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Owner's Manual - FIMCO Industries

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<strong>Owner's</strong> <strong>Manual</strong><br />

Model: SK-61-4R (5301336)<br />

(60 Gallon Skid Sprayer w/2.5 H.P. Engine, 4-Roller Pump, Deluxe Handgun)<br />

Technical Specifications<br />

• 2.5 H.P. Recoil Start Engine<br />

• 4 Roller Pump - 6 G.P.M.<br />

• Pressure Relief Valve<br />

• Pressure Gauge<br />

• Suction Line Filter<br />

• 25 Ft. Hand Gun Hose<br />

General Information<br />

Thank you for purchasing this product. The purpose of this<br />

manual is to assist you in operating and maintaining your skid<br />

sprayer. Please read it carefully, as it furnishes information<br />

which will help you achieve years of trouble-free operation.<br />

Warranty/Parts/Service<br />

Products are warranted for one year from date of purchase<br />

against manufacturer or workmanship defects.<br />

Commercial users have a 90 day warranty.<br />

Your authorized dealer is the best source of replacement parts<br />

and service. To obtain prompt, efficient service, always<br />

remember to give the following information...<br />

• Pistol Grip Spray Gun<br />

• Optional Trailers & Boom Features Available<br />

Assembly<br />

The sprayer is completely assembled except for the pressure<br />

gauge, and the only other time any assembly is required is if<br />

you have purchased the optional trailer assembly, or optional<br />

boom assembly. Note: Add proper oil to the engine crankcase<br />

and gasoline to the gas tank. Refer to the engine manual for<br />

the correct type and amount. It is important to test the sprayer<br />

with plain water before actual spraying is attempted. This will<br />

enable you to check the sprayer for leaks in the plumbing<br />

system.<br />

- Correct Part Description and/or part number.<br />

- Model number/Serial number of your sprayer.<br />

Part descriptions and part numbers can be obtained from the<br />

illustrated parts list section(s) of this manual.<br />

Whenever you need parts or repair service, contact your<br />

distributor/dealer first. For warranty work, always take your<br />

original sales slip, or other evidence of purchase date, to your<br />

distributor/dealer.<br />

www.fimcoindustries.com<br />

1000 <strong>FIMCO</strong> Lane, P.O. Box 1700, North Sioux City, SD 57049<br />

Toll Free Phone: 800-831-0027 : Toll Free Fax: 800-494-0440<br />

Form No. 804 [5004589 (02/14)] Printed in the U.S.A.


Testing the Sprayer<br />

1. Open the tank lid and be sure the tank is clean and free of<br />

foreign material. Fill the tank about 1/2 full with plain water.<br />

NOTE:<br />

It is VERY important for you to test your sprayer with plain<br />

water before actual spraying is attempted. This will enable<br />

you to check the sprayer for leaks, without the possibility of<br />

losing any expensive chemicals.<br />

CAUTION: Always be sure that water has reached the roller<br />

pump before starting your sprayer. If the pump is run dry,<br />

serious damage to the pump will result. Do not run your<br />

sprayer with the boom/handgun line closed AND the<br />

bypass line closed. Doing this will damage the pump.<br />

2. Open the brass valve in the suction line and allow water to<br />

flow to the pump. The valve is located at this point to enable the<br />

strainer to be taken apart for cleaning, while solution remains in<br />

the tank.<br />

3. It is always best to start the sprayer at little or no pressure.<br />

This sprayer is equipped with a spring loaded pressure<br />

relief/bypass valve. Turn the valve knob out to decrease<br />

pressure and in for increased pressure.<br />

The bypass valve is the "pressure control" for the entire<br />

plumbing system. The more that valve is open, the lower your<br />

line pressure. Almost fully closed provides maximum pressure to<br />

your boom and/or handgun. Never run your system with this<br />

valve 100% closed.<br />

4. You may now start the sprayer engine following the engine<br />

manufacturers instructions. Let the sprayer run at low pressure<br />

until water has reached the handgun and all air has been<br />

purged from the system.<br />

Information About The Sprayer<br />

In this pumping system, solution is drawn from the tank, and<br />

forced to a planned source, such as boom nozzles, or<br />

handgun. The pressure is controlled by opening/closing the<br />

valve which recirculates solution back into the tank..<br />

Maintenance During/After Spraying<br />

Periodically close the suction line valve. Check the line strainer<br />

and clean the screen. Always flush the entire plumbing system<br />

with water or a neutralizing agent, such as <strong>FIMCO</strong> Tank<br />

Neutralizer and Cleaner, after completing the spraying operation.<br />

Proper care and maintenance will prolong the life of your sprayer.<br />

After use, fill the sprayer tank part way with water. Start the<br />

sprayer, and allow the clear water to be pumped through the<br />

plumbing system and out through the spray nozzles.<br />

Refill the tank about half full with plain water and use <strong>FIMCO</strong><br />

