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COMMUNITY LEVEL COMPOSTING OF MUNICIPAL SOLID WASTE

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

FACTSHEET<br />

2 <strong>COMMUNITY</strong> <strong>LEVEL</strong> <strong>COMPOSTING</strong> <strong>OF</strong> <strong>MUNICIPAL</strong> <strong>SOLID</strong><br />

<strong>WASTE</strong><br />

This factsheet provides information on Community Level Composting of Municipal Solid<br />

Waste. It is for communities who wish to process waste in the range of 1 – 50 tons per<br />

week. (For information on small-scale composting, (less than 1 ton per day), at individual<br />

household level or small neighborhood scale, see RISE-AT Waste Management Factsheet 1<br />

- A Simple Guide To Small Scale Composting).<br />

The information describes how to plan, set-up and run a low cost, labour intensive<br />

composting operation. This factsheet concentrates on solutions that keep the<br />

requirement for expensive equipment, maintenance and technical skills to a minimum.<br />

Composting is a way to help reduce the amount of waste placed in a landfill site. It is a<br />

natural process that breaks down food waste and garden materials into a dark, soil-like<br />

material called ‘Compost’. The product is an excellent soil conditioner that improves soil<br />

quality and helps plants to grow.<br />

WHAT IS SO GOOD ABOUT COMPOST<br />

v<br />

v<br />

v<br />

v<br />

It acts as a good soil conditioner, improving plant, garden and lawn<br />

growth,<br />

It acts like a sponge, helping soil retain moisture and nutrients.<br />

It helps to break down heavy clay soils or binds together sandy<br />

soils.<br />

It returns nutrients to the soil and reduces the need for expensive,<br />

chemical fertilizers.<br />

HOW DOES <strong>COMPOSTING</strong> IMPROVE A LANDFILL<br />

Organic material makes up between 1/3 and 1/2 of household garbage. By<br />

composting the organic waste and recycling it into a useful soil<br />

conditioner, the organic material is removed from the garbage and so<br />

reduces the volume of material sent to the landfill site.<br />

Organic waste is also the fraction of the garbage that causes unpleasant<br />

odors and attracts vermin to the landfill sites.<br />

Therefore removing organic waste improves conditions at the landfill site.<br />

Composting on a community level becomes more complicated than on an individual household<br />

level due to the size of the unit, the amount of compost produced and the subsequent<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

costs involved. The aim of this factsheet is to provide sufficient information to guide you<br />

through the decisions that must be made when considering building a community<br />

composting site. Every community is different and will have its own requirements for the<br />

composting plant. With this information you should be able to design a facility that is<br />

right for the situation in your area.<br />

A composting facility can be developed without the purchase of specialised equipment and<br />

this factsheet explains how it can be done.<br />

1 - INVESTIGATE THE MARKET FOR COMPOST<br />

Before starting any work on building a community composting facility, it is essential that<br />

some time is spent investigating the economics of composting and the potential market for<br />

the compost in the local area.<br />

The compost is not precisely a fertilizer and the market for it in agriculture can be more<br />

potential than real.<br />

Therefore you must first find answers to the following questions:-<br />

What is the existing market for compost -<br />

Who buys it<br />

What do they use it for<br />

How much do they buy<br />

How much do they pay<br />

What is the potential for the msw compost product<br />

Who would be interested in the product<br />

How much would they be prepared to pay<br />

How much of the compost product would they buy<br />

At what time of year would they use the compost<br />

How could the market be increased<br />

What is the current situation with use of chemical fertilizers<br />

Who uses it<br />

How much do they pay<br />

What subsidies do they receive<br />

Would they be interested in changing to compost<br />

If the results of this study show that there is a market for the compost, the next step is<br />

to assess the waste situation in the area to decide on the size of the plant and the quality<br />

of product that can be produced.<br />

If the results show that there no real market for the product, there are steps that can<br />

be taken by local authorities to create a market.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

MARKET DEVELOPMENT<br />

It has been found in many areas where composting has become part of the msw system,<br />

that active development of the compost market is essential. Government/Local Authority<br />

action to stimualte the market can include:<br />

♦ Use of the compost in all public works projects, including some high profile projects in<br />

parks and gardens.<br />

♦ Giving compost away free to garden centres and businesses.<br />

♦ Require that nurseries that supply plants to government funded projects use the<br />

compost.<br />

♦ Removing or modifying subsidies on chemical fertilizers that compete with the compost.<br />

