Python Wire Rope - Wesco Industries Ltd.
Python Wire Rope - Wesco Industries Ltd.
Python Wire Rope - Wesco Industries Ltd.
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01/2004<br />
PYTHON ®<br />
HIGH PERFORMANCE WIRE ROPE<br />
04<br />
Selection | Removal Criteria | Constructions | Specifications
PYTHON<br />
HIGH PERFORMANCE WIRE ROPE<br />
> FOR:<br />
• Overhead Cranes, metric and imperial<br />
• Crawler-, Mobile-, Tower Cranes<br />
• Steel Mill Cranes<br />
• Container- Port and Heavy Lift Cranes<br />
• Aluminum- and Paper Mill Cranes<br />
• Special High Strength<br />
11 / 2003<br />
PYTHON ®<br />
HIGH PERFORMANCE WIRE ROPE<br />
03<br />
• Superior Rotation Resistance<br />
Selection | Removal Criteria | Constructions | Specifications<br />
• Made in Germany by WDI<br />
• www.pythonrope.com<br />
©Unirope Limited, 2004 Version 01/2004<br />
Concept: Unirope Limited Layout: Unirope Limited<br />
Design Consultant: baustein strategic design group www.baustein.ca<br />
Graphics: Unirope Limited, <strong>Wire</strong> <strong>Rope</strong> Users Manual, Fotosearch, FotosToGo.<br />
No responsibility is assumed or implied for any printing error.<br />
We reserve the right to change at any time any technical specification,<br />
recommendations, or any other data contained in this catalogue.<br />
<strong>Python</strong>® and Compac® are registered trademarks of<br />
Unirope Limited, Mississsauga, Canada.<br />
<strong>Python</strong>® USA #: 2,394,943 Canada: TMA 515,411<br />
Compac® USA #: 2,490,884 Canada: TMA 567,920
<strong>Wire</strong> rope is a very complex machinery element which primary function is the<br />
transmission of tensile forces. Its basic constructional design allows repeated<br />
changes in the direction of pull through reeving systems incorporating drums<br />
and sheaves.<br />
General purpose rope constructions are standardized in national (ASTM,<br />
CSA) and international standards (ISO).<br />
However, the increasing demand for higher breaking strength, greater<br />
flexibility, better rotation resistance, and extended rope life cannot be met by<br />
such general purpose rope constructions.<br />
The discrepancy between expectation and operating ‘reality’ has led to the<br />
development of PYTHON® High Performance rope constructions which,<br />
amongst other features, offer significantly improved operating life. This has<br />
been achieved through adaptation of engineered rope geometry and purpose<br />
designed manufacturing processes.<br />
WDI, located in Germany, has taken a leading role in the development of High<br />
Performance PYTHON® <strong>Wire</strong> <strong>Rope</strong> as further described in this catalogue.<br />
INDEX<br />
Application Guideline ........................................................2<br />
Quick Reference Guide ....................................................3<br />
Basic Information on <strong>Wire</strong> <strong>Rope</strong>........................................4<br />
<strong>Wire</strong> <strong>Rope</strong> is a Machine ....................................................5<br />
<strong>Wire</strong> <strong>Rope</strong> WILL FAIL if worn-out,<br />
overloaded, misused, damaged, improperly<br />
maintained or abused. <strong>Wire</strong> rope failure<br />
may cause serious injury or death!<br />
Protect yourself and others:<br />
■ ALWAYS INSPECT wire rope for WEAR,<br />
DAMAGE or ABUSE BEFORE USE.<br />
■ NEVER USE wire rope that is WORN-<br />
OUT, DAMAGED or ABUSED.<br />
■ NEVER OVERLOAD a wire rope<br />
■ INFORM YOURSELF: Read and<br />
understand our literature<br />
■ REFER TO APPLICABLE CODES,<br />
STANDARDS, and REGULATIONS for<br />
INSPECTION REQUIREMENTS and<br />
REMOVAL CRITERIA.<br />
■ For additional information, ask your<br />
employer or your <strong>Python</strong>® Distributor<br />
<strong>Wire</strong> <strong>Rope</strong> Removal Criteria ..............................................6<br />
Fundamentals of Inspection and Handling ....................7-8<br />
<strong>Wire</strong> <strong>Rope</strong> Strength ..........................................................9<br />
Compaction and Die-Drawing..........................................10<br />
Bending Fatigue Resistance ............................................11<br />
Rotation Resistant and Non-Rotating <strong>Wire</strong> <strong>Rope</strong> ............12<br />
Sheaves and Drums ........................................................13<br />
<strong>Python</strong> ® Super 8..........................................................14-15<br />
<strong>Python</strong> ® Multi ..............................................................16-17<br />
<strong>Python</strong> ® HS 9 ..............................................................18-19<br />
<strong>Python</strong> ® Ultra ..............................................................20-21<br />
<strong>Python</strong> ® Construct 6 ..................................................22-23<br />
<strong>Python</strong> ® UNI-4 ............................................................24-25<br />
<strong>Python</strong> ® Compac 18 ..................................................26-27<br />
<strong>Python</strong> ® Compac 35 ....................................................28-29<br />
<strong>Python</strong> ® Lift ................................................. ..............30-31<br />
<strong>Python</strong> ® Hoist.................................................... ..........32-33<br />
-1-
Application Guideline<br />
Overhead Cranes<br />
Due to the vast variety of overhead cranes in service there is no<br />
'standard' rope construction which would fit all types. In most<br />
cases, cranes made in North America require imperial size ropes<br />
either, Class 6x19 or 6x36 are the traditional choices.<br />
To enhance the crane performance the use of <strong>Python</strong> ® High<br />
Performance rope is recommended. <strong>Python</strong>® wire rope can<br />
replace traditional 6-strand construction without any changes to<br />
the crane, other than making sure the sheaves and drum are in<br />
good condition.<br />
If you upgrade from a standard strength 6-strand or 6-strand diedrawn<br />
type select <strong>Python</strong>® Super 8R, in either left- or right hand<br />
lay. This type matches the breaking strength requirement but will<br />
greatly outperform any traditional rope. It requires corresponding<br />
drum grooving and thus ensures the most stable rope block you<br />
can imagine.<br />
If you experienced some block twisting you want to select<br />
<strong>Python</strong>® MULTI. Even slight block twisting is a constant<br />
inconvenience when you have to position a C-clamp into stacked<br />
coils, for example.<br />
Another application is where both rope ends are attached to the<br />
drum. The result is that 1/2 of the rope always spools into a<br />
incorrect drum grooving direction. Particularly 8-strand ropes<br />
without a plastic coated core (as provided by most OEM’s) tend<br />
to torque resulting in loose strands and waviness. Using<br />
<strong>Python</strong>® MULTI reduces and, in most cases, eliminates such<br />
problems. Because of it’s very unique construction <strong>Python</strong>-MULTI<br />
does NOT require corresponding drum grooving and still has<br />
shown the highest degree of service life increase of all <strong>Python</strong><br />
types.<br />
Some North American made overhead cranes have been<br />
converted, or can be converted, to higher lifting capacities using<br />
high strength <strong>Python</strong>® SUPER 8V, <strong>Python</strong>® HS-9V or <strong>Python</strong>®<br />
Ultra compacted constructions. We suggest not to attempt to<br />
convert your crane without professional advice, nor to select such<br />
without consultation with your local <strong>Python</strong> Distributor.<br />
Overhead Cranes and Rotation Resistant <strong>Rope</strong>s<br />
As a rule, Non-Rotating or Rotation Resistant rope types shall<br />
only be used if the lower sheave block tends to spin and <strong>Python</strong>®<br />
Multi did not cure the problem. Generally, non-rotating ropes will<br />
have a LOWER fatigue life than standard constructions, although<br />
they seem to have 'finer' wires and appear to be more flexible.<br />
Specifically 9x17 spin resistant, 19x7, 19x19, and 24x7 rotation<br />
resistant ropes tend to break up from the inside and require<br />
frequent and careful inspections. Most of these rope types on<br />
overhead cranes are smaller sizes between 5/16" and 7/16"<br />
(between 5 mm and 11 mm).<br />
For larger diameter non-rotating ropes (> 1/2” or 13 mm) we<br />
recommend <strong>Python</strong>® Lift or <strong>Python</strong>®-Hoist with a plastic<br />
coated core to prevent premature internal wire breaks.<br />
Under no circumstances do we recommend <strong>Python</strong>® Compac<br />
18 for such applications.<br />
Scrap and Grab Cranes, Piledrivers<br />
These are, in essence, "wire rope destruction machines". Some<br />
users had good results with 6x19 COMPAC® ropes, others prefer<br />
the simplicity of standard 6x19 ropes. For shock loading<br />
applications some users have had very god results with <strong>Python</strong>®<br />
Super 8V yet there were reports also of good performance with<br />
plastic (impregnated-delete) filled rope types (BXL), PFV or<br />
Cushion ropes are some trade names). In essence, we believe<br />
that the human factor, crane design, crane location, and scope of<br />
work creates such a mix of conflicting requirements that we, as<br />
the rope supplier, can only suggest that whatever works best for<br />
YOU in YOUR specific situation is also the best rope for you. This<br />
may not be the case for the chap next door.<br />
Hoisting <strong>Rope</strong> for Mobile Cranes<br />
Most of the smaller capacity US made cranes like Grove, Terex,<br />
P&H, Century, National, operate best with <strong>Python</strong>® Compac 18.<br />
It’s compacted outer rope surface is superior on multiple layer<br />
drums where traditional ropes tend to fail due to friction damages<br />
at the winding crossover points. However, <strong>Python</strong>® Compac 18,<br />
when used to it’s full fatigue life, tends to break up from the inside<br />
out (as all 19x7/19x19 rope do). Therefore, in high cycle<br />
applications and for some high load ratings (e.g. on Manitowoc's)<br />
<strong>Python</strong>®-LIFT ropes are either already installed by the crane<br />
manufacturer, or are the recommended upgrade choice. As an<br />
alternate rope selection we recommend <strong>Python</strong>® Compac 35 as<br />
this rope combines high strength, low rotation and die-drawn<br />
strands at a very attractive price.<br />
Under NO circumstances do we recommend the so called '8x19<br />
spin resistant' rope construction. In service this type of rope WILL<br />
to break up from the inside out and when used with one end free<br />
to rotate looses up to 40% of its breaking strength. Catastrophic<br />
and unexpected rope failures are the result.<br />
Hoist <strong>Rope</strong> on Tower Cranes<br />
For tower cranes we do not recommend the use of 19x7 or 19x19<br />
style rope types; this includes out <strong>Python</strong>® Compac18 . Rotation<br />
Resistant ropes (having less than 14 outer strands) are very<br />
difficult to inspect since they tend to fatigue from the inside of the<br />
rope. Also, nearly all European tower cranes require high strength<br />
non-rotating ropes and neither 19x7 nor 19x19 types fulfill the<br />
demand on strength and/or on non-rotating properties.<br />
For the older Pecco "double sheave lower suitcase block", which<br />
is used strictly in a 2-line configuration, a regular 6x36 IWRC rope<br />
is sufficient, provided the building height is no more than 10-12<br />
floors. Here, large line spacing prevents the block from spinning.<br />
For all other cranes we recommend <strong>Python</strong>® Compac 35. For<br />
extremely high strength requirements <strong>Python</strong>® Lift ropes are the<br />
choice.<br />
Linden, some Kroll- and Comedil tower cranes which have the 3-<br />
