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Python Wire Rope - Wesco Industries Ltd.

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01/2004<br />

PYTHON ®<br />

HIGH PERFORMANCE WIRE ROPE<br />

04<br />

Selection | Removal Criteria | Constructions | Specifications


PYTHON<br />

HIGH PERFORMANCE WIRE ROPE<br />

> FOR:<br />

• Overhead Cranes, metric and imperial<br />

• Crawler-, Mobile-, Tower Cranes<br />

• Steel Mill Cranes<br />

• Container- Port and Heavy Lift Cranes<br />

• Aluminum- and Paper Mill Cranes<br />

• Special High Strength<br />

11 / 2003<br />

PYTHON ®<br />

HIGH PERFORMANCE WIRE ROPE<br />

03<br />

• Superior Rotation Resistance<br />

Selection | Removal Criteria | Constructions | Specifications<br />

• Made in Germany by WDI<br />

• www.pythonrope.com<br />

©Unirope Limited, 2004 Version 01/2004<br />

Concept: Unirope Limited Layout: Unirope Limited<br />

Design Consultant: baustein strategic design group www.baustein.ca<br />

Graphics: Unirope Limited, <strong>Wire</strong> <strong>Rope</strong> Users Manual, Fotosearch, FotosToGo.<br />

No responsibility is assumed or implied for any printing error.<br />

We reserve the right to change at any time any technical specification,<br />

recommendations, or any other data contained in this catalogue.<br />

<strong>Python</strong>® and Compac® are registered trademarks of<br />

Unirope Limited, Mississsauga, Canada.<br />

<strong>Python</strong>® USA #: 2,394,943 Canada: TMA 515,411<br />

Compac® USA #: 2,490,884 Canada: TMA 567,920


<strong>Wire</strong> rope is a very complex machinery element which primary function is the<br />

transmission of tensile forces. Its basic constructional design allows repeated<br />

changes in the direction of pull through reeving systems incorporating drums<br />

and sheaves.<br />

General purpose rope constructions are standardized in national (ASTM,<br />

CSA) and international standards (ISO).<br />

However, the increasing demand for higher breaking strength, greater<br />

flexibility, better rotation resistance, and extended rope life cannot be met by<br />

such general purpose rope constructions.<br />

The discrepancy between expectation and operating ‘reality’ has led to the<br />

development of PYTHON® High Performance rope constructions which,<br />

amongst other features, offer significantly improved operating life. This has<br />

been achieved through adaptation of engineered rope geometry and purpose<br />

designed manufacturing processes.<br />

WDI, located in Germany, has taken a leading role in the development of High<br />

Performance PYTHON® <strong>Wire</strong> <strong>Rope</strong> as further described in this catalogue.<br />

INDEX<br />

Application Guideline ........................................................2<br />

Quick Reference Guide ....................................................3<br />

Basic Information on <strong>Wire</strong> <strong>Rope</strong>........................................4<br />

<strong>Wire</strong> <strong>Rope</strong> is a Machine ....................................................5<br />

<strong>Wire</strong> <strong>Rope</strong> WILL FAIL if worn-out,<br />

overloaded, misused, damaged, improperly<br />

maintained or abused. <strong>Wire</strong> rope failure<br />

may cause serious injury or death!<br />

Protect yourself and others:<br />

■ ALWAYS INSPECT wire rope for WEAR,<br />

DAMAGE or ABUSE BEFORE USE.<br />

■ NEVER USE wire rope that is WORN-<br />

OUT, DAMAGED or ABUSED.<br />

■ NEVER OVERLOAD a wire rope<br />

■ INFORM YOURSELF: Read and<br />

understand our literature<br />

■ REFER TO APPLICABLE CODES,<br />

STANDARDS, and REGULATIONS for<br />

INSPECTION REQUIREMENTS and<br />

REMOVAL CRITERIA.<br />

■ For additional information, ask your<br />

employer or your <strong>Python</strong>® Distributor<br />

<strong>Wire</strong> <strong>Rope</strong> Removal Criteria ..............................................6<br />

Fundamentals of Inspection and Handling ....................7-8<br />

<strong>Wire</strong> <strong>Rope</strong> Strength ..........................................................9<br />

Compaction and Die-Drawing..........................................10<br />

Bending Fatigue Resistance ............................................11<br />

Rotation Resistant and Non-Rotating <strong>Wire</strong> <strong>Rope</strong> ............12<br />

Sheaves and Drums ........................................................13<br />

<strong>Python</strong> ® Super 8..........................................................14-15<br />

<strong>Python</strong> ® Multi ..............................................................16-17<br />

<strong>Python</strong> ® HS 9 ..............................................................18-19<br />

<strong>Python</strong> ® Ultra ..............................................................20-21<br />

<strong>Python</strong> ® Construct 6 ..................................................22-23<br />

<strong>Python</strong> ® UNI-4 ............................................................24-25<br />

<strong>Python</strong> ® Compac 18 ..................................................26-27<br />

<strong>Python</strong> ® Compac 35 ....................................................28-29<br />

<strong>Python</strong> ® Lift ................................................. ..............30-31<br />

<strong>Python</strong> ® Hoist.................................................... ..........32-33<br />

-1-


Application Guideline<br />

Overhead Cranes<br />

Due to the vast variety of overhead cranes in service there is no<br />

'standard' rope construction which would fit all types. In most<br />

cases, cranes made in North America require imperial size ropes<br />

either, Class 6x19 or 6x36 are the traditional choices.<br />

To enhance the crane performance the use of <strong>Python</strong> ® High<br />

Performance rope is recommended. <strong>Python</strong>® wire rope can<br />

replace traditional 6-strand construction without any changes to<br />

the crane, other than making sure the sheaves and drum are in<br />

good condition.<br />

If you upgrade from a standard strength 6-strand or 6-strand diedrawn<br />

type select <strong>Python</strong>® Super 8R, in either left- or right hand<br />

lay. This type matches the breaking strength requirement but will<br />

greatly outperform any traditional rope. It requires corresponding<br />

drum grooving and thus ensures the most stable rope block you<br />

can imagine.<br />

If you experienced some block twisting you want to select<br />

<strong>Python</strong>® MULTI. Even slight block twisting is a constant<br />

inconvenience when you have to position a C-clamp into stacked<br />

coils, for example.<br />

Another application is where both rope ends are attached to the<br />

drum. The result is that 1/2 of the rope always spools into a<br />

incorrect drum grooving direction. Particularly 8-strand ropes<br />

without a plastic coated core (as provided by most OEM’s) tend<br />

to torque resulting in loose strands and waviness. Using<br />

<strong>Python</strong>® MULTI reduces and, in most cases, eliminates such<br />

problems. Because of it’s very unique construction <strong>Python</strong>-MULTI<br />

does NOT require corresponding drum grooving and still has<br />

shown the highest degree of service life increase of all <strong>Python</strong><br />

types.<br />

Some North American made overhead cranes have been<br />

converted, or can be converted, to higher lifting capacities using<br />

high strength <strong>Python</strong>® SUPER 8V, <strong>Python</strong>® HS-9V or <strong>Python</strong>®<br />

Ultra compacted constructions. We suggest not to attempt to<br />

convert your crane without professional advice, nor to select such<br />

without consultation with your local <strong>Python</strong> Distributor.<br />

Overhead Cranes and Rotation Resistant <strong>Rope</strong>s<br />

As a rule, Non-Rotating or Rotation Resistant rope types shall<br />

only be used if the lower sheave block tends to spin and <strong>Python</strong>®<br />

Multi did not cure the problem. Generally, non-rotating ropes will<br />

have a LOWER fatigue life than standard constructions, although<br />

they seem to have 'finer' wires and appear to be more flexible.<br />

Specifically 9x17 spin resistant, 19x7, 19x19, and 24x7 rotation<br />

resistant ropes tend to break up from the inside and require<br />

frequent and careful inspections. Most of these rope types on<br />

overhead cranes are smaller sizes between 5/16" and 7/16"<br />

(between 5 mm and 11 mm).<br />

For larger diameter non-rotating ropes (> 1/2” or 13 mm) we<br />

recommend <strong>Python</strong>® Lift or <strong>Python</strong>®-Hoist with a plastic<br />

coated core to prevent premature internal wire breaks.<br />

Under no circumstances do we recommend <strong>Python</strong>® Compac<br />

18 for such applications.<br />

Scrap and Grab Cranes, Piledrivers<br />

These are, in essence, "wire rope destruction machines". Some<br />

users had good results with 6x19 COMPAC® ropes, others prefer<br />

the simplicity of standard 6x19 ropes. For shock loading<br />

applications some users have had very god results with <strong>Python</strong>®<br />

Super 8V yet there were reports also of good performance with<br />

plastic (impregnated-delete) filled rope types (BXL), PFV or<br />

Cushion ropes are some trade names). In essence, we believe<br />

that the human factor, crane design, crane location, and scope of<br />

work creates such a mix of conflicting requirements that we, as<br />

the rope supplier, can only suggest that whatever works best for<br />

YOU in YOUR specific situation is also the best rope for you. This<br />

may not be the case for the chap next door.<br />

Hoisting <strong>Rope</strong> for Mobile Cranes<br />

Most of the smaller capacity US made cranes like Grove, Terex,<br />

P&H, Century, National, operate best with <strong>Python</strong>® Compac 18.<br />

It’s compacted outer rope surface is superior on multiple layer<br />

drums where traditional ropes tend to fail due to friction damages<br />

at the winding crossover points. However, <strong>Python</strong>® Compac 18,<br />

when used to it’s full fatigue life, tends to break up from the inside<br />

out (as all 19x7/19x19 rope do). Therefore, in high cycle<br />

applications and for some high load ratings (e.g. on Manitowoc's)<br />

<strong>Python</strong>®-LIFT ropes are either already installed by the crane<br />

manufacturer, or are the recommended upgrade choice. As an<br />

alternate rope selection we recommend <strong>Python</strong>® Compac 35 as<br />

this rope combines high strength, low rotation and die-drawn<br />

strands at a very attractive price.<br />

Under NO circumstances do we recommend the so called '8x19<br />

spin resistant' rope construction. In service this type of rope WILL<br />

to break up from the inside out and when used with one end free<br />

to rotate looses up to 40% of its breaking strength. Catastrophic<br />

and unexpected rope failures are the result.<br />

Hoist <strong>Rope</strong> on Tower Cranes<br />

For tower cranes we do not recommend the use of 19x7 or 19x19<br />

style rope types; this includes out <strong>Python</strong>® Compac18 . Rotation<br />

