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The latest engine brake technology and updates - Jacobs Vehicle ...

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What’s New for 2012<br />

<strong>The</strong> <strong>latest</strong> <strong>engine</strong> <strong>brake</strong> <strong>technology</strong> <strong>and</strong> <strong>updates</strong><br />

<strong>Jacobs</strong> Model 460 - <strong>Jacobs</strong> has released a new tune up<br />

kit, part number 3001340 (40355) <strong>and</strong> a new <strong>engine</strong> <strong>brake</strong><br />

housing assembly, part number 4298971 (40645) for front<br />

<strong>and</strong> 4298972 (40644) for rear. <strong>The</strong> housings contain a new<br />

slave piston, p/n 4298709 (40641). This slave piston has a<br />

much larger chamber than the previous slave piston <strong>and</strong> can<br />

be used in the earlier 460 housing assemblies. Only the new<br />

slave piston will be offered by <strong>Jacobs</strong>. <strong>The</strong> aftermarket kit part<br />

number is 2882113. <strong>The</strong> <strong>engine</strong> <strong>brake</strong> adjustment remains at<br />

3.8mm (0.1496”).<br />

<strong>Jacobs</strong> Inte<strong>brake</strong> for the ISX 15L - A new tune up kit is<br />

now available which contains service parts for both the Type I<br />

<strong>and</strong> Type II solenoid valves. This new tune up kit is backward<br />

compatible to all ISX 15L Inte<strong>brake</strong>s regardless of model year.<br />

<strong>The</strong> new tune up kit part number is 2882081 (28280).<br />

<strong>Jacobs</strong> Model 349A – <strong>The</strong> <strong>Jacobs</strong> Model 349A<br />

aftermarket <strong>engine</strong> <strong>brake</strong> kit, p/n143-7430 (18310), <strong>and</strong><br />

housing assemblies, p/n 104-9350 (19243) front, <strong>and</strong><br />

104-9351 (19244) rear, are no longer available from <strong>Jacobs</strong><br />

<strong>Vehicle</strong> Systems. <strong>The</strong> individual parts <strong>and</strong> the 349A tune up<br />

kit part number 143-6622 (19461) will remain available for<br />

sale.<br />

CT 11 <strong>and</strong> CT 13 Engine - <strong>Jacobs</strong> <strong>Vehicle</strong> Systems has<br />

released a Feeler Gauge for adjusting the <strong>Jacobs</strong> Engine<br />

Brakes on the Caterpillar CT11 <strong>and</strong> CT13 <strong>engine</strong>s. <strong>The</strong><br />

gauge part number is 040044 <strong>and</strong> can be obtained from<br />

the <strong>Jacobs</strong> web site merch<strong>and</strong>ise store.<br />

New! <strong>Jacobs</strong> <strong>Vehicle</strong> Systems now offers br<strong>and</strong>ed<br />

merch<strong>and</strong>ise <strong>and</strong> select tools online.<br />

CPL Numbers for 2010 Emissions ISX With Type II Solenoid<br />

Product EP Release Horsepower<br />

ISX 15L X1 43490 400-450hp<br />

ISX 15L X1 (Pac-Lite) 43719 400-455hp<br />

ISX 15L X2 43491 455-500hp<br />

ISX 15L X3 43349 525-600hp<br />

ISX 15L X3/2 43606 525-600hp<br />

ISX 15L X.r1.5 43805 525-600hp<br />

Visit <strong>Jacobs</strong> new merch<strong>and</strong>ise store at www.jacobsvehiclesystems.com<br />

the <strong>latest</strong> Engine Brake Technology <strong>and</strong> <strong>updates</strong>


What’s New for 2012 - <strong>The</strong> <strong>latest</strong> <strong>engine</strong> <strong>brake</strong> <strong>technology</strong> <strong>and</strong> <strong>updates</strong><br />

<strong>Jacobs</strong> Model 720 <strong>and</strong> 721– <strong>The</strong> 720 model <strong>engine</strong><br />

