>of</strong>tware OriLink PC-connection<br />

2468010 Hose End Control<br />

Dispense OK signal<br />

Dispense Fault signal<br />

*The dispense can be started with a bar code reader<br />

Preset Dosing Equipment<br />

For dosing <strong>of</strong> fluids and grease. Suitable for industrial<br />

use. High quality shock pro<strong>of</strong> box with metal buttons.<br />

One dispense point up to 16 selectable programmable<br />

preset volumes, 1- 999 pulses/litre, 230 -240 VAC.<br />

To be used with SPEC2290 or SPEC2289 (see below).<br />

Line Meters with solenoid valves. Indicates open valve.<br />

Strainer part no 28022 included in SPEC2289 and<br />

SPEC2290.<br />

Description Max Pressure Conn. Postions<br />

Pulses thread Included<br />

Meter for oil 24738, 5 MPa(50 bar) G1/2” (m) 1-6<br />

solenoid valve 28127 328 pulses/l<br />

Meter for oil 24728, 5 MPa(50 bar) G1/2” (m) 1-6<br />

solenoid valve 28306 328 pulses/l<br />

Pos<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

23455<br />

SPEC2290<br />

SPEC2289<br />

120<br />

MONITORING


Drum Handling 9<br />

Index:<br />

Trolleys ................................ 122-123<br />

Level Gauge ................................ 123<br />

Safety Pallet ............................... 124<br />

Safety Drum Trolley .................... 124<br />

Drum Lifts ................................... 124<br />

121


9 DRUM HANDLING<br />

Trolleys<br />

Trolley for 12 kg Buckets to 60 kg Drums<br />

Trolley for 12 kg to 60 kg drums with chain for holding the<br />

drum in place. Wheel diameter ø 155 mm.<br />

Part.No<br />

28528<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Trolley 300x390x1000 mm 5,9 kg<br />

Accessories<br />

Pump bracket with G2” (f) thread. Mounts on the trolley<br />

with a pipe clamp.<br />

Strap1,5 meters long for small kegs/buckets.<br />

28528<br />

28557<br />

40801327<br />

28557<br />

Drum Trolley for 60 kg Drums<br />

Drum trolley for 60 kg drums only. With tubular drum<br />

support and a clamp screw for fixing the drum. Two swivel<br />

castors ø75 mm and two ø200 mm wheels.<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Drum trolley 500x450x1060 mm 8,2 kg<br />

Accessories<br />

Pump bracket with G2 (f) thread. Mounts on the trolley with a pipe<br />

clamp.<br />

28526<br />

28557<br />

28557<br />

Drum Trolley for 180 kg Drums<br />

Drum trolley for 180 kg drums with three wheels, 2 large<br />

ø250 mm and one support wheel ø100 mm, which is<br />

equipped with a brake. The handle is supplied loose.<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Drum trolley 785x800x900 mm 16 kg<br />

Accessories<br />

Pump bracket.<br />

Reel bracket.<br />

28645<br />

28651<br />

28652<br />

Drum Trolley for 180 kg Drums<br />

Drum trolley for 180 kg drums with four wheels, 2 large<br />

ø250 mm and two support wheels ø100 mm, one equipped<br />

with a brake. The handle, supplied loose, is held in place by<br />

the same screws as the support wheels.<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Drum trolley 785x800x900 mm 20 kg<br />

Accessories<br />

Reel bracket.<br />

28276<br />

28633<br />

122<br />

DRUM HANDLING


DRUM HANDLING 9<br />

Trolleys and accessories<br />

Drum Dolly<br />

Dolly for ø 400-600 mm diameter drums, with three<br />

adjustable drum attachments and three (ø75 mm)<br />

swivel castors, one with a brake.<br />

Part.No<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Drum dolly Height approx. 110 mm 7,5 kg 28582<br />

Drum Band Dolly<br />

Drum band dolly with an adjustable steel band to suit<br />

60 kg drums (max ø 375) fitted with four ø 60 mm castors.<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Trolley Max ø 375 mm 7 kg<br />

28579<br />

Drum Trolley<br />

Basic drum trolley for transporting and moving oil drums.<br />

Useful when manually handling heavy 205 litre drums.<br />

21110<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Trolley 1400x700x300 mm 9 kg<br />

21110<br />

Drum Cradle<br />

The drum cradle enables drums to be picked up in the<br />

upright position. Using the extra long handles, the drum is<br />

easily tilted and lowered into a horizontal position. In the<br />

horizontal postion the cradle can be used as a dispensing<br />

station.<br />

The additional <strong>of</strong> two wheels converts the drum cradle into a<br />

trolley suitable for use on any surface.<br />

21103<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Trolley 1500x700x500 mm 8 kg<br />

Accessories<br />

Wheels<br />

Pair<br />

Drum Tap with Level Gauge<br />

New type non-drip plastic drum tap with built in level gauge.<br />

The non-drip feature dispenses with the need for a drip<br />

container underneath.<br />

Description<br />

Drum tap with level gauge<br />

Level Gauge<br />

Level gauge with a litre scale for exact measurement <strong>of</strong> all<br />

types <strong>of</strong> fluids in drums. The gauge fits in the 3/4” hole <strong>of</strong><br />

the drum. Easy to install.<br />

Description<br />

Level gauge<br />

21103<br />

21104<br />

24513<br />

29120<br />

21103<br />

+<br />

21104<br />

29120<br />

24513<br />

DRUM HANDLING<br />

123


9 DRUM HANDLING<br />

Environment protection & Drum lifts<br />

Part.No<br />

Drum wrench<br />

Fits the most common types <strong>of</strong> drum caps.<br />

29250<br />

Safety Pallet<br />

Safety pallet for upright drum storage, with built in spill<br />

containment. Suitable for all sizes and types <strong>of</strong> drum, the<br />

unit, which has a minimum sump capacity <strong>of</strong> 220 litre,<br />

addresses both Health and Safety and Environmental<br />

requirements.<br />

Description Dimension (LxWxH) Weight(approx.)<br />

Safety pallet for 2 drums 1240x820x360 mm 68 kg 29142<br />

Safety Drum Trolley<br />

Drum trolley for all containers up to 180 kg drums, with<br />

four wheels, 2 large ø 250 mm, and two support wheels ø<br />

100 mm one equipped with a brake.<br />

Description Dimension (LxWxH) Weight (approx.)<br />

Safety drum trolley 785x800x900 mm 20 kg<br />

28277<br />

Drum Lift<br />

Drum lift for upright oil drums. Simple to use, easy to apply.<br />

Approved for lifting up to 250 kg.<br />

Description<br />

Drum Lift<br />

21100<br />

Drum Lift<br />

Drum lift for lifting horizontal drums. Particularly useful<br />

when storing drums in a drum store.<br />

Approved for lifting up to 250 kg.<br />

Description<br />

Drum Lift<br />

21108<br />

Hydraulic Drum Lift<br />

Designed to handle drums on safety pallets and equipped<br />

with a pedal operated hydraulic lift.<br />

Description<br />

Hydraulic Drum Lift<br />

DT300<br />

124<br />

DRUM HANDLING


Exhaust Equipment 10<br />

Index:<br />

Information ................................. 126-128<br />

Basic Kits ............................................ 129<br />

Exhaust Hose Reels.................... 130-133<br />

Exhaust Hoses .................................... 134<br />

Exhaust Funnel/ Safety Coupling .... 135<br />

Exhaust Nozzles ................................. 136<br />

Control Equipment .................... 137-138<br />

Extraction Arms ......................... 139-140<br />

Fans............................................. 141-142<br />

125


10 EXHAUST EQUIPMENT<br />

Information, Exhaust Extraction<br />

Rules and Regulations<br />

Whenever an internal combustion engine is run,<br />

those in the immediate vicinity will be exposed to<br />

dangerous exhaust fumes. In the limited space that is<br />

typical <strong>of</strong> the vehicle workshop or service station, as<br />

well as in loading bays at distribution centres, these<br />

fumes can present a major health hazard for the work<br />

force.<br />

In recent years the long time effects <strong>of</strong> vehicle<br />

exhaust gas on the human body have become well<br />

documented. As a consequence most countries now<br />

have laws and regulations governing the permissible<br />

levels <strong>of</strong> exhaust fumes in the workshop and also<br />

recommendations as to how this problem should be<br />

tackled.<br />

Swedish recommendations, for example, require that<br />

the vehicle exhaust fumes should be extracted<br />

directly from the exhaust pipe through hoses and<br />

ducting connected to an extractor fan. Airflows are<br />

also specified.<br />

They are at present:<br />

For cars: 360 m³/h<br />

For lorries, trucks, buses: 1080 m³/h<br />

In countries where no regulations exist, specifically<br />

for exhaust extraction, there are, nevertheless, limits<br />

for various pollutants usually expressed in parts per<br />

million (PPM).<br />

Where extractor fans are located outside the building,<br />

the system inside the building will normally be<br />

under negative pressure or suction. Where a fan is<br />

installed indoors the associated ducting must be leak<br />

pro<strong>of</strong> so there can be no escape <strong>of</strong> fumes.<br />

Dimensioning <strong>of</strong> Fans and Hoses<br />

Generally speaking most users prefer small<br />

diameter hoses because they are easier to handle.<br />

As the required airflow is known, a fan should be<br />

selected according to the pressure drop in the<br />

hose. As a basic rule, the smaller the diameter <strong>of</strong><br />

the hose chosen, the more powerful the fan<br />

required will need to be and vice versa. The<br />

length <strong>of</strong> the hose is also an important factor,<br />

since this has a direct effect on pressure drop. It<br />

will be seen from this that for any given work<br />

shop a suitable compromise needs to be found.<br />

In theory a decrease in hose diameter <strong>of</strong> 50% will<br />

correspond to a four-fold increase in flow<br />

velocity which in turn leads to a sixteen-fold<br />

increase in pressure drop. Since the power<br />

consumption <strong>of</strong> the fan motor is proportional to<br />

the pressure it follows that the fan would need to<br />

be increased by sixteen times. As a result <strong>of</strong> this,<br />

best practice indicates that hoses less than 75<br />

mm in diameter for cars and 125 mm for lorries<br />

should not be selected. In normal circumstances<br />

use 100 mm for cars and 150 mm for trucks.<br />

Experience has also shown that the nominated<br />

flow rate <strong>of</strong> 1080 m³/h is insufficient when heavy<br />

trucks, construction machinery, large farm<br />

vehicles, military vehicles etc. or<br />

longer periods <strong>of</strong> running at high engine RPM<br />

are undertaken. In these cases it will be<br />

necessary to choose larger hose and ducting<br />

diameters in order to avoid excessively large<br />

fans.<br />

Guide values for airflow<br />

Cars = 360 m³/h<br />

Lorries = 1080 m³/h<br />

Air velocity in ducting: 10 - 15 m/s<br />

Guide values for airflow<br />

Hose dimension:<br />

Ø 75 mm at airflow < 270 m³/h<br />

Ø100 mm at airflow < 540 m³/h<br />

Ø125 mm at airflow < 810 m³/h<br />

Ø150 mm at airflow < 1080 m³/h<br />

126<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Information, Exhaust Extraction<br />