Resistant ropes (having less than 14 outer strands) are very<br />

difficult to inspect since they tend to fatigue from the inside of the<br />

rope. Also, nearly all European tower cranes require high strength<br />

non-rotating ropes and neither 19x7 nor 19x19 types fulfill the<br />

demand on strength and/or on non-rotating properties.<br />

For the older Pecco "double sheave lower suitcase block", which<br />

is used strictly in a 2-line configuration, a regular 6x36 IWRC rope<br />

is sufficient, provided the building height is no more than 10-12<br />

floors. Here, large line spacing prevents the block from spinning.<br />

For all other cranes we recommend <strong>Python</strong>® Compac 35. For<br />

extremely high strength requirements <strong>Python</strong>® Lift ropes are the<br />

choice.<br />

Linden, some Kroll- and Comedil tower cranes which have the 3-<br />

or 4 sheave arrangement in the block are 'rope killers'. The<br />

reverse bend in such systems is so severe that short rope life<br />

MUST be expected. Under NO circumstances should you use<br />

19x7/19x19 ropes. Even if you use our <strong>Python</strong>® non-rotating<br />

ropes we will NOT guarantee no bird-cages and other rope<br />

deformations as a result of such reeving systems. There have<br />

been reported sudden and unexpected rope failures. Such set<br />

ups are quick and easy to convert from a 2 part to a 4-part line<br />

but it’s not ideal from a wire rope standpoint ... and there is<br />

nothing we can do about it; you simply have to learn to live with it<br />

and INSPECT ... INSPECT ... INSPECT !<br />

-2-


Quick Reference<br />

<strong>Python</strong> ® Super 8<br />

<strong>Python</strong> ® Multi<br />

<strong>Python</strong> ® HS 9<br />

<strong>Python</strong> ® Ultra<br />

<strong>Python</strong> ® Construct-6<br />

<strong>Python</strong> ® UNI-4<br />

<strong>Python</strong> ® Compac 18<br />

<strong>Python</strong> ® Compac 35<br />

<strong>Python</strong> ® Hoist<br />

<strong>Python</strong> ® Lift<br />

8-strand overhead crane wire rope with a plastic<br />

coated core to increase operating life, and to provide<br />

for permanent core lubrication. Type Super 8 V is a<br />

compacted rope for increased strength. Available in<br />

left- and right hand lay. For all overhead cranes,<br />

looping- and accumulator tower applications.<br />

Developed for maximum performance on<br />

overhead cranes. This rope features a plastic<br />

coated core for extended fatigue life performance<br />

and permanent core lubrication. <strong>Python</strong>® Multi is<br />

spin resistant to reduce block twisting on<br />

overhead cranes. Recommended for looping- or<br />

accumulator tower applications.<br />

All steel high strength type for overhead cranes.<br />

This rope is compacted to enhance abrasion<br />

characteristic and to reduce sheave- and drum<br />

wear. Up to 40% strength increase over standard<br />

6-strand constructions.<br />

Ultra high strength type mainly used as high<br />

fatigue resistant rope for engineered cable<br />

assemblies. Up to 55% strength increase over<br />

standard 6-strand constructions. Sensitive to<br />

introduced rotation so call before you select this<br />

rope for overhead crane applications.<br />

High strength standard 6-strand rope for<br />

applications which require a crush resistant rope<br />

to be used on multiple layer winding systems.It<br />

has also shown remarkable performance gains<br />

as main hoist rope on port container cranes and<br />

on some overhead crane applications.<br />

Very robust 4-strand wire rope which is<br />

compacted resulting in flat outer strands for<br />

increased abrasion resistance. This rope is spinresistant<br />

and is used as hoisting rope for bulk ship<br />

cranes as well as on heavy duty construction<br />

equipment like pile drivers.<br />

Due to a larger number of individual wires it is<br />

more flexible than 19x7. The entire rope is<br />

compacted to provide for better drum spooling<br />

and less core abrasion. Recommended for Grove,<br />

Terex-, Century- Link-Belt-, and National cranes.<br />

NOT to be used with a swivel.<br />

Recommended to be used on tower- and<br />

european type mobile cranes. Available in leftand<br />

right hand lay as well as in regular- and lang's<br />

lay constructions. Recommended to be used in<br />

single line applications. ALLOWED to be used<br />

with a swivel.<br />

Fatigue resistant non-rotating rope. Compacting<br />

increases strength and sheave contact area. The<br />

plastic coated core increases fatigue life and<br />

prevents premature inner wire breaks as well as<br />

providing for permanent core lubrication.<br />

ALLOWED to be used with a swivel.<br />

High strength super flexible true non-rotating<br />

rope. Oval outer strands provide for excellent<br />

sheave and drum contact area. Lift has very<br />

successfully been used in multiple drum layer<br />

applications. Needs special attention during<br />

installation. ALLOWED to be used with a swivel.<br />

-3-


®<br />

Basic Information<br />

Some Information every user should know about use and care of wire rope.<br />

What follows is a brief outline of the basic information required to safely use wire rope.<br />

1. <strong>Wire</strong> rope WILL FAIL IF WORN OUT, OVERLOADED,<br />

MISUSED, DAMAGED, or IMPROPERLY MAINTAINED.<br />

2. In service, wire rope loses strength and work capability.<br />

Abuse and misuse increase the rate of loss.<br />

3. The MINIMUM BREAKING STRENGTH of wire rope<br />

applies ONLY to a NEW, UNUSED rope.<br />

4. The Minimum Breaking Strength should be considered the<br />

straight line pull with both rope ends fixed to prevent<br />

rotation, which will ACTUALLY BREAK a new, UNUSED,<br />

rope. The Minimum Breaking Strength of a rope should<br />

NEVER BE USED AS ITS WORKING LOAD.<br />

5. To determine the working load of a wire rope, the<br />

MINIMUM or NOMINAL Breaking Strength MUST BE<br />

REDUCED by a DESIGN FACTOR (formerly called a<br />

Safety Factor). The Design Factor will vary depending<br />

upon the type of machine and installation, and the work<br />

performed. YOU must determine the applicable Design<br />

Factor for your use.<br />

For example, a Design Factor of “5" means that the<br />

Minimum- or Nominal Breaking Strength of the wire rope<br />

must be DIVIDED BY FIVE to determine the maximum<br />

load that can be applied to the rope system.<br />

Design Factors have been established by OSHA, by ANSI,<br />

by ASME and similar government and industrial<br />

organizations.<br />

No wire rope should ever be installed or used without full<br />

knowledge and consideration of the Design Factor for the<br />

application.<br />

6. WIRE ROPE WEARS OUT. The strength of a wire rope<br />

slightly increases after the break-in period, but will<br />

decrease over time. When approaching the finite fatigue<br />

life span, the breaking strength will sharply decrease.<br />

Never evaluate the remaining fatigue life of a wire rope by<br />

testing a portion of a rope to destruction only. An in depth<br />

rope inspection must be part of such evaluations.<br />

7. NEVER overload a wire rope. This means NEVER use the<br />

rope where the load applied is greater than the working<br />

load determined by dividing the Minimum Breaking<br />

Strength of the rope by the appropriate Design Factor.<br />

8. NEVER ‘SHOCK LOAD’ a wire rope. A sudden application<br />

of force or load can cause both visible external damage<br />

(e.g. birdcaging) and internal damage. There is no<br />

practical way to estimate the force applied by shock<br />

loading a rope. The sudden release of a load can also<br />

damage a wire rope.<br />

9. Lubricant is applied to the wires and strands of a wire rope<br />

when manufactured. This lubricant is depleted when the<br />

rope is in service and should be replaced periodically.<br />

10. Regular, periodic INSPECTIONS of the wire rope, and<br />

keeping of PERMANENT RECORDS SIGNED BY A<br />

QUALIFIED PERSON, are required by OSHA and other<br />

regulatory bodies for almost every rope installation. The<br />

purpose of inspection is to determine whether or not a wire<br />

rope may continue to be safely used on that application.<br />

Inspection criteria, including number and location of<br />

broken wires, wear and elongation, have been established<br />

by OSHA, ANSI, ASME and other organizations.<br />

IF IN DOUBT, REPLACE THE ROPE.<br />

Some inspection criteria on rope, sheaves and drums are<br />

outlined further in this brochure.<br />

11. When a wire rope has been removed from service<br />

because it is no longer suitable, IT MUST NOT BE RE-<br />

USED ON ANOTHER APPLICATION.<br />

12. Every wire rope user should be aware of the fact that each<br />

type of fitting attached to a wire rope has a specific<br />

efficiency rating which can reduce the working load of a<br />

rope assembly or rope system, and this must be given due<br />

consideration in determining the capacity of a wire rope<br />

system.<br />

13. Some conditions that can lead to problems in a wire rope<br />

system include:<br />

● Sheaves that are too small, worn or corrugated can<br />

cause damage to a wire rope.<br />

● Broken wires mean a loss of strength.<br />

● Kinks permanently damage a wire rope.<br />

● Environmental factors such as corrosive conditions<br />

and heat can damage a wire rope.<br />

● Lack of lubrication can significantly shorten the useful<br />

service life of a wire rope.<br />

● Contact with electrical wire and the resulting arcing will<br />

damage a wire rope.<br />

The above is based on the ‘<strong>Wire</strong> <strong>Rope</strong> Safety Bulletin’ published by the “WIRE ROPE TECHNICAL BOARD”.<br />

-4-


Basic Information<br />

®<br />

<strong>Wire</strong> <strong>Rope</strong> is a Machine<br />

A wire rope is a machine, by dictionary definition:"An<br />

assemblage of parts...that transmit forces, motion, and energy<br />

one to another in some predetermined manner and to some<br />

desired end.”<br />

A typical wire rope may contain hundreds of individual<br />

wires which are formed and fabricated to operate at close<br />

bearing tolerances one to another. When a wire rope bends,<br />

each of its many wires slides and adjusts in the bend to<br />

accommodate the difference in length between the inside and<br />

the outside bend. The sharper the bend, the greater the<br />

movement.<br />

Every wire rope has three basic components:<br />

(1) The wires which form the strands and collectively provide<br />

rope strength;<br />

(2) The strands, which are helically around the core; and,<br />

(3) The core, which forms a foundation for the strands.<br />

The core of wire rope is an Independent <strong>Wire</strong> <strong>Rope</strong> Core<br />

(IWRC), which is actually a rope in itself. The IWRC in <strong>Python</strong><br />

rope provides between 10% and 50% (in non-rotating<br />

constructions) of the wire rope’s strength.<br />

The greatest difference in wire ropes are found in the<br />

number of strands, the construction of strands, the size of the<br />

core, and the lay direction of the strand versus the core.<br />

The wires of wire rope are made of high-carbon steel.<br />

These carbon steel wires come in various grades. The term<br />

“Grade” is used to designate the strength of the wire rope. <strong>Wire</strong><br />

