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December 2003 - American Bonanza Society

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of dJ~!llirict in aviation and we<br />

qwlllfui!d to provide ADS members a little<br />

their Individual Insurance requirements.<br />

The ABS Program is one of the most comprehensive<br />

insurance programs available in the industry today and<br />

features expanded coverages, access to a variety of<br />

underwriters and competitive rates. The professional<br />

Falcon staff is dedicated to serving ABS members with an<br />

insurance program that is setting the standard for the<br />

industry. Call today for same day quotes and coverage.<br />

I<br />

Falcon Insurance Agency is the Insurance Progrnm Manager for the<br />

ABS INSURANCE PROGRAM<br />

1-800-259-4ABS (4227)<br />

www.faJconinsurance.com<br />

Fax: 830-792-1144<br />

P.O. Box 291388· Kerrville, Texas 78029


ICT<br />

-Or How the <strong>Bonanza</strong> Warped M~ ~ife<br />

IhiS is a different kind of article for<br />

the Beechcraft of the month. It's the<br />

story of a <strong>Bonanza</strong> that was rescued,<br />

just barely, from being parted<br />

out. It is also a warning, dear reader.<br />

of what could happen to you if you<br />

should ever come across a derelict<br />

<strong>Bonanza</strong> at a really. really good price.<br />

Let's go back to the beginning.<br />

In 1957. having flown Skyraiders<br />

in the Korean War, instructing in SNJs,<br />

then continuing in the reserves in<br />

Corsairs and F9Fs and with a year to go<br />

at MlT. I took a summer job flying<br />

charter for a fellow on Martha's<br />

Vineyard who had a 035. I liked the<br />

way it handled and it made the real<br />

estate go by aI a familiar rate-with less<br />

noise and smoke. It was a great summer<br />

job and left me with a lasting impression<br />

of a fine airplane.<br />

Fast forward almost 40 years. It's<br />

early on a Sunday morning and. having<br />

fini shed the funnies, I turned to the<br />

c1assifieds: "Airplanes for Sale [hardly<br />

ever anything there anymore, but it's an<br />

old habit]: 1953035 completely disassembled,<br />

whole or parts ..."<br />

Two lines and that's it. Egad,<br />

Tom lewis Wlth N341 DB<br />

sounds like a <strong>Bonanza</strong>. So I call. Yes it<br />

is! Another 035, yet I And I' m on my<br />

way over there to check it out.<br />

My first look at the airplane was a<br />

bit surreal: The fu selage sat on a<br />

makeshift dolly in a one-car garage, the<br />

interior gutted. Most of the wiring had<br />

been removed with a pair of dikes and<br />

thrown away! The windshield had been<br />

removed as was most of the instrument<br />

panel structure. The engine was still<br />

installed but with the accessories<br />

removed and, mysteriously, one prop<br />

blade was removed. (The guy must have<br />

been trying to figure out how to get the<br />

prop off, but that leads to a whole<br />

'nother story ... ) The wings were leaning<br />

against the wall outside in the carport.<br />

You get the picture. It was all there,<br />

had only superficial damage, and the<br />

only corrosion was on the mag skins. It<br />

had been left in Nevada for some years:<br />

the present owner bought it, flew it<br />

home, took it apart- and then decided<br />

to take on another hobby.<br />

Well, here I was at the far end of<br />

my career presented with a superb<br />

retirement project! The price was right<br />

(although it could have been free and I'd<br />

still be in the hole today) and [ got it.<br />

And just in time, too, because the guy<br />

was about to sell it to a salvage yard to<br />

be parted out.<br />

So began another<br />

adventure in my life.<br />

rst, [ had to figure out what to do<br />

with the load of airplane parts now<br />

outside my two-car garage/shop. A<br />

plan, that's what I need!<br />

Because of the long-term prospect.<br />

it wouldn't do to pay rent for more<br />

hangar space. So I had to design some<br />

GSE (ground-support equipment) to be<br />

able 10 move fuselage or wings in and<br />

out of my shop without damaging them.<br />

That worked out well. Quite a few<br />

things. such as work in the wheel wells<br />

or in the cabin, were much easier to do<br />

than on a fully assembled aircraft.<br />

Once started. the project became<br />

one of those, "It's not the destination,<br />

but the journey" kind of things. You<br />

learn a little bit more, you do a little bit<br />

more, you shell out more than a little<br />

bit, and soon you can't SlOp. Like an<br />

addiction-and you get in deeper and<br />

deeper.<br />

[ wanted to do everything myself.<br />

for the learning experience, and I did:<br />

stru cture. rigging. wiring, plumbing,<br />

engine overhaul, avionics installation,<br />

the whole A&P school syllabus and the<br />

interior, too.<br />

cOlllilll/ed 011 page 8162<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8153


1\ r) (""<br />

J r)?j<br />

MAGAZINE<br />

Pultli ~bed by AMERICA:" !JO'WANZA SOCIETY<br />

Orpnl/.td J~uary 1%1<br />

~~<br />

316-945-1700<br />

ASS EXECUTIVE DlRECfOR<br />

EDITOR IN CHI EF<br />

Nanc)' Johnson<br />

PUBUCATrON OFACE<br />

1922 Midfield Road<br />

P.O. BOlt 12888<br />

Wichita. KS 67277<br />

316-945· 1700<br />

Fax 316-945- 1710<br />

ASS ~ebsite:<br />

hup:llww\\ ,bonanza.org<br />

ASS e-maH: bonanza2@bonanza.-9588<br />

PRL'ITER<br />

Village Pre\.<br />

Page 8154<br />

DEPARTMENTS<br />

8155 PRESIDENT'S COMMENTS 8184 AVIONICS AD SECTION<br />

by Jack Haslings by Jim Hughes 8178A<br />

8156 TECH TIPS 8191 GENERATIONS<br />

by Neil Poban z. ami A rk)1 Foulk<br />

8192 INSURANCE 8182<br />

BPPP SCHEDULE<br />

8180 TECH NOTES by JO/III Allell, Falcoll Insurance<br />

WATCH FOR THE<br />

8170 ABS MEDICAL PANEL<br />

8193 FORUM<br />

2004 SERVICE<br />

by Charles Da\';dson. M.D. 8197 REGIONAL NEWS CLINIC SCHEDULE<br />

IN AN UPCOMING<br />

8179 CURRENTS 8199 CALENDAR<br />

ISSUE.<br />

by Lew Gage<br />

The opinions expressed in this magazine are the sole opinions of the authors ond do not constitute on endorsement<br />

of any products or services by the <strong>American</strong> <strong>Bonanza</strong> <strong>Society</strong>, its employees or members of its board 01 directors.<br />

term exp ires<br />

s.crelary<br />

JAMES E. SOK. (ANa 1) 2004<br />

9 Spruce Dr" PO Box 1895. Lakeville, CT 06039<br />

phone 232-484-6696. fax: B60435-6114<br />

e-mail <br />

STEVEN W, OXMAN (Area 2)<br />

385 Westbury Dr .. Rive, MD 21140<br />

phone: 41()..956-308Q. ta x: 410-956-6956<br />

e-mail <br />

2004<br />

CHARW S. DAVIDSON, M.D, (ANa 3) 2006<br />

1605 Wood Duck Ln ., Kill Devif Hills, NC 27948<br />

phone: 252-441-5698. tax: 252-441-5853<br />

&moil <br />

<br />

term expires<br />

IIU SlOVAU (A .... 6) 2006<br />

32675 Woad~de Dr .• Evergreen. CO 80439<br />

phone: 3OJ.lI10-1350, fox: 303-070-338S<br />

e-mail


,<br />

President's Comments<br />

BY JACK HASTINGS<br />

~ear passes quickly for me now, and we have<br />

much to do. [ am very happy that one of our<br />

ew directors. Charles Davidson, M.D., has<br />

offered his full support to our medical program,<br />

which has grown and prospered.<br />

Charles has kindly agreed to chai r the medical<br />

committee (I will work for him now). and he<br />

will oversee the medical column. He has already<br />

written a letter to ABS members who are aviation<br />

medical examiners (AMEs) soliciting their<br />

support in answering member questions and<br />

helping with problem medical certification. The<br />

number of medical requests is growing, and we<br />

need to involve willing ABS/ AMEs in the timely<br />

handling of requests. Welcome aboard,<br />

Charles. I also welcome new directors An Brock<br />

and Bill Stovall.<br />

To guide my priorities as president, I<br />

reviewed our most recent member survey of several<br />

years ago. The top two reasons for being an<br />

ABS member were the magazine and technical<br />

support. and they were closely ranked. BPPP and<br />

the Service Clinics were third and fourth, also<br />

closely ranked to each other (and not far below<br />

magazine and technical in importance). The convention<br />

ranked eighth.<br />

ABS MAGAZINE<br />

We always work hard on improving the<br />

magazine, and we will continue to do so. There<br />

are renewed efforts to expand the pool of talented<br />

authors to provide articles of substance and<br />

value to the members.<br />

TECHNICAL SUPPORT<br />

In the technical arena, we have a new<br />

Manager of Technical Services, Tom Turner. I<br />

am very happy to have Tom on board, not only to<br />

ThIS magazine exists ta exchange information between and omong the<br />

members. so please keep your contributions coming.<br />

The February ABS Magazine will focus on the classy twin. the Trovel Air.<br />

Articles that relate to some facet of the Travel Air are needed by January 1.<br />

tn March we witl be looking for tips and gadgets for flying your airplane<br />

' in the system ." These need to be received before February 1.<br />

The complete Editorial Cal-endar was printed In the November Issue.<br />

page 8110.<br />

shepherd the technical program. but to work on<br />

implementing the goals of the very successful<br />

technical summit held last June. Additionally, as<br />

many of you know, Tom has broad experience in<br />

education. This background will be extremely<br />

helpful in the development and integration of all<br />

education and training programs for members.<br />

BPPP & SERVICE CLINICS<br />

Numbers three and four in the survey were<br />

the Beechcraft Pilot Proficiency Program and<br />

our Service Clinics, indicating that our members<br />

desire programs that will increase their aeronautical<br />

knowledge and knowledge of their aircraft.<br />

Members want education in these areas, and we<br />

will work hard to provide that education.<br />

CONVENTION<br />

Number eight in the survey (fOllowing<br />

insurance programs and a couple of other items),<br />

was the convention-and I hope to see that<br />

change. We are revamping the format of the seminars<br />

in the form of educational tracks, from<br />

which a member can choose. These tracks may<br />

include broad areas such as Flight Operations<br />

and Training, Technical and Maintenance,<br />

Aircraft Systems. Vendor Specific Topics and<br />

other items (such as workings of the <strong>Society</strong>,<br />

etc.).<br />

I feel the educational tracks, by providing a<br />

learning opportunity unattainable in one "package"<br />

elsewhere should increase the value of the<br />

convention and attract greater attendance. The<br />

social value of the convention should increase as<br />

well. I would like to see the convention in the top<br />

five benefits of ABS membership on the next<br />

survey.<br />

During my watch I will work hard on these<br />

priorities that you. the members, have indicated<br />

as reasons for belonging to this organization.<br />

Education seems to be the common thread that<br />

binds them.<br />

Until next month ... Jack<br />

Send your contributions to<br />

Nancy Johnson. ABS Magazme.<br />

PO. 12888. Wichita. KS 67277;<br />

bonanza l@bononzo.org; fox'<br />

945·1710<br />

More detol ed Info on how to<br />

submit IS olso avmlable otthese<br />

numbers<br />

"During my watch,<br />

I will work hard on<br />

the priorities that<br />

our members<br />

have indicated<br />

are their reasons<br />

for belonging to<br />

ABS. Education<br />

seems to be the<br />

common thread<br />

that binds them .•<br />

- Jack Hastings<br />

I>_-\ST PRHII>E:!'


