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YSS高級プラスチック金型用鋼 - 日立金属

YSS高級プラスチック金型用鋼 - 日立金属

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Catalog<br />

<br />

High Quality Plastic Mold Steels HPM Series<br />

<br />

HPM Series<br />

<br />

In compliance with advanced plastic molding technology<br />

<br />

<br />

<br />

<br />

plastic mold steels “HPM” series are increasing<br />

popularity in compliance with advanced plastic<br />

molding technology. “HPM” series are fulfilling<br />

demands of plastic industry for molds that provide<br />

crepe-and mirror-finishability and mold durability for<br />

corrosive gas generating and reinforced resins.


2<br />

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<br />

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HPM7<br />

HPM38<br />

HPM77<br />

PSL<br />

CENA1<br />

HPM-MAGIC<br />

HPM-PRO<br />

FDAC<br />

HPM38<br />

HPM38S<br />

HPM31<br />

HAP5R<br />

ZCD-M<br />

ZDP4<br />

HPM75<br />

YAG<br />

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Mold Material and Application


3<br />

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HPM7<br />

HPM7<br />

FDAC<br />

HPM-MAGIC<br />

HPM-PRO<br />

CENA1<br />

HPM-MAGIC<br />

HPM-PRO<br />

FDAC<br />

HPM-MAGIC<br />

FDAC<br />

<br />

<br />

HPM7<br />

HPM7<br />

HPM-MAGIC<br />

FDAC<br />

HPM38<br />

PSL<br />

CENA1<br />

HPM38<br />

HPM-MAGIC<br />

HPM-PRO<br />

FDAC<br />

HPM31<br />

<br />

<br />

HPM-MAGIC<br />

CENA1<br />

HPM-PRO<br />

FDAC<br />

HPM-MAGIC<br />

FDAC<br />

HPM31<br />

HPM38<br />

HPM38<br />

HPM31<br />

<br />

<br />

HPM-MAGIC<br />

FDAC<br />

HPM38<br />

HPM31<br />

HPM31<br />

ZDP4<br />

HAP40<br />

HPM38<br />

<br />

HPM38<br />

HPM31<br />

ZDP4<br />

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<br />

<br />

<br />

<br />

<br />

HPM38<br />

<br />

<br />

CENA1<br />

HPM31<br />

ZCD-M<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM7<br />

HPM77<br />

PSL<br />

CENA1<br />

HPM-MAGIC<br />

HPM-PRO<br />

HPM1<br />

FDAC<br />

HPM38<br />

HPM38S<br />

HPM31<br />

HAP5R<br />

ZCD-M<br />

ZDP4<br />

HPM75<br />

YAG<br />

S55C<br />

SCM440<br />

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Resin Types and Grade Selection


Properties Comparison<br />

<br />

<br />

(Schematic Diagram)<br />

<br />

HPM31<br />

YAG<br />

<br />

HPM38<br />

HPM38S<br />

<br />

<br />

<br />

<br />

HPM-MAGIC<br />

HPM7<br />

CENA1<br />

HPM-PRO<br />

<br />

S55C<br />

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<br />

S55C<br />

SCM440<br />

HPM7<br />

HPM38<br />

HPM77<br />

PSL<br />

HPM-MAGIC<br />

HPM1<br />

FDAC<br />

SKD11<br />

HPM31<br />

HPM75<br />

<br />

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<br />

<br />

<br />

PSL<br />

HPM75<br />

HPM38<br />

SUS440C<br />

SKD11<br />

HPM31<br />

CENA1<br />

HPM-MAGIC<br />

SCM440<br />

4


Properties Comparison<br />

5<br />

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<br />

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<br />

SKD11<br />

HPM31<br />

ZDP4<br />

SUS440C<br />

ZCD-M<br />

SKH51<br />

HAP40<br />

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<br />

<br />

<br />

HPM7<br />

HPM38<br />

HPM77<br />

PSL<br />

CENA1<br />

HPM-MAGIC<br />

HPM-PRO<br />

HPM31<br />

ZCD-M<br />

HPM75<br />

YAG<br />

<br />

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<br />

<br />

<br />

HPM7<br />

HPM38<br />

HPM77<br />

PSL<br />

CENA1<br />

HPM-MAGIC<br />

HPM-PRO<br />

HPM75<br />

YAG


40HRC Prehardened Grade<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM-<br />

<br />

MAGIC<br />

3741HRC<br />

<br />

<br />

<br />

Advanced Plastic Mold Steel<br />

for general purposes<br />

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Charpy Impact Value <br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM-MAGIC <br />

P21 P20<br />

Improved Steel Ni Steel<br />

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P21 Improved Steel<br />

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<br />

P21 Improved<br />

Free Cutting Steel P20 Ni Steel<br />

6


40HRC Prehardened Grade<br />

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P21 Improved Steel<br />

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P21 Improved<br />

Free Cutting Steel P20 Ni Steel<br />

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Glass bead blasted after photo etching<br />

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Hardness<br />

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P21 Improved Steel<br />

P20 Ni Steel<br />

<br />

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Distance from the surface<br />