ropes are usually made of Extra Improved Plow Steel (EIPS) or<br />

Extra Extra Improved Plow Steel (EEIPS)<br />

One cannot determine the Grade of a wire rope by its feel<br />

or appearance. To properly evaluate a rope grade you must<br />

obtain the Grade from your employer or rope supplier.<br />

Right Regular Lay<br />

RRL<br />

Left Regular Lay<br />

LRL<br />

Right Lang Lay<br />

RLL<br />

Left Lang Lay<br />

LLL<br />

-5-


®<br />

Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection<br />

When to replace wire rope based on number of broken wires<br />

Table A)<br />

Number of broken wires in<br />

Running <strong>Rope</strong>s<br />

Number of broken wires in<br />

Standing <strong>Rope</strong>s<br />

Standard<br />

Equipment<br />

In one<br />

<strong>Rope</strong> Lay<br />

In one<br />

Strand<br />

In one<br />

Strand<br />

At End<br />

Connection<br />

ASME/B30.2<br />

Overhead & Gantry Cranes<br />

12**<br />

4<br />

Not specified<br />

ASME/B30.4<br />

Portal, Tower & Pillar Cranes<br />

6**<br />

3<br />

3<br />

2<br />

ASME/B30.5<br />

Crawler, Locomotive & Truck Cranes,<br />

Rotation Resistant <strong>Rope</strong><br />

Retirement criteria based on number of broken wires found in a<br />

length of wire rope equal to<br />

6 times rope diameter- 2 broken wires maximum, and<br />

30 times rope diameter- 4 broken wires maximum<br />

Running <strong>Rope</strong><br />

6**<br />

3<br />

3<br />

2<br />

ASME/B30.6<br />

Derricks<br />

6**<br />

3<br />

3<br />

2<br />

ASME/B30.7<br />

Base Mounted Drum Hoists<br />

6**<br />

3<br />

3<br />

2<br />

ASME/B30.8<br />

Floating Cranes & Derricks<br />

6**<br />

3<br />

3<br />

2<br />

ASME/B30.16<br />

Overhead Hoists<br />

12**<br />

4<br />

Not specified<br />

ANSI/A10.4<br />

Personnel Hoists<br />

6**<br />

3<br />

2**<br />

2<br />

ANSI/A10.5<br />

Material Hoists<br />

6**<br />

Not specified<br />

Not specified<br />

** Also remove for 1 valley break (see next page for further information)<br />

<strong>Rope</strong> Removal and possible Cause<br />

Fault Possible Cause Fault Possible Cause<br />

Accelerated Wear<br />

Rapid Appearance<br />

of Broken <strong>Wire</strong>s<br />

Corrosion<br />

Kinks<br />

Excessive localized<br />

Wear<br />

Severe abrasion from being dragged<br />

over the ground or obstructions.<br />

<strong>Rope</strong> not suitable for application.<br />

Poorly aligned sheaves.<br />

Large fleet angle.<br />

Worn sheave with improper groove,<br />

size or shape.<br />

Sheaves and rollers have rough wear<br />

surface.<br />

Stiff or seized sheave bearings.<br />

High bearing and contact pressures.<br />

Sheaves/drum too small.<br />

<strong>Rope</strong> not suitable for application.<br />

Reverse bends.<br />

Sheaves/drums too small.<br />

Overload and shock loads.<br />

Excessive rope vibration.<br />

Kinks that have formed and have<br />

been straightened out.<br />

Crushing and flattening of the rope.<br />

Sheave wobble.<br />

Inadequate lubrication.<br />

Improper storage.<br />

Exposure to acids or alkalis.<br />

Improper installation.<br />

Improper handling.<br />

Slack rope pulled tight.<br />

Drum crushing.<br />

Equalizer Sheave.<br />

Vibration.<br />

Stretch<br />

Broken <strong>Wire</strong>s near<br />

Fitting<br />

Sheaves/Drums<br />

Wear out<br />

Pinching, Crushing,<br />

oval Shape<br />

<strong>Rope</strong> Unlays<br />

(Opens up)<br />

Reduction in<br />

Diameter<br />

Bird Cage<br />

Core Protrusion<br />

Overload.<br />

Passed normal stretch and<br />

approaches failure.<br />

<strong>Rope</strong> Vibration.<br />

Fittings get pulled too close to<br />

sheave or drum.<br />

Material too soft<br />

Sheaves grooves too small.<br />

Not following proper installation and<br />

maintenance procedure on multiple<br />

layer drums<br />

Wrong rope construction.<br />

<strong>Rope</strong> end attached to swivel.<br />

Broken core.<br />

Overload.<br />

Internal wear.<br />

Corrosion.<br />

Tight Sheaves.<br />

<strong>Rope</strong> is forced to rotate around its<br />

own axis.<br />

Shock loads.<br />

Improper Wedge Socket installation.<br />

Shock loading.<br />

Disturbed rope lay.<br />

<strong>Rope</strong> unlays.<br />

Load spins and rotates rope around<br />

its own axis.<br />

-6-


Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection and Handling<br />

®<br />

<strong>Wire</strong> <strong>Rope</strong> Inspection<br />

An inspection should include verification<br />

that none of these removal criteria are met<br />

by checking for such things as:<br />

- Surface wear, normal and unusual<br />

- Broken wires: Number and location<br />

- Reduction in diameter<br />

- <strong>Rope</strong> stretch (elongation)<br />

- Integrity of attachments<br />

- Evidence of abuse or contact with other<br />

objects<br />

- Heat damage<br />

- Corrosion<br />

See Table A on the previous page for<br />

maximum allowable wire breaks causing<br />

discard of the rope.<br />

Under normal operating conditions individual wires will break due to material<br />

FATIGUE. Such breaks are usually located at the CROWN of a strand. ALL<br />

wire rope removal criteria are based on CROWN wire breaks.<br />

Remove the rope from service even if you find a SINGLE individual wire break<br />

which originates from inside of the rope. These so called VALLEY breaks have<br />

shown to be the cause for unexpected complete rope failures.<br />

Inspection of Sheaves<br />

Sheave<br />

groove<br />

matches rope<br />

Sheave<br />

groove too<br />

small<br />

Sheave<br />

groove worn<br />

out<br />

New rope will<br />

be damaged<br />

Check for worn and<br />

corrugated sheaves<br />

Handling of <strong>Wire</strong> <strong>Rope</strong><br />

Right Right Wrong Wrong<br />

For a complete discussion on Handling, Installation, Inspection, and<br />

Maintenance of <strong>Wire</strong> <strong>Rope</strong>, please ask for our separate Catalogue<br />

-7-


Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection and Handling<br />

Measuring <strong>Wire</strong> <strong>Rope</strong><br />

Design specification for wire rope are such<br />

that the diameter is slightly larger than the<br />

nominal size as shown in the catalogue.<br />

The allowable tolerances are:<br />

≤ 1/8" -0 / +8%<br />

> 1/8" ≤ 3/16" -0 / +7%<br />

> 3/16"≤ 5/16" -0 / +6%<br />

> 5/16" -0 / +5%<br />

<strong>Python</strong>® wire rope is produced with an<br />

allowable oversize tolerance of only 4%, all<br />

others have an allowable 5% oversize<br />

tolerance.<br />

When put into service the wire rope<br />

diameter slightly decreases when first<br />

loaded. A further reduction in wire rope<br />

diameter indicates wear, abrasion, or core<br />

deterioration.<br />

Right<br />

Wrong<br />

Allowable <strong>Rope</strong> Oversize Tolerance<br />

Nominal<br />

Diameter<br />

inch<br />

3/8<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

1-1/4<br />

1-3/8<br />

1-1/2<br />

1-5/8<br />

1-3/4<br />

1-7/8<br />

2<br />

5% Diameter Tolerance<br />

Maximum<br />

Diameter<br />

inch<br />

.395<br />

.46<br />

.525<br />

.590<br />

.65<br />

.79<br />

.92<br />

1.05<br />

1.18<br />

1.31<br />

1.44<br />

1.58<br />

1.71<br />

1.84<br />

1.97<br />

2.10<br />

Nominal<br />

Diameter<br />

mm<br />

10<br />

11<br />

12<br />

14<br />

15<br />

16<br />

18<br />

20<br />

22<br />

24<br />

26<br />

28<br />

30<br />

32<br />

34<br />

36<br />

Maximum<br />

Diameter<br />

mm<br />

10.5<br />

11.5<br />

12.6<br />

14.7<br />

15.7<br />

16.8<br />

18.9<br />

21<br />

23.1<br />

25.2<br />

27.3<br />

29.4<br />

31.5<br />

33.6<br />

35.7<br />

37.8<br />

<strong>Wire</strong> <strong>Rope</strong> Lay Direction<br />

Be sure to use the correct rope lay direction<br />

for the drum. This applies to smooth, as<br />

well as to grooved drums.<br />

In some applications it may be advisable to<br />

select the rope lay direction according to<br />

the most frequently used drums layers. If<br />

Overwind from left to right:<br />

Use Right Hand <strong>Rope</strong><br />

Underwind from right to left:<br />

Use Right Hand <strong>Rope</strong><br />

Left Hand Grooved:<br />

Use Right Hand <strong>Rope</strong><br />

the first rope layer is used as a ‘guide layer’<br />

only, it is advisable to select the rope lay<br />

direction according to the second layer.<br />

If you are in doubt about this issue, give us<br />

Overwind from right to left:<br />

Use Left Hand <strong>Rope</strong><br />

Underwind from left to right:<br />

Use Left Hand <strong>Rope</strong><br />

Right Hand Grooved:<br />

Use Left Hand <strong>Rope</strong><br />

a call and we will be happy to assist you.<br />

-8-


<strong>Wire</strong> <strong>Rope</strong> Construction<br />

Strength<br />

The breaking strength of wire rope can be increased in two ways: either by increasing the wire material TENSILE STRENGTH or<br />

by increasing the rope’s FILL FACTOR.<br />

TENSILE STRENGTH<br />

The wires of wire rope are made of high-carbon steel.<br />

These carbon steel wires come in various grades. <strong>Wire</strong><br />

ropes are usually made of Extra Improved Plow Steel<br />

(EIPS) or Extra Extra Improved Plow Steel (EEIPS) which<br />

roughly equivalents to a wire tensile strength of<br />

1960N/mm 2 and 2160N/mm 2.<br />

As one can see from the tables in this catalogue the<br />

difference in the rope’s breaking strengths by increasing<br />

the material tensile strength is only about 10%.<br />

FILL FACTOR<br />

In order to further increase the breaking strength of wire<br />

rope one has to increase the rope’s fill factor.<br />

The fill factor measures the metallic cross section of a rope<br />

and compares this with the circumscribed area given by<br />

the rope diameter. Traditional rope constructions ‘fill’ the<br />

rope diameter only up to about 58% with steel. <strong>Python</strong>®<br />

wire rope ‘fill’ the rope diameter up to 80% with steel. That<br />

is an metallic increase of about 38% which results in a<br />

similar increase in rope strength.<br />

100 %<br />

Two methods can be employed: Selecting a different rope<br />

CONSTRUCTION or COMPACTING/DIE DRAWING the<br />

rope/strands.<br />

75 %<br />

50 %<br />

25 %<br />

Solid Steel Bar<br />

<strong>Python</strong> ® ULTRA<br />

<strong>Python</strong> ® HS 9V<br />

<strong>Python</strong> ® Super 8V<br />

Compac ® 625/636<br />

<strong>Python</strong> ® MULTI<br />

Regular 6x36 IWRC<br />

Regular 6x36 FC<br />

0 %<br />

100 %<br />

Fill Factor of different rope constructions<br />

75 %<br />

50 %<br />

25 %<br />

Solid Steel Bar<br />

<strong>Python</strong> ® LIFT<br />

<strong>Python</strong> ® HOIST<br />

<strong>Python</strong> ® Compac 35<br />

<strong>Python</strong> ® Compac 18<br />

34 x 7<br />

19 x 7<br />

0 %<br />

-9-


<strong>Wire</strong> <strong>Rope</strong> Construction<br />

Compaction and die-drawing<br />

Many of our wire ropes are made with either die-drawn strands (<strong>Python</strong> ® Compac 35) or the entire rope is subjected to a compaction<br />

process ( all other <strong>Python</strong> ® types). Here are the differences:<br />