Different ways <strong>of</strong> getting clean,<br />

fresh air at the working site<br />

Hose and fan<br />

A simple solution for exhaust problems in smaller<br />

workshops. The system consists <strong>of</strong> a single hose<br />

and a nozzle connected to a fan. With a balancer<br />

the hose is kept lifted from the floor. The fan is<br />

manually switched on and the exhaust duct can<br />

go through the wall or ro<strong>of</strong> <strong>of</strong> the building.<br />

More hoses and one fan<br />

In bigger workshops the extractors can be<br />

connected to a central ducting fitted with a<br />

stronger fan. This solution is suitable when the<br />

extracted air volume can be regarded as part <strong>of</strong> the<br />

ordinary air change.<br />

Extractors<br />

mounted on<br />

swinging arms<br />

A solution i.e. when<br />

extraction takes place<br />

during short driving<br />

distances or when the<br />

extraction unit must<br />

cover a wide floor area.<br />

The exhaust hose is<br />

connected to a central<br />

ducting or to a fan<br />

mounted on the<br />

swinging arm. There<br />

are 4 different arm<br />

lengths from 3 - 8<br />

meters available.<br />

Exhaust Hose Reels<br />

Hose reels, spring operated<br />

Exhaust hose reels provide a simple and cost<br />

effective way to take care <strong>of</strong> exhaust fumes and<br />

long, cumbersome hoses.<br />

Exhaust hoses are wound on their drums when not<br />

in use but are always handy when needed. The reels<br />

take up little space and can be mounted on ceilings<br />

or walls. A flexible and economical solution for<br />

vehicle repair shops with fixed work stations.<br />

Hose reels<br />

on<br />

swinging<br />

arms<br />

The combination <strong>of</strong> a<br />

swinging suspension<br />

arm and a spring<br />

operated exhaust reel<br />

is a good solution<br />

when the reel needs<br />

to be moved between<br />

different work places.<br />

There are 3 arm<br />

lengths between 2,5 -<br />

4,5 meter.<br />

Exhaust reels,<br />

power operated<br />

The power driven exhaust reel is an excellent<br />

solution<br />

when the emphasis is on accessibility and flexibility.<br />

In places with high ceilings where overhead cranes<br />

are in use, the power driven exhaust reel is the<br />

answer.<br />

The reel is operated using a separate, ergonomically<br />

designed control box or an external, freely<br />

suspended switch box.<br />

EXHAUST EQUIPMENT<br />

127


10 EXHAUST EQUIPMENT<br />

Special Exhaust Products<br />

Straight Exhaust Rails<br />

Straight rails solve the exhaust emission problem with<br />

vehicles being driven along a straight section indoors.<br />

The system comprises <strong>of</strong> exhaust hoses mounted on<br />

moving connectors which run along a suction rail fitted<br />

to the ceiling. The rail can be adapted to suit various<br />

needs and can be extended to almost any length. Standard<br />

lengths are from 6 m up to 90 m (in 3 m module<br />

lengths).<br />

The moving connectors can be supplied for internal or<br />

external travel, with or without automatic uncoupling <strong>of</strong><br />

the nozzle.<br />

For further information, contact your local<br />

distributor or Alentec & Orion!<br />

128<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Basic Exhaust Extraction<br />

Part.No<br />

Fixed Exhaust Extractors<br />

A fixed exhaust extractor is easily designed by selecting<br />

hose, nozzle, hose support, balancer and hose clamps. For<br />

suitable hoses and nozzles, see previous pages. Balancer,<br />

see below.<br />

B<br />

A<br />

88440<br />

A<br />

Hose supports make it possible to hang the hose on a<br />

balancer.<br />

Description<br />

For hose diam.<br />

Support ø100 mm (4”)<br />

Support ø150 mm (6”)<br />

88441<br />

88442<br />

B<br />

Hose clamps are used to fix the hose directly on to the<br />

ducting.<br />

Description<br />

For hose diam.<br />

Hose clamp ø100 mm (4”)<br />

Hose clamp ø150 mm (6”)<br />

C<br />

Balancer<br />

This balancer supports loads (7-14 kg) within an area <strong>of</strong> 0-<br />

3 m and at an angle <strong>of</strong> max 30° from the plumb line. The<br />

balancer is equipped with a locking device which locks the<br />

extension wire in the extended position. The locking<br />

device disengages when the wire is pulled out approx. 0,2<br />

m and then released. Max. load 14 kg. Wire length 3 m.<br />

Temperature range -10°C to +60°C.<br />

Delivered complete with safety chain and spring safety<br />

hooks.<br />

72101011<br />

72101021<br />

88440<br />

Nozzle see following pages.<br />

<strong>Complete</strong> Exhaust Extraction Kits<br />

Consisting <strong>of</strong> a fan, 5 m standard hose and balancer. Just<br />

add the required nozzle.<br />

Description Hose dim. Fan<br />

Kit for Cars 75 mm (3”) 0,37 kW - 1 300 m 3 /h<br />

Kit for Cars 100 mm (4”) 0,37 kW - 1 300 m 3 /h<br />

Kit for Trucks 125 mm (5”) 0,75 kW - 2 100 m 3 /h<br />

Kit for Trucks 150 mm (6”) 0,75 kW - 2 100 m 3 /h<br />

FEF 5 75<br />

FEF 5 100<br />

FEF 5 125<br />

FEF 5 150<br />

EXHAUST EQUIPMENT<br />

129


10 EXHAUST EQUIPMENT<br />

Spring Operated Exhaust Reels<br />

General information<br />

Exhaust reels are controlling exhaust gas fumes and<br />

prevent extraction hoses from trailing over the workshop<br />

floor. The exhaust reels take up a small space and can be<br />

mounted to the ceiling or on a wall. A flexible and<br />

economic solution for workshops with fixed working<br />

areas. The manually operated exhaust reel works with a<br />

spring recoil system. Pull the hose and it will stay at the<br />

required height; pull it once more and it will return to the<br />

initial position. The hose stop is set to the required<br />

height when returning the hose to the reel. The reels are<br />

available for various hose sizes and can <strong>of</strong>ten service<br />

more than one work place.<br />

Advantages<br />

• Need minimum space - handles large working areas<br />

• Simple and cost efficient exhaust extraction<br />

• A flexible solution for fixed working areas<br />

• Very long life under normal running conditions<br />

Description<br />

Spring operated exhaust reels are delivered with a ceiling<br />

or wall mounting bracket. Suitable for 5 m, 7,5 m or 10 m<br />

hose length in diameters 75 mm (3”), 100 mm (4”), 125 mm<br />

(5”) or 150 mm (6”) and temperature resistant from +150°C<br />

(standard) up to +650°C.<br />

G<br />

B<br />

C<br />

Construction<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

G<br />

H<br />

Zinc coated sheet metal drum complete with painted sheet<br />

metal end plates.<br />

Base plate, painted sheet metal.<br />

Spring casing with double springs <strong>of</strong> high grade spring steel.<br />

Latch, locking the hose at required position. The hose will<br />

be released at next pull.<br />

Hose stop. Positioned for suitable height at return.<br />

Hose guide, controls the hose during first revolution <strong>of</strong> drum.<br />

Conn. adapter ø 160 mm for fan or central extraction.<br />

Hose. 5 m, 7,5 m or 10 m Diameters 75 mm (3”), 100 mm<br />

(4”), 125 mm (5”) or 150 mm (6”) and temperature resistant<br />

from 150 (standard) up to 650°C.<br />

A<br />

H<br />

D<br />

E<br />

NB! Hose, hose connecting kit and nozzle must be ordered<br />

separately! See accessories.<br />

Reach<br />

A=Mounting height B=Hose length C=Max reach<br />

A B C B C B C<br />

2,5 m 5,0 m 3,5 m<br />

3,0 m 5,0 m 3,2 m 7,5 m 6,2 m<br />

3,5 m 5,0 m 2,6 m 7,5 m 5,9 m 10,0 m 8,5 m<br />

4,0 m 5,0 m 1,9 m 7,5 m 5,5 m 10,0 m 8,3 m<br />

4,5 m 7,5 m 5,2 m 10,0 m 8,0 m<br />

5,0 m 7,5 m 4,7 m 10,0 m 7,7 m<br />

5,5 m 10,0 m 7,4 m<br />

A<br />

B<br />

C<br />

130<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Spring Operated Exhaust Reels<br />

Pressure Drop<br />

The diagram shows the pressure drop in exhaust reels<br />

with different air flows. Use the following recommended<br />

air flows when using the diagram:<br />

Cars<br />

Lorries<br />

100 l/s = 360 m³/h<br />

300 l/s = 1080 m³/h<br />

The curves show these combinations <strong>of</strong> exhaust reel/<br />

hose diameter/hose length:<br />

Curve Description Hose diameter and length<br />

A Spring operated reel ø75 mm, 5 m<br />

B Spring operated reel ø75 mm, 7,5 m<br />

C Spring operated reel ø75 mm, 10 m<br />

E Spring operated reel ø100 mm, 5 m<br />

F Spring operated reel ø100 mm, 7,5 m<br />

G Spring operated reel ø100 mm, 10 m<br />

I Spring operated reel ø125 mm, 5 m<br />

J Spring operated reel ø125 mm, 7,5 m<br />

K Spring operated reel ø125 mm, 10 m<br />

M Spring operated reel ø150 mm, 5 m<br />

N Spring operated reel ø150 mm, 7,5 m<br />

O Spring operated reel ø150 mm, 10 m<br />

Recommended air velocity in ducting: 10-15 m/s.<br />

Hose dimension:<br />

ø 75 mm at air flow < 270 m³/h<br />

ø 100 mm at air flow < 540 m³/h<br />

ø 125 mm at air flow < 810 m³/h<br />

ø 150 mm at air flow < 1080 m³/h<br />

EXHAUST EQUIPMENT<br />

131


10 EXHAUST EQUIPMENT<br />

Spring Operated Exhaust Reels<br />

Spring Operated Exhaust Reel for max.<br />

10m ø150 mm Hose (6”)<br />

For mounting on the ceiling or on the wall. Connecting<br />

adapter ø 160mm for fan or central exhaust system<br />

included. Max. hose capacity 10m ø 150mm hose.<br />

For selection <strong>of</strong> hose mounting kit, hose, nozzle, fan etc.,<br />

