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WELCOME SEA INSTALLER - A2SEA

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<strong>WELCOME</strong> <strong>SEA</strong> <strong>INSTALLER</strong><br />

19 February 2013


<strong>WELCOME</strong> <strong>SEA</strong> <strong>INSTALLER</strong><br />

And welcome to you to this event which we have looked forward to for a long time!<br />

Today, Tuesday 19 February 2013, we celebrate our new vessel <strong>SEA</strong> <strong>INSTALLER</strong>. The vessel is one of the newest<br />

and most modern offshore wind installation vessels in the market right now. All the knowledge that A2<strong>SEA</strong> has gained<br />

as pioneers in the offshore wind business since the beginning in 2000 has been implemented into the vessel.<br />

This brochure gives you a thorough insight into the vessel and its technical capacity.<br />

Over the next 2 months, <strong>SEA</strong> <strong>INSTALLER</strong> will install turbines at Anholt Offshore Wind Park and afterwards she will<br />

be deployed in the Irish Sea on the project West of Duddon Sands until the summer of 2014.<br />

Thank you for celebrating <strong>SEA</strong> <strong>INSTALLER</strong> with us.<br />

Enjoy your tour on board the vessel.<br />

Best regards,<br />

Jens Frederik Hansen, CEO, A2<strong>SEA</strong> A/S<br />

IMPORTANT INFORMATION – SAFETY REGULATIONS<br />

Welcome on board <strong>SEA</strong> <strong>INSTALLER</strong>.<br />

Quality and safety are central to everything we do at A2<strong>SEA</strong> and all processes we carry out are characterised by the same objectives:<br />

Safety first, no accidents or incidents, no damage.<br />

Please respect our safety regulations.<br />

We have a smoking policy applying to all our vessels. Smoking is only allowed in designated areas outside. Please only walk in the designated<br />

areas.<br />

Fire alarm<br />

Continuous sounding of the alarm signal. The alarm is followed by an announcement on the PA (Public Address) system. Please pay attention. In<br />

case of a fire alarm you must leave the vessel immediately. Please obey instructions given by the vessel’s crew or the A2<strong>SEA</strong> staff.<br />

Enjoy your visit on board,<br />

HSEQ team<br />

Read more about our safety regulations on www.a2sea.com


• <strong>SEA</strong> <strong>INSTALLER</strong>’s deck measures 3350 square metres<br />

• The deck is reinforced and can carry 15 tons per square<br />

metre and a total load of 5000 tons<br />

• The vessel can accommodate eight 3.6 MW turbines or<br />

four 6MW turbines at a time<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> was built at the COSCO shipyard in<br />

China under close supervision by A2<strong>SEA</strong>’s construction<br />

department<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> measures 132 metres from stem to stern<br />

and the hull is 39 metres wide<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> can operate at depths of between 6.5 and<br />

approx. 45 metres<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> can work in three different modes:<br />

• Floating – as an ordinary vessel during transport<br />

and loading of turbine components<br />

• Semi-jacked-up during installation in fine weather<br />

or when soil conditions are difficult<br />

• Fully jacked-up during installation.<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> weighs 20,000 tons fully loaded.<br />

DECK<br />

<strong>SEA</strong> <strong>INSTALLER</strong> is a state-of-the-art vessel based on our experience with<br />

the rest of the fleet, and the result is an ultra-modern and effective installation<br />

vessel. <strong>SEA</strong> <strong>INSTALLER</strong> is designed to meet the challenges that follow<br />

in the wake of market demands for ever larger wind turbines at increasing<br />

sea depths.<br />

From the deck of <strong>SEA</strong> <strong>INSTALLER</strong>, all wind turbine components are loaded<br />

from the quay and stored until the vessel reaches its destination at the offshore<br />

wind farm.<br />

The deck of <strong>SEA</strong> <strong>INSTALLER</strong> measures 3350 square metres, the size of<br />

half a football field.<br />

The deck has been specially designed for wind turbines in order to maximise<br />

the use of available space. As a result, the four jack-up legs are cylindershaped/round<br />