or 4 sheave arrangement in the block are 'rope killers'. The<br />
reverse bend in such systems is so severe that short rope life<br />
MUST be expected. Under NO circumstances should you use<br />
19x7/19x19 ropes. Even if you use our <strong>Python</strong>® non-rotating<br />
ropes we will NOT guarantee no bird-cages and other rope<br />
deformations as a result of such reeving systems. There have<br />
been reported sudden and unexpected rope failures. Such set<br />
ups are quick and easy to convert from a 2 part to a 4-part line<br />
but it’s not ideal from a wire rope standpoint ... and there is<br />
nothing we can do about it; you simply have to learn to live with it<br />
and INSPECT ... INSPECT ... INSPECT !<br />
-2-
Quick Reference<br />
<strong>Python</strong> ® Super 8<br />
<strong>Python</strong> ® Multi<br />
<strong>Python</strong> ® HS 9<br />
<strong>Python</strong> ® Ultra<br />
<strong>Python</strong> ® Construct-6<br />
<strong>Python</strong> ® UNI-4<br />
<strong>Python</strong> ® Compac 18<br />
<strong>Python</strong> ® Compac 35<br />
<strong>Python</strong> ® Hoist<br />
<strong>Python</strong> ® Lift<br />
8-strand overhead crane wire rope with a plastic<br />
coated core to increase operating life, and to provide<br />
for permanent core lubrication. Type Super 8 V is a<br />
compacted rope for increased strength. Available in<br />
left- and right hand lay. For all overhead cranes,<br />
looping- and accumulator tower applications.<br />
Developed for maximum performance on<br />
overhead cranes. This rope features a plastic<br />
coated core for extended fatigue life performance<br />
and permanent core lubrication. <strong>Python</strong>® Multi is<br />
spin resistant to reduce block twisting on<br />
overhead cranes. Recommended for looping- or<br />
accumulator tower applications.<br />
All steel high strength type for overhead cranes.<br />
This rope is compacted to enhance abrasion<br />
characteristic and to reduce sheave- and drum<br />
wear. Up to 40% strength increase over standard<br />
6-strand constructions.<br />
Ultra high strength type mainly used as high<br />
fatigue resistant rope for engineered cable<br />
assemblies. Up to 55% strength increase over<br />
standard 6-strand constructions. Sensitive to<br />
introduced rotation so call before you select this<br />
rope for overhead crane applications.<br />
High strength standard 6-strand rope for<br />
applications which require a crush resistant rope<br />
to be used on multiple layer winding systems.It<br />
has also shown remarkable performance gains<br />
as main hoist rope on port container cranes and<br />
on some overhead crane applications.<br />
Very robust 4-strand wire rope which is<br />
compacted resulting in flat outer strands for<br />
increased abrasion resistance. This rope is spinresistant<br />
and is used as hoisting rope for bulk ship<br />
cranes as well as on heavy duty construction<br />
equipment like pile drivers.<br />
Due to a larger number of individual wires it is<br />
more flexible than 19x7. The entire rope is<br />
compacted to provide for better drum spooling<br />
and less core abrasion. Recommended for Grove,<br />
Terex-, Century- Link-Belt-, and National cranes.<br />
NOT to be used with a swivel.<br />
Recommended to be used on tower- and<br />
european type mobile cranes. Available in leftand<br />
right hand lay as well as in regular- and lang's<br />
lay constructions. Recommended to be used in<br />
single line applications. ALLOWED to be used<br />
with a swivel.<br />
Fatigue resistant non-rotating rope. Compacting<br />
increases strength and sheave contact area. The<br />
plastic coated core increases fatigue life and<br />
prevents premature inner wire breaks as well as<br />
providing for permanent core lubrication.<br />
ALLOWED to be used with a swivel.<br />
High strength super flexible true non-rotating<br />
rope. Oval outer strands provide for excellent<br />
sheave and drum contact area. Lift has very<br />
successfully been used in multiple drum layer<br />
applications. Needs special attention during<br />
installation. ALLOWED to be used with a swivel.<br />
-3-
®<br />
Basic Information<br />
Some Information every user should know about use and care of wire rope.<br />
What follows is a brief outline of the basic information required to safely use wire rope.<br />
1. <strong>Wire</strong> rope WILL FAIL IF WORN OUT, OVERLOADED,<br />
MISUSED, DAMAGED, or IMPROPERLY MAINTAINED.<br />
2. In service, wire rope loses strength and work capability.<br />
Abuse and misuse increase the rate of loss.<br />
3. The MINIMUM BREAKING STRENGTH of wire rope<br />
applies ONLY to a NEW, UNUSED rope.<br />
4. The Minimum Breaking Strength should be considered the<br />
straight line pull with both rope ends fixed to prevent<br />
rotation, which will ACTUALLY BREAK a new, UNUSED,<br />
rope. The Minimum Breaking Strength of a rope should<br />
NEVER BE USED AS ITS WORKING LOAD.<br />
5. To determine the working load of a wire rope, the<br />
MINIMUM or NOMINAL Breaking Strength MUST BE<br />
REDUCED by a DESIGN FACTOR (formerly called a<br />
Safety Factor). The Design Factor will vary depending<br />
upon the type of machine and installation, and the work<br />
performed. YOU must determine the applicable Design<br />
Factor for your use.<br />
For example, a Design Factor of “5" means that the<br />
Minimum- or Nominal Breaking Strength of the wire rope<br />
must be DIVIDED BY FIVE to determine the maximum<br />
load that can be applied to the rope system.<br />
Design Factors have been established by OSHA, by ANSI,<br />
by ASME and similar government and industrial<br />
organizations.<br />
No wire rope should ever be installed or used without full<br />
knowledge and consideration of the Design Factor for the<br />
application.<br />
6. WIRE ROPE WEARS OUT. The strength of a wire rope<br />
slightly increases after the break-in period, but will<br />
decrease over time. When approaching the finite fatigue<br />
life span, the breaking strength will sharply decrease.<br />
Never evaluate the remaining fatigue life of a wire rope by<br />
testing a portion of a rope to destruction only. An in depth<br />
rope inspection must be part of such evaluations.<br />
7. NEVER overload a wire rope. This means NEVER use the<br />
rope where the load applied is greater than the working<br />
load determined by dividing the Minimum Breaking<br />
Strength of the rope by the appropriate Design Factor.<br />
8. NEVER ‘SHOCK LOAD’ a wire rope. A sudden application<br />
of force or load can cause both visible external damage<br />
(e.g. birdcaging) and internal damage. There is no<br />
practical way to estimate the force applied by shock<br />
loading a rope. The sudden release of a load can also<br />
damage a wire rope.<br />
9. Lubricant is applied to the wires and strands of a wire rope<br />
when manufactured. This lubricant is depleted when the<br />
rope is in service and should be replaced periodically.<br />
10. Regular, periodic INSPECTIONS of the wire rope, and<br />
keeping of PERMANENT RECORDS SIGNED BY A<br />
QUALIFIED PERSON, are required by OSHA and other<br />
regulatory bodies for almost every rope installation. The<br />
purpose of inspection is to determine whether or not a wire<br />
rope may continue to be safely used on that application.<br />
Inspection criteria, including number and location of<br />
broken wires, wear and elongation, have been established<br />
by OSHA, ANSI, ASME and other organizations.<br />
IF IN DOUBT, REPLACE THE ROPE.<br />
Some inspection criteria on rope, sheaves and drums are<br />
outlined further in this brochure.<br />
11. When a wire rope has been removed from service<br />
because it is no longer suitable, IT MUST NOT BE RE-<br />
USED ON ANOTHER APPLICATION.<br />
12. Every wire rope user should be aware of the fact that each<br />
type of fitting attached to a wire rope has a specific<br />
efficiency rating which can reduce the working load of a<br />
rope assembly or rope system, and this must be given due<br />
consideration in determining the capacity of a wire rope<br />
system.<br />
13. Some conditions that can lead to problems in a wire rope<br />
system include:<br />
● Sheaves that are too small, worn or corrugated can<br />
cause damage to a wire rope.<br />
● Broken wires mean a loss of strength.<br />
● Kinks permanently damage a wire rope.<br />
● Environmental factors such as corrosive conditions<br />
and heat can damage a wire rope.<br />
● Lack of lubrication can significantly shorten the useful<br />
service life of a wire rope.<br />
● Contact with electrical wire and the resulting arcing will<br />
damage a wire rope.<br />
The above is based on the ‘<strong>Wire</strong> <strong>Rope</strong> Safety Bulletin’ published by the “WIRE ROPE TECHNICAL BOARD”.<br />
-4-
Basic Information<br />
®<br />
<strong>Wire</strong> <strong>Rope</strong> is a Machine<br />
A wire rope is a machine, by dictionary definition:"An<br />
assemblage of parts...that transmit forces, motion, and energy<br />
one to another in some predetermined manner and to some<br />
desired end.”<br />
A typical wire rope may contain hundreds of individual<br />
wires which are formed and fabricated to operate at close<br />
bearing tolerances one to another. When a wire rope bends,<br />
each of its many wires slides and adjusts in the bend to<br />
accommodate the difference in length between the inside and<br />
the outside bend. The sharper the bend, the greater the<br />
movement.<br />
Every wire rope has three basic components:<br />
(1) The wires which form the strands and collectively provide<br />
rope strength;<br />
(2) The strands, which are helically around the core; and,<br />
(3) The core, which forms a foundation for the strands.<br />
The core of wire rope is an Independent <strong>Wire</strong> <strong>Rope</strong> Core<br />
(IWRC), which is actually a rope in itself. The IWRC in <strong>Python</strong><br />
rope provides between 10% and 50% (in non-rotating<br />
constructions) of the wire rope’s strength.<br />
The greatest difference in wire ropes are found in the<br />
number of strands, the construction of strands, the size of the<br />
core, and the lay direction of the strand versus the core.<br />
The wires of wire rope are made of high-carbon steel.<br />
These carbon steel wires come in various grades. The term<br />
“Grade” is used to designate the strength of the wire rope. <strong>Wire</strong><br />
ropes are usually made of Extra Improved Plow Steel (EIPS) or<br />
Extra Extra Improved Plow Steel (EEIPS)<br />
One cannot determine the Grade of a wire rope by its feel<br />
or appearance. To properly evaluate a rope grade you must<br />
obtain the Grade from your employer or rope supplier.<br />
Right Regular Lay<br />
RRL<br />
Left Regular Lay<br />
LRL<br />
Right Lang Lay<br />
RLL<br />
Left Lang Lay<br />
LLL<br />
-5-
®<br />
Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection<br />
When to replace wire rope based on number of broken wires<br />
Table A)<br />
Number of broken wires in<br />
Running <strong>Rope</strong>s<br />
Number of broken wires in<br />
Standing <strong>Rope</strong>s<br />
Standard<br />
Equipment<br />
In one<br />
<strong>Rope</strong> Lay<br />
In one<br />
Strand<br />
In one<br />
Strand<br />
At End<br />
Connection<br />
ASME/B30.2<br />
Overhead & Gantry Cranes<br />
12**<br />
4<br />
Not specified<br />
ASME/B30.4<br />
Portal, Tower & Pillar Cranes<br />
6**<br />
3<br />
3<br />
2<br />
ASME/B30.5<br />
Crawler, Locomotive & Truck Cranes,<br />
Rotation Resistant <strong>Rope</strong><br />
Retirement criteria based on number of broken wires found in a<br />
length of wire rope equal to<br />
6 times rope diameter- 2 broken wires maximum, and<br />
30 times rope diameter- 4 broken wires maximum<br />
Running <strong>Rope</strong><br />
6**<br />
3<br />
3<br />
2<br />
ASME/B30.6<br />
Derricks<br />
6**<br />
3<br />
3<br />
2<br />
ASME/B30.7<br />
Base Mounted Drum Hoists<br />
6**<br />
3<br />
3<br />
2<br />
ASME/B30.8<br />
Floating Cranes & Derricks<br />
6**<br />
3<br />
3<br />
2<br />
ASME/B30.16<br />
Overhead Hoists<br />
12**<br />
4<br />
Not specified<br />