see following pages.<br />

Description Hose dimension Length<br />

Exhaust reel without hose N/A N/A<br />

Part.No<br />

84300<br />

<strong>Complete</strong> reels with hose ( +150 o C). Just add a nozzle.<br />

Nozzles, see page 136.<br />

B<br />

C<br />

Description Hose dimension Length<br />

A<br />

Exhaust reel for Small Trucks 125 mm (5”) 10 metres<br />

Exhaust reel for Trucks 150 mm (6”) 10 metres<br />

84302<br />

84303<br />

D<br />

E<br />

c/c<br />

Weight approx. 54 kg<br />

(without hose)<br />

A1030 mm<br />

B 500 mm<br />

C 974 mm<br />

D 490 mm<br />

E 790 mm<br />

Spring Operated Exhaust Reel for max.<br />

10m ø100 mm Hose (4”)<br />

For mounting on the ceiling or on the wall. Connecting<br />

adapter ø 160mm for fan or central exhaust system<br />

included. Max. hose capacity 10m ø100 mm ( 4”) hose.<br />

For selection <strong>of</strong> hose mounting kit, hose, nozzle, fan etc.,<br />

see following pages.<br />

Description Hose dimension Length<br />

Exhaust reel without hose N/A N/A<br />

84305<br />

<strong>Complete</strong> reels with hose ( +150 o C). Just add a nozzle.<br />

Nozzles see page 136.<br />

B<br />

C<br />

Description Hose dimension Length<br />

Exhaust reel for Cars 75 mm (3”) 5 metres<br />

Exhaust reel for Small Trucks/Cars 100 mm (4”) 5 metres<br />

Exhaust reel for Small Trucks/Cars 100 mm (4”) 7,5 metres<br />

Exhaust reel for Trucks 125 mm (5”) 5 metres<br />

84306<br />

84307<br />

84308<br />

84309<br />

E<br />

D<br />

c/c<br />

Weight approx. 49 kg<br />

(without hose)<br />

A<br />

A 830 mm<br />

B 500 mm<br />

C 774 mm<br />

D 490 mm<br />

E 790 mm<br />

132<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Electric Driven Exhaust Reels<br />

Electric Driven Exhaust Reel for max. 10m<br />

ø150 mm Hose (6”)<br />

For mounting on the ceiling or on the wall. Connecting<br />

adapter ø 160mm for fan or central exhaust system<br />

included. Max. hose capacity 10m ø 150mm hose.<br />

For selection <strong>of</strong> hose mounting kit, hose, nozzle, fan etc.,<br />

see following pages. 1 phase 220-240 V, 50 Hz.<br />

Part.No<br />

Description Hose dimension Length<br />

Electric Exhaust reel without hose N/A<br />

N/A<br />

<strong>Complete</strong> reels with hose ( +150 o C). Just add a nozzle.<br />

Control box included. Delivered unassembled.<br />

83105<br />

B<br />

C<br />

Description Hose dimension Length<br />

Electric Exhaust reel with hose for Trucks 125 mm (5”) 10 meter<br />

Electric Exhaust reel with hose for Trucks 150 mm (6”) 10 meter<br />

83106<br />

83107<br />

D<br />

A<br />

Control Box<br />

For control <strong>of</strong> electric driven<br />

Exhaust Hose Reels.<br />

83005<br />

E<br />

c/c<br />

Weight approx. 56 kg<br />

(without hose)<br />

A1030 mm<br />

B 500 mm<br />

C 974 mm<br />

D 490 mm<br />

E 790 mm<br />

Electric Driven Exhaust Reel for max. 10m<br />

ø100 mm Hose (4”)<br />

For mounting on the ceiling or on the wall. Connecting<br />

adapter ø 160mm for fan or central exhaust system<br />

included. Max. hose capacity 10m ø100 mm ( 4”) hose.<br />

For selection <strong>of</strong> hose mounting kit, hose, nozzle, fan etc.,<br />

see following pages.1 phase 220-240 V. 50 Hz.<br />

Description Hose dimension Length<br />

Exhaust reel without hose N/A N/A<br />

83102<br />

B<br />

C<br />

<strong>Complete</strong> reels with hose ( +150 o C). Just add a nozzle.<br />

Control box included. Delivered unassembled.<br />

B<br />

C<br />

Description Hose dimension Length<br />

Electric Exhaust reel with hose for Cars 100 mm (4”) 10 meter<br />

Electric Exhaust reel with hose for Trucks 125 mm (5”) 7,5 meter<br />

83103<br />

83104<br />

D<br />

A<br />

Control Box<br />

For control <strong>of</strong> electric driven<br />

Exhaust Hose Reels.<br />

83005<br />

E<br />

c/c<br />

Weight approx. 51 kg<br />

(without hose)<br />

A 830 mm<br />

B 500 mm<br />

C 774 mm<br />

D 490 mm<br />

E 790 mm<br />

EXHAUST EQUIPMENT<br />

133


10 EXHAUST EQUIPMENT<br />

Exhaust Hoses<br />

Hose Mounting Kits<br />

To connect the exhaust hose to the reel a mounting kit<br />

must be used. The kit consists <strong>of</strong> a hose adapter, two<br />

hose clamps, hose stop and hose guide.<br />

Part.No<br />

For hose diameter<br />

ø 75 mm (3”)<br />

ø100 mm (4”)<br />

ø125 mm (5”)<br />

ø150 mm (6”)<br />

88300<br />

88301<br />

88302<br />

88303<br />

Exhaust Hoses<br />

Hose diameter Length 150 o C 200 o C 300 o C 650 o C<br />

Standard<br />

ø 75 mm (3”) 5 m 88330 88335 88445 88645<br />

ø100 mm (4”) 5 m 88340 88345 88450 88470<br />

ø125 mm (5”) 5 m 88350 88355 88455 88475<br />

ø150 mm (6”) 5 m 88360 88365 88460 88480<br />

ø 75 mm (3”) 7,5 m 88333 88336 88446 88466<br />

ø100 mm (4”) 7,5 m 88343 88346 88451 88471<br />

ø125 mm (5”) 7,5 m 88353 88356 88456 88476<br />

ø150 mm (6”) 7,5 m 88363 88366 88461 88481<br />

ø 75 mm (3”) 10 m 88331 88337 88447 88467<br />

ø100 mm (4”) 10 m 88341 88347 88452 88472<br />

ø125 mm (5”) 10 m 88351 88357 88457 88477<br />

ø150 mm (6”) 10 m 88361 88367 88462 88482<br />

ø 75 mm (3”) 12,5 m 88334 88338 88448 88468<br />

ø100 mm (4”) 12,5 m 88344 88348 88453 88473<br />

ø125 mm (5”) 12,5 m 88354 88358 88458 88478<br />

ø150 mm (6”) 12,5 m 88364 88368 88463 88483<br />

Note! A mounting kit must be used to connect the hose<br />

to the reel (see above). Approx. 0,5 m <strong>of</strong> the total<br />

hose length will be used inside the reel.<br />

Exhaust Hose, Heavy Duty<br />

The hose is crush pro<strong>of</strong> with nylon coil incl. one straight<br />

adapter and two hose clamps (temp. resistant +150°C).<br />

Hose diameter<br />

ø 75 mm (3”)<br />

ø100 mm (4”)<br />

ø125 mm (5”)<br />

ø150 mm (6”)<br />

Length<br />

2,5 m<br />

2,5 m<br />

2,5 m<br />

2,5 m<br />

Exhaust Hose, Heavy Duty<br />

The hose is crush pro<strong>of</strong> with nylon coil incl. one Y-<br />

adapter and two hose clamps (temp. resistant +150°C).<br />

Hose diameter<br />

ø 75 mm (3”)<br />

ø100 mm (4”)<br />

ø125 mm (5”)<br />

ø150 mm (6”)<br />

Length<br />

2x2,5 m<br />

2x2,5 m<br />

2x2,5 m<br />

2x2,5 m<br />

88332<br />

88342<br />

88352<br />

88362<br />

88210<br />

88211<br />

88212<br />

88213<br />

134<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Exhaust Hose Connecting Kits and Nozzle<br />

Part.No<br />

Hose Connecting Kits<br />

To connect hoses with the same diameter.The kit consists<br />

<strong>of</strong> a hose adapter and two hose clamps.<br />

For hose diameter<br />

ø75mm (3”)<br />

ø100mm (4”)<br />

ø125mm (5”)<br />

ø150mm (6”)<br />

88485<br />

88486<br />

88487<br />

88488<br />

Safety Disconnect Coupling<br />

The safety disconnect coupling is to protect your<br />

<strong>equipment</strong> from unexpected work place events, such as<br />

when a service technician forgets to remove the exhaust<br />

hose from the vehicle before moving it. The safety<br />

disconnect coupling will automatically separate to protect<br />

the vehicle and your exhaust system.<br />

Description<br />

Safety disconnect coupling<br />

Safety disconnect coupling<br />

Safety disconnect coupling<br />

Safety disconnect coupling<br />

Hose diameter<br />

75 mm<br />

100 mm<br />

125 mm<br />

150 mm<br />

88490<br />

88491<br />

88492<br />

88493<br />

Exhaust Funnel<br />

For simple, fast and accurate exhaust fume readings. The<br />

adjustable exhaust funnel is placed behind the vehicle<br />

exhaust pipe in order to capture and remove exhaust<br />

fumes. The exhaust fume readings are entirely resistance<br />

free and cooling air reduces the temperature. To be used<br />

with ø150 mm hoses and nozzles.<br />

Description<br />

Exhaust funnel<br />

Opening facing exhaust pipe<br />

200 x 230 mm<br />

88395<br />

EXHAUST EQUIPMENT<br />

135


10 EXHAUST EQUIPMENT<br />

Exhaust Nozzles<br />

Rubber Nozzles, General information<br />

A rubber nozzle is used to connect the exhaust hose with<br />

the exhaust system <strong>of</strong> the vehicle. The nozzle is designed<br />

to take in cooling air, thereby reducing the exhaust fume<br />

temperature and resistance in the exhaust system and<br />

guaranteeing the accuracy <strong>of</strong> exhaust readings.<br />

These nozzles are highly suitable for use with fixed<br />

extractors, exhaust reels and straight rails (clamp fixing<br />

essential).<br />

Rubber Nozzle with Probe Opening and<br />

Clamp Fixing<br />

Description Hose diameter Nozzle opening<br />

Rubber nozzle ø 75 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø125 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø150 mm 210x115 (ø160 mm)<br />

