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ORISSA METALIKS PVT. LTD. - West Bengal Pollution Control Board

ORISSA METALIKS PVT. LTD. - West Bengal Pollution Control Board

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<strong>ORISSA</strong> <strong>METALIKS</strong> <strong>PVT</strong>. <strong>LTD</strong>.<br />

Executive Summary<br />

For<br />

INSTALLATION OF PROPOSED IRON ORE BENEFICIATION PLANT (1.5<br />

MTPA), PELLET PLANT (1.2 MTPA), PRODUCER GAS PLANT (480 TPD)<br />

AND COKE OVEN PLANT (0.225 MTPA) ALONG WITH 15 MW WHRB<br />

BASED CAPTIVE POWER PLANT<br />

At<br />

Village Gokulpur, Mouja Nandar Chalk,Tehsil Kharagpur (Block),<br />

District Paschim Medinipur, <strong>West</strong> <strong>Bengal</strong><br />

Envirotech East (P) Limited<br />

An ISO 9001:2008, 14001:2004 & OHSAS:18001:2007<br />

<strong>Bengal</strong> Ambuja Commercial Complex<br />

UN F13, 1050/1, Survey Park, Kolkata 700 075, India<br />

Ph: (033) 2418 8127/8128/8601, e-mail: eeplkol@gmail.com<br />

web: www.envirotecheast.com


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 1 of 7<br />

EXECUTIVE SUMMARY<br />

1.0 INTRODUCTION<br />

M/s. Orissa Metaliks Private Limited (OMPL), a Private Limited<br />

company, was incorporated on 29 th july, 2006, having its registered<br />

office at 1, Garstin Place, 3 rd floor, Kolkata-700 001 in <strong>West</strong> <strong>Bengal</strong>.<br />

SL.<br />

NO.<br />

The Company now plans to implement a 1.2 MTPA iron Pellet Plant<br />

along with 0.225 MTPA Coke Oven Plant & 15 MW WHRB based<br />

Captive Power Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil<br />

Kharagpur (Block), district Paschim Medinipur in the state of <strong>West</strong><br />

<strong>Bengal</strong> at an investment of Rs. 420 Crores for beneficiation of iron ore<br />

and production of iron pellets for charging into the sponge iron kilns,<br />

blast furnaces etc. and manufacture of metallurgical coke for steel<br />

plant. Proposed units with rated capacity per annum are presented in<br />

Table-1.1.<br />

UNIT<br />

TABLE-1.1<br />

PROPOSED UNITS<br />

PROPOSED<br />

CAPACITY<br />

PRODUCT<br />

1. Iron Ore Beneficiation Plant 15,00,000 TPA Iron Ore<br />

Concentrate<br />

2. Pellet Plant 12,00,000 TPA Pellet<br />

3. Producer Gas Plant 480 TPD Producer Gas<br />

4. Coke Oven Plant 2,25,000 TPA Metallurgical<br />

Coke<br />

5. Captive Power Plant 15 MW<br />

(WHRB based)<br />

Power<br />

M/s Envirotech East Pvt. Ltd. have conducted an Environmental<br />

Impact Assessment (EIA) for the proposed Steel Plant at Village<br />

Gokulpur, Kharagpur, district Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong> and<br />

formulated an appropriate Environmental Management Plan (EMP) for<br />

such proposed project.<br />

Executive Summary<br />

Envirotech East Pvt. Ltd.


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 2 of 7<br />

2.0 SITE LOCATION<br />

The project site of M/s Orissa Metaliks Pvt. Ltd. is located at village<br />

Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur (Block), district<br />

Paschim Medinipur in the state of <strong>West</strong> <strong>Bengal</strong>. Its graphical<br />