instead of the traditional triangular shape. This saves a large<br />

amount of space.<br />

The crane used to lift wind turbine components on and off <strong>SEA</strong> <strong>INSTALLER</strong><br />

is mounted round one of the legs, which also saves some space compared<br />

with the layout of our other vessels.<br />

For practical and safety reasons, all brackets and hatches are flush with the<br />

deck. The result is a completely uniform, flat surface, which makes it easier<br />

for the crew to move around without stumbling or falling, while minimising<br />

the risk of damaging wind turbine components or the vessel during loading.<br />

Compared with other installation vessels, the deck on <strong>SEA</strong> <strong>INSTALLER</strong> has<br />

been reinforced so it can carry 15 tons per square metre compared with the<br />

standard requirement of five tons per square metre. This makes it possible to<br />

load and transport larger wind turbine components, for example wind turbine<br />

towers and foundations.<br />

The size of the deck makes it possible to transport, for example, eight 3.6 MW<br />

turbines. The first installation vessel in the A2<strong>SEA</strong> fleet could accommodate<br />

four 1.8 MW turbines.<br />

CRANE<br />

The crane on <strong>SEA</strong> <strong>INSTALLER</strong> is the vessel’s workhorse. The crane is used<br />

to lift wind turbine components from the quay unto the vessel and to lift and<br />

position the components on site at the offshore wind farm.<br />

The electrical crane is of the GUSTO brand with a capacity of 800 tons at<br />

20 metres outreach or 600 tons at 30 metres outreach. The crane can also<br />

be adjusted to 2 x 400 tons dual lift in two individual lifting arrangements.<br />

With its current equipment and design, <strong>SEA</strong> <strong>INSTALLER</strong> is optimised to<br />

transport and install wind turbines of 3–6 MW but can also transport larger<br />

components.<br />

Very few turbine components weigh more than 300–400 tons, but the capacity<br />

of the crane makes it possible to handle wind turbine foundations<br />

weighing up to 800–900 tons.<br />

The lifting height is 100 metres from the deck or 120–130 metres measured<br />

from the surface of the sea if the height of the vessel is included.<br />

Due to the many heavy lifts, the <strong>SEA</strong> <strong>INSTALLER</strong> crane – like the rest of<br />

the vessel – has increased FATIGUE LIFETIME. The term reflects that all<br />

constructions and parts on the vessel have been reinforced to ensure high<br />

capacity and a long useful life.<br />

The lifting capacity at <strong>SEA</strong> <strong>INSTALLER</strong> has been optimised for large-scale<br />

offshore wind turbine projects but to further increase the capacity of the<br />

vessel, the crane will be updated within the next 2–3 years to raise the lifting<br />

capacity to 900 tons; the same capacity as the sister vessel NB 002 will<br />

have when delivered from the shipyard in 2014.<br />

<strong>SEA</strong> <strong>INSTALLER</strong> has the same capacity as A2<strong>SEA</strong>’s entire current fleet, and<br />

once the sister vessel NB 002 will be in operation in 2014, A2<strong>SEA</strong> will be in<br />

an even stronger position on the market for offshore wind turbine installation.<br />

• The crane on <strong>SEA</strong> <strong>INSTALLER</strong> is a GUSTO GLC-800-ED and<br />

fully electrical<br />

• The crane has a lifting capacity of 800 tons or 2 x 400 tons in<br />

dual lift<br />

• In addition to the main crane, <strong>SEA</strong> <strong>INSTALLER</strong> also has five<br />

smaller cranes<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> will double A2<strong>SEA</strong>’s capacity compared with<br />

the current fleet.<br />

• The crane will be upgrated to a lifting capacity of 900 tons and<br />

a 120 meter boom in 2014


JACKING SYSTEM<br />

The four legs help giving <strong>SEA</strong> <strong>INSTALLER</strong> her characteristic appearance.<br />