582188<br />

Rod l.ancaster<br />

Bakersfield. California<br />

Q: Where can I find Beech Service Bulletin<br />

2188, or do you have a copy I can look at?<br />

A: SB 2188 refers to kit 35-4017-1. a multipage<br />

set of drawings, which is available from<br />

ABS by mail.<br />

Elevator cracks<br />

Allen Johnson<br />

Bullhead City, Arizona<br />

Q: My IA just informed me that the small<br />

crack in the right elevator is not repairable. Is<br />

there a source that stocks this item? My<br />

mechanic said it would be advisable to replace<br />

both elevators. Is that a good recommendation?<br />

If there is not a source for a replacement elevator,<br />

is there a shop around Arizona, California<br />

or Nevada that cou ld take a second look to see if<br />

a repair is possible.<br />

A: Repairs are not usually recommended<br />

depending on the location on the control. There<br />

are shops that reskin your elevator such as Biggs<br />

(405-258-2965), Princeton (763-389-2 134) and<br />

Stebbins (800-852-8155). You could try CruiseAir<br />

(760-789-8020) in Ramona, California.<br />

Wing spar reinforcement<br />

Morray Ross<br />

Doyton. Ohio<br />

Q: [s there a need to install some sort of<br />

"main spar support" in an A36. Do the wing bolts<br />

need to be replaced at some specified time?<br />

A: The spar reinforcement is only required if<br />

you find cracks as the AD note required. The<br />

wino bolt check is not required by AD, and we<br />

o<br />

believe Beech is overly conservative on the interval,<br />

but if they have never been done, it would be<br />

good to do it to detect possible corrosion.<br />

Kalamazoo Aircraft at 269-381-0780 is a good<br />

source in your area for this work.<br />

Wing-root vents<br />

Jeff Jones<br />

Plano. Texas<br />

Q: My lower front cockpit vents provide little<br />

(if any) forced outside air during flight. I have<br />

checked the vent valve position, and they are full<br />

open in the cabin. The upper, overhead eyeball<br />

vents seem to work fine. I had my [A do an<br />

<br />

extensive examination during the May an nu al<br />

inspection, but he could not find any blockage or<br />

problem. Any idea why I can't get the lower front<br />

air vents to deliver forced air?<br />

A: The front side vents (leading edge<br />

screened inlet) don't have a duct. They let the air<br />

into a portion of the wi ng structure which acts as<br />

plenum. If there are leaks such as at the wing<br />

rOOt or bulkheads, then there will be little flow<br />

out the vent. Just taping with duct tape can help.<br />

Flared wing tips<br />

Doniel Drew<br />

Buffalo, New York<br />

Q: I want to put the modem flared wing tips on<br />

my airplane. [ see a lot of ABS members advertising<br />

wingtips they have removed for tip tank installation.<br />

What models would fit my <strong>Bonanza</strong>?<br />

A: All of the later style tips fit. The question<br />

becomes approval method and compatibility of<br />

any strobes installed in the tip and the nut plate<br />

locations. Strobes are not all the same, and a field<br />

approval might be required. There are STCs for<br />

what is loosely called M style tips. Before you<br />

purchase, check with your IA.<br />

Gear doors droop<br />

John R. Owings<br />

Long Grove, Illinois<br />

Q: One of my inner gear doors does not close<br />

all the way. [ notice the droop when I preflight<br />

the plane. It is only short of closing completely<br />

by less than half an inch, but I am still concerned.<br />

The plane is 3 112 years old with about<br />

500 hours. Any advice?<br />

A: This usually is a sign of a weak gear motor<br />

or a low voltage situation. Please do not let<br />

someone start rerigging your gear until you<br />

check the operating voitage. the extension arms<br />

for bending or a weak motor. The gear should<br />

never get out of rig. It's usually something bent,<br />

broken or weak when people want to adjust it.<br />

Landing gear system<br />

Cart Raymond<br />

Argyle. Texas<br />

Q: [ have a 1966 V35 SIN 8274. Gear-down<br />

indications are one green light for both main<br />

gear and a manual down-lock indicator near the<br />

floor. Is there a modification available to install a<br />

three-light indication system similar to the one<br />

installed on the new A36?<br />

ABS <strong>December</strong> <strong>2003</strong>


A: There was an STC for a threelight<br />

aftermarket. The STC owner has<br />

chosen not to market it. I suggest mirrors<br />

from Performance Aero (800-200-3141 ).<br />

Blinking alternator light<br />

Robert Pearce<br />

Redlands, California<br />

Q: 1 appreciated the August publication<br />

of my question on the alternator<br />

light blinking continuously, but here's<br />

another answer. Upon the overhaul of<br />

the alternator (850 hrs), the A&P/IA<br />

found a loose terminal co nnection on<br />

one of the field wires. This was cleaned<br />

and recrimped. No problems since.<br />

This was a continuing problem<br />

since engine overhaul and a factory<br />

alternator replacement. Just some info<br />

for you. Thanks for the great answers<br />

you publish.<br />

A: We've seen a lot of problems<br />

from corroded crimps lately. Thanks for<br />

the feedback.<br />

Bendix ignition switch<br />

replacement<br />

Keith Grfffith<br />

Niwot. Colorado<br />

Q: Regarding AD 76-7- 12 for Bendix<br />

ignition switches: For the first time, one of<br />

my switches failed the simple test outlined<br />

in this AD. Do you recommend repairing<br />

or replacement. and do you know of a<br />

reasonably priced source for new switches?<br />

If new switches are installed, does that<br />

elinninate the AD for good? The part<br />

number is 10-357230-1. This is the<br />

"twist-to-start" type. not keyed.<br />

A: Ai rcraft Spruce & Specialty<br />

(877-477-7823) has the Bendix switches.<br />

The AD note wi ll still apply to some<br />

part numbers.<br />

Turn coordinator<br />

Ben Crebbs<br />

Tucson. Arizona<br />

Q: Where can I obtain a good tum<br />

coordinator wi th the Beechcraft logo for<br />

a reasonable price? Mine is getting really<br />

noisy. I've been quoted S 1,000 to<br />

replace it.<br />

ABS <strong>December</strong> <strong>2003</strong><br />

A: The requirement for the logo is<br />

possibly the reason for part of the price.<br />

Try Air Capital Instruments (316-942-<br />

8668). Kelly Instruments (800-835-1054)<br />

or Century Instruments (800-783-0116).<br />

Valve washers,<br />

directional gyro<br />

Richard Osborn<br />

Bakersfield, California<br />

Q: I recently read about a source for<br />

the fuel strainer valve washers, but now<br />

1 can't find the issue with that information.<br />

Could you send it to me? Also, do<br />

you know of a directional gyro that will<br />

replace the old drum type for the B-4<br />

autopilot and still give output to the<br />

autopilot?<br />

A: The seals can be purchased by<br />

FBOs from Trimcraft (800-558-9405). 1<br />

don't know of a DG of the type you are<br />

looking for, but you mi ght call<br />

Autopilot Central (9 18-836-64 18).<br />

Avionics panel<br />

Ron Reese<br />

Bal/win. Missouri<br />

Q: I have a '77 A36 and recently had<br />

an extensive avionics replacement that<br />

involved the removal of the old King<br />

RNAV. The plastic vertical strip just to<br />

the left of the avionics stack that has the<br />

avionics master, VOR on/off and #1 and<br />

#2 select and, on my plane, radar<br />

altimeter on/off also had the RNAV on<br />

light and a ci rcuit breaker that has now<br />

been moved to another breaker subpanel.<br />

The vertical strip is now outdated<br />

and 1 would like to have it redone. Who<br />

would you recommend?<br />

A: Most avionics shops have an<br />

engraver and stock of plastic to layout<br />

what you need. I'm surprised they didn't<br />

include that.<br />

Panel hole cover<br />

Robert Loss, Jr.<br />

Rochester. New York<br />

Q: 1 had a new avionics system<br />

installed in a 1988 A36. With the equipment<br />

removed from the right-hand<br />

panel, a "cover" of aluminum was<br />

<br />

placed over the holes, which is not cosmeticall<br />

y acceptable. Can the whole<br />

area be covered or the panel replaced?<br />

A: The whole area could be covered<br />

with wood grai n from 3M or a plastic of<br />

your choice. Air Mod (5 13-732-6688)<br />

or any of the bigger avionics shops<br />

should be capable.<br />

STCs for 10-470<br />

Jeff Wirs<br />

Coral Springs, Florida<br />

Q: I'm thinking of putting an 10-470<br />

into my '54 E35. Can you give me a<br />

selection of STC uppliers? I intend to<br />

do the work myself, rather than take the<br />

bird to them . Also, have you<br />

heardlseenlhave 337s or log entry to<br />

convert the old panel and switches to a<br />

"new" style (rather than an STC)?<br />

A: D'Shannon (800-296-76 16) is the<br />

only one I'm sure of. Gary Hammock<br />

(972-875-4279) may have his own. We<br />

know of people who have done their own<br />

but recommend that you use one of the<br />

above sources of STC panel conversion.<br />

Radio noise<br />

Forrest Holly<br />

Iowa City. Iowa<br />

Q: I am looking for the source of<br />

increasi ng mag static in my Garmin 430<br />

Com that has been installed for about<br />

two years. Over the past 18 months,<br />

there has been a "spitting" sound when<br />

the com is tuned to frequencies above<br />

about 120.0. The spits are random, not<br />

regular, but lately have gotten almost<br />

continuous at higher frequencies.<br />

I do not hear the spits on my KX<br />

170B tuned to the same frequencies.<br />

The spits also di appear on left-mag<br />

onl y, so I know they are ignition-related.<br />

Finally, the spits clearly increase<br />

with engine rpm.<br />

I've squawked this a couple of<br />

times, including for the annual, but no<br />

mag anomalies were found. I do not<br />

know if wires were checked and plugs<br />

have been changed in the interim.<br />

Should I suspect the mag andlor the harness<br />

or the Garmin?<br />

Page 8157


A: I would suspect the harness in<br />

such a case. You can try installing a<br />

ground wire from the P-Iead shielding<br />

to the mag body screws. Sometimes that<br />

works.<br />

Beech electric prop<br />

F. W. Stevens<br />

Omaha, Nebraska<br />

Q: I am considering the purchase of<br />

an F35 and would like your comments<br />

on the pros and cons of the Beech electric<br />

prop. Is there an STC for the addition/conversion<br />

from the wobble pump<br />

to an electric replacement?<br />

A: The electric prop is a great prop.<br />

There is a lillie shonage of pans, which<br />

we are trying to fix. You need to grease<br />

the pitch change bearing every 250<br />

hours. Warren James (9 18-786-4506)<br />

has a fuel pump STC.<br />

Beech 215 prop "hunts"<br />

Sfeve Rochna<br />

Fallon. Nevada<br />

Q: I recently bought a <strong>Bonanza</strong> that<br />

has the 215 prop and I'm nOl all that<br />

familiar with its quirks. It works as<br />

expected in manual (variable pitch) and<br />

in auto (solid state controller installed<br />

early 80s) in smooth air. But here in<br />

northern Nevada with the thermals and<br />

mountain turbulence, the rpm hunts<br />

around quite a bit (+/- 75 rpm). Is this<br />

normal ? If nOl, where should I troubleshoot?<br />

When the pitch change system<br />

fails or starts to fail. what are the<br />

normal symptoms?<br />

A: First, the pitch change bearing<br />

should be lubricated (greased) every<br />

250 hours. The motor condition and<br />

brushes could also be the problem.<br />

Consult with E-series engine expert<br />

Lew Gage (775-826-7184).<br />

Corrosion proofing<br />

Chris Fenger<br />

\.t!lOna, Wisconsin<br />

Q '.<br />

I am considering relocating to<br />

Florida from Wisconsin and want to<br />

know about corrosion proofing. I'd<br />

appreciate your recommendation for<br />

rustproofing.<br />

A: Florida is hard on :tirplanes. It's<br />

hard on exteriors as well as interiors of<br />

cowhngs, wings and fuselage as well as<br />

the engine itself. Ventilated hangars<br />

help and so do interior coatings such as<br />

zinc chromate or Corrosion X (800-<br />

638-7361). Even if yours had zinc chromate,<br />

it should benefit from the<br />

Corrosion X treatment and a touch-up<br />

treatment every couple of years.<br />

Prepurchase inspection<br />

Mork Manning<br />

Collierville. Tennessee<br />

Q: I have found a V35B in the area<br />

around Memphis, Tennessee, and want<br />

to find a good A&P to do a prepurchase<br />

inspection. Can you recommend a shop<br />

in western Tennessee. northern<br />

Mississippi or eastern Arkansas?<br />

A: Try Midwest Aviation in West<br />

Paducah. Kentucky (270-744-8686).<br />

Plastic finish plate<br />

Regis Ramel<br />

Newport Rhode Island<br />

Q: I am missing a plastic (looks like<br />

burl wood) finish plate that fits on the<br />

front passenger side elbow rest. Do you<br />

know where I can Ii nd a replacement?<br />

A: If you can't find it at the factory or<br />

a salvage yard, try Select Airports (800-<br />

318-0010), Arrell (805-604-0439),<br />

Avstat (888-287-8283), White<br />

Industries (800-82 1-7733) or Dodson<br />

(800-255-0034).<br />

Replacement floorboards<br />

Clifford Schmidt<br />

Hiram, Georgia<br />

Q: I want to replace all the floorboards<br />

in my V35B SIN D9247. Are<br />

there options out there other than plywood?<br />

Are there composites available?<br />

Can you suggest a supplier?<br />

A: We're not aware of a supplier.<br />

Your mechanic can help you make them<br />

out of marine plywood.<br />

Cowl fasteners<br />

Daniel Houx<br />

Harrod, Ohio<br />

Q: I want to replace the fasteners for<br />

the engine cowl. What is the most effective<br />

way to go?<br />

A: Performance Aero (800-200-<br />

3141 ) has a kit to replace them in two<br />

different manufacturer's fasteners.<br />

Chafe tape<br />

Mark Mayer<br />

Winchester. Kentucky<br />

Q: What kind of chafe tape do you<br />

recommend for the edges of the engine<br />

cowling and where can I obtain a roll? I<br />

seem to be getting a 101 of rubbing of the<br />

engine cowl doors against the cowling<br />

that causes a carbon streaking emanating<br />

from the interior of the engine<br />

compartment.<br />

A: Aircraft Spruce & Specialty (877-<br />

477-7823) or Wag Aero (800-558-6868).<br />

Fairings source<br />

Jim Hughbanks<br />

Evergreen. Colorado<br />

Q: Do you know of a source for the<br />

fairings around the engine nacelle<br />

where it meets the wing? I'm talking<br />

about the wide plastic piece. If it makes<br />

any difference, the engines are the<br />

Colemill 10-5205. My fairings are<br />

buckled and wavy and some of the<br />

screw holes are split.<br />

A: Globe Fiberglass (800-899-2707)<br />

is an alternate source to the Beech faclOry.<br />

Some people have had fitting problems<br />

and we've discovered that not all<br />

the nacelles were the same. The Globe<br />

ones are of a better quality material.<br />

POH needed<br />

Barton Tate<br />

Birmingham. Alabama<br />

Q: I need an approved manual for an<br />

aircraft that has the engine performance<br />

charts for the -N (260 hpj engine.<br />

A: Many of the holders of STCs did<br />

nOl provide supplements to the POH. In<br />

those cases, the original POH is the<br />

Page 8158<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


legal approved POH. You can use a<br />

performance/power chan out of a 1972<br />

G33 POH as a reference or a 1963 P35.<br />

Realize that your limits have probably<br />

not changed.<br />

Too low compression<br />

Ron Hart<br />

Edmond. Oklahoma<br />

Q: At what point should I really be<br />

worried about engine compressions?<br />

Seems like everyone is comfonable<br />

with numbers in the 70s, but how low<br />

into the 60s should I go before looking<br />

at topping my engine?<br />

A: The master orifice, which is a<br />

graduated leak to calibrate your tester, is<br />

the cutoff point. It usually will be<br />

around 50/80. However, even with readings<br />

in the 70s. if there is leakage by<br />

exhaust valves (hearing air out the<br />

exhaust). funher investigation is indicated.<br />

TCM 58 M84-15 explains this<br />

and is available at .<br />

Hot-running cylinder<br />

Joseph Weinberg<br />

Moorestown, New Jersey<br />

Q: I have an A36 with an 10-550-8<br />

with about 700-plus hours on the<br />

airframe and engine. The plane is<br />

equipped with an EDM-700 engi ne<br />

analyzer. I have noticed that on climbout,<br />

on occasion, my #3 cylinder reads as<br />

high as 463 on the CHTs. That is with the<br />

mixture at full rich. The other cylinders<br />

are not reading over 400. The high reading<br />

lasts until after leveling off in cruise.<br />

I n a recent response to another letter,<br />

I noticed you said that any reading in<br />

excess of 400 on the CHTs is cause for<br />

concern. What should I be doing? What<br />

is the problem? How serious is this?<br />

A: Make sure your injector nozzle is<br />

clean and has a good spray pattern on<br />

the #3 cylinder. You also could ensure<br />

there is no intake leak on that cyl inder.<br />

Also check bailles on that cylinder. A<br />

momentary 463 degrees may not have<br />

been high enough to hun anything, but a<br />

463 indication needs to be investigated.<br />

Fuel flow indicator<br />

Fred Parkinson<br />

Knoxville, Tennessee<br />

Q: My fuel flow indicator behaves<br />

erratica ll y. often indicating a much<br />

lower number than actual. The engine<br />

seems to perform normally.<br />

A: There could be ai r in the line or a<br />

sticky gauge. Tee in a master gauge like<br />

on the TCM S8 SID 97-3A test and you<br />

can compare readings. Kelly Instruments<br />

(800-835-1054) or Century instruments<br />

(800-733-0116) should be<br />

able to repair if it's the instrument.<br />

EGT monitor<br />

John Blrk/e<br />

Socramento. California<br />

Q: I am installing an EGT monitor<br />

in my F35 with E225 and pressure carbo<br />

To program the monitor. I need the EGT<br />

low and high temperature limits for this<br />

engine. I could not find this info on the<br />

Type Data Sheet.<br />

Most people tell me to install the<br />

six-probe EGT monitor; some recommend<br />

a six-prObe CHT monitor instead.<br />

What do you recommend?<br />

A: The six -cy linder installation<br />

provides you with much more information.<br />

A single probe with a pressure carb<br />

might mislead you as to what your other<br />

cylinders are doing or, if in stalled<br />

downstream, only give you an average.<br />

Without a six-cylinder installation, you<br />

would not want to try lean-of-peak<br />

operation. The low EGT can be an arbitrary<br />

number, and I don't believe it is<br />

needed. The high EGT would be 1500<br />

near the cylinder and probably should<br />

be et lower if downstream in the<br />

exhaust system.<br />

JPI engine analyzer<br />

Perin Mahler<br />

Grand Rapids. Michigan<br />

Q: l awn a 1979 58TC in which I'd<br />

like to install a JPI engine analyzer with<br />

fuel flow on the panel. Can I put this<br />

where the original fuel flow gauge is<br />

installed?<br />

A: You should be able to with a 337<br />

field approval. What you probably<br />

cannot get rid of is the factory-installed<br />

TiT temperature gauge.<br />

Fadec system<br />

Steve Bollinger<br />

Chesterfield, Missouri<br />

Q: I've been following the development<br />

of the Fadec engine control system<br />

from Teledyne Continental Motors<br />

since I first became aware of it during<br />

an A8S factory tour several years ago. It<br />

sounds great. but is there any actual data<br />

out there from members who have<br />

already installed the system?<br />

A: We have not received any information<br />

from member users. Members:<br />

Can you help out?<br />

MPgauge<br />

Ralph PeHersen<br />

Waldorf, Maryland<br />

Q: I planned on instalLing a digital<br />

fuel flow (JPIIShadin/El) and generic<br />

manifold pressure gauges in my<br />

airplane. I checked the STCs involved<br />

and they say I have to retain my original<br />

fuel flow gauge. In my case, that is the<br />

combination fuel f10wlMP gauge.<br />

Since the MP on this gauge reads<br />

low, I would like to have it overhauled.<br />

Can you suggest a company that can do<br />

this?<br />

A : Try Kelly Instruments (316-945-<br />

7171), Century (316-683-7571) or Air<br />

Capital Instruments (316-942-8668).<br />

E-225 electric<br />

aux fuel pump STC<br />

Jack Nelson<br />

Denton. Texas<br />

Q: I am trying to find an STC for an<br />

electric auxiliary fuel pump for my<br />

C35's E-225-8 engine. My idea of<br />

flying and pumping fuel by hand is less<br />

than desirable.<br />

A: Warren James (918-786-4506) has<br />

the STC.<br />

A8S <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8159


Gap seals/550 Millenium<br />

John Vincent<br />

Cordova, Tennessee<br />

Q: Do you recommend gap seals for<br />

performance enhancements? If so,<br />

whose kit should I use?<br />

Also, I have 1400 hours on an<br />

original engine. At TBO I would like to<br />

put the most non-turbo horses up front,<br />

possibly the 550 Millenium?<br />

A: I had D'Shannon's gap seals on a<br />

C33A and really liked them. You can get<br />

the 550 from D'Shannon, Colemill or<br />

Hammock Aviation.<br />

Canvas cover replacement<br />

George E. Wilson<br />

Liffle Rock, Arkansas<br />

Q: For my 55 Baron, I need a<br />

replacement canvas cover for the rear of<br />

the wheelwell behind the inboard gear<br />

door. I understand it protects the flap<br />

actuator and some cannon plugs from<br />

water thrown off the wheel. I need a<br />

source other than Beech.<br />

A: Try Performance Aero (800-200-<br />

3141 ), Crossroads Aviation (972-239-<br />

0263) or Denises (321-725-9226).<br />

Janitrol heater<br />

Richard Moore<br />

Daytona Beach, Florida<br />

Q: I am installi ng a new rebuilt<br />

lanitrol heater d94-3el from Kelly<br />

Aerospace. It was not shipped with any<br />

aircraft-specific information. J have not<br />

located any installation instructions or<br />

diagrams for the wiring or plumbing<br />

regarding the installation of the new<br />

94e42 combustion pressure switch or<br />

for the new heater in my Baron. Any<br />

information you may have on thi s<br />

would be appreciated.<br />

A: Go to the shop and pruts manual to<br />

find a wiring diagram for a serial-number<br />

airplane new enough to show that heater<br />

as assigned. Then use those as supponing<br />

data to get a field approval.<br />

Reusable refrigerants?<br />

J.c. McKinney<br />

Stuart, Florida<br />

Q: I have a factory air conditioner<br />

(R-12). Are any of the substitute refrigerants<br />

useable in this system?<br />

A: They can of course be converted<br />

to 134. API in Memphis has a kit. I'm<br />

not certain of the legality of some of the<br />

other substitutes.<br />

Neil Pobanz, ABS technical consultant, is a refired<br />

U.s. Army civilian pilof and maintenance manager.<br />

Neil has been an A&P and IA for 45 years.<br />

Glen -Atly- Foolk wfJose business is Della Strut. has<br />

been an ABS assistant technical consultant since<br />

1986.<br />

VACUUM SYSTEMS<br />

When working on any part of the system, you need to<br />

ensure cleanliness. Even if the pump isn't changed and<br />

hasn't failed, clean out the hoses and check filters. Many<br />

instruments when overhauled, exhibit contamination that<br />

may be from previous pump failures. In-line filters are<br />

helpful in catching the debris carried opposite the flow by<br />

turbulence created by pump failures.<br />

HEAT DEFLECTORS<br />

They are only required on the rear two mounts, but are a<br />

good idea on all four as long as they don't rub the mount.<br />

FUEL CELLS<br />

We have heard of fuel cells being inswlled that don't have the<br />

baffle. We think you should have baffled cells when installing<br />

replacements, but must ensure that if you don't have baffles,<br />

have the placards and flight manual supplements.<br />

NEW TIEDOWN RlNGS<br />

Dodson (800-255-0034.) has new improved tiedown rings.<br />

MAN IFOLD DRA INS<br />

We have heard of 10-470s without manifold drain valves.<br />

The tech staff and Beech tech support believe they are all<br />

supposed to have drain valves.<br />

TECH NOTES<br />

MUFFLER HEAT STUDS<br />

Some cabin heat mufflers show up not having the proper<br />

number of heat transfer studs.<br />

BARON FIBERGLASS FAIR INGS<br />

Globe Fiberglass (8 13-644-2178) is willi ng to add components<br />

to their line of fairings. If you have one that's different<br />

(we've found some that are different from standard),<br />

they will try to match them.<br />

THROTTLE SHAFfS FOR THE GEAR HORN CAM<br />

Aircraft Accessories of Oklahoma (800-255-9924) has a<br />

jig to drill 10-520 throttle shafts for the gear horn cam.<br />

WINTER FLIGHT<br />

o Consider an alternate plan in case of failure of singlesystem<br />

components. Consider this possibility when<br />

looking at en route and destination weather.<br />

o Batteries may not last as long as advertised after alternator<br />

failure.<br />

o Can you handle the ice if you have to descend mid-segment?<br />

o<br />

Will the boots work on one pump?<br />

o Analysis of the type of ice you may encounter is also<br />

important. Sometimes our airplanes are not capable and<br />

a short wait is in order.<br />

--@--<br />

Page 8160 ABS Decembe r <strong>2003</strong>


Researching icing<br />

conditions<br />

BY RON ZASADZINSKI. BPPP INSTRUCTOR<br />

1t<br />

• c ....... , 1,""11 Pct."tial ( CIP)<br />

[ ClP !>!rlpm! ...... , $lftll*' 1<br />

his winter. we have even more tools than ever to create a<br />

mental picture of icing conditions before we Oy. Un til a few<br />

years ago, only two primary tools were available from Flight<br />

Service or DUATS: AirmetsiSigmets and Pilot Reports. These<br />

products are still valuable. AirmClS and Sigmets are forecasts for a<br />

vari ety of phenomena, including icing.<br />

An icing Airmet is issued if the forecast is for up-Io-moderate<br />

icing conditions. If there is any chance for severe conditions. a<br />

Sigmel is issued. For example, if the forecast was for moderateto-severe<br />

rime ice between 3.000 and 12.000 feet, an icing Sigrnet<br />

wou Id be issued rather than an Airmet.<br />

Pilot reports are also a critical tool, as they remain our only data<br />

source for actual icing conditions. There still isn't any wealher instrument<br />

that can measure icing. Researching pilot reports is an important<br />

way to verify if the Ainnet or Sigmet forecast is developing.<br />

Pilot reports, however, have several limitations. For instance, if<br />

you are flying early in the day, there may not be any because no one<br />

else is flying yel. Later in the day, a lack of icing pilot reports could<br />

mean that conditions are so bad that few pilots are flying, or that icing<br />

conditions have not manifested. How can you tell the difference?<br />

There are some very exce llent icing tools available from NOAA<br />

at the Aviation Digital Data Service website (hup:lladds.aviation,<br />

weather.noaa.gov) (Fig. I.). Navigate to their home page with your<br />

web browser, and click on the "Icing" tab. Once on (hal page, you<br />

can look at the probability of icing anywhere in the U.S. at different<br />

altitudes in 3.000-foot increments.<br />

One way to see this dala is to click on the text of the altitude you<br />

want to look at "3,000," "9.000,'· etc. (Fig. 2.) The more red you see,<br />

the higher the chance for ice in that area at that altitude.<br />

Note that this model does not predict the intensity of the icea<br />

high probability means you are very likely to get ice, but it may be<br />

severe, moderate or light. Check the Airmet or Sigmet for that area<br />

Figure 1. The -icing- page on the Aviation Digital Doto Service website.<br />

to verify the forecast intensity. And be sure to keep in mind thai any<br />

icing encounter can be more severe than forecast.<br />

On the same "Ici ng" page, you can get another piece of information<br />

by clicking on the word "bases" or the word "lOpS:' Clicking<br />

these text links will display a color,coded contour map of the bases<br />

(Fig. 3.) and lOpS (Fig. 4.) of the icing layers, respecti vely. Areas of<br />

white mean that no icing is forecast in that area by that model.<br />

These tools are updated at least once an hou r. 24 hours a day. So<br />

they are available even if you are checking the weather at 5 a.m. for<br />

an early flight.<br />

Using all of these tools together. you can figure out fairly quickly<br />

if you will be able to stay beneath the ice. go over it, around it, or<br />

would be better off watching it develop on the Weather Channel wi th<br />

a cup of coffee in your hand.<br />

ABS member Ron Zasadzinski instructs with the Beechcraff Pi/of Proficiency<br />

Program as a ground and ffight instructor and is secretory of the BPPP Board of<br />

Directors. He lives in Fort Collins, Colorado. where he works as a flight instructor<br />

and a computer consultant. Ron has<br />

more than 6.500 hours of flight time in<br />

general aviation aircraft. His website:<br />

.<br />

• II .. •<br />

--..... - w- ~ Ifv-<br />

y~ ~-- ~-<br />

ASS <strong>December</strong> <strong>2003</strong> Page 1161


"Why do it? Some say you gotta be a nut, But I like to think of it as a cap on a lifetime<br />

in aviation and getting involved with one of the best-designed products of the 20th<br />

century." -Tom Lewis<br />

When N341 DB was purchased, the fuselage sal ona makeshift dolly in a on~r garage, the interior gutted, the windshield gone and most of the instrument ponel<br />

structure and engine occesories hod been removed.<br />

80HRNZR OFTHE MONIH.<br />

conthllled from page 8153<br />

I wasn't alone in thi s, of course. I<br />

had the overview of a patient and knowledgeable<br />

lA, the cooperation of a thoughtful<br />

and professional FSDO inspector and<br />

many sessions of brain-picking with some<br />

real ex pens- not to mention a large bookshelf<br />

of publications.<br />

One should keep in mind that even<br />

with an A&P license, there is also an<br />

experience requirement for doing some<br />

things, and that dictates access to expens.<br />

There's a bit of irony here: They're<br />

expert enough to know not to try to make<br />

money on a project of this<br />

magnitude. Why is that? The reality is<br />

that older <strong>Bonanza</strong>s are woefully undervalued<br />

today. They are worth more as<br />

parts.<br />

While cruising a few salvage yards<br />

in the course of this project, it was sad<br />

to see several examples of thi s. As it<br />

worked out with me, I have far more<br />

dollars in this airplane than I've ever<br />

heard of a D35 going for-and that's<br />

strictly out-of-pocket costs, not including<br />

my time. Then why do it? Some<br />

might say you gotta be a nut. But I like<br />

to think of it as a cap on a lifetime in<br />

aviation and getting involved with· one<br />

of the best-designed products of the<br />

20th century.<br />

You know about that, don't you?<br />

Well, in the Smithsonian, there is a<br />

<strong>Bonanza</strong> with a plaque that notes how<br />

some prestigious institute a few years<br />

ago selected it as one of "The 100 best<br />

designs of mass· produced commercial<br />

products of the 20th century." That covers<br />

a lot of products-and only two of<br />

them were airplanes. The other one was<br />

the DC-3!<br />

OK. So if anyone out there finds a<br />

A jigsaw puule? Some of the dozens of pieces ond ports of N341 DB.<br />

derelict they decide to rescue, the best<br />

rationale for proceeding would be to<br />

treat it like a post-graduate project: lots<br />

of study, consulting and lab work. The<br />

out·of-pocket expense beyond what you<br />

cou ld sell the airplane for is your<br />

tuition ; the time spent is several semesters;<br />

and that first flight, well, the only<br />

way to graduate is with honors-or you<br />

forfeit more than the tuition.<br />

To undertake a project of this magnitude,<br />

you better be a retiree, because<br />

you have a lot of time (yeah, right) and<br />

Page 8162<br />

ABS <strong>December</strong> <strong>2003</strong>


etired folks do all kinds of odd things.<br />

So be warned: Don' t do it for the<br />

money; do it only for love.<br />

How did it turn out?<br />

So far. so good. In fact, it's love<br />

requi ted. The first flight (in 17 years) was<br />

about two years ago. It flies straight; it<br />

flies faster than any other E22S I've ever<br />

flown. It's quiet and it's comfortable. It<br />

meets all the objectives I had for it.<br />

I flew it to the East Coast and back<br />

this year. Last year on the way to<br />

Tucson, I cruised it up to the base of<br />

Class A (I8,()()() feet) airspace. And it<br />

has left ti re tracks on several mountain<br />

airstrips in Idaho and Montana.<br />

STATEMENT OF WORK / EQUIPMENT LIST<br />

Here's a list of what took about five years<br />

of my post-retirement time and 30-plus items<br />

on 15 seporote 337s. including 17 Field<br />

Approvals:<br />

• Airtrome stripped. etch/olodine/prime with<br />

strontium chromole epoxy primer including<br />

white epoxy in wheel wells and engine camportment.<br />

• Installed Beech stobilizerltoil reinforcement.<br />

• Removed entire primary flight control system:<br />

rudder/nose gear steering. pitch/roil<br />

control. toil differential mechanism. pulleys.<br />

cables and bellcronks - inspected and all<br />

bearings relubricoted or replaced.<br />

• Replaced structure fram panel to firewall<br />

(using the some ports and attachments<br />

Beech still uses in current production) that<br />

accommodates the long-sloping windshield.<br />

Installed ARS instrument ponel and<br />

bottery box. The gloreshield is from on A36.<br />

is easily removable and makes access to the<br />

forward side of the instrument panel<br />

supremely easy, which was one of the main<br />

reasons for doing things this way.<br />

• LP Aeraplostics fromeless half-inch windshield<br />

and three-eighths-inch side windows<br />

installed flush with exterior skin.<br />

• Cobin door hinge plates and pins replaced.<br />

• Main fuel cells removed and refurbished.<br />

• Main nose strut overhauled and rebushed<br />

by Delta Strut. Main struts resealed.<br />

• MLG and flop gear boxes/motors and flop<br />

actuators disassembled. resealed and relubricated.<br />

• RuddeMJIOfS reskinned by Princeton Aviation.<br />

• Flops and ailerons (magnesium) replaced<br />

with aluminum .<br />

• All hoses, all wiring replaced with new.<br />

• Cowi-flop and NLG door hinges rebushed.<br />

• All reusable instruments overhauled.<br />

This is probably one of the more extreme "before- photos you'll ever see.<br />

Instrument ponel in Tom Lewis' 1953 D35 otter its restoration.<br />

• Overhauled engine to new limits with new<br />

TCM cylinders.<br />

• All accessories overhauled.<br />

• Propeller (Hartzell) refurbed and inspected.<br />

THE FOLLOWING WERE ALSO INSTALLED:<br />

• Cleveland wheels and brakes<br />

• Osbome tip tanks - 20 gal. each<br />

• Overhead vent and light panel (V35)<br />

• Aerox four-place oxygen system<br />

• AeroShield cobin blanket and engine comportment<br />

acoustic kits<br />

• Corbon-fiberlhoneycomb floor panels (half<br />

the weight)<br />

• Shoulder harnesses (frant seats)<br />

• A36 front seats<br />

• Gloreshield with valance lighting<br />

• Fibrelight instrumenllighting<br />

• Digital voltmeterlOAT gouge<br />

• Insight Graphic Engine Monitor<br />

• Westberg electric fuel pressure gouge<br />

• Electronics Intemotional fuel flow/quantity<br />

and tach gouges<br />

• Mid-Continent quartz clock<br />

• Whelen 'Comer three-point strobes<br />

AVIONICS INCLUDES<br />

• UPSAT Apollo interactive avionics stock:<br />

• SL15SM audio panel (connections at each<br />

seat)<br />

• MX20 mOVing mop/mUltifunction display<br />

• GX60 GPSlCom with approach IFR<br />

• SL30 Novcom wlDME upgrade<br />

• SL70 transponder<br />

• Apollo ACU and Mid-Continent CDI<br />

• Avionics Innovations CD/radio player<br />

• Artex ElT-200<br />

• The finish point was done before reassembly<br />

by Airways Aircraft Refinishing.<br />

ABS member Tom LewiS is a retired aeronautical<br />

engineer, pilot and mechanic WIth about 5. CXXJ<br />

hours PIC. N3410B hod 4.423 hours on If when he<br />

collected the parts; it now has 250 more. Future arti·<br />

cles have been requested from Tom with more<br />

detoiled information on how he went about<br />

reassembling on airplane that hod aff of Its pads<br />

and PieceS removed to become the beautiful airplane<br />

shown on this month 's cover.<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8163


