December 2003 - American Bonanza Society
December 2003 - American Bonanza Society
December 2003 - American Bonanza Society
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of dJ~!llirict in aviation and we<br />
qwlllfui!d to provide ADS members a little<br />
their Individual Insurance requirements.<br />
The ABS Program is one of the most comprehensive<br />
insurance programs available in the industry today and<br />
features expanded coverages, access to a variety of<br />
underwriters and competitive rates. The professional<br />
Falcon staff is dedicated to serving ABS members with an<br />
insurance program that is setting the standard for the<br />
industry. Call today for same day quotes and coverage.<br />
I<br />
Falcon Insurance Agency is the Insurance Progrnm Manager for the<br />
ABS INSURANCE PROGRAM<br />
1-800-259-4ABS (4227)<br />
www.faJconinsurance.com<br />
Fax: 830-792-1144<br />
P.O. Box 291388· Kerrville, Texas 78029
ICT<br />
-Or How the <strong>Bonanza</strong> Warped M~ ~ife<br />
IhiS is a different kind of article for<br />
the Beechcraft of the month. It's the<br />
story of a <strong>Bonanza</strong> that was rescued,<br />
just barely, from being parted<br />
out. It is also a warning, dear reader.<br />
of what could happen to you if you<br />
should ever come across a derelict<br />
<strong>Bonanza</strong> at a really. really good price.<br />
Let's go back to the beginning.<br />
In 1957. having flown Skyraiders<br />
in the Korean War, instructing in SNJs,<br />
then continuing in the reserves in<br />
Corsairs and F9Fs and with a year to go<br />
at MlT. I took a summer job flying<br />
charter for a fellow on Martha's<br />
Vineyard who had a 035. I liked the<br />
way it handled and it made the real<br />
estate go by aI a familiar rate-with less<br />
noise and smoke. It was a great summer<br />
job and left me with a lasting impression<br />
of a fine airplane.<br />
Fast forward almost 40 years. It's<br />
early on a Sunday morning and. having<br />
fini shed the funnies, I turned to the<br />
c1assifieds: "Airplanes for Sale [hardly<br />
ever anything there anymore, but it's an<br />
old habit]: 1953035 completely disassembled,<br />
whole or parts ..."<br />
Two lines and that's it. Egad,<br />
Tom lewis Wlth N341 DB<br />
sounds like a <strong>Bonanza</strong>. So I call. Yes it<br />
is! Another 035, yet I And I' m on my<br />
way over there to check it out.<br />
My first look at the airplane was a<br />
bit surreal: The fu selage sat on a<br />
makeshift dolly in a one-car garage, the<br />
interior gutted. Most of the wiring had<br />
been removed with a pair of dikes and<br />
thrown away! The windshield had been<br />
removed as was most of the instrument<br />
panel structure. The engine was still<br />
installed but with the accessories<br />
removed and, mysteriously, one prop<br />
blade was removed. (The guy must have<br />
been trying to figure out how to get the<br />
prop off, but that leads to a whole<br />
'nother story ... ) The wings were leaning<br />
against the wall outside in the carport.<br />
You get the picture. It was all there,<br />
had only superficial damage, and the<br />
only corrosion was on the mag skins. It<br />
had been left in Nevada for some years:<br />
the present owner bought it, flew it<br />
home, took it apart- and then decided<br />
to take on another hobby.<br />
Well, here I was at the far end of<br />
my career presented with a superb<br />
retirement project! The price was right<br />
(although it could have been free and I'd<br />
still be in the hole today) and [ got it.<br />
And just in time, too, because the guy<br />
was about to sell it to a salvage yard to<br />
be parted out.<br />
So began another<br />
adventure in my life.<br />
rst, [ had to figure out what to do<br />
with the load of airplane parts now<br />
outside my two-car garage/shop. A<br />
plan, that's what I need!<br />
Because of the long-term prospect.<br />
it wouldn't do to pay rent for more<br />
hangar space. So I had to design some<br />
GSE (ground-support equipment) to be<br />
able 10 move fuselage or wings in and<br />
out of my shop without damaging them.<br />
That worked out well. Quite a few<br />
things. such as work in the wheel wells<br />
or in the cabin, were much easier to do<br />
than on a fully assembled aircraft.<br />
Once started. the project became<br />
one of those, "It's not the destination,<br />
but the journey" kind of things. You<br />
learn a little bit more, you do a little bit<br />
more, you shell out more than a little<br />
bit, and soon you can't SlOp. Like an<br />
addiction-and you get in deeper and<br />
deeper.<br />
[ wanted to do everything myself.<br />
for the learning experience, and I did:<br />
stru cture. rigging. wiring, plumbing,<br />
engine overhaul, avionics installation,<br />
the whole A&P school syllabus and the<br />
interior, too.<br />
cOlllilll/ed 011 page 8162<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8153
1\ r) (""<br />
J r)?j<br />
MAGAZINE<br />
Pultli ~bed by AMERICA:" !JO'WANZA SOCIETY<br />
Orpnl/.td J~uary 1%1<br />
~~<br />
316-945-1700<br />
ASS EXECUTIVE DlRECfOR<br />
EDITOR IN CHI EF<br />
Nanc)' Johnson<br />
PUBUCATrON OFACE<br />
1922 Midfield Road<br />
P.O. BOlt 12888<br />
Wichita. KS 67277<br />
316-945· 1700<br />
Fax 316-945- 1710<br />
ASS ~ebsite:<br />
hup:llww\\ ,bonanza.org<br />
ASS e-maH: bonanza2@bonanza.-9588<br />
PRL'ITER<br />
Village Pre\.<br />
Page 8154<br />
DEPARTMENTS<br />
8155 PRESIDENT'S COMMENTS 8184 AVIONICS AD SECTION<br />
by Jack Haslings by Jim Hughes 8178A<br />
8156 TECH TIPS 8191 GENERATIONS<br />
by Neil Poban z. ami A rk)1 Foulk<br />
8192 INSURANCE 8182<br />
BPPP SCHEDULE<br />
8180 TECH NOTES by JO/III Allell, Falcoll Insurance<br />
WATCH FOR THE<br />
8170 ABS MEDICAL PANEL<br />
8193 FORUM<br />
2004 SERVICE<br />
by Charles Da\';dson. M.D. 8197 REGIONAL NEWS CLINIC SCHEDULE<br />
IN AN UPCOMING<br />
8179 CURRENTS 8199 CALENDAR<br />
ISSUE.<br />
by Lew Gage<br />
The opinions expressed in this magazine are the sole opinions of the authors ond do not constitute on endorsement<br />
of any products or services by the <strong>American</strong> <strong>Bonanza</strong> <strong>Society</strong>, its employees or members of its board 01 directors.<br />
term exp ires<br />
s.crelary<br />
JAMES E. SOK. (ANa 1) 2004<br />
9 Spruce Dr" PO Box 1895. Lakeville, CT 06039<br />
phone 232-484-6696. fax: B60435-6114<br />
e-mail <br />
STEVEN W, OXMAN (Area 2)<br />
385 Westbury Dr .. Rive, MD 21140<br />
phone: 41()..956-308Q. ta x: 410-956-6956<br />
e-mail <br />
2004<br />
CHARW S. DAVIDSON, M.D, (ANa 3) 2006<br />
1605 Wood Duck Ln ., Kill Devif Hills, NC 27948<br />
phone: 252-441-5698. tax: 252-441-5853<br />
&moil <br />
<br />
term expires<br />
IIU SlOVAU (A .... 6) 2006<br />
32675 Woad~de Dr .• Evergreen. CO 80439<br />
phone: 3OJ.lI10-1350, fox: 303-070-338S<br />
,<br />
President's Comments<br />
BY JACK HASTINGS<br />
~ear passes quickly for me now, and we have<br />
much to do. [ am very happy that one of our<br />
ew directors. Charles Davidson, M.D., has<br />
offered his full support to our medical program,<br />
which has grown and prospered.<br />
Charles has kindly agreed to chai r the medical<br />
committee (I will work for him now). and he<br />
will oversee the medical column. He has already<br />
written a letter to ABS members who are aviation<br />
medical examiners (AMEs) soliciting their<br />
support in answering member questions and<br />
helping with problem medical certification. The<br />
number of medical requests is growing, and we<br />
need to involve willing ABS/ AMEs in the timely<br />
handling of requests. Welcome aboard,<br />
Charles. I also welcome new directors An Brock<br />
and Bill Stovall.<br />
To guide my priorities as president, I<br />
reviewed our most recent member survey of several<br />
years ago. The top two reasons for being an<br />
ABS member were the magazine and technical<br />
support. and they were closely ranked. BPPP and<br />
the Service Clinics were third and fourth, also<br />
closely ranked to each other (and not far below<br />
magazine and technical in importance). The convention<br />
ranked eighth.<br />
ABS MAGAZINE<br />
We always work hard on improving the<br />
magazine, and we will continue to do so. There<br />
are renewed efforts to expand the pool of talented<br />
authors to provide articles of substance and<br />
value to the members.<br />
TECHNICAL SUPPORT<br />
In the technical arena, we have a new<br />
Manager of Technical Services, Tom Turner. I<br />
am very happy to have Tom on board, not only to<br />
ThIS magazine exists ta exchange information between and omong the<br />
members. so please keep your contributions coming.<br />
The February ABS Magazine will focus on the classy twin. the Trovel Air.<br />
Articles that relate to some facet of the Travel Air are needed by January 1.<br />
tn March we witl be looking for tips and gadgets for flying your airplane<br />
' in the system ." These need to be received before February 1.<br />
The complete Editorial Cal-endar was printed In the November Issue.<br />
page 8110.<br />
shepherd the technical program. but to work on<br />
implementing the goals of the very successful<br />
technical summit held last June. Additionally, as<br />
many of you know, Tom has broad experience in<br />
education. This background will be extremely<br />
helpful in the development and integration of all<br />
education and training programs for members.<br />
BPPP & SERVICE CLINICS<br />
Numbers three and four in the survey were<br />
the Beechcraft Pilot Proficiency Program and<br />
our Service Clinics, indicating that our members<br />
desire programs that will increase their aeronautical<br />
knowledge and knowledge of their aircraft.<br />
Members want education in these areas, and we<br />
will work hard to provide that education.<br />
CONVENTION<br />
Number eight in the survey (fOllowing<br />
insurance programs and a couple of other items),<br />
was the convention-and I hope to see that<br />
change. We are revamping the format of the seminars<br />
in the form of educational tracks, from<br />
which a member can choose. These tracks may<br />
include broad areas such as Flight Operations<br />
and Training, Technical and Maintenance,<br />
Aircraft Systems. Vendor Specific Topics and<br />
other items (such as workings of the <strong>Society</strong>,<br />
etc.).<br />
I feel the educational tracks, by providing a<br />
learning opportunity unattainable in one "package"<br />
elsewhere should increase the value of the<br />
convention and attract greater attendance. The<br />
social value of the convention should increase as<br />
well. I would like to see the convention in the top<br />
five benefits of ABS membership on the next<br />
survey.<br />
During my watch I will work hard on these<br />
priorities that you. the members, have indicated<br />
as reasons for belonging to this organization.<br />
Education seems to be the common thread that<br />
binds them.<br />
Until next month ... Jack<br />
Send your contributions to<br />
Nancy Johnson. ABS Magazme.<br />
PO. 12888. Wichita. KS 67277;<br />
bonanza l@bononzo.org; fox'<br />
945·1710<br />
More detol ed Info on how to<br />
submit IS olso avmlable otthese<br />
numbers<br />
"During my watch,<br />
I will work hard on<br />
the priorities that<br />
our members<br />
have indicated<br />
are their reasons<br />
for belonging to<br />
ABS. Education<br />
seems to be the<br />
common thread<br />
that binds them .•<br />
- Jack Hastings<br />
I>_-\ST PRHII>E:!'
582188<br />
Rod l.ancaster<br />
Bakersfield. California<br />
Q: Where can I find Beech Service Bulletin<br />
2188, or do you have a copy I can look at?<br />
A: SB 2188 refers to kit 35-4017-1. a multipage<br />
set of drawings, which is available from<br />
ABS by mail.<br />
Elevator cracks<br />
Allen Johnson<br />
Bullhead City, Arizona<br />
Q: My IA just informed me that the small<br />
crack in the right elevator is not repairable. Is<br />
there a source that stocks this item? My<br />
mechanic said it would be advisable to replace<br />
both elevators. Is that a good recommendation?<br />
If there is not a source for a replacement elevator,<br />
is there a shop around Arizona, California<br />
or Nevada that cou ld take a second look to see if<br />
a repair is possible.<br />
A: Repairs are not usually recommended<br />
depending on the location on the control. There<br />
are shops that reskin your elevator such as Biggs<br />
(405-258-2965), Princeton (763-389-2 134) and<br />
Stebbins (800-852-8155). You could try CruiseAir<br />
(760-789-8020) in Ramona, California.<br />
Wing spar reinforcement<br />
Morray Ross<br />
Doyton. Ohio<br />
Q: [s there a need to install some sort of<br />
"main spar support" in an A36. Do the wing bolts<br />
need to be replaced at some specified time?<br />
A: The spar reinforcement is only required if<br />
you find cracks as the AD note required. The<br />
wino bolt check is not required by AD, and we<br />
o<br />
believe Beech is overly conservative on the interval,<br />
but if they have never been done, it would be<br />
good to do it to detect possible corrosion.<br />
Kalamazoo Aircraft at 269-381-0780 is a good<br />
source in your area for this work.<br />
Wing-root vents<br />
Jeff Jones<br />
Plano. Texas<br />
Q: My lower front cockpit vents provide little<br />
(if any) forced outside air during flight. I have<br />
checked the vent valve position, and they are full<br />
open in the cabin. The upper, overhead eyeball<br />
vents seem to work fine. I had my [A do an<br />
<br />
extensive examination during the May an nu al<br />
inspection, but he could not find any blockage or<br />
problem. Any idea why I can't get the lower front<br />
air vents to deliver forced air?<br />
A: The front side vents (leading edge<br />
screened inlet) don't have a duct. They let the air<br />
into a portion of the wi ng structure which acts as<br />
plenum. If there are leaks such as at the wing<br />
rOOt or bulkheads, then there will be little flow<br />
out the vent. Just taping with duct tape can help.<br />
Flared wing tips<br />
Doniel Drew<br />
Buffalo, New York<br />
Q: I want to put the modem flared wing tips on<br />
my airplane. [ see a lot of ABS members advertising<br />
wingtips they have removed for tip tank installation.<br />
What models would fit my <strong>Bonanza</strong>?<br />
A: All of the later style tips fit. The question<br />
becomes approval method and compatibility of<br />
any strobes installed in the tip and the nut plate<br />
locations. Strobes are not all the same, and a field<br />
approval might be required. There are STCs for<br />
what is loosely called M style tips. Before you<br />
purchase, check with your IA.<br />
Gear doors droop<br />
John R. Owings<br />
Long Grove, Illinois<br />
Q: One of my inner gear doors does not close<br />
all the way. [ notice the droop when I preflight<br />
the plane. It is only short of closing completely<br />
by less than half an inch, but I am still concerned.<br />
The plane is 3 112 years old with about<br />
500 hours. Any advice?<br />
A: This usually is a sign of a weak gear motor<br />
or a low voltage situation. Please do not let<br />
someone start rerigging your gear until you<br />
check the operating voitage. the extension arms<br />
for bending or a weak motor. The gear should<br />
never get out of rig. It's usually something bent,<br />
broken or weak when people want to adjust it.<br />
Landing gear system<br />
Cart Raymond<br />
Argyle. Texas<br />
Q: [ have a 1966 V35 SIN 8274. Gear-down<br />
indications are one green light for both main<br />
gear and a manual down-lock indicator near the<br />
floor. Is there a modification available to install a<br />
three-light indication system similar to the one<br />
installed on the new A36?<br />
ABS <strong>December</strong> <strong>2003</strong>
A: There was an STC for a threelight<br />
aftermarket. The STC owner has<br />
chosen not to market it. I suggest mirrors<br />
from Performance Aero (800-200-3141 ).<br />
Blinking alternator light<br />
Robert Pearce<br />
Redlands, California<br />
Q: 1 appreciated the August publication<br />
of my question on the alternator<br />
light blinking continuously, but here's<br />
another answer. Upon the overhaul of<br />
the alternator (850 hrs), the A&P/IA<br />
found a loose terminal co nnection on<br />
one of the field wires. This was cleaned<br />
and recrimped. No problems since.<br />
This was a continuing problem<br />
since engine overhaul and a factory<br />
alternator replacement. Just some info<br />
for you. Thanks for the great answers<br />
you publish.<br />
A: We've seen a lot of problems<br />
from corroded crimps lately. Thanks for<br />
the feedback.<br />
Bendix ignition switch<br />
replacement<br />
Keith Grfffith<br />
Niwot. Colorado<br />
Q: Regarding AD 76-7- 12 for Bendix<br />
ignition switches: For the first time, one of<br />
my switches failed the simple test outlined<br />
in this AD. Do you recommend repairing<br />
or replacement. and do you know of a<br />
reasonably priced source for new switches?<br />
If new switches are installed, does that<br />
elinninate the AD for good? The part<br />
number is 10-357230-1. This is the<br />
"twist-to-start" type. not keyed.<br />
A: Ai rcraft Spruce & Specialty<br />
(877-477-7823) has the Bendix switches.<br />
The AD note wi ll still apply to some<br />
part numbers.<br />
Turn coordinator<br />
Ben Crebbs<br />
Tucson. Arizona<br />
Q: Where can I obtain a good tum<br />
coordinator wi th the Beechcraft logo for<br />
a reasonable price? Mine is getting really<br />
noisy. I've been quoted S 1,000 to<br />
replace it.<br />
ABS <strong>December</strong> <strong>2003</strong><br />
A: The requirement for the logo is<br />
possibly the reason for part of the price.<br />
Try Air Capital Instruments (316-942-<br />
8668). Kelly Instruments (800-835-1054)<br />
or Century Instruments (800-783-0116).<br />
Valve washers,<br />
directional gyro<br />
Richard Osborn<br />
Bakersfield, California<br />
Q: I recently read about a source for<br />
the fuel strainer valve washers, but now<br />
1 can't find the issue with that information.<br />
Could you send it to me? Also, do<br />
you know of a directional gyro that will<br />
replace the old drum type for the B-4<br />
autopilot and still give output to the<br />
autopilot?<br />
A: The seals can be purchased by<br />
FBOs from Trimcraft (800-558-9405). 1<br />
don't know of a DG of the type you are<br />
looking for, but you mi ght call<br />
Autopilot Central (9 18-836-64 18).<br />
Avionics panel<br />
Ron Reese<br />
Bal/win. Missouri<br />
Q: I have a '77 A36 and recently had<br />
an extensive avionics replacement that<br />
involved the removal of the old King<br />
RNAV. The plastic vertical strip just to<br />
the left of the avionics stack that has the<br />
avionics master, VOR on/off and #1 and<br />
#2 select and, on my plane, radar<br />
altimeter on/off also had the RNAV on<br />
light and a ci rcuit breaker that has now<br />
been moved to another breaker subpanel.<br />
The vertical strip is now outdated<br />
and 1 would like to have it redone. Who<br />
would you recommend?<br />
A: Most avionics shops have an<br />
engraver and stock of plastic to layout<br />
what you need. I'm surprised they didn't<br />
include that.<br />
Panel hole cover<br />
Robert Loss, Jr.<br />
Rochester. New York<br />
Q: 1 had a new avionics system<br />
installed in a 1988 A36. With the equipment<br />
removed from the right-hand<br />
panel, a "cover" of aluminum was<br />
<br />
placed over the holes, which is not cosmeticall<br />
y acceptable. Can the whole<br />
area be covered or the panel replaced?<br />
A: The whole area could be covered<br />
with wood grai n from 3M or a plastic of<br />
your choice. Air Mod (5 13-732-6688)<br />
or any of the bigger avionics shops<br />
should be capable.<br />
STCs for 10-470<br />
Jeff Wirs<br />
Coral Springs, Florida<br />
Q: I'm thinking of putting an 10-470<br />
into my '54 E35. Can you give me a<br />
selection of STC uppliers? I intend to<br />
do the work myself, rather than take the<br />
bird to them . Also, have you<br />
heardlseenlhave 337s or log entry to<br />
convert the old panel and switches to a<br />
"new" style (rather than an STC)?<br />
A: D'Shannon (800-296-76 16) is the<br />
only one I'm sure of. Gary Hammock<br />
(972-875-4279) may have his own. We<br />
know of people who have done their own<br />
but recommend that you use one of the<br />
above sources of STC panel conversion.<br />
Radio noise<br />
Forrest Holly<br />
Iowa City. Iowa<br />
Q: I am looking for the source of<br />
increasi ng mag static in my Garmin 430<br />
Com that has been installed for about<br />
two years. Over the past 18 months,<br />
there has been a "spitting" sound when<br />
the com is tuned to frequencies above<br />
about 120.0. The spits are random, not<br />
regular, but lately have gotten almost<br />
continuous at higher frequencies.<br />
I do not hear the spits on my KX<br />
170B tuned to the same frequencies.<br />
The spits also di appear on left-mag<br />
onl y, so I know they are ignition-related.<br />
Finally, the spits clearly increase<br />
with engine rpm.<br />
I've squawked this a couple of<br />
times, including for the annual, but no<br />
mag anomalies were found. I do not<br />
know if wires were checked and plugs<br />
have been changed in the interim.<br />
Should I suspect the mag andlor the harness<br />
or the Garmin?<br />
Page 8157
A: I would suspect the harness in<br />
such a case. You can try installing a<br />
ground wire from the P-Iead shielding<br />
to the mag body screws. Sometimes that<br />
works.<br />
Beech electric prop<br />
F. W. Stevens<br />
Omaha, Nebraska<br />
Q: I am considering the purchase of<br />
an F35 and would like your comments<br />
on the pros and cons of the Beech electric<br />
prop. Is there an STC for the addition/conversion<br />
from the wobble pump<br />
to an electric replacement?<br />
A: The electric prop is a great prop.<br />
There is a lillie shonage of pans, which<br />
we are trying to fix. You need to grease<br />
the pitch change bearing every 250<br />
hours. Warren James (9 18-786-4506)<br />
has a fuel pump STC.<br />
Beech 215 prop "hunts"<br />
Sfeve Rochna<br />
Fallon. Nevada<br />
Q: I recently bought a <strong>Bonanza</strong> that<br />
has the 215 prop and I'm nOl all that<br />
familiar with its quirks. It works as<br />
expected in manual (variable pitch) and<br />
in auto (solid state controller installed<br />
early 80s) in smooth air. But here in<br />
northern Nevada with the thermals and<br />
mountain turbulence, the rpm hunts<br />
around quite a bit (+/- 75 rpm). Is this<br />
normal ? If nOl, where should I troubleshoot?<br />
When the pitch change system<br />
fails or starts to fail. what are the<br />
normal symptoms?<br />
A: First, the pitch change bearing<br />
should be lubricated (greased) every<br />
250 hours. The motor condition and<br />
brushes could also be the problem.<br />
Consult with E-series engine expert<br />
Lew Gage (775-826-7184).<br />
Corrosion proofing<br />
Chris Fenger<br />
\.t!lOna, Wisconsin<br />
Q '.<br />
I am considering relocating to<br />
Florida from Wisconsin and want to<br />
know about corrosion proofing. I'd<br />
appreciate your recommendation for<br />
rustproofing.<br />
A: Florida is hard on :tirplanes. It's<br />
hard on exteriors as well as interiors of<br />
cowhngs, wings and fuselage as well as<br />
the engine itself. Ventilated hangars<br />
help and so do interior coatings such as<br />
zinc chromate or Corrosion X (800-<br />
638-7361). Even if yours had zinc chromate,<br />
it should benefit from the<br />
Corrosion X treatment and a touch-up<br />
treatment every couple of years.<br />
Prepurchase inspection<br />
Mork Manning<br />
Collierville. Tennessee<br />
Q: I have found a V35B in the area<br />
around Memphis, Tennessee, and want<br />
to find a good A&P to do a prepurchase<br />
inspection. Can you recommend a shop<br />
in western Tennessee. northern<br />
Mississippi or eastern Arkansas?<br />
A: Try Midwest Aviation in West<br />
Paducah. Kentucky (270-744-8686).<br />
Plastic finish plate<br />
Regis Ramel<br />
Newport Rhode Island<br />
Q: I am missing a plastic (looks like<br />
burl wood) finish plate that fits on the<br />
front passenger side elbow rest. Do you<br />
know where I can Ii nd a replacement?<br />
A: If you can't find it at the factory or<br />
a salvage yard, try Select Airports (800-<br />
318-0010), Arrell (805-604-0439),<br />
Avstat (888-287-8283), White<br />
Industries (800-82 1-7733) or Dodson<br />
(800-255-0034).<br />
Replacement floorboards<br />
Clifford Schmidt<br />
Hiram, Georgia<br />
Q: I want to replace all the floorboards<br />
in my V35B SIN D9247. Are<br />
there options out there other than plywood?<br />
Are there composites available?<br />
Can you suggest a supplier?<br />
A: We're not aware of a supplier.<br />
Your mechanic can help you make them<br />
out of marine plywood.<br />
Cowl fasteners<br />
Daniel Houx<br />
Harrod, Ohio<br />
Q: I want to replace the fasteners for<br />
the engine cowl. What is the most effective<br />
way to go?<br />
A: Performance Aero (800-200-<br />
3141 ) has a kit to replace them in two<br />
different manufacturer's fasteners.<br />
Chafe tape<br />
Mark Mayer<br />
Winchester. Kentucky<br />
Q: What kind of chafe tape do you<br />
recommend for the edges of the engine<br />
cowling and where can I obtain a roll? I<br />
seem to be getting a 101 of rubbing of the<br />
engine cowl doors against the cowling<br />
that causes a carbon streaking emanating<br />
from the interior of the engine<br />
compartment.<br />
A: Aircraft Spruce & Specialty (877-<br />
477-7823) or Wag Aero (800-558-6868).<br />
Fairings source<br />
Jim Hughbanks<br />
Evergreen. Colorado<br />
Q: Do you know of a source for the<br />
fairings around the engine nacelle<br />
where it meets the wing? I'm talking<br />
about the wide plastic piece. If it makes<br />
any difference, the engines are the<br />
Colemill 10-5205. My fairings are<br />
buckled and wavy and some of the<br />
screw holes are split.<br />
A: Globe Fiberglass (800-899-2707)<br />
is an alternate source to the Beech faclOry.<br />
Some people have had fitting problems<br />
and we've discovered that not all<br />
the nacelles were the same. The Globe<br />
ones are of a better quality material.<br />
POH needed<br />
Barton Tate<br />
Birmingham. Alabama<br />
Q: I need an approved manual for an<br />
aircraft that has the engine performance<br />
charts for the -N (260 hpj engine.<br />
A: Many of the holders of STCs did<br />
nOl provide supplements to the POH. In<br />
those cases, the original POH is the<br />
Page 8158<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
legal approved POH. You can use a<br />
performance/power chan out of a 1972<br />
G33 POH as a reference or a 1963 P35.<br />
Realize that your limits have probably<br />
not changed.<br />
Too low compression<br />
Ron Hart<br />