When <strong>SEA</strong> <strong>INSTALLER</strong> is in the harbour, her legs are completely retracted,<br />

and when the vessel reaches its destination, the legs are lowered so they<br />

rest on the seabed. All this is controlled from the bridge.<br />

Raising or lowering the legs is called jacking up, which comes from the word<br />

jack. <strong>SEA</strong> <strong>INSTALLER</strong> thus operates by raising or lowering the four legs using<br />

a large number of jacks. During operation, the entire vessel is jacked up<br />

to the desired height with the deck typically around 15–25 metres above the<br />

surface of the sea. Once the task has been completed, the vessel is jacked<br />

down so it can sail normally.<br />

An effective jacking system is essential to enable a vessel like <strong>SEA</strong> <strong>INSTALLER</strong><br />

to operate and function effectively. <strong>SEA</strong> <strong>INSTALLER</strong> cannot sail during jacking<br />

and to avoid wasting too much time waiting, it is important to be able to<br />

raise and lower the legs as quickly as possible.<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> has six<br />

3020 kilowatt engines<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> has<br />

three Voight Schneider<br />

propellers for propulsion<br />

and three Bov propellers<br />

for satellite-based<br />

positioning<br />

• The vessel can<br />

manoeuvre with a precision<br />

of 25 cm under optimum<br />

weather conditions.<br />

The jacking system can raise a fully loaded <strong>SEA</strong> <strong>INSTALLER</strong> at a speed of<br />

approximately 1 metre per minute, which is twice as fast as standard jacking<br />

systems in the wind turbine industry.<br />

A single day is normally set aside for each offshore wind turbine, so<br />

it is important that the jacking system functions effectively and impeccably.<br />

<strong>SEA</strong> <strong>INSTALLER</strong> is fully functional even with two jacking cylinders<br />

out of operation at each leg, and, as with other constructions on<br />

<strong>SEA</strong> <strong>INSTALLER</strong>, much has been done to ensure optimum safety and<br />

durability.<br />

To make sure the legs rest firmly on the seabed, each leg has a so-called<br />

spudcan – like the sole of a shoe. The spudcan on the legs measures 108<br />

square metres per leg, so <strong>SEA</strong> <strong>INSTALLER</strong> has a solid 432 square metres<br />

footprint once the legs have been lowered.<br />

A special jetting system at the bottom of the legs can flush the legs free of the<br />

seabed when they have to be raised. Depending on the soil conditions, the<br />

legs may have penetrated up to 21 metres into the seabed, and without a jetting<br />

system, lifting the legs would be like pulling a gum boot out of a mud hole.<br />

• The jacking system on <strong>SEA</strong> <strong>INSTALLER</strong> is a double hydraulic<br />

system<br />

• There are eight jacking cylinders at each leg, i.e. 32 in total<br />

• The legs on <strong>SEA</strong> <strong>INSTALLER</strong> can be raised and lowered at a<br />

speed of 1 m/min<br />

• The legs on <strong>SEA</strong> <strong>INSTALLER</strong> are 84 metres long<br />

• The spudcan on the legs measures 108 square metres per leg, i.e.<br />

432 square metres in total.<br />

ENGINE ROOM<br />

No vessel is without an engine room. A huge amount of raw power is<br />

required on board <strong>SEA</strong> <strong>INSTALLER</strong>, so the engine room consists of three<br />

separate rooms, each equipped with two 3020 kilowatt diesel-electric engines.<br />

This gives a total of six engines with a combined capacity of more than<br />

18,000 kilowatt, generating high voltage power to propel the vessel, and<br />

for the jack-up system, the cranes and the many cooling, heating and<br />

ventilation systems on board. This is equivalent to the power required for<br />

2,5 million low energy light bulbs – if one should need that.<br />

Like the rest of <strong>SEA</strong> <strong>INSTALLER</strong>, the engine room is designed to optimise<br />

vessel operation. Even with two of the six engines out of operation, the<br />

vessel remains fully operational. In a worst case scenario, the vessel can<br />

sail with only one engine.<br />

The result is a large amount of raw power, not to mention a high degree<br />

of reliability of supply, which is essential when A2<strong>SEA</strong> counts on installing<br />

at least one wind turbine per day. While vessels in the oil and gas industry<br />

typically sail to a specific position, where they are jacked up and remain<br />

for shorter or longer periods of time, wind turbine installation vessels are<br />

constantly on the move, either to transport the turbines to their destination<br />

or in connection with installation.<br />

In addition to the engine power required to sail <strong>SEA</strong> <strong>INSTALLER</strong>, the engine<br />

room supplies power to a special satellite-based navigation system<br />

also called DP (Dynamic Positioning), which can maintain a given position<br />

during operation with a tolerance of only 25 cm.