ev<br />

•<br />

By John M. Mij<br />

Poughkeepsie,<br />

hen I learned to fly 80 years ago<br />

I never met my flight instructor. That's<br />

right! My flight instructor wrote a book,<br />

away over in England during WWI, where<br />

he was in charge of flight instruction. He<br />

was Capt. Horatio Barber, RFC, DSO- a pioneer pilot before<br />

that war. The book came to my hands from an uncle who was<br />

in training when WWJ ended. He gave me several books on<br />

aviation, including one titled Aerobatics, a word coined by<br />

Capt. Barber.<br />

The book was used in training pilots to fly the Avro 504-<br />

K, the English training plane. It is still in mint condition and I<br />

treasure it. My uncle knew I had been enthralled by airplanes<br />

and flying ever since I was 4- 1/2, in 1910, when I saw Glenn<br />

Curuss land in a field across the road from my father's farm.<br />

He landed there to refuel on his famous I 52-mile flight down<br />

the Hudson River from Albany to New York in a primitive<br />

bamboo, cloth and wire flying machi ne.<br />

When I saw that little kite- like fl ying machi ne take off and<br />

fly down the river 'til out of sight, I lost interest in beconting<br />

a stearn locomotive engineer. Later, and older, I studied those<br />

books instead of such boring subjects as Latin all through high<br />

school, knowing that I would definitely fly. Unlike my school<br />

pals, I had a definite goal.<br />

IN THE SUMMER OF 1922 I had a 10-minute ride in a<br />

WWJ "Jenny" at Asbury Park, New Jersey. Then, in the spring<br />

of 1923, a barnstorming pilot came to Poughkeepsie, New<br />

York, my hometown, in an unbelievably decrepit Jenny. I was<br />

working at my usual summer job in a machine shop, but each<br />

day after work I would ride my 1920 Harley out to the meadow<br />

where the pilot, "Swanee" Taylor, was flying in the afternoons<br />

and evenings, hopping passengers on their first airplane<br />

rides.<br />

The airplane had the five-year-old original warti me fab ric<br />

covering that had been given coats of house paint to try to preserve<br />

it for another year or so. It had been standing out in the<br />

weather for the five years since the end of the war. The engine,<br />

however, was a brand new war surplus Curtiss OX-5 of 90 hp,<br />

with a wood propeller, which had been made in a fo rmer piano<br />

factory right in Poughkeepsie.<br />

The plane, a J -4 Jenny, commonly called a "Canuck"<br />

Page 8164 ABS <strong>December</strong> <strong>2003</strong>


Swanee told me that he<br />

and spend the wi nter in ew York City. He could obtain another<br />

war surplus plane in the<br />

spring for far less than<br />

the cost of reconditioning<br />

this old one. He<br />

then said he was abandoning<br />

the Canuck and<br />

I could have it for my<br />

own'" 0 Bill of Sale,"<br />

decided to hop the plane over to another field<br />

to leave it for the winter and gave me my second<br />

ai r ride, in that hop. It was dusk, and the<br />

hop was only about five or six minutes. He let<br />

me take the controls. but I violently over-controlled.<br />

so he took control again and landed.<br />

After tying the plane down with stakes<br />

and ropes, he told me that he could obtain<br />

another war surplus plane in the spring for far<br />

less than the cost of reconditioning this old<br />

one. He then said he was abandoning the<br />

he said. "It's yours."<br />

Canuck and I could have it for my own!" 0<br />

Bill of Sale," he said. "It's yours." (At 17, I<br />

didn't even know anything about Bills of Sale). In addition, he<br />

said that if I would recondition the plane, he would teach me<br />

to Ily it! What a surprise for a boy of not quite 18!<br />

WITH MY wiLDEST DREAM FULFILLED, I could<br />

hardly contain my exciteme nt at being the owner of a real airplane.<br />

I went home on my Harley with sense enough to keep<br />

quiet about it. That evening while eating a late dinner saved for<br />

me by my wonderful mother, the family assumed that I had<br />

merely been riding around on my Harley. In addition to<br />

Mother and Dad there were my younger sister and brother.<br />

1 was not keeping a diary at that time, but 1 do remember<br />

that it was a Sunday when 1 became the owner of my first airplane.<br />

Swanee took off for New York and I did not see him<br />

again for many months, until after I was graduated from high<br />

school in 1924. So I was on my own wi th no idea of what to<br />

do or where to start.<br />

The days were getting shorter as we approached the end<br />

because it was made in Canada. had belonged to the wellknown<br />

early-bi rd pioneer pilot, Ruth Law. (I met her once in<br />

1914 when she had let me sit in the seat of her original Wright<br />

biplane.)<br />

The "Canuck-Jenny" was actually a hybrid, with long<br />

upper wing installed in place of the normal shorter lower<br />

wings, thus it had three bays of wing struts and long lower<br />

ailerons. With all of that extra wing area, it had low speed<br />

landings and takeoffs.<br />

Swanee was a native of Texas and had learned to fly in the<br />

war but too late for combat. He was a rather wildish guy. mainly<br />

interested in the local speakeasies, friendl y when sober, belligerent<br />

when drunk. But I admired him for his fl ying and he<br />

was quite impressed by my knowledge of the mechanics of the<br />

plane and its engine and of aerodynamics, gained from the<br />

intense studying of my books.<br />

I helped him all that summer, servicing the plane and<br />

engi ne, subjects in which he had little interest or knowledge.<br />

We had many discussions about the art of fly-<br />

ing. Then. in the middle of October, he decided<br />

to discontinue barnstorming until spring<br />

of October. I went to the field and started the engine after<br />

school, all alone, after chocking the wheels and tying the stick<br />

back wi th the seat belt. I had become ski lled at cranking the<br />

propeller by hand while working for Swanee.<br />

I would taxy around the field at gradually increasing<br />

speeds. By doing that, 1 could learn how to prevent the airplane<br />

from making uncontro lled sharp turns, called ground loops, by<br />

use of the control stick in the same direction and opposite rudder.<br />

There were no brakes and only a tailskid.<br />

After much practicing, I was able to make 90- and 180-<br />

degree turns by controlled partial ground loops. By the end of<br />

October, I was taxying at higher speeds across the field without<br />

groundlooping and actually lifting the tail off the ground<br />

while taxying fast, all wi th full control and without groundlooping.<br />

This ingrained the habit of using the stick to control<br />

direction with ailerons by movi ng the stick in the direction of<br />

a starti ng ground loop, and opposite rudder- very important.<br />

BY THE MIDDLE OF OVEMBER, 1<br />

dared to lift the wheels slightly and brielly<br />

off the ground, keeping the wings level while<br />

doing so. The normal steel or bamboo wing<br />

skids under the lower wingtips were missing,<br />

so when I dragged a wing into the grass, the<br />

aileron would be lifted by contact, and that<br />

would lower the opposite aileron. That would<br />

then keep that wing lifted uncontrollably and<br />

the dragging wing could not be lifted. In that<br />

case. the throttle had to be quickly closed to<br />

stop the forward motion and airspeed to let<br />

the wings come back to level.<br />

I finally was able to keep the wings level<br />

and increase the length of the "grass-cutting"<br />

hops across the field. What a thrill! I was<br />

"Ilying" in those short hops across the field,<br />

and then landi ng without groundlooping. All this got me<br />

accustomed to the gentle use of the controls so that 1 could<br />

maintain a foot or so above the ground brielly. keep the wings<br />

level, and land before getting too close to the stone wall at the<br />

end of the field. Then 1 would taxy back and do it again.<br />

This activity was performed all alone in that remote<br />

meadow, either in the brief daylight before dusk, or on weekends-a<br />

time when the family still a sumed I was riding my<br />

Harley. On some rainy or windy days when I was not "Ilyi ng,"<br />

there were chores 10 be done around the house. So some days<br />

were devoted to that work, which I did quicker than u ual so I<br />

could get out to the field before it was too late.<br />

BY DECEMBER I was making more prolonged grasscutting<br />

hops, back and forth across the field. Fortunately there<br />

was no snow. I was getting excited about the possibil ity of<br />

really projecting my grass-cutting hop out over that stone wall<br />

into the great blue sky. But I knew all too well that I would be<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8165


in deep trouble without any practice with banking and turning.<br />

In the book Aerobatics, Barber explained the art of<br />

making turns by banking, not by the rudder as in a boat. He<br />

explained that if not properly kept in a proper bank controlled<br />

by the ailerons and straight into the air by the rudder, skidding<br />

outward or sl iding inward wo uld occur. In the open cockpit,<br />

skids and stides could be detected by wind on one cheek or the<br />

other. Of course, in those grass-cutting hops I could not<br />

practice such banking.<br />

One day, when J went out to "fly" I found that some<br />

vandal had stolen the entire rear cockpit instrument panel,<br />

along with its alti meter, tachometer, oil pressure gauge and<br />

compass. There had been no air peed indicator. just as in most<br />

Jennys. I was able to obtain another oil pressure gauge and<br />

there was already an automotive water temperature gauge,<br />

called a Motometer, in the radiator cap.<br />

In the Canadian Jenny. Canuck, the ignition switch was a<br />

two-ended lever in the RH side of the fuselage, with one end<br />

sticki ng out of the side so that the man who was hand-cranking<br />

the propeller could see whether the switch was on or off.<br />

That was still there. However, the lack of the wood instrument<br />

panel allowed a strong wind to blow from the front cockpit<br />

through the empty space right into the face of<br />

the pilot, who norma lly flew from the rear<br />

cockpit to balance the plane.<br />

Before I had the time to make and install<br />

a replacement instrument panel to prevent<br />

that cold propeller blast of air into my face. I<br />

just had to accept it with my motorcycle<br />

helmet and goggles. The wind was strong on<br />

my neck and penetrated down into my shirt to<br />

chill me. I fi nally made a plywood panel,<br />

with only an oil pressure gauge.<br />

ON SATURDAY, DECEMBER 15,<br />

1923, my 18th birthday, the weather was fair<br />

and very mild for <strong>December</strong>. I was making<br />

those hops across the field and while doing so<br />

was mentally arg uing with my elf about the<br />

advisabi lity of throwing all caution to the<br />

wind by hopping over that stone wall and<br />

"going for broke." It was very tempting to do<br />

it on my 18th birthday, which was also only two days before<br />

the 20th anniversary of the Wright Brothers' first flights in<br />

1903.<br />

On one of the grass-cutting passes, my mind was on those<br />

thoughts when I realized that I had gone too far and was<br />

certain to crash against that stone wall. 1 was forced to make<br />

lip my mind instantly to open the throttle wide and hop over it.<br />

As the landing gear wheels brushed through the bushes, I<br />

had a terrific feeling of both despair and commitment, hard to<br />

describe. My feet were rapidly trembling on the rudder bar in<br />

excitement. I was both excited and lonesome, off the earth<br />

As I looked down at<br />

Main SI. it looked very<br />

crooked. I had always<br />

thought it was straight<br />

when driving on it. I<br />

turned and followed the<br />

street and then the road,<br />

leading to the meadow.<br />

The field looked like a<br />

mere postage stamp,<br />

with big trees on the<br />

approach end and the<br />

stone wall on the other.<br />

with no one to help me! I did not dare to look anywhere but<br />

over the engine ahead. with its valve rocker arms working<br />

furiously and the tops of the trees passing under me in my<br />

peripheral vision. I just don't have words to describe my<br />

feelings, almost dream-like, unbelievably slowly floating .<br />

I just kept the wings level and continued, slowly gaining<br />

altitude. the tops of the trees getting farther and farther below<br />

me. What a lonesome sensation' My feet were still rapidly<br />

vibrating on the rudder bar in the excitement, a sensation that<br />

I have never since experienced. I had a sensation of slowly<br />

drifting away from home and safety.<br />

I had never been in that area and therefore had no idea of<br />

my location. I was getting higher, perhaps 5()() or more feet.<br />

but without an altimeter [had no idea. Finally, I decided that I<br />

had to practice turns and started to do so. Of course, I slipped<br />

and skidded but remembered what I had read in the book about<br />

feeling the wind on one cheek or the other, so fi nally got<br />

control of it by the rudder.<br />

I WAS TOO BUSY FLYING to look at my wristwatch,<br />

but must have practiced the turns for a quarter or half an hour<br />

before feeling some confidence in the turns. By that time, I<br />

was totally lost and at a much higher altitude.<br />

I had finally slowed down the hard-worki ng<br />

engine by ear-no tachometer.<br />

I knew the sun was in the south and if I<br />

were to fly with it to my left. I would be<br />

heading west, toward the big Hudson Ri ver.<br />

It finally appeared. I turned and followed it<br />

southward and saw the big black iron RR<br />

bridge ahead of me. Just to the south of it, [<br />

could see the big factory of the De Laval<br />

Separator Co. , along the east side of the river<br />

at Poughkeepsie, where my father was probably<br />

in his office on a Saturday morning. But<br />

wait, [ thought, maybe it is afternoon! I looked<br />

at my watch for the first time. Yes, it was long<br />

after noon.<br />

As I looked down at the city, Mai n St.<br />

looked very crooked. 1 had always thought it<br />

was straight when driving on it. I turned and<br />

followed it. Accord ing to my present memory<br />

of the view, I must have been at about 1,000 or 1,5()() feet<br />

altitude. I followed the street and then the road, leading to the<br />

meadow, but was much too high to make any attempt to land.<br />

Besides, that field looked like a mere postage stamp, with big<br />

trees on the approach end and the SlOne wall on the other. In a<br />

few seconds 1 was past it and started a gradual tum to the left<br />

to get back to it wi th the aid of the road again. 1 did that about<br />

three times before I finally got down fairly close to the tops of<br />

the trees.<br />

When 1 tried to come in over the treetops to land, I was<br />

much too fast . with too much power on. I do not know how<br />

Page 8166 A BS <strong>December</strong> <strong>2003</strong>


many anempts I made, but finally got down low enough to<br />

bounce the wheels and go around again.<br />

I finally decided to fly over to the other field where<br />

Swanee had been hopping the passengers. He had glided over<br />

some wires, closed the throttle and landed. I went over there<br />

and did the same and made a fairly good landing. with one<br />

linle bounce, for I had really had a lot of practice in those<br />

grass-cuning hops. Solo No. I!<br />

What a thrilling feelin g! I had not crasbed my precious<br />

airplane. I was trembling with excitement, but then realized<br />

that Swanee was far behind on his payments to the farmer who<br />

owned that field, and he might come and demand the airplane.<br />

So, fu ll of confidence, I took off and went back to the original<br />

meadow, only a short distance.<br />

After several anempts over those trees. I got the plane<br />

down with one graceful bounce. Solo o. 2! After all, the plane<br />

had those extra long wings and landed very slowly, but it also had<br />

a tendency to float too far. I had carefully observed Swanee's<br />

warnings that the nose must always be kept pointing down a<br />

little when gliding for a landing, never up to or above horizontal.<br />

The Jenny had a sharp stall and no airspeed indicator.<br />

I TAXYED BACK TO THE TREE AREA and there was<br />

a man in a linle Ford pickup car who had been watching me<br />

make those attempts at landing. I still had the engine running<br />

and was about to take off for a third solo. The man in the car<br />

got out and came over near the plane and shouted, "That sbore<br />

was purty, the way you come down . D'you take people up?"<br />

Evidently he liked that graceful bounce. I hesitated a moment,<br />

then on the spur of the moment. realizing that he thought I was<br />

a real aviator. ye lled above the noise of the engine, "Sure!" I<br />

then realized I had commined myself.<br />

He yelled, "How much does it cost?" I pointed out over<br />

the side of the cockpit to a big white sign on the side of the<br />

fuselage that read FLY $5. He said, "How much is thatT I<br />

realized that he could not read, so yelled back, "Five dollars".<br />

He said. "1 ain 't got that much". I asked him how much he did<br />

have and he dug a pocketful of change out of his pocket, and I<br />

said, "Get in,"<br />

The engine was still runn ing so I stood up in the cockpit<br />

to direct him to step on the proper area of the lower wing and<br />

climb aboard as he handed me the change. I needed that cash<br />

to buy a few ga llons of gasoline, at about IO or 12 cents per<br />

gallon. I climbed down and put the seat belt on him and got<br />

back in and took off.<br />

The gauge on the tank indicated almost half-full. I gave<br />

him about a six- or eight-minute ride while I circled around to<br />

make the landing. When I taxyed back, there were two people<br />

in another Ford and they paid me $5 ap iece for their rides,<br />

longer ones, one at a time. Oh, boy! I was in the money'<br />

I was so exc ited th at I just sat down to re t while I<br />

absorbed what I had done. It was dusk; the sun had set. I tied<br />

the plane down and went home with two empty fi ve-gallon<br />

cans on the carrier of the Harley after emptying the partially<br />

full one into the ai.rplane tank.<br />

During those two last flights, I had circled widely and<br />

noticed that there were long streams of cars going in both<br />

directions on a newly constructed concrete road that had just<br />

been opened for traffic. I had been told that it was the first<br />

concrete road ever, or anywhere. It had been a dusty dirt road<br />

and was now the only paved road leading in and out of<br />

Poughkeepsie, other than the macadam -S road known tben<br />

as Albany Post Road.<br />

People had never seen such a smooth road and everyone<br />

wanted to ride on it. They were driving about 12-15 miles to<br />

its end and then back. The road passed a large farm with a hayfield<br />

that was level and plenty large enough for flying , rigbt<br />

next to the new road.<br />

I HAD A WILD PLAN IN MIND by the time I got home.<br />

It was dark and no one noticed the two empty cans on the<br />

motorcycle. After dinner I went for one of my rides. It was<br />

Christmas vacation time. I went to the motorcycle club and<br />

called a motorcycle friend of mine and told him to meet me at<br />

the club. I had the cans filled and he said he would take them<br />

to that big field the next morning whi le I went to get the<br />

airplane and fly over to it. He had known of my interest in flying<br />

but could hardly believe that I was actually flying already.<br />

Neither could I!<br />

The next day was fine weather and Sunday. I got up early<br />

and rode first to the farm and paid the owner, Mr. , Tchennis<br />

(spelling?) $5 for the use of the tield that day, and got a receipt<br />

for it, then rode over to the other field to get the plane and fly<br />

it over to the big field, leaving my Harley. It was easy to land<br />

in that big field.<br />

It was not long before the parade of cars started along that<br />

new concrete road. When the drivers saw the plane sining<br />

there, they stopped, climbed over the old tone wall and came<br />

over to look at it. Very few people, at that time, had been<br />

closer to an airplane than one fl ying over them. They started<br />

buying rides. The worn appearance of the plane did not seem<br />

to bother them. They paid $5 apiece, quite a lot of money for<br />

1923. In fact, many whole families lived on that per week.<br />

My motorcycle friend, Ted Weeks, helped the people in<br />

and out of the plane and away from the propeller and I collected<br />

the money. Swanee Taylor had never had it as good. I<br />

was getting paid for my practice landings! a other student<br />

pilot ever had it as good.<br />

It went on all day, especially brisk after noon when<br />

people carne out of the church right acro s the road. One of the<br />

passengers I recogni zed. He was Mr. Goebler. the second in command<br />

under my father at the De Laval Separator plant. He had<br />

known me from the day I was born, but did not recognize me<br />

with my helmet and goggles on when he climbed aboard. When<br />

he got out and turned to hand me the $5 he did and he asked,<br />

·'Say. aren' t you Theodore Miller's son?" I had to admit it.<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8167


;'1 didn't know you were already an aviator. Your father<br />

never mentioned it to me." I said, "Oh, I've been flying quite a<br />

while." I had to admit that my Dad did not know about my flying.<br />

He went away, shaking his head, and I knew my goose<br />

was cooked for he would go into Dad's office in the morning<br />

(Monday) and tell, or maybe even telephone him sooner.<br />

Finally, near dusk, the activity slowed and I hopped the<br />

plane back to the meadow where I could tie it down. What a<br />

day! My pocket was full of money. Ted rode over and I shared<br />

some of it with him . I went home in the dusk from my "motorcycle<br />

tour."<br />

Dad was home but didn 't say anything, so I was confident<br />

that Mr. Goebler had not called him. The next day at school, I<br />

was so elated that I was stimulated to work at school harder.<br />

When I got home earlier than Dad I did the chores, like<br />

stoking the furnace and carrying out the ashes and the garbage,<br />

for I was anticipating almost anything could happen. But Dad<br />

didn't say a thing; he just read the paper quietly. At dinner, he<br />

didn't say anything either, in fact, I felt that maybe Mr.<br />

Goebler had not told him.<br />

After dinner, he sat down to read the paper again and<br />

finall y said to me, "John, Mr. Goebler said you gave him a ride<br />

in Swanee Taylor's airplane." I admitted it and told him the<br />

entire story.<br />

WE HAD A VERY NICE CONVERSATION about the<br />

whole procedure. He had known that I had driven a car without<br />

permi ssion or any instruction and that I had taught myself<br />

how to type by the touch system. He didn 't really think it was<br />

such a difficult task to teach myself to fly. He mentioned that<br />

he could do it. I didn 't argue that point.<br />

He finally said, "John, I know that airplane is in terrible<br />

condition. You had better not fl y it any more until you fix it up<br />

properl y, and now you have the money to do it after school is<br />

out for the summer."<br />

I took the plane apart on Christmas day and with a team<br />

of horses and a hay wagon borrowed from the farm, moved it<br />

to Mr. Barne 's barn with permission to store and work on it,<br />

without charge. I ordered all the necessary war surplus<br />

materials from Dayton Airplane & Supply Co. After graduation<br />

the next spring, Ted Weeks and another friend helped me<br />

entirely re-cover the plane and repair some weather damage to<br />

the wing ribs, etc.<br />

By mid-summer I was flying again, giving rides to Ted<br />

and other friends. I then sold the plane and went to engineering<br />

school, with no more fl ying until after graduation, four<br />

years later. Then I had a proper check-out under the new<br />

regulations in another plane that 1 rebuilt from a wreck. I was<br />

issued Certificates A&E #2906 and Transport Pilot # 5945.<br />

Today, that field where I did the Sunday passenger-hopping is<br />

part of the Dutchess County Airport.<br />

John welcomes comments. Write him af 201 Kingwood Park, Poughkeepsie, NY<br />

12601.<br />

YES! I want to order John Miller's book.<br />

lvlAlL TO; (PLEASE PRINT NAlvtE)' _ ____ ___ _________ _<br />

ADDRESS<br />

CITY SliXTE COUNTRY<br />

ZIP<br />

SEND ME<br />

BOOKS @ $50 EACH (PWS 56 SHIPPING & HANDU NGI<br />

(FOREIGN: ACTUAL POSTAGE +$2, CREDIT CARD ONLY) TOTAL $<br />

o CHECK OR MONEY ORDER IS ENCLOSED.<br />

(payable to the ABS/ASF Endowment Fund)<br />

or<br />

o CHARGE TO: MasterCard VISA<br />

--- -<br />

Exp. Dare _-_<br />

Acct. Noo ____ -____ -____ -_ _ _ _<br />

SIGNATURE c;-::=====---------­<br />

(REQUIRED ON ALL CREDIT CARD ORDERS)<br />

FAX THIS FORM TO: ABS at 316-945-1710<br />

or MAIL TO: <strong>American</strong> <strong>Bonanza</strong> <strong>Society</strong>, r.o. Box 12888, Wichi .. , KS 672n<br />

Page 8168<br />

ABS Dece mber <strong>2003</strong>


Weighing in for ASF<br />

BY NANCY JOHNSON, EXECUTIVE DIRECTOR<br />

I<br />

mode a mistake in my October column, writing about the<br />

'Seeing Less of Nancy" fund-raiser. I hod so much fun telling<br />

you how I backed myself into a weight-loss corner that I sort<br />

of buried the point of the campaign.<br />

Since I have publicly committed to losing substantial body<br />

moss, it will happen. So there hod to be another reason for me<br />

to embarrass myself by talking about my girth in the ABS<br />

Magazine.<br />

The real goal is to get you to support your ABS Air Safety<br />

Foundation Endowment Fund. We used some of that money on<br />

the Technical Initiative, but the Fund needs to be much larger<br />

S'IW7?1:f (jREIfT kI E/(jIfT()El3IfTE<br />

'Twas after Thanksgiving the problem began,<br />

as Sama ate all the leftovers-again !<br />

He hiccuped with pleasure then sighed with<br />

as he pushed from the table and struggled UV'I~lllj<br />

He patted his tummy, then bent to retrieve<br />

a morsel left right on his plate, 1 believe.<br />

When what with a startling rip did appear,<br />

but a pants-ruining, left-to-right split in his rear!<br />

"Oh dear, not another," exclai med Mrs. Claus.<br />

"The first time was funny, but this makes me pause<br />

to think about options, decide what is right.<br />

Is Spandex the answer when clothes get this tight?<br />

Or dare I to utter the awfu l "D" word?<br />

It's good to consider- plea 'e, let me be heard.<br />

It's not right to argue. get mad or decry it;<br />

the truth is. the fact is, you must start a diet!"<br />

The elves all fell silent, the thought left them shocked.<br />

Not a creature was stirring. their senses were rocked.<br />

A whittled-down Santa? A slender St. Nick?<br />

The thought was too novel; it just wouldn't stick.<br />

The whole room erupted with protests galore.<br />

Elves shouted and pouted and stamped on the floor.<br />

"We can't let this happen. no way is it right!<br />

It chills us. it kills us, it gives us a fright I<br />

We know he'd grow healthy and. sure, he'd grow strong.<br />

But the fact is those two rights add up to one wrong."<br />

Then Rudolph stepped forward; all present drew near.<br />

They knew that the Clauses respected this deer.<br />

He peered at the old gem, his gaze left no doubt.<br />

He'd give his opinion-Is Sama too stout?<br />

He looked at St. Nicklaus, stared at him directly.<br />

then uttered his viewpoint. "His wife spoke correctly.<br />

This man is too portly, he's simply too round.<br />

I can't see the harm if he dropped a few pounds.<br />

It wouldn't change Christmas, just Santa a little.<br />

He'd still be as jolly with less of a middle."<br />

before it can really be put to use. So every contribution helps<br />

taword making it on ongoing source of revenue for projects to<br />

keep your <strong>Bonanza</strong>s, Barons and Travel Airs flying.<br />

If just 20 percent of ABS members pledge a buck a pound,<br />

and I lose 50 pounds by the '04 Orlando Convention (September<br />

8-12), the Endowment Fund would grow by $100,000! And don't<br />

forget - your donation is tax deductible.<br />

At press time, we were at $159 per pound - a mix of<br />

pledges from $1 to $25 per pound. Now that's on incentive for<br />

me to hit my weight-loss goal.<br />

I can't wait for your call (316-945-1700) or e-mail with your per-pound pledge!<br />