Rubber Nozzle with Probe Opening and<br />

Damper<br />

Description Hose diameter Nozzle opening<br />

Rubber nozzle ø 75 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø125 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø150 mm 210x115 (ø160 mm)<br />

Rubber nozzle with Probe Opening,<br />

Damper and Clamp Fixing<br />

Description Hose diameter Nozzle opening<br />

Rubber nozzle ø 75 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø125 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø150 mm 210x115 (ø160 mm)<br />

Rubber nozzle with Probe Opening, Spring<br />

Fixing<br />

Description Hose diameter Nozzle opening<br />

Rubber nozzle ø 75 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 155x90 (ø115 mm)<br />

Rubber nozzle ø100 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø125 mm 210x115 (ø160 mm)<br />

Rubber nozzle ø150 mm 210x115 (ø160 mm)<br />

Metal Nozzle with Rubber Lid and Probe<br />

Opening<br />

Description Hose diameter Nozzle opening<br />

Metal nozzle ø 75 mm ø100 mm<br />

Metal nozzle ø100 mm ø100 mm<br />

Metal nozzle ø125 mm ø125 mm<br />

Metal nozzle ø125 mm ø150 mm<br />

Metal nozzle ø150 mm ø150 mm<br />

Part.No<br />

88320<br />

88324<br />

88321<br />

88322<br />

88323<br />

88315<br />

88316<br />

88317<br />

88318<br />

88319<br />

88325<br />

88326<br />

88327<br />

88328<br />

88329<br />

88520<br />

88521<br />

88522<br />

88523<br />

88524<br />

88310<br />

88311<br />

88312<br />

88313<br />

88314<br />

Specifications<br />

The rubber nozzle is composed <strong>of</strong> moulded,<br />

high temperature resistant rubber. The nozzle is<br />

provided with an opening (which can be sealed<br />

with a rubber plug) suitable for insertion <strong>of</strong> an<br />

exhaust probe, diameter ø20mm. The nozzle is<br />

designed for today’s lorries, private cars and<br />

especially vehicles with twin exhaust pipes.<br />

The nozzle is attached to the exhaust hose via<br />

an angled pipe so as to facilitate connection to<br />

the exhaust pipe <strong>of</strong> the vehicle.<br />

Temperature resistance: -40°C to +220°C<br />

136<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Starter, Control Units<br />

Part.No<br />

Starter<br />

For automatic start and stop <strong>of</strong> the fan when one or two<br />

exhaust reels are installed. Used together with a micro<br />

switch (88400). Comes complete with built-in contactor<br />

and transformer. It must be fitted with relevant motor<br />

overload protector (not included), see next page.<br />

Description<br />

Power supply<br />

Starter 3~ 230/400 V 83000<br />

83000<br />

88400<br />

Control Unit<br />

For automatic damper and fan control in systems with<br />

one or more exhaust reels. It is used with micro switch<br />

(88400) and can be combined with automatic damper<br />

(84315). Delay time approx. 15 sec.<br />

The built-in contactor must be equipped with an overload<br />

protector, not included, see next page, sized according to<br />

the central fan used.<br />

Description<br />

Power supply<br />

Control unit 3~ 230/400 V 83010<br />

84315<br />

83010<br />

88400<br />

Control Box<br />

Fully automatic control box for operation <strong>of</strong> the fan. The<br />

fan can be controlled manually or by using the pressure<br />

sensor (88405). It can also be combined with automatic<br />

damper (84315). Adjustable over run period <strong>of</strong> 7 sec. to 6<br />

min. Built-in contactor must be equipped with suitable<br />

overload protector (not included), see next page.<br />

Description<br />

Power supply<br />

Control box 3~ 230/400 V 83020<br />

84315<br />

83020<br />

88405<br />

EXHAUST EQUIPMENT<br />

137


10 EXHAUST EQUIPMENT<br />

Damper, Sensor, Micro Switch, Overload<br />

Automatic Damper<br />

Fully automatic, motorised damper, Ø 160 mm, with built -<br />

in energy saver. Adjustable delay 7 sec. to 6 min. Can also<br />

be controlled manually if fitted with a switch assembly<br />

(88400).<br />

Part.No<br />

Description<br />

Power supply<br />

Automatic damper 1~ 230 V 84315<br />

Pressure Sensor<br />

Sensor for start <strong>of</strong> fan. Senses any pressure change in<br />

ducts when a vehicle starts up. Intended for use with<br />

control box<br />

Description<br />

Pressure sensor, on/<strong>of</strong>f<br />

Micro Switch<br />

Used for control <strong>of</strong> damper and fan in spring operated<br />

exhaust reels. This device can be used with starter<br />

(83000) or automatic damper (84315) and control unit<br />

(83010).<br />

Description<br />

Micro switch<br />

Motor Overload Protector<br />

The rating <strong>of</strong> the protector depends on which fan is used.<br />

Description<br />

Overload, 1,0 - 2,9 A<br />

Overload, 3,7 - 12,0 A<br />

Overload, 12,0 - 32,0 A<br />

Fan starter with push-button.<br />

To be used when no automatic start or controll units are<br />

used. Mounted in a plastic-encased box.<br />

Description<br />

Motorstarter IP55 w. overload 1,0 - 1,6 A 230 - 690 VAC<br />

Motorstarter IP55 w. overload 1,6 - 2,5 A 230 - 690 VAC<br />

Motorstarter IP55 w. overload 2,5 - 4,0 A 230 - 690 VAC<br />

Motorstarter IP55 w. overload 4,0 - 6,3 A 230 - 690 VAC<br />

Motorstarter IP55 w. overload 6,3 - 10,0 A 230 - 690 VAC<br />

Motorstarter IP55 w. overload 10,0 - 16,0 A 230 - 690 VAC<br />

88405<br />

88400<br />

88426<br />

88427<br />

88428<br />

84245<br />

84246<br />

84247<br />

84248<br />

84249<br />

84250<br />

Frequency Inverter<br />

The DCV-Controller will operate your process ventilation<br />

by monitoring the air pressure <strong>of</strong> your system. The DCV-<br />

Controller will only run the fans to meet the demand <strong>of</strong><br />

your production and do it automatically.<br />

Description<br />

DCV Controller 1,1 KW , PID regulator, EMC-filter, 380 - 460 V<br />

DCV Controller 2,2 KW , PID regulator, EMC-filter, 380 - 460 V<br />

DCV Controller 4,0 KW , PID regulator, EMC-filter, 380 - 460 V<br />

DCV Controller 5,5 KW , PID regulator, EMC-filter, 380 - 460 V<br />

DCV Controller 7,5 KW , PID regulator, EMC-filter, 380 - 460 V<br />

Pressure sensor (0-2500 Pa)<br />

84370<br />

84371<br />

84372<br />

84373<br />

84374<br />

83015<br />

138<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Extraction Arms<br />

Extraction Arms<br />

Ball-bearing jointed extraction arms for dust, welding<br />

fumes, soldering fumes, oil mist, fumes from solvents etc.<br />

Delivered complete with wall mounting bracket on which<br />

the fan may be directly fitted. A ø160 mm spigot for<br />

connection to a central duct work system is also<br />

provided. The detachable hood with manual damper and<br />

safety mesh can be angled 110° forwards, backwards and<br />

to the sides. A 20W/24V halogen lamp cartridge (88430)<br />

can be fitted in the hood.<br />

Description<br />

Extraction arm 2 m<br />

Extraction arm 3 m<br />

Extraction arm 4 m<br />

Construction<br />

A Ball-bearing mounting bracket with ø160<br />

mm inlet spigot,<br />

B Inner arm pivot with friction pad tension<br />

adjustment.<br />

C Flame resistant hose made <strong>of</strong> PVC coated<br />

woven Polyamide with internal steel<br />

spiral.<br />

D Aluminium inner arm.<br />

E Tension support spring.<br />

F Externally adjustable joint.<br />

G Aluminium outer arm.<br />

H Universal joint with hood collar and shut<strong>of</strong>f<br />

damper.<br />

I Sheet metal hood with safety mesh and<br />

quick-fit coupling and ring handle. Hood<br />

opening ø300 mm.<br />

For accessories, see next page.<br />

Part.No<br />

84400<br />

84402<br />

84405<br />

EXHAUST EQUIPMENT<br />

139


10 EXHAUST EQUIPMENT<br />

Accessories; Extraction Arms<br />

Part.No<br />

Halogen Lamp Cartridge<br />

To be fitted in the hood. Consists <strong>of</strong> 20W/24V halogen<br />

lamp, switch assembly and 10 m cable.<br />

Description<br />

Halogen lamp cartridge 88430<br />

Transformer<br />

Transformer for halogen lamp cartridge (88430), 230V/24<br />

V, 75 W.<br />

Description<br />

Transformer 88431<br />

Automatic Damper<br />

Fully automatic, motorised damper, Ø 160 mm,. Adjustable<br />

delay 7 sec. to 6 min. Inductive sensor clamp with 5 m<br />

cable included. Can also be controlled manually if used<br />

with switch assembly.<br />

Description<br />

Power supply<br />

Automatic damper 1~ 230 V 84317<br />

Starter<br />

For manual start and stop <strong>of</strong> the fan via a switch in the<br />

hood. Comes complete with switch assembly and 10 m<br />

cable, built-in contactor and transformer. It must be fitted<br />

with relevant motor overload protector (not included), see<br />

page 138.<br />

Description<br />

Power supply<br />

Starter 3~ 230/400 V 83000<br />

Control Unit<br />

For automatic start or stop <strong>of</strong> central fan in a system with<br />