CONTROL ROOM<br />

An installation vessel like <strong>SEA</strong> <strong>INSTALLER</strong> has many electrical and pressurised<br />

systems, from the vessel’s engines to the hydraulic jack-up system,<br />

ventilation systems, cooling systems and toilets, not to mention service<br />

water for up to 60 people. Everything is controlled from the control room<br />

on <strong>SEA</strong> <strong>INSTALLER</strong>.<br />

It is therefore not just cranes and engines that need to function. There<br />

are tanks for drinking water and sewage; the vessel’s ventilation and airconditioning<br />

systems provide fresh air and the right temperature on board,<br />

and the cooling room in the galley obviously has to function as well. All these<br />

systems and processes are monitored and controlled from the control room.<br />

• The mess on <strong>SEA</strong> <strong>INSTALLER</strong><br />

is open 24/7<br />

• It is prohibited to drink<br />

alcohol on board<br />

<strong>SEA</strong> <strong>INSTALLER</strong><br />

• A special office is available<br />

where guests on board the<br />

vessel can work undisturbed.<br />

To be the chief engineer on board <strong>SEA</strong> <strong>INSTALLER</strong> is like being responsible<br />

for processes and systems in a small Danish village. To help the chief<br />

engineer with the monitoring, <strong>SEA</strong> <strong>INSTALLER</strong> has installed an Integrated<br />

Control Ship System (ICSS).<br />

The advanced computer-based ICSS system helps monitor and control<br />

temperature, power consumption, water consumption and oil pressure.<br />

CHANGING ROOMS AND GYM FACILITIES<br />

<strong>SEA</strong> <strong>INSTALLER</strong> can accommodate 60 people, including crew and guests.<br />

Installing offshore wind turbines can be a wet and dirty job, so the crew<br />

needs good facilities for changing and showering – we call this the Comfort<br />

Zone. The Comfort Zone is where the crew changes from work clothes to<br />

leisure wear, and facilities are provided for relaxation and exercise before<br />

continuing to the lounge area or private cabins.<br />

It is prohibited to take work clothes to the individual cabins. We therefore<br />

also have a Clean Zone, where it is not permitted to wear work clothes.<br />

The changing room facilities make it clear that <strong>SEA</strong> <strong>INSTALLER</strong> maintains<br />

a high standard throughout the Comfort Zone. In addition to being pleasant<br />

for the crew, it is also important when the crew is unable to do anything but<br />

wait during bad weather.<br />

For the same reason, much attention has been paid to the gym facilities.<br />

Here the crew has plenty of opportunities for weightlifting and fitness training<br />

if the wait becomes too long.<br />

MESS, GALLEY AND CINEMA<br />

At A2<strong>SEA</strong> we have always employed our own experienced crews just like<br />

we operate our own fleet. This gives us maximum control and means we<br />

can ensure the highest standards of safety and quality.<br />

However, being a crew member on an installation vessel like <strong>SEA</strong> <strong>INSTALLER</strong><br />

can be a challenging job, both physically and mentally. We spoil our crew<br />

members when they are off duty, and we do so at what we call our Recreational<br />

Deck – the area on <strong>SEA</strong> <strong>INSTALLER</strong> which comprises mess,<br />

galley and cinema.<br />

The mess is a natural gathering point because the work gives a good appetite.<br />

The mess is open 24/7 while the vessel is working on a job. Here<br />

you do not find fancy food in very small portions; instead we serve good,<br />

honest food, large steaks and plenty of accompaniments on a par with<br />

well-known restaurants on shore.<br />

It is prohibited to drink alcohol on board, but the crew can consume anything<br />

from soft drinks and juice to coffee and other hot drinks.<br />

<strong>SEA</strong> <strong>INSTALLER</strong> also gives the crew the option of watching films, as the<br />

vessel has a cinema where the crew can choose the films they want to<br />

watch.<br />

Finally, we have a department with an office where guests on board the<br />

vessel can work undisturbed. The office is popular as we often have customers,<br />

suppliers, experts and other guests on board.