Meanwhile, here's a liHie something I wrote many years ago<br />

about a Pilot we all know and love - one who doesn't core a whit<br />

about slimming down. Happy Holidays to you all!<br />

That pleased Mrs. Claus: she knew she was right.<br />

The elves, though, were worried about Christmas ight<br />

and all of the children who thought Santa's be lly<br />

was perfectly right 'cause it rhymed the word "jelly."<br />

Through all of the arguing, Shouting and noise,<br />

Olde Santa sat watching with comfortable poise.<br />

He listened and pondered, heard all he could stand.<br />

then gently but ftrntly he raised his left hand.<br />

That got their attention, they lent him an ear.<br />

He lowered his voice so they'd lean close to hear<br />

the words that he uttered 10 settle this matter:<br />

Was slender the right thing or should he stay fatter?<br />

"I need to remind you of what's often told,<br />

about Yuletide legend that's anciem, that's old.<br />

It's magic that's in me. and what I'm about;<br />

it's the wonder of childhood even grown-ups don't doubt.<br />

You seem to forget, dear friends and dear wife,<br />

I'm an unchanging constant in everyone's life.<br />

Though dreams may go drifting and spirits grow tame,<br />

Yours Truly and Christmas are alway the same."<br />

With that, Santa stood and turned 'round so they'd see<br />

the hole in his trousers, right where it should be.<br />

What happened that moment left all there in awe,<br />

for everyone knew of the tear that they saw.<br />

The soft hush of silence to which they adhered<br />

was broken by cheering as the ri~isappeared!<br />

"We should have known better," all present agreed.<br />

"A diet was silly, 'twas never a need."<br />

Sama smiled all around at the laughter and fun.<br />

Glanced right at the table to check-was he done?<br />

Meanwhile Mrs. Claus, with a twinkling eye,<br />

had left for the kitchen then returned with some pie.<br />

And she said as she gave him both apple and cherry.<br />

"I should have remembered your size makes you merry.<br />

What's left to be said is most fitting and sweet.<br />

Happy Christmas to you. and bon appetit!"<br />

-Nallcy F JOhIlSOIl, © 1989


Heart issues<br />

BY CHARLES DAVIDSON. MD.<br />

One of the biggest concerns for pilots is<br />

the possibility of losing their medical<br />

because of problems with their hean.<br />

The hean is a very sophisticated organ that operates<br />

as a pump nonstop for up to 100-plus years.<br />

Assuming an average heart rate of 80 beats per<br />

minute for 75 years, the heanbeats wou ld total<br />

greater than 3 billion! That's an engine that runs<br />

nonstop with a TBO of more than 657,000 hours'<br />

"Hean attack" is the lay tenn used to describe<br />

the medical condition of myocardial infarction.<br />

This occurs when the supply of blood to the hean<br />

is cut off or decreased to the point that the muscle<br />

tissue in an area of the hean dies (infarcts).<br />

The decrease in blood supply is usually<br />

caused by an obstruction in the artery itself. The<br />

blockage can be from a congenital nanrowing, a<br />

spasm in the anery or. most commonly, by the rupture<br />

of plaques adhering to the wall of the artery.<br />

In the Western world, we have identified<br />

many factors that may increase the risk for the<br />

formation of these small plaques that form in the<br />

arteries. A person may not be aware of them<br />

because, until they obstruct the opening of the<br />

artery to the degree that the person ha pain with<br />

exercise, they are "silent."<br />

When one of these plaques ruptures or<br />

becomes disrupted by the blood flowing around<br />

it, it may completely block the anery. A reaction<br />

in the anery involving blood cells called platelets<br />

and other factors act to completely block the<br />

anery over a short time period. The hean muscle<br />

supplied by the artery receives no blood supply<br />

and begins to die.<br />

Many of you may already know about these<br />

factors because you have experienced a heart<br />

attack or angina (pain caused by a blockage).<br />

Others of you may have spoken to your doctor<br />

about your cholesterol or other factors that are<br />

known to affect risk of coronary anery blockage.<br />

Over the past 20 years, a great deal more<br />

knowledge has accumulated concerning the how<br />

and why of the formation of these plaques and<br />

risk for having a heart attack. This has followed<br />

two generations of residents in the town of<br />

Framingham, Massachusetts, for 50 years. data<br />

on hean disease and other health issues has been<br />

analyzed and researched by the National Hean,<br />

Lung and Blood Institute (NHBLl), Boston<br />

University and other universities in the area plus<br />

collaborators around the world.<br />

The Framingham study developed a table<br />

that can enable an individual who knows his or<br />

her blood pressure and the total and HDL<br />

cholesterol levels to develop a IO-year risk<br />

profile for developing coronary artery disease.<br />

Framingham Table<br />

Let's look at the table and the factors it<br />

considers. Each category in the table contributes<br />

a certain number of points to your risk score. The<br />

total number at the bottom of the table gives your<br />

10-year-risk in a percentage number.<br />

Age: This is Obviously not a factor you can<br />

control. Note that points are slIbtmeted for ages<br />

less than 40, but positi!'e poillts are added qlliek­<br />

Iy from age 40 to 60, then only three additional<br />

points are added by age 80. John Miller will tell<br />

us all that older is better!<br />

Total cholesterol: This table is interesting. At all<br />

ages, the higher the total cholesterol, the greater<br />

the risk. But a man with a total cholesterol count<br />

above 280 mgJdl before age 39 years has II<br />

points, while the same reading for a man 69 years<br />

old contributes only 3 points. While both may<br />

require attention to lower the cholesterol, such as<br />

diet andior medication, the younger man has<br />

many years ahead of risk. Nonetheless, at any age,<br />

the higher the cholesterol, the higher the risk.<br />

Smoking: There's no way around it. Smoking adds<br />

risk. Granted, some may be able to survive their<br />

habit into older age, but they are the exceptions.<br />

HDL cholesterol: This is commonly called the<br />

"good" cholesterol. Higher levels of this subtype<br />

of cholesterol are associated with lower levels of<br />

risk for coronary disease. Regular exercise and<br />

diets limiting carbohydrates may increase the<br />

HDL levels. Levels above 60 are optimal.<br />

Blood pressure: Although it does not add as<br />

many points to the total as smoking, the higher<br />

the blood pressure, the more risk. Treated blood<br />

pressure that does not come under adequate<br />

control adds more points (right-hand column).<br />

Example:<br />

A 65-year-old male smoker with a cholesterol<br />

of 230 mgJdl and HDL of 41 mgJdl; blood<br />

pressure of 140/88 mm Hg untreated.<br />

Take his age of II points + Choles-terol I +<br />

HDL I + Blood Pressure I + Smoking I = 15<br />

points, a sum that gives him a 20 percent risk over<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


the next 10 years.<br />

Now take the same man as a nonsmoker<br />

with blood pressure of 120/80,<br />

H DL of 50 and LOtal cholesterol of 190.<br />

Age II + Cholesterol I + HDL 0 + Blood<br />

Pressure 0 + Smoking 0 = 12 resulting in<br />

a 10 percent risk over 10 years.<br />

The modest change in blood pressure.<br />

along with not smoki ng and possibly<br />

following a beller diet and an increase in<br />

exercise, decreased his risk by one-half!<br />

Another example:<br />

A 30-year-old male smoker with cholesterol<br />

of 260 mgldl, HDL of 34 mgldl<br />

and blood pressure of 145/90 mm/Hg<br />

Age: minus 9 + Cholesterol 9 + HDL<br />

2 + Smoker 8 + Blood Pressure I = II . The<br />

sum is 6 percent risk over his next 10 years.<br />

Now take the same 30-year-old man<br />

as a nonsmoker. cholesterol of 200, HDL<br />

40 and blood pressure 125/80<br />

Age: minus 9 + Cholesterol 7+ HDL<br />

I + Blood Pressure 0 + Smoking 0 = -I<br />

and the sum is less than one percent!<br />

His yo uth was obviously a great<br />

advantage, taki ng 9 risk points away from<br />

this man's score. in spite of his habits, his<br />

cholesterol or blood pressure. But look at<br />

how low his risk became with modestly<br />

berter cholesterol. lower blood pressure<br />

and not smoking!<br />

Put your own numbers into the table<br />

and see what you get. If your numbers are<br />

good. keep it up! If they are not, see your<br />

physician and talk about it.<br />

Charles S. Davidson. M.D. holds board certification in<br />

famity medicine and emergency medicine. He has<br />

been on aviation medical examiner since 1978 and<br />

serves as a senior AME. He holds a private pilot license<br />

with multi-engine and instrument rating. He is an acf;ve<br />

pifot using general aviation for business and pleasure<br />

for 23 years. He is a ASS board member and flies a<br />

Bonanoza A36. He is a member of AOPA and EM .<br />

CORRECTION<br />

The OUt violations answer in the November<br />

issue (poge 81 33) contained on error.<br />

Alcohol or drug offenses (I.e. motor vehicle<br />

violation) should be reported within 60 days<br />

(not 6 months) of the occurrence to the Civil<br />

Aviation Security Division. AAC-700: P.O. Box<br />

25810: Oklohomo City. OK 73125-0810.<br />

Reporting the offense on the mediool oppti·<br />

ootion does relieve the airman of the respon·<br />

sibility to report to the Security Division.<br />

TABLE 6. ESTtMATES OF 10-YEAR RtSK FOR MEN ANO WOMEN<br />

(Framingham Point Scores')<br />

MEN<br />

WOMEN<br />

Age Points Age ~ints ~ Points Age Points<br />

2034 ·9 55-59 8 2034 -7 55-59 8<br />

35·39 ·4 6064 10 35-39 -3 6064 10<br />

4044 0 65-69 11 4044 0 65-69 12<br />

45·49 3 7074 12 45-49 3 7074 14<br />

5054 6 75-79 13 50-54 6 75-79 16<br />

Total Points Totol Points<br />

Cholesterol Age Age Age Age Age Cholesterol Age Age Age Age Age<br />

[!1g/dL 20·39 4049 5059 60·69 70·79 mg/dL 20·39 40-49 50·59 60·69 70·79<br />

280 13 10 7 4 2<br />

Pomts<br />

Points<br />

Age Age Age Age Age Age Age Age Age Age<br />

2039 40·49 5059 6069 7079 2039 4049 5059 6069 7079<br />

NonslT'lOler 0 a 0 0 0 Nonsmoker 0 0 0 0 0<br />

Smoker 8 5 3 Smoker 9 7 4 2<br />

HOl "'9I


BEYOND<br />

BUCKLINGUP<br />

BY DENNIS WOLTER, CINCINNATI. OHIO<br />

onanzas are legendary for their structural integrity.<br />

Walter Beech and his team certainly held to<br />

their end of the bargain when it comes to Beech<br />

strength, especially where it counts the most-in<br />

the cabin area. In reality, though, all of that structural<br />

strength is useless if the airplane comes to a stop and the<br />

occupants don't.<br />

No one likes to think about the possibility of an off-airport<br />

landing. Good pilots prepare for this and other flight-related<br />

challenges by actively involving themselves in recurrent training<br />

that deals with such situations.<br />

<strong>Bonanza</strong> owners are blessed with having access to the<br />

high quality training of BPPP. Taking your ski lls for granted is<br />

risky, and the training to maintain proficiency goes a long way<br />

in the interests of safety. In addition, good aircraft maintenance<br />

is elemental to safety management. It is crucial that an<br />

owner be knowledgeable and pro-active in the maintenance of<br />

hi s or her airplane.<br />

Without a doubt, the most safety-enhancing component<br />

you can purchase for a <strong>Bonanza</strong> or related airplane is a good<br />

passenger restraint system to complete your safety program.<br />

Speaking from unwanted personal experience where I have<br />

been first on the scene (more than once) of an ugly incident, I<br />

can't tell you how hard it is to see seriously or fata lly injured<br />

people who would have suffered far less if only a good shoulder<br />

harness had been used.<br />

In this article I will review what is good, how 10 get these<br />

products installed, inspection and maintenance, and how 10<br />

use these life-saving devices properly.<br />

What is good<br />

The whole point of a restraint system is to safely keep a<br />

seat occupant out of harm's way. It sounds simple enough, and<br />

it is, as long as some basic principles of physics and physiology<br />

are adhered to during the design and installation of these<br />

systems.<br />

Seat belts do only part of the job. The pan of your body<br />

that a seat belt protects from injury best is your derriere. While<br />

that might seem important, having only a lap restraint unfortunately<br />

allows critical upper body parts to flail about, greatly<br />

increasing the potential for serious injury.<br />

The addition of a harness can certainly add to your safety.<br />

Not all shoulder harnesses, however, are created equa l. Inertia<br />

reel systems are definitely better than fixed. Not only are they<br />

more convenient to use, allowi ng freedom of movement, but<br />

they also ensure that the harness is properly resting over the<br />

shou lder (or shoulders)<br />

wi th a comfortable pressure,<br />

in the right place if<br />

needed.<br />

Some shoulder harness<br />

systems, be they factory<br />

insta lled or not, can<br />

protect pan of the body at<br />

the expense of other areas.<br />

A Y-type shoulder harness<br />

system that holds both<br />

shoulders symmetrically<br />

and keeps the back from<br />

twisting prevents the probability<br />

of spine or nerve<br />

damage.<br />

The effectiveness of a<br />

diagonal harness (automo-<br />

Middle-age spread causes diagonol-type<br />

shoulder harnesses to ride too high up on<br />

the chest and increases the potenliol for<br />

occupant to slide under the lap belt.<br />

tive type) can often be compromised by the vertical and lateral<br />

center of gravity of the occupant's torso. The result can be<br />

twisting of the back, or even the possibility of a person tunneling<br />

out under or even lofting over the harness. Most of us<br />

don 't have the bodies we had in high school; middle age<br />

spread definitely affects vertical CG.<br />

Types of installations<br />

Good installations don 't always come easily. The FAA<br />

(and good engineering) requires that a seat belt be capable of<br />

restraining 12 Gs, which is 12 times the weight of a standard<br />

170 Ibs. FAA person, or 2,040 pounds. A shoulder harness<br />

must be rated at 9 Gs, or 1,530 pounds.<br />

Most people will suffer severe internal injuries when<br />

exposed to stresses in excess of 12 Os, and as we age the tolerance<br />

usually goes down. These numbers can and do present<br />

an engineering challenge.<br />

Is there an attach point strong enough for these belts and<br />

harnesses? Referting to AC 43.13-2A (my favorite FAA document<br />

and an airplane owner's best friend), chapter 9, section 2,<br />

figure 9.6, it is obvious that design geometry is very important.<br />

Look at this drawing. You 'll see that the optimum angle<br />

M; 43-13·2A illustrating<br />

proper shoulder harness<br />

llllachment geometry.<br />

Page 8172 ABS <strong>December</strong> <strong>2003</strong>


~~;Iy= 1<br />

.... ~~<br />

-_._----_._--,. --,.-<br />

.,­<br />

.,-<br />

Installation drawing for the Beech kit showing heavy tru ss, mounting bracket and external riveling.<br />

between the occupant's shoulder and the shoulder harness<br />

attach point is between 0" and 3~'. As inertia tries to move a<br />

person forward , too-Iowan attach point of the harness would<br />

result in a downward force on the spine, increasing the possibi<br />

lity of spi nal compression injuries. Too high an angle cou ld<br />

increase the potential of one or both harnesses slipping off the<br />

shoulder laterally. Not good.<br />

MS~Ff lnl'rtiQ Reel & , ~ S 'A. \07<br />

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®~ PN-2-B, ~<br />

(;)NI;;" @>Ol.......-r...,n.." C-I>41~ ~ \--i€.A.VE. ~<br />

\<br />

~!0 =@r' -B' '----""'--""-,y<br />

rlty<br />

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\. '\::"'-3-Be 6<br />

V,bOng<br />

SrE8.. ?'t-••<br />

PH-H, To '4'"'" \~}-;<br />

Section B-B Vie r A-A . I<br />

S.~~'3.<br />

T"'Pv1e,........<br />

® ~~ Inertia reel oMitted for clnrity A \<br />

Approx. location A Skin PN-5-Be<br />

""+B, r ",,1,9' "",\:-::;:..,--,<br />

St:. ticn ........ 116.0 , ...... 0 O(lI!lOS'ti' hl<br />

Installalion print for BAS shoulder harness. All attachment is internal· no external riveting is requIred.<br />

Chapter 9 in 43.13-2A covers this whole seat belt/shoulder<br />

harness design and installation thing. It's good infornlation<br />

for an owner to become familiar with.<br />

On the subject of lap belts, <strong>Bonanza</strong>s are blessed with a<br />

geometrically very good seat belt attach system. These lap<br />

belts are attached to the seat frames, facilitating an almost<br />

always perfect 45' angle for the lap belt as it restrains the<br />

I<br />

pelvic area. Because the belt is attached to<br />

the seat, this optimum angle is maintained,<br />

regardless of where the seat is positioned on<br />

the rai ls.<br />

So much for geometry class, it's time to<br />

move on to the engineering of structural<br />

integrity. In college we called it bend-andbreak<br />

class.<br />

<strong>Bonanza</strong> and related airframes have a<br />

strong upper cabin structure in the form of<br />

very beefy window frames. Thanks to this,<br />

finding and attaching a Y-type shoulder harness<br />

is possible and available. Feel sorry for<br />

owners of some other brands of aircraft<br />

who can only hope for a barely strong<br />

enough automotive type diagonal harness.<br />

It's not aU a bed of roses. though. Beech<br />

aircraft built between 1947 and 1971 have a<br />

very strong outer cabin structure, but do not<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8173


, .<br />

An airplane with these rivets has the structure and brackets 10 boll in the ~ Y' type<br />

inertia reel shoulder harness. It cuts installation time to 4-5 hours.<br />

have a truss strong enough to support a 9 G shoulder harness<br />

attachment in a place that is geometrically correct. Not to<br />

worry: Beech, BAS Inc. and Wag Aero all offer approved kits<br />

that do a great job of solving this problem.<br />

BAS Inc. has a number of inertia reel shoulder harness<br />

kits for older airplanes that can be installed in six to eight<br />

hours. They require no riveting through the outer skin and are<br />

readily available (obtaining the Beech kits can often take 12<br />

weeks). The BAS kits come in about 20 webbing colors and<br />

cost around $1,000 for the two front seats.<br />

Wag Aero has an approved shoulder harness kit for the<br />

<strong>Bonanza</strong> that is ava ilable in eight colors and the cost is about<br />

$630 for both seats. This kit is less expensive due to the fact<br />

that the harnesses are the fixed type, nOl inertia reel.<br />

Last but not least are the Beech kits. They come in any<br />

color you want as long as it's tan or black, and cost approx.imately<br />

$1,500. In pre-I 972 airplanes. they require the installation<br />

of a heavy-duty bulkhead or two riveted in place between<br />

and attached to the two upper window frame hat section structural<br />

members. This creates a very strong structural beam to<br />

which a steel bracket is riveted and bolted at the appropriate<br />

lateral location. A small inertia reel is then attached to the<br />

bracket, completing the installation.<br />

Normal installation time is 20-24 hours. Beech. BAS and<br />

Wag Aero all use the original lap belt attachments. Note: It<br />

would be smart to insta ll any kit requiring external riveting<br />

prior to havi ng your aircraft painted.<br />

Starting in 1972 Beech installed the heavy truss and steel<br />

shoulder harness brackets in all <strong>Bonanza</strong>s and Barons. If<br />

you're lucky enough to own one of these later airplanes, all<br />

you need to do is buy the Beech kit and commit to 4-6 hours<br />

of labor for the installation, a lot less than that required for the<br />

reinforced structure desc ribed above.<br />

It's easy to determine if you have the proper structure and<br />

brackets. Look at the cabi n top from the outside and see if<br />

there are two clusters of six extra ri vets just above the center<br />

opening windows. about 5 inches inboard from the outer edge<br />

of the roof skin.<br />

Inspection and maintenance<br />

Forrunately, once properly installed, these systems require<br />

little maintenance. For both factory- or field-installed harnesses.<br />

it is important to inspect the installation to make certain<br />

that everything is in good condition and that proper installation<br />

procedures were followed. If your system was field-installed.<br />

confirm that it is an approved system with appropriate documentation.<br />

Of the 20 or so Beech interior renovations our shop does<br />

each year, we lind two or three airplanes with harness systems<br />

that were either poorly or improperly installed. The bad installations<br />

often have inaccurate or no paper work at all. a fact that<br />

really doesn't surprise me (I've seen a lot in 30 years of aircraft<br />

renovation). We find incorrect components, missing spaces,<br />

household hardware, missing cerrification tags and worn or<br />

faded webbing.<br />

Due to the fact that Beech seat belts are attached to the<br />

seat frames, it is very important to confi rm the condition of the<br />

seat rollers. roller feet, seat rails and seat latching mechanisms.<br />

Also, it goes without saying that you should verify the pedigree<br />

of all field installations during any pre-buy inspection. We<br />

An often found problem. The boll at the top is a nalvery-strong<br />

non-aircroff type. The correct MS type<br />

aircraft bolt with its two washers, hardened-steel<br />

spacer and self-locking nul is shown at the bottom.<br />

ThIS IS a properly connected shoulder harness/seat<br />

belt buckle with the shoulder harness webbing<br />

tongues facing outward.<br />

Incorrecllv routed lap belt that is wrapped around<br />

Ihe seat bock: frame.<br />

Page 8174 ABS <strong>December</strong> <strong>2003</strong>


have found that a great source for technical<br />

information. repairs. rewebbing or<br />

replacement components is Aircraft Belts,<br />

Inc.<br />

Be aware that if your webbing is<br />

severely faded or shows visible signs of<br />

wear. your restraint system has lost its<br />

rated strength and is nOi airwonhy. It is<br />

imponant that legible cenification tags are<br />

permanently attached to each webbed<br />

component of the system. a tag, no<br />

approval. This is an aircraft grounding situation.<br />

Ask your IA to check these things<br />

out at your next annual.<br />

It is also a good idea to occasionally<br />

check the locking mechanisms of inenia<br />

reel harnesses. This is done by simply<br />

grabbing the harness webbing and giving<br />

it an abrupt pull 10 see if the reel locks up.<br />

Also check that the webbing rewinds<br />

smoothly and completely back into the reel, confinning that<br />

the retraction springs are in good condition.<br />

Using the system properly<br />

Now that the seat belt/shoulder harness system is properly<br />

designed, installed and maintained, it's time 10 make sure<br />

everything is used and maintained correctly. There's more to<br />

optimum protection than just buckling up.<br />

Once seated in the airplane, make sure the harness is properly<br />

secured to the lap belt. Some systems have separate shoulder<br />

harness attachments that must be connected to the lap belt<br />

buckle assembly with the webbing attachments pointing outward.<br />

Other systems have the harnesses permanently attached<br />

10 the lap belts. All must be worn in such a way as to avoid<br />

twisting of the webbing when buckled.<br />

It is also imponant that the lap belt webbing is not<br />

wrapped around the seat frame or other cockpit component.<br />

With a V-type harness system. be sure 10 adjust the seat belt so<br />

the two harness straps meet in the center of the lap, and snug<br />

up the lap belt so it does not ride up on your abdomen. With a<br />

fixed harness system, keep both the lap belt and harness snug<br />

but comfortable.<br />

With any system, get into the habit of resecuring the belt<br />

or harness if you have temporarily loosened or removed it to<br />

access something in the cabin. Many injuries have occurred<br />

si mply because someone forgot to rebuckle or retighten.<br />

Thanks to general aviation's good safety record, very few<br />

people will ever put one of these systems to the test, making<br />

all of the above seem to be a waste of good money and time.<br />

An old friend once said that safety can be the hardest<br />

product 10 sell. I guess it's human nature to hesitate spending<br />

money on something we think we'll never need. But remember,<br />

you can't write the check on the way down.<br />

i up<br />

on the body, creating a great potential for tunneling<br />

under and out of the restraint system.<br />

SOURCES:<br />

• Aircraft Belts, Inc. Kemah. Texas (8OQ.84 7·5651)<br />

• BAS Inc .• Eaton~lIe . Washington (360-832-6566)<br />

• Ellioft A~alion . Omaha. Nebraska (800·228·7088)<br />

• Wag Aero. lyons. Wisconsin (800·558·6868)<br />

Correel: Lop bell is snug but comfortable. lower<br />

shoulder harness ottachment is properly secured in<br />

lop bell longue. Everything is symelricaUy centered.<br />

ABS member Dennis Wolter started Air Mod to bring innovatIVe deSign and high<br />

quality renovations to the general aviation market. Dennis. hiS wife Cynthia and<br />

10 dedicated employees complete aboul40 renovaflans each year at their facil­<br />

Ity on the east side of CinCinnati. Dennis has a degree in industflal deSign from<br />

the University of Cincinnati. He is an A&P and an LA.<br />

"Honey, where's the approach plater<br />

Con you figure out the couse of the levitoting approach plate<br />

in the tap right carner of the picture below?<br />

See 8790 for the answer.<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8175


GUEST<br />

EDITORIAL<br />

Thoughts on the privilege<br />

of flight-l 00 years on ...<br />

BY MACARTHUR JOB. lILYDALE. VICTORIA. AUSTRALIA<br />

tr"ce- tie- da«ll( III !t/~tll"fjJ lfral(it"r/!taJ' r/,.e-Qlfrd III be-tir,t aile- til ".<br />

t(et it I~ 111(&# I" t!t/~ laJ't CMt«J"/I t!tat «Ie- !tan bWI( Mabld til rio J'II.<br />

