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Catalog 50A-M_All_Low Res - TeeJet

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Electric Regulating Valves<br />

DirectoValve® Electric<br />

Pressure Regulating Valves<br />

The proper regulating valve will enhance<br />

the operation of a sprayer, especially one<br />

with an automatic rate controller. While<br />

advanced electronics provide features<br />

and control, the proper regulating valve<br />

helps the system to respond quickly to<br />

input changes and functions over a wide<br />

range of application rates. Choosing the<br />

proper valve involves determining the<br />

maximum capacity required, the range<br />

of application rates and the proper<br />

motor speed.<br />

System Capacity<br />

A regulating valve’s system requirements<br />

will depend on the application amount<br />

and the pumping capacity. Additionally,<br />

the regulating valve can be used in bypass<br />

or throttling mode. In throttling mode,<br />

the flow through the valve will be applied<br />

through the nozzles. In bypass mode, the<br />

excess flow from the pump is recirculated.<br />

A valve that works well throughout the<br />

flow spectrum has the best chance to<br />

work in all situations.<br />

Types of Regulating Valves<br />

Special ball shapes make regulating valves<br />

more responsive and able to work with<br />

both high and low application rates.<br />

Most agricultural sprayers use either a<br />

% of Maximum Flow<br />

Regulating Valve Flow Curves<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

PR Ball<br />

RL Ball<br />

R Ball<br />

Butterfly<br />

2-way ball valve or butterfly valve for<br />

regulating purposes. When considering<br />

sizing a regulating valve, the first concern<br />

is to understand the valve’s flow curve<br />

to determine how efficiently the valve<br />

will regulate. Figure 1 shows typical flow<br />

curves for DirectoValve® regulating type<br />

valves. This will help to decide the type<br />

of valve to use.<br />

0 10 20 30 40 50 60 70 80 90 100<br />

% of Travel<br />

(Figure 1)<br />

R Type Valve<br />

Butterfly Valve<br />

RL Valve<br />

PR Valve<br />

R Type and Butterfly Valves<br />

As shown on the graph, the butterfly valve<br />

has the most non-linear flow curve for final<br />

1/3 (30°) of travel leading to an increase of 75%<br />

in flow through the valve. The straight 2-<br />

way “R” ball curve is not quite as steep, with<br />

the flow through the valve increasing by<br />

60% over the last 30° of travel. The “R” ball,<br />

however, has the additional disadvantage<br />

of not allowing significant flow during the<br />

first 1/3 of its rotation. Since a small change<br />

of rotation causes a significant change using<br />

these valves, trying to regulate large flows<br />

when the valve is two thirds to full open<br />

presents a challenge.<br />

RL Valve<br />

Spraying Systems Co.® has developed a<br />

special ball that allows the valve to start<br />

regulating earlier thus extending the<br />

regulating range. This special ball valve also<br />

increases flow and the linear characteristic of<br />

the valve during the first 3/4 of the valve cycle.<br />

The flow from the valve starts 10º earlier,<br />

than a regular R type ball and increases the<br />

flow of the RL ball during the first 70% of<br />

travel (Figure 1). The maximum capacity is<br />

about 10% less than an R type valve.<br />

Ball Type Regulating Valves<br />

model number<br />

344BR-2<br />

344BR-3<br />

344BRL-2<br />

* 344BPR-2<br />

* 344BPR-3<br />

346BR-2<br />

346BR-3<br />

* 346BPR-2<br />

* 346BPR-3<br />

PR Valve<br />

The PR valve uses a 3-way valve body and a<br />

ball with a wedge removed. The combination<br />

of this ball and a motor that rotates past<br />

the standard 90º results in a valve with an<br />

almost linear flow curve. The 2PR version has<br />

one outlet plugged. The 3PR version allows<br />

bypass flow to return to the tank.<br />

As noted in Figure 1, the percentage of flow<br />

increases by approximately the amount of ball<br />

travel thus avoiding the rapid change seen<br />

with standard ball valves and butterfly valves.<br />

* Not available in stainless steel.<br />

MAXIMUM PRESSURE<br />

FLOW RATE AT A 5 PSI (0.34 bar)<br />

PRESSURE DROP<br />

300 PSI (20 bar) 32 GPM (121 l/min)<br />

300 PSI (20 bar) 24 GPM (91 l/min)<br />

300 PSI (20 bar) 27 GPM (102 l/min)<br />

300 PSI (20 bar) 12 GPM (45 l/min)<br />

300 PSI (20 bar) 12 GPM (45 l/min)<br />

150 PSI (10 bar) 100 GPM (379 l/min)<br />

150 PSI (10 bar) 64 GPM (242 l/min)<br />

150 PSI (10 bar) 53 GPM (200 l/min)<br />

150 PSI (10 bar) 53 GPM (200 l/min)<br />

VALVES AND MANIFOLDS<br />

73

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