ANSI/A10.4<br />
Personnel Hoists<br />
6**<br />
3<br />
2**<br />
2<br />
ANSI/A10.5<br />
Material Hoists<br />
6**<br />
Not specified<br />
Not specified<br />
** Also remove for 1 valley break (see next page for further information)<br />
<strong>Rope</strong> Removal and possible Cause<br />
Fault Possible Cause Fault Possible Cause<br />
Accelerated Wear<br />
Rapid Appearance<br />
of Broken <strong>Wire</strong>s<br />
Corrosion<br />
Kinks<br />
Excessive localized<br />
Wear<br />
Severe abrasion from being dragged<br />
over the ground or obstructions.<br />
<strong>Rope</strong> not suitable for application.<br />
Poorly aligned sheaves.<br />
Large fleet angle.<br />
Worn sheave with improper groove,<br />
size or shape.<br />
Sheaves and rollers have rough wear<br />
surface.<br />
Stiff or seized sheave bearings.<br />
High bearing and contact pressures.<br />
Sheaves/drum too small.<br />
<strong>Rope</strong> not suitable for application.<br />
Reverse bends.<br />
Sheaves/drums too small.<br />
Overload and shock loads.<br />
Excessive rope vibration.<br />
Kinks that have formed and have<br />
been straightened out.<br />
Crushing and flattening of the rope.<br />
Sheave wobble.<br />
Inadequate lubrication.<br />
Improper storage.<br />
Exposure to acids or alkalis.<br />
Improper installation.<br />
Improper handling.<br />
Slack rope pulled tight.<br />
Drum crushing.<br />
Equalizer Sheave.<br />
Vibration.<br />
Stretch<br />
Broken <strong>Wire</strong>s near<br />
Fitting<br />
Sheaves/Drums<br />
Wear out<br />
Pinching, Crushing,<br />
oval Shape<br />
<strong>Rope</strong> Unlays<br />
(Opens up)<br />
Reduction in<br />
Diameter<br />
Bird Cage<br />
Core Protrusion<br />
Overload.<br />
Passed normal stretch and<br />
approaches failure.<br />
<strong>Rope</strong> Vibration.<br />
Fittings get pulled too close to<br />
sheave or drum.<br />
Material too soft<br />
Sheaves grooves too small.<br />
Not following proper installation and<br />
maintenance procedure on multiple<br />
layer drums<br />
Wrong rope construction.<br />
<strong>Rope</strong> end attached to swivel.<br />
Broken core.<br />
Overload.<br />
Internal wear.<br />
Corrosion.<br />
Tight Sheaves.<br />
<strong>Rope</strong> is forced to rotate around its<br />
own axis.<br />
Shock loads.<br />
Improper Wedge Socket installation.<br />
Shock loading.<br />
Disturbed rope lay.<br />
<strong>Rope</strong> unlays.<br />
Load spins and rotates rope around<br />
its own axis.<br />
-6-
Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection and Handling<br />
®<br />
<strong>Wire</strong> <strong>Rope</strong> Inspection<br />
An inspection should include verification<br />
that none of these removal criteria are met<br />
by checking for such things as:<br />
- Surface wear, normal and unusual<br />
- Broken wires: Number and location<br />
- Reduction in diameter<br />
- <strong>Rope</strong> stretch (elongation)<br />
- Integrity of attachments<br />
- Evidence of abuse or contact with other<br />
objects<br />
- Heat damage<br />
- Corrosion<br />
See Table A on the previous page for<br />
maximum allowable wire breaks causing<br />
discard of the rope.<br />
Under normal operating conditions individual wires will break due to material<br />
FATIGUE. Such breaks are usually located at the CROWN of a strand. ALL<br />
wire rope removal criteria are based on CROWN wire breaks.<br />
Remove the rope from service even if you find a SINGLE individual wire break<br />
which originates from inside of the rope. These so called VALLEY breaks have<br />
shown to be the cause for unexpected complete rope failures.<br />
Inspection of Sheaves<br />
Sheave<br />
groove<br />
matches rope<br />
Sheave<br />
groove too<br />
small<br />
Sheave<br />
groove worn<br />
out<br />
New rope will<br />
be damaged<br />
Check for worn and<br />
corrugated sheaves<br />
Handling of <strong>Wire</strong> <strong>Rope</strong><br />
Right Right Wrong Wrong<br />
For a complete discussion on Handling, Installation, Inspection, and<br />
Maintenance of <strong>Wire</strong> <strong>Rope</strong>, please ask for our separate Catalogue<br />
-7-
Fundamentals of <strong>Wire</strong> <strong>Rope</strong> Inspection and Handling<br />
Measuring <strong>Wire</strong> <strong>Rope</strong><br />
Design specification for wire rope are such<br />
that the diameter is slightly larger than the<br />
nominal size as shown in the catalogue.<br />
The allowable tolerances are:<br />
≤ 1/8" -0 / +8%<br />
> 1/8" ≤ 3/16" -0 / +7%<br />
> 3/16"≤ 5/16" -0 / +6%<br />
> 5/16" -0 / +5%<br />
<strong>Python</strong>® wire rope is produced with an<br />
allowable oversize tolerance of only 4%, all<br />
others have an allowable 5% oversize<br />
tolerance.<br />
When put into service the wire rope<br />
diameter slightly decreases when first<br />
loaded. A further reduction in wire rope<br />
diameter indicates wear, abrasion, or core<br />
deterioration.<br />
Right<br />
Wrong<br />
Allowable <strong>Rope</strong> Oversize Tolerance<br />
Nominal<br />
Diameter<br />
inch<br />
3/8<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
1-1/4<br />
1-3/8<br />
1-1/2<br />
1-5/8<br />
1-3/4<br />
1-7/8<br />
2<br />
5% Diameter Tolerance<br />
Maximum<br />
Diameter<br />
inch<br />
.395<br />
.46<br />
.525<br />
.590<br />
.65<br />
.79<br />
.92<br />
1.05<br />
1.18<br />
1.31<br />
1.44<br />
1.58<br />
1.71<br />
1.84<br />
1.97<br />
2.10<br />
Nominal<br />
Diameter<br />
mm<br />
10<br />
11<br />
12<br />
14<br />
15<br />
16<br />
18<br />
20<br />
22<br />
24<br />
26<br />
28<br />
30<br />
32<br />
34<br />
36<br />
Maximum<br />
Diameter<br />
mm<br />
10.5<br />
11.5<br />
12.6<br />
14.7<br />
15.7<br />
16.8<br />
18.9<br />
21<br />
23.1<br />
25.2<br />
27.3<br />
29.4<br />
31.5<br />
33.6<br />
35.7<br />
37.8<br />
<strong>Wire</strong> <strong>Rope</strong> Lay Direction<br />
Be sure to use the correct rope lay direction<br />
for the drum. This applies to smooth, as<br />
well as to grooved drums.<br />
In some applications it may be advisable to<br />
select the rope lay direction according to<br />
the most frequently used drums layers. If<br />
Overwind from left to right:<br />
Use Right Hand <strong>Rope</strong><br />
Underwind from right to left:<br />
Use Right Hand <strong>Rope</strong><br />
Left Hand Grooved:<br />
Use Right Hand <strong>Rope</strong><br />
the first rope layer is used as a ‘guide layer’<br />
only, it is advisable to select the rope lay<br />
direction according to the second layer.<br />
If you are in doubt about this issue, give us<br />
Overwind from right to left:<br />
Use Left Hand <strong>Rope</strong><br />
Underwind from left to right:<br />
Use Left Hand <strong>Rope</strong><br />
Right Hand Grooved:<br />
Use Left Hand <strong>Rope</strong><br />
a call and we will be happy to assist you.<br />
-8-
<strong>Wire</strong> <strong>Rope</strong> Construction<br />
Strength<br />
The breaking strength of wire rope can be increased in two ways: either by increasing the wire material TENSILE STRENGTH or<br />
by increasing the rope’s FILL FACTOR.<br />
TENSILE STRENGTH<br />
The wires of wire rope are made of high-carbon steel.<br />
These carbon steel wires come in various grades. <strong>Wire</strong><br />
ropes are usually made of Extra Improved Plow Steel<br />
(EIPS) or Extra Extra Improved Plow Steel (EEIPS) which<br />
roughly equivalents to a wire tensile strength of<br />
1960N/mm 2 and 2160N/mm 2.<br />
As one can see from the tables in this catalogue the<br />
difference in the rope’s breaking strengths by increasing<br />
the material tensile strength is only about 10%.<br />
FILL FACTOR<br />
In order to further increase the breaking strength of wire<br />
rope one has to increase the rope’s fill factor.<br />
The fill factor measures the metallic cross section of a rope<br />
and compares this with the circumscribed area given by<br />
the rope diameter. Traditional rope constructions ‘fill’ the<br />
rope diameter only up to about 58% with steel. <strong>Python</strong>®<br />
wire rope ‘fill’ the rope diameter up to 80% with steel. That<br />
is an metallic increase of about 38% which results in a<br />
similar increase in rope strength.<br />
100 %<br />
Two methods can be employed: Selecting a different rope<br />
CONSTRUCTION or COMPACTING/DIE DRAWING the<br />
rope/strands.<br />
75 %<br />
50 %<br />
25 %<br />
Solid Steel Bar<br />
<strong>Python</strong> ® ULTRA<br />
<strong>Python</strong> ® HS 9V<br />
<strong>Python</strong> ® Super 8V<br />
Compac ® 625/636<br />
<strong>Python</strong> ® MULTI<br />
Regular 6x36 IWRC<br />
Regular 6x36 FC<br />
0 %<br />
100 %<br />
Fill Factor of different rope constructions<br />
75 %<br />
50 %<br />
25 %<br />
Solid Steel Bar<br />
<strong>Python</strong> ® LIFT<br />
<strong>Python</strong> ® HOIST<br />
<strong>Python</strong> ® Compac 35<br />
<strong>Python</strong> ® Compac 18<br />
34 x 7<br />
19 x 7<br />
0 %<br />
-9-
<strong>Wire</strong> <strong>Rope</strong> Construction<br />
Compaction and die-drawing<br />
Many of our wire ropes are made with either die-drawn strands (<strong>Python</strong> ® Compac 35) or the entire rope is subjected to a compaction<br />
process ( all other <strong>Python</strong> ® types). Here are the differences:<br />
DIE-DRAWN STRANDS<br />
This process is applied to the strands NOT to the rope. The<br />
ready made strands are forced through drawing dies which<br />
compress and shape the individual wires to have a flat<br />
outer surface. The advantages are<br />
: increased strength<br />
: less wire interlocking on multiple layer drums<br />
: less contact pressures onto sheaves and drums<br />
ROPE SWAGING<br />
This process is usually applied to wire rope which is made<br />
using the double parallel manufacturing method, or where<br />
the rope core is plastic coated. This process is applied<br />
after the rope has been manufactured and compresses<br />
individual surface wires as well as closing strand gaps.<br />
The advantages are<br />
: increased strength<br />
: transforming the entire rope into a more ‘round’ shape<br />
: less wire interlocking on multiple drums<br />
: less contact pressure onto sheave and drums<br />
: embedding strands into plastic coated cores<br />
: achieve tighter diameter tolerances<br />
: reduces constructional rope stretch to near zero<br />
Standard strand wires Die-drawn strand wires Compacted strand wires<br />
-10-
<strong>Wire</strong> <strong>Rope</strong> Construction<br />
Bending Fatigue Resistance<br />
The ability of a wire rope to withstand repeated bending<br />
work over sheaves and onto drums is also called ‘fatigue<br />
resistance’. This term describes the ultimate rope life<br />
based on the maximum mechanical fatigue resistance of<br />
the wire material used. This term does NOT describe the<br />
ability to withstand mechanical damages nor the crush<br />
resistance of a wire rope.<br />
The fatigue resistance of a wire rope is not time- but cycle<br />
dependent. Bending fatigue is the ability to withstand<br />
repeated bending over sheaves and drums. The ability to<br />
withstand a certain number of bending cycles is linked to<br />
equipment related factors, such as<br />
: diameter, shape, and groove dimensions of sheaves<br />
and drums<br />
: the load the rope is subjected to<br />
: the fluctuation of highest to light loads<br />
: the line speed<br />
: rapid acceleration and braking forces<br />
: the rope construction<br />
The larger the bending radii become, the higher is the<br />
expected fatigue life. Large drums and sheaves will<br />
reduce radial rope pressures. Reverse bends in the<br />
reeving system, especially within short distances, will have<br />
a major negative impact on rope life.<br />
<strong>Rope</strong> Service Life<br />
6x19 Filler<br />
8x19 Filler<br />
9x19 Filler<br />
Research Institute for Material<br />
Handling, Institute of<br />
Technology, Stuttgart, Germany<br />
<strong>Rope</strong> diameter: 16 mm (5/8”)<br />
Tensile Strength: 1570 N/mm 2<br />
Construction: Filler, IWRC<br />
D/d Ratio: 25:1<br />
Breaking Strength: 135.7 kN<br />