Tank Neutralizer and Cleaner, and repeat cleaning instructions<br />

above.<br />

Flush the entire sprayer with the neutralizing/cleaning agent, then<br />

flush out one more time with plain water. Follow the chemical<br />

manufacturer's disposal instructions of all wash or rinsing water.<br />

For the boom, (if applicable) remove the tips and screens from<br />

the nozzle assemblies. Wash these items out thoroughly. Blow<br />

the orifice clean and dry. If the orifice remains clogged, clean it<br />

with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not<br />

damage the orifice. Water rinse and dry the tips before storing.<br />

WARNING: Some chemicals will damage the pump valves if<br />

allowed to soak untreated for a length of time! ALWAYS<br />

flush the pump as instructed after each use.<br />

CAUTION: Care must be taken, being sure the handgun is<br />

secured in the operators hand. If this is not done a recoiling<br />

action may occur causing damage or personal injury.<br />

Winter Storage<br />

Drain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These<br />

items are especially prone to damage from chemicals and freezing weather.<br />

The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the<br />

entire plumbing system. This antifreeze solution should remain in the plumbing system during the<br />

winter months. When spring time comes and you are preparing your sprayer for the spray season,<br />

rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and<br />

maintenance will prolong the life of your sprayer.<br />

13<br />

14<br />

2<br />

11<br />

9<br />

12<br />

7<br />

6<br />

11<br />

2<br />

5.1<br />

5<br />

3<br />

#5275495 (4101C-07)<br />

4-Roller Pump<br />

1<br />

4 10<br />

6<br />

8<br />

(*) = Parts available only in spare parts kit #7771796<br />

Page 2<br />

Item<br />

No<br />

1<br />

2<br />

3<br />

4<br />

5<br />

5.1<br />

6<br />

Part Number<br />

* 5072220<br />

* 5110052<br />

* 5112029<br />

---<br />

0301-4101N<br />

0551-4000<br />

2220-0018<br />

Qty<br />

1<br />

2<br />

4<br />

1<br />

1<br />

1<br />

4<br />

Description<br />

O-Ring Gasket<br />

Seal (Viton)<br />

Super Roller (4-Roller Pump)<br />

Pump Model Sticker<br />

Rotor & Shaft Assembly<br />

Hollow Shaft (Only)<br />

End Plate Screw<br />

Item<br />

No<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

Part Number<br />

5002351<br />

5017233<br />

5017480<br />

5017481<br />

5031113<br />

5055007<br />

5117049<br />

5117050<br />

Qty<br />

1<br />

1<br />

1<br />

1<br />

2<br />

1<br />

1<br />

1<br />

Description<br />

Body w/Seal<br />

End Plate<br />

Shaft Bearing Cover<br />

Bearing Cover<br />

Ball Bearing (Sealed)<br />

Collar<br />

Collar Set Screw<br />

1/4"-20 x 3/8" Set Screw


15<br />

23<br />

11<br />

24<br />

9<br />

10<br />

10<br />

28<br />

1<br />

7<br />

5<br />

25<br />

4<br />

21<br />

8<br />

27<br />

17<br />

6<br />

14<br />

14<br />

Plumbing<br />

Components<br />

4<br />

14<br />

7<br />

22<br />

27<br />

19<br />

20<br />

3<br />

17<br />

2<br />

3<br />

12<br />

8<br />

12<br />

26<br />

20<br />

13<br />

13<br />

5<br />

25.4<br />

25.3<br />

25.2<br />

25.1<br />

25.5<br />

25.6<br />

25.7<br />

21<br />

14 7<br />

18<br />

16<br />

11<br />

23<br />

Page 3<br />

Exploded View:<br />

SK-61-4R (5301336)