Once you know how much you can sell the compost for and how much you are likely to be<br />

able to sell, you can use this information to estimate the income from the composting<br />

facility. This needs to be considered and compared to the expenditure and operating costs<br />

when designing the plant. Experience has shown that many plants using high cost<br />

machinery fail, as construction and operating costs exceed the revenue received from the<br />

sale of the compost. If the primary purpose of the composting facility is to reduce the<br />

amount of waste sent to a landfill, it may be possible to justify the composting facility<br />

that does not make a profit but covers the costs of producing the compost and breaks<br />

even.<br />

It is also important to note that during the composting process the organic waste will<br />

reduce in weight by up to 50%, so 2 tons of organic waste will produce 1 ton of compost.<br />

2 – CALCULATE THE REQUIRED SIZE FOR THE PLANT<br />

The next thing to consider is how much waste the community produces and how much of<br />

this will be composted. This can be used to calculate how many tons of waste per day the<br />

facility will receive.<br />

Consider the size of the community now and also the potential for growth over the next<br />

few years. A life-span of 8-10 years is a good basis for the calculation. Ideally the chosen<br />

site for the facility should have the area to expand as the amount of waste produced by<br />

the community increases.<br />

HOW MUCH <strong>OF</strong> THE <strong>WASTE</strong> IS ORGANIC <strong>WASTE</strong> THAT CAN BE COMPOSTED<br />

The following list gives an idea of the types of materials that can be used.<br />

• DRIED BROWN GRASS<br />

• STRAW<br />

• PRUNINGS AND CUTTINGS<br />

• DRY LEAVES<br />

• HAIR<br />

• CARDBOARD/PAPER<br />

• SAWDUST<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

• BARK CHIPS<br />

• GREEN GRASS/ GREEN LEAVES<br />

• FOOD SCRAPS (SEE NOTE BELOW)<br />

• VEGETABLE AND FRUIT PEEL<br />

• TEA BAGS/ C<strong>OF</strong>FEE GROUNDS<br />

• WEEDS (BEFORE THEY GO TO SEED)<br />

• CRUSHED EGG SHELLS<br />

• BREADS/COOKED RICE AND PASTAS<br />

• FLOWERS<br />

FOOD SCRAPS - In a small scale composting unit it is not advisable to add fish/meat/bone<br />

food scraps or oil/dairy products to the pile, to avoid attracting pests and to reduce odor<br />

problems. However for large scale composting these problems can be avoided by mixing<br />

the waste with the large amount of other organic material available.<br />

MATERIALS TO AVOID -There are a few organic materials that should not be<br />

composted:-<br />

CAT OR DOG <strong>WASTE</strong><br />

PLANTS OR GRASS CLIPPINGS THAT HAVE BEEN TREATED WITH CHEMICALS<br />

DISEASED OR INSECT INFECTED PLANTS<br />

CHARCOAL OR COAL ASHES<br />

WEEDS WITH MATURE SEEDS<br />

NAPPIES<br />

Obviously inorganic materials should not be included in the compost materials. These items<br />

include all Plastics/ Glass/Metals/Batteries/Electronic equipment etc.<br />

It may be necessary to take some samples of garbage to get an idea of the percentage of<br />

organic material in the waste. Usually between 30 – 50% of the waste is organic and can<br />

be composted.<br />

From this information you can calculate the amount of waste in tons/day, that you need to<br />

compost in the facility. Taking into account future potential growth in the community will<br />

allow you to design a plant that can grow to meet the increased waste requirements over<br />

the next few years.<br />

3 - QUALITY <strong>OF</strong> THE COMPOST<br />

The quality of the product will have a big influence on the success of the plant, but the<br />

process becomes more complicated and costly as the quality of the product increases. A<br />

balance must be reached between producing a good quality product that can be sold and<br />

the costs involved in the process.<br />

The quality of the compost is mainly dependent on the materials that are added to the<br />

composting mixture. If materials such as glass, metals, plastic, chemicals, etc are not<br />

removed from the waste they will remain in the finished compost product and contaminate<br />

it, reducing its potential for use as a soil conditioner for crops. These materials can be<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

dangerous and contaminate the soil that they are added to, rather than acting to improve<br />

it.<br />

The quality of the compost is therefore dependent on the system of separation that is<br />