Edmond. Oklahoma<br />
Q: At what point should I really be<br />
worried about engine compressions?<br />
Seems like everyone is comfonable<br />
with numbers in the 70s, but how low<br />
into the 60s should I go before looking<br />
at topping my engine?<br />
A: The master orifice, which is a<br />
graduated leak to calibrate your tester, is<br />
the cutoff point. It usually will be<br />
around 50/80. However, even with readings<br />
in the 70s. if there is leakage by<br />
exhaust valves (hearing air out the<br />
exhaust). funher investigation is indicated.<br />
TCM 58 M84-15 explains this<br />
and is available at .<br />
Hot-running cylinder<br />
Joseph Weinberg<br />
Moorestown, New Jersey<br />
Q: I have an A36 with an 10-550-8<br />
with about 700-plus hours on the<br />
airframe and engine. The plane is<br />
equipped with an EDM-700 engi ne<br />
analyzer. I have noticed that on climbout,<br />
on occasion, my #3 cylinder reads as<br />
high as 463 on the CHTs. That is with the<br />
mixture at full rich. The other cylinders<br />
are not reading over 400. The high reading<br />
lasts until after leveling off in cruise.<br />
I n a recent response to another letter,<br />
I noticed you said that any reading in<br />
excess of 400 on the CHTs is cause for<br />
concern. What should I be doing? What<br />
is the problem? How serious is this?<br />
A: Make sure your injector nozzle is<br />
clean and has a good spray pattern on<br />
the #3 cylinder. You also could ensure<br />
there is no intake leak on that cyl inder.<br />
Also check bailles on that cylinder. A<br />
momentary 463 degrees may not have<br />
been high enough to hun anything, but a<br />
463 indication needs to be investigated.<br />
Fuel flow indicator<br />
Fred Parkinson<br />
Knoxville, Tennessee<br />
Q: My fuel flow indicator behaves<br />
erratica ll y. often indicating a much<br />
lower number than actual. The engine<br />
seems to perform normally.<br />
A: There could be ai r in the line or a<br />
sticky gauge. Tee in a master gauge like<br />
on the TCM S8 SID 97-3A test and you<br />
can compare readings. Kelly Instruments<br />
(800-835-1054) or Century instruments<br />
(800-733-0116) should be<br />
able to repair if it's the instrument.<br />
EGT monitor<br />
John Blrk/e<br />
Socramento. California<br />
Q: I am installing an EGT monitor<br />
in my F35 with E225 and pressure carbo<br />
To program the monitor. I need the EGT<br />
low and high temperature limits for this<br />
engine. I could not find this info on the<br />
Type Data Sheet.<br />
Most people tell me to install the<br />
six-probe EGT monitor; some recommend<br />
a six-prObe CHT monitor instead.<br />
What do you recommend?<br />
A: The six -cy linder installation<br />
provides you with much more information.<br />
A single probe with a pressure carb<br />
might mislead you as to what your other<br />
cylinders are doing or, if in stalled<br />
downstream, only give you an average.<br />
Without a six-cylinder installation, you<br />
would not want to try lean-of-peak<br />
operation. The low EGT can be an arbitrary<br />
number, and I don't believe it is<br />
needed. The high EGT would be 1500<br />
near the cylinder and probably should<br />
be et lower if downstream in the<br />
exhaust system.<br />
JPI engine analyzer<br />
Perin Mahler<br />
Grand Rapids. Michigan<br />
Q: l awn a 1979 58TC in which I'd<br />
like to install a JPI engine analyzer with<br />
fuel flow on the panel. Can I put this<br />
where the original fuel flow gauge is<br />
installed?<br />
A: You should be able to with a 337<br />
field approval. What you probably<br />
cannot get rid of is the factory-installed<br />
TiT temperature gauge.<br />
Fadec system<br />
Steve Bollinger<br />
Chesterfield, Missouri<br />
Q: I've been following the development<br />
of the Fadec engine control system<br />
from Teledyne Continental Motors<br />
since I first became aware of it during<br />
an A8S factory tour several years ago. It<br />
sounds great. but is there any actual data<br />
out there from members who have<br />
already installed the system?<br />
A: We have not received any information<br />
from member users. Members:<br />
Can you help out?<br />
MPgauge<br />
Ralph PeHersen<br />
Waldorf, Maryland<br />
Q: I planned on instalLing a digital<br />
fuel flow (JPIIShadin/El) and generic<br />
manifold pressure gauges in my<br />
airplane. I checked the STCs involved<br />
and they say I have to retain my original<br />
fuel flow gauge. In my case, that is the<br />
combination fuel f10wlMP gauge.<br />
Since the MP on this gauge reads<br />
low, I would like to have it overhauled.<br />
Can you suggest a company that can do<br />
this?<br />
A : Try Kelly Instruments (316-945-<br />
7171), Century (316-683-7571) or Air<br />
Capital Instruments (316-942-8668).<br />
E-225 electric<br />
aux fuel pump STC<br />
Jack Nelson<br />
Denton. Texas<br />
Q: I am trying to find an STC for an<br />
electric auxiliary fuel pump for my<br />
C35's E-225-8 engine. My idea of<br />
flying and pumping fuel by hand is less<br />
than desirable.<br />
A: Warren James (918-786-4506) has<br />
the STC.<br />
A8S <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8159
Gap seals/550 Millenium<br />
John Vincent<br />
Cordova, Tennessee<br />
Q: Do you recommend gap seals for<br />
performance enhancements? If so,<br />
whose kit should I use?<br />
Also, I have 1400 hours on an<br />
original engine. At TBO I would like to<br />
put the most non-turbo horses up front,<br />
possibly the 550 Millenium?<br />
A: I had D'Shannon's gap seals on a<br />
C33A and really liked them. You can get<br />
the 550 from D'Shannon, Colemill or<br />
Hammock Aviation.<br />
Canvas cover replacement<br />
George E. Wilson<br />
Liffle Rock, Arkansas<br />
Q: For my 55 Baron, I need a<br />
replacement canvas cover for the rear of<br />
the wheelwell behind the inboard gear<br />
door. I understand it protects the flap<br />
actuator and some cannon plugs from<br />
water thrown off the wheel. I need a<br />
source other than Beech.<br />
A: Try Performance Aero (800-200-<br />
3141 ), Crossroads Aviation (972-239-<br />
0263) or Denises (321-725-9226).<br />
Janitrol heater<br />
Richard Moore<br />
Daytona Beach, Florida<br />
Q: I am installi ng a new rebuilt<br />
lanitrol heater d94-3el from Kelly<br />
Aerospace. It was not shipped with any<br />
aircraft-specific information. J have not<br />
located any installation instructions or<br />
diagrams for the wiring or plumbing<br />
regarding the installation of the new<br />
94e42 combustion pressure switch or<br />
for the new heater in my Baron. Any<br />
information you may have on thi s<br />
would be appreciated.<br />
A: Go to the shop and pruts manual to<br />
find a wiring diagram for a serial-number<br />
airplane new enough to show that heater<br />
as assigned. Then use those as supponing<br />
data to get a field approval.<br />
Reusable refrigerants?<br />
J.c. McKinney<br />
Stuart, Florida<br />
Q: I have a factory air conditioner<br />
(R-12). Are any of the substitute refrigerants<br />
useable in this system?<br />
A: They can of course be converted<br />
to 134. API in Memphis has a kit. I'm<br />
not certain of the legality of some of the<br />
other substitutes.<br />
Neil Pobanz, ABS technical consultant, is a refired<br />
U.s. Army civilian pilof and maintenance manager.<br />
Neil has been an A&P and IA for 45 years.<br />
Glen -Atly- Foolk wfJose business is Della Strut. has<br />
been an ABS assistant technical consultant since<br />
1986.<br />
VACUUM SYSTEMS<br />
When working on any part of the system, you need to<br />
ensure cleanliness. Even if the pump isn't changed and<br />
hasn't failed, clean out the hoses and check filters. Many<br />
instruments when overhauled, exhibit contamination that<br />
may be from previous pump failures. In-line filters are<br />
helpful in catching the debris carried opposite the flow by<br />
turbulence created by pump failures.<br />
HEAT DEFLECTORS<br />
They are only required on the rear two mounts, but are a<br />
good idea on all four as long as they don't rub the mount.<br />
FUEL CELLS<br />
We have heard of fuel cells being inswlled that don't have the<br />
baffle. We think you should have baffled cells when installing<br />
replacements, but must ensure that if you don't have baffles,<br />
have the placards and flight manual supplements.<br />
NEW TIEDOWN RlNGS<br />
Dodson (800-255-0034.) has new improved tiedown rings.<br />
MAN IFOLD DRA INS<br />
We have heard of 10-470s without manifold drain valves.<br />
The tech staff and Beech tech support believe they are all<br />
supposed to have drain valves.<br />
TECH NOTES<br />
MUFFLER HEAT STUDS<br />
Some cabin heat mufflers show up not having the proper<br />
number of heat transfer studs.<br />
BARON FIBERGLASS FAIR INGS<br />
Globe Fiberglass (8 13-644-2178) is willi ng to add components<br />
to their line of fairings. If you have one that's different<br />
(we've found some that are different from standard),<br />
they will try to match them.<br />
THROTTLE SHAFfS FOR THE GEAR HORN CAM<br />
Aircraft Accessories of Oklahoma (800-255-9924) has a<br />
jig to drill 10-520 throttle shafts for the gear horn cam.<br />
WINTER FLIGHT<br />
o Consider an alternate plan in case of failure of singlesystem<br />
components. Consider this possibility when<br />
looking at en route and destination weather.<br />
o Batteries may not last as long as advertised after alternator<br />
failure.<br />
o Can you handle the ice if you have to descend mid-segment?<br />
o<br />
Will the boots work on one pump?<br />
o Analysis of the type of ice you may encounter is also<br />
important. Sometimes our airplanes are not capable and<br />
a short wait is in order.<br />
--@--<br />
Page 8160 ABS Decembe r <strong>2003</strong>
Researching icing<br />
conditions<br />
BY RON ZASADZINSKI. BPPP INSTRUCTOR<br />
1t<br />
• c ....... , 1,""11 Pct."tial ( CIP)<br />
[ ClP !>!rlpm! ...... , $lftll*' 1<br />
his winter. we have even more tools than ever to create a<br />
mental picture of icing conditions before we Oy. Un til a few<br />
years ago, only two primary tools were available from Flight<br />
Service or DUATS: AirmetsiSigmets and Pilot Reports. These<br />
products are still valuable. AirmClS and Sigmets are forecasts for a<br />
vari ety of phenomena, including icing.<br />
An icing Airmet is issued if the forecast is for up-Io-moderate<br />
icing conditions. If there is any chance for severe conditions. a<br />
Sigmel is issued. For example, if the forecast was for moderateto-severe<br />
rime ice between 3.000 and 12.000 feet, an icing Sigrnet<br />
wou Id be issued rather than an Airmet.<br />
Pilot reports are also a critical tool, as they remain our only data<br />
source for actual icing conditions. There still isn't any wealher instrument<br />
that can measure icing. Researching pilot reports is an important<br />
way to verify if the Ainnet or Sigmet forecast is developing.<br />
Pilot reports, however, have several limitations. For instance, if<br />
you are flying early in the day, there may not be any because no one<br />
else is flying yel. Later in the day, a lack of icing pilot reports could<br />
mean that conditions are so bad that few pilots are flying, or that icing<br />
conditions have not manifested. How can you tell the difference?<br />
There are some very exce llent icing tools available from NOAA<br />
at the Aviation Digital Data Service website (hup:lladds.aviation,<br />
weather.noaa.gov) (Fig. I.). Navigate to their home page with your<br />
web browser, and click on the "Icing" tab. Once on (hal page, you<br />
can look at the probability of icing anywhere in the U.S. at different<br />
altitudes in 3.000-foot increments.<br />
One way to see this dala is to click on the text of the altitude you<br />
want to look at "3,000," "9.000,'· etc. (Fig. 2.) The more red you see,<br />
the higher the chance for ice in that area at that altitude.<br />
Note that this model does not predict the intensity of the icea<br />
high probability means you are very likely to get ice, but it may be<br />
severe, moderate or light. Check the Airmet or Sigmet for that area<br />
Figure 1. The -icing- page on the Aviation Digital Doto Service website.<br />
to verify the forecast intensity. And be sure to keep in mind thai any<br />
icing encounter can be more severe than forecast.<br />
On the same "Ici ng" page, you can get another piece of information<br />
by clicking on the word "bases" or the word "lOpS:' Clicking<br />
these text links will display a color,coded contour map of the bases<br />
(Fig. 3.) and lOpS (Fig. 4.) of the icing layers, respecti vely. Areas of<br />
white mean that no icing is forecast in that area by that model.<br />
These tools are updated at least once an hou r. 24 hours a day. So<br />
they are available even if you are checking the weather at 5 a.m. for<br />
an early flight.<br />
Using all of these tools together. you can figure out fairly quickly<br />
if you will be able to stay beneath the ice. go over it, around it, or<br />
would be better off watching it develop on the Weather Channel wi th<br />
a cup of coffee in your hand.<br />
ABS member Ron Zasadzinski instructs with the Beechcraff Pi/of Proficiency<br />
Program as a ground and ffight instructor and is secretory of the BPPP Board of<br />
Directors. He lives in Fort Collins, Colorado. where he works as a flight instructor<br />
and a computer consultant. Ron has<br />
more than 6.500 hours of flight time in<br />
general aviation aircraft. His website:<br />
.<br />
• II .. •<br />
--..... - w- ~ Ifv-<br />
y~ ~-- ~-<br />
ASS <strong>December</strong> <strong>2003</strong> Page 1161
"Why do it? Some say you gotta be a nut, But I like to think of it as a cap on a lifetime<br />
in aviation and getting involved with one of the best-designed products of the 20th<br />
century." -Tom Lewis<br />
When N341 DB was purchased, the fuselage sal ona makeshift dolly in a on~r garage, the interior gutted, the windshield gone and most of the instrument ponel<br />
structure and engine occesories hod been removed.<br />
80HRNZR OFTHE MONIH.<br />
conthllled from page 8153<br />
I wasn't alone in thi s, of course. I<br />
had the overview of a patient and knowledgeable<br />
lA, the cooperation of a thoughtful<br />
and professional FSDO inspector and<br />
many sessions of brain-picking with some<br />
real ex pens- not to mention a large bookshelf<br />
of publications.<br />
One should keep in mind that even<br />
with an A&P license, there is also an<br />
experience requirement for doing some<br />
things, and that dictates access to expens.<br />
There's a bit of irony here: They're<br />
expert enough to know not to try to make<br />
money on a project of this<br />
magnitude. Why is that? The reality is<br />
that older <strong>Bonanza</strong>s are woefully undervalued<br />
today. They are worth more as<br />
parts.<br />
While cruising a few salvage yards<br />
in the course of this project, it was sad<br />
to see several examples of thi s. As it<br />
worked out with me, I have far more<br />
dollars in this airplane than I've ever<br />
heard of a D35 going for-and that's<br />
strictly out-of-pocket costs, not including<br />
my time. Then why do it? Some<br />
might say you gotta be a nut. But I like<br />
to think of it as a cap on a lifetime in<br />
aviation and getting involved with· one<br />
of the best-designed products of the<br />
20th century.<br />
You know about that, don't you?<br />
Well, in the Smithsonian, there is a<br />
<strong>Bonanza</strong> with a plaque that notes how<br />
some prestigious institute a few years<br />
ago selected it as one of "The 100 best<br />
designs of mass· produced commercial<br />
products of the 20th century." That covers<br />
a lot of products-and only two of<br />
them were airplanes. The other one was<br />
the DC-3!<br />
OK. So if anyone out there finds a<br />
A jigsaw puule? Some of the dozens of pieces ond ports of N341 DB.<br />
derelict they decide to rescue, the best<br />
rationale for proceeding would be to<br />
treat it like a post-graduate project: lots<br />
of study, consulting and lab work. The<br />
out·of-pocket expense beyond what you<br />
cou ld sell the airplane for is your<br />
tuition ; the time spent is several semesters;<br />
and that first flight, well, the only<br />
way to graduate is with honors-or you<br />
forfeit more than the tuition.<br />
To undertake a project of this magnitude,<br />
you better be a retiree, because<br />
you have a lot of time (yeah, right) and<br />
Page 8162<br />
ABS <strong>December</strong> <strong>2003</strong>
etired folks do all kinds of odd things.<br />
So be warned: Don' t do it for the<br />
money; do it only for love.<br />
How did it turn out?<br />
So far. so good. In fact, it's love<br />
requi ted. The first flight (in 17 years) was<br />
about two years ago. It flies straight; it<br />
flies faster than any other E22S I've ever<br />
flown. It's quiet and it's comfortable. It<br />
meets all the objectives I had for it.<br />
I flew it to the East Coast and back<br />
this year. Last year on the way to<br />
Tucson, I cruised it up to the base of<br />
Class A (I8,()()() feet) airspace. And it<br />
has left ti re tracks on several mountain<br />
airstrips in Idaho and Montana.<br />
STATEMENT OF WORK / EQUIPMENT LIST<br />
Here's a list of what took about five years<br />
of my post-retirement time and 30-plus items<br />
on 15 seporote 337s. including 17 Field<br />
Approvals:<br />
• Airtrome stripped. etch/olodine/prime with<br />
strontium chromole epoxy primer including<br />
white epoxy in wheel wells and engine camportment.<br />
• Installed Beech stobilizerltoil reinforcement.<br />
• Removed entire primary flight control system:<br />
rudder/nose gear steering. pitch/roil<br />
control. toil differential mechanism. pulleys.<br />
cables and bellcronks - inspected and all<br />
bearings relubricoted or replaced.<br />
• Replaced structure fram panel to firewall<br />
(using the some ports and attachments<br />
Beech still uses in current production) that<br />
accommodates the long-sloping windshield.<br />
Installed ARS instrument ponel and<br />
bottery box. The gloreshield is from on A36.<br />
is easily removable and makes access to the<br />
forward side of the instrument panel<br />
supremely easy, which was one of the main<br />
reasons for doing things this way.<br />
• LP Aeraplostics fromeless half-inch windshield<br />
and three-eighths-inch side windows<br />
installed flush with exterior skin.<br />
• Cobin door hinge plates and pins replaced.<br />
• Main fuel cells removed and refurbished.<br />
• Main nose strut overhauled and rebushed<br />
by Delta Strut. Main struts resealed.<br />
• MLG and flop gear boxes/motors and flop<br />
actuators disassembled. resealed and relubricated.<br />
• RuddeMJIOfS reskinned by Princeton Aviation.<br />
• Flops and ailerons (magnesium) replaced<br />
with aluminum .<br />
• All hoses, all wiring replaced with new.<br />
• Cowi-flop and NLG door hinges rebushed.<br />
• All reusable instruments overhauled.<br />
This is probably one of the more extreme "before- photos you'll ever see.<br />
Instrument ponel in Tom Lewis' 1953 D35 otter its restoration.<br />
• Overhauled engine to new limits with new<br />
TCM cylinders.<br />
• All accessories overhauled.<br />
• Propeller (Hartzell) refurbed and inspected.<br />
THE FOLLOWING WERE ALSO INSTALLED:<br />
• Cleveland wheels and brakes<br />
• Osbome tip tanks - 20 gal. each<br />
• Overhead vent and light panel (V35)<br />
• Aerox four-place oxygen system<br />
• AeroShield cobin blanket and engine comportment<br />
acoustic kits<br />
• Corbon-fiberlhoneycomb floor panels (half<br />
the weight)<br />
• Shoulder harnesses (frant seats)<br />
• A36 front seats<br />
• Gloreshield with valance lighting<br />
• Fibrelight instrumenllighting<br />
• Digital voltmeterlOAT gouge<br />
• Insight Graphic Engine Monitor<br />
• Westberg electric fuel pressure gouge<br />
• Electronics Intemotional fuel flow/quantity<br />
and tach gouges<br />
• Mid-Continent quartz clock<br />
• Whelen 'Comer three-point strobes<br />
AVIONICS INCLUDES<br />
• UPSAT Apollo interactive avionics stock:<br />
• SL15SM audio panel (connections at each<br />
seat)<br />
• MX20 mOVing mop/mUltifunction display<br />
• GX60 GPSlCom with approach IFR<br />
• SL30 Novcom wlDME upgrade<br />
• SL70 transponder<br />
• Apollo ACU and Mid-Continent CDI<br />
• Avionics Innovations CD/radio player<br />
• Artex ElT-200<br />
• The finish point was done before reassembly<br />
by Airways Aircraft Refinishing.<br />
ABS member Tom LewiS is a retired aeronautical<br />
engineer, pilot and mechanic WIth about 5. CXXJ<br />
hours PIC. N3410B hod 4.423 hours on If when he<br />
collected the parts; it now has 250 more. Future arti·<br />
cles have been requested from Tom with more<br />
detoiled information on how he went about<br />
reassembling on airplane that hod aff of Its pads<br />
and PieceS removed to become the beautiful airplane<br />
shown on this month 's cover.<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8163
ev<br />
•<br />
By John M. Mij<br />
Poughkeepsie,<br />
hen I learned to fly 80 years ago<br />
I never met my flight instructor. That's<br />
right! My flight instructor wrote a book,<br />
away over in England during WWI, where<br />
he was in charge of flight instruction. He<br />
was Capt. Horatio Barber, RFC, DSO- a pioneer pilot before<br />
that war. The book came to my hands from an uncle who was<br />
in training when WWJ ended. He gave me several books on<br />
aviation, including one titled Aerobatics, a word coined by<br />
Capt. Barber.<br />
The book was used in training pilots to fly the Avro 504-<br />
K, the English training plane. It is still in mint condition and I<br />
treasure it. My uncle knew I had been enthralled by airplanes<br />
and flying ever since I was 4- 1/2, in 1910, when I saw Glenn<br />
Curuss land in a field across the road from my father's farm.<br />
He landed there to refuel on his famous I 52-mile flight down<br />
the Hudson River from Albany to New York in a primitive<br />
bamboo, cloth and wire flying machi ne.<br />
When I saw that little kite- like fl ying machi ne take off and<br />
fly down the river 'til out of sight, I lost interest in beconting<br />
a stearn locomotive engineer. Later, and older, I studied those<br />
books instead of such boring subjects as Latin all through high<br />
school, knowing that I would definitely fly. Unlike my school<br />
pals, I had a definite goal.<br />
IN THE SUMMER OF 1922 I had a 10-minute ride in a<br />
WWJ "Jenny" at Asbury Park, New Jersey. Then, in the spring<br />
of 1923, a barnstorming pilot came to Poughkeepsie, New<br />
York, my hometown, in an unbelievably decrepit Jenny. I was<br />
working at my usual summer job in a machine shop, but each<br />
day after work I would ride my 1920 Harley out to the meadow<br />
where the pilot, "Swanee" Taylor, was flying in the afternoons<br />
and evenings, hopping passengers on their first airplane<br />
rides.<br />
The airplane had the five-year-old original warti me fab ric<br />
covering that had been given coats of house paint to try to preserve<br />
it for another year or so. It had been standing out in the<br />
weather for the five years since the end of the war. The engine,<br />
however, was a brand new war surplus Curtiss OX-5 of 90 hp,<br />
with a wood propeller, which had been made in a fo rmer piano<br />
factory right in Poughkeepsie.<br />
The plane, a J -4 Jenny, commonly called a "Canuck"<br />
Page 8164 ABS <strong>December</strong> <strong>2003</strong>
Swanee told me that he<br />
and spend the wi nter in ew York City. He could obtain another<br />
war surplus plane in the<br />
spring for far less than<br />
the cost of reconditioning<br />
this old one. He<br />
then said he was abandoning<br />
the Canuck and<br />
I could have it for my<br />
own'" 0 Bill of Sale,"<br />
decided to hop the plane over to another field<br />
to leave it for the winter and gave me my second<br />
ai r ride, in that hop. It was dusk, and the<br />
hop was only about five or six minutes. He let<br />
me take the controls. but I violently over-controlled.<br />
so he took control again and landed.<br />
After tying the plane down with stakes<br />
and ropes, he told me that he could obtain<br />
another war surplus plane in the spring for far<br />
less than the cost of reconditioning this old<br />
one. He then said he was abandoning the<br />
he said. "It's yours."<br />
Canuck and I could have it for my own!" 0<br />
Bill of Sale," he said. "It's yours." (At 17, I<br />
didn't even know anything about Bills of Sale). In addition, he<br />
said that if I would recondition the plane, he would teach me<br />
to Ily it! What a surprise for a boy of not quite 18!<br />
WITH MY wiLDEST DREAM FULFILLED, I could<br />
hardly contain my exciteme nt at being the owner of a real airplane.<br />
I went home on my Harley with sense enough to keep<br />
quiet about it. That evening while eating a late dinner saved for<br />
me by my wonderful mother, the family assumed that I had<br />
merely been riding around on my Harley. In addition to<br />
Mother and Dad there were my younger sister and brother.<br />
1 was not keeping a diary at that time, but 1 do remember<br />
that it was a Sunday when 1 became the owner of my first airplane.<br />
Swanee took off for New York and I did not see him<br />
again for many months, until after I was graduated from high<br />
school in 1924. So I was on my own wi th no idea of what to<br />
do or where to start.<br />
The days were getting shorter as we approached the end<br />
because it was made in Canada. had belonged to the wellknown<br />
early-bi rd pioneer pilot, Ruth Law. (I met her once in<br />
1914 when she had let me sit in the seat of her original Wright<br />
biplane.)<br />
The "Canuck-Jenny" was actually a hybrid, with long<br />
upper wing installed in place of the normal shorter lower<br />
wings, thus it had three bays of wing struts and long lower<br />
ailerons. With all of that extra wing area, it had low speed<br />
landings and takeoffs.<br />
Swanee was a native of Texas and had learned to fly in the<br />
war but too late for combat. He was a rather wildish guy. mainly<br />
interested in the local speakeasies, friendl y when sober, belligerent<br />
when drunk. But I admired him for his fl ying and he<br />
was quite impressed by my knowledge of the mechanics of the<br />
plane and its engine and of aerodynamics, gained from the<br />
intense studying of my books.<br />
I helped him all that summer, servicing the plane and<br />
engi ne, subjects in which he had little interest or knowledge.<br />
We had many discussions about the art of fly-<br />
ing. Then. in the middle of October, he decided<br />
to discontinue barnstorming until spring<br />
of October. I went to the field and started the engine after<br />
school, all alone, after chocking the wheels and tying the stick<br />
back wi th the seat belt. I had become ski lled at cranking the<br />
