KAMADO JOE GASJOE ULTRA LP to NG Conversion Instructions
KAMADO JOE GASJOE ULTRA LP to NG Conversion Instructions
KAMADO JOE GASJOE ULTRA LP to NG Conversion Instructions
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<strong>KAMADO</strong> <strong>JOE</strong> GAS<strong>JOE</strong> <strong>ULTRA</strong><br />
<strong>LP</strong> <strong>to</strong> <strong>NG</strong> <strong>Conversion</strong> <strong>Instructions</strong><br />
Change out kits for GasJoe Ultra models (GJU30LBS, GJU42LBS)<br />
Installation Advisory<br />
To prevent personal injury or damage <strong>to</strong> the grill, a licensed, authorized, service<br />
technician or contrac<strong>to</strong>r must perform the installation. Installation must be done<br />
in accordance with the installation instructions included with this product.<br />
Tools Needed<br />
1. (2)19mm Wrenches 2. 10mm Wrench 3. 6mm Wrench 4. Flathead Screwdriver<br />
GasJoe Ultra 30” Parts Identification<br />
Main Burner Orifice<br />
<strong>NG</strong>-Φ2.50mm (1 pc)<br />
Sear Burner Orifice<br />
<strong>NG</strong>-Φ2.50mm (1 pc)<br />
Back Burner Orifice<br />
<strong>NG</strong>-Φ1.60mm (1 pc)<br />
Side Burner Orifice<br />
<strong>NG</strong>-Φ1.60mm (1 pc)<br />
T Fitting<br />
5/8 Flare x 1/2 NPT (1 pc)<br />
<strong>NG</strong> Regula<strong>to</strong>r<br />
(1 pc)<br />
Fitting<br />
1/2 NPT x 5/8 Flare (1 pc)<br />
GasJoe Ultra 42” Parts Identification<br />
Main Burner Orifice<br />
<strong>NG</strong>-Φ2.50mm (2 pcs)<br />
Sear Burner Orifice<br />
<strong>NG</strong>-Φ2.50mm (1 pc)<br />
Back Burner Orifice<br />
<strong>NG</strong>-Φ1.93mm (1 pc)<br />
Side Burner Orifice<br />
<strong>NG</strong>-Φ1.60mm (1 pc)<br />
T Fitting<br />
5/8 Flare x 1/2 NPT (1 pc)<br />
<strong>NG</strong> Regula<strong>to</strong>r<br />
(1 pc)<br />
Fitting<br />
1/2 NPT x 5/8 Flare (1 pc)<br />
GasJoe Ultra Specifications
GasJoe Ultra <strong>LP</strong> <strong>to</strong> <strong>NG</strong> <strong>Conversion</strong> <strong>Instructions</strong><br />
Step 1<br />
Remove all cooking grates and<br />
burner covers.<br />
Step 3<br />
Remove burner by lifting up<br />
and pulling out <strong>to</strong>wards back<br />
of grill.<br />
Step 5<br />
Install the <strong>NG</strong> orifices and<br />
gently tighten. DO NOT over<br />
tighten (Φ2.50mm).<br />
Step 7<br />
(Change Sear Burner Orifice)<br />
Remove the sear burner using<br />
steps 2 and 3.<br />
Step 9<br />
Change the sear burner orifice<br />
using steps 3 and 4. Use the<br />
correct size orifice (Φ2.50mm).<br />
Step 11<br />
(Change Back Burner Orifice)<br />
Remove the back burner<br />
operation window panel on<br />
the rear hood.<br />
Step 13<br />
Reinstall the back burner<br />
operation window panel on<br />
the rear hood.<br />
Step 15<br />
Remove <strong>LP</strong> orifice with 6mm<br />
wrench and install <strong>NG</strong> orifice<br />
(Φ1.60mm). Reinstall burner<br />
and grate.<br />
Step 2<br />
(Change Main Burner Orifice)<br />
Remove the nut on the back<br />
end of the tube burner.<br />
Step 4<br />
Locate the valve with orifice<br />
in the hole on front basin. Use<br />
a 6mm box wrench <strong>to</strong> gently<br />
loosen the <strong>LP</strong> orifice.<br />
Step 6<br />
Reinstall main burner and<br />
tighten the nut on the back.<br />
Step 8<br />
Carefully lift the back end of the<br />
sear burner. Be careful with flash<br />
tube. DO NOT <strong>to</strong>uch burner<br />
surface <strong>to</strong> avoid damaging it.<br />
Step 10<br />
Reinstall the sear burner back<br />
in<strong>to</strong> the basin and tighten the<br />
nut on the back.<br />
Step 12<br />
Remove <strong>LP</strong> orifice with 10mm<br />
wrench. Install <strong>NG</strong> orifice and<br />
tighten gently.<br />
(30”= Φ1.60mm) (42”=Φ1.93mm)<br />
Step 14<br />
(Change Side Burner Orifice)<br />
Remove the <strong>to</strong>p grate. Lift<br />
brass burner assembly and<br />
locate orifice in bot<strong>to</strong>m.<br />
Step 16<br />
Remove the <strong>LP</strong> regula<strong>to</strong>r and<br />
T fitting.<br />
Kamado Joe • 2865 N. Berkeley Lake Road NW, Suite 6, Duluth, Georgia 30096 • Toll-Free (877) 215-6299 • KamadoJoe.com
GasJoe Ultra <strong>LP</strong> <strong>to</strong> <strong>NG</strong> <strong>Conversion</strong> <strong>Instructions</strong><br />
Step 17<br />
Preassemble <strong>NG</strong> regula<strong>to</strong>r with<br />
fittings on both ends. See regula<strong>to</strong>r<br />
bot<strong>to</strong>m for flow direction. Sealant<br />
may be needed <strong>to</strong> prevent leaking.<br />
Step 19 (Leak Test)<br />
Connect grill <strong>to</strong> gas supply and<br />
refer <strong>to</strong> User Manual pages 14<br />
and 15 for leak test procedure.<br />
Step 18<br />
Attach regula<strong>to</strong>r assembly <strong>to</strong><br />
grill as shown. Connect the<br />
side burner hose on T fitting.<br />
Step 20<br />
(Fire Test/Low Flame Setting)<br />
Refer <strong>to</strong> User Manual page<br />
16 for fire test and low flame<br />
setting procedures.<br />
See regula<strong>to</strong>r bot<strong>to</strong>m for flow direction.<br />
Kamado Joe • 2865 N. Berkeley Lake Road NW, Suite 6, Duluth, Georgia 30096 • Toll-Free (877) 215-6299 • KamadoJoe.com
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