Do we ever stop to think how<br />

utterly staggering this privilege<br />

of ours is? Even if it<br />

were possible to count all the<br />

pilots who have ever flown. from the<br />

inception of aviation 100 years ago to<br />

the presel1l day, their number would be<br />

infinitesimal compared to the hosts of<br />

the human race that have peopled the<br />

planet down the millennia. Yet each of<br />

us today is one of that elite!<br />

And of the vast multitudes that<br />

make up the earth's population at this<br />

very moment. how relatively few have<br />

learnt to fly. Yet again, we find ourselves<br />

members of an exclusive fraternity.<br />

Like the gods of ancient mythology,<br />

only we who are pilots know the exhilaration<br />

of personal flight!<br />

So is it any wonder that, for most of<br />

us, fly ing can be something of an ego<br />

trip? This is not to be critical, for nearly<br />

all human achievement is a product of<br />

the ego. But here we have to make a<br />

vital choice.<br />

Is our ego trip to be one of mastery-sure<br />

and certai nand depend-<br />

able-in a challengi ng (and alien) environment"<br />

Or is it to become the nearultimate<br />

opportun ity for irresponsible<br />

display, using our acquired skills. in<br />

combination with the aeroplane's inherent<br />

qualities, merely to impress those<br />

less privi leged?<br />

There is good reason for emphasizing<br />

the "mastery" aspect of a pilot's<br />

role. Be his aircraft large or small, his<br />

responsibility is one inherited from hundreds<br />

of years of seafaring- it has more<br />

in common with that of the master of a<br />

ship rather than the driver of a train or<br />

motor vehicle. He is expected to be "the<br />

pilot in command"-not just the one<br />

who drives or steers.<br />

For, like seagoing, aviation can be<br />

brutally unforgiving of fooli shness or<br />

error, or even of being taken for granted.<br />

Certainly, the unhappy experiences of<br />

countless pilots who have faUen victim<br />

to it since the Wright flyer first lifted off<br />

the ground iIf' 1903, attest to this<br />

unpalatable truth. The reality of the<br />

aphorism that there are old pilots and<br />

bold pilots, bur no old bold pilots is also<br />

borne out by the seemingly inexhaustible<br />

fund of nasty surpri ses aviation<br />

holds in store for the unwary, the<br />

ill-prepared or the foolhardy.<br />

Though few today would take seriously<br />

that other old maxim, "If God<br />

meant man to fly, He would have given<br />

him wings," this, too, has an element of<br />

truth. For flight is an alien environment<br />

for us and for it to be acceptably free<br />

from danger, it has to be performed<br />

within parameters that allow for the<br />

inevitable errors, misjudgments and<br />

other contingencies that are the consequence<br />

of human frailty. A margin of<br />

safety is thus fundamental to all aspects<br />

of flying. Safe pilots are those who fl y<br />

responsibly in accordance with this philosophy<br />

at all times.<br />

In all forms of human endeavour,<br />

responsibility and privilege are inexorably<br />

linked. And nowhere does this<br />

devolve more personally than in the<br />

command of an aircraft-particularly<br />

one carrying trusting passengerswhether<br />

or not it is from under the<br />

watchfu l eye of any regulating authority.<br />

The awesome privilege that is ours<br />

as pilots today continues to demand a<br />

simi larly exalted sense of personal<br />

responsibi lity!<br />

Macarthur Job is a well-known aviation<br />

writer in Lilydale. Victoria. Australia. He<br />

has given appraval for this article to be<br />

reprinted in ABS Magazine. He wrote it<br />

for the Ulydale Airport newsletter.<br />

•<br />

Page 8176<br />

<br />

ABS Dec embe r <strong>2003</strong>


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NEVER AGAIN - I HOPE<br />

A "there-I-was ... " tale about my return from OSH<br />

BY STEVEN w. OXMAN. RIVA. MARYLAND<br />

I<br />

woke up in my tent at Oshkosh on<br />

Monday morning with the hope of<br />

leaving early. I had packed everythino<br />

I did not need overnight into<br />

e .<br />

the plane the day before and said my<br />

goodbyes to my many friends who were<br />

still there. I had especially and very<br />

carefully packed my new Contemporary<br />

Class Bronze Lindy Award. I was careful<br />

to load the plane without hurting this<br />

award. (This goes to my mental state<br />

later in the story.)<br />

I got a briefing, and determined that<br />

YFR was not possible. I tried several<br />

times to call the reservation telephone<br />

number to get an IFR reservation out of<br />

OSH, but it was perpetually busy. I<br />

guess a lot of people had the same idea<br />

I had, so I finally gave up on that idea.<br />

My plan was to wait until the beacon<br />

stopped turning (signifying YFR at<br />

the field) , fly down to Rockford,<br />

Illinois, check the weather from there,<br />

and determine if I am to fly YFR or \FR<br />

the rest of the way home to Riva,<br />

Maryland. If YFR, launch when ready.<br />

If \FR. file and then launch. At least out<br />

of OSH I would not need a reservation,<br />

just a regular IFR filing and release,<br />

which should be relatively simple since<br />

there is a tower on the field at Rockford.<br />

It was about II o'clock before the<br />

beacon stopped turning. Start your<br />

engines! But I was not the only person<br />

ready to go. OSH became a buzz of<br />

engine starts. I taxied with many others<br />

and by II :20 or so launched off of 36L.<br />

Those controllers really got the planes<br />

into the air quickly. A lot of YFR<br />

launches occurred in quick order.<br />

I understand I was lucky because<br />

not too much later, the beacon stopped<br />

turning again and the field was closed<br />

for YFR launches. Once airborne, I<br />

could only fly at about 1,900 feet MSL<br />

to remain clear of clouds. The visibility<br />

was also not too great. about four miles.<br />

I was happy to have my IFR rating<br />

while flying in this YMC. It was legal,<br />

just not great.<br />

The Ryan TCAD kept beeping at<br />

me that I had traffic all around. No surprise<br />

there-they were all from OS H.<br />

Much of the traffic was visible. I had now<br />

been in the air about five to ten minutes<br />

and had not had time to trim the plane or<br />

oet the engine leaned out to where I<br />

~ould like it-too busy watching the<br />

clouds, the weather and the traffic.<br />

I finally had a moment to trim the<br />

plane for cruise and lean the engine. All<br />

was well. I was on my way to Rockford.<br />

The plane was flying fine. The engine<br />

sounded fine. The weather was okay<br />

and traffic was manageable.<br />

My usual manner is to scan the ''T'<br />

instruments a lot, scan the engine instruments<br />

a bit less, and the other systems<br />

instruments and indicators even less. If<br />

an annunciator goes off, I quickly look<br />

to see what it is. Of course. the number<br />

one rule is "fly the plane:' All was fine.<br />

Something goes wrong<br />

Then there it was! The Shadin fuel<br />

flow computer said I was running the<br />

engine at less than 14.8 gallons per hour<br />

(gph). But wait. . .! was flying at 1,900<br />

feet MSL at 65 percent power of 285<br />

horses possible (an 10-520) atlOOF rich<br />

of peak-and less than 14.8 gph just is<br />

not right. It is not where I had set it a<br />

short while ago. So what'S up?<br />

The Shadin kept slowly clocking<br />

the gph indication down, not a good<br />

trend. The mechanical fuel flow gauge<br />

is agreei ng with the Shadin. the gph<br />

trend is slowly going down' I am over<br />

lakes and swamps at about 1,000 AGL.<br />

At this time, I was in the disbelief stage.<br />

With a road visible off to my west a<br />

few miles, I decided [ had beller climb<br />

between the clouds. Hitting the Nearest<br />

button on my Garmin GPS tells me that<br />

the closest airpol1s to my present position<br />

are Fon du Lac at six o'clock, and<br />

straight ahead is Dodge County airpol1<br />

in Juneau, Wisconsin. I remembered<br />

having been there a few times beforea<br />

real nice airpol1 with two nice. wide,<br />

paved runways (02/20 and 08/26). No<br />

tower. the CTAF is 122.7. My trusty<br />

Garmin reminded me quicker than my<br />

sectional sitti ng on the seat next to me.<br />

Dodge County always seems to<br />

have ome traffic. but I beheved that<br />

traffic there would be manageable. Fon<br />

du Lac is a secondary airport to<br />

Oshkosh. most likely with a lot of traffie<br />

there on this morning.<br />

What is the problem?<br />

There is a saying that once in trouble.<br />

the insurance company owns the<br />

plane so get yourself down safely.<br />

regardless of the outcome for the plane.<br />

Well, I am sure that is the correct idea.<br />

But remember the reference to my mental<br />

state at the beginning of this article?<br />

J was determined to get this plane and<br />

me down safely, at least that was my<br />

mental state at the time. I was not going<br />

to lose this plane to a lake or a swamp!<br />

And I "knew" that I would be fine.<br />

Okay, Steve... Now let's figure out<br />

what we are going to do.<br />

I was beyond Fon du Lac when I<br />

noticed 1 was starting to lose fuel<br />

flow-I was set up at about 14.8 gph<br />

originally on the cruise: first it showed<br />

14.5, then 14.3...<br />

I thought maybe I had a clogged<br />

fuel vent or fuel cap on the left main, so<br />

1 switched to the right main fuel tank.<br />

o hel p there.<br />

I thought maybe the mixture knob<br />

was not tight, so I checked it. It was fine.<br />

I gently and slowly pushed in the mixture,<br />

right to the panel-velY little help there. I<br />

went to the low electric fuel pump setting-a<br />

little help. but not a lot. I then<br />

went to the high electric pump setting, a<br />

little more help, but not much more.<br />

By now I am descending at 500<br />

ftlmin with only two minutes to<br />

ground-or water. All I am thinking<br />

about is this beautiful, award-winning<br />

plane getting hurt.<br />

I quickly set the prop and trimmed<br />

for best glide and the plane settled to a<br />

better 50 or so ftlmin descent. I am<br />

using about 10 gph.<br />

I checked the GPS. The nearest<br />

field is now Dodge County, straight<br />

ahead about 9 miles. The GPS also<br />

noted a large road or highway to my 3<br />

o'clock position (i.e., west of my present<br />

course). 1 looked out and I could see<br />

the road, and it did look large.<br />

Page 8177<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


I called the field and asked about<br />

traffic and reported that I was coming in<br />

with a problem engine. My strategy<br />

would be to maintain as much altitude<br />

as I cou ld, fly to the field, and drop in<br />

when right overhead.<br />

I had decided that my back-up plan,<br />

if I noted that I would not get to the field,<br />

would be to use the road. I gave myself to<br />

500 feet AGL, outside of one mile from<br />

the field, to divert and land on the road or<br />

next to it if there was any chance of hurting<br />

people on the ground. The Dodge<br />

County field had two runways, four<br />

options for landings, depending on altitude<br />

and position when I get there.<br />

The winds were light out of the<br />

north at the time (l was then traveling<br />

approximately due south). People were<br />

using 02. I would try for 02, but no<br />

guarantee. On the way to the field , 1<br />

passed two avions in formation (they<br />

had to be slow for me to pass them in<br />

my Vy speed range). I had to go around<br />

them. Now I am at 8 gph.<br />

I got to the field with altitude left.<br />

spiraled once down to the 02 end. landed<br />

(with a few bounces, not my prettiest<br />

landing), taxied to the taxiway. started up<br />

the taxiway and the engine fuel flow went<br />

to 5, then 4, then 3. then 2. then I. then 0<br />

e<br />

oph-and the enoine<br />

e<br />

shut down. Wow!<br />

I was concerned for the plane, but<br />

cool during the event. After I got out of<br />

the plane and totally realized what<br />

might have happened ... Wow!<br />

Cause of the problem<br />

When 1 landed safely at Dodge<br />

County Airport (UNU), Beaver Aviation<br />

(the A&P shop) was closed for<br />

AirVenture. However, about the time 1<br />

landed. the owner, Chuck Swain, was<br />

returning with his trailer full of di splay<br />

materials. Even though his shop was officially<br />

closed, he was nice enough to<br />

assist me. A real lifesaver for me that<br />

day.<br />

We first looked at all the items that<br />

made sense for the problem, and were<br />

easy and quick to check: gas caps. fuel<br />

vents. fuel cells. fuel lines and evidence<br />

of gas leaks. Everything was in order.<br />

We then started to look at items that<br />

made sense for the problem. but took a<br />

bit longer to investigate. We looked at<br />

the lowest fuel point/sump drain wire<br />

mesh gas filter. It was clean, obviously<br />

not impeding gas flow. We then looked<br />

at the one-way gas flow valves in the<br />

wings; they were mounted correc tl y. We<br />

dismantled one and found that it was not<br />

impeding gas flow (as a matter of fact,<br />

the flapper was totally missing).<br />

We decided I should do a run-up,<br />

because maybe there was a bad vapor<br />

lock and maybe it was gone, given the<br />

cool-down time the engine now bad.<br />

When pushing in the mixture control to<br />

start the engine, I noticed it felt different.<br />

It gave very little resistance during the<br />

movement of the control. I pulled the<br />

control out to the idlelcut-{)ff position and<br />

again there was no resistance or the usual<br />

amount of friction I was used to feeling.<br />

I asked that we inspect the control<br />

wire inside the engine compartment (by<br />

tak ing off the pilot side lower engine<br />

access panel). When we looked in, we<br />

found the problem.<br />

The culprit<br />

The fuel throttle and metering unit<br />

shaft steel self-locking nut had loosened<br />

a lot. allowing the lever to move freely<br />

and not transmit any pilot commands to<br />

the fuel throttle and metering unit. This<br />

MS-21042-5 steel self-locki ng nut was<br />

the culprit. This nut had never been<br />

touched. and had come loose on its own.<br />

This single-point failure rendered<br />

me incapable of restoring proper fuel<br />

flow to the engine. The splined lever<br />

behind the nut had moved off the spline<br />

friction point enough that the cockpit<br />

mixture control wouldn't move it.<br />

We fixed the situation by using a<br />

lock-tight liquid on the nut and tightening<br />

it back down. I ground-tested the<br />

engine, and everything appeared normal.<br />

I was very thankful for the help. I<br />

took off and orbited the field for a<br />

minute or so, and then left for Rockford.<br />

I did not have any more problems.<br />

Postscript<br />

I called Teledyne Continental<br />

Motors and discussed this situation with<br />

a technical services person. The only<br />

thing he would say is that this should<br />

not have occurred (there is no torsion on<br />

that nut) and he had never heard of this<br />

occurring before. He was not interested<br />

in pursuing this case. If I wanted, I<br />

could check with Beechcraft to see if<br />

they have more reports of this situation,<br />

or I could have my A&P/IA submit an<br />

M&D report to the FAA.<br />

I have asked my A&P to order new<br />

parts and see if we can do a 337 to drill<br />

a hole in the shaft and then replace the<br />

self-locking nut with a castellated nut<br />

and cotter pin. For the time being. I am<br />

constantly inspecting that nut.<br />

For all my friend s, please consider<br />

taking the left engine access panel off<br />

and inspecting this nut (see the accompanying<br />

photo). Make sure it is secure.<br />

Safe flying. all !<br />

ASS Director Steven W. Oxman received his solo certificate<br />

on his 16th birthday in 1965. He has since<br />

added Multi-Land, Commercial, IFR and Hot Air<br />

Bal/oon ratings. He is the owner af a computer systems<br />

development company in Lanham, Mary/and.<br />

He can be cantacted at 301·577-0527 Of e-mail<br />

---.<br />

The culpril: Arrow pomts 10 the MS-2 1 042-5 steel self-Iockmg nut that caused Ihe problem.<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8178


Addendum to maintenance and overhaul manuals<br />

BY LEW GAGE<br />

Over the years I have come to the conclusion that,<br />

even though (he engine and accessory manufacturers<br />

have put their best effons into writing<br />

overhaul and maintenance manuals for their products,<br />

there are still a few procedures involved in both periodic<br />

maintenance and overhaul that are nO! covered.<br />

The following are a few things involving the overhaul<br />

of the E-series engines that I have determined to be necessary<br />

that are not well covered in the available manuals.<br />

This information is specific to the E engi ne, although<br />

some may extend to other engines of the same general<br />

type prodUCed by Continental Motors.<br />

The various steps outlined are in addition to all the<br />

official manufacturers' manuals. service bulletins and<br />

other publications. Many mechanics figure "Lf it ain't in<br />

the manual, it ain't necessary." And a great deal of the<br />

time, this would be tme. However, the people writing the<br />

manual assume that all of the pans going into the engine<br />

have been brought to the proper condi tion and dimension<br />

before the assembly begins.<br />

Not all of what follows is omitted from the manuals,<br />

but some that is in there needs to be highlighted--{)r at<br />

least included- to correspond to the other items I am<br />

attempting to introduce and describe. A better end result<br />

is my intention in writing this article.<br />

Do a bench check<br />

After the engine has been disassembled and the<br />

various pans that will be re-used (if they are fou nd to<br />

be probably re-usable by an initial inspection)<br />

are cleaned by standard methods, a bench<br />

check of the major components<br />

should be done.<br />

The cran kcase should be<br />

dimensionally checked and visually<br />

checked for frelling or<br />

cracks. Fretting occurs at the main bearing boss pads and<br />

shows up as what would appear to be a bead-blasted surface.<br />

The bores of the bearing saddles may also show fretting<br />

due to the movement of the bearing insens in those<br />

bores. This condition is caused by the through bolts not<br />

being brought to proper torque or losing that torque at<br />

some point during the previous service life of the engi ne.<br />

Although the through bolts have a required fit in the<br />

holes in the crankcase, it is not the dowel-pin effect the fit<br />

produces that prevents the relative motion of the two<br />

crankcase halves that would lead to fretting. The function<br />

of the through bolt fit (which would be a very sloppy<br />

dowel-pin fit) is simply for assembly alignment of the<br />

crankcase halves. The crankcase halves are restrained and<br />

held together securely by the preload or compressive<br />

clamping force applied by the through bolts.<br />

These bolts are, as are all bolts loaded in tension,<br />

merely very stiff springs and so must be stretched or<br />

"preloaded" to a point greater than the force trying to<br />

separate the two joined surfaces. Otherwise, the surfaces<br />

separate and the relative motion begins leading to fretting<br />

wear. This surface wear can be severe enough so several<br />

thousandths of an inch of the material is removed from<br />

both surfaces, and consequently the proper force cannot<br />

be reapplied to the joined surfaces again until they are<br />

made flat by machining.<br />

So if frett ing wear is noted at the mai n bearing surfaces.<br />

the crankcase will need overhaul to cor-<br />

II, I I rect that condition. However, if the<br />

, I I<br />

,<br />

case shows no fretting damaoe<br />

e'<br />

a<br />

check should be made of the fit<br />

'"<br />

between the two halves. Since<br />

• the case is cut about .007 on<br />

• each half (total of .01 4+1-) it<br />

is best to avoid this work if<br />

Page 8179<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


the case checks out as serviceable by this initial inspection. Do<br />

a visual check of the cam bearing surfaces for obvious galling<br />

or grooving and, if they appear satisfactory, proceed wi th a<br />

check of the fit of the two case halves.<br />

To check the fit, apply a thin coating of Prussian Blue (a<br />

blue dye in a light grease) to all of the mating surfaces of one<br />

case half. Install the through bolts and, using flat washers to<br />

take the place of the cylinder base flange thickness, bri ng the<br />

bolts up to the speci fi ed torque. At this time, all of the bores<br />

through the center of the case should be accurately measured<br />

and all measurements recorded. The main bearing saddles<br />

should measure 2.5625-2.5635.<br />

Compare the cam bearing bores to the cam journals.<br />

Measure the starter pivot post bore. Meas ure the front crankshaft<br />

seal bore. Measure the diameter of the bos on the front<br />

of the case that aligns the Beech prop-mounting bracket or<br />

aligns the oil transfer unit of a Hartzell installation. This boss<br />

measurement should be taken both side to side and top to bottom.<br />

If the case has been cut before, it will show up as an outof-<br />

round boss since this boss is not made round again after cutting<br />

the case-mating surfaces. An out-of-round condit ion of<br />

about .0 14 would show one prior case overhaul.<br />

Inspect. compare.<br />

check. measure. inspect<br />

Separate the case halves and inspect the blue print left on<br />

the un-blued case half. If all mating surfaces received a transfer<br />

of bluing, the case should be OK in that regard. Compare<br />

all the dimensions taken wi th the fits and clearances in the<br />

overhaul manual , and if they are within new fit specs, things<br />

are OK there also.<br />

Measure the lifter body bores and check for spec. If any<br />

of the measurements show out of limits or the case shows any<br />

crack by visual inspection. then the case needs to go to an<br />

approved repair facility for overhaul. If all of the bench type<br />

checks show no need for overhaul , then the case should be sent<br />

out for a dye penetrant inspection to locate any cracking not<br />

seen by visual means. The four engine mount legs should also<br />

be dye penetrant inspected for cracks.<br />

The crankshaft should receive a visual inspection for<br />

galling or grooving. A dimensional check should be done and<br />

recorded. Runout is easily checked using a pair of V blocks<br />

and dial indicator. All that is needed is a sturdy wooden bench<br />

and a IO-pound piece of steel plate to attach the magnetic indicator<br />

base to.<br />

Measure the torsion damper weight bushings in both the<br />

weights and the crankshaft blades. If they meet new spec. I<br />

would not disturb them since there is risk of galling the bores<br />

for the bushings when removing the old bushings. If they do<br />

not meet spec, then the bushings will need to be changed. The<br />

crankshaft should then be sent out for magnetic inspection and<br />

polishing, or regrind (-.010) if necessary.<br />

Items to be sent out<br />

The camshaft and lifter bodies should be sent out for<br />

inspection and refinish. The hydraulic units of the lifter bodies<br />

are easi ly tested on the bench and do not need to be sent out.<br />

ALL STEEL PARTS THAT ARE TO BE RE-USED<br />

EED TO BE MAGNETICLY INSPECTED' That includes<br />

all through bolts, all special long AN bolts, all gears, damper<br />

weights. gear pivot posts and any other steel part not already<br />

mentioned.<br />

Unless the mechanic doing the overhaul is set up to overhaul<br />

the accessory case, I would recommend that the entire<br />

case (less the starter, generator, magnetos vacuum pump and<br />

fue l pump), as removed from the engine and still assembled.<br />

be sent to a shop that has been regularly and recently overhauling<br />

these accessory cases.<br />

Since the E engine has a relatively small oi l pump to<br />

supply a rather large engine, every fit in both the power section<br />

(crankcase) and the accessory case must be held to new fits.<br />

There is a great deal of handwork and fitting to be done in the<br />

accessory case to get everything right. It involves much more<br />

than just the oil pump itself as many mechanics might think.<br />

If they are to be re-used, the cylinder assemblies need to<br />

be sent out to a facility able to do whatever the owner or<br />

mechanic has decided. The options available are so many that<br />

a discussion regarding them is an article in itself and will not<br />

be covered here. If the cylinders have 3,000 or more hours'<br />

service, I would install new cylinder kits from Continental.<br />

Cylinders lead a tough life and new ones are hard to beat.<br />

Also, at this time one might consider looking into the retrofit<br />

of the engine with the now-STC'd IO-470N cylinders. If that is<br />

to be done, the crankcase needs to have the th rough-bolt holes<br />

increased to 112 inch from the present 7116-inch.<br />

Rocker arms should be sent out for overhaul- not just a<br />

rebush but complete overhaul. The shop that does the camshaft<br />

should also be able to do the rocker arms. The importance of<br />

these rocker arms being correct for long valve life cannot be<br />

over-emphasized.<br />

The connecting rods should be sent out for overhaul. The<br />

shop that does the camshaft should be able to do this work.<br />

New bolts wi II be used when the rods are assembled to the<br />

crankshaft. Leave the old bolts in the rods until a measurement<br />

check is made of the rod big end bore.<br />

All parts back in place<br />

Now we should have all the parts back from wherever<br />

they went and yellow tags hanging all over the place. That<br />

does not mean that we may simply start bolting the stuff<br />

together and have an engine we wi II know what is what inside<br />

of when we are finished. To me. yellow tags and the accompanying<br />

paperwork only say that somebody did somethillg to the<br />

parts.<br />

If the crankcase was overhauled (c ut and rebored), we will<br />

do the Pruss ian Blue check and all the measurements again.<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8180


That will be the first time we boll the case together.<br />

After confirming that all the bores have been brought to<br />

the required size and that the case is flat at the parting line<br />

(blue print check). the main bearings should be installed in the<br />

case and the through bolts again torqued. The inside dimensions<br />

of the bearing bores is deternlined by direct measurement<br />

and compared with the crankshaft journals.<br />

"Plastigauge"-type measurement of bearing fit is useless. Only<br />

direct measurement by means of snap gauges and micrometers<br />

or inside micrometers should be used.<br />

Putting the case together again<br />

The third time we put the case together is when all the<br />

parts are put in their places: Lifter body assemblies, camshaft,<br />

crankshaft, starter gear pivot post and an extra handful of nuts<br />

and bolts. (Just kidding about the extra nuts and bolts.)<br />

The connecting rods may be installed before or after<br />

insta llation of the crankshaft in the case. Before installing<br />

them on the shaft, the big end bore should be checked for size<br />

(2.3755-2.3765). Then with the bearing inserts installed, the<br />

inside bore of the bearings should be checked and compared<br />

against rod journal size.<br />

It is very important that all of these bore dimensions be<br />

correct. both in the crankcase and connecting rods. The bearings<br />

are not held in position after the engine is assembled by<br />

the little locating tangs that are formed on the ends of the halfshell<br />

bearing inserts. Those tangs are for alignment of the<br />

pieces during assembly. When the bolts are drawn to required<br />

torque, the bearing is held securely by the interference fit of<br />

the outside of the bearing insert and the inside of the bore into<br />

which it fits. This clamps the insert tightly in place. si milar to<br />

pressing a one-piece bearing into a hole that is several thousandths<br />

of an inch undersize.<br />

It is also necessary to check the installed bearing insert's<br />

finished bore size and compare with the journ al it will be<br />

operating on to assure the bearing has the correct amou nt of<br />

clearance. Without accomplishing these tasks. we are putting<br />

our faith in that yellow tag and that the bearing parts taken out<br />

of the box are actually the correct ones. They usually are, but<br />

there have been accou nts of holes not being bored to correct<br />

size or not bored at ali, and bearings having the correct part<br />

number on the box and on the bearing but, in fact. not being<br />

that part at all.<br />

Assembling the case halves<br />

When the case halves are assembled, there is the si lk<br />

thread routine to accomplish and some sealant to be applied to<br />

the parting line around the outside of the case. A small amount<br />

neatly applied should be the Object. If you have X amount of<br />

sealant squishing out of the joint on the outside, there will be<br />

the same amount or more being left inside the engine-and<br />

that is not good. A lillie goes a long way.<br />

As an example, take two 2-inch square pieces of glass and<br />

run a 1/16-inch wide bead of sealer across one piece. Then lay<br />

the second piece over the first and squeeze them together. You<br />

will be surprised at how wide the sealant line will get.<br />

When filling the piston rings to the cylinders, there are<br />

two methods Continental has used in the past 20 years or so.<br />

The latest fits the ring to the bottom of the cylinder bore. I do<br />

not believe this method will work in all circumstances. This is a<br />

fairly new method. (See July 2001 ABS Magazine. page 6840.)<br />

The older method has the mechanic pushing the ring up<br />

the cylinder bore to the place it will occupy when the piston is<br />

at the top of the stroke. I know this method works since it takes<br />

the direct method of fit (similar to the direct bearing measurement<br />

method) rather than relying on several other factors all<br />

being correct. In any event, I would not recommend filling the<br />

tOP two rings to minimum gap. Just use the mid-dimension of<br />

whichever method of fitting is used.<br />

Checking the rocker arms<br />

The rocker arms should be checked for fit and tagged for<br />

installation on a specific cylinder. This check is done on the<br />

bench. A light coat of Prussian Blue is app lied to the rocker<br />

tip. The rocker is installed on the cylinder and the tip is<br />

brought into contact with the valve stem. The blue print left on<br />

the valve stem must be fu ll width of the top of the valve stem.<br />

If a print is only left partially across the stem. another rocker<br />

must be tried until a full width print is obtained.without this<br />

critical fit being correct. very rapid valve guide wear wi ll occur<br />

and cause valve leakage. Dependi ng on the severity of the misfit,<br />

the time to guide failure may be as little as 20 hours.<br />

When installing the assembled accessory case, center-tocenter<br />

(CIC) measurement of the dowel pins should be taken<br />

and compared to the CIC dimension of the dowel-pin holes in<br />

the accessory case. If the case does not slip onto the dowel pins<br />

without undue force, a set of joggled pins must be manufactured<br />

using the measurements to determine the necessary joggle<br />

in each pin.<br />

This is done on a lathe using an oversized piece of round<br />

stock and, after turning one end of the stock to the required<br />

size, the other end is turned to the required size after chucking<br />

the already turned end in a three-jawed chuck and shimming<br />

one jaw the required amount. All this is quite si mple if one has<br />

the necessary equipment and knowledge to use it. Again, do<br />

not over-apply the gasket sealer.<br />

After installing the accessory case and determining that<br />

there is proper backlash between the cam gear and the idler<br />

gear, a check should be made to deternline that the magneto<br />

gear pivot posts are centered in the magneto mounting holes.<br />

A close-fitting mandrel should be fabricated that will slip over<br />

the gear post and extend out through the magneto's mounting<br />

hole. Measurements are then taken at points arou nd the hole to<br />

the mandrel that will determine if the posts need to be moved.<br />

If the crankcase has been overhauled. the existi ng holes for the<br />

magneto gear posts may not have been moved to assure<br />

Page 8181 ABS <strong>December</strong> <strong>2003</strong>


centering of the post in the accessory case hole.<br />

The shop that cut the case would have checked that proper<br />

gear backlash ex ists between the cam gear and the magneto<br />

gear. But due to the geometry of the gear positions, a case can<br />

be cut flat and not lose the required backlash. However, if the<br />

case halves are cut .007, the magneto gear posts will move that<br />

same amount and cause misalignment of the magneto drives.<br />

The problem is solved by (again using a lathe) turning the<br />

end of the gear post that inserts into the crankcase undersize<br />

about.100 inch. Then make a heat-treated steel bushing th at<br />

has an inside diameter so a .0015 press fit will exist between<br />

the turned-down end of the post and the bushing bore, and the<br />

outside of the bushing is .050 inch larger than the original<br />

diameter of the post.<br />

Then, by chucking the gear end of the post in a threejawed<br />

chuck and shimming the post in the proper direction and<br />

amount as called for by the previously determined measurements,<br />

the bushed end of the post is turned back to its original<br />

size. It is then installed in the engine and measurements again<br />

taken to confirm that the work of moving the post was done<br />

correctly. At this time, the modified post must be stamped with<br />

L or R and an arrow pointing up, since they will now only<br />

install in one position .<br />

The remainder of the items and work to be done is<br />

covered in the Overhaul Manual, the foregoing being those<br />

things that the manual either does not cover at all or does not<br />

cover adequately (in my opinion).<br />

One should become very familiar wi th the Overhaul<br />

Manual, Service Bulletins and any other sources of information<br />

on the particular engine being worked on. Also. some<br />

special tools, fi xtures and methods may be needed to return an<br />

engine not being totally supported by the manufacturer to a<br />

satisfactory airworthy condition- in this case, the E engine.<br />

One may be a first-ciass mechanic in general and highly<br />

qualified on one or several types of engines needing repair.<br />

Ninety percent of the work as a first-time effort by such a<br />

mechanic lacking expert familiarity on an engine may be done<br />

correctly. But it is that 10 percent th at is not quite up to par that<br />

will make a difference somewhere down the road.<br />

ABS member Lewis C. Gage has ATP muftiengine land with Boeing<br />

l07n2Gn47/Airbus-310 ratings. Commercial single engine land; flight instructor<br />