DIE-DRAWN STRANDS<br />

This process is applied to the strands NOT to the rope. The<br />

ready made strands are forced through drawing dies which<br />

compress and shape the individual wires to have a flat<br />

outer surface. The advantages are<br />

: increased strength<br />

: less wire interlocking on multiple layer drums<br />

: less contact pressures onto sheaves and drums<br />

ROPE SWAGING<br />

This process is usually applied to wire rope which is made<br />

using the double parallel manufacturing method, or where<br />

the rope core is plastic coated. This process is applied<br />

after the rope has been manufactured and compresses<br />

individual surface wires as well as closing strand gaps.<br />

The advantages are<br />

: increased strength<br />

: transforming the entire rope into a more ‘round’ shape<br />

: less wire interlocking on multiple drums<br />

: less contact pressure onto sheave and drums<br />

: embedding strands into plastic coated cores<br />

: achieve tighter diameter tolerances<br />

: reduces constructional rope stretch to near zero<br />

Standard strand wires Die-drawn strand wires Compacted strand wires<br />

-10-


<strong>Wire</strong> <strong>Rope</strong> Construction<br />

Bending Fatigue Resistance<br />

The ability of a wire rope to withstand repeated bending<br />

work over sheaves and onto drums is also called ‘fatigue<br />

resistance’. This term describes the ultimate rope life<br />

based on the maximum mechanical fatigue resistance of<br />

the wire material used. This term does NOT describe the<br />

ability to withstand mechanical damages nor the crush<br />

resistance of a wire rope.<br />

The fatigue resistance of a wire rope is not time- but cycle<br />

dependent. Bending fatigue is the ability to withstand<br />

repeated bending over sheaves and drums. The ability to<br />

withstand a certain number of bending cycles is linked to<br />

equipment related factors, such as<br />

: diameter, shape, and groove dimensions of sheaves<br />

and drums<br />

: the load the rope is subjected to<br />

: the fluctuation of highest to light loads<br />

: the line speed<br />

: rapid acceleration and braking forces<br />

: the rope construction<br />

The larger the bending radii become, the higher is the<br />

expected fatigue life. Large drums and sheaves will<br />

reduce radial rope pressures. Reverse bends in the<br />

reeving system, especially within short distances, will have<br />

a major negative impact on rope life.<br />

<strong>Rope</strong> Service Life<br />

6x19 Filler<br />

8x19 Filler<br />

9x19 Filler<br />

Research Institute for Material<br />

Handling, Institute of<br />

Technology, Stuttgart, Germany<br />

<strong>Rope</strong> diameter: 16 mm (5/8”)<br />

Tensile Strength: 1570 N/mm 2<br />

Construction: Filler, IWRC<br />

D/d Ratio: 25:1<br />

Breaking Strength: 135.7 kN<br />

Many years of monitoring rope performance in the field<br />

together with scientific research at Universities and<br />

Technical Institutes have led to the recognition that the<br />

number of outer strands in a rope is a very significant<br />

factor influencing rope service life.<br />

The number of outer strands determines the contact area<br />

between the rope and sheave groove. If this area is<br />

increased the points of contact are multiplied and abrasive<br />

wear of rope and sheave is reduced. At the same time<br />

lateral notching stresses between strands and wires are<br />

reduced, resulting in increased fatigue life.<br />

Extensive test programs at the University of Stuttgart,<br />

Germany, have proven conclusively that bending fatigue of<br />

wire rope improves with an increasing number of outer<br />

strands.<br />

Based on this research we have developed high<br />

performance wire rope with 8-, 9-, and 10 outer strands.<br />

DF 5:1<br />

-11-


<strong>Wire</strong> <strong>Rope</strong> Construction<br />

Rotation Resistant and<br />

Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

When loaded, every wire rope will develop<br />

torque; that is it has the tendency to<br />

: unlay itself unless both rope ends are<br />

secured against rotation.<br />

: cause a lower sheave block to rotate and<br />

to spin the line parts together.<br />

Rotation resistant ropes can be divided into<br />

3 categories:<br />

Spin-Resistant, 2 layer<br />

(8 to 10 outer strands)<br />

Rotation Resistant, 2 layer<br />

(11 to 13 outer strands)<br />

Non-Rotating, 3 layer<br />

(14 or more outer strands)<br />

The characteristic of these wire ropes are<br />

that the outer layer is twisted in the<br />

opposite direction of their inner layers. The<br />

sometimes confusing issue is that many 8-<br />

9- and 10 strand constructions are 2-layer<br />

types but their inner strands are NOT<br />

twisted in the opposite direction and<br />

therefore these rope are NOT spinresistant;<br />

plus, for the untrained eye these<br />

ropes look very much alike their spin-<br />

Example of a 2-layer<br />

rotation resistant<br />

construction with 12<br />

outer strands.<br />

(19x7)<br />

resistant variants. With one rope end<br />

allowed to spin freely these and regular 6-<br />

strand ropes will spin violently and unlay<br />

themselves when loaded. They may also<br />

develop a significant drop in breaking<br />

strength and an even larger drop in their<br />

fatigue life characteristic.<br />

As already mentioned, to achieve any<br />

degree of resisting the tendency of a rope<br />

to spin and unlay under load all such rope<br />

types (other than 4-strand ones) are<br />

constructed with 2 or more layers of<br />

opposite twisted strands.<br />

2-layer ropes have a larger tendency to<br />

rotate than 3-layer ones (e.g. class 34x7).<br />

Furthermore, 2-layer spin-resistant and<br />

rotation resistant ropes will develop only<br />

about 55% to 75% of their breaking<br />

strength when one end is allowed to rotate<br />

freely. This number increases to between<br />

95% to 100% for 3-layer non-rotating<br />

ropes.<br />

Another important issue is that 2-layer<br />

rotation resistant and 2-layer spin-resistant<br />

rope types have the tendency to break up<br />

from the inside. The 8 (e.g. 8x25 spinresistant)<br />

or 12 outer strands (19x7, 19x19)<br />

are not able to evenly distribute the<br />

tension- and torque forces between inner<br />

and outer strands. Furthermore, the<br />

inherent internal strand cross overs (which<br />

make the rope spin- or rotation resistant)<br />

resulting in severe notching stresses cause<br />

the rope core to break up premature<br />

(unless the core is plastic coated, e.g.<br />

<strong>Python</strong>® Multi). Unexpected and sudden<br />

rope failures may be the result. Moreover,<br />

2-layer spin-resistant or rotation resistant<br />

ropes satisfy only low to moderate<br />

rotational resistance demands.<br />

3-layer rope constructions (e.g. class<br />

35x7) have many more outer strands which<br />

can much better distribute the radial<br />

pressures onto the reverse lay inner<br />

strands. These ropes should be selected<br />

for larger mobile- and ALL tower cranes.<br />

-12-


<strong>Wire</strong> <strong>Rope</strong> Construction<br />

Sheaves and Drums<br />

The performance of all wire rope depends on the good<br />

condition and sufficient dimensions of sheaves and drums.<br />

Too small sheaves and drums will reduce the service life<br />

of a rope. This is more a question of ‘performance’ rather<br />

than ‘safety’. The following table is based upon<br />

recommendations by the <strong>Wire</strong> <strong>Rope</strong> Technical Board:<br />

Suggested<br />

Construction D/d ratio<br />

19x7 / 18x7 34<br />

6x26 WS 30<br />

6x25 Filler, 6x31 WS, Compac ® 626 26<br />

6x36 WS, <strong>Python</strong> ® HS9, <strong>Python</strong> ® Ultra 23<br />

8x25, <strong>Python</strong> ® Super 8, <strong>Python</strong> ® Multi 20<br />

<strong>Python</strong> ® Compac 35, <strong>Python</strong> ® Lift and Hoist 20<br />

Recommended Sheave and Drum Contours:<br />

Groove radii minimum: o.53 to .535x d for new rope<br />

Groove radii maximum: o.55 to o.56x d<br />

Sheave Groove depth: 1.5 x d<br />

Drum Pitch for SINGLE layer minimum: 2.065 x groove radii<br />

Drum Pitch for SINGLE layer maximum: 2.18 x groove radii<br />

Drum groove depth: minimum ≥ o.375x d for helical grooved<br />

Hardness: As wire rope has a hardness of about 50-55RC we<br />

recommend that the hardness of sheaves and drums is at least<br />

35 RC, better is 40-45 RC<br />

Sheave opening angle should be 35˚ to 45˚ for applications<br />

with fleet angles ≤ 1.5˚, for larger fleet angles use 60˚<br />

opening.<br />

Maximum rope fleet angle for general purpose ropes<br />

should not exceed 4˚, for non-rotating/rotation resistant<br />

types and for <strong>Python</strong> ® HS-9 and <strong>Python</strong> ® Ultra the fleet<br />

angle should not exceed 1.5˚<br />

Sheaves and Drums<br />

Multi-layer drum systems should use diedrawn<br />

(<strong>Python</strong> ® Compac 35) or type ‘V’<br />

<strong>Python</strong> ® rope constructions having a steel<br />

core. The higher fill factor of such rope<br />

constructions ensure a greater resistance<br />

to crushing and flattening than<br />

conventional rope types. This is particularly<br />

important for boom hoist ropes on lattice<br />

boom cranes at the cross over point from<br />

one rope winding to the next.<br />

Cranes equipped with multi-layer drum<br />

systems which require rotation-resistant or<br />

non-rotating rope are best served with<br />

<strong>Python</strong> ® Compac 35 or <strong>Python</strong> ® Lift rope<br />

constructions as these have a smooth<br />

outer surface allowing the rope to better<br />

‘glide’ from one winding into the next.<br />

To further reduce drum crushing have the<br />

first rope layer wound onto the drum with<br />

about 5-10% of the WLL and avoid that this<br />

first layer unspools and re-spools without<br />

tension. This would cause a ‘soft’ bottom<br />

layer which will flatten rather quickly.<br />

<strong>Python</strong> ® ropes also help reduce strand<br />

interlocking which normally occurs at<br />

adjacent rope wraps. This is caused by too<br />

large of fleet angles as well as is the cause<br />

of multiple layer windings on smooth<br />

(ungrooved) drums.<br />

All <strong>Python</strong> ® ropes have a smooth and very<br />

round outer rope surface which helps to<br />

minimize abrasive wear due to strand-tostrand<br />

contacts.<br />

For further information please refer to<br />

our Catalogue ‘Handling Procedures’.<br />

-13-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Super 8<br />

for Overhead Cranes<br />

Shown is Super 8 V (compacted)<br />

8-strand fatigue resistant construction<br />

compacted design to increase strength (Type V)<br />

flat outer wires for optimum sheave contact (Type V)<br />

plastic coated core helps prevent inner wire breaks<br />

permanent lubricated core<br />

Main Applications:<br />

Super-8 is the classic 'upgrade' rope for all overhead crane types to<br />

increase the rope's fatigue life. The 8-strand construction provides<br />

an excellent combination of flexibility, fatigue life, and abrasion<br />

resistance.<br />

Also used in looping- or accumulator tower applications.<br />

Available in right regular lay (RRL) AND left regular<br />

lay (LRL)<br />

<strong>Rope</strong> Characteristic:<br />

8-strand high performance overhead crane wire rope with a plastic<br />

coated core. This special engineered hard plastic prevents metal to<br />

metal contact between outer- and inner strands and greatly<br />

reduces internal, non-detectable, wear and abrasion resulting in<br />

increased fatigue life, plus it provides for permanent core<br />

lubrication.<br />

Type 'V' is compacted for increased surface contact area between<br />

rope and sheave thus reducing sheave and drum wear.<br />

Super 8 is up to 30% stronger than regular 6-strand EIPS ropes.<br />

Check listings for details.<br />

<strong>Python</strong> ® Super 8 is NOT rotation resistant or non-rotating<br />

Standard:<br />

DIN 2078/3051 where applicable<br />

-14-<br />

Do NOT use <strong>Python</strong>®<br />

Super 8 wire rope attached<br />

to a swivel. The rope WILL<br />

unlay resulting in an<br />

unsafe condition.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights.<br />

Call for advice


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

<strong>Python</strong> ® Super 8<br />

Overhead Crane <strong>Wire</strong> <strong>Rope</strong><br />

Construction:<br />

8 x 25 Filler<br />

8-strand overhead crane wire rope with a plastic<br />

coated core to prevent inner undetectable fatigue<br />

breaks. The plastic coating also increases fatigue<br />

life and ensures permanent core lubrication. Type<br />

Super V is a compacted rope for better abrasion<br />

resistance and increased strength.<br />

<strong>Python</strong>® Super-8 is available in right- and in left<br />

lay configurations to adopt to the corresponding<br />

drum groove direction.<br />

Furthermore, using right- and left hand rope on<br />

the same crane results in a rope system which is<br />

very stable against block twisting.<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

1-1/4<br />

1-3/8<br />

1-1/2<br />

1-5/8<br />

Imperial <strong>Python</strong> ® Super 8<br />

Minimum Strength tons of 2000 lbs<br />

Super 8 R Super 8 V Super 8 V<br />

EIPS<br />

10.3<br />

13.7<br />

17.4<br />

21.7<br />

30.6<br />

41.1<br />

54.8<br />

69.4<br />

86.9<br />

103.4<br />

122.6<br />

144.8<br />

EIPS<br />

15.1<br />

19.1<br />

23.9<br />

33.7<br />

45.2<br />

60.3<br />

76.4<br />

95.7<br />

113.8<br />

134.9<br />

159.4<br />

EEIPS<br />

16.6<br />

21.1<br />

26.4<br />

37.2<br />

49.9<br />

66.5<br />

84.2<br />

105.5<br />

125.5<br />

148.7<br />

175.7<br />

Weight<br />

per foot<br />

lbs*<br />

.29<br />

.47<br />

.59<br />

.74<br />

1.05<br />

1.40<br />

1.87<br />

2.37<br />

2.97<br />

3.53<br />

4.19<br />

4.95<br />

6-strand<br />

8-strand<br />

1-3/4<br />

164.4<br />

180.9<br />

199.4<br />

5.61<br />

Metric <strong>Python</strong> ® Super 8<br />

The 8-strand construction provides an increase in<br />

contact points between rope and sheave. Less<br />

wear of the rope and of your equipment.<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Minimum Strength in kn<br />