several extractors. To be used in conjunction with energy<br />

saver (83022) or automatic damper (84317). The built-in<br />

contactor must be equipped with a motor overload<br />

protector (not included), see page 138, sized according to<br />

the central fan used.<br />

Description<br />

Power supply<br />

Control unit 3~ 230/400 V 83010<br />

Energy Saver<br />

For automatic start/stop <strong>of</strong> the fan. Adjustable over run<br />

period between 7 sec. to 6 min. Incl. inductive sensor<br />

clamp with 5 m cable and transformer 75VA/24V for light.<br />

Built-in contactor should be equipped with suitable motor<br />

overload protector (not included), see page 138.<br />

Description<br />

Power supply<br />

Energy saver 3~ 230/400 V 83022<br />

140<br />

EXHAUST EQUIPMENT


EXHAUST EQUIPMENT 10<br />

Fans<br />

Fans for Exhaust and Fumes<br />

Delivered with tubular support (84320-84330). Models<br />

84320-84325 can be mounted directly to exhaust hose<br />

reels with the aid <strong>of</strong> a mounting kit (88410), see below.<br />

Part.No<br />

Rough recommendations<br />

Beside each respective fan you can<br />

see our rough recommendations for<br />

the fan.<br />

Description Free flow Power supply Rated Output<br />

capacity<br />

current<br />

Fan 1400 m³/h 3~ 230/400 V, 50 Hz 1,0-1,1 A 0,37 kW<br />

Fan 1800 m³/h 3~ 230/400 V, 50 Hz 1,4-1,5 A 0,55 kW<br />

Fan 2160 m³/h 3~ 230/400 V, 50 Hz 1,9-2,0 A 0,75 kW<br />

Fan 3000 m³/h 3~ 230/400 V, 50 Hz 2,5-2,7 A 1,1 kW<br />

84320<br />

84323<br />

84325<br />

84330<br />

Vehicle Max no. Hose Dim Hose length<br />

Cars < 2 100 mm 7,5 m<br />

Cars < 3 100 mm 7,5 m<br />

Trucks 1 150 mm 10 m<br />

Cars < 4 100 mm 7,5 m<br />

Trucks 1 150 mm 12,5 m<br />

Cars < 5 100 mm 10 m<br />

Trucks < 2 150 mm 10 m<br />

Pressure Drop Chart<br />

Dimensions in mm<br />

A B C D E F G H K Weight<br />

ø160 95 430 ø160 650 415 245 445 - 15,6 kg<br />

ø160 95 430 ø160 650 415 245 445 - 16,4 kg<br />

ø160 95 430 ø160 660 425 245 445 - 19,4 kg<br />

142 110 450 ø250 740 410 230 445 215 24,0 kg<br />

84320<br />

84323<br />

84325<br />

84330<br />

The<br />

universal<br />

support<br />

<strong>of</strong>fers<br />

numerous<br />

mounting<br />

options.<br />

Fan Mounting Kit<br />

For mounting <strong>of</strong> fans 84320-84325 directly on exhaust<br />

reels. Consists <strong>of</strong> bracket, rubber ring and fan socket.<br />

NB! The standard tubular support should be removed.<br />

Description<br />

Fan mounting kit 88410<br />

EXHAUST EQUIPMENT<br />

141


10 EXHAUST EQUIPMENT<br />

Fans<br />

Fans<br />

A series <strong>of</strong> robust fans, generally designed for extended<br />

systems <strong>of</strong> exhaust hose reels, straight rails and fume<br />

extractors. Can also be used for general ventilation and<br />

similar tasks.<br />

Stand, fan housing are made in steel and fan wheels are<br />

made <strong>of</strong> aluminium. Suitable to be used with frequency<br />

converter.<br />

Free flow Power supply Output<br />

capacity<br />

2500 m³/h 3~ 220/380 V 0,75 kW<br />

5500 m³/h 3~ 220/380 V 2,2 kW<br />

Part.No<br />

84360<br />

84361<br />

7500 m³/h 3~ 220/380 V 4,0 kW<br />

12000 m³/h 3~ 220/380 V 7,5 kW<br />

84362<br />

84364<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Measures<br />

<br />

84360, 84361<br />

Pa<br />

4000<br />

Pressure Drop Chart<br />

A B C D E F G H I J K Weight<br />

3500<br />

640 640 230 160 160 254 453 355 288 373 267 31 kg<br />

84360<br />

3000<br />

2500<br />

84364<br />

785 785 270 200 200 322 535 444 341 475 310 51 kg<br />

84361<br />

2000<br />

84362<br />

1500<br />

84361<br />

980 980 290 250 220 402 695 603 377 583 397 78 kg<br />

84362<br />

1000<br />

500<br />

84360<br />

1100 1100 320 320 250 448 805 621 479 653 447 137 kg<br />

84364<br />

0<br />

0<br />

1000<br />

2000<br />

3000<br />

4000<br />

5000<br />

6000<br />

7000<br />

8000<br />

9000<br />

10000<br />

11000<br />

12000<br />

Air flow m 3 /h<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

84362, 84364<br />

<br />

142<br />

EXHAUST EQUIPMENT


Installation Equipment 11<br />

How to assemble cutting ring couplings <strong>of</strong> steel<br />

or stainless steel.<br />

1<br />

Saw the tube at right angles, do not use tube cutters. Lightly<br />

debur tube ends inside and outside. If possible use a sawing<br />

device.<br />

2<br />

Couplings should preferably be pre-assembled in a vice. We<br />

recommend the pre-assembly adaptors type FM.<br />

1<br />

2<br />

3<br />

Clean and oil cutting ring, inner cone and thread <strong>of</strong> the coupler<br />

body. Use Molybdenumdisulfide lubricants with stainless steel<br />

couplings.<br />

4<br />

Press the tube into fitting body up to the tube abutment. The<br />

tube must always reach the bottom!<br />

5<br />

Turn the nut until the ferrule grips the tube and you can not turn<br />

the tube by hand. Finalise the assembly by turning the nut a<br />

further 3/4-1 turn. The tube must nut be turned!<br />

6<br />

Loosen the nut and check the penetration <strong>of</strong> the cutting edge. A<br />

visible ring <strong>of</strong> material should fill the space in front <strong>of</strong> the ring<br />

end face. The ring may turn on the tube but should not be<br />

capable <strong>of</strong> axial displacement.<br />

7<br />

For tube bends, the length <strong>of</strong> the straight tube end up to the<br />

start <strong>of</strong> the bending radius must be at least twice the nut length.<br />

3-4<br />

5<br />

6<br />

7<br />

8<br />

Final assembly in the fitting body. Tighten the nut until a<br />

noticeable increase in force is required. Tighten the nut by<br />

approx. 1/4 <strong>of</strong> a turn beyond this point for final assembly.<br />