Mfl/SEL airplanes and instruments; ground instructor advanced and instru·<br />

ment; flight navigator; flight engineer; mechonic-airpfane and engine; and FAA<br />

parts manufacturing authorization. Flight time: 15,OOo-pfu5 hours. Lew may be<br />

contacted at 2255 Sunrise Dr .. Rena. NV 89509. Phane/Fax: 775·826-7184.<br />

E·mail: sunrisereno@maifsfation.com<br />

2004 BPPP SCHEDULE<br />

<strong>Bonanza</strong>s/Barons/Travel Airs of all locations, Subject to change.<br />

DATE LOCATION AIRPORT<br />

Jon. 16-18 Phoenix-Deer Volley. Arizona DVT<br />

Feb. 6-8 Melbourne. Florida MLB<br />

Mar. 5-7 Son Antonio. Texas SAT<br />

Mar. 19-21 Greensboro. North Carolina GSa<br />

Apr. 16-18 Fresno. California FAT<br />

May 14-16 Columbus. Ohio<br />

June. 11-13 Spokane. Washington<br />

CMH<br />

SFF<br />

Cockpit Companion course ovailable everywhere.<br />

CALL THE BPPP REGISTRATION OFFICE<br />

to moke orrongements: 970-377-1877 or fox 970-377-1512.<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8182


[/irstjlfgfits rjSorfb8 verg fimoys /)irdS<br />

"I f all the industries that have propelled America into the leadership of the<br />

, world economy, few can match aviation for the incredible changes it has<br />

({)<br />

.' made in how we think and act and live. The events at Kitty Hawk started an<br />

evolution in human culture that will last forever.<br />

Something about aviation that turned our eyes upward and has kept them there<br />

is the incredible creativity of the planemakers. The history of the business is full of<br />

surpri ses-especially over at Beechcraft. Early in the game, they presented the<br />

aviation community with the fabulous Beech Staggerwing, a great idea whose time<br />

finally had comc.<br />

Beech followed with the introduction of Our beloved <strong>Bonanza</strong>, a one-of-a-kind<br />

design triumph that gave high-performance owner-flown aircraft a new set of standard s.<br />

Then along came the legendary King Air, a family of airplanes that created a new<br />

concept for corporate air travel.<br />

And here they are: Photos of the first model of these three very famous and<br />

wonderful airplanes. Enjoy!<br />

THE STAGGERWING<br />

The first airplane buill by Ihe Beech<br />

Aircraft Co .. the Beech Macel17, was dubbed<br />

the Staggerwing because its upper wing was<br />

behind the lower, a negative stagger. The ideo<br />

for it come from Woller Beech's high ideals for<br />

a four·seat business plane.<br />

First flight of the Model 17 Staggenwing<br />

was November 4. 1932.<br />

The Model 17F. with a 690·hp Wright<br />

Cyclone engine. for exceeded Beech's goals<br />

with a top speed of 250 mph. foster than even<br />

the top military pursuit planes of 1934.<br />

In 1936, Olive Ann Beech persuaded her<br />

husband to enter a Staggenwing in the Bendix<br />

Transcontinental speed dash. In that plane,<br />

louise Thaden and Blanche Noyes broke Ihe<br />

transcontinental record, beat their closest<br />

rival by more than 45 minutes and become<br />

the first women to win the notion's most pres·<br />

tigious air roce,<br />

Staggenwing production ended in 1948<br />

with more than 730 built.<br />

THE BONANZA<br />

Eager to capitalize on the expected post·<br />

WWII flying boom, Beech deSigners began<br />

work on the Macel 35 even before the war<br />

was won. The <strong>Bonanza</strong> featured a distinctive<br />

"butterfly" or V·tail, chosen for its aerodynamics,<br />

ease of construction, and for instant visual<br />

distinction from any competition.<br />

Veteran pilot Vern Corstens test-flew the<br />

first <strong>Bonanza</strong> on <strong>December</strong> 22. 1945. Modern<br />

construclion methacs allowed Beech to market<br />

it at one-third the cost of a comparably<br />

pertorming Staggenwing, assuring that the<br />

V-toil would rise to the pinnacle of personal<br />

and awner-ftown business aviation.<br />

The record·setting <strong>Bonanza</strong>, in its many<br />

variations, continues to be the most popular<br />

and probably best-known personal airplane<br />

of all time, From certification on March 25,<br />

1947, to completion of the final V·tail, SIN D-<br />

10403, delivered to flight test on November<br />

11 . 1982, the <strong>Bonanza</strong> and its Debonair,<br />

Travel Air, Baron and straight-toil <strong>Bonanza</strong><br />

progeny established a standard by which vir·<br />

tually all other light airplanes are measured.<br />

THE KlNGA IR<br />

The first King Air rolled off the production<br />

line on October 30, 1963. It become the<br />

personal plane of Olive Ann Beech, who<br />

signed the plane and hod the interior and the<br />

instrument panel decorated in baby blue.<br />

Four decodes later, the plane is still in<br />

pracuction. Nearly 6,000 King Airs with various<br />

modifications have been built over the<br />

years.<br />

The first King Air twin engine turboplOp is<br />

currently being restored in Mississippi by its<br />

owners, who plan to have it ftown by celebrity<br />

pilots on a 'round-the-world goodwill tour next<br />

year.<br />

ABS <strong>December</strong> <strong>2003</strong>


HO, HO and HO!<br />

BY JIM HUGHES<br />

By the time you read this, all of us, including yours<br />

truly, will be in a condition known in the military<br />

as "Panic Condition One Alpha." It begins the day<br />

after Thanksgiving, the busiest shopping day of the year.<br />

It is characterized by all of us frantically running around<br />

in shopping malls, credit cards in hand, mumbling or even<br />

talking out loud, chanting our mantra, "What am I going<br />

to get for ... ? She (or he) already has everything!"<br />

Well, worry not! If he or she has a <strong>Bonanza</strong> or a<br />

Baron. that opens up a whole new list of possible gifts,<br />

some of which we can explore here.<br />

First, and most obvious of course, would be to surprise<br />

him or her with a new <strong>Bonanza</strong>' I know they love the<br />

old one, but wouldn't it be nice to surprise them with a<br />

faclOry-fresh new one with that new-airplane smell?<br />

Unfortunately, Raytheon is not making the V35 or even<br />

the F33A or 55 anymore. but wouldn't it be nice 10 surprise<br />

your sweetie with a nice stretched, roomy, factorynew<br />

A36 or Baron 58?<br />

Just think, by buying a new A36 or 58, you can also<br />

fulfill their avionics dream s. These airplanes come factory-equipped<br />

with a to-die-for Garmin 530/430 avionics<br />

suite. A new A36 can be had fur just around a half-million<br />

dollars (U.S .) and a new 58 for just under a million<br />

smooth. You may even be able to get in on a <strong>2003</strong> model<br />

year closeout!<br />

If any of you are thinking of doing this and don 't<br />

have a suitable deserving relative or grateful friend in<br />

mind, [ could be available for adoption. [ don't smoke or<br />

drink (any more). but I do retain an old ex-Marine's vernacular<br />

for occasional colorful language.<br />

Now before you chunk the magazine across the room<br />

in disgust at my suggestion that you buy yo ur ignificant<br />

other a new airplane. just consider this: First, if you have<br />

even close to a half-million dollars that you have not found<br />

a home for, maybe you should ask your bean counter about<br />

the ramifications of ''The Jobs and Growth Act of <strong>2003</strong>."<br />

I'm no accountant. so getting tax advice from me is<br />

worse than getti ng it from your hairdresser, but this act was<br />

put in place 10 stimulate the economy in the USA. particularly<br />

in the manufacturing seClOr. Quick and dirty, it allows<br />

up to 50 percent depreciation in the first year for investment<br />

in new equipment! In addition, it allows so-called Section<br />

179 expenses of up 10 $100,000 forthe year!<br />

Lest I get letters telling me to stay out of the tax<br />

accountant business, I will stop with the above tidbit.<br />

Obviously, 10 depreciate the new <strong>Bonanza</strong>, it must be used<br />

in business. Even after all these years and after countless<br />

lectures by my business accountant, I still can't always<br />

tell the difference between a Section 179 expense and any<br />

other expense.<br />

However, to those of you so inclined, an appointment<br />

with an aviation-wise tax adviser before the end of the year<br />

could result in a new <strong>Bonanza</strong> or Baron in the hangar that<br />

the IRS substantially made possible. But you'd better hurry!<br />

New avionics<br />

aturally, there's an abundance of new avionics out<br />

there to choose from. GPS has matured to the point where<br />

if you don 't have one, you'd better sta,1 thinking about<br />

getting one. There are handhelds for airplanes, boats. hikers<br />

and hunters. There's even a GPS/localOr for your pet's<br />

collar! (I understand the manufacturer plans to make a<br />

"Designer Necklace" with a GPS/locator so you can track<br />

your wayward teenager.)<br />

You want to know why you need one when you<br />

already have VORIDME that works just fine? Let me<br />

enlighten you. If you routinely ny !FR, air traffic controllers,<br />

particularly in congested areas. are beginning 10<br />

just assume you have a GPS on board.<br />

For instance, the other day on a night into Orlando, [<br />

overheard a Beech Duke inbound 10 the Orlando<br />

[nternational Airport.(MCO). He was at 15,000 feet and<br />

somewhere down the road had been "cleared direct to<br />

Orhlndo." The Miami Center controller, who was very<br />

busy. then cleared him thusly:<br />

"Duke 5153 Charlie, now cleared present position<br />

direct MOANS, join the MLNEE THREE ARRJVAL.<br />

descend and maintain 13,000 feet: '<br />

The hapless pilot replied, "Where is MOANS and<br />

what is it?" The controller: "It's spelled M-O-A-N-S.<br />

Don't you have GPS?" The pilot: "No. ['m afraid not. We<br />

only have VOR, DME and ADF."<br />

The Controller: "Sorry, sir, I don't have time to look<br />

up the radial and distance right now. Tum further left. You<br />

are now cleared direct to the Lakeland VOR (LAL), maintain<br />

15.000 and stand by for further clearance."<br />

By not having a GPS with an aviation database<br />

on board, the Duke pilot was vectored at least 40 miles out<br />

of his way into Orlando.<br />

I won't even II)' to relate the horror stories I've heard<br />

while nying into the northeast corridor. There is at least<br />

one intersection on the arrival into Teterboro (TEB) that is<br />

defined ollly by GPS! It has 110 corresponding VORIDME<br />

rangelbearing backup! There are more coming!<br />

I won't go into the rest of the lFR-capable features of<br />

the various panel-mounted GPSs in this issue. but do stand<br />

by for a very complete explanation of their magic later.<br />

WAAS<br />

By now we have all heard of the WAAS or the Wide<br />

Area Augmentation System commissioned by the FAA in<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8184


July <strong>2003</strong>. WAAS promises to lower landing approach minimums<br />

at many airports not now served by precision approaches<br />

to as little as 250 feet above ground level. For those of us<br />

who routinely plunge around in the clouds for either fun or<br />

business, this is a godsend.<br />

However, we won't see much improvement for some years,<br />

not until the Flight Inspection people at the FAA can get around<br />

10 certifying the approaches. Until more WAAS approaches<br />

come online, it's my opinion we should not be in a big expensive<br />

hurry to buy a WAAS-capable GPS just to get WAAS.<br />

MSD-attitude indicators<br />

I think the most wildly exciting feature to come out of<br />

avionics technology this year, is the micro-sensor-driven attitude<br />

indicators! This technology has trickled down from the<br />

laser-ring electronic gyros in transports 10 peanut-sized, boardmounted<br />

sensors capable of sensing motion in three axes and<br />

displaying airplane attitude on an LCD screen! Think of it!<br />

I believe this teChnology, once the FAA swallows it, will<br />

make the word "gyros" extinct. These are not gyros, although<br />

they provide a platform from which to keep an airplane right side<br />

up! And they still show the top side of the instrument in blue to<br />

match the sky and the bottom in brown to indicate the ground.<br />

So far, the FAA has not signed off on these AHARS for<br />

use in your instrument panel. Remember, in spite of what they<br />

do, they are not "gyros." They are Attitude & Heading Aircraft<br />

Reference Systems. There is no spinning gyroscope wheel<br />

anywhere in the system, vacuum, pneumatic or electrically<br />

driven. That means no vacuum or air pressure pumps 10 fail, no<br />

plumbing 10 leak or rot, and one heck of a weight savings<br />

when we can get rid of all that junk behind our panels.<br />

There are a couple of these altitude instruments out now,<br />

although the ones certified for panel-mounting in<br />

<strong>Bonanza</strong>s/Barons are prohibitively expensive. One, the<br />

"eGyro-3" is portable, and can be mounted (although not permanently)<br />

on your glareshield.<br />

A couple of issues back, I reported on Control Vision's<br />

"Anywhere" series, including the Anywhere Map and<br />

Anywhere WX. They also have introduced an Anywhere<br />

Attitude in which the attitude sensor can be velcro'd 10 the airplane,<br />

usually on the floor between the pilot and copilot's seats<br />

to provide AHARS-type attitude data to a COMPAQ Ipaqseries<br />

PDA.<br />

That brings up what I call the "subscription services."<br />

Most of us are already caught up in paying monthly fees for<br />

cell phones. cable or dish television, security service-and on<br />

and on. Well, now it has migrated to airplanes!<br />

The thinking pilot will want to subscribe to some provider<br />

of 1I.TEXRAD weather. The choices include AirCell, Orheorn,<br />

Bendix/King "Wingman," Blue Sky network, Garmin/<br />

Echoflight, WS I InFlight and WxWorx. one of these<br />

providers are cheap. Most start at about 550 per month, plus<br />

some kind of "entry fee"or by-the-minute usage fee.<br />

Satellite receivers<br />

As long as we are subscribing anyway. we may as well<br />

enjoy it via music. sports and weather. PS Engineering has led<br />

the way so far in the pay-for-play arena of satel lite radio. They<br />

have received an STC for a satellite receiver that can give you<br />

60 music channels (that never get out of range) plus sports and<br />

news channels.<br />

Obviously, since you're already linked to a satellite<br />

receiver. WxWorx can supply you with graphic weather data<br />

on a laplOp or PDA. Just think, no more having to listen on that<br />

scratchy old ADF receiver!<br />

Headsets<br />

There's also the usual selection of headsets, a most welcome<br />

gift to a pilot like me who parks his headset on the wing,<br />

then kicks it off to the concrete ramp or gets the cord caught in<br />

the airplane door.<br />

My choice for the pilot who has everything else is the new<br />

Bose Series X that lists for about $995. Check it out on<br />

<br />

Or maybe you'd rather save a little and buy your pilot one<br />

of those great big "I'm A Pilot" wristwatches and a headset.<br />

There are several new and improved ANR headsets for<br />

between $600-5700.<br />

ABS Magazine<br />

One of the best sources for finding pilot gifts is right here<br />

in the middle of this magazine. Our advertisers fund part of the<br />

cost of publishing our monthly tome, and it's because of them<br />

that we have the most attractive monthly publication of all the<br />

airplane affinity groups.<br />

Company Store-golf shirts and ball caps<br />

In addition, the ABS Company Store has everything a<br />

<strong>Bonanza</strong>phile can dream of-and even a few things they've<br />

never heard of. I particularly like the new <strong>Bonanza</strong> golf shirts.<br />

When J wear one on my infrequent golf outings, my friends<br />

are so envious they miss even shon putts' (At least that's the<br />

excuse they use. I miss my short putts because one of them<br />

always wears a Gulfstream hat.)<br />

What not to buy<br />

As far as plotters, calculators, kneeboards and the like, 1<br />

no longer recommend them as gifts. The FAA and their<br />

Designated Examiners still insist we show up for our checkrides<br />

loaded down with marker pens, circular slide rules. plotters,<br />

scales, compass roses, charts and checklists. After we<br />

have completed our various rating rides, we begin 10 shed that<br />

stuff. and leave it in a drawer or in the back of the car.<br />

If YOll look closely, you can tell in what stage of flying a<br />

pilot is by how much "stuff' he/she is carrying out to the airplane.<br />

That thought progresses until finally, when a pilot reaches<br />

the level of "Chief Pilot," ''Examiner,'' "Check Pilot" or "Senior<br />

Page 8185 ABS <strong>December</strong> <strong>2003</strong>


Pilot," they don' t even carry a pen or pencil out to the airplane.<br />

(If they need one, they'll borrow it from the other pi lot.)<br />

Here's my wish list<br />

Well, thm's it: maybe I've given you and your favorite giftgiver<br />

something to think about and now here's my wish list:<br />

o A new <strong>Bonanza</strong> A36 with Osborne Tip Tonks· and a Gormin 1000 avionics SUite,<br />

GAMlluel inleclors' and a JPI Engine ono~e"'. Speedbrokes.<br />

D A Gormln complele avionics sloot including a GPS 530. 43O.GTX 330 Mode S<br />

lransponder. oudk> ponel. GDL 49 dololint 500 slormscope. Ryon TCAD 9900.<br />

XM slereo radio. (In cose Raytheon doesn·1 gellhe A36 reody in lime.lhe Gormin<br />

slack will work unlil delivery of Ihe airplane.)<br />

D A poir 01 Bose new series X heodsels.<br />

D A Gormin 2610 Slreel No~golor for my cor.<br />

D 'A Powertow 10 move my new <strong>Bonanza</strong> in and out of the hongor<br />

D 'Schweiss bi·foid doors for my hongor.<br />

D A new Morgan Sleel hongor.<br />

o A private airstrip to buils the hangar on.<br />

D A life Membership in Ihe ABS.<br />

D 'A new ABS golf shirt<br />

D 'The 41h Edilion CD ASS Reference library.<br />

Please feel free 10 buy and give me 0$ much as you wish. I promise to<br />

be a humble and groleful recipienl.<br />

I could odd more. bul as you can see from Ihe list.l"m a simple man<br />

wilh simple losles.llems wilh on oslerisk (') ore Ihose advertised elsewhere<br />

in this magazine.<br />

Best wishes for the Holiday Season and a Prosperous ew<br />

Year.<br />

Jim Hughes is the chief pilof, corporate aviation at Embry-Riddle Aeronautical<br />

University, flying 0 Citalion If. He 0150 heads Marketing and Professional Services,<br />

a consulting firm specializing in (fight fest and avionics integration. His ratings<br />

include both an ATP and on A&P mechanics license, with a long fist at type ratings<br />

from 80eings to Sikorsky helicopters. He has more than 21.000 hours.<br />

including over 3,000 hours in <strong>Bonanza</strong>s. Barons, Dukes and King Airs.<br />

p.s. Have I got a great deal for you ...<br />

While I'm waiting oul my sentence as a ' penguin' (llightiess<br />

bird) aHer open-heart surgery. before fhe fAA resfares my Medical<br />

Certi ficale. l'm working port-fime as an avionics consultanl for CE<br />

AVIonics in Sonford. Florida. a~sing jel airplane operafors on the<br />

acquisilion. inslollalion and operafion of RVSM equipmenf<br />

(Reduced ,>,erticol Seporafion Minimums). which is mandaled by fhe<br />

fAA lor all oircroH lIying between 29.000 and 41.000 leel com·<br />

mencing January 20. 2005.<br />

During my associafion wilh CE Avionics. I can arrange<br />

special ABS-member pricing for avionics and inslallalion in sunny<br />

cenfral Flarida. Ca ll me af 386·774-4518.<br />

._.<br />

-... -<br />

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ie • • ~<br />

,.,.<br />

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ABS <strong>December</strong> <strong>2003</strong> Page 8186


e life without<br />

NlcseBu !2!N~S~~~g ?<br />

How many times have you<br />

heard it: "Without an instrument<br />

rating, an ai rplane just<br />

isn't a practical means of<br />

transportation." With about 2,000 hours<br />

of actual instrument time, I would normally<br />

be the first to agree with that<br />

statement. In the Northeast, if you just<br />

hal'e to get from point "A" to point "B"<br />

on a certain day at a certain time, you'd<br />

beller have a rating, an IFR night plan<br />

on file, an all-weather aircraft, and luck.<br />

However, when taking a fl ying<br />

vacation, watching the inside of a cloud<br />

for hours can be a bit boring, especially<br />

for your family. An alternative is to plan<br />

your trip to take advantage of fairly regular<br />

cycles in weather and differences in<br />

geography. In fact, there is a lot of very<br />

good flying weather for most of the<br />

summer in much of the United States.<br />

First, the western half tends to have<br />

beller weather in the summer for<br />

aviation vacations. Visibility is beller<br />

with low humidity, especially when<br />

compared to the sauna-like conditions<br />

from the Mid-Atlantic to the Florida<br />

peninsula where slant visibility can be<br />

reduced to less than three miles-even on<br />

a good day. Hazy conditions often prevail<br />

well into altitudes requiring the use of<br />

oxygen. Lower humidity usually means a<br />

more comfortable cabin for passengers.<br />

While it is not uncommon for thunderstorms<br />

to occur anywhere across the<br />

country, beller likelihood of isolated<br />

"air mass" storms vs. frontal storms and<br />

almost unlimited flight visibility make<br />

the West an ideal summer destination.<br />

Consideration must be given to the<br />

monsoonal flow that locks into place<br />

over the Southwest by about mid-June<br />

every year. Very simply, a monsoon is<br />

a seasonal change in the wind caused<br />

by the huge temperature variations<br />

between land and ocean.<br />

In the desert Southwest. the semipermanent<br />

low that forms in the<br />

extreme heat of California!Nevada!<br />

Arizona tends to block any weather system<br />

movement through the area. As the<br />

heat builds and the low deepens, a counterclockwise<br />

flow of moist air from the<br />

Pacific and Gulf brings significant<br />

humidity into the desert states with<br />

resulting afternoon thunderstorms virtually<br />

each day.<br />

Frankly, J have never been all that<br />

fond of 110+ degree heat anyway, so an<br />

alternative to the 90 degree/90 percent<br />

humidity of the East and the triple digit<br />

heat of the Southwest was my goal as I<br />

planned a recent family flying vacation.<br />

The monsoon of the Southwest often<br />

does not extend above Colorado and<br />

Utah. Further, the area north of a San<br />

FranciscolSalt Lake CitylDenverl<br />

Kansas City line tends to be some of the<br />

least visited-therefore least congested.<br />

Every ntile of our 5,OOO-plus nm<br />

trip from Pennsylvania to California,<br />

the Northwest and back through<br />

Montana was CAVU. so I never filed or<br />

needed an instrument clearance. Our<br />

plan was to visit some of the more outof-the-way<br />

places often overlooked by<br />

vacationers. An attempt to complete the<br />

flying portion of the day by noon meant<br />

the first day's run from Harrisburg to<br />

Rapid City required an early depm1ure<br />

at about 5 a.m.<br />

One advantage of good flying<br />

weather is the ability to adapt different<br />

navigation methods. Most often we use<br />

airways to plan and chart our course. In<br />

this case, the winds aloft for the first<br />

half of the 1,200 nm leg were from the<br />

NNW at 15 knots. For the second half,<br />

winds shifted to the SW at about 20<br />

knots. ormally, we tend to flight plan<br />

along airways that are close to straight<br />

line. However, with a 90-degree wind<br />

shift along the route, straight line across<br />

the ground is not the shortest distance.<br />

Departing Harrisburg, we simply<br />

set the heading at 300 degrees and<br />

allowed the wind to first blow us south<br />

of course about 100 ntiles and then, during<br />

the second half of the leg, shift us<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


