Mogalakwena mine - Anglo American
Mogalakwena mine - Anglo American
Mogalakwena mine - Anglo American
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<strong>Mogalakwena</strong> Platinum Mine<br />
Investor and Analyst Site Visit<br />
12 th April 2010<br />
1
<strong>Mogalakwena</strong> Platinum Mine<br />
• Our Values<br />
• Management Team<br />
• Orientation<br />
• Overview<br />
• Safety<br />
• Mining<br />
• Concentrator<br />
• Social Responsibility<br />
• Financial Highlights<br />
• Conclusion<br />
Agenda<br />
2
Our Values<br />
Safety<br />
Honesty &<br />
integrity<br />
Deliver on<br />
promises<br />
Team<br />
work<br />
Caring<br />
Passion<br />
&<br />
pride<br />
3
Management Team<br />
M<br />
i<br />
n<br />
i<br />
n<br />
g<br />
William Matlhope<br />
Mng Engineering<br />
Shela Ledwaba<br />
HR Mng<br />
Wanda v Zyl<br />
Protection Serv Mng<br />
Bertus Schoeman<br />
Mng Engineering Projects<br />
Tumi Mbatha<br />
Mng Finance<br />
Ted Muhajir<br />
General Manager<br />
Hendrik v Niekerk<br />
Production Mng<br />
Frank Pieterse<br />
SHE Mng<br />
Vijay Kumar<br />
MTS Mng<br />
Thembisile Nkadimeng<br />
Communities<br />
C<br />
o<br />
n<br />
c<br />
e<br />
n<br />
t<br />
r<br />
a<br />
t<br />
o<br />
r<br />
Barry Davis<br />
Senior Concentrator Mng<br />
Manie Potgieter<br />
North Concentrator Mng<br />
Ashina Balram<br />
South Concentrator Mng<br />
4
Management Team<br />
• Over 150 Years mining experience<br />
• Global management Experience<br />
• Over 50% HDSA<br />
• 40% Women<br />
5
<strong>Mogalakwena</strong> Platinum Mine<br />
Orientation<br />
6
Locality of <strong>Mogalakwena</strong> Platinum Mine<br />
MOGALAKWENA<br />
MINE<br />
BOKONI MINE<br />
TUMELA &<br />
DISHABA MINES<br />
7
<strong>Mogalakwena</strong> Platinum Mine<br />
• Largest Open-pit Platinum Mine in the world<br />
• Medium-size mature open pit operation, capable of breaking<br />
and moving over 100Mt of hard rock.<br />
• Largest hydraulic shovels in the world.<br />
• Some of the largest trucks in Africa.<br />
• Highest Basket price in AP.<br />
• Lowest operating cost per ton milled.<br />
• Building up to 400,000 oz capacity.<br />
8
• Ore Reserves > 500Mt<br />
<strong>Mogalakwena</strong> Platinum Mine<br />
• Measured & Indicated Ore Resources > 1,106 Mt<br />
• LOM > 55 Years<br />
• +1.6 Million Fatality free shifts.<br />
• 4 LTI’s for the year 2009.<br />
• Winner of <strong>Anglo</strong> Platinum Environmental award(2009).<br />
• Comprehensive community engagement and development<br />
programme.<br />
• > 95 % of employees from within 50 km radius.<br />
• Water availability<br />
9
<strong>Mogalakwena</strong> Platinum Mine<br />
• <strong>Mogalakwena</strong>: embedded flexibility<br />
– Acceleration / Deceleration<br />
– Low cost operation<br />
– Highest basket price<br />
10
<strong>Mogalakwena</strong> Platinum Mine<br />
SAFETY<br />
11
Safety Performance<br />
12,000,000<br />
Concentrator LTI's versus Tons Milled<br />
6<br />
10,000,000<br />
5<br />
8,000,000<br />
4<br />
Tons Milled<br />
6,000,000<br />
3<br />
LTI's<br />
4,000,000<br />
2<br />
2,000,000<br />
1<br />
-<br />
2005 2006 2007 2008 2009<br />
Tons Milled 4,535,000 4,595,000 4,187,000 7,180,000 9,722,000<br />
LTI's 5 0 1 3 3<br />
0<br />
12
Safety Performance<br />
120,000,000<br />