Super 8 R Super 8 V Super 8 V<br />

1960 N/mm 2 1960 N/mm 2 2160 N/mm 2<br />

Weight<br />

per mtr<br />

kgs*<br />

10<br />

11<br />

12<br />

75.6<br />

91.4<br />

108.8<br />

119.8<br />

132.0<br />

.43<br />

.52<br />

.62<br />

13<br />

14<br />

15<br />

127.7<br />

148.1<br />

170.0<br />

140.6<br />

163.0<br />

187.1<br />

154.9<br />

179.6<br />

206.2<br />

.73<br />

.84<br />

.97<br />

16<br />

17<br />

18<br />

193.4<br />

218.4<br />

244.8<br />

212.9<br />

240.4<br />

269.5<br />

234.6<br />

264.9<br />

297.0<br />

1.10<br />

1.25<br />

1.40<br />

19<br />

20<br />

22<br />

272.8<br />

302.2<br />

365.7<br />

300.2<br />

332.7<br />

402.5<br />

330.9<br />

366.6<br />

443.6<br />

1.56<br />

1.72<br />

2.09<br />

24<br />

26<br />

28<br />

435.2<br />

510.8<br />

592.4<br />

479.0<br />

562.2<br />

652.0<br />

527.9<br />

619.6<br />

718.6<br />

2.48<br />

2.91<br />

3.38<br />

30<br />

32<br />

34<br />

680.1<br />

773.8<br />

873.5<br />

748.5<br />

851.6<br />

961.4<br />

824.9<br />

938.5<br />

1059.5<br />

3.88<br />

4.41<br />

4.98<br />

*Weights for Super 8V: Add approximately 10%<br />

36<br />

38<br />

979.3<br />

1091.1<br />

-15-<br />

1077.9<br />

1200.9<br />

1187.8<br />

1323.5<br />

5.59<br />

6.22


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Multi<br />

Hoisting Applications<br />

10-strand fatigue resistant construction<br />

compacted design for a smooth outer surface<br />

flat outer wires for optimum sheave contact<br />

plastic coating SHIELDS reverse lay core preventing direct<br />

contact between outer- and inner strands thus preventing<br />

premature inner rope failures<br />

Reverse lay core minimizes block twisting<br />

6-strand<br />

The 10-strand construction<br />

provides an increase in<br />

contact points between rope<br />

and sheave. Less wear of<br />

the rope and of your<br />

equipment.<br />

10-strand<br />

Main Applications:<br />

10-strand high performance wire rope for overhead cranes as well<br />

as some truck- and container cranes.<br />

Special spin-resistant feature prevents much of the unwanted block<br />

twisting on overhead cranes.<br />

<strong>Rope</strong> Characteristic:<br />

The core is plastic coated to prevent metal to metal contact<br />

between inner- and outer strands and greatly reduces internal,<br />

undetectable, wear and abrasion. Also, the core is twisted in the<br />

opposite direction of the outer strands making this rope spinresistant<br />

and therefore ideal for cranes where both rope ends are<br />

attached to the drum.<br />

Multi is a compacted rope to reduce initial rope stretch and to<br />

increase the outer strand contact area to sheaves and drum. 10<br />

outer strands distribute the load pressures more equally thus<br />

reducing wear of the rope and your equipment.<br />

Compared to 6-strand ropes Multi has increased service life in<br />

many cases up to 5 times and more.<br />

<strong>Python</strong>® Multi is SPIN RESISTANT but NOT rotation<br />

resistant or non-rotating. Used where these demands<br />

are low or moderate. Proper and sufficient line spacing<br />

is required.<br />

Standard:<br />

DIN 2078/3051 where applicable<br />

Do NOT use <strong>Python</strong>® Multi<br />

wire rope attached to a<br />

swivel. The rope WILL<br />

unlay resulting in an<br />

unsafe condition.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights.<br />

Call for advice<br />

-16-


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

10-Strand Hoisting <strong>Wire</strong> <strong>Rope</strong><br />

Construction:<br />

10 x 19<br />

Developed for maximum performance on<br />

overhead cranes. This rope features a plastic<br />

coated core for extended fatigue life<br />

performance and permanent core lubrication.<br />

<strong>Python</strong> ® MULTI is spin resistant to reduce block<br />

twisting on overhead cranes. Also<br />

recommended for looping- or accumulator tower<br />

applications.<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

Imperial <strong>Python</strong> ® MULTI<br />

Minimum Strength tons of 2000 lbs<br />

MULTI MULTI*<br />

EIPS<br />

13.7<br />

17.4<br />

21.8<br />

30.7<br />

41.1<br />

54.8<br />

EEIPS<br />

15.1<br />

19.2<br />

24.0<br />

33.8<br />

45.4<br />

60.5<br />

Weight<br />

per foot<br />

lbs<br />

.48<br />

.61<br />

.77<br />

1.08<br />

1.45<br />

1.93<br />

Fatigue Life Comparison<br />

Example:<br />

<strong>Rope</strong> dia. ......................... 5/8”<br />

Sheave dia ...................... 15-3/4”<br />

Sheave opening .............. 60 degree<br />

<strong>Rope</strong> tension at DF 5:1 for a<br />

6-strand rope<br />

8x25 Filler<br />

10 strand Multi<br />

1-1/8<br />

1-1/4<br />

1-3/8<br />

1-1/2<br />

1-3/4<br />

69.4<br />

87.0<br />

103.7<br />

122.7<br />

164.6<br />

76.5<br />

96.0<br />

114.3<br />

135.3<br />

181.4<br />

2.44<br />

3.06<br />

3.65<br />

4.32<br />

5.79<br />

6x25 Filler<br />

<strong>Python</strong>® MULTI ropes in EEIPS or 2160 N/mm 2 are<br />

NOT available from stock<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Metric <strong>Python</strong> ® MULTI<br />

Minimum Strength in kn<br />

MULTI MULTI*<br />

1960 N/mm 2 2160 N/mm 2<br />

Weight<br />

per mtr<br />

kgs*<br />

13<br />

14<br />

15<br />

127.9<br />

148.3<br />

170.2<br />

140.9<br />

163.4<br />

187.6<br />

.75<br />

.87<br />

1.00<br />

16<br />

18<br />

20<br />

193.7<br />

245.1<br />

302.6<br />

213.4<br />

270.1<br />

333.5<br />

1.14<br />

1.44<br />

1.78<br />

22<br />

24<br />

26<br />

366.2<br />

435.8<br />

511.4<br />

403.5<br />

480.2<br />

563.9<br />

2.15<br />

2.56<br />

3.01<br />

28<br />

30<br />

32<br />

593.1<br />

680.9<br />

774.7<br />

653.7<br />

750.4<br />

853.8<br />

3.49<br />

4.01<br />

4.56<br />

34<br />

36<br />

38<br />

874.6<br />

980.5<br />

1092.5<br />

963.8<br />

1080.5<br />

1204.0<br />

5.14<br />

5.77<br />

6.43<br />

40<br />

42<br />

44<br />

1210.5<br />

1334.5<br />

1464.5<br />

1334.0<br />

1470.5<br />

1614.0<br />

7.12<br />

7.85<br />

8.62<br />

-17-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® HS-9<br />

High Strength Hoisting<br />

Up to 7/8”<br />

9-strand fatigue resistant high strength construction<br />

compacted design to increase strength<br />

flat outer wires for optimum sheave contact (type V)<br />

inner strands are laid parallel to the outer strands to avoid<br />

any strand cross-overs and premature wire nicking<br />

1” and up<br />

6-strand<br />

The 9-strand construction<br />

provides an increase in<br />

contact points between rope<br />

and sheave. Less wear of<br />

the rope and of your<br />

equipment.<br />

9-strand<br />

Main Applications:<br />

Super high strength yet super flexible overhead crane wire rope.<br />

Used as original equipment rope and for crane capacity upgrades.<br />

Also used as high strength engineered assembly cable for tension<br />

applications. Type V has little to no initial constructional stretch.<br />

Sizes 11mm and 14 mm in left lay are original equipment ropes for<br />

some DEMAG crane types.<br />

<strong>Rope</strong> Characteristic:<br />

HS-9 V is compacted to enhance the abrasion characteristic and to<br />

reduce sheave- and drum wear. Type HS-9V in combination with<br />

EEIPS (2160 N/mm 2 ) wire tensile grades increases rope strength of<br />

up to about 50% over regular strength 6-strand types.<br />

HS-9 is constructed from a total of up to 358 single wires compared<br />

to 265 single wires in traditional 6x36 wire rope. This results in a<br />

super strong yet super flexible rope.<br />

Although HS-9 is our most successful high strength rope<br />

construction there are precautions we must address before you<br />

select this rope. One is that the direction of lay which must<br />

correspond to drum grooving, the other is that large fleet angles<br />

may cause high strands or core protrusion because the rope will<br />

‘roll’ rather than ‘glide’ into the sheave groove. Any introduction of<br />

torque into (any) wire rope will cause structural damages.<br />

<strong>Python</strong>® HS-9 is NOT rotation resistant<br />

or non-rotating<br />

Standard:<br />

DIN 2078/3051 where applicable<br />

-18-<br />

Do NOT use <strong>Python</strong>® HS-9<br />

wire rope attached to a<br />

swivel. The rope WILL<br />

unlay resulting in an<br />

unsafe condition.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights.<br />

Call for advice


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

9-Strand High Strength Crane<br />

<strong>Wire</strong> <strong>Rope</strong><br />

Construction:<br />

9 x 19 Seale (up to7/8”)<br />

9 x 25 Filler (1” and up)<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

Imperial <strong>Python</strong> ® HS-9<br />

Minimum Strength tons of 2000 lbs<br />

HS-9 R<br />

EIPS<br />

HS-9 V<br />

EIPS<br />

HS-9 V<br />

EEIPS<br />

Weight<br />

per foot<br />

lbs*<br />

High strength rope type. Type ‘V’ is extra<br />

compacted.<br />

Core is parallel laid to minimize strand nicking.<br />

Up to 40% strength increase over standard 6-<br />

strand constructions. Requires corresponding<br />

drum groove direction.<br />

OEM rope on some DEMAG cranes. Ask us for<br />

details<br />

HS-9 V<br />

EEIPS<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

1-1/4<br />

12.1<br />

16.1<br />

20.4<br />

25.6<br />

36.1<br />

49.2<br />

65.6<br />

83.2<br />

104.2<br />

--<br />

17.5<br />

22.2<br />

27.8<br />

39.2<br />

52.6<br />

70.1<br />

88.8<br />

111.2<br />

--<br />

19.3<br />

24.5<br />

30.6<br />

43.2<br />

57.9<br />

77.2<br />

97.9<br />

122.5<br />

.40<br />

.53<br />

.67<br />

.84<br />

1.19<br />

1.58<br />

2.10<br />

2.66<br />

3.33<br />

Strength Comparison<br />

Compac 6<br />

EIPS<br />

HS-9 R<br />

EIPS<br />

HS-9 V<br />

EIPS<br />

1-3/8<br />

1-1/2<br />

1-5/8<br />

1-3/4<br />

123.9<br />

146.9<br />

173.6<br />

197.0<br />

132.3<br />

156.8<br />

185.2<br />

210.2<br />

145.7<br />

172.8<br />

204.1<br />

231.6<br />

3.96<br />

4.70<br />

5.55<br />

6.30<br />

6x36<br />

EIPS<br />

Metric <strong>Python</strong> ® HS-9<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Minimum Strength in kn<br />

HS-9 R HS-9 V HS-9 V<br />

1960 N/mm 2 1960 N/mm 2 2160 N/mm 2<br />

Weight<br />

per mtr<br />

kgs*<br />

10<br />

11<br />

12<br />

89.0<br />

107.7<br />

128.1<br />

139.1<br />

--<br />

--<br />

153.3<br />

.49<br />

.59<br />

.71<br />

13<br />

14<br />

15<br />

150.4<br />

174.4<br />

200.2<br />

163.3<br />

189.4<br />

217.4<br />

180.0<br />

208.7<br />

239.6<br />

.83<br />

.96<br />

1.10<br />

16<br />

17<br />

18<br />

227.8<br />

257.2<br />

288.3<br />

247.4<br />

279.3<br />

313.1<br />

272.6<br />

307.8<br />

345.0<br />

1.26<br />

1.42<br />

1.59<br />

19<br />

20<br />

22<br />

321.2<br />

355.9<br />

438.3<br />

348.8<br />

386.5<br />

467.7<br />

384.4<br />

426.0<br />

515.4<br />

1.77<br />

1.96<br />

2.34<br />

<strong>Python</strong>® HS-9 is available<br />

in right- and left hand lay.<br />

Ask for availability from stock.<br />

24<br />

26<br />

28<br />

521.6<br />

612.1<br />

709.9<br />

556.6<br />

653.2<br />

757.6<br />

613.4<br />

719.9<br />

834.9<br />

2.79<br />

3.27<br />

3.79<br />

30<br />

32<br />

34<br />

815.0<br />

927.3<br />

1047.0<br />

869.7<br />

989.5<br />

1117.0<br />

958.4<br />

1090.4<br />

1231.0<br />

4.36<br />

4.96<br />

5.60<br />

(1)<br />

Weights for PYTHON- HS 9 V: add approx. 10%<br />

EEIPS and 2160 N/mm 2 are non-stock items<br />

36<br />

38<br />

1173.5<br />

1307.5<br />

1252.3<br />

1395.3<br />

1380.1<br />

1537.7<br />

6.27<br />

6.99<br />

-19-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Ultra<br />

for engineered applications<br />

Up to 3/4”<br />

<strong>Python</strong>® Ultra is<br />

available in rightand<br />

left hand lay.<br />

Ask for availability<br />

from stock.<br />

10-strand fatigue resistant ULTRA high strength rope<br />

compacted design to increase strength<br />

MaxFlat compression for optimum sheave contact<br />

parallel inner-to-outer strand design increases fatigue life<br />

Main Applications:<br />

Super high strength wire rope mainly used for engineered cable<br />

assemblies, counterweight ropes, winch lines, boom pendants,<br />

extension- and retraction cables, etc. Overhead crane applications<br />

for sizes above 3/4" (19 mm) may require some restrictions as to<br />

fleet angle and lay direction. Call before you select this rope.<br />

7/8” and up<br />

<strong>Python</strong>® Ultra when fabricated into a Uni-Loc ® Cable Assembly<br />

