Shoei Ibaraki Factory - McLeod Accessories

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SHOEI PRODUCTION & QUALITY ASSURANCE For all the energy and passion that are invested in the development of a product, the same level of care and due diligence must be achieved during the production process. The following insight explains the individual processes that ultimately results in the unique quality of SHOEI helmets SHELL MOLDING SHOEI exclusively uses fiber-reinforced plastics that offer the best properties for the production of a helmet shell. Thanks to many years of experience and highly specialized employees, SHOEI is in a position to produce helmet shells that are extremely strong and light weight. Each helmet shell is marked personally by the employee who is responsible for it. The employee puts his or her name on the line by endorsing the quality of each and every helmet. LASER CUTTING Here the helmet is given its final shape. All the protrusions that area created in manufacturing are cut off. The openings for the shield and ventilation are burnt into the helmet shell with a laser. Finally, the helmet is checked to ensure that it has the correct material thickness and weight. FINAL ASSEMBLY The ventilation sliders, shield seals, inner shell, and padding are assembled with great care. Each helmet passes a detailed final inspection before being passed on to the consumer. This strict compliance with the production processes and associated quality control guarantees the consistently high SHOEI quality. PAINTING In though many production steps have been automated today, it is still critical that some processes are done by hand. SHOEI combines handwork and automation in production to ensure optimal quality.
NO COMPROMISE, EVEN FOR INVISIBLE PARTS QUALITY CONTROL Each helmet that leaves our factories in <strong>Ibaraki</strong> and Iwate has first been subjected to intensive quality control. QUALITY CONTROL IN THE DEVELOPMENT STAGE The Snell and DOT safety standards play a major role during the development of a helmet. The helmet shell and the shock-absorbing EPS liner are continuously tested for hardness and elasticity and modified as required. This results in a helmet that meets the strict standards that are applied, and still includes all the advantages of the original design. QUALITY CONTROL DURING PRODUCTION Strict quality control guidelines at SHOEI are in place during all phases of production, from manufacturing of the outer shell to the point of final assembly. In addition, samples are regularly taken from normal production and tested at the company’s own test facilities. Every year, more than 3,000 helmets are tested to ensure safety, and destroyed in doing so. These test helmets make a major contribution to the overall safety of our products.
Page 2 and 3: MCGUINNESS TC-9 Shoei Ibaraki Facto
Page 4 and 5: MARK MARQUEZ Dual-Layer EPS Liner
Page 6 and 7: 2012 COLLECTION ELIAS 2 TC-3 X-TWEL
Page 8 and 9: 2012 COLLECTION BAUTISTA TC-2 X-TWE
Page 10 and 11: XR-1100 THE FINEST SPORT-TOURING HE
Page 13 and 14: CHROMA TC-1 CHROMA TC-2 CHROMA TC-4
Page 15 and 16: MARQUEZ Replica TC-1 BEOWULF TC-6 $
Page 17 and 18: SEILON TC-5 SEILON TC-1 SEILON TC-2
Page 19 and 20: BRADLEY TC-1 MERCILESS TC-5 $799.95
Page 21 and 22: BLACK WHITE FROM $699.95 LIGHT SILV
Page 23 and 24: TZ-X The focus at Shoei in recent y
Page 25 and 26: DIVERGE TC-1 DIVERGE TC-2 DIVERGE T
Page 27 and 28: MATA HARI TC-1 BLOODFLOW TC-1 $699.
Page 29 and 30: BLACK WINE RED LIGHT SILVER FROM $5
Page 31 and 32: MULTITEC flip up helmets have becom
Page 33 and 34: ROYAL BLUE WINE RED BLACK FROM $749
Page 35 and 36: RJ PLATINUM R Since it’s introduc
Page 37 and 38: HORNET DS The Shoei Hornet-DS can b
Page 39 and 40: CRYSTAL WHITE FROM $699.95 BLACK HO
Page 41 and 42: VFX-W Shoei Safety Helmet Corporati
Page 43 and 44: GRANT TC-5 GRANT TC-1 $799.95 GRANT
Page 45 and 46: DISSENT TC-7 DISSENT TC-1 $799.95 D
Page 47 and 48: Parts & Accessories AUSTRALIA CURRE
Page 49 and 50: SHOEI ACTIVE SAFETY As opposed to
Page 51: TECHNOLOGY AND TESTING All SHOEI he
Page 55 and 56: SHOEI PINLOCK SYSTEM The Shoei CW-1

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