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Mogalakwena mine - Anglo American

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<strong>Mogalakwena</strong> Platinum Mine<br />

Investor and Analyst Site Visit<br />

12 th April 2010<br />

1


<strong>Mogalakwena</strong> Platinum Mine<br />

• Our Values<br />

• Management Team<br />

• Orientation<br />

• Overview<br />

• Safety<br />

• Mining<br />

• Concentrator<br />

• Social Responsibility<br />

• Financial Highlights<br />

• Conclusion<br />

Agenda<br />

2


Our Values<br />

Safety<br />

Honesty &<br />

integrity<br />

Deliver on<br />

promises<br />

Team<br />

work<br />

Caring<br />

Passion<br />

&<br />

pride<br />

3


Management Team<br />

M<br />

i<br />

n<br />

i<br />

n<br />

g<br />

William Matlhope<br />

Mng Engineering<br />

Shela Ledwaba<br />

HR Mng<br />

Wanda v Zyl<br />

Protection Serv Mng<br />

Bertus Schoeman<br />

Mng Engineering Projects<br />

Tumi Mbatha<br />

Mng Finance<br />

Ted Muhajir<br />

General Manager<br />

Hendrik v Niekerk<br />

Production Mng<br />

Frank Pieterse<br />

SHE Mng<br />

Vijay Kumar<br />

MTS Mng<br />

Thembisile Nkadimeng<br />

Communities<br />

C<br />

o<br />

n<br />

c<br />

e<br />

n<br />

t<br />

r<br />

a<br />

t<br />

o<br />

r<br />

Barry Davis<br />

Senior Concentrator Mng<br />

Manie Potgieter<br />

North Concentrator Mng<br />

Ashina Balram<br />

South Concentrator Mng<br />

4


Management Team<br />

• Over 150 Years mining experience<br />

• Global management Experience<br />

• Over 50% HDSA<br />

• 40% Women<br />

5


<strong>Mogalakwena</strong> Platinum Mine<br />

Orientation<br />

6


Locality of <strong>Mogalakwena</strong> Platinum Mine<br />

MOGALAKWENA<br />

MINE<br />

BOKONI MINE<br />

TUMELA &<br />

DISHABA MINES<br />

7


<strong>Mogalakwena</strong> Platinum Mine<br />

• Largest Open-pit Platinum Mine in the world<br />

• Medium-size mature open pit operation, capable of breaking<br />

and moving over 100Mt of hard rock.<br />

• Largest hydraulic shovels in the world.<br />

• Some of the largest trucks in Africa.<br />

• Highest Basket price in AP.<br />

• Lowest operating cost per ton milled.<br />

• Building up to 400,000 oz capacity.<br />

8


• Ore Reserves > 500Mt<br />

<strong>Mogalakwena</strong> Platinum Mine<br />

• Measured & Indicated Ore Resources > 1,106 Mt<br />

• LOM > 55 Years<br />

• +1.6 Million Fatality free shifts.<br />

• 4 LTI’s for the year 2009.<br />

• Winner of <strong>Anglo</strong> Platinum Environmental award(2009).<br />

• Comprehensive community engagement and development<br />

programme.<br />

• > 95 % of employees from within 50 km radius.<br />

• Water availability<br />

9


<strong>Mogalakwena</strong> Platinum Mine<br />

• <strong>Mogalakwena</strong>: embedded flexibility<br />

– Acceleration / Deceleration<br />

– Low cost operation<br />

– Highest basket price<br />

10


<strong>Mogalakwena</strong> Platinum Mine<br />

SAFETY<br />

11


Safety Performance<br />

12,000,000<br />

Concentrator LTI's versus Tons Milled<br />

6<br />

10,000,000<br />

5<br />

8,000,000<br />

4<br />

Tons Milled<br />

6,000,000<br />

3<br />

LTI's<br />

4,000,000<br />

2<br />

2,000,000<br />

1<br />

-<br />

2005 2006 2007 2008 2009<br />

Tons Milled 4,535,000 4,595,000 4,187,000 7,180,000 9,722,000<br />

