Owner's Manual - FIMCO Industries

Owner's Manual
Model: UTL-40-12V (5301343)
(40 Gallon, 12 Volt, Utility Sprayer w/5-Nozzle Boom Assembly)
Technical Specifications
- 40 Gallon, Corrosion Resistant, Polyethylene Tank
- 5 Nozzle Boom Assembly, 100" Spray Coverage
- 12 Volt / 45 p.s.i. / 3.8 g.p.m. / 11 Amp Diaphragm Pump
- Deluxe Pistol-Grip Handgun w/25 Feet of 3/8" Hose
- Bypass (Recirculation) Line
Assembly
Most of the sprayer has been assembled at the factory.
Join the center boom member to the boom mounts with the bolts
and nuts provided. Make sure the outer boom members fold
'backwards'. See exploded view later in this manual for
reference.
Attach the boom feeder hose to the boom. Secure in place with
a hose clamp provided.
Testing the Sprayer
Open the tank lid and be sure the tank is clean and free of
foreign material. Fill the tank about 1/2 full with plain water.
NOTE:
It is VERY important for you to test your sprayer with plain
water before actual spraying is attempted. This will enable
you to check the sprayer for leaks, without the possibility of
losing any expensive chemicals.
General Information
Thank you for purchasing this product. The purpose of this
manual is to assist you in operating and maintaining your
sprayer. Please read it carefully, as it furnishes information which
will help you achieve years of trouble-free operation.
Warranty/Parts/Service
Products are warranted for one year from date of purchase
against manufacturer or workmanship defects.
Commercial users have a 90 day warranty.
Your authorized dealer is the best source of replacement parts
and service. To obtain prompt, efficient service, always
remember to give the following information...
Before starting, open the suction line valve. (located near the
pump) Check for leaks.
Open the valve for the boom. Make sure your pattern is
sufficient. You may decrease pressure in the system by
'bypassing' solution back into the tank. This is achieved by
opening the valve on the middle port of the manifold. Regulating
pressure is done in this manner.
During the testing period, be sure to observe the spray pattern
given by the spray nozzles. If there is any pattern distortion, it
will be necessary to remove and clean the affected tips.
Caution: Never use a metal object or other sharp item for
cleaning a nozzle tip. It is better to use a nozzle brush (NOT
wire brush) or compressed air for tip cleaning.
- Correct Part Description and/or part number.
- Model number/Serial number of your sprayer.
Part descriptions and part numbers can be obtained from the
illustrated parts list section(s) of this manual.
Whenever you need parts or repair service, contact your
distributor/dealer first. For warranty work, always take your
original sales slip, or other evidence of purchase date, to your
distributor/dealer.
www.fimcoindustries.com
1000 FIMCO Lane, P.O. Box 1700, North Sioux City, SD 57049
Toll Free Phone: 800-831-0027 : Toll Free Fax: 800-494-0440
Form No. 877 [5004614 (03/14)] Printed in the U.S.A.

Operation & Calibration
The performance of any agricultural chemical depends upon the
proper application
The tips supplied as standard with the sprayer can be used for a
wide variety of spraying applications. Other tip sizes are
available for different coverages. The speed and pressure charts
shown indicate the rates can be changed considerably by
changing speed and pressure. The nozzles on the boom will
spray a 100" wide swath. The proper nozzle height is 17" to 20"
above the object being sprayed.
Check the spray patterns. Each nozzle should overlap the next
nozzle approximately 30%.
The pumping system draws solution from the tank,
through the strainer/filter, and to the pump. The pump forces the
solution under pressure to the handgun and/or boom nozzles.
• Open the handgun by squeezing the handle lever.
• Rotating the adjustable nozzle tip on the handgun will
change the tip pattern from a straight stream to a cone
pattern (finer mist).
Conditions of weather and terrain must be considered when
setting the sprayer. Do not spray on windy days. Protective
clothing must be worn in some cases.
Be sure to read the chemical label(s) correctly!
WARNING: Some chemicals will damage the pump valves if
allowed to soak untreated for a length of time. ALWAYS
thoroughly flush the pump with water after use. DO NOT allow
chemicals to sit in the pump for extended times of idleness.
Follow the chemical manufacturer's instructions on disposal of
all waste water from the sprayer.
When you are ready to spray, mix chemicals as follows. Add the
proper amount of water to the tank. Run the sprayer while
adding chemical to the water. Do NOT spray through the boom
at this time. This will allow the solution to return (or 'bypass') to
the tank. The movement of solution through the bypass will aid
in mixing the water and chemicals. You should now be ready to
spray.
Maintenance During/After Spraying
Periodically close the suction line valve. Check the line strainer
and clean the screen.
Proper care and maintenance will prolong the life of your sprayer.
After use, fill the sprayer tank part way with water. Start the
sprayer, and allow the clear water to be pumped through the
plumbing system and out through the spray nozzles.