coordinates are Latitude 22°2136N and Longitude 87°181.8E with<br />

mean sea level as 110 ft. Kharagpur Railway Station is about 3.4 km<br />

north from the project site. National Highway-6 passes at a distance<br />

of 0.6 km from the project site. Important Town like Kharagpur is<br />

about 3.5 km in south-east direction. District Head Quarter<br />

Midnapur, is at a distance of 7 km from the project site in north. River<br />

Kangsavati are passing approx. 4.5 km distance in the northern side<br />

w.r.t the project site.<br />

3.0 PROJECT HIGHLIGHTS<br />

The principal features or highlights of the proposed plant of OMPL<br />

under study are as follows,<br />

Location Village Gokulpur, Mouja Nandar Chalk, Tehsil<br />

Kharagpur (Block), District Paschim Medinipur in <strong>West</strong><br />

<strong>Bengal</strong>. Its geographical coordinates are Latitude<br />

22˚21′36″N and Longitude 87˚18′1.8″E with mean sea<br />

level as 110 ft.<br />

Land<br />

requirement<br />

Raw water<br />

requirement &<br />

source<br />

Power<br />

requirement<br />

Effluent<br />

generation<br />

disposal<br />

Air pollution<br />

control<br />

Solid Waste<br />

Management<br />

&<br />

Executive Summary<br />

The proposed project will be set up on around 78 acres<br />

of barren land.<br />

The raw water will be sourced from borewells. As per an<br />

initial estimate, water to the tune of 660 cu.m/day will<br />

be required for the proposed project. The permission for<br />

withdrawal of water from borewells has already been<br />

obtained from SWID.<br />

The estimated power requirement for the proposed<br />

project is 10 MW. Initially, Power will be sourced from<br />

WBSEDCL. After commissioning of 15 MW CPP (WHRB<br />

based), required Power for the Project will be sourced<br />

from the CPP.<br />

To be designed as a zero discharge plant. There will be<br />

no effluent discharge outside the plant boundary.<br />

Treated wastewater will be used in process, gardening &<br />

dust suppression purpose.<br />

Adequate control measures like installation of bag<br />

filters, dust suppression system, electrostatic<br />

precipitator and stack of adequate height at relevant<br />

points.<br />

• Tailings from Beneficiation unit will be used for brick<br />

making/land filling.<br />

• Dust as collected in the dedusting system from Pellet<br />

Plant will be used in the palletizing mix.<br />

Envirotech East Pvt. Ltd.


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 3 of 7<br />

Manpower<br />

Project cost<br />

• Coke breeze from Coke Oven Plant will be used in the<br />

pellet plant.<br />

224 persons<br />

Rs. 420 Crores<br />

PROPOSED PROJECT SITE<br />

4.0 BASELINE ENVIRONMNETAL SCENARIO<br />

The area falling within the radius of 10 km around the proposed<br />

Organic Synthetic Plant at Village Gokulpur, Mouja Nandar Chalk,<br />

Tehsil Kharagpur (Block), district Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

has been considered as study area. On-site environmental quality<br />

monitoring was carried out from October, 2012 to December, 2012.<br />

4.1 Meteorology<br />

The monthly maximum and minimum temperatures recorded on-site<br />

during the aforesaid monitoring period (1 st October, 2012 – 31 st<br />

December, 2012) varied between (30.0 – 34.0)°C and (11.5 –17.0)°C<br />

respectively with overall maximum and minimum temperatures being<br />

34.0°C and 11.5°C respectively.<br />

Executive Summary<br />

Envirotech East Pvt. Ltd.


