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PowerPoint Presentation - Executive Presentation - SMTA

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Case Study Scheduling & Optimization<br />

Challenge<br />

• High Mix/Low Volume: 50 board avg.<br />

• Poor Machine Utilization<br />

• Minimize Setup Time across 6 lines<br />

Solution<br />

• Implemented Scheduling, Machine<br />

Optimization, & Offline Setup<br />

Results<br />

• Reduced set up time by 65%<br />

• Slashed Total Set ups by 400%<br />

• Nominated for Chairman's Award<br />

Before Advanced MES<br />

– Machine Utilization: 23%<br />

– 20 –30 Changeovers/day<br />

– 1 hour avg. set up time<br />

After Advanced MES<br />

– Machine Utilization: 40%<br />

– 3-6 Changeovers/day<br />

– 20 minute avg. set up time<br />

50+% Production Increase/$11M Annual Cost Reduction<br />

February 17, 2010 Copyright © 1998-2010 Optimal Electronics Corp. 17

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