8<br />

143


11 INSTALLATION EQUIPMENT<br />

Installation Components, Oil<br />

Pipe dimensioning with different pipe lengths<br />

(DIN2391/C St 37,4)<br />

Tube Length<br />

Diameter<br />

0-50 m ø22x1,5 mm<br />

51-100 m ø28x2 mm<br />

101-300 m ø35x3 mm<br />

Zinc coated steel tubes for oil<br />

Part No Description Dimension, ø x wall thickness<br />

90101120 22x1,5FZ Zinc coated Steel tube ø22 x 1,5 mm, pipe length 6 m<br />

90101162 28x2FZ Zinc coated Steel tube ø28 x 2 mm, pipe length 6 m<br />

90101192 35x3FZ Zinc coated Steel tube ø35 x 3 mm, pipe length 6 m<br />

Installation Components<br />

Item Nos refer to the drawing below<br />

Item Description Pipe diameter Pipe diameter Pipe diameter<br />

ø22 x 1,5 mm ø28 x 2 mm ø35 x 3 mm<br />

1 Shut-<strong>of</strong>f valve 30101111 30101081 30101087<br />

2 Male connector 10103724 10103292 10103325<br />

3 Pipe clamp 70101249 70101273 70101297<br />

4 Bracket for clamp 70501423 70501423 70501423<br />

(Length= 2 m) (Length= 2 m) (Length= 2 m)<br />

5 Angle connector 10106490 10106496 10106502<br />

6 Union connector 10103070 10103079 10103088<br />

7 Tee connector 10106367 10106373 10106379<br />

8 Reducer - 10101519 10101564<br />

9 Pipe 90101120 90101120 90101120<br />

(L= 6 m) (L= 6 m) (L= 6 m)<br />

10 Pipe clamp 70101249 70101249 70101249<br />

11 Male connector 10103265 10103265 10103265<br />

12 Shut-<strong>of</strong>f valve 30101111 30101111 30101111<br />

13 Adapter 25102053 25102053 25102053<br />

14 Adapter - 10105962 10105941<br />

15 Rubber/Steel washer 10103544 10103517 10103523<br />

16 Rubber/Steel washer 10103544 10103544 10103544<br />

10106367<br />

10106490<br />

10103724<br />

10103070<br />

70501423<br />

Pos. 3 & 10<br />

Zinc coated<br />

Steel tube<br />

Pos. 2 & 11<br />

Pos. 15 &<br />

16<br />

Pos. 1 & 12<br />

Pos. 15 &<br />

16<br />

Pos. 13 &<br />

14<br />

Oil<br />

144<br />

INSTALLATION EQUIPMENT


INSTALLATION EQUIPMENT 11<br />

Installation Components, Grease<br />

Pipe dimensioning with different pipe lengths<br />

(DIN 2391/C St 37,4)<br />

Tube Length<br />

Diameter<br />

0-20 m ø20x2 mm<br />

21-35 m ø25x2,5 mm<br />

36-60 m ø38x4 mm<br />

Steel tubes for grease<br />

Part No Description Dimension, ø x wall thickness<br />

73202 Steel tube ø20 x 2 mm, pipe length 6 m<br />

73252 Steel tube ø25 x 2,5 mm, pipe length 6 m<br />

73383 Steel tube ø38 x 4 mm, pipe length 6 m<br />

Installation Components<br />

Item Nos refer to the drawing below.<br />

Item Description Pipe diameter Pipe diameter Pipe diameter<br />

ø20 x 2 mm ø25 x 2,5 mm ø38 x 4 mm<br />

1 Shut-<strong>of</strong>f valve 30201345 30201300 30201309<br />

2 Male connector 10103250 10103280 10103337<br />

3 Pipe clamp 70101237 70101261 70101303<br />

4 Bracket for clamp 70501423 70501423 70501423<br />

(Length=2 m) (Length= 2 m) (Length= 2 m)<br />

5 Angle connector 10106487 10106493 10106505<br />

6 Union connector 10103064 10103073 10103091<br />

7 Tee connector 10106364 10106370 10106382<br />

8 Reducer - 10101498 10101588<br />

9 Pipe 73202 (L= 6 m) 73202 (L=6 m) 73202 (L=6 m)<br />

10 Pipe clamp 70101237 70101237 70101237<br />

11 Male connector 10103250 10103250 10103250<br />

12 Shut-<strong>of</strong>f valve 30201345 30201345 30201345<br />

13 Adapter 10105998 10105998 10105998<br />

14 Adapter 10106001 10105965 10105941<br />

+25102047<br />

15 Rubber/steel washer 10103544 10103517 10103523<br />

16 Rubber/steel washer 10103544 10103544 10103544<br />

10106370<br />

10106493<br />

10103739<br />

10103073<br />

70501423<br />

Pos. 3 & 10<br />

Steel tube<br />

Pos. 2 & 11<br />

Pos. 15 & 16<br />

Pos. 1 & 12<br />

Pos. 15 & 16<br />

Pos. 13 & 14<br />

Grease<br />

INSTALLATION EQUIPMENT 145


11 INSTALLATION EQUIPMENT<br />

Installation Components, Water Based Fluids<br />

Pipe dimensioning with different pipe lengths<br />

Tube Length<br />

Diameter<br />

0-50 m ø15 x1,5 mm<br />

51-300 m ø22x1,5 mm<br />

Stainless Steel tubes for water, glycol etc.<br />

Part No Description Dimension, ø x wall thickness<br />

9020101515x1,5ROSV Stainless Steel, SS 2333 ø15 x 1,5 mm, pipe length 6 m<br />

9020103022x1,5ROSV Stainless Steel, SS 2333 ø22 x 1,5 mm, pipe length 6 m<br />

Installation Components<br />

Item Nos refer to the drawing below<br />

Item Description Pipe diameter Pipe diameter<br />

ø15 x 1,5 mm ø22 x 1,5 mm<br />

1 Shut-<strong>of</strong>f valve 30101093 30101111<br />

2 Male connector 10201441 10201459<br />

3 Pipe clamp 70101207 70101249<br />

4 Bracket for clamp 70501423 70501423<br />

(Length= 2 m) (Length= 2 m)<br />

5 Angle connector 10202365 10202377<br />

6 Union connector 10201363 10201375<br />

7 Tee connector 10202275 10202296<br />

8 Reducer - 10101474<br />

9 Pipe 90201015 90201015<br />

(Length= 6 m) (Length= 6 m)<br />

10 Pipe clamp 70101207 70101207<br />

11 Male connector 10201441 10201441<br />

12 Shut-<strong>of</strong>f valve 30101093 30101093<br />

13 Adapter 25101999 25101999<br />

14 Adapter - 10106004<br />

15 Rubber/Steel washer 10103526 10103544<br />

16 Rubber/Steel washer 10103526 10103526<br />

10202296<br />

10202377<br />

10201591<br />

10201375<br />

70501423<br />

Pos. 3 & 10<br />

Stainless<br />

Steel tube<br />

Pos. 2 & 11<br />

Pos. 15 &<br />

16<br />

Pos. 1 & 12<br />

Pos. 15 &<br />

16<br />

Pos. 13 &<br />

14<br />

Glycol<br />

146<br />

INSTALLATION EQUIPMENT


INSTALLATION EQUIPMENT 11<br />

Installation Components, Oil and Grease<br />

Rubber/Steel Washer<br />

Description<br />

GBR 1/8<br />

GBR 1/4<br />

GBR 3/8<br />

GBR 1/2<br />

GBR 3/4<br />

GBR 1<br />

GBR 1-1/4<br />

GBR 1-1/2<br />

GBR 2<br />

Description<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Rubber/steel washer<br />

Adapters, in Steel<br />

Description Threads Max. pressure<br />

male - male<br />

0101-4 Adapter G1/4” - G1/4” 64 MPa (640 bar)<br />

0101-6-4 Adapter G3/8” - G1/4” 64 MPa (640 bar)<br />

0101-6 Adapter G3/8” - G3/8” 64 MPa (640 bar)<br />

0101-8-6 Adapter G1/2” - G3/8” 64 MPa (640 bar)<br />

0101-8 Adapter G1/2” - G1/2” 64 MPa (640 bar)<br />

0101-12 Adapter G3/4” - G3/4” 64 MPa (640 bar)<br />

0101-12-6 Adapter G3/4” - G3/8” 64 MPa (640 bar)<br />

0101-12-8 Adapter G3/4” - G1/2” 64 MPa (640 bar)<br />

0101-16 Adapter G1” - G1” 40 MPa (400 bar)<br />

0101-16-8 Adapter G1” - G1/2” 40 MPa (400 bar)<br />

0101-16-12 Adapter G1” - G3/4” 40 MPa (400 bar)<br />

0101-24 Adapter G2”-G2” 40 MPa (400 bar)<br />

Bushings, in Steel<br />

Description Threads Max. pressure<br />

male - male<br />

RIO 3/4-1/4 Bushing G3/4” - G1/4” 40 MPa (400 bar)<br />

RIO 3/4-3/8 Bushing G3/4” - G3/8” 40 MPa (400 bar)<br />

0103-12-8 Bushing G3/4” - G1/2” 40 MPa (400 bar)<br />

RIO 1 1/4-34 Bushing G1 1/4” - G3/4” 40 MPa (400 bar)<br />

Connectors, in Steel<br />

Description Pipe Max. pressure<br />

dimension<br />

BORO 2215L Reducing, water ø22 - ø15 mm 25 MPa (250 bar)<br />

BORO 2822L Reducing, oil ø28 - ø22 mm 25 MPa (250 bar)<br />

BORO 3528L Reducing, oil ø35 - ø28 mm 25 MPa (250 bar)<br />

BORO 3522L Reducing, oil ø35 - ø22 mm 25 MPa (250 bar)<br />

BORO 2520S Reducing, grease ø25 - ø20 mm 40 MPa (400 bar)<br />

BORO 3825S Reducing, grease ø38 - ø25 mm 40 MPa (400 bar)<br />

BORO 3820S Reducing, grease ø38 - ø20 mm 40 MPa (400 bar)<br />

Adapters with a swivelling nut, in Steel<br />

Description Threads Max. pressure<br />

male - female<br />

Adapter G1/4” - G1/4” 64 MPa (640 bar)<br />

Adapter G1/4” - G3/8” 64 MPa (640 bar)<br />

Adapter G3/8” - G1/2” 64 MPa (640 bar)<br />

Adapter G1/2” - G1/2” 64 MPa (640 bar)<br />

Adapter G3/4” - G3/4” 64 MPa (640 bar)<br />

Part.No<br />

10103532<br />

10103529<br />

10103547<br />

10103526<br />

10103544<br />

10103517<br />

10103523<br />

10103520<br />

10103538<br />

25101981<br />

25102032<br />

25101987<br />

25102041<br />

25101999<br />

25102008<br />

25102047<br />

25102053<br />

25102011<br />

25102056<br />

25102065<br />

25102020<br />

10105998<br />

10106001<br />

25101864<br />

10105941<br />

10101474<br />

10101519<br />

10101567<br />

10101564<br />

10101498<br />

10101591<br />

10101588<br />

25102341<br />

25102032<br />

25102041<br />

25102359<br />

25102383<br />

INSTALLATION EQUIPMENT<br />

147


11 INSTALLATION EQUIPMENT<br />

Installation Components<br />

Part.No<br />

Adapters, in Brass<br />

Description Threads<br />

male - male<br />

RNA 1/8-1/8 Adapter G1/8” - G1/8”<br />

RNA 1/4-1/4 Adapter G1/4” - G1/4”<br />

RNA 1/2-1/2 Adapter G1/2” - G1/2”<br />

RNA 1/2-3/8 Adapter G1/2” - G3/8”<br />

RNA 1-1 Adapter G1” - G1”<br />

RNA 11/2-1 Adapter G11/2” - G1”<br />

RNA 2-2 Adapter G2” - G2”<br />

25201216<br />

25201210<br />

25201192<br />

25201201<br />

25201171<br />

25201177<br />

25201219<br />

Bushings, in Brass<br />

Description Threads<br />

male - female<br />

RNI 1/4-3/8 Bushing G1/4” - G3/8”<br />

RNI 1/4-1/8 Bushing G1/4” - G1/8”<br />

RNI 3/8-1/4 Bushing G3/8” - G1/4”<br />

RNI 3/4-1/2 Bushing G3/4” - G1/2”<br />

RNI 3/4-3/8 Bushing G3/4” - G3/8”<br />

RNI 3/4-1/4 Bushing G3/4” - G1/4”<br />

RNI 1-3/4 Bushing G1” - G3/4”<br />

RNI 1-1/2 Bushing G1” - G1/2”<br />

RNI 1-3/8 Bushing G1” - G3/8”<br />

RNI 11/2-3/4 Bushing G11/2” - G3/4”<br />

RNI 2-11/2 Bushing G2” - G11/2”<br />

RNI 2-1 Bushing G2” - G1”<br />

25201057<br />

25201279<br />

25201303<br />

25201294<br />

25201300<br />

25201297<br />

25201273<br />

25201243<br />

25201276<br />

25201252<br />

25201285<br />

25201282<br />

Hose Fitting in Brass<br />

Description Hose Dimension Thread (m)<br />

Hose Fiting 3/8” (10 mm) G1/2”<br />

Hose Fiting 1/2” (13 mm) G1/2”<br />

Hose Fiting 3/8” (10 mm) G3/8”<br />

Hose Fiting 1/2” (13 mm) G1/2”<br />

Hose Fiting 3/4” (20 mm) G 1”<br />

38220806<br />

38220808<br />

38220406<br />

38220408<br />

38221612<br />

Hose Clamb<br />

Description<br />

Hose Clamb<br />

Hose Clamb<br />

Hose Clamb<br />

Dimension<br />

ø 8 - 16 mm<br />

ø 12 - 22 mm<br />

ø 16 - 27 mm<br />

72101051<br />

72101126<br />

72101081<br />

148<br />

INSTALLATION EQUIPMENT


INSTALLATION EQUIPMENT 11<br />

Installation Components<br />

Part.No<br />

Shut-<strong>of</strong>f Valves<br />

Made in steel.<br />

Description Media Thread (f) Max. pressure<br />

BKH R 1/8 Grease and oil G1/8” 50 MPa (500 bar)<br />

BKH R 1/4 Grease and oil G1/4” 50 MPa (500 bar)<br />

BKH R 3/8 Grease and oil G3/8” 50 MPa (500 bar)<br />

BKH R 1/2 Grease and oil G1/2” 50 MPa (500 bar)<br />

BKH R 3/4 Grease and oil G3/4” 40 MPa (400 bar)<br />

BKH R 1 Grease and oil G 1” 35 MPa (350 bar)<br />

BKH R 1 1/4 Grease and oil G 1 1/4” 35 MPa (350 bar)<br />

30201339<br />

30201330<br />

30201354<br />

30201315<br />

30201345<br />

30201300<br />

30201309<br />

Shut-<strong>of</strong>f Valves<br />

Made in brass.<br />

Description Media Thread (f) Max. pressure<br />

7640 3/8 Oil, air and water G3/8” 6,4 MPa (64 bar)<br />

7640 1/2 Oil, air and water G1/2” 6,4 MPa (64 bar)<br />

7640 3/4 Oil, air and water G3/4” 4 MPa (40 bar)<br />

7640 1 Oil, air and water G1” 4 MPa (40 bar)<br />

7640 1 1/4 Oil, air and water G 1 1/4” 2,5 MPa (25 bar)<br />

7640 1 1/2 Oil, air and water G 1 1/2” 2,5 MPa (25 bar)<br />

30101117<br />

30101093<br />

30101111<br />

30101081<br />

30101087<br />

30101084<br />

Notes:<br />

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INSTALLATION EQUIPMENT<br />