<strong>Rope</strong> Characteristic:<br />

<strong>Python</strong>®-Ultra is our highest strength rope available. It is fully<br />

compacted resulting in an extreme smooth outer rope surface and<br />

the removal of nearly all of the constructional stretch. This is an<br />

important feature if you require a low stretch rope for cables<br />

assemblies. Ultra is an 'all parallel' construction type, meaning that<br />

there are no wire cross-overs within the rope body to ensure<br />

maximum fatigue life. Ultra provides a strength increase of up to<br />

53% over regular 6-strand constructions. Refer to the<br />

conservatively calculated strength tables.<br />

<strong>Python</strong>®-Ultra requires corresponding drum grooving directions;<br />

e.g. use a right hand lay rope if the drum is left hand grooved.<br />

Large fleet angles may cause high strands or core protrusion<br />

because the rope will ‘roll’ rather than ‘glide’ into the sheave<br />

groove. Any introduction of torque into (any) wire rope will cause<br />

structural damages.<br />

<strong>Python</strong>® Ultra is NOT rotation resistant or non-rotating<br />

Standard:<br />

DIN 2078/3051 where applicable<br />

-20-<br />

Do NOT use <strong>Python</strong>® Ultra<br />

wire rope attached to a<br />

swivel. The rope WILL<br />

unlay resulting in an<br />

unsafe condition.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights.<br />

Call for advice


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

10-Strand Ultra High Strength<br />

<strong>Wire</strong> <strong>Rope</strong><br />

Construction:<br />

10 x 19 Seale (up to 3/4”)<br />

10 x 25 Filler (7/8” and up)<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

Imperial <strong>Python</strong> ® - Ultra<br />

Minimum Strength tons of 2000 lbs<br />

ULTRA<br />

ULTRA<br />

EIPS<br />

EEIPS<br />

Weight<br />

per foot<br />

lbs<br />

Ultra high strength type mainly used as high<br />

fatigue resistant rope for engineered cable<br />

assemblies. Up to 55% strength increase over<br />

standard 6-strand constructions. Sensitive to<br />

introduced rotation so call before you select this<br />

type of rope for overhead crane applications.<br />

<strong>Rope</strong> Characteristic:<br />

: Ultra High Strength<br />

: All steel, parallel construction<br />

: Flexible 10 outer strand type<br />

: Fully compacted<br />

: Smooth rope surface<br />

: High fatigue resistant<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

1-1/4<br />

1-3/8<br />

1-1/2<br />

1-5/8<br />

1-3/4<br />

1-7/8<br />

18.0<br />

22.8<br />

28.5<br />

40.2<br />

53.9<br />

71.9<br />

91.1<br />

114.1<br />

135.7<br />

160.9<br />

190.0<br />

215.7<br />

252.4<br />

19.8<br />

25.1<br />

31.4<br />

44.3<br />

59.4<br />

79.2<br />

100.5<br />

125.8<br />

149.6<br />

177.3<br />

209.5<br />

237.8<br />

278.3<br />

.59<br />

.74<br />

.93<br />

1.31<br />

1.73<br />

2.31<br />

2.93<br />

3.66<br />

4.36<br />

5.17<br />

6.10<br />

6.93<br />

8.11<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Metric <strong>Python</strong> ® - Ultra<br />

Minimum Strength in kn<br />

ULTRA<br />

ULTRA<br />

1960 N/mm 2 2160 N/mm 2<br />

Weight<br />

per mtr<br />

kgs<br />

Typical application of <strong>Python</strong>®<br />

Ultra as Retraction- and<br />

Extension cables inside<br />

mobile crane booms.<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

142.8<br />

167.6<br />

194.4<br />

223.1<br />

253.9<br />

286.6<br />

157.4<br />

184.7<br />

214.2<br />

245.9<br />

279.8<br />

315.9<br />

.78<br />

.91<br />

1.06<br />

1.22<br />

1.38<br />

1.56<br />

18<br />

19<br />

20<br />

321.3<br />

358.0<br />

396.7<br />

354.1<br />

394.6<br />

437.2<br />

1.75<br />

1.95<br />

2.16<br />

22<br />

24<br />

26<br />

480.0<br />

571.3<br />

670.4<br />

529.0<br />

629.5<br />

738.8<br />

2.57<br />

3.06<br />

3.60<br />

28<br />

30<br />

32<br />

777.5<br />

892.6<br />

1015.6<br />

856.9<br />

983.7<br />

1119.2<br />

4.17<br />

4.79<br />

5.45<br />

34<br />

36<br />

38<br />

40<br />

1146.5<br />

1285.3<br />

1432.1<br />

1586.8<br />

1263.5<br />

1416.5<br />

1578.2<br />

1748.7<br />

6.15<br />

6.89<br />

7.68<br />

8.51<br />

42<br />

44<br />

46<br />

48<br />

1749.5<br />

1920.0<br />

2098.6<br />

2285.0<br />

1928.0<br />

2116.0<br />

2312.7<br />

2518.2<br />

9.38<br />

10.30<br />

11.26<br />

12.26<br />

-21-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Construct-6 Boom Hoist- and Overhead Crane <strong>Rope</strong><br />

6-strand crush resistant high strength rope<br />

compacted design to increase strength<br />

MaxFlat compression for optimum sheave contact<br />

Up to 7/8 - 24 mm<br />

6 F-V<br />

1” - 26 mm and up<br />

6 WS-V<br />

<strong>Python</strong>® Construct-6<br />

types are available in<br />

right- and left hand lay.<br />

Ask for availability from<br />

stock.<br />

Boom Hoist<br />

Main Applications:<br />

High strength standard 6-strand rope for applications which require<br />

a crush resistant rope to be used on multiple layer winding<br />

systems; e.g. boom hoist on lattice boom mobile- and tower<br />

cranes. This rope has also shown remarkable performance<br />

gains as main hoist rope on port container cranes and on<br />

some overhead crane applications.<br />

<strong>Rope</strong> Characteristic:<br />

<strong>Python</strong>® Construct-6 is a swaged rope which is constructed from<br />

specialty made engineered and sized 6-strand wire rope. The basic<br />

wire rope is already manufactured with purpose intend to be<br />

compacted (or swaged) into the finished product. The degree of<br />

compacting is carefully selected to ensure the best compromise<br />

between crush- and fatigue resistance. The strength increase<br />

compared to standard 6-strand ropes varies between about plus<br />

10% to 35% depending on rope diameter.<br />

<strong>Python</strong>® Construct-6 is available as a 25 wire (6 F-V) or 36 wire<br />

(6WS-V) construction, in left- and right lay, bright or galvanized.<br />

Choose 6 F-V as Boom Hoist rope, 6 WS-V for single layer drum<br />

hoisting.<br />

Because of the compacting process most of the rope’s initial stretch<br />

(constructional stretch) has already been removed.<br />

<strong>Python</strong>® Construct-6 is NOT rotation resistant or nonrotating<br />

Standard:<br />

DIN 2078/3051 where applicable.<br />

Do NOT use <strong>Python</strong>®<br />

Construct-6 wire rope<br />

attached to a swivel. The<br />

rope WILL unlay resulting<br />

in an unsafe condition.<br />

-22-<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights.<br />

Call for advice


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

6-strand compacted wire rope<br />

Construction:<br />

6 F-V (up to 7/8” or 24 mm)<br />

6 WS-V (1” / 26 mm and up)<br />

6-strand rope with flat outer wire surface resisting<br />

drum crushing and aiding in better multiple layer<br />

spooling. Compacting removes most of<br />

constructional stretch.<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

5/16<br />

7/16<br />

1/2<br />

Imperial <strong>Python</strong> ®<br />

Nominal Strength<br />

in tons of 2000 lbs<br />

EIPS<br />

7.5<br />

13.1<br />

17.6<br />

Construct-6<br />

Weight<br />

per foot<br />

lbs<br />

.25<br />

.44<br />

.59<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1-1/8<br />

1-1/4<br />

20.1<br />

25.8<br />

35.2<br />

45.9<br />

70.9<br />

94.8<br />

.68<br />

.87<br />

1.18<br />

1.55<br />

2.37<br />

3.15<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Metric <strong>Python</strong> ® Construct-6<br />

Minimum Strength<br />

1960 N/mm 2<br />

kN tons of 2000 lbs<br />

Weight<br />

per mtr<br />

kgs<br />

Boom Hoist <strong>Rope</strong> Applications<br />

8<br />

9<br />

10<br />

67.1<br />

82.2<br />

98.3<br />

7.5<br />

9.2<br />

11.0<br />

.37<br />

.46<br />

.55<br />

11<br />

12<br />

13<br />

116.2<br />

135.6<br />

156.3<br />

13.1<br />

15.2<br />

17.6<br />

.65<br />

.76<br />

.87<br />

14<br />

15<br />

16<br />

178.5<br />

202.5<br />

229.9<br />

20.1<br />

22.8<br />

25.8<br />

1.01<br />

1.13<br />

1.29<br />

Boom and Main Hoist <strong>Rope</strong>s<br />

18<br />

19<br />

20<br />

283.1<br />

313.0<br />

342.9<br />

31.8<br />

25.2<br />

38.5<br />

1.59<br />

1.75<br />

1.91<br />

22<br />

24<br />

26<br />

408.6<br />

481.2<br />

561.0<br />

45.9<br />

54.1<br />

63.1<br />

2.30<br />

2.70<br />

3.16<br />

28<br />

30<br />

32<br />

631.2<br />

737.4<br />

843.4<br />

70.9<br />

82.9<br />

94.8<br />

3.52<br />

4.10<br />

4.68<br />

34<br />

36<br />

952.6<br />

1061.8<br />

107.1<br />

119.3<br />

5.34<br />

6.03<br />

Overhead Crane Applications<br />

-23-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® UNI-4<br />

4-strand crush- and rotation resistant<br />

UNI-4<br />

4 outer rope strands with fiber core<br />

40 wire parallel strand construction<br />

Complete rope is compacted resulting in oval shaped outer strands<br />

increased surface area for better contact and durability<br />

Main Applications:<br />

<strong>Python</strong> ® UNI-4 was developed for ship cranes using bulk grabs to<br />

unload coal, iron ore, and other abrasive bulk loads. Moreover, it<br />

has shown it’s superior feature of crush resistance when used with<br />

many other tough loads like logs which tends to easily crush normal<br />

wire rope.<br />

Because of it’s crush resistance it is also used on pile drivers and<br />

other heavy duty construction equipment which requires a crush<br />

resistant rope for multiple layer windings, even on smooth drums.<br />

<strong>Rope</strong> Characteristic:<br />

The geometry of ropes which have 4 outer strands results in a<br />

somewhat rotation resistant characteristic. The main reason being<br />

is that the physical lever arm length from the center of each strand<br />

to the center of the rope becomes shorter the less outer strands a<br />

rope has; such shorter lever arms results is less torque. Other<br />

reasons why this rope is rotation resistant is the ‘regular lay’<br />

construction coupled with a longer than normal rope lay length. On<br />

the other hand such a construction is relatively stiff; not only<br />

because of the 4-strands but also because of the longer lay length.<br />

We do combat that in that we insert a fiber core into each of the 4<br />

strands and that each strand has 40 wires. This is somewhat of<br />

compromise between good crush resistance, attained rope<br />

strength, and acceptable flexibility.<br />

It’s rotation resistant characteristic is not all that great but is<br />

sufficient for most ship crane applications.<br />

Strength loss when used with a load bearing swivel is acceptable<br />

but we strongly recommend to use this rope with a positioning<br />

swivel only (not having roller- or ball bearings).<br />

-24-<br />

Do NOT use <strong>Python</strong>®<br />

UNI-4 wire rope attached<br />

to a swivel or have one or<br />

both rope ends rotate<br />

freely under load. Doing<br />

so will result in a loss of<br />

rope strength and<br />

reduced fatigue life.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights. This is NOT a<br />

non-rotating rope.<br />

Call for advice


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

Steel <strong>Wire</strong> <strong>Rope</strong>,<br />

Rotation Resistant, Compacted<br />

Construction:<br />

4x40 rotation resistant, fiber core, RRL<br />

4-strand wire rope for all applications which call<br />

for a tough but at the same time rotation<br />

resistant rope type. Mainly used on bulk<br />

shipunloader cranes with grabs and on heavy<br />

duty construction equipment, like pile drivers.<br />

The compaction process results in nearly oval<br />

outer strands which gives the rope a smooth<br />

outer surface for increased abrasion resistance<br />

to be able to withstand the rough bulk unloading<br />

procedures and multiple layer drum crushing.<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