• <strong>SEA</strong> <strong>INSTALLER</strong> can<br />

accommodate 60 crew<br />

members and guests<br />

• Everyone on board has a<br />

single cabin<br />

• The crew and any customers<br />

on board share the same<br />

lounge and cabins<br />

• It is not permitted to wear<br />

work clothes in the lounge<br />

area and in the cabins.<br />

BRIDGE<br />

The tour of <strong>SEA</strong> <strong>INSTALLER</strong> finishes in the penthouse apartment – the<br />

bridge, a 285 m2 large top-modern wheel house with the latest communication<br />

and navigation equipment.<br />

The bridge is a tailor-made construction and reaches beyond both railings.<br />

From here you have a good view of the cargo, the crane as well as the<br />

harbour – a considerable improvement compared with former installation<br />

vessels. In addition, the design has taken the finer details into account, and<br />

the advanced satellite navigation equipment makes it possible to manoeuvre<br />

<strong>SEA</strong> <strong>INSTALLER</strong> with 25 cm precision.<br />

<strong>SEA</strong> <strong>INSTALLER</strong> can be operated from control panels placed on different<br />

parts of the bridge; the vessel has a front bridge, two side bridges and a<br />

rear bridge. To this should be added a control panel for the crane and the<br />

jack-up systems. It is often the same person who manoeuvres the vessel<br />

and operates the jack-up systems.<br />

LOUNGE AND CABINS<br />

<strong>SEA</strong> <strong>INSTALLER</strong> has accommodation for 60 people staying in single<br />

cabins. It is important to us that <strong>SEA</strong> <strong>INSTALLER</strong> is a state-of-the-art<br />

vessel using the latest technology, and on one important point we break<br />

with traditions: the fitting out of the cabins.<br />

The design of <strong>SEA</strong> <strong>INSTALLER</strong> has focused on providing single cabins<br />

for everyone. Rather than fewer, larger cabins accommodating several<br />

crew members, as is often the case in the oil and gas industry, the<br />

cabins on <strong>SEA</strong> <strong>INSTALLER</strong> are smaller but they afford the crew some<br />

privacy.<br />

We call it the One Team concept. We believe that if you eat and relax<br />

together, you also work better together. The lounge area is therefore<br />

shared by everyone on board.<br />

The lounge area and the cabins have effective sound insulation so the<br />

crew can relax or sleep without being disturbed by the work on board.<br />

Master Brian Rudi Bendixen<br />

At first sight, an important thing seems to be missing on the bridge: there<br />

are no large charts on the desk with pencil and sextant markings.Today,<br />

navigation is by satellite; everything is electronic and there is actually not a<br />

single paper chart on board <strong>SEA</strong> <strong>INSTALLER</strong>.<br />

As a second generation installation vessel, <strong>SEA</strong> <strong>INSTALLER</strong> is a top-modern<br />

vessel which is based on experience acquired during many hours of<br />

work on our other vessels. The vessel has a higher installation speed than<br />

previous vessels and the crane a larger boom length, making the vessel<br />

more efficient than other installation vessels. To this should be added that<br />