<br />

<br />

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<br />

<br />

<br />

<br />

<br />

Excellent Poor<br />

<br />

<br />

Steel Grade<br />

<br />

Cutting Volume<br />

<br />

Example of processing method (Tool)<br />

<br />

P21 Improved<br />

<br />

P21 Improved Steel Free Cutting Steel<br />

P20 Ni Steel<br />

<br />

<br />

Face milling cutter, high feed radius mill<br />

<br />

<br />

Solid high feed end mill<br />

<br />

High-speed steel drill, solid ball end mill<br />

<br />

High-speed steel drill, small end mill<br />

<br />

<br />

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High feed radius mill<br />

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Cutting speed<br />

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Cut time until width of flank wear reaches 0.3 mm<br />

<br />

<br />

7


40HRC Prehardened Grade<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

CENA1<br />

3742HRC<br />

<br />

<br />

<br />

Precipitation Hardening, Rust-<br />

Resisting Grade for Precise Mold<br />

<br />

<br />

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<br />

<br />

HPM-<br />

<br />

PRO<br />

3741HRC<br />

<br />

<br />

<br />

Precipitation Hardening, Rust-<br />

Resisting Grade for Precise Mold<br />

<br />

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Charpy impact value<br />

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Thickness <br />

<br />

P21 Improved steel<br />

<br />

<br />

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<br />

<br />

<br />

8


32HRC Prehardened Grade<br />

<br />

HPM7<br />

2933HRC<br />

<br />

<br />

<br />

For Medium and Large Mold<br />

for General Application<br />

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HPM7<br />

<br />

<br />

<br />

<br />

HPM7<br />

SCM440<br />

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<br />

9


Stainless Steel for Quench and Temper<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM38<br />

2933HRC<br />

<br />

5055HRC<br />

<br />

<br />

<br />

For Anti-Corrosion and Mirror Polish Mold<br />

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<br />

10<br />

<br />

<br />

<br />

<br />

<br />

HPM38S<br />

<br />

2933HRC<br />

<br />

5055HRC<br />

<br />

<br />

<br />

For Super Mirror Polish Mold<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM38 HPM38S


Prehardened Stainless Grade<br />

PSL<br />

3337HRCFlat bar<br />

3842HRCRound bar<br />

<br />

<br />

For Higher Grade Anti-Corrosion Mold<br />

<br />

<br />

<br />

<br />

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<br />

<br />

<br />

<br />

<br />

<br />

PSL<br />

<br />

<br />

<br />

<br />

<br />

<br />

HPM77<br />

2933HRC<br />

<br />

<br />

<br />

Free Machining Martensitic<br />

Stainless Grade for Mold Base<br />

<br />

<br />

<br />

<br />

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<br />

11


High Wear Resistance Grade<br />

<br />

HPM31<br />

5560HRC<br />

<br />

<br />

<br />

High Wear Resistant Grade<br />

for Mass Production<br />

<br />

<br />

<br />

<br />

<br />

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12


Aging Grade<br />

YAG<br />

5257HRC<br />

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Super High Toughness<br />

Maraging Steel<br />

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YAG<br />

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HPM75<br />

4045HRC<br />

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Non-Magnetic High Hardness<br />

Free Machining Plastic Mold Steel<br />

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Higher Grade Polishing Method of Plastic Mold<br />

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Scratch remains due to<br />

overload.<br />

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Seam and pinhole texture at<br />

crossing by less foregoing polish<br />

<br />

Pinhole texture by inapropriate<br />

rust proof.<br />

14


Welding of Plastic Mold<br />

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HPM-MAGIC<br />

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HPM7<br />

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15


, , , , , , ,, and <br />

are registered trademarks of Hitachi Metals, Ltd.<br />

<br />

<br />

<br />

<br />

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<br />

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<br />

http://www.hitachi-metals.co.jp/<br />

105-8614<br />

21N<br />

980-0021<br />

1030<br />

460-0003<br />

1319<br />

541-0041 <br />

529<br />

730-0013<br />

16112<br />

812-0013 <br />

911<br />

319-1221<br />

277<br />

422-8067<br />

181<br />

430-0933<br />

31928<br />

939-8213<br />

131<br />

Tel. 035765-4410<br />

Fax.035765-8317<br />

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<br />

<br />

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<br />

<br />

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<br />

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<br />

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<br />

The characteristics listed on this catalog<br />

are representative values and they do not<br />

guarantee the quality of the product.<br />

This catalog and its contents are subject to<br />

change without notice.<br />

Do not duplicate this catalog without a<br />

permission from Hitachi Metals, Ltd.<br />

Please contact a representative of our<br />

Specialty Steel Division if there are any<br />

questions or problems.<br />

20113<br />

<br />

<br />

<br />

<br />

<br />

Tel.035765-4076<br />

0800500-5055<br />

Fax.035765-8312<br />

E-mail : hmcc@hitachi-metals.co.jp<br />

Our address and contact indicated in this catalog<br />

are those as of March 2011.<br />

If you cannot put a call through, please contact our<br />

Corporate Communication Group in Tokyo below.<br />

Hitachi Metals, Ltd.<br />

Corporate Communication Group<br />

Tel: +81-3-5765-4076<br />

Fax: +81-3-5765-8312<br />

E-mail : hmcc@hitachi-metals.co.jp<br />

HY-Y14(J,E)

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