<strong>brake</strong> used on the 2007 emission Detroit Diesel DD16/<br />

DD15/DD13 with serial numbers up to HDE007481 for<br />

the DD16/DD15 <strong>and</strong> <strong>engine</strong> serial number HDE 0079072<br />

for the DD13. <strong>The</strong> adjustment for is 4.1mm, <strong>and</strong> the<br />

adjustment tool is part number W470589022300.<br />

<strong>The</strong> 721 model is used on the 2010 emission certified<br />

DD16/DD15/DD13 <strong>engine</strong>s with <strong>engine</strong> serial numbers<br />

HDE007481 <strong>and</strong> higher for the DD16/DD15, <strong>and</strong> the<br />

HDE007902 <strong>and</strong> higher for the DD13. <strong>The</strong> <strong>engine</strong> <strong>brake</strong><br />

adjustment is 4.6mm, <strong>and</strong> the adjustment tool p/n is<br />

W470589042300.<br />

<strong>Jacobs</strong> Model 5783A – <strong>The</strong> Model 5783A replaces the<br />

former Model 5783 for all International 2010 emission<br />

certified MaxxForce 11 <strong>and</strong> 13 liter <strong>engine</strong>s. <strong>The</strong> 5783A<br />

has an enhanced hydraulic circuit. <strong>The</strong> 5783A is backward<br />

compatible <strong>and</strong> replaces the 5783. A mix of 5783<br />

<strong>and</strong> 5783A housings on an <strong>engine</strong> is acceptable. <strong>The</strong><br />

adjustment for both the 5783A <strong>and</strong> 5783A is .8mm<br />

(0.031”). Production of the 5783A began in December<br />

2011. <strong>The</strong> 5783A housing assembly part number is<br />

3007628C93 (040332). <strong>The</strong> bridge assembly <strong>and</strong> hold<br />

down capscrews are the same for both the 5783 <strong>and</strong><br />

5783A, <strong>and</strong> the part numbers are unchanged.<br />

A new feeler gauge, p/n 040044 has been released for the<br />

Model 5783A <strong>and</strong> 5783.<br />

Solenoid Valve Reference<br />

CURRENT 12VDC SOLENOID VALVES, TYPE I<br />

<strong>Jacobs</strong> Part Number Description CAT CUMMINS MODELS USED<br />

1020997 12VDC, D/L, V-BLADE NA 4026538 Model 129<br />

1024610 12VDC, D/L, H-BLADE 163-1533 3871711 Models 310A, 312A, 340A/B/C/D/E, 411C<br />

1024612 12VDC, S/L, SCREW NA NA Models 71/92A, 760A/B, 750A/B, 765A, 770, 790 (All), 765, 797A, C346D<br />

1024613 12VDC, S/L H-BLADE 163-1550 3871707 Models 53A, 71/92, 317A/B/C/E, 404B/BG/D, 411D/E, 425A, 430, 440A,<br />

450A/B, 455B/C<br />

1024614 12VDC, S/L V-BLADE 163-1547 4024759 Models C336A, C346A/B/C, 349A, 490A, 610, 680A/B, Inte<strong>brake</strong><br />

1034737 12VDC, D/L, SCREW NA NA 797B<br />

CURRENT 12VDC SOLENOID VALVES, TYPE II<br />

<strong>Jacobs</strong> Part Number Description CUMMINS DAIMLER NAVISTAR MODELS USED<br />

1039012 12VDC, D/L Threaded 3686406 NA NA 460/Inte<strong>brake</strong> A<br />

39895 12VDC, D/L Threaded NA NA 3008453C1 5783/5783A<br />

1039011 12VDC, D/L Threaded NA A4721530259 NA 720<br />

1039011 12VDC, D/L Threaded NA A4721530159 NA 721<br />

All your parts, cross-references, <strong>and</strong> service questions can be answered on the <strong>Jacobs</strong> website.<br />

Go to www.jake<strong>brake</strong>.com for more information.<br />

JACOBS VEHICLE SYSTEMS, INC. | 22 EAST DUDLEY TOWN ROAD BLOOMFIELD, CT USA 06002 | P/N 00-041101 REV A 2/12 | ©2000, 2004 JACOBS VEHICLE SYSTEMS INC.<br />

jacobsvehiclesystems.com

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