Parts List Model: SK-61-4R (5301336)<br />

Item<br />

No<br />

Part<br />

Number<br />

Qty Description<br />

1 5006259 4 3/8-16nc Hex Flanged Whiz Nut Gr. 5<br />

2 5006306 4 1/4-20nc Hex Flanged Whiz Nut Gr. 5<br />

3 5006307 6 5/16-18nc Hex Flanged Whiz Nut Gr. 5<br />

4 5010202 1 Poly Elbow, 1/2" MNPT x 3/8" HB<br />

5 5020233 1 Hose, 3/4"-2 Brd. x 20"<br />

6 5020527 1 Hose, 3/8"-1 Brd. x 25 Ft.<br />

7 5020530 1 Hose, 3/8"-1 Brd. x 51"<br />

8 5020544 1 Hose, 5/8"-1 Brd. x 10"<br />

9 5034101 4 H.H.C.S., 3/8"-16 x 1 3/4"<br />

10 5038698 4 Plastic Tank Hold-Down Leg Clip<br />

11 5038775 1 Handgun Bracket<br />

12 5051023 2 Hose Clamp, 5/8"<br />

13 5051024 2 Hose Clamp, 3/4"<br />

14 5051144 4 Hose Clamp, 3/8"<br />

15 5058188 1 Tank Lid w/Lanyard<br />

16 5075014 2 Rubber Grommet (Black)<br />

17 5095350 1 Manifold Mount (TR-40-GAS)<br />

Item<br />

No<br />

Part<br />

Number<br />

Qty Description<br />

18 5117234 2 #10-24 x 1/2" Phillips Truss Head Machine Screw<br />

19 5117301 4 H.H.C.S. Flanged 1/4"-20nc x 1" Long<br />

20 5117323 6 H.H.C.S. Flanged 5/16"-18nc x 3/4" Long<br />

21 5152104 1 PowerPro 2.5 HP Engine (1/2" Shaft)<br />

22 5167004 1 Gauge, 0-200# (Dry)<br />

23 5169249 1 60 Gallon Elliptical Tank (White)<br />

24 5273959 1 Deluxe Pistol-Grip Handgun w/X-26 Tip<br />

25 5274939 1 Tank Valve Assembly<br />

25.1 5005196 1 Poly Adapter, 3/4" MNPT x 3/4" MGHT<br />

25.2 5143190 1 3/4" "T-800" Brass Ball Valve<br />

25.3 5011147 1 Poly Reducing Nipple, 3/4" MNPT x 1/2" MNPT<br />

25.4 5010243 1 Poly Street Elbow, (90 Deg) 1/2" MNPT x 1/2" FNPT<br />

25.5 5016066 1 Garden Hose Washer<br />

25.6 5149037 1 Poly Swivel, 3/4" Flat Seat Hose Barb<br />

25.7 5006209 1 Poly Knurled Swivel Nut, 3/4" FGHT<br />

26 5278023 1 Pump Assembly<br />

27 5278065 1 Valve Assembly<br />

28 5278083 1 60 Gallon Skid Weldment (Red)<br />

Pump Assembly #5278023<br />

8<br />

2<br />

9.1<br />

9.3<br />

9.2<br />

9.4<br />

3<br />

10<br />

5<br />

6<br />

4<br />

7<br />

4<br />

1<br />

Item<br />

No<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

9.1<br />

9.2<br />

9.3<br />

9.4<br />

10<br />

Part<br />

Number<br />

5006186<br />

5010249<br />

5011140<br />

5034604<br />

5038730<br />

5040004<br />

5067126<br />

5067127<br />

5116322<br />

5058125<br />

5072229<br />

5116323<br />

5046088<br />

5275495<br />

Qty Description<br />

2 #10-24 Hex Whiz (Flange) Locknut<br />

1 45 Degree Poly Street Elbow, 3/4" NPT<br />

1 Poly Close Nipple, 3/4" MNPT<br />

2 5/16"-18 x 1/2" Hex Flanged Bolt (Grd. 5)<br />

1 Torque Bracket<br />

2 Rubber-Headed Machine Screw Bumper (#10-24)<br />

1 Poly Fitting, 3/4" MNPT x 5/8" HB<br />

1 Poly Fitting, 3/4" MNPT x 3/4" HB<br />

1 3/4" Black Poly Strainer<br />

1 Strainer Bowl<br />

1 EPDM Gasket<br />

1 40 Mesh Screen<br />

1 Strainer Cap<br />

1 4-Roller Pump<br />

6<br />

Valve Assembly #5278065<br />

Item<br />

No<br />

20<br />

21<br />

22<br />

23<br />

24<br />

Part<br />

Number<br />

5010202<br />

5010206<br />

5067132<br />

5143199<br />

5143316<br />

Qty Description<br />

1 Poly Elbow, 1/2" MNPT x 3/8" HB<br />

1 Poly Elbow, 3/4" MNPT x 3/8" HB<br />

1 Poly Fitting, 1/2" MNPT x 5/8" HB<br />

1 Pressure Relief Valve, (3/4" NPT)<br />

1 Directo-Valve (AA6B)<br />

22 24<br />

23<br />

20<br />

21<br />

Page 4


'DIRECTO VALVE' - MANUALLY OPERATED CONTROL VALVE<br />

- Corrosion Resistant Materials: Wetted Parts<br />