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 4 of 7<br />

The monthly minimum and maximum relative humidity recorded onsite<br />

during the said monitoring period varied between (46 – 54)% and<br />

(65 – 71)% respectively, the overall minimum and maximum being<br />

46% & 71% respectively<br />

During the said monitoring period, the monthly mean wind speed<br />

measured on-site varied between 3.1 km/hr to 3.3 km/hr. The overall<br />

mean wind speed during the period was 3.2 km/hr.<br />

4.2 Ambient Air Quality<br />

Ambient air quality was monitored at eight (8) locations in and around<br />

the project site.<br />

The overall mean values of PM 10, PM 2.5, SO 2 and NO 2 in the area (mean<br />

of all the 8 locations) were 68.6 g/m 3 , 26.0 g/m 3 , 11.3 g/m 3 and<br />

25.6 g/m 3 respectively.<br />

4.3 Water Quality<br />

Water samples were collected and analyzed at ten (10) locations to<br />

assess the surface water quality in the study area. Water samples<br />

were collected from nine (9) locations to assess the baseline status of<br />

the ground water quality of the study area.<br />

The pH value of the collected sample from River Kangshabati was<br />

found in the range of (7.4-7.5). Dissolved Oxygen was observed in the<br />

range of 6.9-7.1 mg/l. The Total Dissolved Solids were found in the<br />

range of 96-99 mg/l while total Hardness was found in the range of<br />

64-70 mg/l. Calcium (as CaCO 3) were found 14-18 mg/l. Oil and<br />

grease was below detectable limit (


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 5 of 7<br />

Conclusion can be drawn in the light of the overall analysis made so<br />

far that the surface water in the study area is free of any kind of<br />

industrial and urban pollution and has been found to be generally fit<br />

for human consumption.<br />

4.4 Noise<br />

A total of 10 locations around the proposed project were selected for the<br />

measurement of ambient noise levels.<br />

During the day time, the equivalent noise levels were found to vary in<br />

the range of (53.8 - 68.4) dB (A) while in the night time, the equivalent<br />

noise levels were observed to be varying in the range of (46.6 - 56.5) dB<br />

(A).<br />

4.5 Ecology<br />

The study area is found to have a good vegetation cover due to helpful<br />

climatic conditions and good soil quality in the area. There are good<br />

number of plantation patches in the study area and dense vegetation<br />

cover around settlement areas.<br />

There is extensive grazing land, which come under cultivation. The<br />

overall floral composition in the whole study area is quite rich.<br />

4.6 Demography and Socio-economy<br />

The study area comprises of 205 villages, 2 municipal area (Kharagpur<br />

& Medinipur Municipal Area) in part. The study area is densely<br />

populated with the total population of 4,98,397 (as per 2001 Census).<br />

Scheduled Caste (SC) and Scheduled Tribe (ST) population is about<br />

11.50% and 9.04% of the total population respectively. The sex ratio is<br />

about 946 females per 1000 males. The overall literacy rate is about<br />

68.2%. Male literacy rate is 74.7% (w.r.t the male population) and<br />

female literacy rate is 61.4% (w.r.t the female population). The principal<br />

staple food is rice.<br />

5.0 ENVIRONMENTAL IMPACTS OF PROPOSED PROJECTS<br />

5.1 Impacts on Air Quality<br />

The Stack emissions from the plant are mostly Sulpher dioxide (SO 2),<br />

Nitrogen Oxides (NOx) and Particulate matters (PM). There will be<br />

continuous emissions from two stacks, one attached to Pellet Plant<br />

and another to Boiler.<br />

Executive Summary<br />

Envirotech East Pvt. Ltd.


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 6 of 7<br />

As recommended by CPCB, GLCs at various receptor locations within<br />

10 km radius have been computed for the three months’ period<br />

(October,2012 - December,2012) representing the post monsoon<br />

season, based on the hourly meteorological data of this period. The<br />

computation has been made applying Industrial Source Complex<br />

(ISC3) model, developed by United States Environmental Protection<br />

Agency (USEPA), which is most widely used and also recommended by<br />

CPCB (PROBES/70/1997-98).<br />

The maximum incremental value of SO 2, NOx & PM would be about<br />

10.05 µg/m3, 2.99 µg/m3 & 0.88 µg/m3 respectively, which will<br />

occur at a distance of 0.5-1.2 km. in WSW, ESE and SSE directions<br />

respectively w.r.t. the ARP.<br />

The predicted maximum GLCs of SO2, NOx & PM due to the operation<br />

of the proposed plant is well within the prescribed limits. Therefore,<br />

there will be insignificant impact on the Air Quality of the area due to<br />

the operation of the project.<br />

5.2 Impacts on Water Quality<br />

OMPL will follow “the zero wastewater discharge concept” and the<br />

entire wastewater will be recycled to the plant for various uses. As no<br />

wastewater will be discharged into any outside water body, there will<br />

be no impact on the water quality of any surface water bodies of the<br />

area.<br />

5.3 Impacts on Soil<br />

There will be solid waste generation, but will be managed in the<br />

proper manner. This will ensure that there will not be any impact on<br />

soil quality due to the disposal or deposition of solid waste.<br />

5.4 Impacts on Land Use<br />

The proposed development will be confined within the boundary of the<br />

allocated land only, earmarked for the industrial purpose, so there<br />

will not be any significant impact on the land use pattern of the area.<br />

5.5 Impacts on Biological Environment<br />

The surrounding area has substantial vegetation in the form of village<br />

orchards, roadside trees and agriculture. If the gaseous emission is<br />

controlled properly, there will not be significant impact. There will be<br />

sufficient plantation of trees at the plant site. All these measures, if<br />

implemented properly will ensure insignificant impact on the local<br />

Executive Summary<br />

Envirotech East Pvt. Ltd.


<strong>ORISSA</strong><br />

<strong>METALIKS</strong><br />

<strong>PVT</strong>. <strong>LTD</strong>.<br />

Environmental Impact Assessment for installation of proposed Steel<br />

Plant at Village Gokulpur, Mouja Nandar Chalk, Tehsil Kharagpur<br />

(Block), District Paschim Medinipur in <strong>West</strong> <strong>Bengal</strong><br />

ES: 7 of 7<br />

vegetation from the proposed project and may improve the vegetation<br />

scenario of the area.<br />

No wastewater will be discharged outside the plant premises. There is,<br />

therefore, no impact on the aquatic ecology of the water bodies.<br />

5.6 Impacts on Socio-Economic Environment<br />

The project will offer substantial employment potential during<br />

construction phase and operation phase, which will have beneficial<br />

impact.<br />

6.0 ENVIRONMENTAL MANAGEMENT PLAN<br />

M/s Orissa Metaliks Private Limited, will develop various<br />

management activities for the Environmental Management<br />

Programme which will meet all statutory requirements and help to<br />

improve environmental quality.<br />

In order to improve the aesthetic look of the area and enhance the<br />

land use as well as to compensate for any loss in ecology during<br />

construction, adequate plantation programmes around the project site<br />

have been planned and will be adopted. Development of green belt will<br />

include plantation of trees along boundary of the factory, roads, raw<br />

material yard and other available spaces. Over 33% of total area of<br />

factory will be covered under green cover.<br />

A detailed monitoring for different environmental parameters will be<br />

carried out as per direction of State <strong>Pollution</strong> <strong>Control</strong> <strong>Board</strong>. An<br />

environmental management group will be established to implement<br />

the management plan.<br />

Executive Summary<br />

Envirotech East Pvt. Ltd.

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