propeller by hand while working for Swanee.<br />
I would taxy around the field at gradually increasing<br />
speeds. By doing that, 1 could learn how to prevent the airplane<br />
from making uncontro lled sharp turns, called ground loops, by<br />
use of the control stick in the same direction and opposite rudder.<br />
There were no brakes and only a tailskid.<br />
After much practicing, I was able to make 90- and 180-<br />
degree turns by controlled partial ground loops. By the end of<br />
October, I was taxying at higher speeds across the field without<br />
groundlooping and actually lifting the tail off the ground<br />
while taxying fast, all wi th full control and without groundlooping.<br />
This ingrained the habit of using the stick to control<br />
direction with ailerons by movi ng the stick in the direction of<br />
a starti ng ground loop, and opposite rudder- very important.<br />
BY THE MIDDLE OF OVEMBER, 1<br />
dared to lift the wheels slightly and brielly<br />
off the ground, keeping the wings level while<br />
doing so. The normal steel or bamboo wing<br />
skids under the lower wingtips were missing,<br />
so when I dragged a wing into the grass, the<br />
aileron would be lifted by contact, and that<br />
would lower the opposite aileron. That would<br />
then keep that wing lifted uncontrollably and<br />
the dragging wing could not be lifted. In that<br />
case. the throttle had to be quickly closed to<br />
stop the forward motion and airspeed to let<br />
the wings come back to level.<br />
I finally was able to keep the wings level<br />
and increase the length of the "grass-cutting"<br />
hops across the field. What a thrill! I was<br />
"Ilying" in those short hops across the field,<br />
and then landi ng without groundlooping. All this got me<br />
accustomed to the gentle use of the controls so that 1 could<br />
maintain a foot or so above the ground brielly. keep the wings<br />
level, and land before getting too close to the stone wall at the<br />
end of the field. Then 1 would taxy back and do it again.<br />
This activity was performed all alone in that remote<br />
meadow, either in the brief daylight before dusk, or on weekends-a<br />
time when the family still a sumed I was riding my<br />
Harley. On some rainy or windy days when I was not "Ilyi ng,"<br />
there were chores 10 be done around the house. So some days<br />
were devoted to that work, which I did quicker than u ual so I<br />
could get out to the field before it was too late.<br />
BY DECEMBER I was making more prolonged grasscutting<br />
hops, back and forth across the field. Fortunately there<br />
was no snow. I was getting excited about the possibil ity of<br />
really projecting my grass-cutting hop out over that stone wall<br />
into the great blue sky. But I knew all too well that I would be<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8165
in deep trouble without any practice with banking and turning.<br />
In the book Aerobatics, Barber explained the art of<br />
making turns by banking, not by the rudder as in a boat. He<br />
explained that if not properly kept in a proper bank controlled<br />
by the ailerons and straight into the air by the rudder, skidding<br />
outward or sl iding inward wo uld occur. In the open cockpit,<br />
skids and stides could be detected by wind on one cheek or the<br />
other. Of course, in those grass-cutting hops I could not<br />
practice such banking.<br />
One day, when J went out to "fly" I found that some<br />
vandal had stolen the entire rear cockpit instrument panel,<br />
along with its alti meter, tachometer, oil pressure gauge and<br />
compass. There had been no air peed indicator. just as in most<br />
Jennys. I was able to obtain another oil pressure gauge and<br />
there was already an automotive water temperature gauge,<br />
called a Motometer, in the radiator cap.<br />
In the Canadian Jenny. Canuck, the ignition switch was a<br />
two-ended lever in the RH side of the fuselage, with one end<br />
sticki ng out of the side so that the man who was hand-cranking<br />
the propeller could see whether the switch was on or off.<br />
That was still there. However, the lack of the wood instrument<br />
panel allowed a strong wind to blow from the front cockpit<br />
through the empty space right into the face of<br />
the pilot, who norma lly flew from the rear<br />
cockpit to balance the plane.<br />
Before I had the time to make and install<br />
a replacement instrument panel to prevent<br />
that cold propeller blast of air into my face. I<br />
just had to accept it with my motorcycle<br />
helmet and goggles. The wind was strong on<br />
my neck and penetrated down into my shirt to<br />
chill me. I fi nally made a plywood panel,<br />
with only an oil pressure gauge.<br />
ON SATURDAY, DECEMBER 15,<br />
1923, my 18th birthday, the weather was fair<br />
and very mild for <strong>December</strong>. I was making<br />
those hops across the field and while doing so<br />
was mentally arg uing with my elf about the<br />
advisabi lity of throwing all caution to the<br />
wind by hopping over that stone wall and<br />
"going for broke." It was very tempting to do<br />
it on my 18th birthday, which was also only two days before<br />
the 20th anniversary of the Wright Brothers' first flights in<br />
1903.<br />
On one of the grass-cutting passes, my mind was on those<br />
thoughts when I realized that I had gone too far and was<br />
certain to crash against that stone wall. 1 was forced to make<br />
lip my mind instantly to open the throttle wide and hop over it.<br />
As the landing gear wheels brushed through the bushes, I<br />
had a terrific feeling of both despair and commitment, hard to<br />
describe. My feet were rapidly trembling on the rudder bar in<br />
excitement. I was both excited and lonesome, off the earth<br />
As I looked down at<br />
Main SI. it looked very<br />
crooked. I had always<br />
thought it was straight<br />
when driving on it. I<br />
turned and followed the<br />
street and then the road,<br />
leading to the meadow.<br />
The field looked like a<br />
mere postage stamp,<br />
with big trees on the<br />
approach end and the<br />
stone wall on the other.<br />
with no one to help me! I did not dare to look anywhere but<br />
over the engine ahead. with its valve rocker arms working<br />
furiously and the tops of the trees passing under me in my<br />
peripheral vision. I just don't have words to describe my<br />
feelings, almost dream-like, unbelievably slowly floating .<br />
I just kept the wings level and continued, slowly gaining<br />
altitude. the tops of the trees getting farther and farther below<br />
me. What a lonesome sensation' My feet were still rapidly<br />
vibrating on the rudder bar in the excitement, a sensation that<br />
I have never since experienced. I had a sensation of slowly<br />
drifting away from home and safety.<br />
I had never been in that area and therefore had no idea of<br />
my location. I was getting higher, perhaps 5()() or more feet.<br />
but without an altimeter [had no idea. Finally, I decided that I<br />
had to practice turns and started to do so. Of course, I slipped<br />
and skidded but remembered what I had read in the book about<br />
feeling the wind on one cheek or the other, so fi nally got<br />
control of it by the rudder.<br />
I WAS TOO BUSY FLYING to look at my wristwatch,<br />
but must have practiced the turns for a quarter or half an hour<br />
before feeling some confidence in the turns. By that time, I<br />
was totally lost and at a much higher altitude.<br />
I had finally slowed down the hard-worki ng<br />
engine by ear-no tachometer.<br />
I knew the sun was in the south and if I<br />
were to fly with it to my left. I would be<br />
heading west, toward the big Hudson Ri ver.<br />
It finally appeared. I turned and followed it<br />
southward and saw the big black iron RR<br />
bridge ahead of me. Just to the south of it, [<br />
could see the big factory of the De Laval<br />
Separator Co. , along the east side of the river<br />
at Poughkeepsie, where my father was probably<br />
in his office on a Saturday morning. But<br />
wait, [ thought, maybe it is afternoon! I looked<br />
at my watch for the first time. Yes, it was long<br />
after noon.<br />
As I looked down at the city, Mai n St.<br />
looked very crooked. 1 had always thought it<br />
was straight when driving on it. I turned and<br />
followed it. Accord ing to my present memory<br />
of the view, I must have been at about 1,000 or 1,5()() feet<br />
altitude. I followed the street and then the road, leading to the<br />
meadow, but was much too high to make any attempt to land.<br />
Besides, that field looked like a mere postage stamp, with big<br />
trees on the approach end and the SlOne wall on the other. In a<br />
few seconds 1 was past it and started a gradual tum to the left<br />
to get back to it wi th the aid of the road again. 1 did that about<br />
three times before I finally got down fairly close to the tops of<br />
the trees.<br />
When 1 tried to come in over the treetops to land, I was<br />
much too fast . with too much power on. I do not know how<br />
Page 8166 A BS <strong>December</strong> <strong>2003</strong>
many anempts I made, but finally got down low enough to<br />
bounce the wheels and go around again.<br />
I finally decided to fly over to the other field where<br />
Swanee had been hopping the passengers. He had glided over<br />
some wires, closed the throttle and landed. I went over there<br />
and did the same and made a fairly good landing. with one<br />
linle bounce, for I had really had a lot of practice in those<br />
grass-cuning hops. Solo No. I!<br />
What a thrilling feelin g! I had not crasbed my precious<br />
airplane. I was trembling with excitement, but then realized<br />
that Swanee was far behind on his payments to the farmer who<br />
owned that field, and he might come and demand the airplane.<br />
So, fu ll of confidence, I took off and went back to the original<br />
meadow, only a short distance.<br />
After several anempts over those trees. I got the plane<br />
down with one graceful bounce. Solo o. 2! After all, the plane<br />
had those extra long wings and landed very slowly, but it also had<br />
a tendency to float too far. I had carefully observed Swanee's<br />
warnings that the nose must always be kept pointing down a<br />
little when gliding for a landing, never up to or above horizontal.<br />
The Jenny had a sharp stall and no airspeed indicator.<br />
I TAXYED BACK TO THE TREE AREA and there was<br />
a man in a linle Ford pickup car who had been watching me<br />
make those attempts at landing. I still had the engine running<br />
and was about to take off for a third solo. The man in the car<br />
got out and came over near the plane and shouted, "That sbore<br />
was purty, the way you come down . D'you take people up?"<br />
Evidently he liked that graceful bounce. I hesitated a moment,<br />
then on the spur of the moment. realizing that he thought I was<br />
a real aviator. ye lled above the noise of the engine, "Sure!" I<br />
then realized I had commined myself.<br />
He yelled, "How much does it cost?" I pointed out over<br />
the side of the cockpit to a big white sign on the side of the<br />
fuselage that read FLY $5. He said, "How much is thatT I<br />
realized that he could not read, so yelled back, "Five dollars".<br />
He said. "1 ain 't got that much". I asked him how much he did<br />
have and he dug a pocketful of change out of his pocket, and I<br />
said, "Get in,"<br />
The engine was still runn ing so I stood up in the cockpit<br />
to direct him to step on the proper area of the lower wing and<br />
climb aboard as he handed me the change. I needed that cash<br />
to buy a few ga llons of gasoline, at about IO or 12 cents per<br />
gallon. I climbed down and put the seat belt on him and got<br />
back in and took off.<br />
The gauge on the tank indicated almost half-full. I gave<br />
him about a six- or eight-minute ride while I circled around to<br />
make the landing. When I taxyed back, there were two people<br />
in another Ford and they paid me $5 ap iece for their rides,<br />
longer ones, one at a time. Oh, boy! I was in the money'<br />
I was so exc ited th at I just sat down to re t while I<br />
absorbed what I had done. It was dusk; the sun had set. I tied<br />
the plane down and went home with two empty fi ve-gallon<br />
cans on the carrier of the Harley after emptying the partially<br />
full one into the ai.rplane tank.<br />
During those two last flights, I had circled widely and<br />
noticed that there were long streams of cars going in both<br />
directions on a newly constructed concrete road that had just<br />
been opened for traffic. I had been told that it was the first<br />
concrete road ever, or anywhere. It had been a dusty dirt road<br />
and was now the only paved road leading in and out of<br />
Poughkeepsie, other than the macadam -S road known tben<br />
as Albany Post Road.<br />
People had never seen such a smooth road and everyone<br />
wanted to ride on it. They were driving about 12-15 miles to<br />
its end and then back. The road passed a large farm with a hayfield<br />
that was level and plenty large enough for flying , rigbt<br />
next to the new road.<br />
I HAD A WILD PLAN IN MIND by the time I got home.<br />
It was dark and no one noticed the two empty cans on the<br />
motorcycle. After dinner I went for one of my rides. It was<br />
Christmas vacation time. I went to the motorcycle club and<br />
called a motorcycle friend of mine and told him to meet me at<br />
the club. I had the cans filled and he said he would take them<br />
to that big field the next morning whi le I went to get the<br />
airplane and fly over to it. He had known of my interest in flying<br />
but could hardly believe that I was actually flying already.<br />
Neither could I!<br />
The next day was fine weather and Sunday. I got up early<br />
and rode first to the farm and paid the owner, Mr. , Tchennis<br />
(spelling?) $5 for the use of the tield that day, and got a receipt<br />
for it, then rode over to the other field to get the plane and fly<br />
it over to the big field, leaving my Harley. It was easy to land<br />
in that big field.<br />
It was not long before the parade of cars started along that<br />
new concrete road. When the drivers saw the plane sining<br />
there, they stopped, climbed over the old tone wall and came<br />
over to look at it. Very few people, at that time, had been<br />
closer to an airplane than one fl ying over them. They started<br />
buying rides. The worn appearance of the plane did not seem<br />
to bother them. They paid $5 apiece, quite a lot of money for<br />
1923. In fact, many whole families lived on that per week.<br />
My motorcycle friend, Ted Weeks, helped the people in<br />
and out of the plane and away from the propeller and I collected<br />
the money. Swanee Taylor had never had it as good. I<br />
was getting paid for my practice landings! a other student<br />
pilot ever had it as good.<br />
It went on all day, especially brisk after noon when<br />
people carne out of the church right acro s the road. One of the<br />
passengers I recogni zed. He was Mr. Goebler. the second in command<br />
under my father at the De Laval Separator plant. He had<br />
known me from the day I was born, but did not recognize me<br />
with my helmet and goggles on when he climbed aboard. When<br />
he got out and turned to hand me the $5 he did and he asked,<br />
·'Say. aren' t you Theodore Miller's son?" I had to admit it.<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8167
;'1 didn't know you were already an aviator. Your father<br />
never mentioned it to me." I said, "Oh, I've been flying quite a<br />
while." I had to admit that my Dad did not know about my flying.<br />
He went away, shaking his head, and I knew my goose<br />
was cooked for he would go into Dad's office in the morning<br />
(Monday) and tell, or maybe even telephone him sooner.<br />
Finally, near dusk, the activity slowed and I hopped the<br />
plane back to the meadow where I could tie it down. What a<br />
day! My pocket was full of money. Ted rode over and I shared<br />
some of it with him . I went home in the dusk from my "motorcycle<br />
tour."<br />
Dad was home but didn 't say anything, so I was confident<br />
that Mr. Goebler had not called him. The next day at school, I<br />
was so elated that I was stimulated to work at school harder.<br />
When I got home earlier than Dad I did the chores, like<br />
stoking the furnace and carrying out the ashes and the garbage,<br />
for I was anticipating almost anything could happen. But Dad<br />
didn't say a thing; he just read the paper quietly. At dinner, he<br />
didn't say anything either, in fact, I felt that maybe Mr.<br />
Goebler had not told him.<br />
After dinner, he sat down to read the paper again and<br />
finall y said to me, "John, Mr. Goebler said you gave him a ride<br />
in Swanee Taylor's airplane." I admitted it and told him the<br />
entire story.<br />
WE HAD A VERY NICE CONVERSATION about the<br />
whole procedure. He had known that I had driven a car without<br />
permi ssion or any instruction and that I had taught myself<br />
how to type by the touch system. He didn 't really think it was<br />
such a difficult task to teach myself to fly. He mentioned that<br />
he could do it. I didn 't argue that point.<br />
He finally said, "John, I know that airplane is in terrible<br />
condition. You had better not fl y it any more until you fix it up<br />
properl y, and now you have the money to do it after school is<br />
out for the summer."<br />
I took the plane apart on Christmas day and with a team<br />
of horses and a hay wagon borrowed from the farm, moved it<br />
to Mr. Barne 's barn with permission to store and work on it,<br />
without charge. I ordered all the necessary war surplus<br />
materials from Dayton Airplane & Supply Co. After graduation<br />
the next spring, Ted Weeks and another friend helped me<br />
entirely re-cover the plane and repair some weather damage to<br />
the wing ribs, etc.<br />
By mid-summer I was flying again, giving rides to Ted<br />
and other friends. I then sold the plane and went to engineering<br />
school, with no more fl ying until after graduation, four<br />
years later. Then I had a proper check-out under the new<br />
regulations in another plane that 1 rebuilt from a wreck. I was<br />
issued Certificates A&E #2906 and Transport Pilot # 5945.<br />
Today, that field where I did the Sunday passenger-hopping is<br />
part of the Dutchess County Airport.<br />
John welcomes comments. Write him af 201 Kingwood Park, Poughkeepsie, NY<br />
12601.<br />
YES! I want to order John Miller's book.<br />
lvlAlL TO; (PLEASE PRINT NAlvtE)' _ ____ ___ _________ _<br />
ADDRESS<br />
CITY SliXTE COUNTRY<br />
ZIP<br />
SEND ME<br />
BOOKS @ $50 EACH (PWS 56 SHIPPING & HANDU NGI<br />
(FOREIGN: ACTUAL POSTAGE +$2, CREDIT CARD ONLY) TOTAL $<br />
o CHECK OR MONEY ORDER IS ENCLOSED.<br />
(payable to the ABS/ASF Endowment Fund)<br />
or<br />
o CHARGE TO: MasterCard VISA<br />
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Exp. Dare _-_<br />
Acct. Noo ____ -____ -____ -_ _ _ _<br />
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(REQUIRED ON ALL CREDIT CARD ORDERS)<br />
FAX THIS FORM TO: ABS at 316-945-1710<br />
or MAIL TO: <strong>American</strong> <strong>Bonanza</strong> <strong>Society</strong>, r.o. Box 12888, Wichi .. , KS 672n<br />
Page 8168<br />
ABS Dece mber <strong>2003</strong>
Weighing in for ASF<br />
BY NANCY JOHNSON, EXECUTIVE DIRECTOR<br />
I<br />
mode a mistake in my October column, writing about the<br />
'Seeing Less of Nancy" fund-raiser. I hod so much fun telling<br />
you how I backed myself into a weight-loss corner that I sort<br />
of buried the point of the campaign.<br />
Since I have publicly committed to losing substantial body<br />
moss, it will happen. So there hod to be another reason for me<br />
to embarrass myself by talking about my girth in the ABS<br />
Magazine.<br />
The real goal is to get you to support your ABS Air Safety<br />
Foundation Endowment Fund. We used some of that money on<br />
the Technical Initiative, but the Fund needs to be much larger<br />
S'IW7?1:f (jREIfT kI E/(jIfT()El3IfTE<br />
'Twas after Thanksgiving the problem began,<br />
as Sama ate all the leftovers-again !<br />
He hiccuped with pleasure then sighed with<br />
as he pushed from the table and struggled UV'I~lllj<br />
He patted his tummy, then bent to retrieve<br />
a morsel left right on his plate, 1 believe.<br />
When what with a startling rip did appear,<br />
but a pants-ruining, left-to-right split in his rear!<br />
"Oh dear, not another," exclai med Mrs. Claus.<br />
"The first time was funny, but this makes me pause<br />
to think about options, decide what is right.<br />
Is Spandex the answer when clothes get this tight?<br />
Or dare I to utter the awfu l "D" word?<br />
It's good to consider- plea 'e, let me be heard.<br />
It's not right to argue. get mad or decry it;<br />
the truth is. the fact is, you must start a diet!"<br />
The elves all fell silent, the thought left them shocked.<br />
Not a creature was stirring. their senses were rocked.<br />
A whittled-down Santa? A slender St. Nick?<br />
The thought was too novel; it just wouldn't stick.<br />
The whole room erupted with protests galore.<br />
Elves shouted and pouted and stamped on the floor.<br />
"We can't let this happen. no way is it right!<br />
It chills us. it kills us, it gives us a fright I<br />
We know he'd grow healthy and. sure, he'd grow strong.<br />
But the fact is those two rights add up to one wrong."<br />
Then Rudolph stepped forward; all present drew near.<br />
They knew that the Clauses respected this deer.<br />
He peered at the old gem, his gaze left no doubt.<br />
He'd give his opinion-Is Sama too stout?<br />
He looked at St. Nicklaus, stared at him directly.<br />
then uttered his viewpoint. "His wife spoke correctly.<br />
This man is too portly, he's simply too round.<br />
I can't see the harm if he dropped a few pounds.<br />
It wouldn't change Christmas, just Santa a little.<br />
He'd still be as jolly with less of a middle."<br />
before it can really be put to use. So every contribution helps<br />
taword making it on ongoing source of revenue for projects to<br />
keep your <strong>Bonanza</strong>s, Barons and Travel Airs flying.<br />
If just 20 percent of ABS members pledge a buck a pound,<br />
and I lose 50 pounds by the '04 Orlando Convention (September<br />
8-12), the Endowment Fund would grow by $100,000! And don't<br />
forget - your donation is tax deductible.<br />
At press time, we were at $159 per pound - a mix of<br />
pledges from $1 to $25 per pound. Now that's on incentive for<br />
me to hit my weight-loss goal.<br />
I can't wait for your call (316-945-1700) or e-mail with your per-pound pledge!<br />
Meanwhile, here's a liHie something I wrote many years ago<br />
about a Pilot we all know and love - one who doesn't core a whit<br />
about slimming down. Happy Holidays to you all!<br />
That pleased Mrs. Claus: she knew she was right.<br />
The elves, though, were worried about Christmas ight<br />
and all of the children who thought Santa's be lly<br />
was perfectly right 'cause it rhymed the word "jelly."<br />
Through all of the arguing, Shouting and noise,<br />
Olde Santa sat watching with comfortable poise.<br />
He listened and pondered, heard all he could stand.<br />
then gently but ftrntly he raised his left hand.<br />
That got their attention, they lent him an ear.<br />
He lowered his voice so they'd lean close to hear<br />
the words that he uttered 10 settle this matter:<br />
Was slender the right thing or should he stay fatter?<br />
"I need to remind you of what's often told,<br />
about Yuletide legend that's anciem, that's old.<br />
It's magic that's in me. and what I'm about;<br />
it's the wonder of childhood even grown-ups don't doubt.<br />
You seem to forget, dear friends and dear wife,<br />
I'm an unchanging constant in everyone's life.<br />
Though dreams may go drifting and spirits grow tame,<br />
Yours Truly and Christmas are alway the same."<br />
With that, Santa stood and turned 'round so they'd see<br />
the hole in his trousers, right where it should be.<br />
What happened that moment left all there in awe,<br />
for everyone knew of the tear that they saw.<br />
The soft hush of silence to which they adhered<br />
was broken by cheering as the ri~isappeared!<br />
"We should have known better," all present agreed.<br />
"A diet was silly, 'twas never a need."<br />
Sama smiled all around at the laughter and fun.<br />
Glanced right at the table to check-was he done?<br />
Meanwhile Mrs. Claus, with a twinkling eye,<br />
had left for the kitchen then returned with some pie.<br />
And she said as she gave him both apple and cherry.<br />
"I should have remembered your size makes you merry.<br />
What's left to be said is most fitting and sweet.<br />
Happy Christmas to you. and bon appetit!"<br />
-Nallcy F JOhIlSOIl, © 1989
Heart issues<br />
BY CHARLES DAVIDSON. MD.<br />
One of the biggest concerns for pilots is<br />
the possibility of losing their medical<br />
because of problems with their hean.<br />
The hean is a very sophisticated organ that operates<br />
as a pump nonstop for up to 100-plus years.<br />
Assuming an average heart rate of 80 beats per<br />
minute for 75 years, the heanbeats wou ld total<br />
greater than 3 billion! That's an engine that runs<br />
nonstop with a TBO of more than 657,000 hours'<br />
"Hean attack" is the lay tenn used to describe<br />
the medical condition of myocardial infarction.<br />
This occurs when the supply of blood to the hean<br />
is cut off or decreased to the point that the muscle<br />
tissue in an area of the hean dies (infarcts).<br />
The decrease in blood supply is usually<br />
caused by an obstruction in the artery itself. The<br />
blockage can be from a congenital nanrowing, a<br />
spasm in the anery or. most commonly, by the rupture<br />
of plaques adhering to the wall of the artery.<br />
In the Western world, we have identified<br />
many factors that may increase the risk for the<br />
formation of these small plaques that form in the<br />
arteries. A person may not be aware of them<br />
because, until they obstruct the opening of the<br />
artery to the degree that the person ha pain with<br />
exercise, they are "silent."<br />
When one of these plaques ruptures or<br />
becomes disrupted by the blood flowing around<br />
it, it may completely block the anery. A reaction<br />
in the anery involving blood cells called platelets<br />
and other factors act to completely block the<br />
anery over a short time period. The hean muscle<br />
supplied by the artery receives no blood supply<br />
and begins to die.<br />
Many of you may already know about these<br />
factors because you have experienced a heart<br />
attack or angina (pain caused by a blockage).<br />
Others of you may have spoken to your doctor<br />
about your cholesterol or other factors that are<br />