LTI's 5 0 1 3 3<br />

0<br />

12


Safety Performance<br />

120,000,000<br />

Mining LTI's versus Tons Mined<br />

8<br />

100,000,000<br />

80,000,000<br />

7<br />

6<br />

5<br />

Tons Mined<br />

60,000,000<br />

40,000,000<br />

20,000,000<br />

4<br />

3<br />

2<br />

1<br />

LTI's<br />

13<br />

-<br />

2005 2006 2007 2008 2009<br />

Tons Mined 56,799,168 66,135,825 87,727,047 101,785,536 32,988,627<br />

LTI's 6 6 1 7 1<br />

0


<strong>Mogalakwena</strong> Platinum Mine<br />

Mining<br />

14


15<br />

<strong>Mogalakwena</strong> Platinum Mine – Mining Lease Area


Resources & Reserves<br />

• Strike Length – 21km<br />

• Dip – 42 o- 45 o<br />

• Depth – Outcrop to +500masl<br />

• Ore Width – 20 – 80m<br />

• Total Conc. Capacity – 985 ktpm<br />

16<br />

Tonnes<br />

(Mt)<br />

2009 2008<br />

Grade Tonnes<br />

(g/t 4E) (Mt)<br />

Grade<br />

(g/t 4E)<br />

Reef<br />

Platreef Ore Reserves<br />

Proved 317.4 3.28 274.5 3.21<br />

Proved Primay Ore Stockpiles 16.6 2.65 20.6 2.58<br />

Probable 174.6 3.12 112.8 3.56<br />

508.6 3.20 407.9 3.27<br />

Platreef Ore Resources<br />

Measured 192.9 1.95 152.4 1.85<br />

Indicated 915.0 2.14 898.8 2.13<br />

Inferred 1,160.6 1.89 1,331.3 1.89<br />

2,268.5 2.00 2,382.5 2.00


Pit Layout - Sandsloot<br />

• Remaining life of pit : 1<br />

years<br />

• Bench height 15m<br />

• Current depth 255m<br />

• Planned depth 270m<br />

• Current length 1,700m<br />

• Current width 600m<br />

• Extension under review<br />

17


Pit Layout – Zwartfontein South<br />

• Remaining life of pit : 21<br />

years<br />

• Bench height 10m<br />

• Current depth 120m<br />

• Planned depth 260m<br />

• Current length 1,500m<br />

• Current width 450m<br />

18


Pit Layout – <strong>Mogalakwena</strong><br />

• Remaining life of pit +39 years<br />

• Bench height 15m<br />

• Current depth 100m<br />

• Planned depth 500m<br />

• Current length 1500 m<br />

• Planned length 7,000m<br />

• Current width 350m<br />

• Planned width 1,200m<br />

19


Significant Risks and Mitigation<br />

• Delayed Relocation: Negotiation at advanced stage, Plan<br />

B in place.<br />

• Lightning: Advance warning systems.<br />

• Slope Stability: Radars etc<br />

• Trackless Mobile Machinery: Collision Avoidance System.<br />

• Blasting/Explosives: Electronic detonators etc.<br />

20


21<br />

Mining Sequence


Tonnes Mined<br />

Tonnes <strong>mine</strong>d<br />

120,000<br />

100,000<br />

80,000<br />

Gearing up for the 2 nd<br />

concentrator<br />

60,000<br />

40,000<br />

*<br />

20,000<br />

0<br />

2001 2002 2003 2004 2005 2006 2007 2008 2009<br />

Tonnes <strong>mine</strong>d 29,631 39,672 48,444 54,026 56,799 66,136 87,727 101,786 32,989<br />

22


Tonnes Milled<br />

Tonnes milled<br />

12,000<br />

10,000<br />

8,000<br />

Commissioning of 2 nd<br />

concentrator<br />

6,000<br />

4,000<br />

2,000<br />

0<br />

2002 2003 2004 2005 2006 2007 2008 2009<br />

Tonnes milled 4,375 4,465 4,470 4,535 4,595 4,187 7,180 9,722<br />

23


Equivalent Refined Platinum Ounces<br />

Equivalent Refined Pt oz<br />

250,000<br />

200,000<br />

150,000<br />

100,000<br />

50,000<br />

0<br />

2003 2004 2005 2006 2007 2008 2009<br />

Equivalent refined Pt oz 191,774 200,081 205,323 191,262 163,488 188,104 237,279<br />