149


11 INSTALLATION EQUIPMENT<br />

Notes:<br />

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150<br />

INSTALLATION EQUIPMENT


Notes 12<br />

Notes:<br />

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151


12 NOTES<br />

Notes:<br />

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152<br />

NOTES


NOTES 12<br />

Notes:<br />

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NOTES 153


12 NOTES<br />

Notes:<br />

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154<br />

NOTES


NOTES 12<br />

Notes:<br />

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NOTES 155


12 NOTES<br />

Notes:<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

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....................................................................................................................................................................................................................................................................................................................................................<br />

156<br />

NOTES


Spare Parts 13<br />

Index:<br />

Grease Pumps 12550-52 and 12555-57 ................ 158<br />

Oil Pumps 22700-05 and 22710-15 ...................... 159<br />

Oil Pumps- 22750-52 and 22760-62 ..................... 160<br />

Waste Oil Pumps 22702/4 and 22575/4 ................ 161<br />

Fluid Pumps 22720 and 22770 ............................. 162<br />

Grease Control Valve 14612 .................................. 163<br />

Oil Control Valve 24680 ......................................... 163<br />

Hose End / Preset and Line Meters ........................ 164<br />

Hose End Meter 24780 ............................................ 165<br />

Oil Control Valve 24560, 24561 and 24675 ........ 165<br />

Hose Reels All Models<br />

CR-CRS-LOR-MR-OR-ORK-ORL-ORM .......... 166-167<br />

157


13 SPARE PARTS<br />

Spare Parts - 12550-51-52 and 12555-56-57<br />

Grease Pump 55:1<br />

Spare part Kit nr Item<br />

Packing kit air motor 1425222 1, 4, 6, 7, 8, 9, 11<br />

Service kit air motor 1425226 1, 3, 4, 5, 6, 7, 8, 9, 10, 11, 14,<br />

17, 18, 19, 20, 22, 24, 25, 27<br />

Mechanism 1425260 24 (incl. pos 17,18,19)<br />

Air inlet kit 1425225 17, 18, 19<br />

Service kit mechanism 1425293 36<br />

Packing kit pump tube 1425240 11, 12, 14, 29, 33, 34<br />

Service kit pump tube 1425227 11, 12, 13, 14, 28, 29,<br />

30, 31, 32, 33<br />

Inlet feed kit 1425229 14, 34<br />

Check valve 1425230 16<br />

Drum adapter 28591 35<br />

Distance piston 1025145 2<br />

Silencer 1025274 22<br />

Protection cover 1025278 26<br />

Grease Pump 75:1<br />

Spare part Kit nr Item<br />

Packing kit air motor 1425222 1, 4, 6, 7, 8, 9, 11<br />

Service kit air motor 1425226 1, 3, 4, 5, 6, 7, 8, 9, 10, 11, 14,<br />

17, 18, 19, 20, 22, 24, 25, 27<br />

Mechanism 1425261 24 (incl. pos 17,18,19)<br />

Air inlet kit 1425227 17, 18, 19<br />

Service kit mechanism 1425293 37<br />

Packing kit pump tube 1425241 11, 12, 14, 29, 33, 34<br />

Service kit pump tube 1425228 11, 12, 13, 14, 28, 29,<br />

30, 31, 32, 33<br />

Inlet feed kit 1425229 14, 34<br />

Check valve 1425230 16<br />

Relief Valve 14533 36<br />

Drum adapter 28591 35<br />

Distance piston 1025145 2<br />

Silencer 1025274 22<br />

Protection cover 1025278 26<br />

158<br />

SPARE PARTS


SPARE PARTS 13<br />

Spare Parts - 22700-05 and 22710-15<br />

Oil Pump 1:1<br />

Pump Pump<br />

Spare Part 22700 22705 Item<br />

Assembly tool 2025978 2025978 1<br />

Packing kit 2426098 2426098 8, 10, 12, 17, 19<br />

Service kit air motor 2426099 2426099 2, 3, 9, 15, 16, 17<br />

Mechanism 2125952 2125952 5<br />

Air cylinder 2026070 2026070 7<br />

Silencer kit 2126079 2126079 11<br />

Service kit pump tube 2426100 2426100 12, 13, 17<br />

Drum adapter 28595 28595 18<br />

Foot valve 2125332 2125617 14<br />

Pump tube 2426086 2426088 4, 10, 12, 17<br />

Piston rod 2426101 2426089 6, 17<br />

Oil Pump 3:1<br />

Pump Pump<br />

Spare Part 22710 22715 Item<br />

Assembly tool 2025978 2025978 1<br />

Packing kit 2426102 2426102 8, 10, 12,15, 17, 18<br />

Service kit air motor 2426103 2426103 2, 3, 9, 16, 18, 19<br />

Mechanism 2125952 2125952 5<br />

Air cylinder 2026070 2026070 7<br />

Silencer kit 2126079 2126079 11<br />

Service kit pump tube 2426104 2426104 13, 17, 18<br />

Drum adapter 28585 28585 20<br />

Foot valve 2125215 2125196 14<br />

Pump tube 2426105 2426107 4, 17, 18<br />

Piston rod 2426106 2426108 6, 18<br />

SPARE PARTS<br />

159


13 SPARE PARTS<br />

Spare Parts - 22750-52 and 22760-62<br />

Oil Pump 5:1<br />

Pump Pump<br />

Spare Part 22750 22752 Item<br />

Packing kit air motor 2426083 2426083 6, 9, 10, 11, 14, 17<br />

Service kit air motor 2426090 2426090 1, 6, 7, 8, 9, 10, 11, 12, 13,<br />

14, 17, 23, 32, 33, 34<br />

Mechanism 1425260 1425260 1<br />

Air inlet kit 1425225 1425225 2, 3<br />

Service kit mechanism 1425293 1425293 35<br />

Central bar 2426092 2426092 8, 16, 17<br />

Packing kit pump tube 2426084 2426084 14, 17, 21<br />

Service kit pump tube 2426091 2426091 8, 9, 10, 11, 12, 13, 16, 17, 20<br />

Piston kit 2426085 2426085 17, 20, 21<br />

Pump tube adapter 2026262 2026262 15<br />

Protection cover 1025278 1025278 30<br />

Drum adapter 28595 28595 26<br />

Pump body (outlet) 2026015 2026015 29<br />

Foot valve 2125332 2125617 25 (22750)<br />

Pump tube 2426286 2426287 14, 17, 21, 23 (22750)19 (22752)<br />

Piston rod 2426087 2426089 17, 24 (22750), 18 (22752)<br />

Silencer 1025274 1025274 23<br />

Air cylinder 1025196 1025196 31<br />

Oil Pump 15:1<br />

Pump Pump<br />

Spare Part 22760 22762 Item<br />

Packing kit 2426116 2426116 4, 8, 9, 10, 11, 12, 13, 20, 24<br />

Service kit air motor 2426117 2426117 1, 4, 5, 6, 7, 8, 9, 10, 11,<br />

12, 13, 22, 23, 29, 30<br />

Mechanism 1425260 1425260 1<br />

Air inlet kit 1425225 1425225 2, 3<br />

Service kit mechanism 1425293 1425293 25<br />

Central bar 2426118 2426118 6, 11, 14<br />

Service kit pump tube 2426119 2426119 7, 8, 9, 10, 11, 13, 14, 19<br />

Piston kit 2426124 2426124 11, 13, 19<br />

Drum adapter 28585 28585 27<br />

Protection cover 1025278 1025278 26<br />

Foot valve 2125215 2125196 28 (22760), 21 (22762)<br />

Pump tube 2426120 2426122 11, 13, 24,17 (22760), 16 (22762)<br />

Piston rod 2426121 2426123 11, 18 (22760), 15 (22762)<br />

160<br />

SPARE PARTS


SPARE PARTS 13<br />

Spare Parts - 22702/4 and 22575/4<br />

Suction and Waste Oil Pump 22702/4<br />

Spare Part Part No Item<br />

Assembly tool 2025978 1<br />

Packing kit 2426306 8, 10, 12, 17, 20<br />

Service kit air motor 2426099 2, 3, 9, 15, 16, 17<br />

Mechanism 2126248 5<br />

Air cylinder 2026070 7<br />

Silencer kit 2126079 11<br />

Drum adapter 28595 18<br />

Foot valve 2126183 14<br />

Pump tube 2026024 4<br />

Piston compl 2226354 6, 17<br />

Suction and Waste Oil Pump 5:1 22575/4<br />

Spare Part Part No Item<br />

Packing kit air motor 2426083 6, 9, 10, 11, 14, 17<br />

Service kit air motor 2426090 1, 6, 7, 8, 9, 10, 11, 12,<br />

13, 14, 17, 23, 32, 33, 34<br />

Mechanism 1425260 1<br />

Air inlet kit 1425225 2, 3<br />

Service kit mechanism 1425293 26<br />

Central bar 2426092 8, 16, 17<br />

Service kit pump tube 2426091 8, 9, 10, 11, 12, 13, 16, 17, 18<br />

Piston kit 2426085 17, 18<br />

Pump tube adapter 2026262 15<br />

Protection cover 1025278 24<br />

Drum adapter 28595 25<br />

Pump body (outlet) 2026015 29<br />

Foot valve 2125332 20<br />

Pump tube 2426286 14, 17, 19<br />

SPARE PARTS<br />

161


13 SPARE PARTS<br />

Spare Parts - 22720 and 22770<br />

Fluid Pump 1:1<br />

Spare Part Part No Item<br />

Assembly tool 2025978 1<br />

Packing kit 2426282 8, 10, 12, 19, 20<br />

Service kit air motor 2426305 2, 3, 9, 12, 15, 17<br />

Mechanism 2126241 5<br />

Air cylinder 2026280 7<br />

Silencer kit 2126079 11<br />

Service kit pump tube 2426284 12, 13, 20<br />

Drum adapter 28595 21<br />

Foot valve 2126183 14<br />

Pump tube 2426201 4, 10, 12, 20<br />

Piston rod 2426202 6, 20<br />

Central Bar 202 60 17 17<br />

Suction tube 2226214 Not illustrated<br />