Mining LTI's versus Tons Mined<br />
8<br />
100,000,000<br />
80,000,000<br />
7<br />
6<br />
5<br />
Tons Mined<br />
60,000,000<br />
40,000,000<br />
20,000,000<br />
4<br />
3<br />
2<br />
1<br />
LTI's<br />
13<br />
-<br />
2005 2006 2007 2008 2009<br />
Tons Mined 56,799,168 66,135,825 87,727,047 101,785,536 32,988,627<br />
LTI's 6 6 1 7 1<br />
0
<strong>Mogalakwena</strong> Platinum Mine<br />
Mining<br />
14
15<br />
<strong>Mogalakwena</strong> Platinum Mine – Mining Lease Area
Resources & Reserves<br />
• Strike Length – 21km<br />
• Dip – 42 o- 45 o<br />
• Depth – Outcrop to +500masl<br />
• Ore Width – 20 – 80m<br />
• Total Conc. Capacity – 985 ktpm<br />
16<br />
Tonnes<br />
(Mt)<br />
2009 2008<br />
Grade Tonnes<br />
(g/t 4E) (Mt)<br />
Grade<br />
(g/t 4E)<br />
Reef<br />
Platreef Ore Reserves<br />
Proved 317.4 3.28 274.5 3.21<br />
Proved Primay Ore Stockpiles 16.6 2.65 20.6 2.58<br />
Probable 174.6 3.12 112.8 3.56<br />
508.6 3.20 407.9 3.27<br />
Platreef Ore Resources<br />
Measured 192.9 1.95 152.4 1.85<br />
Indicated 915.0 2.14 898.8 2.13<br />
Inferred 1,160.6 1.89 1,331.3 1.89<br />
2,268.5 2.00 2,382.5 2.00
Pit Layout - Sandsloot<br />
• Remaining life of pit : 1<br />
years<br />
• Bench height 15m<br />
• Current depth 255m<br />
• Planned depth 270m<br />
• Current length 1,700m<br />
• Current width 600m<br />
• Extension under review<br />
17
Pit Layout – Zwartfontein South<br />
• Remaining life of pit : 21<br />
years<br />
• Bench height 10m<br />
• Current depth 120m<br />
• Planned depth 260m<br />
• Current length 1,500m<br />
• Current width 450m<br />
18
Pit Layout – <strong>Mogalakwena</strong><br />
• Remaining life of pit +39 years<br />
• Bench height 15m<br />
• Current depth 100m<br />
• Planned depth 500m<br />
• Current length 1500 m<br />
• Planned length 7,000m<br />
• Current width 350m<br />
• Planned width 1,200m<br />
19
Significant Risks and Mitigation<br />
• Delayed Relocation: Negotiation at advanced stage, Plan<br />
B in place.<br />
• Lightning: Advance warning systems.<br />
• Slope Stability: Radars etc<br />
• Trackless Mobile Machinery: Collision Avoidance System.<br />
• Blasting/Explosives: Electronic detonators etc.<br />
20
21<br />
Mining Sequence
Tonnes Mined<br />
Tonnes <strong>mine</strong>d<br />
120,000<br />
100,000<br />
80,000<br />
Gearing up for the 2 nd<br />
concentrator<br />
60,000<br />
40,000<br />
*<br />
20,000<br />
0<br />
2001 2002 2003 2004 2005 2006 2007 2008 2009<br />
Tonnes <strong>mine</strong>d 29,631 39,672 48,444 54,026 56,799 66,136 87,727 101,786 32,989<br />
22
Tonnes Milled<br />
Tonnes milled<br />
12,000<br />
10,000<br />
8,000<br />
Commissioning of 2 nd<br />
concentrator<br />
6,000<br />
4,000<br />
2,000<br />
0<br />
2002 2003 2004 2005 2006 2007 2008 2009<br />
Tonnes milled 4,375 4,465 4,470 4,535 4,595 4,187 7,180 9,722<br />
23
Equivalent Refined Platinum Ounces<br />
Equivalent Refined Pt oz<br />
250,000<br />
200,000<br />
150,000<br />
100,000<br />
50,000<br />
0<br />
2003 2004 2005 2006 2007 2008 2009<br />
Equivalent refined Pt oz 191,774 200,081 205,323 191,262 163,488 188,104 237,279<br />
24
Largest Electrical Hydraulic Face Shovel in the World<br />
9 Hydraulic Shovels<br />
25
One of the Largest Electric Drive Trucks in Africa<br />
• 49 Trucks<br />
26
In-pit Surveillance<br />
Mining Technology<br />