Refill the tank about half full with plain water and use FIMCO Tank
Neutralizer and Cleaner, and repeat cleaning instructions above.
Flush the entire sprayer with the neutralizing/cleaning agent, then
flush out one more time with plain water. Follow the chemical
manufacturer's disposal instructions of all wash or rinsing water.
For the boom, (if applicable) remove the tips and screens from the
nozzle assemblies. Wash these items out thoroughly. Blow the
orifice clean and dry. If the orifice remains clogged, clean it with a
fine bristle (NOT WIRE) brush, or with a toothpick. Do not damage
the orifice. Water rinse and dry the tips before storing.
WARNING: Some chemicals will damage the pump valves if
allowed to soak untreated for a length of time! ALWAYS flush
the pump as instructed after each use.
- Four things must be considered before spraying with the boom:
1. How much chemical must be mixed in the tank?
2. Rate of spray? (Gallons per Acre to be sprayed)
3. What Pressure (p.s.i.) will be used?
4. Speed Traveled (m.p.h.) while spraying?
- Refer to your chemical's label to determine the chemical mixture.
- See the tip chart to determine the pressure to be used. The chart
will also show the speed used when spraying.
- If the towing vehicle does not have a speedometer, speed can
be determined as per the directions.
Determining the proper speed of the pulling vehicle can be done
by marking off 100, 200, & 300 feet. The speed chart indicates the
number of seconds it takes to travel the distances. Set the throttle
and with a running start, travel the distances. Adjust the throttle
until you travel the distances in the number of seconds indicated
by the speed chart. Once you have reached the throttle setting
needed, mark the throttle location so you can stop and go again,
returning to the same speed.
Add water and proper amount of chemical to the tank and drive to
the starting place for spraying.
Once you know how much you are going to spray, then determine
(from the tip chart) the spraying pressure (PSI), and the spraying
speed (MPH). The pressure can be set by running the sprayer
with the boom nozzles 'on', and then adjusting the relief valve until
the gauge reads the desired pressure. Notice that the pressure
will go up when the boom line is shut off. This is normal, and the
pressure will return as before when you open the boom line.
When selecting pressure from the tip chart, it is a good idea to try
for the 20 or 30 p.s.i. range as this allows an excellent nozzle
pattern. Spraying at 10 p.s.i. begins to break up the pattern, and
at 40 p.s.i. you may notice some drift.
Speed Chart
Time Required in seconds to travel a distance of:
Speed in M.P.H.
(Miles per Hour)
100 Ft. 200 Ft. 300 Ft.
1.0
2.0
3.0
4.0
68 sec.
34
23
17
136 sec.
68
45
34
205 sec.
102
68
51
5.0
6.0
14
11
27
23
41
34
7.0
9.7
19
29
8.0
9.0
10.0
8.5
7.6
6.8
17
15
14
26
23
20
Winter Storage
Drain all water out of your sprayer, paying special attention to
the pump, handgun, and valve(s). These items are especially
prone to damage from chemicals and freezing weather.
The sprayer should be winterized before storage by pumping
a solution of RV antifreeze through the entire plumbing
system. This antifreeze solution should remain in the plumbing
system during the winter months. When spring time comes
and you are preparing your sprayer for the spray season, rinse
the entire plumbing system out, clearing the lines of the
antifreeze solution. Proper care and maintenance will prolong
the life of your sprayer.
Page 2

Pump Model: 5277982
2
1
Available Replacement Parts
5
10
3
4 6
9
7
8
Item
No
1
2
3
4
5
6
7
8
9
10
Part
Number
5075019
5157206
5168821
20408-000
5157203
5168824
5168826
5168828
5168832
5168833
Qty Description
1
1
1
1
1
1
1
1
1
1
Pkg. (4) Grommets
15 Amp 'Mini Blade' Fuse
Upper Housing w/Pressure Switch
Pkg. (2) Clips (Port Fitting)
Pressure Switch Assembly
Check Valve w/O-Ring
Diaphragm Kit w/Pistons & (4) Screws
Cam/Bearing Kit, w/Set Screw
Port Kit Fitting, 1/2" MNPT
Port Kit Fitting, 1/2" Hose Barb
Troubleshooting the Pump:
Motor does not run:
°
°
°
°
°
Check for loose wiring connection(s).
Make sure the 'ON/OFF' switch in the
lead wire assembly is in the 'ON' position.
"I" is the 'ON' position and 'O' is the 'OFF' position.
Check for defective pressure switch. Make sure
you are connected to a good 12 volt power source.
Make sure any on/off switches are in the 'on' position.
Remove the cap to the pressure switch. Pull both
red wires off of their terminals, and touch the two
ends together. If your pump runs when you do this,
your pressure switch will need to be replaced.