ack north as the wind shifted to the<br />

southwesl. This use of dead-reckoning<br />

shortened the first day by about 70 nm.<br />

After two fuel stops, we arrived in<br />

Rapid City before noon local, allowing<br />

plenty of time to relax before an early<br />

dinner. The next morning we were off to<br />

see Ml. Rushmore and the Black Hills.<br />

Mt. Rushmore is an awe-inspiring sight<br />

when you consider the immensity of the<br />

work and the vision of the creator. Now<br />

it can be enjoyed from the dining room<br />

in the visitor's center with its f1oor-toceiling<br />

glass, good food and varied<br />

menu of more than just the typical burgers<br />

and hot dogs.<br />

We returned to the airport for an<br />

afternoon departure to SaIL Lake City.<br />

As i often the case. the local terrain<br />

caused the development of pretty<br />

impressive thunderstorms right over the<br />

airport. Gelling airborne was a mailer of<br />

timing the developing storms as they<br />

moved east, waiting for a clear path<br />

westbound.<br />

Following a good night's rest in<br />

Salt Lake City, it was an early morning<br />

flight over Great SaIL Lake, the Nevada<br />

desert (with its many restricted areas!),<br />

Lake Tahoe and a descent into Napa<br />

County Airport. Napa is outside of the<br />

Class B airspace for SFO. so arrival is a<br />

simple mailer of contacting the tower.<br />

The folks at IASCO (a training facili ty<br />

for Japan Airlines) are incredible as<br />

FBOs go.<br />

Napa Valley is a great destination<br />

for just relaxing in a kind of '50s throwback<br />

rural selling just 90 minutes from<br />

San Francisco. Winery tours, great<br />

restaurants, bistros and quaint shopping<br />

are just about all there is to do, forcing<br />

those of us from the pace of the East to<br />

slow down! (Can that be a bad thing?)<br />

Most shopping can be done at either end<br />

of the valley in the towns of apa<br />

(south) or Sl. Helena (north).<br />

After sightseeing in San Francisco<br />

and an overnight stay in Larkspur to<br />

avoid the morning rush hour, it was off<br />

to Crescent City, California, the nearest<br />

community to Redwood ational Park.<br />

The weather was severe clear, so we<br />

flew directly up the coastline at 2,500<br />

fee~ allowing a great view of the mountains<br />

and small coastal towns. Redwood<br />

National Park is actually a combination<br />

of state parks. a national forest and a<br />

national park and contains some of the<br />

only remaining "old growth" redwoods<br />

on the planel.<br />

Redwood tree, a close relative of<br />

the sequoia. garner the title of tallest<br />

tree in North America at more than 300<br />

feel. (A bit shorter. the sequoia gets its<br />

fame from its tremendous girth and volume.)<br />

Several drives and hikes through<br />

the forests gave us an opportunity to see<br />

some of the greatest forests complete<br />

with roaring, crystal clear mountain<br />

streams. The area is also well-known<br />

for its herds of elk that are oblivious to<br />

our intrusions.<br />

ext we were on to Coos Bay,<br />

Oregon. where both types of coastal<br />

areas common in the Northwest are<br />

within 20 miles of each other. There are<br />

rocky cl iffs replete with islands loaded<br />

with sea lions, seals and sea elephants<br />

and miles and miles of sand dunes in<br />

Oregon Dunes National Recreation<br />

Area. Several companies rent various<br />

versions of dune buggies and ATVs for<br />

use on the dunes. Watching a Pacific<br />

sunset from the dunes just north of Coos<br />

Bay is truly magnificent and a wonderful<br />

conclusion to our coastal trek.<br />

The locals from Portland don't<br />

seem to appreciate the view from just<br />

about anywhere in the city like tourists<br />

do. Maybe that is because for about nine<br />

months a year allY view is blocked by<br />

clouds and rain. The view is even more<br />

impressive from 9,000 msl on approach<br />

to PDX where it is possible to simultaneously<br />

see Ml. Hood as well as Mts.<br />

Jefferson, Adams. Sl. Helens and-on a<br />

clear day-Ml. Rainier. from the<br />

Cascade Range.<br />

A drive through the Columbia<br />

River Gorge offers the same scenery as<br />

that enjoyed by motorists driving old<br />

Route 30 in the '20s. Short hikes offer<br />

great views of waterfalls all along the<br />

river, created when the Columbia River<br />

cut the gorge more quickly than its trib-<br />

ABS <strong>December</strong> <strong>2003</strong><br />


utary rivers and streams. If time permits,<br />

the drive on around Mt. Hood is<br />

worth it, not only for its views and<br />

wildlife, but for the chance to taste the<br />

delicious fresh apples and cherries at fruit<br />

stands to the northeast of the mountain.<br />

A brief stop in Seattle to visit relatives<br />

was coupled with a visit to the<br />

Boeing Museum of Flight. Again, we<br />

chose to land outside of Seattle's Class<br />

B airspace at Auburn. The veil over<br />

Auburn is 3,000 msl if you remain just<br />

east of the approach corridor to SeaTac,<br />

and the airport is easi ly spotted by reference<br />

to the racetrack, Emerald Downs.<br />

The museum 's great collection of<br />

military and civil ian aircraft is displayed<br />

in its huge single glass room,<br />

including an SR71, a DC3, one of the<br />

most perfect Spitfires I have ever seen,<br />

and a straight-winged Stinson Reliant.<br />

Admission also includes the "Red<br />

Barn" of early Boeing manufacturing<br />

days that has been restored to various<br />

time periods throughout its several<br />

rooms on two floors.<br />

We flew to Glacier Park International<br />

over some very rugged mountains<br />

of northern Idaho where streambeds<br />

and logging trails would have been<br />

the only practical forced landing sites in<br />

many places. I was glad the 520 was<br />

purring like a kitten.<br />

While first crossing into Montana,<br />

one of the real values of general aviation<br />

became apparent when we spotted<br />

a forest fire that had just beg un to flare<br />

up. Although it couldn't have been more<br />

than an acre in size, it was already<br />

crowning the trees and shooting a hundred<br />

feet in the air. Because of our high<br />

altitude, I was able to contact FCA<br />

tower and report the fire. They had<br />

received no other reports of it and crews<br />

were sent out immediately. General aviation<br />

may have saved thousands of<br />

acres of forest!<br />

FCA sits at the northern end of a<br />

large, flat valley where visual approaches<br />

are unobstructed, but turbulence is<br />

fairly common. Even though the airport<br />

is near some of the largest mountains in<br />

the Rockies, its combination of fairly<br />

low elevation (2,972) and long runways<br />

(9,000 feet) make density altitude a<br />

nonissue for a <strong>Bonanza</strong>.<br />

Glacier National Park is one of the<br />

most under-utilized parks in the co untry.<br />

More than 90 percent of the park is<br />

only accessible by trail, but the Road to<br />

the Sun drive through the park still provides<br />

access to some of the prettiest<br />

mountain scenery in the world and<br />

wildlife-viewing like no other park. Our<br />

[tfst day gave us a chance to see a lot of<br />

wildlife (bear, moose, mountain goat,<br />

bighorn sheep and marmot), but views<br />

of the mountains were restricted by<br />

smoke from several tires that later<br />

closed the park.<br />

Winds from the south cleared the<br />

smoke on our second day there revealing<br />

incredible views of the rugged<br />

mountains along the Continental Divide<br />

and their glaciers. Some hiking trails<br />

that abound in the park are quite difficult<br />

and only for the very fit. A cou ple<br />

of the trails we considered were closed<br />

because of grizzly bears. At the summit<br />

of Road to the Sun is Logan Pass where<br />

the visitors' center sits on a very large<br />

meadow stretching across the pass that<br />

straddles the Continental Divide.<br />

One hiking trail of about three<br />

miles roundtrip leads up the meadow<br />

and to Hidden Lake overlook where we<br />

saw a number of Columbi an grou nd<br />

squirrels, some marmot and mountain<br />

goats. From the view ing platform we<br />

could see Hidden Lake and Sperry<br />

Glacier on Gunsight Mountain. With the<br />

high altitude and dry air, we were glad<br />

we had brought along plenty of water.<br />

Another way to experience Glacier<br />

Park is whitewater rafting. Several companies<br />

offer half-day trips down the<br />

Middle Fork of the Flathead River. We<br />

chose Montana Raft Co. and their twoman<br />

inflatable kayaks. Montana Raft<br />

not only does a great job in whitewater<br />

trips, but also can outfit and guide you<br />

on packinglhiking trips into the park.<br />

In mid-summer The Flathead has a<br />

number of rapids rated Class I to ill, so<br />

the trip is fun without being frightening.<br />

OUf guide also turned us on to the best<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


ice cream in Montana at the end of our<br />

raft trip at the gift shop/restaurant in<br />

West Glacier. $1.50 for a huge scoop of<br />

huckleberry ice cream. A neat end to a<br />

beautiful day!<br />

Our trip home included a college<br />

visit at the Uni versity of North Dakota<br />

in Grand Forks. UND has the premier<br />

aviation program in the nation for a normal<br />

uni versity setting. About 30 percent<br />

of the 15,000 students are in a program<br />

that offers degrees in aviation management,<br />

air traffic control, meteorology<br />

and fli ght education . It is not uncommon<br />

to see more than a dozen training<br />

aircraft in the air at once. And with the<br />

weather in orth Dakota, a student who<br />

can handle their cold, wind, snow and<br />

ice can fly anywhere!<br />

We traveled 5,241 nm in 31 hours<br />

with 10 destinations and clear skies the<br />

entire trip. Is a general aviation aircraft<br />

a viable aiternative for a long famil y<br />

vacation? Yes. The same trip by airline<br />

would have cost thousands of dollars.<br />

Two destinations did not have airline<br />

service. Four would have required hours<br />

of extra travel to include a reverse trip to<br />

an airline hub.<br />

Was 31 hours over three weeks<br />

comfortable for four in a <strong>Bonanza</strong>?<br />

Absolutel y! No leg of the trip was more<br />

than 4: 15 in length and the average leg<br />

was under three hours. We certainly<br />

lucked out in weather. But with just a little<br />

flexibility in schedule, this ki nd of trip<br />

can be routinely made in VFR conditions.<br />

If you fly early in the day, are willing<br />

to fl y around weather problems, can<br />

allow a day or two of cushion in each<br />

week and keep your reservations fl exible<br />

enough to allow skipping over a destination,<br />

you too can enjoy a trip li ke<br />

ours in your <strong>Bonanza</strong>.<br />

FBO GALLONS COST PARKING<br />

Central Il linois Air MTO 61 .0 Sl72.66<br />

Business Aviation FSD 48.0 136.32<br />

Jetstreom Av BP RAP 26.5 73.94 hangar/waived<br />

JetCenter SLC 53.0 155.29 waived<br />

IASCO APC 52 .7 136.49 waived<br />

Westlog Aviation CEC waived<br />

Coos Aviation OTH 52 .5 150.6B hangar/Waived<br />

FlightcraH PDX 17.4 56.56 S20/night<br />

City of Aubu rn S50 S5/night<br />

Edwards Jet Center FCA 42 .1 125.46 S5/night<br />

GFK Flight GFK 62.0 187.58 waived<br />

Lumanair ARR 19.8 53.71 waived<br />

Continued from page 8175.<br />

, "" ...... --- ------- - - ~-~--<br />

, ; By Adrian Eichharn<br />

The problem is the "bolt-rope H isn't installed properly and the<br />

negative air pressure is holding the approach plate in place.<br />

The main purpose of the bolt-rope (yellOW arrow) is to help eliminate noise<br />

in the cabin by eliminating air from escaping around the door. I take an<br />

approach chart and run it along the seal during flight. If it is sucked in place.<br />

there is a leak. The screws that hold it in place can be removed and the boltrope<br />

can be ' wedged " deeper in with a putty knife to provide a tighter seal.<br />

There is a common misunderstanding and confusion as to which door<br />

seal does what. The green orrow shows the rubber seal that is glued to the<br />

door. The purpose of this seal is to prevent water from entering the cabin.<br />

and not noise.<br />

ABS member Jay Ledvina has been flying since<br />

1969 and now has well over 6,000 hours with<br />

almost holf of those in <strong>Bonanza</strong>s. He has commer·<br />

cial and instrument ratings, was a em and worked<br />

as a charier pilof and as a traffic reporter over Des<br />

Moines, Iowa, in the 70s. Besides his 1989 F33A, he<br />

has a Kiffox he built in 1998.<br />

ASS <strong>December</strong> <strong>2003</strong><br />

Page 8190


When the passion<br />

it can become an<br />

I DON'T KNOW HOW MY DAD gal interested in<br />

aviation. He come from a family that owned<br />

citrus groves and worked for an ourtit spraying<br />

pesticide. I suppose-like many people in the<br />

'30s- it was just the fascination of seeing the<br />

world from a perspective few others could. He<br />

soloed in 1939 in on OX-5 Eaglerock and<br />

become on instructor training Army pilots as a<br />

civilian in Pomona, California.<br />

As the wor intensified, he was going to<br />

be drafted or he could join up. He enlisted and<br />

ferried all types of aircraft in the U.S. and B-<br />

24s and B-17s to Europe. By war's end, he was<br />

flying C-54s into China over the Himalayas.<br />

After the war he went to wark for the CAA and<br />

retired from the FAA in the '80s.<br />

I hod my first airplane ride in a Culver<br />

Cadet with my porents when I was about two<br />

weeks old. But my first memories of flying<br />

were in Twin Beeches that the CAA used to<br />

check nov aids and IlSs. I was always pestering<br />

Dod to let me fly, but at 9 and 10 years old,<br />

0111 could do was steer around in the air.<br />

Dad started me on lessons in 1955 and<br />

I soloed on my 16th birthday in 1956. For a<br />

couple of years I worked for our locol airport<br />

washing and fueling airplanes but didn't fly<br />

much. I dreamed of f~ing a <strong>Bonanza</strong> when<br />

they would come in and pull up to the gas<br />

dock and I would get to touch them. They just<br />

hod to be like flying a lighter.<br />

Then one day Dod said, "let's go for a<br />

ride: and we drove to Corona, about a 30-<br />

minute ride. We walked out to a 1948 A35,<br />

and he said, "This <strong>Bonanza</strong> is ours. What do<br />

you think?" Well. you know what I thought! I<br />

went on from there to get my private, commercial<br />

and instructors ratings. Dad paid<br />

53,500 for that plane We sold it four years<br />

later, but I was forever hooked on<br />

Beechcraft-ond especially <strong>Bonanza</strong>s.<br />

In 1993 on old friend approached me to<br />

check his son-in-law out in his 1966 V35. He<br />

said he would trade me an hour in the<br />

<strong>Bonanza</strong> for every hour I flew with his son-inlow.<br />

His son-in-law lost interest and the owner<br />

said he wasn't flying much anymore and he<br />

would like his airplane to go to me. So I<br />

bought half then and about four years ago, I<br />

bought the other half.<br />

My wife and I use it to travel mostly<br />

around the Southwest. lost summer we took<br />

our longest trip and flew from our home airport<br />

in Upland, to Kifty Hawk, North Corolina.<br />

I occasionally get a compliment on my flying.<br />

I just I smile and remember my Dad, and I<br />

think, well,l did have 40 yeors of dual.<br />

-Gary Holden, Upland, California<br />

MY DAD'S PRIZE FOR WINNING a foot race at<br />

an <strong>American</strong> legion 4th of July picnic in 1927<br />

was a ride in a barnstormer's Jenny. From that<br />

doyon, he wanted to learn to fly. His opportunity<br />

come in WWII at Cal-Aero in Chino,<br />

California, in Steormans. He flew 25 missions<br />

over Europe in 1945, then stayed in the<br />

Reserves until mandatory retirement.<br />

His brother Ted instructed somewhere in<br />

Texas in T-6s and wasn't allowed into combat<br />

because of a heart murmur.They baught a Swift<br />

in 1947 with another portner. Ted and Dod<br />

added a 35 <strong>Bonanza</strong> to the hangar, then sold<br />

bath planes to step up to a B model <strong>Bonanza</strong>.<br />

When our banker repossessed a 0 model<br />

a couple of years later, they bought it and had<br />

a pair of <strong>Bonanza</strong>s until they traded them for a<br />

nearly new (50 hours IT) Cessna 31O.They sold<br />

the Cessna in 1968 when I was 14.<br />

I wanted to fly ever since my first ride in<br />

the Swift when I was 4. My youngest brother,<br />

David, convinced me to take my first lesson<br />

and pursue my license back in 1995. He<br />

became my constant copilot and started lessons<br />

of his own. After he soloed, we split the<br />

flying duty on my first trip to OSH in 1998 in a<br />

beat up Musketeer.<br />

David died in 1999 and never got to<br />

enjoy the camaraderie of this wondertul group<br />

of Beechcraft enthusiasts. <strong>Bonanza</strong>s-to­<br />

Oshkosh in my J35 with him would have been<br />

the coolest thing ever!<br />

-Larry Gaines, Slacktan, California<br />

Gary Holden's 1966 V351hot he, his wife and 15-yeor-old grandson flew from Upland, California. 10 Kitty HQ'oIoIt<br />

in 13,5 hours. First Flight Monument in background.<br />

If you are a second or third generation pilot. you can submit a short write-up (200 to 400 words) by fax 316-945-1710 or e-mail about your family's aviation history for publication in this column as space permits. -THE EDITOR<br />

Page 8191 ABS <strong>December</strong> <strong>2003</strong>


Aviation insurance facts<br />

BY JOHN ALLEN, FALCON INSURANCE<br />

Over the years we have all heard many interpretations<br />

and even myths presented to us on the subject<br />

of aviation insurance. Many of these views<br />

either miss the mark or are completely wrong. In an effon<br />

to set the record straight on a few of these misunderstandings<br />

that may be attributed to conventional wisdom (CW),<br />

we offer the following information:<br />

CW: Everyone knows it is better to buy low limits of<br />

liability coverage. If you do not have high limits, you will<br />

not be as likely to be sued.<br />

FACT: You should not count on the fact that if you carry<br />

low limits of liability you will be less likely to be sued, It<br />

is more likely that a serious accident will have the opposite<br />

effect and trigger much delay and legal expense,<br />

Plaintiff attorneys are retained to recover their client's<br />

injuries and losses, and it is in their interest to do so as<br />

they are most likely working on a retainer.<br />

If these losses are not recovered from your insurance<br />

policy, your personal assets are fair game. Legal expenses<br />

many times exceed the actual damage s.<br />

The best advice is to buy as much liability limit that is possible<br />

or at least affordable. Higher limits ore generally available for<br />

an increased premium.<br />

CW: Everyone knows that insurance companies will<br />

never pay you for the full amount of the physical damage<br />

insurance if your aircraft suffers a total loss. Therefore,<br />

you should insure the aircraft for the lien amount or for as<br />

small an amount as possible.<br />

FACT: The aviation insurance policy is written on a<br />

valued fo rm policy. This is not like the actual cash value<br />

policy that covers your automobile. The policy will pay<br />

you the insured value without deduction for depreciation<br />

in the event of a total loss. The app licable deductible will<br />

appl y,<br />

The best advice is to insure your aircraft to the current value<br />

including the value of the equipment and any upgrades. This not a<br />

replacement cost policy, so what you insure is what you recover on<br />

a total loss.<br />

CW: Everyone knows that as long as I have been issued<br />

an FAA ferry permit, the insurance carrier is required to<br />

pay a claim that may occur while the aircraft is flown<br />

under this permit. For example, a return fl ight back to the<br />

airport where the annual inspection will be performed.<br />

FACT: The insurance carrier must be advised of such a<br />

flight and grant an approval prior to a flight being taken<br />

under a ferry pennit. Otherwise, there will be no coverage<br />

in the event of a loss.<br />

Please remember that most insurance policies require<br />

that the airworthiness certificate on an aircraft be in full<br />

force and effect at the time of a loss or there is no coverage<br />

under the policy! This means that along with other<br />

requirements, the annual inspection must be current on<br />

the aircraft.<br />

The best advice is to natity your insurance carrier through<br />

your agent of an impending ferry flight and give them a copy of the<br />

FAA permit and the reason for the flight. You should get approval<br />

from the corrier in writing if possible before the flight IS taken!<br />

There can only be the necessary crew on boord such a flight.<br />

CW: Everyone knows that the territorial limits under<br />

aviation insurance policies extends to all of the USA<br />

including Alaska, Hawaii, Canada and Mexico.<br />

FACT: Read the territorial limits section of the policy and<br />

advise your agent of any fli ghts outside of the area shown,<br />

If you plan to enter Mexico, a special policy is required<br />

for the time spent while your aircraft is there. This is a<br />

requirement of the Mexican government and you can literally<br />

be detained, fined or be placed in jail for violating<br />

this law.<br />

Also, be sure the route you fly to and from the area is<br />

covered. For instance, a flight to Mexico fl own over the<br />

Gulf of Mexico rather than a land route may not be<br />

covered unJess the policy is properly endorsed.<br />

The best advice is to discuss these fli ghts completely with<br />

your agent, have the policy endorsed to cover the flight and toke a<br />

copy of the policy and certificate of insurance with you .<br />

CW: Everyone knows that if a pilot is approved by the<br />

FAA to fly an aircraft, the insurance company must automatically<br />

approve the pilot under the aircraft policy.<br />

FACT: This is not true! The pilot must be named under the<br />

pilot warranty section of the policy or meet any minimum<br />

pilot time warranties under the policy including the training<br />

requirements if any are required.<br />

The best advice is to get a pilot qualification form completed<br />

by any pilots allowed to fly your aircroH as permiSSive users. If you<br />

ore not sure they meet your poliCY requirements. ask your agent to<br />

have the underwriter review and approve the pilot.<br />

CW: Everyone knows you do not need to go to recurrent<br />

training instruction every year since it is not required by<br />

the FARs.<br />

FACT: Read and understand your policy with regard to<br />

recurrent training and know your limitations. If you need<br />

more training than the policy requires, find the best<br />

available.<br />

Most of us have listened to conventional wisdom<br />

from time to time and many times it may be correct. The<br />

best advice we can give to ABS members is to read and<br />

understand your aviation insurance policy. If you need<br />

any clarification, discuss it with your Falcon ABS<br />

representative.<br />

Fa/con Insurance is the agency for the official ASS insurance program. John<br />

Allen may be reached 01 i-800·259·4ABS (4227). Falcon's websile is<br />

.<br />

ABS <strong>December</strong> <strong>2003</strong> Page 8192


CORRECTION Our sincere apology to the family of the late Philip Rogers of Atlanta,<br />

Georgia. and to Philip Rogers of Manassas, Virginia. for our mix·up of their identities in the<br />

ovember ABS Maga:ine. The error was in the city/state listing on the page 8120 anicle, "What<br />

do you do when the hand crank won't crank," which Mr. Rogers of Atlanta wrote shortly before<br />

his death. Unfortunately, the article was incorrectly atu'ibuted to Mr. Rogers of Manassas.<br />