<strong>SEA</strong> <strong>INSTALLER</strong> is incredibly hard-wearing as a result of her reinforced<br />

construction and optimised processes.<br />

A2<strong>SEA</strong> moreover has a committed and highly competent team of seamen<br />

and experts in the installation of offshore wind turbines on board, which<br />

allows us to state with conviction that:<br />

<strong>SEA</strong> <strong>INSTALLER</strong> is the installation vessel for the future wind turbine<br />

industry.<br />

If the accommodation on <strong>SEA</strong> <strong>INSTALLER</strong> had been designed for<br />

the oil and gas industry, the vessel could have accommodated more<br />

people. On board <strong>SEA</strong> <strong>INSTALLER</strong> our crew and customers have<br />

single cabins.<br />

In addition, the lounge area where the crew can relax is shared by<br />

crew and any customers on board. There are no special facilities for<br />

VIPs that can be the source of envy.<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> can be manoeuvred from the bridge by a single<br />

person<br />

• The bridge is 50 metres wide and the total area measures 285 m2<br />

• There are five control panels on the bridge from where the vessel<br />

can be manoeuvred<br />

• <strong>SEA</strong> <strong>INSTALLER</strong> can be manoeuvred in the so-called DP2 mode


<strong>SEA</strong> <strong>INSTALLER</strong><br />

specifications<br />

Technical specifications<br />

General<br />

Vessel<br />

Type of vessel<br />

DP2<br />

Classification<br />

Flag<br />

<strong>SEA</strong> <strong>INSTALLER</strong><br />

Self-propelled jack-up vessel<br />

(at charterer’s request)<br />

DNV<br />

Danish<br />

Technical Dimensions<br />

Length<br />

132 m<br />

Breadth<br />

39 m<br />

Draft<br />

5.3 m<br />

Leg length<br />

83 m<br />

Deck load<br />

15 t/m²<br />

Free deck space 3350 m² (subject to deck layout)<br />

Total net deck load 5000 t (depending on stability)<br />

Service speed<br />

12 kn Max<br />

Operating water depth 6.5 - 45 m (depending on tide, penetration)<br />

Jack-leg System<br />

No. of legs 4<br />

Jacking system Double Hydraulic System<br />

Jacking speed<br />

0.50 m/min<br />

Spudcan footprint 105 m²<br />

Wave limit jacking 2.0 m Hs (subject to site specific assessment)<br />

Main Crane<br />

Type<br />

Gusto GLC-800-ED<br />

Main boom length 94 m<br />

Max crane capacity 800 t @ 24 m outreach (600 t@30m)<br />

(optional up to 900 t subject to boom configuration)<br />

Cargo Crane<br />

Type<br />

Marine cranes<br />

No. of cargo cranes 5<br />

Main boom length 25 m<br />

Max crane capacity 20 t<br />

Tank Capacity<br />

Fuel 1000 m³<br />

Fresh water 450 m³<br />

Sewage tanks 300 m³<br />

<strong>SEA</strong> <strong>INSTALLER</strong> is based on year’s<br />

of experience in this market and<br />

is a huge step forward in capacity<br />

and possibilities. This vessel can<br />

work in three main “modes“ and is<br />

self propelled and fitted with accommodation<br />

for two full installation<br />

crews:<br />

• Floating crane vessel with<br />

restricted crane loads<br />

• Semi Jacked up vessel with<br />

reduced load on the legs for<br />

harbour use and on sites with<br />

difficult soil conditions<br />

• Fully jacked up vessel<br />

We have focused on making a vessel<br />

with excellent crane position<br />

to maximize the usage of the deck<br />

area and minimise handling of the<br />

cargo onshore and offshore. The<br />

vessel is built for operations in<br />

tidal areas and difficult soil conditions.<br />

Visit A2<strong>SEA</strong>.com<br />

Power Sources<br />

Main engines<br />

Power supply<br />

6 x 3020 kW<br />

6.6 kV, 400V, 230V, 110V, 50 Hz<br />

Charterers’ Accommodation<br />

Charterers’ personnel 35 persons<br />

Charterers’ cabins 35 single cabins<br />

Office facility<br />

2 offices with 6 work desk<br />

Other facilities Rest lounge (shared with vessel crew)<br />

Mess room (shared with vessel crew)<br />

Gym facilities (shared with vessel crew)<br />

REV: 120620


Scan and watch installation at<br />

Gunfleet Sands 3

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