Many years of monitoring rope performance in the field<br />
together with scientific research at Universities and<br />
Technical Institutes have led to the recognition that the<br />
number of outer strands in a rope is a very significant<br />
factor influencing rope service life.<br />
The number of outer strands determines the contact area<br />
between the rope and sheave groove. If this area is<br />
increased the points of contact are multiplied and abrasive<br />
wear of rope and sheave is reduced. At the same time<br />
lateral notching stresses between strands and wires are<br />
reduced, resulting in increased fatigue life.<br />
Extensive test programs at the University of Stuttgart,<br />
Germany, have proven conclusively that bending fatigue of<br />
wire rope improves with an increasing number of outer<br />
strands.<br />
Based on this research we have developed high<br />
performance wire rope with 8-, 9-, and 10 outer strands.<br />
DF 5:1<br />
-11-
<strong>Wire</strong> <strong>Rope</strong> Construction<br />
Rotation Resistant and<br />
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
When loaded, every wire rope will develop<br />
torque; that is it has the tendency to<br />
: unlay itself unless both rope ends are<br />
secured against rotation.<br />
: cause a lower sheave block to rotate and<br />
to spin the line parts together.<br />
Rotation resistant ropes can be divided into<br />
3 categories:<br />
Spin-Resistant, 2 layer<br />
(8 to 10 outer strands)<br />
Rotation Resistant, 2 layer<br />
(11 to 13 outer strands)<br />
Non-Rotating, 3 layer<br />
(14 or more outer strands)<br />
The characteristic of these wire ropes are<br />
that the outer layer is twisted in the<br />
opposite direction of their inner layers. The<br />
sometimes confusing issue is that many 8-<br />
9- and 10 strand constructions are 2-layer<br />
types but their inner strands are NOT<br />
twisted in the opposite direction and<br />
therefore these rope are NOT spinresistant;<br />
plus, for the untrained eye these<br />
ropes look very much alike their spin-<br />
Example of a 2-layer<br />
rotation resistant<br />
construction with 12<br />
outer strands.<br />
(19x7)<br />
resistant variants. With one rope end<br />
allowed to spin freely these and regular 6-<br />
strand ropes will spin violently and unlay<br />
themselves when loaded. They may also<br />
develop a significant drop in breaking<br />
strength and an even larger drop in their<br />
fatigue life characteristic.<br />
As already mentioned, to achieve any<br />
degree of resisting the tendency of a rope<br />
to spin and unlay under load all such rope<br />
types (other than 4-strand ones) are<br />
constructed with 2 or more layers of<br />
opposite twisted strands.<br />
2-layer ropes have a larger tendency to<br />
rotate than 3-layer ones (e.g. class 34x7).<br />
Furthermore, 2-layer spin-resistant and<br />
rotation resistant ropes will develop only<br />
about 55% to 75% of their breaking<br />
strength when one end is allowed to rotate<br />
freely. This number increases to between<br />
95% to 100% for 3-layer non-rotating<br />
ropes.<br />
Another important issue is that 2-layer<br />
rotation resistant and 2-layer spin-resistant<br />
rope types have the tendency to break up<br />
from the inside. The 8 (e.g. 8x25 spinresistant)<br />
or 12 outer strands (19x7, 19x19)<br />
are not able to evenly distribute the<br />
tension- and torque forces between inner<br />
and outer strands. Furthermore, the<br />
inherent internal strand cross overs (which<br />
make the rope spin- or rotation resistant)<br />
resulting in severe notching stresses cause<br />
the rope core to break up premature<br />
(unless the core is plastic coated, e.g.<br />
<strong>Python</strong>® Multi). Unexpected and sudden<br />
rope failures may be the result. Moreover,<br />
2-layer spin-resistant or rotation resistant<br />
ropes satisfy only low to moderate<br />
rotational resistance demands.<br />
3-layer rope constructions (e.g. class<br />
35x7) have many more outer strands which<br />
can much better distribute the radial<br />
pressures onto the reverse lay inner<br />
strands. These ropes should be selected<br />
for larger mobile- and ALL tower cranes.<br />
-12-
<strong>Wire</strong> <strong>Rope</strong> Construction<br />
Sheaves and Drums<br />
The performance of all wire rope depends on the good<br />
condition and sufficient dimensions of sheaves and drums.<br />
Too small sheaves and drums will reduce the service life<br />
of a rope. This is more a question of ‘performance’ rather<br />
than ‘safety’. The following table is based upon<br />
recommendations by the <strong>Wire</strong> <strong>Rope</strong> Technical Board:<br />
Suggested<br />
Construction D/d ratio<br />
19x7 / 18x7 34<br />
6x26 WS 30<br />
6x25 Filler, 6x31 WS, Compac ® 626 26<br />
6x36 WS, <strong>Python</strong> ® HS9, <strong>Python</strong> ® Ultra 23<br />
8x25, <strong>Python</strong> ® Super 8, <strong>Python</strong> ® Multi 20<br />
<strong>Python</strong> ® Compac 35, <strong>Python</strong> ® Lift and Hoist 20<br />
Recommended Sheave and Drum Contours:<br />
Groove radii minimum: o.53 to .535x d for new rope<br />
Groove radii maximum: o.55 to o.56x d<br />
Sheave Groove depth: 1.5 x d<br />
Drum Pitch for SINGLE layer minimum: 2.065 x groove radii<br />
Drum Pitch for SINGLE layer maximum: 2.18 x groove radii<br />
Drum groove depth: minimum ≥ o.375x d for helical grooved<br />
Hardness: As wire rope has a hardness of about 50-55RC we<br />
recommend that the hardness of sheaves and drums is at least<br />
35 RC, better is 40-45 RC<br />
Sheave opening angle should be 35˚ to 45˚ for applications<br />
with fleet angles ≤ 1.5˚, for larger fleet angles use 60˚<br />
opening.<br />
Maximum rope fleet angle for general purpose ropes<br />
should not exceed 4˚, for non-rotating/rotation resistant<br />
types and for <strong>Python</strong> ® HS-9 and <strong>Python</strong> ® Ultra the fleet<br />
angle should not exceed 1.5˚<br />
Sheaves and Drums<br />
Multi-layer drum systems should use diedrawn<br />
(<strong>Python</strong> ® Compac 35) or type ‘V’<br />
<strong>Python</strong> ® rope constructions having a steel<br />
core. The higher fill factor of such rope<br />
constructions ensure a greater resistance<br />
to crushing and flattening than<br />
conventional rope types. This is particularly<br />
important for boom hoist ropes on lattice<br />
boom cranes at the cross over point from<br />
one rope winding to the next.<br />
Cranes equipped with multi-layer drum<br />
systems which require rotation-resistant or<br />
non-rotating rope are best served with<br />
<strong>Python</strong> ® Compac 35 or <strong>Python</strong> ® Lift rope<br />
constructions as these have a smooth<br />
outer surface allowing the rope to better<br />
‘glide’ from one winding into the next.<br />
To further reduce drum crushing have the<br />
first rope layer wound onto the drum with<br />
about 5-10% of the WLL and avoid that this<br />
first layer unspools and re-spools without<br />
tension. This would cause a ‘soft’ bottom<br />
layer which will flatten rather quickly.<br />
<strong>Python</strong> ® ropes also help reduce strand<br />
interlocking which normally occurs at<br />
adjacent rope wraps. This is caused by too<br />
large of fleet angles as well as is the cause<br />
of multiple layer windings on smooth<br />
(ungrooved) drums.<br />
All <strong>Python</strong> ® ropes have a smooth and very<br />
round outer rope surface which helps to<br />
minimize abrasive wear due to strand-tostrand<br />
contacts.<br />
For further information please refer to<br />
our Catalogue ‘Handling Procedures’.<br />
-13-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Super 8<br />
for Overhead Cranes<br />
Shown is Super 8 V (compacted)<br />
8-strand fatigue resistant construction<br />
compacted design to increase strength (Type V)<br />
flat outer wires for optimum sheave contact (Type V)<br />
plastic coated core helps prevent inner wire breaks<br />
permanent lubricated core<br />
Main Applications:<br />
Super-8 is the classic 'upgrade' rope for all overhead crane types to<br />
increase the rope's fatigue life. The 8-strand construction provides<br />
an excellent combination of flexibility, fatigue life, and abrasion<br />
resistance.<br />
Also used in looping- or accumulator tower applications.<br />
Available in right regular lay (RRL) AND left regular<br />
lay (LRL)<br />
<strong>Rope</strong> Characteristic:<br />
8-strand high performance overhead crane wire rope with a plastic<br />
coated core. This special engineered hard plastic prevents metal to<br />
metal contact between outer- and inner strands and greatly<br />
reduces internal, non-detectable, wear and abrasion resulting in<br />
increased fatigue life, plus it provides for permanent core<br />
lubrication.<br />
Type 'V' is compacted for increased surface contact area between<br />
rope and sheave thus reducing sheave and drum wear.<br />
Super 8 is up to 30% stronger than regular 6-strand EIPS ropes.<br />
Check listings for details.<br />
<strong>Python</strong> ® Super 8 is NOT rotation resistant or non-rotating<br />
Standard:<br />
DIN 2078/3051 where applicable<br />
-14-<br />
Do NOT use <strong>Python</strong>®<br />
Super 8 wire rope attached<br />
to a swivel. The rope WILL<br />
unlay resulting in an<br />
unsafe condition.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights.<br />
Call for advice
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
<strong>Python</strong> ® Super 8<br />
Overhead Crane <strong>Wire</strong> <strong>Rope</strong><br />
Construction:<br />
8 x 25 Filler<br />
8-strand overhead crane wire rope with a plastic<br />
coated core to prevent inner undetectable fatigue<br />
breaks. The plastic coating also increases fatigue<br />
life and ensures permanent core lubrication. Type<br />
Super V is a compacted rope for better abrasion<br />
resistance and increased strength.<br />
<strong>Python</strong>® Super-8 is available in right- and in left<br />
lay configurations to adopt to the corresponding<br />
drum groove direction.<br />
Furthermore, using right- and left hand rope on<br />
the same crane results in a rope system which is<br />
very stable against block twisting.<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
1-1/4<br />
1-3/8<br />
1-1/2<br />
1-5/8<br />
Imperial <strong>Python</strong> ® Super 8<br />
Minimum Strength tons of 2000 lbs<br />
Super 8 R Super 8 V Super 8 V<br />
EIPS<br />
10.3<br />
13.7<br />
17.4<br />
21.7<br />
30.6<br />
41.1<br />
54.8<br />
69.4<br />
86.9<br />
103.4<br />
122.6<br />
144.8<br />
EIPS<br />
15.1<br />
19.1<br />
23.9<br />
33.7<br />
45.2<br />
60.3<br />
76.4<br />
95.7<br />
113.8<br />
134.9<br />
159.4<br />
EEIPS<br />
16.6<br />
21.1<br />
26.4<br />
37.2<br />
49.9<br />
66.5<br />
84.2<br />
105.5<br />
125.5<br />
148.7<br />
175.7<br />
Weight<br />
per foot<br />
lbs*<br />
.29<br />
.47<br />
.59<br />
.74<br />
1.05<br />
1.40<br />
1.87<br />
2.37<br />
2.97<br />
3.53<br />
4.19<br />
4.95<br />
6-strand<br />
8-strand<br />
1-3/4<br />
164.4<br />
180.9<br />
199.4<br />
5.61<br />
Metric <strong>Python</strong> ® Super 8<br />
The 8-strand construction provides an increase in<br />
contact points between rope and sheave. Less<br />
wear of the rope and of your equipment.<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Minimum Strength in kn<br />
Super 8 R Super 8 V Super 8 V<br />
1960 N/mm 2 1960 N/mm 2 2160 N/mm 2<br />
Weight<br />
per mtr<br />
kgs*<br />
10<br />
11<br />
12<br />
75.6<br />
91.4<br />
108.8<br />
119.8<br />
132.0<br />
.43<br />
.52<br />
.62<br />
13<br />
14<br />
15<br />
127.7<br />
148.1<br />
170.0<br />
140.6<br />
163.0<br />
187.1<br />
154.9<br />
179.6<br />
206.2<br />
.73<br />
.84<br />
.97<br />
16<br />
17<br />
18<br />
193.4<br />
218.4<br />
244.8<br />
212.9<br />
240.4<br />
269.5<br />
234.6<br />
264.9<br />
297.0<br />
1.10<br />
1.25<br />
1.40<br />
19<br />
20<br />
22<br />
272.8<br />
302.2<br />
365.7<br />
300.2<br />
332.7<br />
402.5<br />
330.9<br />
366.6<br />
443.6<br />
1.56<br />
1.72<br />
2.09<br />
24<br />
26<br />
28<br />