18<br />

19<br />

20<br />

22<br />

24<br />

25<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

3/4<br />

7/8<br />

1<br />

<strong>Python</strong> ® UNI-4<br />

4 x 40 rotation resistant<br />

Nominal Strength<br />

tons of<br />

kN 2000 lbs<br />

288<br />

320<br />

355<br />

429<br />

482<br />

529<br />

32.3<br />

35.9<br />

39.9<br />

48.2<br />

54.2<br />

59.4<br />

Weight<br />

per foot<br />

kg/m lbs/ft<br />

1.44<br />

1.61<br />

1.79<br />

2.08<br />

2.53<br />

2.65<br />

.96<br />

1.08<br />

1.20<br />

1.39<br />

1.70<br />

1.78<br />

Specify if galvanized finish is required.<br />

26<br />

28<br />

30<br />

1-1/8<br />

580<br />

680<br />

781<br />

65.2<br />

76.4<br />

87.8<br />

2.77<br />

3.39<br />

3.90<br />

1.86<br />

2.27<br />

2.61<br />

32<br />

34<br />

36<br />

1-1/4<br />

879<br />

993<br />

1135<br />

98.8<br />

111.6<br />

127.6<br />

4.20<br />

4.75<br />

5.60<br />

2.81<br />

3.20<br />

3.75<br />

-25-


<strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Compac 18 Rotation Resistant <strong>Wire</strong> <strong>Rope</strong><br />

2-layer type, refer<br />

to page 10<br />

Compac 18 (18x19)<br />

12 outer rope strands<br />

19 wire SEALE strand construction for better flexibility<br />

Complete rope is compacted for increased abrasion resistance and better spooling<br />

Inner strands are reversed lay to provide rotation resistance feature<br />

Main Applications:<br />

<strong>Python</strong> ® Compac 18 is recommended for both multipart load and<br />

single part applications where a medium rotational stability is<br />

needed. Use as main- and auxiliary hoist line on GROVE, LINK<br />

BELT, MANITOWOC, TEREX and other US made mobile- and truck<br />

cranes. Often used as a single point line. Large lifting heights will<br />

require a tag line to prevent spinning of the load.<br />

Also used very successfully as a pulling rope on underground cable<br />

pulling winches.<br />

NOT recommended for construction tower cranes.<br />

<strong>Rope</strong> Characteristic:<br />

Using the rope to it’s maximum fatigue life will cause the rope to<br />

deteriorate from the inside out. For this reason we do not<br />

recommend this rope to be used on construction for tower cranes.<br />

However, mobile and truck mounted cranes are operated on a<br />

much less severe duty cycle and it is not expected that <strong>Python</strong> ®<br />

Compac18 has to be replaced because of inner rope fatigue but<br />

because of other mechanical damages. Keep in mind that this<br />

statement covers normal mobile crane use only.<br />

Compacted strands provide improved abrasion resistance as<br />

compared with round wire types because of the greater wire and<br />

strand bearing surfaces contacting sheaves and drums.<br />

<strong>Python</strong> ® Compac 18 wire ropes are more resistant to the effects of<br />

drum crushing than 19x7 due to the compacted strands and<br />

smoothness of the rope surface.<br />

With 18 strands of 19 wires in all sizes, <strong>Python</strong> ® Compac 18<br />

remains extremely flexible and easy to handle.<br />

<strong>Python</strong> ® Compac 18 ropes are ROTATION<br />

RESISTANT but NOT non-rotating.<br />

Do NOT use <strong>Python</strong>®<br />

Compac 18 wire rope<br />

attached to a swivel or<br />

have one or both rope<br />

ends rotate freely under<br />

load. Doing so will result<br />

in a loss of rope strength<br />

of between 30% to 40%.<br />

Block Twisting (Cabling)<br />

will occur when used<br />

exceeding certain lifting<br />

heights. This is NOT a<br />

non-rotating rope.<br />

Call for advice<br />

-26-


<strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

Steel <strong>Wire</strong> <strong>Rope</strong>,<br />

Rotation Resistant, Compacted<br />

Construction:<br />

18 x 19 IWRC, compacted, bright, RRL<br />

<strong>Python</strong> ® Compac 18 is recommended where a<br />

medium rotational stability is needed. Use as<br />

main- and auxiliary hoist line on GROVE, LINK<br />

BELT, MANITOWOC, TEREX and other US<br />

made smaller mobile- and truck cranes. Often<br />

used as a single point line. Larger lifting<br />

heights will require a tag line to prevent<br />

spinning of the load and/or block twisting.<br />

NOT recommended for construction<br />

tower cranes.<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

3/8<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

<strong>Python</strong> ® Compac 18<br />

(18 x 19 rotation resistant)<br />

Nominal Strength<br />

tons of 2000 lbs<br />

EIPS<br />

7.6<br />

10.4<br />

14.5<br />

18.4<br />

22.7<br />

32.7<br />

44.5<br />

58.1<br />

73.5<br />

Weight<br />

per foot<br />

lbs<br />

.30<br />

.40<br />

.54<br />

.69<br />

.85<br />

1.25<br />

1.68<br />

2.17<br />

2.74<br />

-27-


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Compac 35 Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

3-layer type, refer<br />

to page 10<br />

Compac® 35 (35x7)<br />

16 outer rope strands (19x7 has 12 only)<br />

Compacted rope design<br />

Outer wires are die drawn to provide a smooth rope surface thus enhancing<br />

spooling characteristic (less interlocking on drum)<br />

Inner strands are reversed lay to provide good non-rotating properties of the rope.<br />

Main Applications:<br />

Main- and auxiliary hoist line for european type mobile- and for all<br />

types of construction tower- and offshore cranes which require a<br />

high strength rotation resistant rope construction. The rotation<br />

resistant properties make this rope the preferred choice for all<br />

single- and multiple line reeving applications.<br />

<strong>Rope</strong> Characteristic:<br />

This rope is constructed from 16 outer die-drawn strands over 12<br />

inner die-drawn strands. The compacted Lang Lay strands reduce<br />

interlocking while spooling onto multiple layer drums as well as<br />

inter strand- and inter layer nicking.<br />

This rope is suited to be used on tower cranes as well as european<br />

made mobile crane models. <strong>Python</strong> ® Compac 35 comes with a<br />

limited diameter tolerance of between +2% to +4% to comply with<br />

LEBUS drum criteria. The large number of outer strands distribute<br />

the pressures introduced by sheaves and drum more evenly onto<br />

the core minimizing the danger of unexpected rope failures<br />

because of undetected core deterioration.<br />

Aside from this safety issue <strong>Python</strong> ® Compac 35 satisfies the highstrength<br />

requirements of late model tower- and mobile cranes<br />

which can NOT be met with neither 19x7 nor 19x19 style ropes.<br />

Recommended to be used on grooved drums.<br />

<strong>Python</strong> ® Compac 35 is available in right- AND left hand lay to<br />

comply with OEM specifications (Krupp, Demag, Liebherr etc.)<br />

<strong>Python</strong> ® Compac 35 ropes are classified as<br />

NON-ROTATING<br />

YES, <strong>Python</strong>® Compac 35<br />

ropes can be used with a<br />

swivel at the end. In fact, we<br />

suggest you use a swivel<br />

during installation and the<br />

'break-in' period to get the<br />

rope settled. After the break<br />

in period you can lock the<br />

swivel to stabilize the rope.<br />

✔<br />

O.K.<br />

to use<br />

-28-<br />

When properly used<br />

<strong>Python</strong>® Compac 35 is<br />

stable against block<br />

twisting. Fleet angles, small<br />

sheaves, small line spacing,<br />

low block weight will<br />

negatively impact this<br />

characteristic.


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD<br />

LIMIT (WLL), or LINE PULL of the rope usually is 1/5<br />

of the below stated values. For specific information<br />

consult the standards applicable to your rope<br />

application.<br />

Non-Rotating Steel <strong>Wire</strong> <strong>Rope</strong>,<br />

<strong>Python</strong>® Compac 35<br />

Euro Style - Lang’s Lay<br />

Class & Construction:<br />

35 x 7 die-drawn strands (up to 42 mm / 1-5/8”)<br />

35 x 19 die-drawn strands (over 44 mm / 1-3/4” and up)<br />

Recommended to be used on tower-, european<br />

type mobile-, and offshore cranes. Available in<br />

left- and right hand lang’s lay construction.<br />

Recommended if you require a rope for single<br />

line hoisting applications.<br />

Due to reduced diameter tolerance to between<br />

+2% to +4% it conforms to the tight LEBUS drum<br />

specification.<br />

ALLOWED to be used with a swivel.<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

28<br />

30<br />

<strong>Python</strong> ® Compac 35 Euro Style<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

Minimum Breaking Strength<br />

tons of<br />

kN 2000 lbs<br />

196<br />

226<br />

253<br />

287<br />

317<br />

358<br />

402<br />

444<br />

482<br />

527<br />

565<br />

615<br />

656<br />

771<br />

892<br />

22.0<br />

25.4<br />

28.5<br />

32.2<br />

35.6<br />

40.2<br />

45.1<br />

49.9<br />

54.1<br />

59.2<br />

63.5<br />

69.1<br />

73.7<br />

86.6<br />

100.2<br />

Weight<br />

per meter<br />

kg<br />

.96<br />

1.12<br />

1.25<br />

1.41<br />

1.56<br />

1.76<br />

1.98<br />

2.19<br />

2.37<br />

2.62<br />

2.81<br />

3.06<br />

3.26<br />

3.84<br />

4.44<br />

32<br />

34<br />

35<br />

1-1/4<br />

1-3/8<br />

1006<br />

1086<br />

1148<br />

113.0<br />

122.0<br />

129.0<br />

5.00<br />

5.61<br />

5.92<br />

36<br />

37<br />

38<br />

1-1/2<br />

1221<br />

1276<br />

1371<br />

137.2<br />

143.4<br />

154.1<br />

6.31<br />

6.59<br />

7.08<br />

40<br />

41<br />

42<br />

1-5/8<br />

1470<br />

1483<br />

1553<br />

165.3<br />

166.7<br />

174.5<br />

7.59<br />

8.05<br />

8.43<br />

44<br />

46<br />

48<br />

1-3/4<br />

1-7/8<br />

1839<br />

1969<br />

2156<br />

206.7<br />

221.3<br />

242.3<br />

9.50<br />

10.20<br />

11.10<br />

50<br />

52<br />

54<br />

2<br />

2-1/4<br />

2356<br />

2554<br />

2771<br />

264.8<br />

287.1<br />

311.5<br />

12.20<br />

13.20<br />

14.30<br />

56<br />

58<br />

60<br />

2-3/8<br />

2923<br />

3150<br />

3390<br />

328.5<br />

354.1<br />

381.0<br />

15.10<br />

16.30<br />

17.50<br />

62<br />

64<br />

66<br />

68<br />

70<br />

2-1/2<br />

2-3/4<br />

3632<br />

3850<br />

4078<br />

4349<br />

4630<br />

295.8<br />

432.7<br />

458.3<br />

488.8<br />

520.4<br />

18.80<br />

19.90<br />

21.10<br />

22.50<br />

23.90<br />

72<br />

74<br />

76<br />

78<br />

80<br />

3<br />

3-1/8<br />

4870<br />

5155<br />

5410<br />

5719<br />

5994<br />

547.4<br />

579.4<br />

608.1<br />

642.8<br />

673.7<br />

25.20<br />

26.60<br />

27.90<br />

29.50<br />

31.00<br />

-29-


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Lift<br />

High Strength Non-Rotating<br />

3-layer type, refer<br />

to page 10<br />

<strong>Python</strong>® Lift<br />

15 OVAL shaped outer strands<br />

Compacted rope design for highest breaking strength<br />

Outer strands have 5 wires to enhance abrasion resistance plus each strand has<br />

an inserted aluminum buffer core<br />

Inner strands are reversed lay to provide excellent non-rotating properties<br />