Stainless Steel Pump 4:1<br />

Spare Part Part No Item<br />

Packing kit air motor 2426176 4, 7, 8<br />

Service kit air motor 2426177 1, 4, 5, 6, 7, 8, 9,<br />

10, 25, 26, 28, 29<br />

Mechanism 1425260 1<br />

Air inlet kit 1425225 2, 3<br />

Service kit mechanism 1425293 24<br />

Central bar 2426178 6, 15, 17<br />

Packing kit pump tube 2425872 12, 16, 17, 22, 23<br />

Box packing kit pump tube 2426179 11, 12, 13, 14, 16, 17<br />

Piston Kit 2425875 17, 19, 23<br />

Pump tube kit 2425876 16, 20, 22<br />

Protection cover 1025278 30<br />

Drum adapter 2125753 18<br />

Foot valve 2125820 21, 22<br />

162<br />

SPARE PARTS


SPARE PARTS 13<br />

Spare Parts - 14612 - 24680<br />

Grease Control Valve 14612<br />

Item Description Part No<br />

1 Inlet adapter 104 51 70<br />

2 Handle body -<br />

3 Lower valve body -<br />

4 Spring *)<br />

5 Ball guide *)<br />

6 Ball *)<br />

7 Valve seat *)<br />

8 Outlet adapter 104 51 69<br />

9 Upper valve body -<br />

10 O-ring *)<br />

11 Guide ring *)<br />

12 Opening shaft *)<br />

13 Packing screw -<br />

14 Pin -<br />

15 Adjustment screw -<br />

16 Nut -<br />

17 Trigger 104 51 71<br />

18 Valve kit, *)144 51 68<br />

pos 4-7 and 10-12<br />

**) Outlet tube 14715 Not in picture<br />

**) Hydraulic nozzle 14512 Not in picture<br />

Oil Control Valve 24680<br />

Item Description Part No<br />

1 Inlet strainer 224 58 17<br />

2 Body -<br />

3 Pin -<br />

4 Return spring 1<br />

1)<br />

5 Return spring 2<br />

1)<br />

6 O-ring<br />

1)<br />

7 Valve poppet<br />

1)<br />

8 Valve seat<br />

1)<br />

9 Valve sleeve 204 59 18<br />

10 O-ring<br />

1)<br />

11 Seal<br />

1)<br />

12 Plug 204 59 20<br />

13 Trigger spring<br />

2)<br />

14 Trigger<br />

2)<br />

15 Trigger shaft<br />

2)<br />

16 Valve kit<br />

1)<br />

244 60 22<br />

17 Trigger kit<br />

2)<br />

244 60 23<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

15<br />

14<br />

15<br />

SPARE PARTS<br />

163


13 SPARE PARTS<br />

Spare Parts - Hose End and Line Meters<br />

Hose End Meter, Preset Meter and Line Meter<br />

Item Description Part No Meter Model<br />

24700 24702 24720 24721 24722 24728 24738<br />

1 Cover with 224 56 12 X<br />

electronics 224 56 90 X<br />

224 56 36 X<br />

224 56 91 X<br />

224 56 93 X<br />

224 58 46 X<br />

224 60 44 X<br />

2 Overlay, 2 button 204 58 90 X<br />

Overlay, 4 button 204 58 91<br />

X<br />

3 Security plug 204 57 14 X X X X X X X<br />

4 Screw kit for electrical<br />

circuit board used<br />

when changing backup<br />

battery, (50 pcs) 234 56 26 X X X X X<br />

5 Support 204 55 94 X X X X X X X<br />

6 Battery cable 234 60 21 X X X<br />

7 Meter chamber<br />

compl. * 2445819 X X<br />

Meter chamber<br />

compl. * 24729 X X X X X<br />

8 Trigger, compl. 244 57 07 X<br />

244 57 06 X<br />

9 Battery support 204 57 49 X X<br />

10 Battery 9V 224 56 34 X X X NOTE! Battery must be model 6LR61<br />

11 Strainer 224 58 17 X X<br />

12 Valve kit incl. 244 59 09 X X<br />

security plug<br />

13 Backup battery 224 58 26 X X X X X<br />

*) Compl. with assembled measuring oval gear,(17) lid, 2 screws, (14 and 15) and sealing o-ring,(16)<br />

164<br />

SPARE PARTS


SPARE PARTS 13<br />

Spare Parts - Hose End Meter 24680 and Oil Control Valve 24560,24561 and 24675<br />

All parts are suitable for oil control valve 24560, 24561 and 24675.<br />

Pos Part No Description<br />

1 O-ring *) incl. in pos 3<br />

2 Strainer *) incl. in pos 3<br />

3 Swivel and strainer 224 59 99<br />

4 Spring -<br />

5 Valve holder -<br />

6 Valve ¹)<br />

7 Sleeve ¹)<br />

8 Trigger 204 60 13<br />

9 Body -<br />

Pos Part No Description<br />

10 Screw -<br />

11 Washer -<br />

12 O-ring ¹)<br />

13 Cam ¹)<br />

14 Adapter 234 60 15<br />

15 Meter 24 790<br />

16 Outlet hose,<br />

complete 224 60 16<br />

¹) Repair kit incl. ¹) 244 60 17<br />

pos 6,7,12,13<br />

SPARE PARTS<br />

165


13 SPARE PARTS<br />

Spare Parts - Hose Reels<br />

Model Art No Swivel Latch Kit Spring Cassette<br />

8110055<br />

1345160<br />

2345949<br />

2345950<br />

2345951<br />

2345952<br />

2345980<br />

2345981<br />

8110037<br />

8110038<br />

8110039<br />

8110040<br />

8110041<br />

8110056<br />

8180172<br />

8180173<br />

8180174<br />

8180175<br />

8180176<br />

30346528<br />

30374065<br />

2345594<br />

2446017<br />

2446018<br />

8010083<br />

8410044<br />

8180177<br />

2345993<br />

2345995<br />

2446019<br />

2446020<br />

2346045<br />

8180168<br />

8180169<br />

8180170<br />

8180171<br />

8410033<br />

8410034<br />

8410035<br />

8410063<br />

8410079<br />

30372415<br />

30373158<br />

CR 14205 x x x<br />

ORK 14206 x x x<br />

CR 14210 x x x<br />

CR 14215 x x x<br />

OR 14216 x x x<br />

ORM 14218 x x x<br />

LOR 14225 x x x<br />

ORK 24470 x x x<br />

ORK 24471 x x x<br />

ORK 24472 x x x<br />

CR 24480 x x x<br />

CR 24481 x x x<br />

MR 24490 x x<br />

MR 24491 x x<br />

MR 24492 x x<br />

CR 24905 x x x<br />

CR 24910 x x x<br />

ORM 24911 x x x<br />

OR 24920 x x x<br />

ORM 24922 x x x<br />

ORL 24931<br />

ORL 24932<br />

ORM 24935 x x x<br />

LOR 24941 x x x<br />

LOR 24943 x x x<br />

LOR 24945 x x x<br />

CR 24950 x x x<br />

CR 24951 x x x<br />

CR 24953 x x x<br />

OR 24955 x x x<br />

OR-SS 24957 x x x<br />

LOR 24960 x x x<br />

LOR 24961 x x x<br />

LOR 24963 x x x<br />

LOR-SS 24965 x x x<br />

CRS 44205 x x x<br />

CRS 44210 x x x<br />

CR 44220 x x x<br />

CR 44230 x x x<br />

ORM 44231 x x x<br />

OR 44240 x x x<br />

ORM 44241 x x x<br />

MR 814205 x x<br />

MR 814210 x x<br />

MR 814215 x x<br />

MR 824440 x x<br />

MR 824445 x x<br />

MR 824905 x x<br />

MR 824910 x x<br />

MR 824951 x x<br />

MR 844220 x x<br />

MR 844230 x x<br />

166<br />

SPARE PARTS


SPARE PARTS 13<br />

Spare Parts - Hose Reels<br />

Model Art No Hose Stop Inlet Hose Dispensing Hose<br />

1345163<br />

1345164<br />

2345976<br />

2345977<br />

2345986<br />

8410094<br />

1245154<br />

1345162<br />

1345166<br />

2245896<br />

2245897<br />

2245911<br />

2245912<br />

2345983<br />

2345985<br />

4345468<br />

8310010<br />

8310014<br />

28209<br />

1345161<br />

1345165<br />

2345982<br />

2345984<br />

2345996<br />

2346000<br />

2346001<br />

4345467<br />

4345469<br />

8310011<br />

8310013<br />

8310015<br />

8310017<br />

8310020<br />

8310021<br />

8310022<br />

8310023<br />

8310024<br />

8310025<br />

8310026<br />

8310027<br />

8310028<br />

¼ ½ ¾ 1 3 / 8<br />

*<br />

CR 14205 x x x<br />

ORK 14206 x x x<br />

CR 14210 x x x<br />

CR 14215 x x x<br />

ORM 14216 x x x<br />

ORM 14218 x x x<br />

LOR 14225 x<br />

ORK 24470 x x x<br />

ORK 24471 x x x<br />

ORK 24472 x x<br />

CR 24480 x x x<br />

CR 24481 x x<br />

MR 24490 x<br />

MR 24491 x<br />

MR 24492 x<br />

CR 24905 x x x<br />

CR 24910 x x x<br />

ORM 24911 x x x<br />

OR 24920 x x x<br />

ORM 24922 x x x<br />

ORL 24931 x<br />

ORL 24932 x<br />

ORM 24935 x x x<br />

LOR 24941 x<br />

LOR 24943 x x<br />

LOR 24945 x x<br />

CR 24950<br />

CR 24951 x x x<br />

CR 24953 x x x<br />

OR 24955<br />

OR-SS 24957 x x<br />

LOR 24960<br />

LOR 24961 x<br />

LOR 24963 x<br />

LOR-SS 24965 x<br />

CRS 44205 x x x<br />

CRS 44210 x x<br />

CR 44220 x x x<br />

CR 44230 x x x<br />

ORM 44231 x x x<br />

OR 44240 x x x<br />

ORM 44241 x x x<br />

MR 814205 x<br />

MR 814210 x<br />

MR 814215 x<br />

MR 824440 x<br />

MR 824445 x<br />

MR 824905 x<br />

MR 824910 x<br />

MR 824951 x<br />

MR 844220 x<br />

MR 844230 x<br />

SPARE PARTS<br />

167


13 SPARE PARTS<br />

Notes:<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

....................................................................................................................................................................................................................................................................................................................................................<br />

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