435.2<br />
510.8<br />
592.4<br />
479.0<br />
562.2<br />
652.0<br />
527.9<br />
619.6<br />
718.6<br />
2.48<br />
2.91<br />
3.38<br />
30<br />
32<br />
34<br />
680.1<br />
773.8<br />
873.5<br />
748.5<br />
851.6<br />
961.4<br />
824.9<br />
938.5<br />
1059.5<br />
3.88<br />
4.41<br />
4.98<br />
*Weights for Super 8V: Add approximately 10%<br />
36<br />
38<br />
979.3<br />
1091.1<br />
-15-<br />
1077.9<br />
1200.9<br />
1187.8<br />
1323.5<br />
5.59<br />
6.22
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Multi<br />
Hoisting Applications<br />
10-strand fatigue resistant construction<br />
compacted design for a smooth outer surface<br />
flat outer wires for optimum sheave contact<br />
plastic coating SHIELDS reverse lay core preventing direct<br />
contact between outer- and inner strands thus preventing<br />
premature inner rope failures<br />
Reverse lay core minimizes block twisting<br />
6-strand<br />
The 10-strand construction<br />
provides an increase in<br />
contact points between rope<br />
and sheave. Less wear of<br />
the rope and of your<br />
equipment.<br />
10-strand<br />
Main Applications:<br />
10-strand high performance wire rope for overhead cranes as well<br />
as some truck- and container cranes.<br />
Special spin-resistant feature prevents much of the unwanted block<br />
twisting on overhead cranes.<br />
<strong>Rope</strong> Characteristic:<br />
The core is plastic coated to prevent metal to metal contact<br />
between inner- and outer strands and greatly reduces internal,<br />
undetectable, wear and abrasion. Also, the core is twisted in the<br />
opposite direction of the outer strands making this rope spinresistant<br />
and therefore ideal for cranes where both rope ends are<br />
attached to the drum.<br />
Multi is a compacted rope to reduce initial rope stretch and to<br />
increase the outer strand contact area to sheaves and drum. 10<br />
outer strands distribute the load pressures more equally thus<br />
reducing wear of the rope and your equipment.<br />
Compared to 6-strand ropes Multi has increased service life in<br />
many cases up to 5 times and more.<br />
<strong>Python</strong>® Multi is SPIN RESISTANT but NOT rotation<br />
resistant or non-rotating. Used where these demands<br />
are low or moderate. Proper and sufficient line spacing<br />
is required.<br />
Standard:<br />
DIN 2078/3051 where applicable<br />
Do NOT use <strong>Python</strong>® Multi<br />
wire rope attached to a<br />
swivel. The rope WILL<br />
unlay resulting in an<br />
unsafe condition.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights.<br />
Call for advice<br />
-16-
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
10-Strand Hoisting <strong>Wire</strong> <strong>Rope</strong><br />
Construction:<br />
10 x 19<br />
Developed for maximum performance on<br />
overhead cranes. This rope features a plastic<br />
coated core for extended fatigue life<br />
performance and permanent core lubrication.<br />
<strong>Python</strong> ® MULTI is spin resistant to reduce block<br />
twisting on overhead cranes. Also<br />
recommended for looping- or accumulator tower<br />
applications.<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
Imperial <strong>Python</strong> ® MULTI<br />
Minimum Strength tons of 2000 lbs<br />
MULTI MULTI*<br />
EIPS<br />
13.7<br />
17.4<br />
21.8<br />
30.7<br />
41.1<br />
54.8<br />
EEIPS<br />
15.1<br />
19.2<br />
24.0<br />
33.8<br />
45.4<br />
60.5<br />
Weight<br />
per foot<br />
lbs<br />
.48<br />
.61<br />
.77<br />
1.08<br />
1.45<br />
1.93<br />
Fatigue Life Comparison<br />
Example:<br />
<strong>Rope</strong> dia. ......................... 5/8”<br />
Sheave dia ...................... 15-3/4”<br />
Sheave opening .............. 60 degree<br />
<strong>Rope</strong> tension at DF 5:1 for a<br />
6-strand rope<br />
8x25 Filler<br />
10 strand Multi<br />
1-1/8<br />
1-1/4<br />
1-3/8<br />
1-1/2<br />
1-3/4<br />
69.4<br />
87.0<br />
103.7<br />
122.7<br />
164.6<br />
76.5<br />
96.0<br />
114.3<br />
135.3<br />
181.4<br />
2.44<br />
3.06<br />
3.65<br />
4.32<br />
5.79<br />
6x25 Filler<br />
<strong>Python</strong>® MULTI ropes in EEIPS or 2160 N/mm 2 are<br />
NOT available from stock<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Metric <strong>Python</strong> ® MULTI<br />
Minimum Strength in kn<br />
MULTI MULTI*<br />
1960 N/mm 2 2160 N/mm 2<br />
Weight<br />
per mtr<br />
kgs*<br />
13<br />
14<br />
15<br />
127.9<br />
148.3<br />
170.2<br />
140.9<br />
163.4<br />
187.6<br />
.75<br />
.87<br />
1.00<br />
16<br />
18<br />
20<br />
193.7<br />
245.1<br />
302.6<br />
213.4<br />
270.1<br />
333.5<br />
1.14<br />
1.44<br />
1.78<br />
22<br />
24<br />
26<br />
366.2<br />
435.8<br />
511.4<br />
403.5<br />
480.2<br />
563.9<br />
2.15<br />
2.56<br />
3.01<br />
28<br />
30<br />
32<br />
593.1<br />
680.9<br />
774.7<br />
653.7<br />
750.4<br />
853.8<br />
3.49<br />
4.01<br />
4.56<br />
34<br />
36<br />
38<br />
874.6<br />
980.5<br />
1092.5<br />
963.8<br />
1080.5<br />
1204.0<br />
5.14<br />
5.77<br />
6.43<br />
40<br />
42<br />
44<br />
1210.5<br />
1334.5<br />
1464.5<br />
1334.0<br />
1470.5<br />
1614.0<br />
7.12<br />
7.85<br />
8.62<br />
-17-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® HS-9<br />
High Strength Hoisting<br />
Up to 7/8”<br />
9-strand fatigue resistant high strength construction<br />
compacted design to increase strength<br />
flat outer wires for optimum sheave contact (type V)<br />
inner strands are laid parallel to the outer strands to avoid<br />
any strand cross-overs and premature wire nicking<br />
1” and up<br />
6-strand<br />
The 9-strand construction<br />
provides an increase in<br />
contact points between rope<br />
and sheave. Less wear of<br />
the rope and of your<br />
equipment.<br />
9-strand<br />
Main Applications:<br />
Super high strength yet super flexible overhead crane wire rope.<br />
Used as original equipment rope and for crane capacity upgrades.<br />
Also used as high strength engineered assembly cable for tension<br />
applications. Type V has little to no initial constructional stretch.<br />
Sizes 11mm and 14 mm in left lay are original equipment ropes for<br />
some DEMAG crane types.<br />
<strong>Rope</strong> Characteristic:<br />
HS-9 V is compacted to enhance the abrasion characteristic and to<br />
reduce sheave- and drum wear. Type HS-9V in combination with<br />
EEIPS (2160 N/mm 2 ) wire tensile grades increases rope strength of<br />
up to about 50% over regular strength 6-strand types.<br />
HS-9 is constructed from a total of up to 358 single wires compared<br />
to 265 single wires in traditional 6x36 wire rope. This results in a<br />
super strong yet super flexible rope.<br />
Although HS-9 is our most successful high strength rope<br />
construction there are precautions we must address before you<br />
select this rope. One is that the direction of lay which must<br />
correspond to drum grooving, the other is that large fleet angles<br />
may cause high strands or core protrusion because the rope will<br />
‘roll’ rather than ‘glide’ into the sheave groove. Any introduction of<br />
torque into (any) wire rope will cause structural damages.<br />
<strong>Python</strong>® HS-9 is NOT rotation resistant<br />
or non-rotating<br />
Standard:<br />
DIN 2078/3051 where applicable<br />
-18-<br />
Do NOT use <strong>Python</strong>® HS-9<br />
wire rope attached to a<br />
swivel. The rope WILL<br />
unlay resulting in an<br />
unsafe condition.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights.<br />
Call for advice
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
9-Strand High Strength Crane<br />
<strong>Wire</strong> <strong>Rope</strong><br />
Construction:<br />
9 x 19 Seale (up to7/8”)<br />
9 x 25 Filler (1” and up)<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
Imperial <strong>Python</strong> ® HS-9<br />
Minimum Strength tons of 2000 lbs<br />
HS-9 R<br />
EIPS<br />
HS-9 V<br />
EIPS<br />
HS-9 V<br />
EEIPS<br />
Weight<br />
per foot<br />
lbs*<br />
High strength rope type. Type ‘V’ is extra<br />
compacted.<br />
Core is parallel laid to minimize strand nicking.<br />
Up to 40% strength increase over standard 6-<br />
strand constructions. Requires corresponding<br />
drum groove direction.<br />
OEM rope on some DEMAG cranes. Ask us for<br />
details<br />
HS-9 V<br />
EEIPS<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
1-1/4<br />
12.1<br />
16.1<br />
20.4<br />
25.6<br />
36.1<br />
49.2<br />
65.6<br />
83.2<br />
104.2<br />
--<br />
17.5<br />
22.2<br />
27.8<br />
39.2<br />
52.6<br />
70.1<br />
88.8<br />
111.2<br />
--<br />
19.3<br />
24.5<br />
30.6<br />
43.2<br />
57.9<br />
77.2<br />
97.9<br />
122.5<br />
.40<br />
.53<br />
.67<br />
.84<br />
1.19<br />
1.58<br />
2.10<br />
2.66<br />
3.33<br />
Strength Comparison<br />
Compac 6<br />
EIPS<br />
HS-9 R<br />
EIPS<br />
HS-9 V<br />
EIPS<br />
1-3/8<br />
1-1/2<br />
1-5/8<br />
1-3/4<br />
123.9<br />
146.9<br />
173.6<br />
197.0<br />
132.3<br />
156.8<br />
185.2<br />
210.2<br />
145.7<br />
172.8<br />
204.1<br />
231.6<br />
3.96<br />
4.70<br />
5.55<br />
6.30<br />
6x36<br />
EIPS<br />
Metric <strong>Python</strong> ® HS-9<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Minimum Strength in kn<br />
HS-9 R HS-9 V HS-9 V<br />
1960 N/mm 2 1960 N/mm 2 2160 N/mm 2<br />
Weight<br />
per mtr<br />
kgs*<br />
10<br />
11<br />
12<br />
89.0<br />
107.7<br />
128.1<br />
139.1<br />
--<br />
--<br />
153.3<br />
.49<br />
.59<br />
.71<br />
13<br />
14<br />
15<br />
150.4<br />
174.4<br />
200.2<br />
163.3<br />
189.4<br />
217.4<br />
180.0<br />
208.7<br />
239.6<br />
.83<br />
.96<br />
1.10<br />
16<br />
17<br />
18<br />
227.8<br />
257.2<br />
288.3<br />
247.4<br />
279.3<br />
313.1<br />
272.6<br />
307.8<br />
345.0<br />
1.26<br />
1.42<br />
1.59<br />
19<br />
20<br />
22<br />
321.2<br />
355.9<br />
438.3<br />
348.8<br />
386.5<br />
467.7<br />
384.4<br />
426.0<br />
515.4<br />
1.77<br />
1.96<br />
2.34<br />
<strong>Python</strong>® HS-9 is available<br />
in right- and left hand lay.<br />
Ask for availability from stock.<br />
24<br />
26<br />
28<br />
521.6<br />
612.1<br />
709.9<br />
556.6<br />
653.2<br />
757.6<br />
613.4<br />
719.9<br />
834.9<br />
2.79<br />
3.27<br />
3.79<br />
30<br />
32<br />
34<br />
815.0<br />
927.3<br />
1047.0<br />
869.7<br />
989.5<br />
1117.0<br />
958.4<br />
1090.4<br />
1231.0<br />
4.36<br />
4.96<br />
5.60<br />
(1)<br />
Weights for PYTHON- HS 9 V: add approx. 10%<br />
EEIPS and 2160 N/mm 2 are non-stock items<br />
36<br />
38<br />
1173.5<br />
1307.5<br />
1252.3<br />
1395.3<br />
1380.1<br />
1537.7<br />
6.27<br />
6.99<br />
-19-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Ultra<br />
for engineered applications<br />
Up to 3/4”<br />
<strong>Python</strong>® Ultra is<br />
available in rightand<br />
left hand lay.<br />
Ask for availability<br />
from stock.<br />
10-strand fatigue resistant ULTRA high strength rope<br />
compacted design to increase strength<br />
MaxFlat compression for optimum sheave contact<br />
parallel inner-to-outer strand design increases fatigue life<br />
Main Applications:<br />
Super high strength wire rope mainly used for engineered cable<br />
assemblies, counterweight ropes, winch lines, boom pendants,<br />
extension- and retraction cables, etc. Overhead crane applications<br />
for sizes above 3/4" (19 mm) may require some restrictions as to<br />
fleet angle and lay direction. Call before you select this rope.<br />
7/8” and up<br />
<strong>Python</strong>® Ultra when fabricated into a Uni-Loc ® Cable Assembly<br />
<strong>Rope</strong> Characteristic:<br />
<strong>Python</strong>®-Ultra is our highest strength rope available. It is fully<br />
compacted resulting in an extreme smooth outer rope surface and<br />
the removal of nearly all of the constructional stretch. This is an<br />
important feature if you require a low stretch rope for cables<br />
assemblies. Ultra is an 'all parallel' construction type, meaning that<br />
there are no wire cross-overs within the rope body to ensure<br />
maximum fatigue life. Ultra provides a strength increase of up to<br />