Check the fuse.
Check for low voltage at the power supply.
Pump does not prime:
°
°
°
°
°
°
Check for air leaks in supply line.
Check for debris in the check valve assembly.
Check for defective check valve.
Check for clogged strainer/filter.
Check for cracks in the pump housing.
Check for empty product supply.
Pulsating flow (surging):
°
°
°
°
°
°
Check for defective pressure switch.
Check for leaks in the discharge line.
Check for restriction in the discharge line.
Check for debris in nozzle orifice.
Discharge hose may be too long.
Check for clogged strainer.
Motor continues to run after discharge is shut off:
° Check for empty product supply.
° Check for open bypass valve. (if equipped)
° Check for low voltage.
° Check for leak in discharge line.
° Check for defective or dirty check valve.
° Check for defective pressure switch.
Flow Rate:
Current:
Check Valve:
Port Type:
Motor Voltage:
Pump Specifications
3.8 GPM @ Open Flow
7.4 Amps @ 40 PSI
Viton
Plug-In Port
12 Volts DC
Wetted Parts Housing: Polypropylene
Diaphragm:
Liquid Temperature:
Santoprene
130° F max.
Fuse
2.250
GPM = Gallons Per Minute
PSI = Pounds per Square Inch
DC = Direct Current
Outlet
12V Connection
Pump Model Number
3.188
Inlet
Pump Serial Number
Page 3

2.5
Pump Assembly #5278021
2.3
2.1
2.6
2.4
1
1
2.2
1
Item
No
1
2
2.1
2.2
2.3
2.4
2.5
2.6
3
Part
Number
5117168
5275570
5006209
5067121
5010430
5116242
5143188
5005287
5277982
Qty Description
3
1
1
1
1
1
1
1
1
#10-24 x 1" Phillips Truss Head Machine Screw
Filter/Valve Sub-Assembly
Poly Knurled Swivel Nut, 3/4" FGHT
Poly Hose Fitting, 3/4" MGHT 1/2" HB
Port Kit Elbow, 1/2" FNPT
Strainer, 1" Filter Washer
Nylon Shut-Off Valve (3/4" GHT)
Poly Swivel Adapter Spud, 1/2" NPT
Hi Flo Gold Series 3.8GPM Pump
3
Tip
Number
AIXR11002VP
Tip
Number
AIXR11002VP
Spray Tip Rate Chart
(20" Spacing)
Gallons Per Acre - Based on Water
Spray PressureCapacity
Height (psi) (GPM) 1 2 3 4
MPH MPH MPH MPH MPH
5
MPH
6 8
MPH
15
18"
30
20
0.12 35.6 17.8 11.8 8.9 7.1 5.9 4.5
0.14 41.6 20.8 13.8 10.4 8.3 6.9 5.2
0.17 50.4 25.2 16.8 12.6 10.1 8.4 6.3
40 0.20 59.6 29.8 19.8 14.9 11.9 9.9 7.4
Gallons Per 1000 Sq. Ft. - Based on Water
Spray PressureCapacity
Height (psi) (GPM) 2 3 4 5
MPH MPH MPH MPH
15 0.12 .41 .27 .20 .16
18"
30
0.14
0.17
.48
.58
.32
.39
.24
.29
.19
.23
40 0.20 .68 .45 .34 .27
110° wide, tapered flat spray angle with air induction technology
for better drift management. Made of 2-piece UHMWPE polymer
construction which provides excellent chemical resistance,
including acids, as well as exceptional wear life. Compact size to
prevent tip damage. Removable pre-orifice. Excellent for
systemic products and drift management.
5-Nozzle Boom Assembly
(with 3/8" Hose, 1" Sq. Tubing, & AIXR11002VP Tips)
Page 4
Item
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
5006259
5006345
5016157
5018371
5019228
5020347
5020510
5034169
5046106
5046219
5051144
5056113
5056114
5056115
5116019
5277834
5277835
5277838
5277923
Elbow
Qty Description
4
6
5
5
2
2
2
2
2
5
8
2
2
1
5
1
1
1
5
6
16
Tee
3/8"-16 Hex Whiz (Flange) Locknut
3/8"-16 Flange Locknut (Grade F)
Seat Washer (QJ Caps)
Air-Induction XR Flat Spray Tip (AIXR11002VP)
Extension Spring
Hose, 3/8"-1 Brd. x 21"
Hose, 3/8"-1 Brd. x 19-3/8"
H.H.C.S., 3/8"-16 x 2 1/2"
Square Cap, Black (1" Square Tube)
Quick TeeJet Cap ONLY (Yellow)
Hose Clamp, 3/8"
Single Hose Shank (3/8" Hose)
Double Hose Shank (3/8" Hose)
Triple Hose Shank (3/8" Hose)
Nozzle Strainer, Red (50 Mesh)
Outer Boom Weldment 1" Sq. Tube L.H.