Main Applications:<br />

Main- and auxiliary hoist line for high performance mobile-lattice<br />

boom- and for all types of construction tower cranes which require<br />

a super high strength rotation resistant rope construction. This is<br />

THE true NON-ROTATING rope construction.<br />

<strong>Rope</strong> Characteristic:<br />

This 3-layer rope is constructed from 15 unique oval shaped outer<br />

strands over 24 alternating diameter sized inner strands. The outer<br />

strands of <strong>Python</strong> ® -LIFT have 5 wires instead of the usual 7. Each<br />

wire is slightly larger for better abrasion resistance. In the inside of<br />

each of these strands we put a aluminum wire during<br />

manufacturing; this aluminum wire has NO function once the rope<br />

is in service.<br />

<strong>Python</strong>® Lift is our strongest non-rotating rope construction, both in<br />

terms of strength with fixed AND with the ends allowed to rotate<br />

freely. The gain in strength compared with the same sized 19x7 is<br />

an astonishing 60%.<br />

<strong>Python</strong>® Lift ropes are used where high fatigue resistance coupled<br />

with high strength and excellent non-rotating properties is required;<br />

e.g. in tunnel boring projects, subway construction, etc.<br />

However, we do not recommended this rope to be used on smooth<br />

drums. It works best on LEBUS drums with appropriately sized<br />

groove contours.<br />

<strong>Python</strong>® Lift ropes are classified as NON-ROTATING<br />

YES, <strong>Python</strong>® Lift ropes can<br />

be used with a swivel at the<br />

end. In fact, we suggest you<br />

use a swivel during<br />

installation and the 'breakin'<br />

period to get the rope<br />

settled. After the break in<br />

period you can lock the<br />

swivel to stabilize the rope.<br />

-30-<br />

✔<br />

O.K.<br />

to use<br />

When properly used<br />

<strong>Python</strong>® Lift is stable<br />

against block twisting. Fleet<br />

angles, small sheaves,<br />

small line spacing, low<br />

block weight will negatively<br />

impact this characteristic.


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

High Strength Non-Rotating<br />

Crane <strong>Wire</strong> <strong>Rope</strong><br />

Class: 34 x 7<br />

High strength super flexible true non-rotating<br />

rope. Oval outer strands provide for excellent<br />

sheave and drum contact area. Because of it’s<br />

flexibility it is sensitive to multiple layer drum<br />

crushing and mechanical damages and thus<br />

requires grooved drums; works best on Lebus<br />

drum lagging. It is NOT a good idea to use LIFT<br />

on smooth (un-grooved) drums.<br />

LIFT is ALLOWED to be used with swivel.<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

Imperial <strong>Python</strong> ® - Lift<br />

Minimum Breaking Strength<br />

tons of 2000 lbs<br />

Lift<br />

EIPS<br />

13.1<br />

17.4<br />

22.1<br />

27.7<br />

39.0<br />

52.3<br />

Lift<br />

EEIPS<br />

14.4<br />

19.2<br />

24.4<br />

30.5<br />

43.0<br />

57.7<br />

lbs<br />

per<br />

ft<br />

.38<br />

.51<br />

.64<br />

.81<br />

1.14<br />

1.53<br />

1<br />

1-1/8<br />

1-1/4<br />

69.8<br />

88.4<br />

109.3<br />

76.9<br />

97.5<br />

120.5<br />

2.03<br />

2.58<br />

3.19<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Metric <strong>Python</strong> ® - LIFT<br />

Minimum Breaking Strength<br />

kN<br />

Lift<br />

Lift<br />

1960 N/mm 2 2160 N/mm 2<br />

kg<br />

per<br />

meter<br />

10<br />

11<br />

12<br />

96.2<br />

116.4<br />

138.6<br />

106.1<br />

128.3<br />

152.7<br />

.47<br />

.57<br />

.68<br />

13<br />

14<br />

15<br />

162.6<br />

188.6<br />

216.5<br />

179.1<br />

207.7<br />

238.5<br />

.79<br />

.92<br />

1.06<br />

16<br />

18<br />

19<br />

246.4<br />

311.8<br />

347.4<br />

271.3<br />

343.4<br />

382.6<br />

1.20<br />

1.52<br />

1.69<br />

20<br />

22<br />

24<br />

384.9<br />

465.8<br />

554.3<br />

423.9<br />

513.0<br />

610.5<br />

1.88<br />

2.27<br />

2.70<br />

26<br />

28<br />

30<br />

650.6<br />

754.5<br />

866.1<br />

716.5<br />

830.9<br />

953.9<br />

3.17<br />

3.68<br />

4.22<br />

32<br />

985.5<br />

1085.3<br />

4.80<br />

-31-


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

<strong>Python</strong> ® Hoist<br />

Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

3-layer type, refer<br />

to page 10<br />

<strong>Python</strong>® Hoist<br />

Compacted rope design with 17 outer- and 21 inner strands<br />

Outer strands have 7 compacted wires to enhance abrasion resistance<br />

The CORE IS PLASTIC COATED to prevent metal-to-metal contact of rope core<br />

to outer strands PLUS it locks in factory applied lubrication<br />

Inner strands are reversed lay to provide non-rotating properties<br />

Main Applications:<br />

Load line on construction tower cranes. Main- and auxiliary hoist<br />

line for tower- and overhead cranes as well as ship cranes which<br />

require a non-rotating rope for severe dynamic load conditions.<br />

Hoist is a medium strength non-rotating wire rope.<br />

<strong>Rope</strong> Characteristic:<br />

Constructed from 17 outer strands over a 2-layer 24 strand plastic<br />

coated core. The plastic coating prevents metal to metal contact<br />

between outer- and inner strands and thus nearly 100% reducing<br />

the chance of undetectable inner wire- or strand failures. Plus, the<br />

plastic shield locks in factory applied core lubrication. That is pretty<br />

fancy, I say !<br />

This rope is recommended for applications with high dynamic<br />

fatigue loads where otherwise the core might fail. The plastic core<br />

shield acts like a shock absorber much like in other <strong>Python</strong>® rope<br />

types.<br />

<strong>Python</strong>® Hoist requires grooved drums, preferable with LEBUS<br />

grooving.<br />

<strong>Python</strong>® Hoist ropes are classified as NON-ROTATING<br />

YES, <strong>Python</strong>® Hoist ropes<br />

can be used with a swivel at<br />

the end. In fact, we suggest<br />

you use a swivel during<br />

installation and the 'breakin'<br />

period to get the rope<br />

settled. After the break in<br />

period you can lock the<br />

swivel to stabilize the rope.<br />

✔<br />

O.K.<br />

to use<br />

When properly used<br />

<strong>Python</strong>® Hoist is stable<br />

against block twisting. Fleet<br />

angles, small sheaves,<br />

small line spacing, low<br />

block weight will negatively<br />

impact this characteristic.<br />

-32-


Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />

Breaking Strengths<br />

Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />

(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />

stated values. For specific information consult the standards<br />

applicable to your rope application.<br />

Non-Rotating Crane <strong>Wire</strong> <strong>Rope</strong><br />

with a plastic coated core<br />

Construction: 38 x 7<br />

Class 34 x 7<br />

Medium strength, high fatigue resistant nonrotating<br />

type. Compacting increases strength and<br />

sheave contact area. The plastic coated core<br />

increases fatigue life and prevents premature<br />

inner wire breaks as well as providing for<br />

permanent core lubrication. ALLOWED to be<br />

used with a swivel.<br />

Increased contact points between rope and<br />

sheave results in less internal rope pressure and<br />

less rope and sheave wear.<br />

<strong>Python</strong>®<br />

Hoist<br />

19x7<br />

19x19<br />

<strong>Rope</strong><br />

dia.<br />

inch<br />

7/16<br />

1/2<br />

9/16<br />

5/8<br />

3/4<br />

7/8<br />

1<br />

1-1/8<br />

1-1/4<br />

1-3/8<br />

1-1/2<br />

Imperial <strong>Python</strong> ® - Hoist<br />

Minimum Breaking Strength<br />

tons of 2000 lbs<br />

Hoist<br />

EIPS<br />

11.9<br />

15.9<br />

20.2<br />

25.3<br />

35.7<br />

47.8<br />

63.7<br />

80.8<br />

101.2<br />

120.3<br />

142.6<br />

Hoist<br />

EEIPS<br />

13.2<br />

17.6<br />

21.3<br />

27.8<br />

39.3<br />

52.7<br />

70.2<br />

89.0<br />

111.5<br />

132.6<br />

157.1<br />

lbs<br />

per<br />

ft<br />

.37<br />

.49<br />

.63<br />

.78<br />

1.10<br />

1.48<br />

1.97<br />

2.50<br />

3.13<br />

3.73<br />

4.42<br />

Metric <strong>Python</strong> ® - Hoist<br />

<strong>Rope</strong><br />

dia.<br />

mm<br />

Minimum Breaking Strength<br />

kN<br />

Hoist<br />

Hoist<br />

2160 N/mm 2<br />

kg<br />

per<br />

meter<br />

10<br />

11<br />

12<br />

1960 N/mm 2 96.8<br />

87.9<br />

106.3<br />

126.5<br />

117.1<br />

139.4<br />

.45<br />

.55<br />

.65<br />

13<br />

14<br />

15<br />

148.4<br />

172.2<br />

197.6<br />

163.5<br />

189.7<br />

217.8<br />

.77<br />

.89<br />

1.02<br />

16<br />

18<br />

19<br />

224.8<br />

284.6<br />

317.1<br />

247.8<br />

313.6<br />

349.4<br />

1.16<br />

1.47<br />

1.64<br />

20<br />

22<br />

24<br />

351.3<br />

425.2<br />

506.0<br />

387.2<br />

468.5<br />

557.6<br />

1.82<br />

2.20<br />

2.62<br />

26<br />

28<br />

30<br />

593.7<br />

688.6<br />

790.6<br />

654.4<br />

758.9<br />

871.1<br />

3.07<br />

3.56<br />

4.09<br />

-33-


All ropes manufactured by<br />

WDI - Seile, in Germany<br />

www.wdi.de<br />

represented by<br />

Unirope Limited<br />

A member of the WDI Group of Companies<br />

Phone: 1 800 457 9997<br />

info@pythonrope.com<br />

www.pythonrope.com<br />

<strong>Python</strong> <strong>Wire</strong> <strong>Rope</strong> is manufactured<br />

under the ISO 9000 Quality System<br />

Available from:<br />

Unirope Limited<br />

3070 Universal Drive<br />

Mississauga, Ontario L4X 2C8<br />

Phone: 1 800 457 9997<br />

info@unirope.com<br />

www.unirope.com<br />

Hercules Sling and Cable<br />

3800, route Transcanadienne<br />

Point-Claire, Quebec, H9R 1B1<br />

Phone: 1-800-361-2247<br />

info@herculessling.com<br />

www.herculessling.com<br />

Bridgeport <strong>Wire</strong> <strong>Rope</strong> & Chain <strong>Ltd</strong>.<br />

70 Akerley Blvd.<br />

Dartmouth, Nova Scotia, B3B 1R1<br />

Phone: 1 902-468-0300<br />

pbrewster@bridgeportwire.com<br />

www.bridgeportwire.com<br />

<strong>Wesco</strong> <strong>Industries</strong> <strong>Ltd</strong>.<br />

9663 - 199A Street, Unit 1<br />

Langley, British Columbia, V1M 2X7<br />

Phone: 604 881 3000<br />

info@wescovan.com<br />

www.wescovan.com<br />

WIRE ROPE<br />

CATALOGUE<br />

11 / 2003<br />

PYTHON ®<br />

HIGH PERFORMANCE WIRE ROPE<br />

04<br />

Selection | Removal Criteria | Constructions | Specifications<br />

MAKE SURE YOU CHECK<br />

OUT OUR PYTHON ® WIRE<br />

ROPE WEBSITE<br />

www.pythonrope.com<br />

© Unirope Limited 2004

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