53% over regular 6-strand constructions. Refer to the<br />
conservatively calculated strength tables.<br />
<strong>Python</strong>®-Ultra requires corresponding drum grooving directions;<br />
e.g. use a right hand lay rope if the drum is left hand grooved.<br />
Large fleet angles may cause high strands or core protrusion<br />
because the rope will ‘roll’ rather than ‘glide’ into the sheave<br />
groove. Any introduction of torque into (any) wire rope will cause<br />
structural damages.<br />
<strong>Python</strong>® Ultra is NOT rotation resistant or non-rotating<br />
Standard:<br />
DIN 2078/3051 where applicable<br />
-20-<br />
Do NOT use <strong>Python</strong>® Ultra<br />
wire rope attached to a<br />
swivel. The rope WILL<br />
unlay resulting in an<br />
unsafe condition.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights.<br />
Call for advice
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
10-Strand Ultra High Strength<br />
<strong>Wire</strong> <strong>Rope</strong><br />
Construction:<br />
10 x 19 Seale (up to 3/4”)<br />
10 x 25 Filler (7/8” and up)<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
Imperial <strong>Python</strong> ® - Ultra<br />
Minimum Strength tons of 2000 lbs<br />
ULTRA<br />
ULTRA<br />
EIPS<br />
EEIPS<br />
Weight<br />
per foot<br />
lbs<br />
Ultra high strength type mainly used as high<br />
fatigue resistant rope for engineered cable<br />
assemblies. Up to 55% strength increase over<br />
standard 6-strand constructions. Sensitive to<br />
introduced rotation so call before you select this<br />
type of rope for overhead crane applications.<br />
<strong>Rope</strong> Characteristic:<br />
: Ultra High Strength<br />
: All steel, parallel construction<br />
: Flexible 10 outer strand type<br />
: Fully compacted<br />
: Smooth rope surface<br />
: High fatigue resistant<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
1-1/4<br />
1-3/8<br />
1-1/2<br />
1-5/8<br />
1-3/4<br />
1-7/8<br />
18.0<br />
22.8<br />
28.5<br />
40.2<br />
53.9<br />
71.9<br />
91.1<br />
114.1<br />
135.7<br />
160.9<br />
190.0<br />
215.7<br />
252.4<br />
19.8<br />
25.1<br />
31.4<br />
44.3<br />
59.4<br />
79.2<br />
100.5<br />
125.8<br />
149.6<br />
177.3<br />
209.5<br />
237.8<br />
278.3<br />
.59<br />
.74<br />
.93<br />
1.31<br />
1.73<br />
2.31<br />
2.93<br />
3.66<br />
4.36<br />
5.17<br />
6.10<br />
6.93<br />
8.11<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Metric <strong>Python</strong> ® - Ultra<br />
Minimum Strength in kn<br />
ULTRA<br />
ULTRA<br />
1960 N/mm 2 2160 N/mm 2<br />
Weight<br />
per mtr<br />
kgs<br />
Typical application of <strong>Python</strong>®<br />
Ultra as Retraction- and<br />
Extension cables inside<br />
mobile crane booms.<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
142.8<br />
167.6<br />
194.4<br />
223.1<br />
253.9<br />
286.6<br />
157.4<br />
184.7<br />
214.2<br />
245.9<br />
279.8<br />
315.9<br />
.78<br />
.91<br />
1.06<br />
1.22<br />
1.38<br />
1.56<br />
18<br />
19<br />
20<br />
321.3<br />
358.0<br />
396.7<br />
354.1<br />
394.6<br />
437.2<br />
1.75<br />
1.95<br />
2.16<br />
22<br />
24<br />
26<br />
480.0<br />
571.3<br />
670.4<br />
529.0<br />
629.5<br />
738.8<br />
2.57<br />
3.06<br />
3.60<br />
28<br />
30<br />
32<br />
777.5<br />
892.6<br />
1015.6<br />
856.9<br />
983.7<br />
1119.2<br />
4.17<br />
4.79<br />
5.45<br />
34<br />
36<br />
38<br />
40<br />
1146.5<br />
1285.3<br />
1432.1<br />
1586.8<br />
1263.5<br />
1416.5<br />
1578.2<br />
1748.7<br />
6.15<br />
6.89<br />
7.68<br />
8.51<br />
42<br />
44<br />
46<br />
48<br />
1749.5<br />
1920.0<br />
2098.6<br />
2285.0<br />
1928.0<br />
2116.0<br />
2312.7<br />
2518.2<br />
9.38<br />
10.30<br />
11.26<br />
12.26<br />
-21-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Construct-6 Boom Hoist- and Overhead Crane <strong>Rope</strong><br />
6-strand crush resistant high strength rope<br />
compacted design to increase strength<br />
MaxFlat compression for optimum sheave contact<br />
Up to 7/8 - 24 mm<br />
6 F-V<br />
1” - 26 mm and up<br />
6 WS-V<br />
<strong>Python</strong>® Construct-6<br />
types are available in<br />
right- and left hand lay.<br />
Ask for availability from<br />
stock.<br />
Boom Hoist<br />
Main Applications:<br />
High strength standard 6-strand rope for applications which require<br />
a crush resistant rope to be used on multiple layer winding<br />
systems; e.g. boom hoist on lattice boom mobile- and tower<br />
cranes. This rope has also shown remarkable performance<br />
gains as main hoist rope on port container cranes and on<br />
some overhead crane applications.<br />
<strong>Rope</strong> Characteristic:<br />
<strong>Python</strong>® Construct-6 is a swaged rope which is constructed from<br />
specialty made engineered and sized 6-strand wire rope. The basic<br />
wire rope is already manufactured with purpose intend to be<br />
compacted (or swaged) into the finished product. The degree of<br />
compacting is carefully selected to ensure the best compromise<br />
between crush- and fatigue resistance. The strength increase<br />
compared to standard 6-strand ropes varies between about plus<br />
10% to 35% depending on rope diameter.<br />
<strong>Python</strong>® Construct-6 is available as a 25 wire (6 F-V) or 36 wire<br />
(6WS-V) construction, in left- and right lay, bright or galvanized.<br />
Choose 6 F-V as Boom Hoist rope, 6 WS-V for single layer drum<br />
hoisting.<br />
Because of the compacting process most of the rope’s initial stretch<br />
(constructional stretch) has already been removed.<br />
<strong>Python</strong>® Construct-6 is NOT rotation resistant or nonrotating<br />
Standard:<br />
DIN 2078/3051 where applicable.<br />
Do NOT use <strong>Python</strong>®<br />
Construct-6 wire rope<br />
attached to a swivel. The<br />
rope WILL unlay resulting<br />
in an unsafe condition.<br />
-22-<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights.<br />
Call for advice
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
6-strand compacted wire rope<br />
Construction:<br />
6 F-V (up to 7/8” or 24 mm)<br />
6 WS-V (1” / 26 mm and up)<br />
6-strand rope with flat outer wire surface resisting<br />
drum crushing and aiding in better multiple layer<br />
spooling. Compacting removes most of<br />
constructional stretch.<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
5/16<br />
7/16<br />
1/2<br />
Imperial <strong>Python</strong> ®<br />
Nominal Strength<br />
in tons of 2000 lbs<br />
EIPS<br />
7.5<br />
13.1<br />
17.6<br />
Construct-6<br />
Weight<br />
per foot<br />
lbs<br />
.25<br />
.44<br />
.59<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1-1/8<br />
1-1/4<br />
20.1<br />
25.8<br />
35.2<br />
45.9<br />
70.9<br />
94.8<br />
.68<br />
.87<br />
1.18<br />
1.55<br />
2.37<br />
3.15<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Metric <strong>Python</strong> ® Construct-6<br />
Minimum Strength<br />
1960 N/mm 2<br />
kN tons of 2000 lbs<br />
Weight<br />
per mtr<br />
kgs<br />
Boom Hoist <strong>Rope</strong> Applications<br />
8<br />
9<br />
10<br />
67.1<br />
82.2<br />
98.3<br />
7.5<br />
9.2<br />
11.0<br />
.37<br />
.46<br />
.55<br />
11<br />
12<br />
13<br />
116.2<br />
135.6<br />
156.3<br />
13.1<br />
15.2<br />
17.6<br />
.65<br />
.76<br />
.87<br />
14<br />
15<br />
16<br />
178.5<br />
202.5<br />
229.9<br />
20.1<br />
22.8<br />
25.8<br />
1.01<br />
1.13<br />
1.29<br />
Boom and Main Hoist <strong>Rope</strong>s<br />
18<br />
19<br />
20<br />
283.1<br />
313.0<br />
342.9<br />
31.8<br />
25.2<br />
38.5<br />
1.59<br />
1.75<br />
1.91<br />
22<br />
24<br />
26<br />
408.6<br />
481.2<br />
561.0<br />
45.9<br />
54.1<br />
63.1<br />
2.30<br />
2.70<br />
3.16<br />
28<br />
30<br />
32<br />
631.2<br />
737.4<br />
843.4<br />
70.9<br />
82.9<br />
94.8<br />
3.52<br />
4.10<br />
4.68<br />
34<br />
36<br />
952.6<br />
1061.8<br />
107.1<br />
119.3<br />
5.34<br />
6.03<br />
Overhead Crane Applications<br />
-23-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® UNI-4<br />
4-strand crush- and rotation resistant<br />
UNI-4<br />
4 outer rope strands with fiber core<br />
40 wire parallel strand construction<br />
Complete rope is compacted resulting in oval shaped outer strands<br />
increased surface area for better contact and durability<br />
Main Applications:<br />
<strong>Python</strong> ® UNI-4 was developed for ship cranes using bulk grabs to<br />
unload coal, iron ore, and other abrasive bulk loads. Moreover, it<br />
has shown it’s superior feature of crush resistance when used with<br />
many other tough loads like logs which tends to easily crush normal<br />
wire rope.<br />
Because of it’s crush resistance it is also used on pile drivers and<br />
other heavy duty construction equipment which requires a crush<br />
resistant rope for multiple layer windings, even on smooth drums.<br />
<strong>Rope</strong> Characteristic:<br />
The geometry of ropes which have 4 outer strands results in a<br />
somewhat rotation resistant characteristic. The main reason being<br />
is that the physical lever arm length from the center of each strand<br />
to the center of the rope becomes shorter the less outer strands a<br />
rope has; such shorter lever arms results is less torque. Other<br />
reasons why this rope is rotation resistant is the ‘regular lay’<br />
construction coupled with a longer than normal rope lay length. On<br />
the other hand such a construction is relatively stiff; not only<br />
because of the 4-strands but also because of the longer lay length.<br />
We do combat that in that we insert a fiber core into each of the 4<br />
strands and that each strand has 40 wires. This is somewhat of<br />
compromise between good crush resistance, attained rope<br />
strength, and acceptable flexibility.<br />
It’s rotation resistant characteristic is not all that great but is<br />
sufficient for most ship crane applications.<br />
Strength loss when used with a load bearing swivel is acceptable<br />
but we strongly recommend to use this rope with a positioning<br />
swivel only (not having roller- or ball bearings).<br />
-24-<br />
Do NOT use <strong>Python</strong>®<br />
UNI-4 wire rope attached<br />
to a swivel or have one or<br />
both rope ends rotate<br />
freely under load. Doing<br />
so will result in a loss of<br />
rope strength and<br />
reduced fatigue life.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights. This is NOT a<br />
non-rotating rope.<br />
Call for advice
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
Steel <strong>Wire</strong> <strong>Rope</strong>,<br />
Rotation Resistant, Compacted<br />
Construction:<br />
4x40 rotation resistant, fiber core, RRL<br />
4-strand wire rope for all applications which call<br />
for a tough but at the same time rotation<br />
resistant rope type. Mainly used on bulk<br />
shipunloader cranes with grabs and on heavy<br />
duty construction equipment, like pile drivers.<br />
The compaction process results in nearly oval<br />
outer strands which gives the rope a smooth<br />
outer surface for increased abrasion resistance<br />
to be able to withstand the rough bulk unloading<br />
procedures and multiple layer drum crushing.<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
18<br />
19<br />
20<br />
22<br />
24<br />
25<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
3/4<br />
7/8<br />
1<br />
<strong>Python</strong> ® UNI-4<br />
4 x 40 rotation resistant<br />
Nominal Strength<br />
tons of<br />
kN 2000 lbs<br />
288<br />
320<br />
355<br />
429<br />
482<br />
529<br />
32.3<br />
35.9<br />
39.9<br />
48.2<br />
54.2<br />
59.4<br />
Weight<br />
per foot<br />
kg/m lbs/ft<br />
1.44<br />
1.61<br />
1.79<br />
2.08<br />
2.53<br />
2.65<br />
.96<br />
1.08<br />
1.20<br />
1.39<br />
1.70<br />
1.78<br />
Specify if galvanized finish is required.<br />
26<br />
28<br />
30<br />
1-1/8<br />
580<br />
680<br />
781<br />
65.2<br />
76.4<br />
87.8<br />
2.77<br />
3.39<br />
3.90<br />
1.86<br />
2.27<br />
2.61<br />
32<br />
34<br />
36<br />
1-1/4<br />
879<br />
993<br />
1135<br />
98.8<br />