known to affect risk of coronary anery blockage.<br />
Over the past 20 years, a great deal more<br />
knowledge has accumulated concerning the how<br />
and why of the formation of these plaques and<br />
risk for having a heart attack. This has followed<br />
two generations of residents in the town of<br />
Framingham, Massachusetts, for 50 years. data<br />
on hean disease and other health issues has been<br />
analyzed and researched by the National Hean,<br />
Lung and Blood Institute (NHBLl), Boston<br />
University and other universities in the area plus<br />
collaborators around the world.<br />
The Framingham study developed a table<br />
that can enable an individual who knows his or<br />
her blood pressure and the total and HDL<br />
cholesterol levels to develop a IO-year risk<br />
profile for developing coronary artery disease.<br />
Framingham Table<br />
Let's look at the table and the factors it<br />
considers. Each category in the table contributes<br />
a certain number of points to your risk score. The<br />
total number at the bottom of the table gives your<br />
10-year-risk in a percentage number.<br />
Age: This is Obviously not a factor you can<br />
control. Note that points are slIbtmeted for ages<br />
less than 40, but positi!'e poillts are added qlliek<br />
Iy from age 40 to 60, then only three additional<br />
points are added by age 80. John Miller will tell<br />
us all that older is better!<br />
Total cholesterol: This table is interesting. At all<br />
ages, the higher the total cholesterol, the greater<br />
the risk. But a man with a total cholesterol count<br />
above 280 mgJdl before age 39 years has II<br />
points, while the same reading for a man 69 years<br />
old contributes only 3 points. While both may<br />
require attention to lower the cholesterol, such as<br />
diet andior medication, the younger man has<br />
many years ahead of risk. Nonetheless, at any age,<br />
the higher the cholesterol, the higher the risk.<br />
Smoking: There's no way around it. Smoking adds<br />
risk. Granted, some may be able to survive their<br />
habit into older age, but they are the exceptions.<br />
HDL cholesterol: This is commonly called the<br />
"good" cholesterol. Higher levels of this subtype<br />
of cholesterol are associated with lower levels of<br />
risk for coronary disease. Regular exercise and<br />
diets limiting carbohydrates may increase the<br />
HDL levels. Levels above 60 are optimal.<br />
Blood pressure: Although it does not add as<br />
many points to the total as smoking, the higher<br />
the blood pressure, the more risk. Treated blood<br />
pressure that does not come under adequate<br />
control adds more points (right-hand column).<br />
Example:<br />
A 65-year-old male smoker with a cholesterol<br />
of 230 mgJdl and HDL of 41 mgJdl; blood<br />
pressure of 140/88 mm Hg untreated.<br />
Take his age of II points + Choles-terol I +<br />
HDL I + Blood Pressure I + Smoking I = 15<br />
points, a sum that gives him a 20 percent risk over<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
the next 10 years.<br />
Now take the same man as a nonsmoker<br />
with blood pressure of 120/80,<br />
H DL of 50 and LOtal cholesterol of 190.<br />
Age II + Cholesterol I + HDL 0 + Blood<br />
Pressure 0 + Smoking 0 = 12 resulting in<br />
a 10 percent risk over 10 years.<br />
The modest change in blood pressure.<br />
along with not smoki ng and possibly<br />
following a beller diet and an increase in<br />
exercise, decreased his risk by one-half!<br />
Another example:<br />
A 30-year-old male smoker with cholesterol<br />
of 260 mgldl, HDL of 34 mgldl<br />
and blood pressure of 145/90 mm/Hg<br />
Age: minus 9 + Cholesterol 9 + HDL<br />
2 + Smoker 8 + Blood Pressure I = II . The<br />
sum is 6 percent risk over his next 10 years.<br />
Now take the same 30-year-old man<br />
as a nonsmoker. cholesterol of 200, HDL<br />
40 and blood pressure 125/80<br />
Age: minus 9 + Cholesterol 7+ HDL<br />
I + Blood Pressure 0 + Smoking 0 = -I<br />
and the sum is less than one percent!<br />
His yo uth was obviously a great<br />
advantage, taki ng 9 risk points away from<br />
this man's score. in spite of his habits, his<br />
cholesterol or blood pressure. But look at<br />
how low his risk became with modestly<br />
berter cholesterol. lower blood pressure<br />
and not smoking!<br />
Put your own numbers into the table<br />
and see what you get. If your numbers are<br />
good. keep it up! If they are not, see your<br />
physician and talk about it.<br />
Charles S. Davidson. M.D. holds board certification in<br />
famity medicine and emergency medicine. He has<br />
been on aviation medical examiner since 1978 and<br />
serves as a senior AME. He holds a private pilot license<br />
with multi-engine and instrument rating. He is an acf;ve<br />
pifot using general aviation for business and pleasure<br />
for 23 years. He is a ASS board member and flies a<br />
Bonanoza A36. He is a member of AOPA and EM .<br />
CORRECTION<br />
The OUt violations answer in the November<br />
issue (poge 81 33) contained on error.<br />
Alcohol or drug offenses (I.e. motor vehicle<br />
violation) should be reported within 60 days<br />
(not 6 months) of the occurrence to the Civil<br />
Aviation Security Division. AAC-700: P.O. Box<br />
25810: Oklohomo City. OK 73125-0810.<br />
Reporting the offense on the mediool oppti·<br />
ootion does relieve the airman of the respon·<br />
sibility to report to the Security Division.<br />
TABLE 6. ESTtMATES OF 10-YEAR RtSK FOR MEN ANO WOMEN<br />
(Framingham Point Scores')<br />
MEN<br />
WOMEN<br />
Age Points Age ~ints ~ Points Age Points<br />
2034 ·9 55-59 8 2034 -7 55-59 8<br />
35·39 ·4 6064 10 35-39 -3 6064 10<br />
4044 0 65-69 11 4044 0 65-69 12<br />
45·49 3 7074 12 45-49 3 7074 14<br />
5054 6 75-79 13 50-54 6 75-79 16<br />
Total Points Totol Points<br />
Cholesterol Age Age Age Age Age Cholesterol Age Age Age Age Age<br />
[!1g/dL 20·39 4049 5059 60·69 70·79 mg/dL 20·39 40-49 50·59 60·69 70·79<br />
280 13 10 7 4 2<br />
Pomts<br />
Points<br />
Age Age Age Age Age Age Age Age Age Age<br />
2039 40·49 5059 6069 7079 2039 4049 5059 6069 7079<br />
NonslT'lOler 0 a 0 0 0 Nonsmoker 0 0 0 0 0<br />
Smoker 8 5 3 Smoker 9 7 4 2<br />
HOl "'9I
BEYOND<br />
BUCKLINGUP<br />
BY DENNIS WOLTER, CINCINNATI. OHIO<br />
onanzas are legendary for their structural integrity.<br />
Walter Beech and his team certainly held to<br />
their end of the bargain when it comes to Beech<br />
strength, especially where it counts the most-in<br />
the cabin area. In reality, though, all of that structural<br />
strength is useless if the airplane comes to a stop and the<br />
occupants don't.<br />
No one likes to think about the possibility of an off-airport<br />
landing. Good pilots prepare for this and other flight-related<br />
challenges by actively involving themselves in recurrent training<br />
that deals with such situations.<br />
<strong>Bonanza</strong> owners are blessed with having access to the<br />
high quality training of BPPP. Taking your ski lls for granted is<br />
risky, and the training to maintain proficiency goes a long way<br />
in the interests of safety. In addition, good aircraft maintenance<br />
is elemental to safety management. It is crucial that an<br />
owner be knowledgeable and pro-active in the maintenance of<br />
hi s or her airplane.<br />
Without a doubt, the most safety-enhancing component<br />
you can purchase for a <strong>Bonanza</strong> or related airplane is a good<br />
passenger restraint system to complete your safety program.<br />
Speaking from unwanted personal experience where I have<br />
been first on the scene (more than once) of an ugly incident, I<br />
can't tell you how hard it is to see seriously or fata lly injured<br />
people who would have suffered far less if only a good shoulder<br />
harness had been used.<br />
In this article I will review what is good, how 10 get these<br />
products installed, inspection and maintenance, and how 10<br />
use these life-saving devices properly.<br />
What is good<br />
The whole point of a restraint system is to safely keep a<br />
seat occupant out of harm's way. It sounds simple enough, and<br />
it is, as long as some basic principles of physics and physiology<br />
are adhered to during the design and installation of these<br />
systems.<br />
Seat belts do only part of the job. The pan of your body<br />
that a seat belt protects from injury best is your derriere. While<br />
that might seem important, having only a lap restraint unfortunately<br />
allows critical upper body parts to flail about, greatly<br />
increasing the potential for serious injury.<br />
The addition of a harness can certainly add to your safety.<br />
Not all shoulder harnesses, however, are created equa l. Inertia<br />
reel systems are definitely better than fixed. Not only are they<br />
more convenient to use, allowi ng freedom of movement, but<br />
they also ensure that the harness is properly resting over the<br />
shou lder (or shoulders)<br />
wi th a comfortable pressure,<br />
in the right place if<br />
needed.<br />
Some shoulder harness<br />
systems, be they factory<br />
insta lled or not, can<br />
protect pan of the body at<br />
the expense of other areas.<br />
A Y-type shoulder harness<br />
system that holds both<br />
shoulders symmetrically<br />
and keeps the back from<br />
twisting prevents the probability<br />
of spine or nerve<br />
damage.<br />
The effectiveness of a<br />
diagonal harness (automo-<br />
Middle-age spread causes diagonol-type<br />
shoulder harnesses to ride too high up on<br />
the chest and increases the potenliol for<br />
occupant to slide under the lap belt.<br />
tive type) can often be compromised by the vertical and lateral<br />
center of gravity of the occupant's torso. The result can be<br />
twisting of the back, or even the possibility of a person tunneling<br />
out under or even lofting over the harness. Most of us<br />
don 't have the bodies we had in high school; middle age<br />
spread definitely affects vertical CG.<br />
Types of installations<br />
Good installations don 't always come easily. The FAA<br />
(and good engineering) requires that a seat belt be capable of<br />
restraining 12 Gs, which is 12 times the weight of a standard<br />
170 Ibs. FAA person, or 2,040 pounds. A shoulder harness<br />
must be rated at 9 Gs, or 1,530 pounds.<br />
Most people will suffer severe internal injuries when<br />
exposed to stresses in excess of 12 Os, and as we age the tolerance<br />
usually goes down. These numbers can and do present<br />
an engineering challenge.<br />
Is there an attach point strong enough for these belts and<br />
harnesses? Referting to AC 43.13-2A (my favorite FAA document<br />
and an airplane owner's best friend), chapter 9, section 2,<br />
figure 9.6, it is obvious that design geometry is very important.<br />
Look at this drawing. You 'll see that the optimum angle<br />
M; 43-13·2A illustrating<br />
proper shoulder harness<br />
llllachment geometry.<br />
Page 8172 ABS <strong>December</strong> <strong>2003</strong>
~~;Iy= 1<br />
.... ~~<br />
-_._----_._--,. --,.-<br />
.,<br />
.,-<br />
Installation drawing for the Beech kit showing heavy tru ss, mounting bracket and external riveling.<br />
between the occupant's shoulder and the shoulder harness<br />
attach point is between 0" and 3~'. As inertia tries to move a<br />
person forward , too-Iowan attach point of the harness would<br />
result in a downward force on the spine, increasing the possibi<br />
lity of spi nal compression injuries. Too high an angle cou ld<br />
increase the potential of one or both harnesses slipping off the<br />
shoulder laterally. Not good.<br />
MS~Ff lnl'rtiQ Reel & , ~ S 'A. \07<br />
Iklrms As~y<br />
®~ PN-2-B, ~<br />
(;)NI;;" @>Ol.......-r...,n.." C-I>41~ ~ \--i€.A.VE. ~<br />
\<br />
~!0 =@r' -B' '----""'--""-,y<br />
rlty<br />
~rNtts<br />
'-PN-S-Be<br />
\. '\::"'-3-Be 6<br />
V,bOng<br />
SrE8.. ?'t-••<br />
PH-H, To '4'"'" \~}-;<br />
Section B-B Vie r A-A . I<br />
S.~~'3.<br />
T"'Pv1e,........<br />
® ~~ Inertia reel oMitted for clnrity A \<br />
Approx. location A Skin PN-5-Be<br />
""+B, r ",,1,9' "",\:-::;:..,--,<br />
St:. ticn ........ 116.0 , ...... 0 O(lI!lOS'ti' hl<br />
Installalion print for BAS shoulder harness. All attachment is internal· no external riveting is requIred.<br />
Chapter 9 in 43.13-2A covers this whole seat belt/shoulder<br />
harness design and installation thing. It's good infornlation<br />
for an owner to become familiar with.<br />
On the subject of lap belts, <strong>Bonanza</strong>s are blessed with a<br />
geometrically very good seat belt attach system. These lap<br />
belts are attached to the seat frames, facilitating an almost<br />
always perfect 45' angle for the lap belt as it restrains the<br />
I<br />
pelvic area. Because the belt is attached to<br />
the seat, this optimum angle is maintained,<br />
regardless of where the seat is positioned on<br />
the rai ls.<br />
So much for geometry class, it's time to<br />
move on to the engineering of structural<br />
integrity. In college we called it bend-andbreak<br />
class.<br />
<strong>Bonanza</strong> and related airframes have a<br />
strong upper cabin structure in the form of<br />
very beefy window frames. Thanks to this,<br />
finding and attaching a Y-type shoulder harness<br />
is possible and available. Feel sorry for<br />
owners of some other brands of aircraft<br />
who can only hope for a barely strong<br />
enough automotive type diagonal harness.<br />
It's not aU a bed of roses. though. Beech<br />
aircraft built between 1947 and 1971 have a<br />
very strong outer cabin structure, but do not<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8173
, .<br />
An airplane with these rivets has the structure and brackets 10 boll in the ~ Y' type<br />
inertia reel shoulder harness. It cuts installation time to 4-5 hours.<br />
have a truss strong enough to support a 9 G shoulder harness<br />
attachment in a place that is geometrically correct. Not to<br />
worry: Beech, BAS Inc. and Wag Aero all offer approved kits<br />
that do a great job of solving this problem.<br />
BAS Inc. has a number of inertia reel shoulder harness<br />
kits for older airplanes that can be installed in six to eight<br />
hours. They require no riveting through the outer skin and are<br />
readily available (obtaining the Beech kits can often take 12<br />
weeks). The BAS kits come in about 20 webbing colors and<br />
cost around $1,000 for the two front seats.<br />
Wag Aero has an approved shoulder harness kit for the<br />
<strong>Bonanza</strong> that is ava ilable in eight colors and the cost is about<br />
$630 for both seats. This kit is less expensive due to the fact<br />
that the harnesses are the fixed type, nOl inertia reel.<br />
Last but not least are the Beech kits. They come in any<br />
color you want as long as it's tan or black, and cost approx.imately<br />
$1,500. In pre-I 972 airplanes. they require the installation<br />
of a heavy-duty bulkhead or two riveted in place between<br />
and attached to the two upper window frame hat section structural<br />
members. This creates a very strong structural beam to<br />
which a steel bracket is riveted and bolted at the appropriate<br />
lateral location. A small inertia reel is then attached to the<br />
bracket, completing the installation.<br />
Normal installation time is 20-24 hours. Beech. BAS and<br />
Wag Aero all use the original lap belt attachments. Note: It<br />
would be smart to insta ll any kit requiring external riveting<br />
prior to havi ng your aircraft painted.<br />
Starting in 1972 Beech installed the heavy truss and steel<br />
shoulder harness brackets in all <strong>Bonanza</strong>s and Barons. If<br />
you're lucky enough to own one of these later airplanes, all<br />
you need to do is buy the Beech kit and commit to 4-6 hours<br />
of labor for the installation, a lot less than that required for the<br />
reinforced structure desc ribed above.<br />
It's easy to determine if you have the proper structure and<br />
brackets. Look at the cabi n top from the outside and see if<br />
there are two clusters of six extra ri vets just above the center<br />
opening windows. about 5 inches inboard from the outer edge<br />
of the roof skin.<br />
Inspection and maintenance<br />
Forrunately, once properly installed, these systems require<br />
little maintenance. For both factory- or field-installed harnesses.<br />
it is important to inspect the installation to make certain<br />
that everything is in good condition and that proper installation<br />
procedures were followed. If your system was field-installed.<br />
confirm that it is an approved system with appropriate documentation.<br />
Of the 20 or so Beech interior renovations our shop does<br />
each year, we lind two or three airplanes with harness systems<br />
that were either poorly or improperly installed. The bad installations<br />
often have inaccurate or no paper work at all. a fact that<br />
really doesn't surprise me (I've seen a lot in 30 years of aircraft<br />
renovation). We find incorrect components, missing spaces,<br />
household hardware, missing cerrification tags and worn or<br />
faded webbing.<br />
Due to the fact that Beech seat belts are attached to the<br />
seat frames, it is very important to confi rm the condition of the<br />
seat rollers. roller feet, seat rails and seat latching mechanisms.<br />
Also, it goes without saying that you should verify the pedigree<br />
of all field installations during any pre-buy inspection. We<br />
An often found problem. The boll at the top is a nalvery-strong<br />
non-aircroff type. The correct MS type<br />
aircraft bolt with its two washers, hardened-steel<br />
spacer and self-locking nul is shown at the bottom.<br />
ThIS IS a properly connected shoulder harness/seat<br />
belt buckle with the shoulder harness webbing<br />
tongues facing outward.<br />
Incorrecllv routed lap belt that is wrapped around<br />
Ihe seat bock: frame.<br />
Page 8174 ABS <strong>December</strong> <strong>2003</strong>
have found that a great source for technical<br />
information. repairs. rewebbing or<br />
replacement components is Aircraft Belts,<br />
Inc.<br />
Be aware that if your webbing is<br />
severely faded or shows visible signs of<br />
wear. your restraint system has lost its<br />
rated strength and is nOi airwonhy. It is<br />
imponant that legible cenification tags are<br />
permanently attached to each webbed<br />
component of the system. a tag, no<br />
approval. This is an aircraft grounding situation.<br />
Ask your IA to check these things<br />
out at your next annual.<br />
It is also a good idea to occasionally<br />
check the locking mechanisms of inenia<br />
reel harnesses. This is done by simply<br />
grabbing the harness webbing and giving<br />
it an abrupt pull 10 see if the reel locks up.<br />
Also check that the webbing rewinds<br />
smoothly and completely back into the reel, confinning that<br />
the retraction springs are in good condition.<br />
Using the system properly<br />
Now that the seat belt/shoulder harness system is properly<br />
designed, installed and maintained, it's time 10 make sure<br />
everything is used and maintained correctly. There's more to<br />
optimum protection than just buckling up.<br />
Once seated in the airplane, make sure the harness is properly<br />
secured to the lap belt. Some systems have separate shoulder<br />
harness attachments that must be connected to the lap belt<br />
buckle assembly with the webbing attachments pointing outward.<br />
Other systems have the harnesses permanently attached<br />
10 the lap belts. All must be worn in such a way as to avoid<br />
twisting of the webbing when buckled.<br />
It is also imponant that the lap belt webbing is not<br />
wrapped around the seat frame or other cockpit component.<br />
With a V-type harness system. be sure 10 adjust the seat belt so<br />
the two harness straps meet in the center of the lap, and snug<br />
up the lap belt so it does not ride up on your abdomen. With a<br />
fixed harness system, keep both the lap belt and harness snug<br />
but comfortable.<br />
With any system, get into the habit of resecuring the belt<br />
or harness if you have temporarily loosened or removed it to<br />
access something in the cabin. Many injuries have occurred<br />
si mply because someone forgot to rebuckle or retighten.<br />
Thanks to general aviation's good safety record, very few<br />
people will ever put one of these systems to the test, making<br />
all of the above seem to be a waste of good money and time.<br />
An old friend once said that safety can be the hardest<br />
product 10 sell. I guess it's human nature to hesitate spending<br />
money on something we think we'll never need. But remember,<br />
you can't write the check on the way down.<br />
i up<br />
on the body, creating a great potential for tunneling<br />
under and out of the restraint system.<br />
SOURCES:<br />
• Aircraft Belts, Inc. Kemah. Texas (8OQ.84 7·5651)<br />
• BAS Inc .• Eaton~lIe . Washington (360-832-6566)<br />
• Ellioft A~alion . Omaha. Nebraska (800·228·7088)<br />
• Wag Aero. lyons. Wisconsin (800·558·6868)<br />
Correel: Lop bell is snug but comfortable. lower<br />
shoulder harness ottachment is properly secured in<br />
lop bell longue. Everything is symelricaUy centered.<br />
ABS member Dennis Wolter started Air Mod to bring innovatIVe deSign and high<br />
quality renovations to the general aviation market. Dennis. hiS wife Cynthia and<br />
10 dedicated employees complete aboul40 renovaflans each year at their facil<br />
Ity on the east side of CinCinnati. Dennis has a degree in industflal deSign from<br />
the University of Cincinnati. He is an A&P and an LA.<br />
"Honey, where's the approach plater<br />
Con you figure out the couse of the levitoting approach plate<br />
in the tap right carner of the picture below?<br />
See 8790 for the answer.<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8175
GUEST<br />
EDITORIAL<br />
Thoughts on the privilege<br />
of flight-l 00 years on ...<br />
BY MACARTHUR JOB. lILYDALE. VICTORIA. AUSTRALIA<br />
tr"ce- tie- da«ll( III !t/~tll"fjJ lfral(it"r/!taJ' r/,.e-Qlfrd III be-tir,t aile- til ".<br />
t(et it I~ 111(&# I" t!t/~ laJ't CMt«J"/I t!tat «Ie- !tan bWI( Mabld til rio J'II.<br />
Do we ever stop to think how<br />
utterly staggering this privilege<br />
of ours is? Even if it<br />
were possible to count all the<br />
pilots who have ever flown. from the<br />
inception of aviation 100 years ago to<br />
the presel1l day, their number would be<br />
infinitesimal compared to the hosts of<br />
the human race that have peopled the<br />
planet down the millennia. Yet each of<br />
us today is one of that elite!<br />
And of the vast multitudes that<br />
make up the earth's population at this<br />
very moment. how relatively few have<br />
learnt to fly. Yet again, we find ourselves<br />
members of an exclusive fraternity.<br />
Like the gods of ancient mythology,<br />
only we who are pilots know the exhilaration<br />
of personal flight!<br />
So is it any wonder that, for most of<br />
us, fly ing can be something of an ego<br />
trip? This is not to be critical, for nearly<br />
all human achievement is a product of<br />
the ego. But here we have to make a<br />
vital choice.<br />
Is our ego trip to be one of mastery-sure<br />
and certai nand depend-<br />
able-in a challengi ng (and alien) environment"<br />
Or is it to become the nearultimate<br />
opportun ity for irresponsible<br />
display, using our acquired skills. in<br />
combination with the aeroplane's inherent<br />
qualities, merely to impress those<br />
less privi leged?<br />
There is good reason for emphasizing<br />
the "mastery" aspect of a pilot's<br />
role. Be his aircraft large or small, his<br />
responsibility is one inherited from hundreds<br />
of years of seafaring- it has more<br />
in common with that of the master of a<br />
ship rather than the driver of a train or<br />
motor vehicle. He is expected to be "the<br />
pilot in command"-not just the one<br />
who drives or steers.<br />
For, like seagoing, aviation can be<br />
brutally unforgiving of fooli shness or<br />
error, or even of being taken for granted.<br />
Certainly, the unhappy experiences of<br />
countless pilots who have faUen victim<br />
to it since the Wright flyer first lifted off<br />
the ground iIf' 1903, attest to this<br />
unpalatable truth. The reality of the<br />
aphorism that there are old pilots and<br />
bold pilots, bur no old bold pilots is also<br />
borne out by the seemingly inexhaustible<br />
fund of nasty surpri ses aviation<br />
holds in store for the unwary, the<br />
ill-prepared or the foolhardy.<br />
Though few today would take seriously<br />
that other old maxim, "If God<br />
meant man to fly, He would have given<br />
him wings," this, too, has an element of<br />
truth. For flight is an alien environment<br />
for us and for it to be acceptably free<br />
from danger, it has to be performed<br />
within parameters that allow for the<br />
inevitable errors, misjudgments and<br />
other contingencies that are the consequence<br />
of human frailty. A margin of<br />
safety is thus fundamental to all aspects<br />
of flying. Safe pilots are those who fl y<br />
responsibly in accordance with this philosophy<br />
at all times.<br />
In all forms of human endeavour,<br />
responsibility and privilege are inexorably<br />
linked. And nowhere does this<br />
devolve more personally than in the<br />
command of an aircraft-particularly<br />
one carrying trusting passengerswhether<br />
or not it is from under the<br />
watchfu l eye of any regulating authority.<br />
The awesome privilege that is ours<br />
as pilots today continues to demand a<br />
simi larly exalted sense of personal<br />
responsibi lity!<br />
Macarthur Job is a well-known aviation<br />
writer in Lilydale. Victoria. Australia. He<br />
has given appraval for this article to be<br />
reprinted in ABS Magazine. He wrote it<br />
for the Ulydale Airport newsletter.<br />
•<br />
Page 8176<br />
<br />
ABS Dec embe r <strong>2003</strong>
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Colors are<br />
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Fun for all ages! ABS logo<br />
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Indicate V-tail, Straight-tail<br />
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ABS Patches<br />
A reproduction of the original embroidered<br />
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No. 3165 Vintage Patch. $4.50<br />
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These distinctive pieces each feature a side<br />
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r,;;: = ...... Phone: 316-945-1700 FAX: 316-945-1710<br />
Web site: www.bonanza.org E-mail: bonanza5@bonanza.org
NEVER AGAIN - I HOPE<br />
A "there-I-was ... " tale about my return from OSH<br />
BY STEVEN w. OXMAN. RIVA. MARYLAND<br />
I<br />
woke up in my tent at Oshkosh on<br />
Monday morning with the hope of<br />