27
Mining Technology<br />
Aquila<br />
28
Mining Technology<br />
Load Metrics<br />
Radars<br />
HPGPS<br />
29
<strong>Mogalakwena</strong> Platinum Mine<br />
Concentrator<br />
30
31<br />
<strong>Mogalakwena</strong> North Concentrator
32<br />
<strong>Mogalakwena</strong> North Concentrator
Process Flow Diagram<br />
3 x Sandvik Hydrocone CH880 crushers<br />
600 kW, Nominal capacity 1342 tph<br />
3.66 x 8.23m<br />
Top: 85 x 85mm<br />
Fuller Tralor<br />
Bot: 40 x 52mm<br />
60 x 113<br />
1000kW<br />
3000t<br />
45000t<br />
2.044 x 4.88m<br />
80mm<br />
3.66 x 8.23m<br />
18 x 36m<br />
Top: 15x55mm<br />
Bot: 8 x 25mm<br />
Krupp Polysius<br />
22/16-8 2.85MW<br />
18 x 36m<br />
15000t<br />
15000t<br />
FLS, 7.925 x 11.278m EGL Gearless drives<br />
3 x PF 144/144<br />
17.5 MW (ABB), Prim Grate & Sec Overflow<br />
Ball load 33% (Prim 70mm & Sec 40mm)<br />
Nominal capacity 900tph (current max 1050tph)<br />
100 m 3<br />
35m High Rate – 22kW<br />
130 m 3 40 m 3<br />
40 m 3 4 x 12.5m dia<br />
Ultra High Rate<br />
6 x 12/10 FF-AHP-R<br />
33
Overview<br />
• Biggest single stream Platinum Concentrator in the World<br />
(600ktpm).<br />
• Decision to build a single stream plant required some groundbreaking<br />
technology…..<br />
• First:<br />
– HPGR installation for a platinum ore body<br />
– Gearless drive mills in <strong>Anglo</strong> Platinum<br />
• Biggest:<br />
– Primary Gyratory crusher 60’’ with a 1000kW motor<br />
– Ball Mills in the world 26’ø x 37.6’ EGL with 17.5MW gearless drive<br />
– Centrifugal blower installation in Africa<br />
– Mill discharge pumps in SA – 1,45MW motors with gearbox drive<br />
– HPGR in Africa with the largest installed power in the world (2 x 2.85MW)<br />
34
Energy Efficient Design<br />
• Ultra high rate thickeners for tailings disposal<br />
• High efficiency motors installed<br />
– More work per unit of electricity consumed<br />
• Day-night switches for lights<br />
• “Ready to float” material can bypass primary milling stage:<br />
– Creates additional primary milling capacity or save energy on primary<br />
milling stage<br />
– No energy waste to pass sufficiently liberated material through<br />
primary mill (incl. metallurgical benefits)<br />
35
<strong>Mogalakwena</strong> Platinum Mine<br />
Social Economic Development<br />
36
Social Economic Development<br />
•Social Economic<br />
Assessment Tool in place<br />
•Social and Labour plan in<br />
place<br />
•Strong focus on<br />
Sustainable / Equitable<br />
community projects<br />
37
Financial Highlights<br />
2005 2006 2007 2008 2009<br />
Average Pt basket price<br />
(<strong>Mogalakwena</strong> Mine) R/oz 10,574 16,626 21,046 25,046 19,000<br />
Average Pt basket price<br />
(<strong>Anglo</strong> Platinum) R/oz 8,871 13,852 18,167 22,348 14,115<br />
Cash-on-<strong>mine</strong> cost / Ton Milled<br />
(<strong>Mogalakwena</strong> Mine) R/ton 219 208 282 288 196<br />
Cash-on-<strong>mine</strong> cost / Ton Milled<br />
(<strong>Anglo</strong> Platinum) R/ton 273 296 388 475 453<br />
38
Conclusion<br />
• Creation of low cost, flexible operation over the last 5 years.<br />
• Ability to respond to market condition in shortest time.<br />
• Constantly evaluating growth opportunities within the group<br />
guidelines.<br />
Geared to deliver “Safe , Profitable<br />
Platinum”<br />
39