24


Largest Electrical Hydraulic Face Shovel in the World<br />

9 Hydraulic Shovels<br />

25


One of the Largest Electric Drive Trucks in Africa<br />

• 49 Trucks<br />

26


In-pit Surveillance<br />

Mining Technology<br />

27


Mining Technology<br />

Aquila<br />

28


Mining Technology<br />

Load Metrics<br />

Radars<br />

HPGPS<br />

29


<strong>Mogalakwena</strong> Platinum Mine<br />

Concentrator<br />

30


31<br />

<strong>Mogalakwena</strong> North Concentrator


32<br />

<strong>Mogalakwena</strong> North Concentrator


Process Flow Diagram<br />

3 x Sandvik Hydrocone CH880 crushers<br />

600 kW, Nominal capacity 1342 tph<br />

3.66 x 8.23m<br />

Top: 85 x 85mm<br />

Fuller Tralor<br />

Bot: 40 x 52mm<br />

60 x 113<br />

1000kW<br />

3000t<br />

45000t<br />

2.044 x 4.88m<br />

80mm<br />

3.66 x 8.23m<br />

18 x 36m<br />

Top: 15x55mm<br />

Bot: 8 x 25mm<br />

Krupp Polysius<br />

22/16-8 2.85MW<br />

18 x 36m<br />

15000t<br />

15000t<br />

FLS, 7.925 x 11.278m EGL Gearless drives<br />

3 x PF 144/144<br />

17.5 MW (ABB), Prim Grate & Sec Overflow<br />

Ball load 33% (Prim 70mm & Sec 40mm)<br />

Nominal capacity 900tph (current max 1050tph)<br />

100 m 3<br />

35m High Rate – 22kW<br />

130 m 3 40 m 3<br />

40 m 3 4 x 12.5m dia<br />

Ultra High Rate<br />

6 x 12/10 FF-AHP-R<br />

33


Overview<br />

• Biggest single stream Platinum Concentrator in the World<br />

(600ktpm).<br />

• Decision to build a single stream plant required some groundbreaking<br />

technology…..<br />

• First:<br />

– HPGR installation for a platinum ore body<br />

– Gearless drive mills in <strong>Anglo</strong> Platinum<br />

• Biggest:<br />

– Primary Gyratory crusher 60’’ with a 1000kW motor<br />

– Ball Mills in the world 26’ø x 37.6’ EGL with 17.5MW gearless drive<br />

– Centrifugal blower installation in Africa<br />

– Mill discharge pumps in SA – 1,45MW motors with gearbox drive<br />

– HPGR in Africa with the largest installed power in the world (2 x 2.85MW)<br />

34


Energy Efficient Design<br />

• Ultra high rate thickeners for tailings disposal<br />

• High efficiency motors installed<br />

– More work per unit of electricity consumed<br />

• Day-night switches for lights<br />

• “Ready to float” material can bypass primary milling stage:<br />

– Creates additional primary milling capacity or save energy on primary<br />

milling stage<br />

– No energy waste to pass sufficiently liberated material through<br />

primary mill (incl. metallurgical benefits)<br />

35


<strong>Mogalakwena</strong> Platinum Mine<br />

Social Economic Development<br />

36


Social Economic Development<br />

•Social Economic<br />

Assessment Tool in place<br />

•Social and Labour plan in<br />

place<br />

•Strong focus on<br />

Sustainable / Equitable<br />

community projects<br />

37


Financial Highlights<br />

2005 2006 2007 2008 2009<br />

Average Pt basket price<br />

(<strong>Mogalakwena</strong> Mine) R/oz 10,574 16,626 21,046 25,046 19,000<br />

Average Pt basket price<br />

(<strong>Anglo</strong> Platinum) R/oz 8,871 13,852 18,167 22,348 14,115<br />

Cash-on-<strong>mine</strong> cost / Ton Milled<br />

(<strong>Mogalakwena</strong> Mine) R/ton 219 208 282 288 196<br />

Cash-on-<strong>mine</strong> cost / Ton Milled<br />

(<strong>Anglo</strong> Platinum) R/ton 273 296 388 475 453<br />

38


Conclusion<br />

• Creation of low cost, flexible operation over the last 5 years.<br />

• Ability to respond to market condition in shortest time.<br />

• Constantly evaluating growth opportunities within the group<br />

guidelines.<br />

Geared to deliver “Safe , Profitable<br />

Platinum”<br />

39

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