leaving early. I had packed everythino<br />
I did not need overnight into<br />
e .<br />
the plane the day before and said my<br />
goodbyes to my many friends who were<br />
still there. I had especially and very<br />
carefully packed my new Contemporary<br />
Class Bronze Lindy Award. I was careful<br />
to load the plane without hurting this<br />
award. (This goes to my mental state<br />
later in the story.)<br />
I got a briefing, and determined that<br />
YFR was not possible. I tried several<br />
times to call the reservation telephone<br />
number to get an IFR reservation out of<br />
OSH, but it was perpetually busy. I<br />
guess a lot of people had the same idea<br />
I had, so I finally gave up on that idea.<br />
My plan was to wait until the beacon<br />
stopped turning (signifying YFR at<br />
the field) , fly down to Rockford,<br />
Illinois, check the weather from there,<br />
and determine if I am to fly YFR or \FR<br />
the rest of the way home to Riva,<br />
Maryland. If YFR, launch when ready.<br />
If \FR. file and then launch. At least out<br />
of OSH I would not need a reservation,<br />
just a regular IFR filing and release,<br />
which should be relatively simple since<br />
there is a tower on the field at Rockford.<br />
It was about II o'clock before the<br />
beacon stopped turning. Start your<br />
engines! But I was not the only person<br />
ready to go. OSH became a buzz of<br />
engine starts. I taxied with many others<br />
and by II :20 or so launched off of 36L.<br />
Those controllers really got the planes<br />
into the air quickly. A lot of YFR<br />
launches occurred in quick order.<br />
I understand I was lucky because<br />
not too much later, the beacon stopped<br />
turning again and the field was closed<br />
for YFR launches. Once airborne, I<br />
could only fly at about 1,900 feet MSL<br />
to remain clear of clouds. The visibility<br />
was also not too great. about four miles.<br />
I was happy to have my IFR rating<br />
while flying in this YMC. It was legal,<br />
just not great.<br />
The Ryan TCAD kept beeping at<br />
me that I had traffic all around. No surprise<br />
there-they were all from OS H.<br />
Much of the traffic was visible. I had now<br />
been in the air about five to ten minutes<br />
and had not had time to trim the plane or<br />
oet the engine leaned out to where I<br />
~ould like it-too busy watching the<br />
clouds, the weather and the traffic.<br />
I finally had a moment to trim the<br />
plane for cruise and lean the engine. All<br />
was well. I was on my way to Rockford.<br />
The plane was flying fine. The engine<br />
sounded fine. The weather was okay<br />
and traffic was manageable.<br />
My usual manner is to scan the ''T'<br />
instruments a lot, scan the engine instruments<br />
a bit less, and the other systems<br />
instruments and indicators even less. If<br />
an annunciator goes off, I quickly look<br />
to see what it is. Of course. the number<br />
one rule is "fly the plane:' All was fine.<br />
Something goes wrong<br />
Then there it was! The Shadin fuel<br />
flow computer said I was running the<br />
engine at less than 14.8 gallons per hour<br />
(gph). But wait. . .! was flying at 1,900<br />
feet MSL at 65 percent power of 285<br />
horses possible (an 10-520) atlOOF rich<br />
of peak-and less than 14.8 gph just is<br />
not right. It is not where I had set it a<br />
short while ago. So what'S up?<br />
The Shadin kept slowly clocking<br />
the gph indication down, not a good<br />
trend. The mechanical fuel flow gauge<br />
is agreei ng with the Shadin. the gph<br />
trend is slowly going down' I am over<br />
lakes and swamps at about 1,000 AGL.<br />
At this time, I was in the disbelief stage.<br />
With a road visible off to my west a<br />
few miles, I decided [ had beller climb<br />
between the clouds. Hitting the Nearest<br />
button on my Garmin GPS tells me that<br />
the closest airpol1s to my present position<br />
are Fon du Lac at six o'clock, and<br />
straight ahead is Dodge County airpol1<br />
in Juneau, Wisconsin. I remembered<br />
having been there a few times beforea<br />
real nice airpol1 with two nice. wide,<br />
paved runways (02/20 and 08/26). No<br />
tower. the CTAF is 122.7. My trusty<br />
Garmin reminded me quicker than my<br />
sectional sitti ng on the seat next to me.<br />
Dodge County always seems to<br />
have ome traffic. but I beheved that<br />
traffic there would be manageable. Fon<br />
du Lac is a secondary airport to<br />
Oshkosh. most likely with a lot of traffie<br />
there on this morning.<br />
What is the problem?<br />
There is a saying that once in trouble.<br />
the insurance company owns the<br />
plane so get yourself down safely.<br />
regardless of the outcome for the plane.<br />
Well, I am sure that is the correct idea.<br />
But remember the reference to my mental<br />
state at the beginning of this article?<br />
J was determined to get this plane and<br />
me down safely, at least that was my<br />
mental state at the time. I was not going<br />
to lose this plane to a lake or a swamp!<br />
And I "knew" that I would be fine.<br />
Okay, Steve... Now let's figure out<br />
what we are going to do.<br />
I was beyond Fon du Lac when I<br />
noticed 1 was starting to lose fuel<br />
flow-I was set up at about 14.8 gph<br />
originally on the cruise: first it showed<br />
14.5, then 14.3...<br />
I thought maybe I had a clogged<br />
fuel vent or fuel cap on the left main, so<br />
1 switched to the right main fuel tank.<br />
o hel p there.<br />
I thought maybe the mixture knob<br />
was not tight, so I checked it. It was fine.<br />
I gently and slowly pushed in the mixture,<br />
right to the panel-velY little help there. I<br />
went to the low electric fuel pump setting-a<br />
little help. but not a lot. I then<br />
went to the high electric pump setting, a<br />
little more help, but not much more.<br />
By now I am descending at 500<br />
ftlmin with only two minutes to<br />
ground-or water. All I am thinking<br />
about is this beautiful, award-winning<br />
plane getting hurt.<br />
I quickly set the prop and trimmed<br />
for best glide and the plane settled to a<br />
better 50 or so ftlmin descent. I am<br />
using about 10 gph.<br />
I checked the GPS. The nearest<br />
field is now Dodge County, straight<br />
ahead about 9 miles. The GPS also<br />
noted a large road or highway to my 3<br />
o'clock position (i.e., west of my present<br />
course). 1 looked out and I could see<br />
the road, and it did look large.<br />
Page 8177<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
I called the field and asked about<br />
traffic and reported that I was coming in<br />
with a problem engine. My strategy<br />
would be to maintain as much altitude<br />
as I cou ld, fly to the field, and drop in<br />
when right overhead.<br />
I had decided that my back-up plan,<br />
if I noted that I would not get to the field,<br />
would be to use the road. I gave myself to<br />
500 feet AGL, outside of one mile from<br />
the field, to divert and land on the road or<br />
next to it if there was any chance of hurting<br />
people on the ground. The Dodge<br />
County field had two runways, four<br />
options for landings, depending on altitude<br />
and position when I get there.<br />
The winds were light out of the<br />
north at the time (l was then traveling<br />
approximately due south). People were<br />
using 02. I would try for 02, but no<br />
guarantee. On the way to the field , 1<br />
passed two avions in formation (they<br />
had to be slow for me to pass them in<br />
my Vy speed range). I had to go around<br />
them. Now I am at 8 gph.<br />
I got to the field with altitude left.<br />
spiraled once down to the 02 end. landed<br />
(with a few bounces, not my prettiest<br />
landing), taxied to the taxiway. started up<br />
the taxiway and the engine fuel flow went<br />
to 5, then 4, then 3. then 2. then I. then 0<br />
e<br />
oph-and the enoine<br />
e<br />
shut down. Wow!<br />
I was concerned for the plane, but<br />
cool during the event. After I got out of<br />
the plane and totally realized what<br />
might have happened ... Wow!<br />
Cause of the problem<br />
When 1 landed safely at Dodge<br />
County Airport (UNU), Beaver Aviation<br />
(the A&P shop) was closed for<br />
AirVenture. However, about the time 1<br />
landed. the owner, Chuck Swain, was<br />
returning with his trailer full of di splay<br />
materials. Even though his shop was officially<br />
closed, he was nice enough to<br />
assist me. A real lifesaver for me that<br />
day.<br />
We first looked at all the items that<br />
made sense for the problem, and were<br />
easy and quick to check: gas caps. fuel<br />
vents. fuel cells. fuel lines and evidence<br />
of gas leaks. Everything was in order.<br />
We then started to look at items that<br />
made sense for the problem. but took a<br />
bit longer to investigate. We looked at<br />
the lowest fuel point/sump drain wire<br />
mesh gas filter. It was clean, obviously<br />
not impeding gas flow. We then looked<br />
at the one-way gas flow valves in the<br />
wings; they were mounted correc tl y. We<br />
dismantled one and found that it was not<br />
impeding gas flow (as a matter of fact,<br />
the flapper was totally missing).<br />
We decided I should do a run-up,<br />
because maybe there was a bad vapor<br />
lock and maybe it was gone, given the<br />
cool-down time the engine now bad.<br />
When pushing in the mixture control to<br />
start the engine, I noticed it felt different.<br />
It gave very little resistance during the<br />
movement of the control. I pulled the<br />
control out to the idlelcut-{)ff position and<br />
again there was no resistance or the usual<br />
amount of friction I was used to feeling.<br />
I asked that we inspect the control<br />
wire inside the engine compartment (by<br />
tak ing off the pilot side lower engine<br />
access panel). When we looked in, we<br />
found the problem.<br />
The culprit<br />
The fuel throttle and metering unit<br />
shaft steel self-locking nut had loosened<br />
a lot. allowing the lever to move freely<br />
and not transmit any pilot commands to<br />
the fuel throttle and metering unit. This<br />
MS-21042-5 steel self-locki ng nut was<br />
the culprit. This nut had never been<br />
touched. and had come loose on its own.<br />
This single-point failure rendered<br />
me incapable of restoring proper fuel<br />
flow to the engine. The splined lever<br />
behind the nut had moved off the spline<br />
friction point enough that the cockpit<br />
mixture control wouldn't move it.<br />
We fixed the situation by using a<br />
lock-tight liquid on the nut and tightening<br />
it back down. I ground-tested the<br />
engine, and everything appeared normal.<br />
I was very thankful for the help. I<br />
took off and orbited the field for a<br />
minute or so, and then left for Rockford.<br />
I did not have any more problems.<br />
Postscript<br />
I called Teledyne Continental<br />
Motors and discussed this situation with<br />
a technical services person. The only<br />
thing he would say is that this should<br />
not have occurred (there is no torsion on<br />
that nut) and he had never heard of this<br />
occurring before. He was not interested<br />
in pursuing this case. If I wanted, I<br />
could check with Beechcraft to see if<br />
they have more reports of this situation,<br />
or I could have my A&P/IA submit an<br />
M&D report to the FAA.<br />
I have asked my A&P to order new<br />
parts and see if we can do a 337 to drill<br />
a hole in the shaft and then replace the<br />
self-locking nut with a castellated nut<br />
and cotter pin. For the time being. I am<br />
constantly inspecting that nut.<br />
For all my friend s, please consider<br />
taking the left engine access panel off<br />
and inspecting this nut (see the accompanying<br />
photo). Make sure it is secure.<br />
Safe flying. all !<br />
ASS Director Steven W. Oxman received his solo certificate<br />
on his 16th birthday in 1965. He has since<br />
added Multi-Land, Commercial, IFR and Hot Air<br />
Bal/oon ratings. He is the owner af a computer systems<br />
development company in Lanham, Mary/and.<br />
He can be cantacted at 301·577-0527 Of e-mail<br />
---.<br />
The culpril: Arrow pomts 10 the MS-2 1 042-5 steel self-Iockmg nut that caused Ihe problem.<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8178
Addendum to maintenance and overhaul manuals<br />
BY LEW GAGE<br />
Over the years I have come to the conclusion that,<br />
even though (he engine and accessory manufacturers<br />
have put their best effons into writing<br />
overhaul and maintenance manuals for their products,<br />
there are still a few procedures involved in both periodic<br />
maintenance and overhaul that are nO! covered.<br />
The following are a few things involving the overhaul<br />
of the E-series engines that I have determined to be necessary<br />
that are not well covered in the available manuals.<br />
This information is specific to the E engi ne, although<br />
some may extend to other engines of the same general<br />
type prodUCed by Continental Motors.<br />
The various steps outlined are in addition to all the<br />
official manufacturers' manuals. service bulletins and<br />
other publications. Many mechanics figure "Lf it ain't in<br />
the manual, it ain't necessary." And a great deal of the<br />
time, this would be tme. However, the people writing the<br />
manual assume that all of the pans going into the engine<br />
have been brought to the proper condi tion and dimension<br />
before the assembly begins.<br />
Not all of what follows is omitted from the manuals,<br />
but some that is in there needs to be highlighted--{)r at<br />
least included- to correspond to the other items I am<br />
attempting to introduce and describe. A better end result<br />
is my intention in writing this article.<br />
Do a bench check<br />
After the engine has been disassembled and the<br />
various pans that will be re-used (if they are fou nd to<br />
be probably re-usable by an initial inspection)<br />
are cleaned by standard methods, a bench<br />
check of the major components<br />
should be done.<br />
The cran kcase should be<br />
dimensionally checked and visually<br />
checked for frelling or<br />
cracks. Fretting occurs at the main bearing boss pads and<br />
shows up as what would appear to be a bead-blasted surface.<br />
The bores of the bearing saddles may also show fretting<br />
due to the movement of the bearing insens in those<br />
bores. This condition is caused by the through bolts not<br />
being brought to proper torque or losing that torque at<br />
some point during the previous service life of the engi ne.<br />
Although the through bolts have a required fit in the<br />
holes in the crankcase, it is not the dowel-pin effect the fit<br />
produces that prevents the relative motion of the two<br />
crankcase halves that would lead to fretting. The function<br />
of the through bolt fit (which would be a very sloppy<br />
dowel-pin fit) is simply for assembly alignment of the<br />
crankcase halves. The crankcase halves are restrained and<br />
held together securely by the preload or compressive<br />
clamping force applied by the through bolts.<br />
These bolts are, as are all bolts loaded in tension,<br />
merely very stiff springs and so must be stretched or<br />
"preloaded" to a point greater than the force trying to<br />
separate the two joined surfaces. Otherwise, the surfaces<br />
separate and the relative motion begins leading to fretting<br />
wear. This surface wear can be severe enough so several<br />
thousandths of an inch of the material is removed from<br />
both surfaces, and consequently the proper force cannot<br />
be reapplied to the joined surfaces again until they are<br />
made flat by machining.<br />
So if frett ing wear is noted at the mai n bearing surfaces.<br />
the crankcase will need overhaul to cor-<br />
II, I I rect that condition. However, if the<br />
, I I<br />
,<br />
case shows no fretting damaoe<br />
e'<br />
a<br />
check should be made of the fit<br />
'"<br />
between the two halves. Since<br />
• the case is cut about .007 on<br />
• each half (total of .01 4+1-) it<br />
is best to avoid this work if<br />
Page 8179<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
the case checks out as serviceable by this initial inspection. Do<br />
a visual check of the cam bearing surfaces for obvious galling<br />
or grooving and, if they appear satisfactory, proceed wi th a<br />
check of the fit of the two case halves.<br />
To check the fit, apply a thin coating of Prussian Blue (a<br />
blue dye in a light grease) to all of the mating surfaces of one<br />
case half. Install the through bolts and, using flat washers to<br />
take the place of the cylinder base flange thickness, bri ng the<br />
bolts up to the speci fi ed torque. At this time, all of the bores<br />
through the center of the case should be accurately measured<br />
and all measurements recorded. The main bearing saddles<br />
should measure 2.5625-2.5635.<br />
Compare the cam bearing bores to the cam journals.<br />
Measure the starter pivot post bore. Meas ure the front crankshaft<br />
seal bore. Measure the diameter of the bos on the front<br />
of the case that aligns the Beech prop-mounting bracket or<br />
aligns the oil transfer unit of a Hartzell installation. This boss<br />
measurement should be taken both side to side and top to bottom.<br />
If the case has been cut before, it will show up as an outof-<br />
round boss since this boss is not made round again after cutting<br />
the case-mating surfaces. An out-of-round condit ion of<br />
about .0 14 would show one prior case overhaul.<br />
Inspect. compare.<br />
check. measure. inspect<br />
Separate the case halves and inspect the blue print left on<br />
the un-blued case half. If all mating surfaces received a transfer<br />
of bluing, the case should be OK in that regard. Compare<br />
all the dimensions taken wi th the fits and clearances in the<br />
overhaul manual , and if they are within new fit specs, things<br />
are OK there also.<br />
Measure the lifter body bores and check for spec. If any<br />
of the measurements show out of limits or the case shows any<br />
crack by visual inspection. then the case needs to go to an<br />
approved repair facility for overhaul. If all of the bench type<br />
checks show no need for overhaul , then the case should be sent<br />
out for a dye penetrant inspection to locate any cracking not<br />
seen by visual means. The four engine mount legs should also<br />
be dye penetrant inspected for cracks.<br />
The crankshaft should receive a visual inspection for<br />
galling or grooving. A dimensional check should be done and<br />
recorded. Runout is easily checked using a pair of V blocks<br />
and dial indicator. All that is needed is a sturdy wooden bench<br />
and a IO-pound piece of steel plate to attach the magnetic indicator<br />
base to.<br />
Measure the torsion damper weight bushings in both the<br />
weights and the crankshaft blades. If they meet new spec. I<br />
would not disturb them since there is risk of galling the bores<br />
for the bushings when removing the old bushings. If they do<br />
not meet spec, then the bushings will need to be changed. The<br />
crankshaft should then be sent out for magnetic inspection and<br />
polishing, or regrind (-.010) if necessary.<br />
Items to be sent out<br />
The camshaft and lifter bodies should be sent out for<br />
inspection and refinish. The hydraulic units of the lifter bodies<br />
are easi ly tested on the bench and do not need to be sent out.<br />
ALL STEEL PARTS THAT ARE TO BE RE-USED<br />
EED TO BE MAGNETICLY INSPECTED' That includes<br />
all through bolts, all special long AN bolts, all gears, damper<br />
weights. gear pivot posts and any other steel part not already<br />
mentioned.<br />
Unless the mechanic doing the overhaul is set up to overhaul<br />
the accessory case, I would recommend that the entire<br />
case (less the starter, generator, magnetos vacuum pump and<br />
fue l pump), as removed from the engine and still assembled.<br />
be sent to a shop that has been regularly and recently overhauling<br />
these accessory cases.<br />
Since the E engine has a relatively small oi l pump to<br />
supply a rather large engine, every fit in both the power section<br />
(crankcase) and the accessory case must be held to new fits.<br />
There is a great deal of handwork and fitting to be done in the<br />
accessory case to get everything right. It involves much more<br />
than just the oil pump itself as many mechanics might think.<br />
If they are to be re-used, the cylinder assemblies need to<br />
be sent out to a facility able to do whatever the owner or<br />
mechanic has decided. The options available are so many that<br />
a discussion regarding them is an article in itself and will not<br />
be covered here. If the cylinders have 3,000 or more hours'<br />
service, I would install new cylinder kits from Continental.<br />
Cylinders lead a tough life and new ones are hard to beat.<br />
Also, at this time one might consider looking into the retrofit<br />
of the engine with the now-STC'd IO-470N cylinders. If that is<br />
to be done, the crankcase needs to have the th rough-bolt holes<br />
increased to 112 inch from the present 7116-inch.<br />
Rocker arms should be sent out for overhaul- not just a<br />
rebush but complete overhaul. The shop that does the camshaft<br />
should also be able to do the rocker arms. The importance of<br />
these rocker arms being correct for long valve life cannot be<br />
over-emphasized.<br />
The connecting rods should be sent out for overhaul. The<br />
shop that does the camshaft should be able to do this work.<br />
New bolts wi II be used when the rods are assembled to the<br />
crankshaft. Leave the old bolts in the rods until a measurement<br />
check is made of the rod big end bore.<br />
All parts back in place<br />
Now we should have all the parts back from wherever<br />
they went and yellow tags hanging all over the place. That<br />
does not mean that we may simply start bolting the stuff<br />
together and have an engine we wi II know what is what inside<br />
of when we are finished. To me. yellow tags and the accompanying<br />
paperwork only say that somebody did somethillg to the<br />
parts.<br />
If the crankcase was overhauled (c ut and rebored), we will<br />
do the Pruss ian Blue check and all the measurements again.<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8180
That will be the first time we boll the case together.<br />
After confirming that all the bores have been brought to<br />
the required size and that the case is flat at the parting line<br />
(blue print check). the main bearings should be installed in the<br />
case and the through bolts again torqued. The inside dimensions<br />
of the bearing bores is deternlined by direct measurement<br />
and compared with the crankshaft journals.<br />
"Plastigauge"-type measurement of bearing fit is useless. Only<br />
direct measurement by means of snap gauges and micrometers<br />
or inside micrometers should be used.<br />
Putting the case together again<br />
The third time we put the case together is when all the<br />
parts are put in their places: Lifter body assemblies, camshaft,<br />
crankshaft, starter gear pivot post and an extra handful of nuts<br />
and bolts. (Just kidding about the extra nuts and bolts.)<br />
The connecting rods may be installed before or after<br />
insta llation of the crankshaft in the case. Before installing<br />
them on the shaft, the big end bore should be checked for size<br />
(2.3755-2.3765). Then with the bearing inserts installed, the<br />
inside bore of the bearings should be checked and compared<br />
against rod journal size.<br />
It is very important that all of these bore dimensions be<br />
correct. both in the crankcase and connecting rods. The bearings<br />
are not held in position after the engine is assembled by<br />
the little locating tangs that are formed on the ends of the halfshell<br />
bearing inserts. Those tangs are for alignment of the<br />
pieces during assembly. When the bolts are drawn to required<br />
torque, the bearing is held securely by the interference fit of<br />
the outside of the bearing insert and the inside of the bore into<br />
which it fits. This clamps the insert tightly in place. si milar to<br />
pressing a one-piece bearing into a hole that is several thousandths<br />
of an inch undersize.<br />
It is also necessary to check the installed bearing insert's<br />
finished bore size and compare with the journ al it will be<br />
operating on to assure the bearing has the correct amou nt of<br />
clearance. Without accomplishing these tasks. we are putting<br />
our faith in that yellow tag and that the bearing parts taken out<br />
of the box are actually the correct ones. They usually are, but<br />
there have been accou nts of holes not being bored to correct<br />
size or not bored at ali, and bearings having the correct part<br />
number on the box and on the bearing but, in fact. not being<br />
that part at all.<br />
Assembling the case halves<br />
When the case halves are assembled, there is the si lk<br />
thread routine to accomplish and some sealant to be applied to<br />
the parting line around the outside of the case. A small amount<br />
neatly applied should be the Object. If you have X amount of<br />
sealant squishing out of the joint on the outside, there will be<br />
the same amount or more being left inside the engine-and<br />
that is not good. A lillie goes a long way.<br />
As an example, take two 2-inch square pieces of glass and<br />
run a 1/16-inch wide bead of sealer across one piece. Then lay<br />
the second piece over the first and squeeze them together. You<br />
will be surprised at how wide the sealant line will get.<br />
When filling the piston rings to the cylinders, there are<br />
two methods Continental has used in the past 20 years or so.<br />
The latest fits the ring to the bottom of the cylinder bore. I do<br />
not believe this method will work in all circumstances. This is a<br />
fairly new method. (See July 2001 ABS Magazine. page 6840.)<br />
The older method has the mechanic pushing the ring up<br />
the cylinder bore to the place it will occupy when the piston is<br />
at the top of the stroke. I know this method works since it takes<br />
the direct method of fit (similar to the direct bearing measurement<br />
method) rather than relying on several other factors all<br />
being correct. In any event, I would not recommend filling the<br />
tOP two rings to minimum gap. Just use the mid-dimension of<br />
whichever method of fitting is used.<br />
Checking the rocker arms<br />
The rocker arms should be checked for fit and tagged for<br />
installation on a specific cylinder. This check is done on the<br />
bench. A light coat of Prussian Blue is app lied to the rocker<br />
tip. The rocker is installed on the cylinder and the tip is<br />
brought into contact with the valve stem. The blue print left on<br />