111.6<br />
127.6<br />
4.20<br />
4.75<br />
5.60<br />
2.81<br />
3.20<br />
3.75<br />
-25-
<strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Compac 18 Rotation Resistant <strong>Wire</strong> <strong>Rope</strong><br />
2-layer type, refer<br />
to page 10<br />
Compac 18 (18x19)<br />
12 outer rope strands<br />
19 wire SEALE strand construction for better flexibility<br />
Complete rope is compacted for increased abrasion resistance and better spooling<br />
Inner strands are reversed lay to provide rotation resistance feature<br />
Main Applications:<br />
<strong>Python</strong> ® Compac 18 is recommended for both multipart load and<br />
single part applications where a medium rotational stability is<br />
needed. Use as main- and auxiliary hoist line on GROVE, LINK<br />
BELT, MANITOWOC, TEREX and other US made mobile- and truck<br />
cranes. Often used as a single point line. Large lifting heights will<br />
require a tag line to prevent spinning of the load.<br />
Also used very successfully as a pulling rope on underground cable<br />
pulling winches.<br />
NOT recommended for construction tower cranes.<br />
<strong>Rope</strong> Characteristic:<br />
Using the rope to it’s maximum fatigue life will cause the rope to<br />
deteriorate from the inside out. For this reason we do not<br />
recommend this rope to be used on construction for tower cranes.<br />
However, mobile and truck mounted cranes are operated on a<br />
much less severe duty cycle and it is not expected that <strong>Python</strong> ®<br />
Compac18 has to be replaced because of inner rope fatigue but<br />
because of other mechanical damages. Keep in mind that this<br />
statement covers normal mobile crane use only.<br />
Compacted strands provide improved abrasion resistance as<br />
compared with round wire types because of the greater wire and<br />
strand bearing surfaces contacting sheaves and drums.<br />
<strong>Python</strong> ® Compac 18 wire ropes are more resistant to the effects of<br />
drum crushing than 19x7 due to the compacted strands and<br />
smoothness of the rope surface.<br />
With 18 strands of 19 wires in all sizes, <strong>Python</strong> ® Compac 18<br />
remains extremely flexible and easy to handle.<br />
<strong>Python</strong> ® Compac 18 ropes are ROTATION<br />
RESISTANT but NOT non-rotating.<br />
Do NOT use <strong>Python</strong>®<br />
Compac 18 wire rope<br />
attached to a swivel or<br />
have one or both rope<br />
ends rotate freely under<br />
load. Doing so will result<br />
in a loss of rope strength<br />
of between 30% to 40%.<br />
Block Twisting (Cabling)<br />
will occur when used<br />
exceeding certain lifting<br />
heights. This is NOT a<br />
non-rotating rope.<br />
Call for advice<br />
-26-
<strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
Steel <strong>Wire</strong> <strong>Rope</strong>,<br />
Rotation Resistant, Compacted<br />
Construction:<br />
18 x 19 IWRC, compacted, bright, RRL<br />
<strong>Python</strong> ® Compac 18 is recommended where a<br />
medium rotational stability is needed. Use as<br />
main- and auxiliary hoist line on GROVE, LINK<br />
BELT, MANITOWOC, TEREX and other US<br />
made smaller mobile- and truck cranes. Often<br />
used as a single point line. Larger lifting<br />
heights will require a tag line to prevent<br />
spinning of the load and/or block twisting.<br />
NOT recommended for construction<br />
tower cranes.<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
3/8<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
<strong>Python</strong> ® Compac 18<br />
(18 x 19 rotation resistant)<br />
Nominal Strength<br />
tons of 2000 lbs<br />
EIPS<br />
7.6<br />
10.4<br />
14.5<br />
18.4<br />
22.7<br />
32.7<br />
44.5<br />
58.1<br />
73.5<br />
Weight<br />
per foot<br />
lbs<br />
.30<br />
.40<br />
.54<br />
.69<br />
.85<br />
1.25<br />
1.68<br />
2.17<br />
2.74<br />
-27-
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Compac 35 Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
3-layer type, refer<br />
to page 10<br />
Compac® 35 (35x7)<br />
16 outer rope strands (19x7 has 12 only)<br />
Compacted rope design<br />
Outer wires are die drawn to provide a smooth rope surface thus enhancing<br />
spooling characteristic (less interlocking on drum)<br />
Inner strands are reversed lay to provide good non-rotating properties of the rope.<br />
Main Applications:<br />
Main- and auxiliary hoist line for european type mobile- and for all<br />
types of construction tower- and offshore cranes which require a<br />
high strength rotation resistant rope construction. The rotation<br />
resistant properties make this rope the preferred choice for all<br />
single- and multiple line reeving applications.<br />
<strong>Rope</strong> Characteristic:<br />
This rope is constructed from 16 outer die-drawn strands over 12<br />
inner die-drawn strands. The compacted Lang Lay strands reduce<br />
interlocking while spooling onto multiple layer drums as well as<br />
inter strand- and inter layer nicking.<br />
This rope is suited to be used on tower cranes as well as european<br />
made mobile crane models. <strong>Python</strong> ® Compac 35 comes with a<br />
limited diameter tolerance of between +2% to +4% to comply with<br />
LEBUS drum criteria. The large number of outer strands distribute<br />
the pressures introduced by sheaves and drum more evenly onto<br />
the core minimizing the danger of unexpected rope failures<br />
because of undetected core deterioration.<br />
Aside from this safety issue <strong>Python</strong> ® Compac 35 satisfies the highstrength<br />
requirements of late model tower- and mobile cranes<br />
which can NOT be met with neither 19x7 nor 19x19 style ropes.<br />
Recommended to be used on grooved drums.<br />
<strong>Python</strong> ® Compac 35 is available in right- AND left hand lay to<br />
comply with OEM specifications (Krupp, Demag, Liebherr etc.)<br />
<strong>Python</strong> ® Compac 35 ropes are classified as<br />
NON-ROTATING<br />
YES, <strong>Python</strong>® Compac 35<br />
ropes can be used with a<br />
swivel at the end. In fact, we<br />
suggest you use a swivel<br />
during installation and the<br />
'break-in' period to get the<br />
rope settled. After the break<br />
in period you can lock the<br />
swivel to stabilize the rope.<br />
✔<br />
O.K.<br />
to use<br />
-28-<br />
When properly used<br />
<strong>Python</strong>® Compac 35 is<br />
stable against block<br />
twisting. Fleet angles, small<br />
sheaves, small line spacing,<br />
low block weight will<br />
negatively impact this<br />
characteristic.
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD<br />
LIMIT (WLL), or LINE PULL of the rope usually is 1/5<br />
of the below stated values. For specific information<br />
consult the standards applicable to your rope<br />
application.<br />
Non-Rotating Steel <strong>Wire</strong> <strong>Rope</strong>,<br />
<strong>Python</strong>® Compac 35<br />
Euro Style - Lang’s Lay<br />
Class & Construction:<br />
35 x 7 die-drawn strands (up to 42 mm / 1-5/8”)<br />
35 x 19 die-drawn strands (over 44 mm / 1-3/4” and up)<br />
Recommended to be used on tower-, european<br />
type mobile-, and offshore cranes. Available in<br />
left- and right hand lang’s lay construction.<br />
Recommended if you require a rope for single<br />
line hoisting applications.<br />
Due to reduced diameter tolerance to between<br />
+2% to +4% it conforms to the tight LEBUS drum<br />
specification.<br />
ALLOWED to be used with a swivel.<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
25<br />
26<br />
28<br />
30<br />
<strong>Python</strong> ® Compac 35 Euro Style<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
Minimum Breaking Strength<br />
tons of<br />
kN 2000 lbs<br />
196<br />
226<br />
253<br />
287<br />
317<br />
358<br />
402<br />
444<br />
482<br />
527<br />
565<br />
615<br />
656<br />
771<br />
892<br />
22.0<br />
25.4<br />
28.5<br />
32.2<br />
35.6<br />
40.2<br />
45.1<br />
49.9<br />
54.1<br />
59.2<br />
63.5<br />
69.1<br />
73.7<br />
86.6<br />
100.2<br />
Weight<br />
per meter<br />
kg<br />
.96<br />
1.12<br />
1.25<br />
1.41<br />
1.56<br />
1.76<br />
1.98<br />
2.19<br />
2.37<br />
2.62<br />
2.81<br />
3.06<br />
3.26<br />
3.84<br />
4.44<br />
32<br />
34<br />
35<br />
1-1/4<br />
1-3/8<br />
1006<br />
1086<br />
1148<br />
113.0<br />
122.0<br />
129.0<br />
5.00<br />
5.61<br />
5.92<br />
36<br />
37<br />
38<br />
1-1/2<br />
1221<br />
1276<br />
1371<br />
137.2<br />
143.4<br />
154.1<br />
6.31<br />
6.59<br />
7.08<br />
40<br />
41<br />
42<br />
1-5/8<br />
1470<br />
1483<br />
1553<br />
165.3<br />
166.7<br />
174.5<br />
7.59<br />
8.05<br />
8.43<br />
44<br />
46<br />
48<br />
1-3/4<br />
1-7/8<br />
1839<br />
1969<br />
2156<br />
206.7<br />
221.3<br />
242.3<br />
9.50<br />
10.20<br />
11.10<br />
50<br />
52<br />
54<br />
2<br />
2-1/4<br />
2356<br />
2554<br />
2771<br />
264.8<br />
287.1<br />
311.5<br />
12.20<br />
13.20<br />
14.30<br />
56<br />
58<br />
60<br />
2-3/8<br />
2923<br />
3150<br />
3390<br />
328.5<br />
354.1<br />
381.0<br />
15.10<br />
16.30<br />
17.50<br />
62<br />
64<br />
66<br />
68<br />
70<br />
2-1/2<br />
2-3/4<br />
3632<br />
3850<br />
4078<br />
4349<br />
4630<br />
295.8<br />
432.7<br />
458.3<br />
488.8<br />
520.4<br />
18.80<br />
19.90<br />
21.10<br />
22.50<br />
23.90<br />
72<br />
74<br />
76<br />
78<br />
80<br />
3<br />
3-1/8<br />
4870<br />
5155<br />
5410<br />
5719<br />
5994<br />
547.4<br />
579.4<br />
608.1<br />
642.8<br />
673.7<br />
25.20<br />
26.60<br />
27.90<br />
29.50<br />
31.00<br />
-29-
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Lift<br />
High Strength Non-Rotating<br />
3-layer type, refer<br />
to page 10<br />
<strong>Python</strong>® Lift<br />
15 OVAL shaped outer strands<br />
Compacted rope design for highest breaking strength<br />
Outer strands have 5 wires to enhance abrasion resistance plus each strand has<br />
an inserted aluminum buffer core<br />
Inner strands are reversed lay to provide excellent non-rotating properties<br />
Main Applications:<br />
Main- and auxiliary hoist line for high performance mobile-lattice<br />
boom- and for all types of construction tower cranes which require<br />
a super high strength rotation resistant rope construction. This is<br />
THE true NON-ROTATING rope construction.<br />
<strong>Rope</strong> Characteristic:<br />
This 3-layer rope is constructed from 15 unique oval shaped outer<br />
strands over 24 alternating diameter sized inner strands. The outer<br />
strands of <strong>Python</strong> ® -LIFT have 5 wires instead of the usual 7. Each<br />
wire is slightly larger for better abrasion resistance. In the inside of<br />
each of these strands we put a aluminum wire during<br />
manufacturing; this aluminum wire has NO function once the rope<br />
is in service.<br />
<strong>Python</strong>® Lift is our strongest non-rotating rope construction, both in<br />
terms of strength with fixed AND with the ends allowed to rotate<br />
freely. The gain in strength compared with the same sized 19x7 is<br />
an astonishing 60%.<br />
<strong>Python</strong>® Lift ropes are used where high fatigue resistance coupled<br />
with high strength and excellent non-rotating properties is required;<br />
e.g. in tunnel boring projects, subway construction, etc.<br />
However, we do not recommended this rope to be used on smooth<br />
drums. It works best on LEBUS drums with appropriately sized<br />
groove contours.<br />
<strong>Python</strong>® Lift ropes are classified as NON-ROTATING<br />
YES, <strong>Python</strong>® Lift ropes can<br />
be used with a swivel at the<br />
end. In fact, we suggest you<br />
use a swivel during<br />
installation and the 'breakin'<br />
period to get the rope<br />
settled. After the break in<br />
period you can lock the<br />
swivel to stabilize the rope.<br />
-30-<br />
✔<br />
O.K.<br />
to use<br />
When properly used<br />
<strong>Python</strong>® Lift is stable<br />
against block twisting. Fleet<br />
angles, small sheaves,<br />
small line spacing, low<br />
block weight will negatively<br />
impact this characteristic.