-Nancy Johnson, ABS execUlive director<br />

Oil filter praise<br />

Preparing to upgrade my BS5 with the<br />

Colemill President II conversion, I was a little<br />

surprised to find that the IO-550E does not come<br />

with an oil filter. Since I wanted the safety of<br />

filtered oil and the flexibility to extend oil<br />

changes beyond the 25-hour intervals called for<br />

in the POH for engines without oil lilters, I<br />

researched my options and decided on the oil<br />

filter adapter conversion from F&M Enterprises<br />

(888-317-5222).<br />

The F&M oil filter adapters are beautifully<br />

machined and easy to install. They fit directly<br />

into the previous oil-screen location and are<br />

torqued down and safety'd from an easily accessible<br />

position. They use a heavy brass ring to seal<br />

the tops below the torque nut and, as these are<br />

initially difficult to seat, they require retorqueing<br />

after 10 hours. Thereafter. they should run without<br />

oil seeps.<br />

The middle section, which holds the filter,<br />

wi ll rotate on the main shaft and may be angled<br />

as required to fit into available space. We had to<br />

re-rig the oil breather tubes a bit, but that was<br />

easy to accomplish. Now we just reach in, unsafety<br />

the oi l filter, change it out and screw on a<br />

new one. Great product, beautifully made! STCs<br />

are available for most TCM engines.<br />

Field approval was required on my 10-<br />

550Es because F&M forgot to apply for an STC<br />

on that specially-made engine. A sample 337 is<br />

on file at ABS Headquarters.<br />

- Fred Scoff. Jr. . Norlh Garden. Virginia<br />

Check your uplock cables<br />

We annualed our G35 about 50 hours ago<br />

and everything checked out as OK. During a<br />

recent preflight in pection. I ran my fingers<br />

across the uplock cable ends and detected some<br />

broken strands. Upon removal and flexing, I<br />

discovered that about 50 percent of the cable<br />

strands were broken on both the left and right<br />

main gear cables.<br />

It looked like there was some corrosion just<br />

inside the end of the swag fitting. Also con-<br />

,/~-=--....J.<br />

50 percent of the coble strands were broken on both the<br />

left and right main gear cables<br />

tributing was a poorly fitting cloth boot, which<br />

pre-loaded the cable in the wrong direction and<br />

added additional flex and fatigue at the end. The<br />

breaks were just inside the end of the fitting.<br />

Only one or two stray wires had popped outside<br />

to snag my finger.<br />

I can't find any record in the logs showing<br />

where these cables were changed, although I<br />

can 't believe they have been on since 1956 (and<br />

5500 hours)! I've put about 1200 hours on the<br />

airplane in the eight or so years I've owned it.<br />

-Steve Zeller. Alpharetta. Georgia<br />

Re: Looking for Avgas /I<br />

The article, "Looking for Avgas ll" on page<br />

8032 of the September <strong>2003</strong> ABS Magazine is an<br />

excellent treatise on the manufacture, blending<br />

and composition of petroleum fuels. However,<br />

the insert on detonation on page 8035 would be<br />

clearer with a little explanation.<br />

Detonation and pre-ignition are different but<br />

related phenomena in the combustion process.<br />

Detonation occurs when the pressure and temperature<br />

of the fueVair ratio reach a point where<br />

spontaneous combination of the fuel and air<br />

occurs. This usually occurs in the portion of the<br />

mixture ahead of the normal flame front after normal<br />

ignition has initiated the combustion process.<br />

This happens because charge pressure and temperature<br />

increase rapidly and dramatically during<br />

the combustion process as the charge burns. Some<br />

thermal energy is also probably added to the<br />

charge by conduction from the piston and cylinder<br />

during the compression portion of the cycle. Preignition<br />

is the initiation of the combustion process<br />

prior to the scheduled spark time.<br />

<br />

ABS DECEMBER <strong>2003</strong>


Wilma<br />

In May 1998 my airplane was on the<br />

front cover of the magazine along, with the<br />

article I had written. The year before, I had<br />

represented all B models at the 20th ABS<br />

Convention in Wichita honoring the 50th<br />

anniversary of the <strong>Bonanza</strong>.<br />

Since that time I have flown this 1957<br />

T34B, affectionately known as lVilma. over<br />

a thousand hours visiting every state in the<br />

continental US, including Alaska. I have<br />

become a Formation Fli ght Lead and have<br />

had the experience of a lifetime.<br />

Wilma is a really swell dame for being<br />

46 years old. She has graced the front covers<br />

of other magazines, and I am enclosing the<br />

latest from the front cover of the T34 Association's magazine.<br />

The T34 in formation with me belongs to my dear<br />

friend , John Workman, from Muskegon, Michigan. John<br />

Wilma. Russell McDonald's 1957134. and John Waoonan's T-34 In background.<br />

and a few other close friends give rides to raise money for<br />

the Wings of Mercy organization as well as crippled children<br />

events around the country.<br />

-Russell A McDonald, Nappanee, Indiana,<br />

Detonation imposes shock loads on<br />

the engine and increases the thermal load<br />

on the cylinder and the oil cooling the<br />

piston. If severe enough and permilted to<br />

persist, the combustion chamber can<br />

become so hot that ignition of the charge<br />

ahead of the normal spark time can occur.<br />

Pre-ignition can also be caused by a<br />

cracked plug ceramic, glowing deposits<br />

in the cylinder or magneto failure that<br />

results in crossfiring. This wi ll rapidly<br />

destroy the cylinder, usually by caving<br />

the piston or burning a hole around the<br />

rings. On the other hand, minor or incipient<br />

detonation. if caught soon enough,<br />

can be controlled before destruction<br />

occurs.<br />

Detonation margin on type-certificated<br />

engines is established during the<br />

official type certification testing by simulating<br />

hot-day operation (I CO-degree F<br />

inlet temperature and maxi mum cylinder<br />

head and oil temperature) and leaning<br />

the engine operating on the specified<br />

fuel until detonation or instability<br />

occurs. Normally aspirated engines usually<br />

demonstrate adequate margins. As<br />

might be expected. margi ns will be<br />

decreased by supercharging, increasing<br />

the compression ratio or advancing the<br />

timing.<br />

My perspective, from outside the<br />

inner circle working on this problem. is<br />

that any fuel that can be introduced into<br />

the combustion chamber that will not<br />

spontaneously combine with the oxygen<br />

portion of the mixture at the temperatures<br />

and pressures developed during<br />

the combustion process will satisfactorily<br />

operate a piston engine on the ground<br />

or in the air_ In other words, burn without<br />

detonating. Of course, a fuel that<br />

leaves damaging deposits, dissolves<br />

nonmetallic fuel system components or<br />

corrodes metal components is not satisfactory.<br />

Use of automotive gas (MOGAS)<br />

per the Peterson or EAA STCs has apparently<br />

been giving satisfactory performance<br />

in lower compression ratio engines.<br />

This, of course, provides no help for the<br />

thousands of higher compression ratio<br />

and turbocharged engines.<br />

In the case of one model <strong>Bonanza</strong>,<br />

the model having an 8.6 CR TCM 10-<br />

470N engine, the original engi ne could<br />

probably be replaced with a TCM 10-<br />

520B with reduced CR pistons and<br />

operated at roughly 10-470 N power on<br />

MOGAS without airplane performance<br />

penalty. The engine would require calibration<br />

tests and possible reset of the<br />

fuel injection system and timing<br />

changes. Airplane cooling and possible<br />

performance tests may be required. This<br />

appears to be a lot of effort, but would<br />

be bener than grounding the airplane<br />

because of fuel unavailabilit y.<br />

Time will teU whether such drastic<br />

measures become necessary. Keep up<br />

the good articles.<br />

-Don Page. Mission, Texas<br />

Note: Butyl rubber O-rings. seals and tanks<br />

seem to be adversely affected by alcohol<br />

fuels. So car gas must be very closely tested<br />

for use in Bononzas. Barons ond Travel Airs.<br />

-Neil Pobanz. ABS Technical Consultont<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8194


Navigating the ASS website: Hangar Flying<br />

SECOND IN A SERIES<br />

asl manlh we discussed Ihe ABS websile 10<br />

help you use ilia your besl advanlage. This<br />

monlh we will locus on the Hangar Flying seclion.<br />

which can be especially beneticialfor idea sharing<br />

and problem salving wilh your fellow members.<br />

To get to Hangar flying. click Ihe Membersonly<br />

lob on the novigolion bar ollhe lop oflhe ABS<br />

home page. Sign in by typing in your lost nome and<br />

ABS member number and clicking on Ihe log-in<br />

buHon. Then click on ABS Hangar flying in Ihe lisl.<br />

A nole will come up saying to use your ABS<br />

Fi<br />

Name<br />

Password<br />

LOG IN<br />

number far bath your user name and your password.<br />

Click on Hangar f'ying on the next screen<br />

(fig. 1). enler your ABS number for your nome and<br />

password and click on Ihe log-in buHon.<br />

These steps will gel you 10 the Hangar flying<br />

Welcome page (fig. 2).lhe Hangar f lyi ng area is<br />

supported today by sottware known as WebBoord.<br />

We will refer 10 it in Ih5 article as Ihe "board."<br />

Nolice that Hangar fly,ng has three seclions.<br />

(Marked by green arrows)<br />

A - The block navigation bar along the top is a<br />

menu of options.<br />

B -The left side is a listing of "conferences."<br />

C - The nght side displojS the current board function.<br />

in this cose the Welcome.<br />

A and B remain the same; C changes as you<br />

make selections.<br />

Before we go further.<br />

leI's get some terms defined:<br />

1 - A "conference" is a subject heading. Either your<br />

discussion item fits under one of the already<br />

developed conferences. or you should request<br />

a new one from Webmaster Peggy fuksa at<br />

.<br />

2 - "TopiCS" are discussions under conferences.<br />

You are free to add topics directly under 0<br />

conference title if it is a new subject.<br />

3 - "SubtopiCS" can be added under existing<br />

topiCS.<br />

All Messages 1ll..Nm 1.Q...ru1n<br />

W.;lcc,me to <strong>American</strong> <strong>Bonanza</strong> SOCiety, Stevenl<br />

3<br />

2<br />

ABS H.nglr • Adding paw confectnc" (3, 2 New) IilD<br />

ABS Hangar _ Em.!! Notification when n.w 00""9,, are posted (1)<br />

ABS Hangar - TIp' On Using (3)<br />

Ayltrall,n <strong>Bonanza</strong> <strong>Society</strong> (2)<br />

AylpnlCl _ Bonaoza Baron Trayal Air & T .34 (501, 1 New) Ii.IZ:JI<br />

Aylonlc. p.\tb .." - downloading .tc (2)<br />

Bah. _ flying In (9)<br />

Bah.m .. _ flying In (11)<br />

B.,ch B.con _ W,nt.d .nd for 5,1, (3)<br />

Bitch Bonlnll - C,bln V-ntllatlon (2)<br />

~.tJ BIICh Bgnlnll • Wanl.d ,nd for 5.1. (62)<br />

:j Bllch Plrts _ Wlnted Sate or Trade (148)<br />

Bgch Publication. (9)<br />

B98Ch TraY'1 Air - Wanted and For 5,1. (2)<br />

:tl Buchcra" C.bln M.lnl.nlnCl - tips gn clllnlnQ and refurbishing (3, 1 New) Iia::II<br />

Bllchcraft Englnu" Malnllnlnc, & OQl@tlon _ All Mod.l. (998, 1 New) raID<br />

BetChcmft Flight In.tructo(J (52)<br />

Btlchcraft G,n,,,1 M.loten.o" . Bgo.nz. B.ron T@y,IAlr&T.34 (1004, 1New) raID<br />

~ Bon.nzll tg O.hko.h (3, 2 New) raID<br />

fed.r.1 Avl.lign Regylatlon. (52)<br />

flight Simylatgr. (6)<br />

flying. Bon.nn Baron TrAyel Air & T-34 (306, 4 New) IU:I<br />

Formalion Flying (4, 1 New) IiIZI<br />

Full PrIcas & frllndly fBO's (3)<br />

Germany _ flying In (7)<br />

GpS Apprg,ch" (1)<br />

Insuranct (25)<br />

IdosIllaI (12)<br />

p. lm Pllgt Computers In Th, Cockpit (16)<br />

Plac .. To Fly (118)<br />

Nemaoolln Resort and Spa (Steven Oxman) tf2o&12OOl<br />

Save Albert Whined Airport (Henry Van Kesteren) 5Ilt12OO3<br />

KENruc;KYI! (Don l. Loveless) tI2tI2OO2<br />

" (Gary TRead) 812812002<br />

~ (Robert Sidler) $1212002<br />

Marcg 1.lgnd fb (Adam Ratner) 411812002<br />

Alaskg flying Trip July 7 to 18 <strong>2003</strong> (Ron Vickrey) 411312002<br />

Colorado Ski Trip (Lany Olson) 212312002<br />

~<br />

United States Yk9jn Islands (robert p dillard) l111at2001<br />

fBDs 10 AyokJ 4112/2001 (3)<br />

SCOttldttIe/MHR AZ (Adam Ratner) 3l20l2001<br />

• I<br />

Fig<br />

To view topics within a conference, click a plus symbol<br />

next to a conference name (or the conference name itself) In the<br />

frame to the left.<br />

You have 13 new messagelsl<br />

Thank you for using our board!<br />

.:J O'Reily WebBoard 4.20.82 01tt5-2000 Duk. E~ & ANodIItH, InC.<br />

.!.l W~".~dO'R.-y&~Inc.<br />

Page 8195<br />

ASS <strong>December</strong> <strong>2003</strong>


Now leI's look at<br />

the main navigation bar:<br />

• POST - This allows you to post a new topic. The<br />

topic-posting editor (Fig. 3) will appear on Ihe<br />

right side of your screen. It defaulls to the topic or<br />

subtopic (i.e., rep~ to) you selected on the left<br />

side. in the Conferences area. You con then odd a<br />

new posting on the right-side screen.<br />

Key Word Se.rch<br />

..<br />

Search for: Ipublications<br />

Match<br />

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Avionics - <strong>Bonanza</strong>. Baron. Travel Air & T-34<br />

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ASS <strong>December</strong> <strong>2003</strong> Page 8196


REGIONAL NEWS<br />

Northeast <strong>Bonanza</strong> Group<br />

The EBG "Leaf Peeping" fly-in<br />

of October 3-5 was extraordinary in the<br />

Nonh Country of New England. Fall<br />

foliage was at or near its peak for us as<br />

our four Barons, 10 <strong>Bonanza</strong>s and one<br />

Lake Amphibian ("my other airplane is<br />

a Baron") converged on KHIE in<br />

Whitefield, New Hampshire.<br />

The weekend was billed as a twonight<br />

stay at one of the most beautiful,<br />

fully restored Grand Hotels of Northern<br />

New Hampshire: the Mountain View<br />

Grand Resort and Spa. Forecasts were<br />

typical New England: Wait a minute and<br />

the weather will change.<br />

Beechcraft drivers began arrivmg<br />

early on Friday in a beautiful robin'segg·blue<br />

sky, winds light and variable.<br />

The folks at KHIE were more than<br />

accommodating with airport commission<br />

members providing ground services<br />

unparalleled in the North Country.<br />

The Resort's Hummer H2 picked<br />

us up and by late afternoon, everyone<br />

was safely on the ground. tied and<br />

chocked. We all met in the main baLlroom<br />

for a marvelous cocktail reception<br />

and si t-down dinner where fun and<br />

friendship flowed freely-a fitting end<br />

to a great day of VFR flying!<br />

Saturday morning saw the procession<br />

of a cold front across New<br />

England. bringing unsettled weather<br />

and record cold temperatures. But<br />

Beech drivers are a hearty bunch, and<br />

we decided to press on with our "Leaf<br />

Peeping" adventure! We loaded into a<br />

bus for the trip to Franconia Notch State<br />

Park, site of the former Old Man of the<br />

Mountains.<br />

We visited the Flume, an ancient<br />

geologic gorge of unsurpassed beauty,<br />

and were able to walk the ntile trek<br />

through its glorious beauty before the<br />

rains settled in. We traveled further up<br />

the notch to have lunch at the Cannon<br />

Mountain Tramway, a modern tram providing<br />

a seven-mi nute trip up the 4.300-<br />

foot incline.<br />

On our return to the Mountain<br />

Franconia Notch Slole Park offered the NEBG group<br />

many breathtaking sights,<br />

View, a quick stop at the airport confirmed<br />

all the airplanes were still solidly<br />

secured, despite the gale-force winds.<br />

Those who planned ahead had made<br />

reservations at their world-class spa and<br />

were treated to a relaxing massage.<br />

Others enjoyed the indoor pool, and<br />

some sat on the veranda sipping hot<br />

apple cider or drinks of slightly stronger<br />

proportions before the evening's buffet<br />

dinner and entertainment by a local gui·<br />

tarist at the lodge. Awards for furthest<br />

travel went to Baron drivers Chris Von<br />

Wormer from the Detroit area and Jack<br />

Fox from the Virginia Beach area. Seven<br />

other states were also represented.<br />

Good weather on Sunday morning<br />

allowed everyone to make it out with no<br />

problems, albeit LFR in most cases. It<br />

was a wonderful weekend getaway at a<br />

hidden oasis just perfect for exploration<br />

by aviation enthusiasts. Check it out on<br />

.<br />

- Paul Damiano<br />

Rocky Mountain<br />

<strong>Bonanza</strong> <strong>Society</strong><br />

Our Engine Management Sentinar<br />

was a huge success! A standing-roomonly<br />

crowd participated in the one·day<br />

seminar at Denver's Centennial Airport<br />

on October 18. RMBS members Neil<br />

and Jan Schilmoeller invited GAMJ's<br />

John (Weebs) Wiebener to enlighten<br />

participants regarding the latest in rec·<br />

ommended big-bore engine operating<br />

techniques.<br />

With special emphasis on fuel<br />

economy and long engine life, John<br />

made it convincingly clear that a few<br />

thousand dollars invested in modern<br />

hardware and software can produce<br />

big dividends over the life of our<br />

engines and make us better pilots<br />

as well.<br />

Go fast, go far-in either case. it is<br />

important to know the di fference<br />

between OWT (old wives' tales) and<br />

the huge amount of empirical data now<br />

available to <strong>Bonanza</strong> and Baron pilots!<br />

To schedule a seminar in yo ur area, call<br />

1-888-Fly-GAM!.<br />

Our Butterflies and Valentines,<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


Southeast <strong>Bonanza</strong> <strong>Society</strong><br />

2004 Fly-in Schedule<br />

FEBRUARY 5·8 - PUNTA GORDA. Fl (PGD)<br />

Florida Aviation Expo. Contact Steve Ktine<br />

(941) 575·2001 or Troy Branning (305)<br />

378·8669.<br />

APRtL 1-4 - CALHOUN. GA (CZL) Bornstey<br />

Gardens Resort. Spa. Golf, Gardens.<br />

Contact Oscar Persons (941) 388-2121 or<br />

Troy Branning (305) 378-8669<br />

JUNE 24-27 - KITTY HAWK, NC (MQI)<br />

100+ years of flight and no big crowds,<br />

Hang Gliding Lessons. Contact Troy<br />

Branning (305) 378-8669.<br />

Neil Schilmoeilier. hosf of Ihe Engine Manogement Seminar. Introduces GAMl's John ~Wee bs · W i ebener .<br />

AUGUST 5-8 . BOSTON, MA (LWM) Contact<br />

Richard Beede (978) 475·7343 or Troy<br />

Branning (305) 378·8669<br />

Mexico, 2004 trip in February is almost<br />

filled. Go to http://www.rmbss.org for<br />

complete details. -Bill Stovall<br />

Pacific <strong>Bonanza</strong> <strong>Society</strong><br />

The <strong>Bonanza</strong>s started arriving midmorning<br />

on September 26 at Sierra<br />

Blanca Regional Airport for our ny-in<br />

to Ruidoso. New Mexico. By even ing<br />

on this severe clear ew Mexico day,<br />

there were 19 of them and 36 attendees.<br />

All were greeted with welcome packets<br />

and cool drinks and then transported to<br />

their hotel s.<br />

That night we met at the Pasta Cafe<br />

for a get-acquainted cocktail hour and<br />

a great Italian dinner on the patio. The<br />

weather cou ld not have been more<br />

perfect.<br />

Saturday morning we took a van<br />

tour that included Capitan, home of<br />

Smoky the Bear, and Lincoln. which<br />

remains basically the same as it did in<br />

1870. Drew Gambor, the local historian,<br />

decked out in early Western garb,<br />

including pistOls, gave us some fascinating<br />

history on the Lincoln County Wars<br />

and the Legend of Billy the Kid, new to<br />

most of us. We had lunch at Rodney'S<br />

Coco Cabana, which was closed for our<br />

group. Rodney prepared a special Fly­<br />

By menu. The food was wonderful!<br />

The van tour returned to Ruidoso<br />

for a guided tour of the Hubbard<br />

Museum of the West featuring a special<br />

gun fighter exhibition. In front of the<br />

museum is a grand multiple horse<br />

bronze statuary, named "Free Spirit."<br />

Back at the hotel, we had a few free<br />

hours before our banquet at the Alto<br />

Lakes Country Club where food, drink,<br />

door prizes and great camaraderie completed<br />

a perfect day.<br />

We woke to a rare foggy morning<br />

in the mountains on Sunday, which<br />

delayed a few departures, but clear blue<br />

skies prevailed by midmorning. Some<br />

members decided to stay over for some<br />

extra time in beautiful Ruidoso.<br />

Everyone had a wonderfu l time,<br />

especially those visiting this area for the<br />

first time, thanks to the special efforts of<br />

our hosts, AI and Debbie Ackerman.<br />

-David Lister<br />

The PBS group in Ruidoso. New Mexico.<br />

OCTOBER? . JACKSONVILLE BEACH, FL<br />

(CRG) Sea and Sky Spectacular. Contact<br />

Troy Branning (305) 378-8669.<br />

DECEMBER 2-5 - STELLA MARIS (MYLS)<br />

We Hod a Great Time Two Years Ago.<br />

Contact Harvey Kriegsrnan (321) 725·<br />

9226 or Tray Branning (305) 378-8669.<br />

The statue ~ Free Spiril" in front of the Hubbard<br />

Museum of the West in Ruidoso.<br />

ABS <strong>December</strong> <strong>2003</strong><br />

<br />

Page 8198


16-18 - BPPP Clinic _ Phoenix-Deer Valley,<br />

Arizona (DVT). Contact: BPPP registration<br />

office 970-377-1877 or fax 970-377-1512.<br />

FEBRUARY<br />

5-8 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />

Florida Aviation Expo. Punta Gorda, Florida<br />

(PGD). Contact Steve Kline 941-575-2001 or<br />

Troy Branning 305-378-8669. Or visit<br />

.<br />

6-8 - BPPP Clinic. Melbourne, Florida (MLB).<br />

Contact: BPPP registration office 970-377-<br />

1877 or fax 970-377-1512.<br />

7-15 - Rocky Mountain <strong>Bonanza</strong> <strong>Society</strong> Flyin.<br />

Butterflies and Valentines Trip to Central<br />

Mexico. Contact Bill Stovall 303-670-2244 or<br />

. Or visit<br />

.<br />

MARCH<br />

5-7 - BPPP Clinic. San Antonio, Texas (SAT).<br />

Contact: BPPP registration office 970-377-<br />

1877 or fax 970-377-1512.<br />

19-21 - BPPP Clinic. Greensboro, North<br />

Carolina (GSO). Contact: BPPP registration<br />

office 970-377-1877 or fax 970-377-1512.<br />

APRIL<br />

1-4 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />

Barnsley Gardens Resort, Spa, Golf and<br />

Gardens. Calhoun, Georgia (CZL). Contact<br />

Oscar Parsons 941-388-2121 or Troy<br />

Branning 305-378-8669. Or visit<br />

.<br />

16-18 - BPPP Clinic. Fresno, California<br />

(FAT). Contact: BPPP regislration office 970-<br />

377-1877 or fax 970-377-1512.<br />

13-19 - Sun 'n Fun<br />

MAY<br />

8 - Regional B20sh Formation Practice<br />

Session. New Bedford, Massachusetts (EWB).<br />

For details visit .<br />

14-16 - BPPP Clinic. Columbus, Ohio (CMH).<br />

Contact: BPPP registration office 970-377-<br />

1877 or fax 970-377-1512.<br />

22-23 - <strong>Bonanza</strong> Formalion Mini Clinic .<br />

Grayson County Airport. Sherman, Texas. For<br />

details visit . For details visit<br />

.<br />

26-29 - <strong>Bonanza</strong> Formation Clinic. Grayson<br />

County Airport. Sherman, Texas. For details<br />

visit .<br />

.JUNE<br />

11-13 - BPPP Clinic. Spokane, Washington<br />

(SFF). Contact: BPPP registration office<br />

970-377-1877 or fax 970-377-1512.<br />

24-27 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />

100. years of Flight. Kitty Hawk, North<br />

Carolina (Mal). Contact Troy Branning<br />

305-378-8669. Or visit .<br />

.JULY<br />

27-Aug 2 - AlrVenture OSH<br />

AUGUST<br />

5-8 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />

Boston, Massachusetts (LWM).<br />

Contact Richard Beede 978-475-7343 or<br />

Troy Branning 305-378-8669. Or visit<br />

.<br />

SEPTEMBER<br />

8-11 - ABS Annuat Convention & Meeling.<br />

Ortando, Ftorida. For more info visit<br />

.<br />

~<br />

ORLANDO<br />

Ail_leaH IONANZA SOClUl<br />

SEPTEMBER 8-12<br />

04 coin 1'10<br />

OCTOBER<br />

21-23 - AOPA Expo (Long Beach, CAl<br />

TBA - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in. Sea<br />

& Sky Spectacular. Jacksonville Beach, Florida<br />

(CRG). Contact Troy Branning 305-378-8669.<br />

Or visit .<br />

OECEMBER<br />

2-5 - Southeast <strong>Bonanza</strong> <strong>Society</strong> Fly-in.<br />

Stella Maris (MYLS). Contact Harvey<br />

Kriegsman 321-725-9226 or Troy Branning<br />

305-378-8669. Or visit .<br />

TO ADVERTISE IN THE ABS<br />

MAGAZINE, contact John Shoemaker<br />

at 1-800-773-7798, ext. 3317.<br />

TO PLACE A CLASSIFIED AD. use the<br />

online form at .<br />

click on Markelplace. Or call 1-316-<br />

945-1700.<br />

ASS welcomes the following new ASS member<br />

who joined as a Life Member:<br />

Joerg Eichhorn, Germany<br />

Call ASS for details on how to become a Life Member 316-945-1700<br />

RECRUIT A NEW ABS MEMBER<br />

NOW! Hurry! Membership forms<br />

were included in the center of<br />

fhe Sept. <strong>2003</strong> issue. Sign someone<br />

up before <strong>December</strong> 31,<br />

<strong>2003</strong> and you'lI be eligible for our<br />

Grand Prize trip to the Bahamas!<br />

Page 8199<br />

<br />

ABS <strong>December</strong> <strong>2003</strong>


True Flow 500 TSQ'dandsTc'd<br />

Save on installation cost and panel space<br />

with Insight's NEW True Flow 500 Sensor<br />

Computer with GPS interface.<br />

True Flow 500 is a new concept in fuel flow computers.<br />

True Flow 500 is designed to give pilots a simple and efficient way<br />

of reading fuel information directly on the GPS fuel pages.<br />

True Flow 500 eliminates tedious installation and set-up procedures<br />

that are required for other fuel flow computers.<br />

Install True Flow 500 on top of the engine and connect fuel lines,<br />

GPS power, ground and RS232 RX input. There is no K- factor to<br />

set-up, no switches to turn and no jumpers to remove or add.<br />

Turn on the GPS, enter total fuel on board and immediately you will<br />

have accurate fuel information.<br />

Tr e low Faatur s:<br />

First fuel flow computer that does not use<br />

up valuable panel space.<br />

First fuel flow computer with automatic<br />

compensation for K-factors. (no calibration required).<br />

True Flow 500 computes fuel flow rate, total fuel used and transmits<br />

data through a serial interface directly to the GPS.<br />

True Flow 500 communicates with the GPS using well known serial<br />

protocols that are supported by most of the general aviation GPS<br />

manufacturers.<br />

First fuel flow computer fully installed in the<br />

engine compartment. (no additional equipment<br />

required, works directly with the GPS)<br />

First fuel flow computer to eliminate "ground<br />

problems" (common-moos voltages superimposed<br />

on the ground wire that reduces SNR of the fuel flow<br />

computer)<br />

First fuel flow computer to providing a visual<br />

indication of both power and flow rate<br />

(LED).<br />

Simple and short installation reduces installation<br />

cost to a fraction of what is typical<br />

for other fuel flow computers.<br />

Garmin 430 GPS Fuel Pages<br />

I:I:I!I;J + C VSN<br />

86' 16.01 1 3'.<br />

56.~ 29 2~ 01·50<br />

9.6 819: 0 21<br />

Call now for pricing<br />

905-871-0733<br />

Fax: 905-871-5460<br />

Web: www.insightavionics.com


Response Code )5<br />

I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I<br />

A FEW REASONS WHY OUR ADVANCED MANUFACTURING TECHNOLOGY SHOULD BE<br />

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what we call Ilblueprinting". Our manufacturing systems can<br />

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