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oxyflex -mt 235 ® membrane-disc-diffuser - Supratec

oxyflex -mt 235 ® membrane-disc-diffuser - Supratec

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O P E R A T I O N<br />

OXYFLEX -MT <strong>235</strong><br />

MEMBRANE-DISC-DIFFUSER<br />

FOR FINE BUBBLE AERATION OF LIQUIDS<br />

®<br />

<strong>Supratec</strong><br />

Gesellschaft für Umweltund<br />

Verfahrenstechnik mbH<br />

M A N U A L<br />

Function<br />

and<br />

Leakage check<br />

First run of<br />

<strong>diffuser</strong>s<br />

Visual bubble<br />

check<br />

Oxygentransferefficiency<br />

test<br />

Start up<br />

After installation of OXYFLEX ® -MT <strong>235</strong> <strong>membrane</strong> <strong>disc</strong> <strong>diffuser</strong>s a<br />

function- and leakage test has to be done.<br />

Therefore the tank shall be filled with clean water up to maximum 10 cm<br />

above <strong>diffuser</strong>s’ surface and the <strong>diffuser</strong>s shall be set in operation.<br />

(specific air flow: 5 Nm 3 /h per unit)<br />

Then function and installation can be checked and confirmed by report.<br />

After function and installation has been checked and confirmed<br />

OXYFLEX ® -MT <strong>235</strong> <strong>membrane</strong> <strong>disc</strong> <strong>diffuser</strong>s have to be operated at<br />

least another 60 hours continuously, at a specific air flow of minimum<br />

5 Nm 3 /h per unit.<br />

Water level shall be as quick as possible raised up to minimum 100 cm<br />

above <strong>diffuser</strong>s’ surface.<br />

IMPORTANT: ● Diffusers may not stand still<br />

●<br />

Specific air flow may not exceed 8 Nm 3 /h per unit<br />

The judgement of the visual impression of bubble distribution shall not<br />

take place before the above specified first run of <strong>diffuser</strong>s.<br />

To do the visual check, the <strong>diffuser</strong>s shall operate at maximum capacity<br />

and shall be turned down to the minimum.<br />

•<br />

Test of evenly aeration (visual bubble check) must take place when<br />

the water level is at least 60-100 cm above <strong>diffuser</strong>s surface and a<br />

specific air flow of at least 5 Nm 3 /h per unit.<br />

•<br />

Test of evenly aeration (visual bubble check) at minimum air flow can<br />

only take place if the water temperature is above 10°C.<br />

Before the stated oxygen transfer efficiency figures of OXYFLEX ® -MT<br />

<strong>235</strong> <strong>membrane</strong> <strong>disc</strong> <strong>diffuser</strong>s are proved with an the oxygen transfer<br />

efficiency test, the above mentioned steps have to be considered.<br />

The oxygen transfer efficiency test must be done accordingly to<br />

accepted rules (e.g.: ATV-M 209) in clean or waste water.<br />

Guaranty figures have to be controlled exactly. It is necessary to have a<br />

precisely air-flow measurement system.<br />

After successful oxygen transfer efficiency test the start up OXYFLEX ® -<br />

MT <strong>235</strong> <strong>membrane</strong> <strong>disc</strong> <strong>diffuser</strong>s may follow immediately. If there is a<br />

postponement of the start up, it has to be taken care, that the water level<br />

stays at least 100 cm above <strong>diffuser</strong>s surface to prevent OXYFLEX ® -MT<br />

<strong>235</strong> <strong>membrane</strong> <strong>disc</strong> <strong>diffuser</strong>s from sunlight and / or freezing.<br />

Stand: December 2009<br />

<strong>Supratec</strong> Von-Drais-Straße 7 • D-55469 Simmern • Fon: +49 (6761) 9 65 09-00 • Fax: 9 65 09-01 • info@supratec.cc • www.supratec.cc

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