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AAPA 15 th Road Construction and<br />

Surfacing Health & Safety<br />

Conference<br />

Safety at Fulton Hogan<br />

Tony Aloisio<br />

October 2012


A bit of history on Fulton Hogan….<br />

www.<strong>fultonhogan</strong>.com


The journey so far<br />

• Fulton Hogan started business in 1933<br />

• Bob Hogan on the job – West Coast, NZ.<br />

•John Fulton –“If you can’t manage safety, you can’t<br />

manage.”<br />

www.<strong>fultonhogan</strong>.com


History - 79 years of<br />

expansion<br />

1933<br />

1940<br />

1950’<br />

s<br />

1970’<br />

s<br />

1980’<br />

s<br />

1990’<br />

s<br />

Julius (Jules) Fulton & Robert (Bob) Hogan formed Fulton Hogan in<br />

Dunedin, NZ<br />

WWII – critical shortage of manpower and bitumen ceasing construction<br />

works<br />

Fairfield Asphalt and Maxwell Bros<br />

Tasman Asphalt, Marlborough Asphalts, British Pavements, NZ<br />

Entered Australia with 80% share in Rowe Asphalt (1981), purchased<br />

remaining shared in 1985<br />

Tasman Howie Earthworks (1985), Reliable Group (1989), NZ<br />

Expanded <strong>org</strong>anically through CPP, NZ<br />

www.<strong>fultonhogan</strong>.com


History (cont)<br />

2000<br />

RoadCare JV commences in WA – Fulton Hogan & PRS<br />

2002<br />

2004<br />

2005<br />

2007<br />

2008<br />

2009<br />

Standard Roads and Astec – staff numbers in Aus grew from approx<br />

40 to 400 – traded as FRH<br />

Central Precast, Vic<br />

Belmadar Construction, NSW<br />

Tylden Quarry, Vic<br />

Rebranded Australia as Fulton Hogan<br />

PMP, SA & NT<br />

Specialised Tanker Transport<br />

Pioneer Road Services<br />

www.<strong>fultonhogan</strong>.com


Employee Growth<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

www.<strong>fultonhogan</strong>.com


Continual Growth in Australia<br />

2500<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012<br />

www.<strong>fultonhogan</strong>.com


Group Safety<br />

Total Injury Frequency Rate<br />

70<br />

60<br />

50<br />

ZERO HARM FOCUS<br />

40<br />

30<br />

NZ TIFR<br />

Aust TIFR<br />

Group TIFR<br />

20<br />

10<br />

0<br />

2007 2008 2009 2010 2011 2012<br />

www.<strong>fultonhogan</strong>.com


ZERO HARM<br />

• focuses on improving one day at a time<br />

We are now more<br />

interested in lead<br />

indicators<br />

The target<br />

The achievement<br />

The measures<br />

The tools<br />

“If it’s not a Zero Harm Day, make it so tomorrow”<br />

www.<strong>fultonhogan</strong>.com


Step Change Improvement<br />

70<br />

Total Injury Frequency Rate<br />

60<br />

50<br />

40<br />

30<br />

20<br />

NZ TIFR<br />

Aust TIFR<br />

Group TIFR<br />

ZERO HARM FOCUS<br />

10<br />

0<br />

2007 2008 2009 2010 2011 2012<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

NZ TIFR<br />

Aust TIFR<br />

Group TIFR<br />

0<br />

2013 2007 2008 2009 2010 2011 2018 2012<br />

www.<strong>fultonhogan</strong>.com


Jeff Kunst – 16 August 2011<br />

www.<strong>fultonhogan</strong>.com


Richard McGavin – 10 May 2012<br />

www.<strong>fultonhogan</strong>.com


Journey to Zero Harm<br />

• Safe Plant<br />

• Safe Systems<br />

• Safe Behaviours<br />

www.<strong>fultonhogan</strong>.com


The key to good Safety<br />

www.<strong>fultonhogan</strong>.com


Safety Leadership Behaviours<br />

4 key safety leadership behaviours<br />

1. Role modelling Consistent safety behaviour –an<br />

informed and fair culture<br />

2. Prioritise safety No shortcuts, balancing competing<br />

demands – promoting learning and<br />

adaptability<br />

3. Actively source safety data Gain knowledge, know where to go for<br />

information and best practice – e.g.<br />

Working Safely with Bitumen. An<br />

informed <strong>org</strong>anisation<br />

4. Build and maintain trust Be active – listen and respond.<br />

Promoting a reporting and responsive<br />

culture<br />

If you see a safety risk – STOP it! Never walk past.<br />

www.<strong>fultonhogan</strong>.com


Critical Risks<br />

• 5 Critical Risk Work Groups – on average 70% of Fulton Hogan’s incidents<br />

fall within these 5 risk groups.<br />

www.<strong>fultonhogan</strong>.com


Expectations & Consequences<br />

• Publicise and launch the<br />

Golden Rules<br />

• Rigorously implement<br />

• Apply in a fair, consistent<br />

and just way.<br />

www.<strong>fultonhogan</strong>.com


“Having a go” – Three Points of<br />

Contact<br />

www.<strong>fultonhogan</strong>.com


Key Challenges for success of this<br />

forum:<br />

• What can we as key stakeholders do to create the<br />

conditions for step change improvement in safety<br />

performance<br />

• FH commitment<br />

• Actively participate<br />

• Share knowledge and stories<br />

• Seek to learn from others<br />

• There are some things we can do as individual<br />

<strong>org</strong>anisations, and others where a collective industry<br />

commitment can achieve so much more.<br />

www.<strong>fultonhogan</strong>.com


Can we make a difference<br />

•Mobile Plant & Equipment<br />

• Focus on people and Reversing session<br />

•Traffic<br />

• Focus on Worksite Design session<br />

One month at FH<br />

www.<strong>fultonhogan</strong>.com

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