the valve stem must be fu ll width of the top of the valve stem.<br />
If a print is only left partially across the stem. another rocker<br />
must be tried until a full width print is obtained.without this<br />
critical fit being correct. very rapid valve guide wear wi ll occur<br />
and cause valve leakage. Dependi ng on the severity of the misfit,<br />
the time to guide failure may be as little as 20 hours.<br />
When installing the assembled accessory case, center-tocenter<br />
(CIC) measurement of the dowel pins should be taken<br />
and compared to the CIC dimension of the dowel-pin holes in<br />
the accessory case. If the case does not slip onto the dowel pins<br />
without undue force, a set of joggled pins must be manufactured<br />
using the measurements to determine the necessary joggle<br />
in each pin.<br />
This is done on a lathe using an oversized piece of round<br />
stock and, after turning one end of the stock to the required<br />
size, the other end is turned to the required size after chucking<br />
the already turned end in a three-jawed chuck and shimming<br />
one jaw the required amount. All this is quite si mple if one has<br />
the necessary equipment and knowledge to use it. Again, do<br />
not over-apply the gasket sealer.<br />
After installing the accessory case and determining that<br />
there is proper backlash between the cam gear and the idler<br />
gear, a check should be made to deternline that the magneto<br />
gear pivot posts are centered in the magneto mounting holes.<br />
A close-fitting mandrel should be fabricated that will slip over<br />
the gear post and extend out through the magneto's mounting<br />
hole. Measurements are then taken at points arou nd the hole to<br />
the mandrel that will determine if the posts need to be moved.<br />
If the crankcase has been overhauled. the existi ng holes for the<br />
magneto gear posts may not have been moved to assure<br />
Page 8181 ABS <strong>December</strong> <strong>2003</strong>
centering of the post in the accessory case hole.<br />
The shop that cut the case would have checked that proper<br />
gear backlash ex ists between the cam gear and the magneto<br />
gear. But due to the geometry of the gear positions, a case can<br />
be cut flat and not lose the required backlash. However, if the<br />
case halves are cut .007, the magneto gear posts will move that<br />
same amount and cause misalignment of the magneto drives.<br />
The problem is solved by (again using a lathe) turning the<br />
end of the gear post that inserts into the crankcase undersize<br />
about.100 inch. Then make a heat-treated steel bushing th at<br />
has an inside diameter so a .0015 press fit will exist between<br />
the turned-down end of the post and the bushing bore, and the<br />
outside of the bushing is .050 inch larger than the original<br />
diameter of the post.<br />
Then, by chucking the gear end of the post in a threejawed<br />
chuck and shimming the post in the proper direction and<br />
amount as called for by the previously determined measurements,<br />
the bushed end of the post is turned back to its original<br />
size. It is then installed in the engine and measurements again<br />
taken to confirm that the work of moving the post was done<br />
correctly. At this time, the modified post must be stamped with<br />
L or R and an arrow pointing up, since they will now only<br />
install in one position .<br />
The remainder of the items and work to be done is<br />
covered in the Overhaul Manual, the foregoing being those<br />
things that the manual either does not cover at all or does not<br />
cover adequately (in my opinion).<br />
One should become very familiar wi th the Overhaul<br />
Manual, Service Bulletins and any other sources of information<br />
on the particular engine being worked on. Also. some<br />
special tools, fi xtures and methods may be needed to return an<br />
engine not being totally supported by the manufacturer to a<br />
satisfactory airworthy condition- in this case, the E engine.<br />
One may be a first-ciass mechanic in general and highly<br />
qualified on one or several types of engines needing repair.<br />
Ninety percent of the work as a first-time effort by such a<br />
mechanic lacking expert familiarity on an engine may be done<br />
correctly. But it is that 10 percent th at is not quite up to par that<br />
will make a difference somewhere down the road.<br />
ABS member Lewis C. Gage has ATP muftiengine land with Boeing<br />
l07n2Gn47/Airbus-310 ratings. Commercial single engine land; flight instructor<br />
Mfl/SEL airplanes and instruments; ground instructor advanced and instru·<br />
ment; flight navigator; flight engineer; mechonic-airpfane and engine; and FAA<br />
parts manufacturing authorization. Flight time: 15,OOo-pfu5 hours. Lew may be<br />
contacted at 2255 Sunrise Dr .. Rena. NV 89509. Phane/Fax: 775·826-7184.<br />
E·mail: sunrisereno@maifsfation.com<br />
2004 BPPP SCHEDULE<br />
<strong>Bonanza</strong>s/Barons/Travel Airs of all locations, Subject to change.<br />
DATE LOCATION AIRPORT<br />
Jon. 16-18 Phoenix-Deer Volley. Arizona DVT<br />
Feb. 6-8 Melbourne. Florida MLB<br />
Mar. 5-7 Son Antonio. Texas SAT<br />
Mar. 19-21 Greensboro. North Carolina GSa<br />
Apr. 16-18 Fresno. California FAT<br />
May 14-16 Columbus. Ohio<br />
June. 11-13 Spokane. Washington<br />
CMH<br />
SFF<br />
Cockpit Companion course ovailable everywhere.<br />
CALL THE BPPP REGISTRATION OFFICE<br />
to moke orrongements: 970-377-1877 or fox 970-377-1512.<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8182
[/irstjlfgfits rjSorfb8 verg fimoys /)irdS<br />
"I f all the industries that have propelled America into the leadership of the<br />
, world economy, few can match aviation for the incredible changes it has<br />
({)<br />
.' made in how we think and act and live. The events at Kitty Hawk started an<br />
evolution in human culture that will last forever.<br />
Something about aviation that turned our eyes upward and has kept them there<br />
is the incredible creativity of the planemakers. The history of the business is full of<br />
surpri ses-especially over at Beechcraft. Early in the game, they presented the<br />
aviation community with the fabulous Beech Staggerwing, a great idea whose time<br />
finally had comc.<br />
Beech followed with the introduction of Our beloved <strong>Bonanza</strong>, a one-of-a-kind<br />
design triumph that gave high-performance owner-flown aircraft a new set of standard s.<br />
Then along came the legendary King Air, a family of airplanes that created a new<br />
concept for corporate air travel.<br />
And here they are: Photos of the first model of these three very famous and<br />
wonderful airplanes. Enjoy!<br />
THE STAGGERWING<br />
The first airplane buill by Ihe Beech<br />
Aircraft Co .. the Beech Macel17, was dubbed<br />
the Staggerwing because its upper wing was<br />
behind the lower, a negative stagger. The ideo<br />
for it come from Woller Beech's high ideals for<br />
a four·seat business plane.<br />
First flight of the Model 17 Staggenwing<br />
was November 4. 1932.<br />
The Model 17F. with a 690·hp Wright<br />
Cyclone engine. for exceeded Beech's goals<br />
with a top speed of 250 mph. foster than even<br />
the top military pursuit planes of 1934.<br />
In 1936, Olive Ann Beech persuaded her<br />
husband to enter a Staggenwing in the Bendix<br />
Transcontinental speed dash. In that plane,<br />
louise Thaden and Blanche Noyes broke Ihe<br />
transcontinental record, beat their closest<br />
rival by more than 45 minutes and become<br />
the first women to win the notion's most pres·<br />
tigious air roce,<br />
Staggenwing production ended in 1948<br />
with more than 730 built.<br />
THE BONANZA<br />
Eager to capitalize on the expected post·<br />
WWII flying boom, Beech deSigners began<br />
work on the Macel 35 even before the war<br />
was won. The <strong>Bonanza</strong> featured a distinctive<br />
"butterfly" or V·tail, chosen for its aerodynamics,<br />
ease of construction, and for instant visual<br />
distinction from any competition.<br />
Veteran pilot Vern Corstens test-flew the<br />
first <strong>Bonanza</strong> on <strong>December</strong> 22. 1945. Modern<br />
construclion methacs allowed Beech to market<br />
it at one-third the cost of a comparably<br />
pertorming Staggenwing, assuring that the<br />
V-toil would rise to the pinnacle of personal<br />
and awner-ftown business aviation.<br />
The record·setting <strong>Bonanza</strong>, in its many<br />
variations, continues to be the most popular<br />
and probably best-known personal airplane<br />
of all time, From certification on March 25,<br />
1947, to completion of the final V·tail, SIN D-<br />
10403, delivered to flight test on November<br />
11 . 1982, the <strong>Bonanza</strong> and its Debonair,<br />
Travel Air, Baron and straight-toil <strong>Bonanza</strong><br />
progeny established a standard by which vir·<br />
tually all other light airplanes are measured.<br />
THE KlNGA IR<br />
The first King Air rolled off the production<br />
line on October 30, 1963. It become the<br />
personal plane of Olive Ann Beech, who<br />
signed the plane and hod the interior and the<br />
instrument panel decorated in baby blue.<br />
Four decodes later, the plane is still in<br />
pracuction. Nearly 6,000 King Airs with various<br />
modifications have been built over the<br />
years.<br />
The first King Air twin engine turboplOp is<br />
currently being restored in Mississippi by its<br />
owners, who plan to have it ftown by celebrity<br />
pilots on a 'round-the-world goodwill tour next<br />
year.<br />
ABS <strong>December</strong> <strong>2003</strong>
HO, HO and HO!<br />
BY JIM HUGHES<br />
By the time you read this, all of us, including yours<br />
truly, will be in a condition known in the military<br />
as "Panic Condition One Alpha." It begins the day<br />
after Thanksgiving, the busiest shopping day of the year.<br />
It is characterized by all of us frantically running around<br />
in shopping malls, credit cards in hand, mumbling or even<br />
talking out loud, chanting our mantra, "What am I going<br />
to get for ... ? She (or he) already has everything!"<br />
Well, worry not! If he or she has a <strong>Bonanza</strong> or a<br />
Baron. that opens up a whole new list of possible gifts,<br />
some of which we can explore here.<br />
First, and most obvious of course, would be to surprise<br />
him or her with a new <strong>Bonanza</strong>' I know they love the<br />
old one, but wouldn't it be nice to surprise them with a<br />
faclOry-fresh new one with that new-airplane smell?<br />
Unfortunately, Raytheon is not making the V35 or even<br />
the F33A or 55 anymore. but wouldn't it be nice 10 surprise<br />
your sweetie with a nice stretched, roomy, factorynew<br />
A36 or Baron 58?<br />
Just think, by buying a new A36 or 58, you can also<br />
fulfill their avionics dream s. These airplanes come factory-equipped<br />
with a to-die-for Garmin 530/430 avionics<br />
suite. A new A36 can be had fur just around a half-million<br />
dollars (U.S .) and a new 58 for just under a million<br />
smooth. You may even be able to get in on a <strong>2003</strong> model<br />
year closeout!<br />
If any of you are thinking of doing this and don 't<br />
have a suitable deserving relative or grateful friend in<br />
mind, [ could be available for adoption. [ don't smoke or<br />
drink (any more). but I do retain an old ex-Marine's vernacular<br />
for occasional colorful language.<br />
Now before you chunk the magazine across the room<br />
in disgust at my suggestion that you buy yo ur ignificant<br />
other a new airplane. just consider this: First, if you have<br />
even close to a half-million dollars that you have not found<br />
a home for, maybe you should ask your bean counter about<br />
the ramifications of ''The Jobs and Growth Act of <strong>2003</strong>."<br />
I'm no accountant. so getting tax advice from me is<br />
worse than getti ng it from your hairdresser, but this act was<br />
put in place 10 stimulate the economy in the USA. particularly<br />
in the manufacturing seClOr. Quick and dirty, it allows<br />
up to 50 percent depreciation in the first year for investment<br />
in new equipment! In addition, it allows so-called Section<br />
179 expenses of up 10 $100,000 forthe year!<br />
Lest I get letters telling me to stay out of the tax<br />
accountant business, I will stop with the above tidbit.<br />
Obviously, 10 depreciate the new <strong>Bonanza</strong>, it must be used<br />
in business. Even after all these years and after countless<br />
lectures by my business accountant, I still can't always<br />
tell the difference between a Section 179 expense and any<br />
other expense.<br />
However, to those of you so inclined, an appointment<br />
with an aviation-wise tax adviser before the end of the year<br />
could result in a new <strong>Bonanza</strong> or Baron in the hangar that<br />
the IRS substantially made possible. But you'd better hurry!<br />
New avionics<br />
aturally, there's an abundance of new avionics out<br />
there to choose from. GPS has matured to the point where<br />
if you don 't have one, you'd better sta,1 thinking about<br />
getting one. There are handhelds for airplanes, boats. hikers<br />
and hunters. There's even a GPS/localOr for your pet's<br />
collar! (I understand the manufacturer plans to make a<br />
"Designer Necklace" with a GPS/locator so you can track<br />
your wayward teenager.)<br />
You want to know why you need one when you<br />
already have VORIDME that works just fine? Let me<br />
enlighten you. If you routinely ny !FR, air traffic controllers,<br />
particularly in congested areas. are beginning 10<br />
just assume you have a GPS on board.<br />
For instance, the other day on a night into Orlando, [<br />
overheard a Beech Duke inbound 10 the Orlando<br />
[nternational Airport.(MCO). He was at 15,000 feet and<br />
somewhere down the road had been "cleared direct to<br />
Orhlndo." The Miami Center controller, who was very<br />
busy. then cleared him thusly:<br />
"Duke 5153 Charlie, now cleared present position<br />
direct MOANS, join the MLNEE THREE ARRJVAL.<br />
descend and maintain 13,000 feet: '<br />
The hapless pilot replied, "Where is MOANS and<br />
what is it?" The controller: "It's spelled M-O-A-N-S.<br />
Don't you have GPS?" The pilot: "No. ['m afraid not. We<br />
only have VOR, DME and ADF."<br />
The Controller: "Sorry, sir, I don't have time to look<br />
up the radial and distance right now. Tum further left. You<br />
are now cleared direct to the Lakeland VOR (LAL), maintain<br />
15.000 and stand by for further clearance."<br />
By not having a GPS with an aviation database<br />
on board, the Duke pilot was vectored at least 40 miles out<br />
of his way into Orlando.<br />
I won't even II)' to relate the horror stories I've heard<br />
while nying into the northeast corridor. There is at least<br />
one intersection on the arrival into Teterboro (TEB) that is<br />
defined ollly by GPS! It has 110 corresponding VORIDME<br />
rangelbearing backup! There are more coming!<br />
I won't go into the rest of the lFR-capable features of<br />
the various panel-mounted GPSs in this issue. but do stand<br />
by for a very complete explanation of their magic later.<br />
WAAS<br />
By now we have all heard of the WAAS or the Wide<br />
Area Augmentation System commissioned by the FAA in<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8184
July <strong>2003</strong>. WAAS promises to lower landing approach minimums<br />
at many airports not now served by precision approaches<br />
to as little as 250 feet above ground level. For those of us<br />
who routinely plunge around in the clouds for either fun or<br />
business, this is a godsend.<br />
However, we won't see much improvement for some years,<br />
not until the Flight Inspection people at the FAA can get around<br />
10 certifying the approaches. Until more WAAS approaches<br />
come online, it's my opinion we should not be in a big expensive<br />
hurry to buy a WAAS-capable GPS just to get WAAS.<br />
MSD-attitude indicators<br />
I think the most wildly exciting feature to come out of<br />
avionics technology this year, is the micro-sensor-driven attitude<br />
indicators! This technology has trickled down from the<br />
laser-ring electronic gyros in transports 10 peanut-sized, boardmounted<br />
sensors capable of sensing motion in three axes and<br />
displaying airplane attitude on an LCD screen! Think of it!<br />
I believe this teChnology, once the FAA swallows it, will<br />
make the word "gyros" extinct. These are not gyros, although<br />
they provide a platform from which to keep an airplane right side<br />
up! And they still show the top side of the instrument in blue to<br />
match the sky and the bottom in brown to indicate the ground.<br />
So far, the FAA has not signed off on these AHARS for<br />
use in your instrument panel. Remember, in spite of what they<br />
do, they are not "gyros." They are Attitude & Heading Aircraft<br />
Reference Systems. There is no spinning gyroscope wheel<br />
anywhere in the system, vacuum, pneumatic or electrically<br />
driven. That means no vacuum or air pressure pumps 10 fail, no<br />
plumbing 10 leak or rot, and one heck of a weight savings<br />
when we can get rid of all that junk behind our panels.<br />
There are a couple of these altitude instruments out now,<br />
although the ones certified for panel-mounting in<br />
<strong>Bonanza</strong>s/Barons are prohibitively expensive. One, the<br />
"eGyro-3" is portable, and can be mounted (although not permanently)<br />
on your glareshield.<br />
A couple of issues back, I reported on Control Vision's<br />
"Anywhere" series, including the Anywhere Map and<br />
Anywhere WX. They also have introduced an Anywhere<br />
Attitude in which the attitude sensor can be velcro'd 10 the airplane,<br />
usually on the floor between the pilot and copilot's seats<br />
to provide AHARS-type attitude data to a COMPAQ Ipaqseries<br />
PDA.<br />
That brings up what I call the "subscription services."<br />
Most of us are already caught up in paying monthly fees for<br />
cell phones. cable or dish television, security service-and on<br />
and on. Well, now it has migrated to airplanes!<br />
The thinking pilot will want to subscribe to some provider<br />
of 1I.TEXRAD weather. The choices include AirCell, Orheorn,<br />
Bendix/King "Wingman," Blue Sky network, Garmin/<br />
Echoflight, WS I InFlight and WxWorx. one of these<br />
providers are cheap. Most start at about 550 per month, plus<br />
some kind of "entry fee"or by-the-minute usage fee.<br />
Satellite receivers<br />
As long as we are subscribing anyway. we may as well<br />
enjoy it via music. sports and weather. PS Engineering has led<br />
the way so far in the pay-for-play arena of satel lite radio. They<br />
have received an STC for a satellite receiver that can give you<br />
60 music channels (that never get out of range) plus sports and<br />
news channels.<br />
Obviously, since you're already linked to a satellite<br />
receiver. WxWorx can supply you with graphic weather data<br />
on a laplOp or PDA. Just think, no more having to listen on that<br />
scratchy old ADF receiver!<br />
Headsets<br />
There's also the usual selection of headsets, a most welcome<br />
gift to a pilot like me who parks his headset on the wing,<br />
then kicks it off to the concrete ramp or gets the cord caught in<br />
the airplane door.<br />
My choice for the pilot who has everything else is the new<br />
Bose Series X that lists for about $995. Check it out on<br />
<br />
Or maybe you'd rather save a little and buy your pilot one<br />
of those great big "I'm A Pilot" wristwatches and a headset.<br />
There are several new and improved ANR headsets for<br />
between $600-5700.<br />
ABS Magazine<br />
One of the best sources for finding pilot gifts is right here<br />
in the middle of this magazine. Our advertisers fund part of the<br />
cost of publishing our monthly tome, and it's because of them<br />
that we have the most attractive monthly publication of all the<br />
airplane affinity groups.<br />
Company Store-golf shirts and ball caps<br />
In addition, the ABS Company Store has everything a<br />
<strong>Bonanza</strong>phile can dream of-and even a few things they've<br />
never heard of. I particularly like the new <strong>Bonanza</strong> golf shirts.<br />
When J wear one on my infrequent golf outings, my friends<br />
are so envious they miss even shon putts' (At least that's the<br />
excuse they use. I miss my short putts because one of them<br />
always wears a Gulfstream hat.)<br />
What not to buy<br />
As far as plotters, calculators, kneeboards and the like, 1<br />
no longer recommend them as gifts. The FAA and their<br />
Designated Examiners still insist we show up for our checkrides<br />
loaded down with marker pens, circular slide rules. plotters,<br />
scales, compass roses, charts and checklists. After we<br />
have completed our various rating rides, we begin 10 shed that<br />
stuff. and leave it in a drawer or in the back of the car.<br />
If YOll look closely, you can tell in what stage of flying a<br />
pilot is by how much "stuff' he/she is carrying out to the airplane.<br />
That thought progresses until finally, when a pilot reaches<br />
the level of "Chief Pilot," ''Examiner,'' "Check Pilot" or "Senior<br />
Page 8185 ABS <strong>December</strong> <strong>2003</strong>
Pilot," they don' t even carry a pen or pencil out to the airplane.<br />
(If they need one, they'll borrow it from the other pi lot.)<br />
Here's my wish list<br />
Well, thm's it: maybe I've given you and your favorite giftgiver<br />
something to think about and now here's my wish list:<br />
o A new <strong>Bonanza</strong> A36 with Osborne Tip Tonks· and a Gormin 1000 avionics SUite,<br />
GAMlluel inleclors' and a JPI Engine ono~e"'. Speedbrokes.<br />
D A Gormln complele avionics sloot including a GPS 530. 43O.GTX 330 Mode S<br />
lransponder. oudk> ponel. GDL 49 dololint 500 slormscope. Ryon TCAD 9900.<br />
XM slereo radio. (In cose Raytheon doesn·1 gellhe A36 reody in lime.lhe Gormin<br />
slack will work unlil delivery of Ihe airplane.)<br />
D A poir 01 Bose new series X heodsels.<br />
D A Gormin 2610 Slreel No~golor for my cor.<br />
D 'A Powertow 10 move my new <strong>Bonanza</strong> in and out of the hongor<br />
D 'Schweiss bi·foid doors for my hongor.<br />
D A new Morgan Sleel hongor.<br />
o A private airstrip to buils the hangar on.<br />
D A life Membership in Ihe ABS.<br />
D 'A new ABS golf shirt<br />
D 'The 41h Edilion CD ASS Reference library.<br />
Please feel free 10 buy and give me 0$ much as you wish. I promise to<br />
be a humble and groleful recipienl.<br />
I could odd more. bul as you can see from Ihe list.l"m a simple man<br />
wilh simple losles.llems wilh on oslerisk (') ore Ihose advertised elsewhere<br />
in this magazine.<br />
Best wishes for the Holiday Season and a Prosperous ew<br />
Year.<br />
Jim Hughes is the chief pilof, corporate aviation at Embry-Riddle Aeronautical<br />
University, flying 0 Citalion If. He 0150 heads Marketing and Professional Services,<br />
a consulting firm specializing in (fight fest and avionics integration. His ratings<br />
include both an ATP and on A&P mechanics license, with a long fist at type ratings<br />
from 80eings to Sikorsky helicopters. He has more than 21.000 hours.<br />
including over 3,000 hours in <strong>Bonanza</strong>s. Barons, Dukes and King Airs.<br />
p.s. Have I got a great deal for you ...<br />
While I'm waiting oul my sentence as a ' penguin' (llightiess<br />
bird) aHer open-heart surgery. before fhe fAA resfares my Medical<br />
Certi ficale. l'm working port-fime as an avionics consultanl for CE<br />
AVIonics in Sonford. Florida. a~sing jel airplane operafors on the<br />
acquisilion. inslollalion and operafion of RVSM equipmenf<br />
(Reduced ,>,erticol Seporafion Minimums). which is mandaled by fhe<br />
fAA lor all oircroH lIying between 29.000 and 41.000 leel com·<br />
mencing January 20. 2005.<br />
During my associafion wilh CE Avionics. I can arrange<br />
special ABS-member pricing for avionics and inslallalion in sunny<br />
cenfral Flarida. Ca ll me af 386·774-4518.<br />
._.<br />
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ABS <strong>December</strong> <strong>2003</strong> Page 8186
e life without<br />
NlcseBu !2!N~S~~~g ?<br />
How many times have you<br />
heard it: "Without an instrument<br />
rating, an ai rplane just<br />
isn't a practical means of<br />
transportation." With about 2,000 hours<br />
of actual instrument time, I would normally<br />
be the first to agree with that<br />
statement. In the Northeast, if you just<br />
hal'e to get from point "A" to point "B"<br />
on a certain day at a certain time, you'd<br />
beller have a rating, an IFR night plan<br />
on file, an all-weather aircraft, and luck.<br />
However, when taking a fl ying<br />
vacation, watching the inside of a cloud<br />
for hours can be a bit boring, especially<br />
for your family. An alternative is to plan<br />
your trip to take advantage of fairly regular<br />
cycles in weather and differences in<br />
geography. In fact, there is a lot of very<br />
good flying weather for most of the<br />
summer in much of the United States.<br />
First, the western half tends to have<br />
beller weather in the summer for<br />
aviation vacations. Visibility is beller<br />
with low humidity, especially when<br />
compared to the sauna-like conditions<br />
from the Mid-Atlantic to the Florida<br />
peninsula where slant visibility can be<br />
reduced to less than three miles-even on<br />
a good day. Hazy conditions often prevail<br />
well into altitudes requiring the use of<br />
oxygen. Lower humidity usually means a<br />
more comfortable cabin for passengers.<br />
While it is not uncommon for thunderstorms<br />
to occur anywhere across the<br />
country, beller likelihood of isolated<br />
"air mass" storms vs. frontal storms and<br />
almost unlimited flight visibility make<br />
the West an ideal summer destination.<br />
Consideration must be given to the<br />
monsoonal flow that locks into place<br />
over the Southwest by about mid-June<br />
every year. Very simply, a monsoon is<br />
a seasonal change in the wind caused<br />
by the huge temperature variations<br />
between land and ocean.<br />
In the desert Southwest. the semipermanent<br />
low that forms in the<br />
extreme heat of California!Nevada!<br />
Arizona tends to block any weather system<br />
movement through the area. As the<br />
heat builds and the low deepens, a counterclockwise<br />
flow of moist air from the<br />
Pacific and Gulf brings significant<br />
humidity into the desert states with<br />
resulting afternoon thunderstorms virtually<br />
each day.<br />
Frankly, J have never been all that<br />
fond of 110+ degree heat anyway, so an<br />
alternative to the 90 degree/90 percent<br />
humidity of the East and the triple digit<br />
heat of the Southwest was my goal as I<br />
planned a recent family flying vacation.<br />