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
High Strength Non-Rotating<br />
Crane <strong>Wire</strong> <strong>Rope</strong><br />
Class: 34 x 7<br />
High strength super flexible true non-rotating<br />
rope. Oval outer strands provide for excellent<br />
sheave and drum contact area. Because of it’s<br />
flexibility it is sensitive to multiple layer drum<br />
crushing and mechanical damages and thus<br />
requires grooved drums; works best on Lebus<br />
drum lagging. It is NOT a good idea to use LIFT<br />
on smooth (un-grooved) drums.<br />
LIFT is ALLOWED to be used with swivel.<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
Imperial <strong>Python</strong> ® - Lift<br />
Minimum Breaking Strength<br />
tons of 2000 lbs<br />
Lift<br />
EIPS<br />
13.1<br />
17.4<br />
22.1<br />
27.7<br />
39.0<br />
52.3<br />
Lift<br />
EEIPS<br />
14.4<br />
19.2<br />
24.4<br />
30.5<br />
43.0<br />
57.7<br />
lbs<br />
per<br />
ft<br />
.38<br />
.51<br />
.64<br />
.81<br />
1.14<br />
1.53<br />
1<br />
1-1/8<br />
1-1/4<br />
69.8<br />
88.4<br />
109.3<br />
76.9<br />
97.5<br />
120.5<br />
2.03<br />
2.58<br />
3.19<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Metric <strong>Python</strong> ® - LIFT<br />
Minimum Breaking Strength<br />
kN<br />
Lift<br />
Lift<br />
1960 N/mm 2 2160 N/mm 2<br />
kg<br />
per<br />
meter<br />
10<br />
11<br />
12<br />
96.2<br />
116.4<br />
138.6<br />
106.1<br />
128.3<br />
152.7<br />
.47<br />
.57<br />
.68<br />
13<br />
14<br />
15<br />
162.6<br />
188.6<br />
216.5<br />
179.1<br />
207.7<br />
238.5<br />
.79<br />
.92<br />
1.06<br />
16<br />
18<br />
19<br />
246.4<br />
311.8<br />
347.4<br />
271.3<br />
343.4<br />
382.6<br />
1.20<br />
1.52<br />
1.69<br />
20<br />
22<br />
24<br />
384.9<br />
465.8<br />
554.3<br />
423.9<br />
513.0<br />
610.5<br />
1.88<br />
2.27<br />
2.70<br />
26<br />
28<br />
30<br />
650.6<br />
754.5<br />
866.1<br />
716.5<br />
830.9<br />
953.9<br />
3.17<br />
3.68<br />
4.22<br />
32<br />
985.5<br />
1085.3<br />
4.80<br />
-31-
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
<strong>Python</strong> ® Hoist<br />
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
3-layer type, refer<br />
to page 10<br />
<strong>Python</strong>® Hoist<br />
Compacted rope design with 17 outer- and 21 inner strands<br />
Outer strands have 7 compacted wires to enhance abrasion resistance<br />
The CORE IS PLASTIC COATED to prevent metal-to-metal contact of rope core<br />
to outer strands PLUS it locks in factory applied lubrication<br />
Inner strands are reversed lay to provide non-rotating properties<br />
Main Applications:<br />
Load line on construction tower cranes. Main- and auxiliary hoist<br />
line for tower- and overhead cranes as well as ship cranes which<br />
require a non-rotating rope for severe dynamic load conditions.<br />
Hoist is a medium strength non-rotating wire rope.<br />
<strong>Rope</strong> Characteristic:<br />
Constructed from 17 outer strands over a 2-layer 24 strand plastic<br />
coated core. The plastic coating prevents metal to metal contact<br />
between outer- and inner strands and thus nearly 100% reducing<br />
the chance of undetectable inner wire- or strand failures. Plus, the<br />
plastic shield locks in factory applied core lubrication. That is pretty<br />
fancy, I say !<br />
This rope is recommended for applications with high dynamic<br />
fatigue loads where otherwise the core might fail. The plastic core<br />
shield acts like a shock absorber much like in other <strong>Python</strong>® rope<br />
types.<br />
<strong>Python</strong>® Hoist requires grooved drums, preferable with LEBUS<br />
grooving.<br />
<strong>Python</strong>® Hoist ropes are classified as NON-ROTATING<br />
YES, <strong>Python</strong>® Hoist ropes<br />
can be used with a swivel at<br />
the end. In fact, we suggest<br />
you use a swivel during<br />
installation and the 'breakin'<br />
period to get the rope<br />
settled. After the break in<br />
period you can lock the<br />
swivel to stabilize the rope.<br />
✔<br />
O.K.<br />
to use<br />
When properly used<br />
<strong>Python</strong>® Hoist is stable<br />
against block twisting. Fleet<br />
angles, small sheaves,<br />
small line spacing, low<br />
block weight will negatively<br />
impact this characteristic.<br />
-32-
Non-Rotating <strong>Wire</strong> <strong>Rope</strong><br />
Breaking Strengths<br />
Note: The maximum CAPACITY, WORKING LOAD LIMIT<br />
(WLL), or LINE PULL of the rope usually is 1/5 of the below<br />
stated values. For specific information consult the standards<br />
applicable to your rope application.<br />
Non-Rotating Crane <strong>Wire</strong> <strong>Rope</strong><br />
with a plastic coated core<br />
Construction: 38 x 7<br />
Class 34 x 7<br />
Medium strength, high fatigue resistant nonrotating<br />
type. Compacting increases strength and<br />
sheave contact area. The plastic coated core<br />
increases fatigue life and prevents premature<br />
inner wire breaks as well as providing for<br />
permanent core lubrication. ALLOWED to be<br />
used with a swivel.<br />
Increased contact points between rope and<br />
sheave results in less internal rope pressure and<br />
less rope and sheave wear.<br />
<strong>Python</strong>®<br />
Hoist<br />
19x7<br />
19x19<br />
<strong>Rope</strong><br />
dia.<br />
inch<br />
7/16<br />
1/2<br />
9/16<br />
5/8<br />
3/4<br />
7/8<br />
1<br />
1-1/8<br />
1-1/4<br />
1-3/8<br />
1-1/2<br />
Imperial <strong>Python</strong> ® - Hoist<br />
Minimum Breaking Strength<br />
tons of 2000 lbs<br />
Hoist<br />
EIPS<br />
11.9<br />
15.9<br />
20.2<br />
25.3<br />
35.7<br />
47.8<br />
63.7<br />
80.8<br />
101.2<br />
120.3<br />
142.6<br />
Hoist<br />
EEIPS<br />
13.2<br />
17.6<br />
21.3<br />
27.8<br />
39.3<br />
52.7<br />
70.2<br />
89.0<br />
111.5<br />
132.6<br />
157.1<br />
lbs<br />
per<br />
ft<br />
.37<br />
.49<br />
.63<br />
.78<br />
1.10<br />
1.48<br />
1.97<br />
2.50<br />
3.13<br />
3.73<br />
4.42<br />
Metric <strong>Python</strong> ® - Hoist<br />
<strong>Rope</strong><br />
dia.<br />
mm<br />
Minimum Breaking Strength<br />
kN<br />
Hoist<br />
Hoist<br />
2160 N/mm 2<br />
kg<br />
per<br />
meter<br />
10<br />
11<br />
12<br />
1960 N/mm 2 96.8<br />
87.9<br />
106.3<br />
126.5<br />
117.1<br />
139.4<br />
.45<br />
.55<br />
.65<br />
13<br />
14<br />
15<br />
148.4<br />
172.2<br />
197.6<br />
163.5<br />
189.7<br />
217.8<br />
.77<br />
.89<br />
1.02<br />
16<br />
18<br />
19<br />
224.8<br />
284.6<br />
317.1<br />
247.8<br />
313.6<br />
349.4<br />
1.16<br />
1.47<br />
1.64<br />
20<br />
22<br />
24<br />
351.3<br />
425.2<br />
506.0<br />
387.2<br />
468.5<br />
557.6<br />
1.82<br />
2.20<br />
2.62<br />
26<br />
28<br />
30<br />
593.7<br />
688.6<br />
790.6<br />
654.4<br />
758.9<br />
871.1<br />
3.07<br />
3.56<br />
4.09<br />
-33-
All ropes manufactured by<br />
WDI - Seile, in Germany<br />
www.wdi.de<br />
represented by<br />
Unirope Limited<br />
A member of the WDI Group of Companies<br />
Phone: 1 800 457 9997<br />
info@pythonrope.com<br />
www.pythonrope.com<br />
<strong>Python</strong> <strong>Wire</strong> <strong>Rope</strong> is manufactured<br />
under the ISO 9000 Quality System<br />
Available from:<br />
Unirope Limited<br />
3070 Universal Drive<br />
Mississauga, Ontario L4X 2C8<br />
Phone: 1 800 457 9997<br />
info@unirope.com<br />
www.unirope.com<br />
Hercules Sling and Cable<br />
3800, route Transcanadienne<br />
Point-Claire, Quebec, H9R 1B1<br />
Phone: 1-800-361-2247<br />
info@herculessling.com<br />
www.herculessling.com<br />
Bridgeport <strong>Wire</strong> <strong>Rope</strong> & Chain <strong>Ltd</strong>.<br />
70 Akerley Blvd.<br />
Dartmouth, Nova Scotia, B3B 1R1<br />
Phone: 1 902-468-0300<br />
pbrewster@bridgeportwire.com<br />
www.bridgeportwire.com<br />
<strong>Wesco</strong> <strong>Industries</strong> <strong>Ltd</strong>.<br />
9663 - 199A Street, Unit 1<br />
Langley, British Columbia, V1M 2X7<br />
Phone: 604 881 3000<br />
info@wescovan.com<br />
www.wescovan.com<br />
WIRE ROPE<br />
CATALOGUE<br />
11 / 2003<br />
PYTHON ®<br />
HIGH PERFORMANCE WIRE ROPE<br />
04<br />
Selection | Removal Criteria | Constructions | Specifications<br />
MAKE SURE YOU CHECK<br />
OUT OUR PYTHON ® WIRE<br />
ROPE WEBSITE<br />
www.pythonrope.com<br />
© Unirope Limited 2004