Outer Boom Weldment 1" Sq. Tube R.H.
Center Boom Weldment 1" Sq. Tube
Boom Clamp Assembly (1in Sq.)
7
18
19
12
15
3
4
10
Elbow
Clamp
Cross
19
Tee
2
1
13
15
3
4
10
7
Opposite side has typical hardware setup
5
2
1
8
17
9
2
6
11
14
15
19
3
4
10
Cross Clamp

Exploded View/Parts List:
UTL-40-12V (5301343)
20
16
12
15
16
30
25
21
18
31
18
6
5
29
26
28
7 19 19
9 19 19
4
34
17
1
8 19 19
15
31
23
10
30
2
11
24
14
37.1
35
21
2
37.2
13
27
3
22
32
3
25
1
36 14
32
14
22
13
27
3
33
Item
No
Part
Number
Qty
Description
1 5006186 6 #10-24 Hex Whiz (Flange) Locknut
2 5006259 8 3/8-16nc Hex Flanged Whiz Nut Gr. 5
3 5006307 8 5/16-18nc Hex Flanged Whiz Nut Gr. 5
4 5010202 1 Poly Elbow, 1/2" MNPT x 3/8" HB
5 5010203 1 Poly Elbow, 1/2" MNPT x 1/2" HB
6 5020307 1 Hose, 1/2"-1 Brd. x 23"
7 5020521 1 Hose, 3/8"-1 Brd. x 29-3/4"
8 5020527 1 Hose, 3/8"-1 Brd. x 25 Ft.
9 5020528 1 Hose, 3/8"-1 Brd. x 25"
10 5023126 1 Clamp Arm R.H.
11 5023127 1 Clamp Arm L.H.
12 5034101 4 H.H.C.S., 3/8"-16 x 1 3/4"
13 5034159 2 Square U-Bolt, 5/16" x 1 5/16" x 1 7/8"
14 5034660 12 H.H.C.S. Flanged 3/8"-16nc x 3/4" Long
15 5038698 4 Plastic Tank Hold-Down Leg Clip
16 5038775 1 Handgun Bracket
17 5038855 1 Pump Mount Bracket
18 5051114 2 Hose Clamp (3/8"-1/2")
19 5051144 6 Hose Clamp, 3/8"
20 5058188 1 Tank Lid w/Lanyard
Item
No
Part
Number
Qty
Description
21 5075014 4 Rubber Grommet (Black)
22 5095176 2 Boom Mount, 40/60 Gallon Utility Sprayer
23 5095348 1 Upright Tube Mount L.H.
24 5095349 1 Upright Tube Mount R.H.
25 5117234 4
#10-24 x 1/2" Phillips Truss Head Machine
Screw
26 5117314 1 #10-24 x 3" Truss Head Machine Screw
27 5117323 4 5/16"-18 x 3/4" Flange Whiz Lock Screw
28 5127192 1 Manifold Spacer (3.8gpm)
29 5167007 1 Pressure Gauge, 0-100 p.s.i.
30 5169245 1 40 Gallon Elliptical Tank (White)
31 5273959 1 Deluxe Pistol-Grip Handgun w/X-26 Tip
32 5277933 2 Boom Bracket, 40/60 Gallon Utility Weldment
33 5278018 1
Lead Wire Assembly w/15A Fuse & 30A Clips
(96" Long)
34 5278019 1 Manifold Assembly (Utility Carts)
35 5278021 1 Pump Assembly (Utility Sprayers)
36 5278054 1 Utility Sprayer Frame (Red)
37.1 5277779 1 Boom Sub-Assembly (1" Sq. Tube)
37.2 5277695 1 5-Nozzle Harness (3/8" & 1" Sq Tube)
Page 5

1
8
9
1
Manifold Assembly #5278019
5
2
4
6
4
6
7
9
4
1
3
Item
No
1
2
3
5 4 6
7
8
9
Part
Number
5006209
5010236
5010430
5016066
5041073
5143188
5143405
5149034
5149148
Qty Description
3
1
1
3
1
2
1
1
2
Poly Knurled Swivel Nut, 3/4" FGHT
Poly Elbow, 1/2" FNPT x 1/2" FNPT
Port Kit Elbow, 1/2" FNPT
Garden Hose Washer
Poly Reducing Bushing, 1/2" MNPT x 1/4" FNPT
Nylon Shut-Off Valve (3/4" GHT)
Manifold w/Mounting Tab
Poly Swivel, 3/8" Hose Barb
Swivel Elbow, 3/8" Hose Barb - Black
(Pistol-Grip) Handgun #5273959
Brass (2-Piece)
Adjustable Tip
(#5018331)
Aluminum Barrel
Brass Hose Connection
(for 3/8" I.D. Hose)
Trigger Lock
28
Page 6