The monsoon of the Southwest often<br />
does not extend above Colorado and<br />
Utah. Further, the area north of a San<br />
FranciscolSalt Lake CitylDenverl<br />
Kansas City line tends to be some of the<br />
least visited-therefore least congested.<br />
Every ntile of our 5,OOO-plus nm<br />
trip from Pennsylvania to California,<br />
the Northwest and back through<br />
Montana was CAVU. so I never filed or<br />
needed an instrument clearance. Our<br />
plan was to visit some of the more outof-the-way<br />
places often overlooked by<br />
vacationers. An attempt to complete the<br />
flying portion of the day by noon meant<br />
the first day's run from Harrisburg to<br />
Rapid City required an early depm1ure<br />
at about 5 a.m.<br />
One advantage of good flying<br />
weather is the ability to adapt different<br />
navigation methods. Most often we use<br />
airways to plan and chart our course. In<br />
this case, the winds aloft for the first<br />
half of the 1,200 nm leg were from the<br />
NNW at 15 knots. For the second half,<br />
winds shifted to the SW at about 20<br />
knots. ormally, we tend to flight plan<br />
along airways that are close to straight<br />
line. However, with a 90-degree wind<br />
shift along the route, straight line across<br />
the ground is not the shortest distance.<br />
Departing Harrisburg, we simply<br />
set the heading at 300 degrees and<br />
allowed the wind to first blow us south<br />
of course about 100 ntiles and then, during<br />
the second half of the leg, shift us<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
ack north as the wind shifted to the<br />
southwesl. This use of dead-reckoning<br />
shortened the first day by about 70 nm.<br />
After two fuel stops, we arrived in<br />
Rapid City before noon local, allowing<br />
plenty of time to relax before an early<br />
dinner. The next morning we were off to<br />
see Ml. Rushmore and the Black Hills.<br />
Mt. Rushmore is an awe-inspiring sight<br />
when you consider the immensity of the<br />
work and the vision of the creator. Now<br />
it can be enjoyed from the dining room<br />
in the visitor's center with its f1oor-toceiling<br />
glass, good food and varied<br />
menu of more than just the typical burgers<br />
and hot dogs.<br />
We returned to the airport for an<br />
afternoon departure to SaIL Lake City.<br />
As i often the case. the local terrain<br />
caused the development of pretty<br />
impressive thunderstorms right over the<br />
airport. Gelling airborne was a mailer of<br />
timing the developing storms as they<br />
moved east, waiting for a clear path<br />
westbound.<br />
Following a good night's rest in<br />
Salt Lake City, it was an early morning<br />
flight over Great SaIL Lake, the Nevada<br />
desert (with its many restricted areas!),<br />
Lake Tahoe and a descent into Napa<br />
County Airport. Napa is outside of the<br />
Class B airspace for SFO. so arrival is a<br />
simple mailer of contacting the tower.<br />
The folks at IASCO (a training facili ty<br />
for Japan Airlines) are incredible as<br />
FBOs go.<br />
Napa Valley is a great destination<br />
for just relaxing in a kind of '50s throwback<br />
rural selling just 90 minutes from<br />
San Francisco. Winery tours, great<br />
restaurants, bistros and quaint shopping<br />
are just about all there is to do, forcing<br />
those of us from the pace of the East to<br />
slow down! (Can that be a bad thing?)<br />
Most shopping can be done at either end<br />
of the valley in the towns of apa<br />
(south) or Sl. Helena (north).<br />
After sightseeing in San Francisco<br />
and an overnight stay in Larkspur to<br />
avoid the morning rush hour, it was off<br />
to Crescent City, California, the nearest<br />
community to Redwood ational Park.<br />
The weather was severe clear, so we<br />
flew directly up the coastline at 2,500<br />
fee~ allowing a great view of the mountains<br />
and small coastal towns. Redwood<br />
National Park is actually a combination<br />
of state parks. a national forest and a<br />
national park and contains some of the<br />
only remaining "old growth" redwoods<br />
on the planel.<br />
Redwood tree, a close relative of<br />
the sequoia. garner the title of tallest<br />
tree in North America at more than 300<br />
feel. (A bit shorter. the sequoia gets its<br />
fame from its tremendous girth and volume.)<br />
Several drives and hikes through<br />
the forests gave us an opportunity to see<br />
some of the greatest forests complete<br />
with roaring, crystal clear mountain<br />
streams. The area is also well-known<br />
for its herds of elk that are oblivious to<br />
our intrusions.<br />
ext we were on to Coos Bay,<br />
Oregon. where both types of coastal<br />
areas common in the Northwest are<br />
within 20 miles of each other. There are<br />
rocky cl iffs replete with islands loaded<br />
with sea lions, seals and sea elephants<br />
and miles and miles of sand dunes in<br />
Oregon Dunes National Recreation<br />
Area. Several companies rent various<br />
versions of dune buggies and ATVs for<br />
use on the dunes. Watching a Pacific<br />
sunset from the dunes just north of Coos<br />
Bay is truly magnificent and a wonderful<br />
conclusion to our coastal trek.<br />
The locals from Portland don't<br />
seem to appreciate the view from just<br />
about anywhere in the city like tourists<br />
do. Maybe that is because for about nine<br />
months a year allY view is blocked by<br />
clouds and rain. The view is even more<br />
impressive from 9,000 msl on approach<br />
to PDX where it is possible to simultaneously<br />
see Ml. Hood as well as Mts.<br />
Jefferson, Adams. Sl. Helens and-on a<br />
clear day-Ml. Rainier. from the<br />
Cascade Range.<br />
A drive through the Columbia<br />
River Gorge offers the same scenery as<br />
that enjoyed by motorists driving old<br />
Route 30 in the '20s. Short hikes offer<br />
great views of waterfalls all along the<br />
river, created when the Columbia River<br />
cut the gorge more quickly than its trib-<br />
ABS <strong>December</strong> <strong>2003</strong><br />
utary rivers and streams. If time permits,<br />
the drive on around Mt. Hood is<br />
worth it, not only for its views and<br />
wildlife, but for the chance to taste the<br />
delicious fresh apples and cherries at fruit<br />
stands to the northeast of the mountain.<br />
A brief stop in Seattle to visit relatives<br />
was coupled with a visit to the<br />
Boeing Museum of Flight. Again, we<br />
chose to land outside of Seattle's Class<br />
B airspace at Auburn. The veil over<br />
Auburn is 3,000 msl if you remain just<br />
east of the approach corridor to SeaTac,<br />
and the airport is easi ly spotted by reference<br />
to the racetrack, Emerald Downs.<br />
The museum 's great collection of<br />
military and civil ian aircraft is displayed<br />
in its huge single glass room,<br />
including an SR71, a DC3, one of the<br />
most perfect Spitfires I have ever seen,<br />
and a straight-winged Stinson Reliant.<br />
Admission also includes the "Red<br />
Barn" of early Boeing manufacturing<br />
days that has been restored to various<br />
time periods throughout its several<br />
rooms on two floors.<br />
We flew to Glacier Park International<br />
over some very rugged mountains<br />
of northern Idaho where streambeds<br />
and logging trails would have been<br />
the only practical forced landing sites in<br />
many places. I was glad the 520 was<br />
purring like a kitten.<br />
While first crossing into Montana,<br />
one of the real values of general aviation<br />
became apparent when we spotted<br />
a forest fire that had just beg un to flare<br />
up. Although it couldn't have been more<br />
than an acre in size, it was already<br />
crowning the trees and shooting a hundred<br />
feet in the air. Because of our high<br />
altitude, I was able to contact FCA<br />
tower and report the fire. They had<br />
received no other reports of it and crews<br />
were sent out immediately. General aviation<br />
may have saved thousands of<br />
acres of forest!<br />
FCA sits at the northern end of a<br />
large, flat valley where visual approaches<br />
are unobstructed, but turbulence is<br />
fairly common. Even though the airport<br />
is near some of the largest mountains in<br />
the Rockies, its combination of fairly<br />
low elevation (2,972) and long runways<br />
(9,000 feet) make density altitude a<br />
nonissue for a <strong>Bonanza</strong>.<br />
Glacier National Park is one of the<br />
most under-utilized parks in the co untry.<br />
More than 90 percent of the park is<br />
only accessible by trail, but the Road to<br />
the Sun drive through the park still provides<br />
access to some of the prettiest<br />
mountain scenery in the world and<br />
wildlife-viewing like no other park. Our<br />
[tfst day gave us a chance to see a lot of<br />
wildlife (bear, moose, mountain goat,<br />
bighorn sheep and marmot), but views<br />
of the mountains were restricted by<br />
smoke from several tires that later<br />
closed the park.<br />
Winds from the south cleared the<br />
smoke on our second day there revealing<br />
incredible views of the rugged<br />
mountains along the Continental Divide<br />
and their glaciers. Some hiking trails<br />
that abound in the park are quite difficult<br />
and only for the very fit. A cou ple<br />
of the trails we considered were closed<br />
because of grizzly bears. At the summit<br />
of Road to the Sun is Logan Pass where<br />
the visitors' center sits on a very large<br />
meadow stretching across the pass that<br />
straddles the Continental Divide.<br />
One hiking trail of about three<br />
miles roundtrip leads up the meadow<br />
and to Hidden Lake overlook where we<br />
saw a number of Columbi an grou nd<br />
squirrels, some marmot and mountain<br />
goats. From the view ing platform we<br />
could see Hidden Lake and Sperry<br />
Glacier on Gunsight Mountain. With the<br />
high altitude and dry air, we were glad<br />
we had brought along plenty of water.<br />
Another way to experience Glacier<br />
Park is whitewater rafting. Several companies<br />
offer half-day trips down the<br />
Middle Fork of the Flathead River. We<br />
chose Montana Raft Co. and their twoman<br />
inflatable kayaks. Montana Raft<br />
not only does a great job in whitewater<br />
trips, but also can outfit and guide you<br />
on packinglhiking trips into the park.<br />
In mid-summer The Flathead has a<br />
number of rapids rated Class I to ill, so<br />
the trip is fun without being frightening.<br />
OUf guide also turned us on to the best<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
ice cream in Montana at the end of our<br />
raft trip at the gift shop/restaurant in<br />
West Glacier. $1.50 for a huge scoop of<br />
huckleberry ice cream. A neat end to a<br />
beautiful day!<br />
Our trip home included a college<br />
visit at the Uni versity of North Dakota<br />
in Grand Forks. UND has the premier<br />
aviation program in the nation for a normal<br />
uni versity setting. About 30 percent<br />
of the 15,000 students are in a program<br />
that offers degrees in aviation management,<br />
air traffic control, meteorology<br />
and fli ght education . It is not uncommon<br />
to see more than a dozen training<br />
aircraft in the air at once. And with the<br />
weather in orth Dakota, a student who<br />
can handle their cold, wind, snow and<br />
ice can fly anywhere!<br />
We traveled 5,241 nm in 31 hours<br />
with 10 destinations and clear skies the<br />
entire trip. Is a general aviation aircraft<br />
a viable aiternative for a long famil y<br />
vacation? Yes. The same trip by airline<br />
would have cost thousands of dollars.<br />
Two destinations did not have airline<br />
service. Four would have required hours<br />
of extra travel to include a reverse trip to<br />
an airline hub.<br />
Was 31 hours over three weeks<br />
comfortable for four in a <strong>Bonanza</strong>?<br />
Absolutel y! No leg of the trip was more<br />
than 4: 15 in length and the average leg<br />
was under three hours. We certainly<br />
lucked out in weather. But with just a little<br />
flexibility in schedule, this ki nd of trip<br />
can be routinely made in VFR conditions.<br />
If you fly early in the day, are willing<br />
to fl y around weather problems, can<br />
allow a day or two of cushion in each<br />
week and keep your reservations fl exible<br />
enough to allow skipping over a destination,<br />
you too can enjoy a trip li ke<br />
ours in your <strong>Bonanza</strong>.<br />
FBO GALLONS COST PARKING<br />
Central Il linois Air MTO 61 .0 Sl72.66<br />
Business Aviation FSD 48.0 136.32<br />
Jetstreom Av BP RAP 26.5 73.94 hangar/waived<br />
JetCenter SLC 53.0 155.29 waived<br />
IASCO APC 52 .7 136.49 waived<br />
Westlog Aviation CEC waived<br />
Coos Aviation OTH 52 .5 150.6B hangar/Waived<br />
FlightcraH PDX 17.4 56.56 S20/night<br />
City of Aubu rn S50 S5/night<br />
Edwards Jet Center FCA 42 .1 125.46 S5/night<br />
GFK Flight GFK 62.0 187.58 waived<br />
Lumanair ARR 19.8 53.71 waived<br />
Continued from page 8175.<br />
, "" ...... --- ------- - - ~-~--<br />
, ; By Adrian Eichharn<br />
The problem is the "bolt-rope H isn't installed properly and the<br />
negative air pressure is holding the approach plate in place.<br />
The main purpose of the bolt-rope (yellOW arrow) is to help eliminate noise<br />
in the cabin by eliminating air from escaping around the door. I take an<br />
approach chart and run it along the seal during flight. If it is sucked in place.<br />
there is a leak. The screws that hold it in place can be removed and the boltrope<br />
can be ' wedged " deeper in with a putty knife to provide a tighter seal.<br />
There is a common misunderstanding and confusion as to which door<br />
seal does what. The green orrow shows the rubber seal that is glued to the<br />
door. The purpose of this seal is to prevent water from entering the cabin.<br />
and not noise.<br />
ABS member Jay Ledvina has been flying since<br />
1969 and now has well over 6,000 hours with<br />
almost holf of those in <strong>Bonanza</strong>s. He has commer·<br />
cial and instrument ratings, was a em and worked<br />
as a charier pilof and as a traffic reporter over Des<br />
Moines, Iowa, in the 70s. Besides his 1989 F33A, he<br />
has a Kiffox he built in 1998.<br />
ASS <strong>December</strong> <strong>2003</strong><br />
Page 8190
When the passion<br />
it can become an<br />
I DON'T KNOW HOW MY DAD gal interested in<br />
aviation. He come from a family that owned<br />
citrus groves and worked for an ourtit spraying<br />
pesticide. I suppose-like many people in the<br />
'30s- it was just the fascination of seeing the<br />
world from a perspective few others could. He<br />
soloed in 1939 in on OX-5 Eaglerock and<br />
become on instructor training Army pilots as a<br />
civilian in Pomona, California.<br />
As the wor intensified, he was going to<br />
be drafted or he could join up. He enlisted and<br />
ferried all types of aircraft in the U.S. and B-<br />
24s and B-17s to Europe. By war's end, he was<br />
flying C-54s into China over the Himalayas.<br />
After the war he went to wark for the CAA and<br />
retired from the FAA in the '80s.<br />
I hod my first airplane ride in a Culver<br />
Cadet with my porents when I was about two<br />
weeks old. But my first memories of flying<br />
were in Twin Beeches that the CAA used to<br />
check nov aids and IlSs. I was always pestering<br />
Dod to let me fly, but at 9 and 10 years old,<br />
0111 could do was steer around in the air.<br />
Dad started me on lessons in 1955 and<br />
I soloed on my 16th birthday in 1956. For a<br />
couple of years I worked for our locol airport<br />
washing and fueling airplanes but didn't fly<br />
much. I dreamed of f~ing a <strong>Bonanza</strong> when<br />
they would come in and pull up to the gas<br />
dock and I would get to touch them. They just<br />
hod to be like flying a lighter.<br />
Then one day Dod said, "let's go for a<br />
ride: and we drove to Corona, about a 30-<br />
minute ride. We walked out to a 1948 A35,<br />
and he said, "This <strong>Bonanza</strong> is ours. What do<br />
you think?" Well. you know what I thought! I<br />
went on from there to get my private, commercial<br />
and instructors ratings. Dad paid<br />
53,500 for that plane We sold it four years<br />
later, but I was forever hooked on<br />
Beechcraft-ond especially <strong>Bonanza</strong>s.<br />
In 1993 on old friend approached me to<br />
check his son-in-law out in his 1966 V35. He<br />
said he would trade me an hour in the<br />
<strong>Bonanza</strong> for every hour I flew with his son-inlow.<br />
His son-in-law lost interest and the owner<br />
said he wasn't flying much anymore and he<br />
would like his airplane to go to me. So I<br />
bought half then and about four years ago, I<br />
bought the other half.<br />
My wife and I use it to travel mostly<br />
around the Southwest. lost summer we took<br />
our longest trip and flew from our home airport<br />
in Upland, to Kifty Hawk, North Corolina.<br />
I occasionally get a compliment on my flying.<br />
I just I smile and remember my Dad, and I<br />
think, well,l did have 40 yeors of dual.<br />
-Gary Holden, Upland, California<br />
MY DAD'S PRIZE FOR WINNING a foot race at<br />
an <strong>American</strong> legion 4th of July picnic in 1927<br />
was a ride in a barnstormer's Jenny. From that<br />
doyon, he wanted to learn to fly. His opportunity<br />
come in WWII at Cal-Aero in Chino,<br />
California, in Steormans. He flew 25 missions<br />
over Europe in 1945, then stayed in the<br />
Reserves until mandatory retirement.<br />
His brother Ted instructed somewhere in<br />
Texas in T-6s and wasn't allowed into combat<br />
because of a heart murmur.They baught a Swift<br />
in 1947 with another portner. Ted and Dod<br />
added a 35 <strong>Bonanza</strong> to the hangar, then sold<br />
bath planes to step up to a B model <strong>Bonanza</strong>.<br />
When our banker repossessed a 0 model<br />
a couple of years later, they bought it and had<br />
a pair of <strong>Bonanza</strong>s until they traded them for a<br />
nearly new (50 hours IT) Cessna 31O.They sold<br />
the Cessna in 1968 when I was 14.<br />
I wanted to fly ever since my first ride in<br />
the Swift when I was 4. My youngest brother,<br />
David, convinced me to take my first lesson<br />
and pursue my license back in 1995. He<br />
became my constant copilot and started lessons<br />
of his own. After he soloed, we split the<br />
flying duty on my first trip to OSH in 1998 in a<br />
beat up Musketeer.<br />
David died in 1999 and never got to<br />
enjoy the camaraderie of this wondertul group<br />
of Beechcraft enthusiasts. <strong>Bonanza</strong>s-to<br />
Oshkosh in my J35 with him would have been<br />
the coolest thing ever!<br />
-Larry Gaines, Slacktan, California<br />
Gary Holden's 1966 V351hot he, his wife and 15-yeor-old grandson flew from Upland, California. 10 Kitty HQ'oIoIt<br />
in 13,5 hours. First Flight Monument in background.<br />
If you are a second or third generation pilot. you can submit a short write-up (200 to 400 words) by fax 316-945-1710 or e-mail about your family's aviation history for publication in this column as space permits. -THE EDITOR<br />
Page 8191 ABS <strong>December</strong> <strong>2003</strong>
Aviation insurance facts<br />
BY JOHN ALLEN, FALCON INSURANCE<br />
Over the years we have all heard many interpretations<br />
and even myths presented to us on the subject<br />
of aviation insurance. Many of these views<br />
either miss the mark or are completely wrong. In an effon<br />
to set the record straight on a few of these misunderstandings<br />
that may be attributed to conventional wisdom (CW),<br />
we offer the following information:<br />
CW: Everyone knows it is better to buy low limits of<br />
liability coverage. If you do not have high limits, you will<br />
not be as likely to be sued.<br />
FACT: You should not count on the fact that if you carry<br />
low limits of liability you will be less likely to be sued, It<br />
is more likely that a serious accident will have the opposite<br />
effect and trigger much delay and legal expense,<br />
Plaintiff attorneys are retained to recover their client's<br />
injuries and losses, and it is in their interest to do so as<br />
they are most likely working on a retainer.<br />
If these losses are not recovered from your insurance<br />
policy, your personal assets are fair game. Legal expenses<br />
many times exceed the actual damage s.<br />
The best advice is to buy as much liability limit that is possible<br />
or at least affordable. Higher limits ore generally available for<br />
an increased premium.<br />
CW: Everyone knows that insurance companies will<br />
never pay you for the full amount of the physical damage<br />
insurance if your aircraft suffers a total loss. Therefore,<br />
you should insure the aircraft for the lien amount or for as<br />
small an amount as possible.<br />
FACT: The aviation insurance policy is written on a<br />
valued fo rm policy. This is not like the actual cash value<br />
policy that covers your automobile. The policy will pay<br />
you the insured value without deduction for depreciation<br />
in the event of a total loss. The app licable deductible will<br />
appl y,<br />
The best advice is to insure your aircraft to the current value<br />
including the value of the equipment and any upgrades. This not a<br />
replacement cost policy, so what you insure is what you recover on<br />
a total loss.<br />
CW: Everyone knows that as long as I have been issued<br />
an FAA ferry permit, the insurance carrier is required to<br />
pay a claim that may occur while the aircraft is flown<br />
under this permit. For example, a return fl ight back to the<br />
airport where the annual inspection will be performed.<br />
FACT: The insurance carrier must be advised of such a<br />
flight and grant an approval prior to a flight being taken<br />
under a ferry pennit. Otherwise, there will be no coverage<br />
in the event of a loss.<br />
Please remember that most insurance policies require<br />
that the airworthiness certificate on an aircraft be in full<br />
force and effect at the time of a loss or there is no coverage<br />
under the policy! This means that along with other<br />
requirements, the annual inspection must be current on<br />
the aircraft.<br />
The best advice is to natity your insurance carrier through<br />
your agent of an impending ferry flight and give them a copy of the<br />
FAA permit and the reason for the flight. You should get approval<br />
from the corrier in writing if possible before the flight IS taken!<br />
There can only be the necessary crew on boord such a flight.<br />
CW: Everyone knows that the territorial limits under<br />
aviation insurance policies extends to all of the USA<br />
including Alaska, Hawaii, Canada and Mexico.<br />
FACT: Read the territorial limits section of the policy and<br />
advise your agent of any fli ghts outside of the area shown,<br />
If you plan to enter Mexico, a special policy is required<br />
for the time spent while your aircraft is there. This is a<br />
requirement of the Mexican government and you can literally<br />
be detained, fined or be placed in jail for violating<br />
this law.<br />
Also, be sure the route you fly to and from the area is<br />
covered. For instance, a flight to Mexico fl own over the<br />
Gulf of Mexico rather than a land route may not be<br />
covered unJess the policy is properly endorsed.<br />
The best advice is to discuss these fli ghts completely with<br />
your agent, have the policy endorsed to cover the flight and toke a<br />
copy of the policy and certificate of insurance with you .<br />
CW: Everyone knows that if a pilot is approved by the<br />
FAA to fly an aircraft, the insurance company must automatically<br />
approve the pilot under the aircraft policy.<br />
FACT: This is not true! The pilot must be named under the<br />
pilot warranty section of the policy or meet any minimum<br />
pilot time warranties under the policy including the training<br />
requirements if any are required.<br />
The best advice is to get a pilot qualification form completed<br />
by any pilots allowed to fly your aircroH as permiSSive users. If you<br />
ore not sure they meet your poliCY requirements. ask your agent to<br />
have the underwriter review and approve the pilot.<br />
CW: Everyone knows you do not need to go to recurrent<br />
training instruction every year since it is not required by<br />
the FARs.<br />
FACT: Read and understand your policy with regard to<br />
recurrent training and know your limitations. If you need<br />
more training than the policy requires, find the best<br />
available.<br />
Most of us have listened to conventional wisdom<br />
from time to time and many times it may be correct. The<br />
best advice we can give to ABS members is to read and<br />
understand your aviation insurance policy. If you need<br />
any clarification, discuss it with your Falcon ABS<br />
representative.<br />
Fa/con Insurance is the agency for the official ASS insurance program. John<br />
Allen may be reached 01 i-800·259·4ABS (4227). Falcon's websile is<br />
.<br />
ABS <strong>December</strong> <strong>2003</strong> Page 8192
CORRECTION Our sincere apology to the family of the late Philip Rogers of Atlanta,<br />
Georgia. and to Philip Rogers of Manassas, Virginia. for our mix·up of their identities in the<br />
ovember ABS Maga:ine. The error was in the city/state listing on the page 8120 anicle, "What<br />
do you do when the hand crank won't crank," which Mr. Rogers of Atlanta wrote shortly before<br />
his death. Unfortunately, the article was incorrectly atu'ibuted to Mr. Rogers of Manassas.<br />
-Nancy Johnson, ABS execUlive director<br />
Oil filter praise<br />
Preparing to upgrade my BS5 with the<br />
Colemill President II conversion, I was a little<br />
surprised to find that the IO-550E does not come<br />
with an oil filter. Since I wanted the safety of<br />
filtered oil and the flexibility to extend oil<br />
changes beyond the 25-hour intervals called for<br />
in the POH for engines without oil lilters, I<br />
researched my options and decided on the oil<br />
filter adapter conversion from F&M Enterprises<br />
(888-317-5222).<br />
The F&M oil filter adapters are beautifully<br />
machined and easy to install. They fit directly<br />
into the previous oil-screen location and are<br />
torqued down and safety'd from an easily accessible<br />
position. They use a heavy brass ring to seal<br />
the tops below the torque nut and, as these are<br />
initially difficult to seat, they require retorqueing<br />
after 10 hours. Thereafter. they should run without<br />
oil seeps.<br />
The middle section, which holds the filter,<br />
wi ll rotate on the main shaft and may be angled<br />
as required to fit into available space. We had to<br />
re-rig the oil breather tubes a bit, but that was<br />
easy to accomplish. Now we just reach in, unsafety<br />
the oi l filter, change it out and screw on a<br />