Polypropylene, 316SS and Polyethylene<br />

- Maximum Pressure = 150 p.s.i.<br />

Closed (Bypass)<br />

13 Position<br />

- Large Capacity - 12.5 G.P.M. @ 5 p.s.i. Pressure Drop<br />

- 3/4" NPT (F) Inlet Connection<br />

- 1/2" NPT (F) Spray Line Connection<br />

- 3/4" NPT (F) Continuous By-Pass Connection<br />

- Valves may be connected w/close nipples for multiple<br />

section spray control<br />

3<br />

12<br />

4<br />

8<br />

Open<br />

Position<br />

11<br />

2<br />

9<br />

2<br />

1<br />

Part<br />

Number<br />

5143316<br />

5168718<br />

Mfg. Number<br />

AA6B<br />

PK-AB6B-KIT<br />

Description<br />

Control Valve<br />

Repair Kit (Marked **)<br />

7<br />

5<br />

6<br />

10<br />

Item<br />

No.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

Part<br />

Number<br />

5002476<br />

5016280<br />

5019230<br />

5053091<br />

5078178<br />

5086043<br />

5101220<br />

5117281<br />

5132071<br />

**<br />

**<br />

**<br />

**<br />

Mfg Part Number<br />

CP36303-PP<br />

CP36307-PPB<br />

CP36306-302SS<br />

CP36309-302SS<br />

CP36301-NY<br />

CP36302-PP<br />

CP36308-SS<br />

CP38725-SS<br />

CP36304-SS<br />

CP7717-2/108-VI<br />

CP7717-2/209-VI<br />

CP38726-VI<br />

F14<br />

Qty<br />

1<br />

2<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

Description<br />

Poly Body (AA6B)<br />

Washer<br />

Spring<br />

Retaining Clip<br />

Handle (Gray)<br />

Poly Body Insert, (Black)<br />

Groove Pin<br />

#10-24 x 5/16" Phillips Truss Head Mach. Screw<br />

Stem<br />

O-Ring, Viton<br />

O-Ring, Viton<br />

Shut-Off Washer, Viton<br />

Pipe Plug, 1/4" MNPT<br />

PISTON TYPE PRESSURE RELIEF/REGULATING VALVES<br />

Bypasses excess liquid. Adjustable to maintain control of line pressure at any pressure within the valve operating range.<br />

Selected pressure setting firmly held in place by locknut. Extra large passages to handle large flows.<br />

- Polypropylene with stainless steel spring<br />

- Excellent chemical resistance<br />

- EPDM O-Rings<br />

- For pressure to 150 p.s.i.<br />

- 1/4" port for pressure gauge<br />

- Choice of 1/2" or 3/4" NPT (M) inlet & (F) outlet connections<br />

5<br />

9<br />

(10)<br />

1<br />

<strong>FIMCO</strong><br />

Number<br />

5143199<br />

5143200<br />

3<br />

2<br />

Mfg Part NumberDescription<br />

23120-3/4-PP<br />

23120-1/2-PP<br />

3/4" Poly Valve<br />

1/2" Poly Valve<br />

5168717 PK-AB23120-KITRepair Kit, Items Marked **<br />

8<br />

6<br />

7<br />

4<br />

Item<br />

No<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

Model 23120<br />

How to order: Specify valve number (Example: 23120-1/2-PP Polypropylene)<br />

Part<br />

Number<br />

5046270<br />

5108095<br />

5110266<br />

5115078<br />

**<br />

**<br />

**<br />

**<br />

---<br />

---<br />

Mfg Part Number5143199/Qty<br />

5143200/QtyDescription<br />

CP23122-NY<br />

CP23124-PP<br />

CP23123-PP<br />

CP23125-PP<br />

F14<br />

CP23126-302SS<br />

CP23127-302SS<br />

CP7717-15-EPR<br />

CP23121-PP<br />

CP23128-PP<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

-<br />

1<br />

Adjusting Cap, Nylon (Gray)<br />

Spring Retainer<br />

Lock Ring<br />

Guide Seat<br />

Pipe Plug, 1/4" MNPT<br />

Retaining Pin<br />

Spring<br />

O-Ring, EPDM Rubber<br />

Poly Body (3/4" NPT)<br />

Poly Body (1/2" NPT)<br />

Page 5

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