new one. Great product, beautifully made! STCs<br />
are available for most TCM engines.<br />
Field approval was required on my 10-<br />
550Es because F&M forgot to apply for an STC<br />
on that specially-made engine. A sample 337 is<br />
on file at ABS Headquarters.<br />
- Fred Scoff. Jr. . Norlh Garden. Virginia<br />
Check your uplock cables<br />
We annualed our G35 about 50 hours ago<br />
and everything checked out as OK. During a<br />
recent preflight in pection. I ran my fingers<br />
across the uplock cable ends and detected some<br />
broken strands. Upon removal and flexing, I<br />
discovered that about 50 percent of the cable<br />
strands were broken on both the left and right<br />
main gear cables.<br />
It looked like there was some corrosion just<br />
inside the end of the swag fitting. Also con-<br />
,/~-=--....J.<br />
50 percent of the coble strands were broken on both the<br />
left and right main gear cables<br />
tributing was a poorly fitting cloth boot, which<br />
pre-loaded the cable in the wrong direction and<br />
added additional flex and fatigue at the end. The<br />
breaks were just inside the end of the fitting.<br />
Only one or two stray wires had popped outside<br />
to snag my finger.<br />
I can't find any record in the logs showing<br />
where these cables were changed, although I<br />
can 't believe they have been on since 1956 (and<br />
5500 hours)! I've put about 1200 hours on the<br />
airplane in the eight or so years I've owned it.<br />
-Steve Zeller. Alpharetta. Georgia<br />
Re: Looking for Avgas /I<br />
The article, "Looking for Avgas ll" on page<br />
8032 of the September <strong>2003</strong> ABS Magazine is an<br />
excellent treatise on the manufacture, blending<br />
and composition of petroleum fuels. However,<br />
the insert on detonation on page 8035 would be<br />
clearer with a little explanation.<br />
Detonation and pre-ignition are different but<br />
related phenomena in the combustion process.<br />
Detonation occurs when the pressure and temperature<br />
of the fueVair ratio reach a point where<br />
spontaneous combination of the fuel and air<br />
occurs. This usually occurs in the portion of the<br />
mixture ahead of the normal flame front after normal<br />
ignition has initiated the combustion process.<br />
This happens because charge pressure and temperature<br />
increase rapidly and dramatically during<br />
the combustion process as the charge burns. Some<br />
thermal energy is also probably added to the<br />
charge by conduction from the piston and cylinder<br />
during the compression portion of the cycle. Preignition<br />
is the initiation of the combustion process<br />
prior to the scheduled spark time.<br />
<br />
ABS DECEMBER <strong>2003</strong>
Wilma<br />
In May 1998 my airplane was on the<br />
front cover of the magazine along, with the<br />
article I had written. The year before, I had<br />
represented all B models at the 20th ABS<br />
Convention in Wichita honoring the 50th<br />
anniversary of the <strong>Bonanza</strong>.<br />
Since that time I have flown this 1957<br />
T34B, affectionately known as lVilma. over<br />
a thousand hours visiting every state in the<br />
continental US, including Alaska. I have<br />
become a Formation Fli ght Lead and have<br />
had the experience of a lifetime.<br />
Wilma is a really swell dame for being<br />
46 years old. She has graced the front covers<br />
of other magazines, and I am enclosing the<br />
latest from the front cover of the T34 Association's magazine.<br />
The T34 in formation with me belongs to my dear<br />
friend , John Workman, from Muskegon, Michigan. John<br />
Wilma. Russell McDonald's 1957134. and John Waoonan's T-34 In background.<br />
and a few other close friends give rides to raise money for<br />
the Wings of Mercy organization as well as crippled children<br />
events around the country.<br />
-Russell A McDonald, Nappanee, Indiana,<br />
Detonation imposes shock loads on<br />
the engine and increases the thermal load<br />
on the cylinder and the oil cooling the<br />
piston. If severe enough and permilted to<br />
persist, the combustion chamber can<br />
become so hot that ignition of the charge<br />
ahead of the normal spark time can occur.<br />
Pre-ignition can also be caused by a<br />
cracked plug ceramic, glowing deposits<br />
in the cylinder or magneto failure that<br />
results in crossfiring. This wi ll rapidly<br />
destroy the cylinder, usually by caving<br />
the piston or burning a hole around the<br />
rings. On the other hand, minor or incipient<br />
detonation. if caught soon enough,<br />
can be controlled before destruction<br />
occurs.<br />
Detonation margin on type-certificated<br />
engines is established during the<br />
official type certification testing by simulating<br />
hot-day operation (I CO-degree F<br />
inlet temperature and maxi mum cylinder<br />
head and oil temperature) and leaning<br />
the engine operating on the specified<br />
fuel until detonation or instability<br />
occurs. Normally aspirated engines usually<br />
demonstrate adequate margins. As<br />
might be expected. margi ns will be<br />
decreased by supercharging, increasing<br />
the compression ratio or advancing the<br />
timing.<br />
My perspective, from outside the<br />
inner circle working on this problem. is<br />
that any fuel that can be introduced into<br />
the combustion chamber that will not<br />
spontaneously combine with the oxygen<br />
portion of the mixture at the temperatures<br />
and pressures developed during<br />
the combustion process will satisfactorily<br />
operate a piston engine on the ground<br />
or in the air_ In other words, burn without<br />
detonating. Of course, a fuel that<br />
leaves damaging deposits, dissolves<br />
nonmetallic fuel system components or<br />
corrodes metal components is not satisfactory.<br />
Use of automotive gas (MOGAS)<br />
per the Peterson or EAA STCs has apparently<br />
been giving satisfactory performance<br />
in lower compression ratio engines.<br />
This, of course, provides no help for the<br />
thousands of higher compression ratio<br />
and turbocharged engines.<br />
In the case of one model <strong>Bonanza</strong>,<br />
the model having an 8.6 CR TCM 10-<br />
470N engine, the original engi ne could<br />
probably be replaced with a TCM 10-<br />
520B with reduced CR pistons and<br />
operated at roughly 10-470 N power on<br />
MOGAS without airplane performance<br />
penalty. The engine would require calibration<br />
tests and possible reset of the<br />
fuel injection system and timing<br />
changes. Airplane cooling and possible<br />
performance tests may be required. This<br />
appears to be a lot of effort, but would<br />
be bener than grounding the airplane<br />
because of fuel unavailabilit y.<br />
Time will teU whether such drastic<br />
measures become necessary. Keep up<br />
the good articles.<br />
-Don Page. Mission, Texas<br />
Note: Butyl rubber O-rings. seals and tanks<br />
seem to be adversely affected by alcohol<br />
fuels. So car gas must be very closely tested<br />
for use in Bononzas. Barons ond Travel Airs.<br />
-Neil Pobanz. ABS Technical Consultont<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8194
Navigating the ASS website: Hangar Flying<br />
SECOND IN A SERIES<br />
asl manlh we discussed Ihe ABS websile 10<br />
help you use ilia your besl advanlage. This<br />
monlh we will locus on the Hangar Flying seclion.<br />
which can be especially beneticialfor idea sharing<br />
and problem salving wilh your fellow members.<br />
To get to Hangar flying. click Ihe Membersonly<br />
lob on the novigolion bar ollhe lop oflhe ABS<br />
home page. Sign in by typing in your lost nome and<br />
ABS member number and clicking on Ihe log-in<br />
buHon. Then click on ABS Hangar flying in Ihe lisl.<br />
A nole will come up saying to use your ABS<br />
Fi<br />
Name<br />
Password<br />
LOG IN<br />
number far bath your user name and your password.<br />
Click on Hangar f'ying on the next screen<br />
(fig. 1). enler your ABS number for your nome and<br />
password and click on Ihe log-in buHon.<br />
These steps will gel you 10 the Hangar flying<br />
Welcome page (fig. 2).lhe Hangar f lyi ng area is<br />
supported today by sottware known as WebBoord.<br />
We will refer 10 it in Ih5 article as Ihe "board."<br />
Nolice that Hangar fly,ng has three seclions.<br />
(Marked by green arrows)<br />
A - The block navigation bar along the top is a<br />
menu of options.<br />
B -The left side is a listing of "conferences."<br />
C - The nght side displojS the current board function.<br />
in this cose the Welcome.<br />
A and B remain the same; C changes as you<br />
make selections.<br />
Before we go further.<br />
leI's get some terms defined:<br />
1 - A "conference" is a subject heading. Either your<br />
discussion item fits under one of the already<br />
developed conferences. or you should request<br />
a new one from Webmaster Peggy fuksa at<br />
.<br />
2 - "TopiCS" are discussions under conferences.<br />
You are free to add topics directly under 0<br />
conference title if it is a new subject.<br />
3 - "SubtopiCS" can be added under existing<br />
topiCS.<br />
All Messages 1ll..Nm 1.Q...ru1n<br />
W.;lcc,me to <strong>American</strong> <strong>Bonanza</strong> SOCiety, Stevenl<br />
3<br />
2<br />
ABS H.nglr • Adding paw confectnc" (3, 2 New) IilD<br />
ABS Hangar _ Em.!! Notification when n.w 00""9,, are posted (1)<br />
ABS Hangar - TIp' On Using (3)<br />
Ayltrall,n <strong>Bonanza</strong> <strong>Society</strong> (2)<br />
AylpnlCl _ Bonaoza Baron Trayal Air & T .34 (501, 1 New) Ii.IZ:JI<br />
Aylonlc. p.\tb .." - downloading .tc (2)<br />
Bah. _ flying In (9)<br />
Bah.m .. _ flying In (11)<br />
B.,ch B.con _ W,nt.d .nd for 5,1, (3)<br />
Bitch Bonlnll - C,bln V-ntllatlon (2)<br />
~.tJ BIICh Bgnlnll • Wanl.d ,nd for 5.1. (62)<br />
:j Bllch Plrts _ Wlnted Sate or Trade (148)<br />
Bgch Publication. (9)<br />
B98Ch TraY'1 Air - Wanted and For 5,1. (2)<br />
:tl Buchcra" C.bln M.lnl.nlnCl - tips gn clllnlnQ and refurbishing (3, 1 New) Iia::II<br />
Bllchcraft Englnu" Malnllnlnc, & OQl@tlon _ All Mod.l. (998, 1 New) raID<br />
BetChcmft Flight In.tructo(J (52)<br />
Btlchcraft G,n,,,1 M.loten.o" . Bgo.nz. B.ron T@y,IAlr&T.34 (1004, 1New) raID<br />
~ Bon.nzll tg O.hko.h (3, 2 New) raID<br />
fed.r.1 Avl.lign Regylatlon. (52)<br />
flight Simylatgr. (6)<br />
flying. Bon.nn Baron TrAyel Air & T-34 (306, 4 New) IU:I<br />
Formalion Flying (4, 1 New) IiIZI<br />
Full PrIcas & frllndly fBO's (3)<br />
Germany _ flying In (7)<br />
GpS Apprg,ch" (1)<br />
Insuranct (25)<br />
IdosIllaI (12)<br />
p. lm Pllgt Computers In Th, Cockpit (16)<br />
Plac .. To Fly (118)<br />
Nemaoolln Resort and Spa (Steven Oxman) tf2o&12OOl<br />
Save Albert Whined Airport (Henry Van Kesteren) 5Ilt12OO3<br />
KENruc;KYI! (Don l. Loveless) tI2tI2OO2<br />
" (Gary TRead) 812812002<br />
~ (Robert Sidler) $1212002<br />
Marcg 1.lgnd fb (Adam Ratner) 411812002<br />
Alaskg flying Trip July 7 to 18 <strong>2003</strong> (Ron Vickrey) 411312002<br />
Colorado Ski Trip (Lany Olson) 212312002<br />
~<br />
United States Yk9jn Islands (robert p dillard) l111at2001<br />
fBDs 10 AyokJ 4112/2001 (3)<br />
SCOttldttIe/MHR AZ (Adam Ratner) 3l20l2001<br />
• I<br />
Fig<br />
To view topics within a conference, click a plus symbol<br />
next to a conference name (or the conference name itself) In the<br />
frame to the left.<br />
You have 13 new messagelsl<br />
Thank you for using our board!<br />
.:J O'Reily WebBoard 4.20.82 01tt5-2000 Duk. E~ & ANodIItH, InC.<br />
.!.l W~".~dO'R.-y&~Inc.<br />
Page 8195<br />
ASS <strong>December</strong> <strong>2003</strong>
Now leI's look at<br />
the main navigation bar:<br />
• POST - This allows you to post a new topic. The<br />
topic-posting editor (Fig. 3) will appear on Ihe<br />
right side of your screen. It defaulls to the topic or<br />
subtopic (i.e., rep~ to) you selected on the left<br />
side. in the Conferences area. You con then odd a<br />
new posting on the right-side screen.<br />
Key Word Se.rch<br />
..<br />
Search for: Ipublications<br />
Match<br />
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ASS <strong>December</strong> <strong>2003</strong> Page 8196
REGIONAL NEWS<br />
Northeast <strong>Bonanza</strong> Group<br />
The EBG "Leaf Peeping" fly-in<br />
of October 3-5 was extraordinary in the<br />
Nonh Country of New England. Fall<br />
foliage was at or near its peak for us as<br />
our four Barons, 10 <strong>Bonanza</strong>s and one<br />
Lake Amphibian ("my other airplane is<br />
a Baron") converged on KHIE in<br />
Whitefield, New Hampshire.<br />
The weekend was billed as a twonight<br />
stay at one of the most beautiful,<br />
fully restored Grand Hotels of Northern<br />
New Hampshire: the Mountain View<br />
Grand Resort and Spa. Forecasts were<br />
typical New England: Wait a minute and<br />
the weather will change.<br />
Beechcraft drivers began arrivmg<br />
early on Friday in a beautiful robin'segg·blue<br />
sky, winds light and variable.<br />
The folks at KHIE were more than<br />
accommodating with airport commission<br />
members providing ground services<br />
unparalleled in the North Country.<br />
The Resort's Hummer H2 picked<br />
us up and by late afternoon, everyone<br />
was safely on the ground. tied and<br />
chocked. We all met in the main baLlroom<br />
for a marvelous cocktail reception<br />
and si t-down dinner where fun and<br />
friendship flowed freely-a fitting end<br />
to a great day of VFR flying!<br />
Saturday morning saw the procession<br />
of a cold front across New<br />
England. bringing unsettled weather<br />
and record cold temperatures. But<br />
Beech drivers are a hearty bunch, and<br />
we decided to press on with our "Leaf<br />
Peeping" adventure! We loaded into a<br />
bus for the trip to Franconia Notch State<br />
Park, site of the former Old Man of the<br />
Mountains.<br />
We visited the Flume, an ancient<br />
geologic gorge of unsurpassed beauty,<br />
and were able to walk the ntile trek<br />
through its glorious beauty before the<br />
rains settled in. We traveled further up<br />
the notch to have lunch at the Cannon<br />
Mountain Tramway, a modern tram providing<br />
a seven-mi nute trip up the 4.300-<br />
foot incline.<br />
On our return to the Mountain<br />
Franconia Notch Slole Park offered the NEBG group<br />
many breathtaking sights,<br />
View, a quick stop at the airport confirmed<br />
all the airplanes were still solidly<br />
secured, despite the gale-force winds.<br />
Those who planned ahead had made<br />
reservations at their world-class spa and<br />
were treated to a relaxing massage.<br />
Others enjoyed the indoor pool, and<br />
some sat on the veranda sipping hot<br />
apple cider or drinks of slightly stronger<br />
proportions before the evening's buffet<br />
dinner and entertainment by a local gui·<br />
tarist at the lodge. Awards for furthest<br />
travel went to Baron drivers Chris Von<br />
Wormer from the Detroit area and Jack<br />
Fox from the Virginia Beach area. Seven<br />
other states were also represented.<br />
Good weather on Sunday morning<br />
allowed everyone to make it out with no<br />
problems, albeit LFR in most cases. It<br />
was a wonderful weekend getaway at a<br />
hidden oasis just perfect for exploration<br />
by aviation enthusiasts. Check it out on<br />
.<br />
- Paul Damiano<br />
Rocky Mountain<br />
<strong>Bonanza</strong> <strong>Society</strong><br />
Our Engine Management Sentinar<br />
was a huge success! A standing-roomonly<br />
crowd participated in the one·day<br />
seminar at Denver's Centennial Airport<br />
on October 18. RMBS members Neil<br />
and Jan Schilmoeller invited GAMJ's<br />
John (Weebs) Wiebener to enlighten<br />
participants regarding the latest in rec·<br />
ommended big-bore engine operating<br />
techniques.<br />
With special emphasis on fuel<br />
economy and long engine life, John<br />
made it convincingly clear that a few<br />
thousand dollars invested in modern<br />
hardware and software can produce<br />
big dividends over the life of our<br />
engines and make us better pilots<br />
as well.<br />
Go fast, go far-in either case. it is<br />
important to know the di fference<br />
between OWT (old wives' tales) and<br />
the huge amount of empirical data now<br />
available to <strong>Bonanza</strong> and Baron pilots!<br />
To schedule a seminar in yo ur area, call<br />
1-888-Fly-GAM!.<br />
Our Butterflies and Valentines,<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
Southeast <strong>Bonanza</strong> <strong>Society</strong><br />
2004 Fly-in Schedule<br />
FEBRUARY 5·8 - PUNTA GORDA. Fl (PGD)<br />
Florida Aviation Expo. Contact Steve Ktine<br />
(941) 575·2001 or Troy Branning (305)<br />
378·8669.<br />
APRtL 1-4 - CALHOUN. GA (CZL) Bornstey<br />
Gardens Resort. Spa. Golf, Gardens.<br />
Contact Oscar Persons (941) 388-2121 or<br />
Troy Branning (305) 378-8669<br />
JUNE 24-27 - KITTY HAWK, NC (MQI)<br />
100+ years of flight and no big crowds,<br />
Hang Gliding Lessons. Contact Troy<br />
Branning (305) 378-8669.<br />
Neil Schilmoeilier. hosf of Ihe Engine Manogement Seminar. Introduces GAMl's John ~Wee bs · W i ebener .<br />
AUGUST 5-8 . BOSTON, MA (LWM) Contact<br />
Richard Beede (978) 475·7343 or Troy<br />
Branning (305) 378·8669<br />
Mexico, 2004 trip in February is almost<br />
filled. Go to http://www.rmbss.org for<br />
complete details. -Bill Stovall<br />
Pacific <strong>Bonanza</strong> <strong>Society</strong><br />
The <strong>Bonanza</strong>s started arriving midmorning<br />
on September 26 at Sierra<br />
Blanca Regional Airport for our ny-in<br />
to Ruidoso. New Mexico. By even ing<br />
on this severe clear ew Mexico day,<br />
there were 19 of them and 36 attendees.<br />
All were greeted with welcome packets<br />
and cool drinks and then transported to<br />
their hotel s.<br />
That night we met at the Pasta Cafe<br />
for a get-acquainted cocktail hour and<br />
a great Italian dinner on the patio. The<br />
weather cou ld not have been more<br />
perfect.<br />
Saturday morning we took a van<br />
tour that included Capitan, home of<br />
Smoky the Bear, and Lincoln. which<br />
remains basically the same as it did in<br />
1870. Drew Gambor, the local historian,<br />
decked out in early Western garb,<br />
including pistOls, gave us some fascinating<br />
history on the Lincoln County Wars<br />
and the Legend of Billy the Kid, new to<br />
most of us. We had lunch at Rodney'S<br />
Coco Cabana, which was closed for our<br />
group. Rodney prepared a special Fly<br />
By menu. The food was wonderful!<br />
The van tour returned to Ruidoso<br />
for a guided tour of the Hubbard<br />
Museum of the West featuring a special<br />
gun fighter exhibition. In front of the<br />
museum is a grand multiple horse<br />
bronze statuary, named "Free Spirit."<br />
Back at the hotel, we had a few free<br />
hours before our banquet at the Alto<br />
Lakes Country Club where food, drink,<br />
door prizes and great camaraderie completed<br />
a perfect day.<br />
We woke to a rare foggy morning<br />
in the mountains on Sunday, which<br />
delayed a few departures, but clear blue<br />
skies prevailed by midmorning. Some<br />
members decided to stay over for some<br />
extra time in beautiful Ruidoso.<br />
Everyone had a wonderfu l time,<br />
especially those visiting this area for the<br />
first time, thanks to the special efforts of<br />
our hosts, AI and Debbie Ackerman.<br />
-David Lister<br />
The PBS group in Ruidoso. New Mexico.<br />
OCTOBER? . JACKSONVILLE BEACH, FL<br />
(CRG) Sea and Sky Spectacular. Contact<br />
Troy Branning (305) 378-8669.<br />
DECEMBER 2-5 - STELLA MARIS (MYLS)<br />
We Hod a Great Time Two Years Ago.<br />
Contact Harvey Kriegsrnan (321) 725·<br />
9226 or Tray Branning (305) 378-8669.<br />
The statue ~ Free Spiril" in front of the Hubbard<br />
Museum of the West in Ruidoso.<br />
ABS <strong>December</strong> <strong>2003</strong><br />
<br />
Page 8198
16-18 - BPPP Clinic _ Phoenix-Deer Valley,<br />
Arizona (DVT). Contact: BPPP registration<br />
office 970-377-1877 or fax 970-377-1512.<br />
FEBRUARY<br />
5-8 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />
Florida Aviation Expo. Punta Gorda, Florida<br />
(PGD). Contact Steve Kline 941-575-2001 or<br />
Troy Branning 305-378-8669. Or visit<br />
.<br />
6-8 - BPPP Clinic. Melbourne, Florida (MLB).<br />
Contact: BPPP registration office 970-377-<br />
1877 or fax 970-377-1512.<br />
7-15 - Rocky Mountain <strong>Bonanza</strong> <strong>Society</strong> Flyin.<br />
Butterflies and Valentines Trip to Central<br />
Mexico. Contact Bill Stovall 303-670-2244 or<br />
. Or visit<br />
.<br />
MARCH<br />
5-7 - BPPP Clinic. San Antonio, Texas (SAT).<br />
Contact: BPPP registration office 970-377-<br />
1877 or fax 970-377-1512.<br />
19-21 - BPPP Clinic. Greensboro, North<br />
Carolina (GSO). Contact: BPPP registration<br />
office 970-377-1877 or fax 970-377-1512.<br />
APRIL<br />
1-4 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />
Barnsley Gardens Resort, Spa, Golf and<br />
Gardens. Calhoun, Georgia (CZL). Contact<br />
Oscar Parsons 941-388-2121 or Troy<br />
Branning 305-378-8669. Or visit<br />
.<br />
16-18 - BPPP Clinic. Fresno, California<br />
(FAT). Contact: BPPP regislration office 970-<br />
377-1877 or fax 970-377-1512.<br />
13-19 - Sun 'n Fun<br />
MAY<br />
8 - Regional B20sh Formation Practice<br />
Session. New Bedford, Massachusetts (EWB).<br />
For details visit .<br />
14-16 - BPPP Clinic. Columbus, Ohio (CMH).<br />
Contact: BPPP registration office 970-377-<br />
1877 or fax 970-377-1512.<br />
22-23 - <strong>Bonanza</strong> Formalion Mini Clinic .<br />
Grayson County Airport. Sherman, Texas. For<br />
details visit . For details visit<br />
.<br />
26-29 - <strong>Bonanza</strong> Formation Clinic. Grayson<br />
County Airport. Sherman, Texas. For details<br />
visit .<br />
.JUNE<br />
11-13 - BPPP Clinic. Spokane, Washington<br />
(SFF). Contact: BPPP registration office<br />
970-377-1877 or fax 970-377-1512.<br />
24-27 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />
100. years of Flight. Kitty Hawk, North<br />
Carolina (Mal). Contact Troy Branning<br />
305-378-8669. Or visit .<br />
.JULY<br />
27-Aug 2 - AlrVenture OSH<br />
AUGUST<br />
5-8 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />
Boston, Massachusetts (LWM).<br />
Contact Richard Beede 978-475-7343 or<br />
Troy Branning 305-378-8669. Or visit<br />
.<br />
SEPTEMBER<br />
8-11 - ABS Annuat Convention & Meeling.<br />
Ortando, Ftorida. For more info visit<br />
.<br />
~<br />
ORLANDO<br />
Ail_leaH IONANZA SOClUl<br />
SEPTEMBER 8-12<br />
04 coin 1'10<br />
OCTOBER<br />
21-23 - AOPA Expo (Long Beach, CAl<br />
TBA - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in. Sea<br />
& Sky Spectacular. Jacksonville Beach, Florida<br />
(CRG). Contact Troy Branning 305-378-8669.<br />
Or visit .<br />
OECEMBER<br />
2-5 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />
Stella Maris (MYLS). Contact Harvey<br />
Kriegsman 321-725-9226 or Troy Branning<br />
305-378-8669. Or visit .<br />
TO ADVERTISE IN THE ABS<br />
MAGAZINE, contact John Shoemaker<br />
at 1-800-773-7798, ext. 3317.<br />
TO PLACE A CLASSIFIED AD. use the<br />
online form at .<br />
click on Markelplace. Or call 1-316-<br />
945-1700.<br />
ASS welcomes the following new ASS member<br />
who joined as a Life Member:<br />
Joerg Eichhorn, Germany<br />
Call ASS for details on how to become a Life Member 316-945-1700<br />
RECRUIT A NEW ABS MEMBER<br />
NOW! Hurry! Membership forms<br />
were included in the center of<br />
fhe Sept. <strong>2003</strong> issue. Sign someone<br />
up before <strong>December</strong> 31,<br />
<strong>2003</strong> and you'lI be eligible for our<br />
Grand Prize trip to the Bahamas!<br />
Page 8199<br />
<br />
ABS <strong>December</strong> <strong>2003</strong>
True Flow 500 TSQ'dandsTc'd<br />
Save on installation cost and panel space<br />
with Insight's NEW True Flow 500 Sensor<br />
Computer with GPS interface.<br />
True Flow 500 is a new concept in fuel flow computers.<br />
True Flow 500 is designed to give pilots a simple and efficient way<br />
of reading fuel information directly on the GPS fuel pages.<br />
True Flow 500 eliminates tedious installation and set-up procedures<br />
that are required for other fuel flow computers.<br />
Install True Flow 500 on top of the engine and connect fuel lines,<br />
GPS power, ground and RS232 RX input. There is no K- factor to<br />
set-up, no switches to turn and no jumpers to remove or add.<br />
Turn on the GPS, enter total fuel on board and immediately you will<br />
have accurate fuel information.<br />
Tr e low Faatur s:<br />
First fuel flow computer that does not use<br />
up valuable panel space.<br />
First fuel flow computer with automatic<br />
compensation for K-factors. (no calibration required).<br />
True Flow 500 computes fuel flow rate, total fuel used and transmits<br />
data through a serial interface directly to the GPS.<br />
True Flow 500 communicates with the GPS using well known serial<br />
protocols that are supported by most of the general aviation GPS<br />
manufacturers.<br />
First fuel flow computer fully installed in the<br />
engine compartment. (no additional equipment<br />
required, works directly with the GPS)<br />
First fuel flow computer to eliminate "ground<br />
problems" (common-moos voltages superimposed<br />
on the ground wire that reduces SNR of the fuel flow<br />
computer)<br />
First fuel flow computer to providing a visual<br />
indication of both power and flow rate<br />
(LED).<br />
Simple and short installation reduces installation<br />
cost to a fraction of what is typical<br />
for other fuel flow computers.<br />
Garmin 430 GPS Fuel Pages<br />
I:I:I!I;J + C VSN<br />
86' 16.01 1 3'.<br />
56.~ 29 2~ 01·50<br />
9.6 819: 0 21<br />
Call now for pricing<br />
905-871-0733<br />
Fax: 905-871-5460<br />
Web: www.insightavionics.com
Response Code )5<br />
I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I<br />
A FEW REASONS WHY OUR ADVANCED MANUFACTURING TECHNOLOGY SHOULD BE<br />
VERY IMPORTANT TO YOU:<br />
TREE TOPS, SHORT FIELD TAKEOFFS, AND THE ROCKIES.<br />
I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I<br />
When blueprinters say they can Qut·blueprint factory specs,<br />
their dirty little secret is that they're not really saying they<br />
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factory new and factory rebuilt engines are built under the same<br />
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If you want to overhaul your current engine, we have a factorybacked<br />
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We know the mission our engines face and we have done<br />
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{tis not that some blueprinters aren't fine craftsmen, it's just<br />
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or log onto TCMlink.com.<br />
what we call Ilblueprinting". Our manufacturing systems can<br />
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