used. There are a variety of separation methods and these are explained in the table<br />

below, with their advantages and their disadvantages.<br />

Method How This Is Achieved Advantages Disadvantages<br />

Source<br />

Separation<br />

Householders within the<br />

community separate the<br />

organic waste that can be<br />

composted into a special<br />

bin. This bin is collected<br />

separately from the other<br />

garbage and taken<br />

directly to the composting<br />

site. The waste is sorted<br />

by hand to remove any<br />

problem items before<br />

being composted.<br />

A clean, uncontaminated<br />

waste stream is produced<br />

for composting – which<br />

will produce a good quality<br />

compost.<br />

The amount of sorting<br />

that needs to take place<br />

at the composting site is<br />

small, and is therefore low<br />

cost and takes little time.<br />

Householders need to be<br />

educated and motivated to<br />

source separate the waste.<br />

An additional waste collection<br />

is required.<br />

An alternative to collection<br />

from individual houses can be<br />

to have community collection<br />

bins for organic waste.<br />

Mechanical<br />

Separation at<br />

The un-separated waste<br />

stream is delivered to the<br />

Health hazards from<br />

human exposure to<br />

High cost solution.<br />

the Composting<br />

composting site where it<br />

dangerous wastes is<br />

Generally found to suffer<br />

Site<br />

is passed through various<br />

mechanical separation<br />

reduced.<br />

from mechanical problems.<br />

machines (such as<br />

rotating drum screens,<br />

Small workforce required<br />

to operate separation<br />

Fails to produce a clean<br />

stream of compostable<br />

magnetic separators, etc),<br />

process.<br />

materials, so compost<br />

to separate the inorganic<br />

materials from the waste<br />

produced is contaminated and<br />

low quality.<br />

stream.<br />

Recyclable materials<br />

recovered are contaminated<br />

and difficult to sell.<br />

Hand Separation<br />

at the<br />

The un-separated waste<br />

stream is delivered to the<br />

Low cost solution<br />

compared to mechanical<br />

Health hazards from human<br />

exposure to dangerous wastes<br />

Composting Site<br />

composting site where it<br />

is sorted by hand to<br />

separation.<br />

is high.<br />

separate the inorganic<br />

Provides work for waste<br />

Large workforce required to<br />

materials and recyclables<br />

from the waste stream.<br />

pickers and other<br />

scavengers who may have<br />

operate separation process.<br />

previously sorted waste at<br />

the dump site.<br />

Difficult to produce a clean<br />

stream of compostable<br />

materials, so compost<br />

produced may be<br />

contaminated and lower<br />

quality.<br />

Recyclable materials<br />

recovered are contaminated<br />

and difficult to sell.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Method How This Is Achieved Advantages Disadvantages<br />

No Separation No separation occurs. The Low cost<br />

Produces a very contaminated<br />

contaminated waste<br />

compost product, which will be<br />

stream is composted as it<br />

is delivered to the site.<br />

The final compost product<br />

can be sieved to remove<br />

large contaminating items<br />

at the end of the<br />

composting process.<br />

Can be used as a method<br />

to stabilise the waste<br />

before it is added to the<br />

landfill site. Could be<br />

used as a daily or final<br />

cover for the landfill site.<br />

(Particularly useful where<br />

soil cover for landfill is in<br />

short supply and needs to<br />

be excavated and<br />

transported to the site).<br />

difficult to sell and may cause<br />

health hazards if used on<br />

crops.<br />

May operate successfully<br />

if only waste collected<br />

from markets is used, as<br />

this should have a high<br />

organic content.<br />

The two recommended methods of separation are:-<br />

1) Source Separation by Householders – This is the ideal option and is operated<br />

successfully in many countries. It will produce the best quality compost and simplify<br />

the preprocessing operations that are performed at the composting site. The key to<br />

successful implementation is educating the community on what to separate and<br />

motivating them so that they will bother to do it. This can be encouraged with financial<br />

incentives, such as increasing the collection fees for those who do not separate the<br />

waste.<br />

2) Hand Separation at the Composting Site - This is the best option if source separation<br />

cannot be achieved in the community, It requires several people to sort the waste by<br />

hand and can produce a reasonably clean stream of organic materials, the quality of the<br />

sorting depending on the number of people sorting the waste and the time taken. It is<br />

however impossible to completely remove all contaminants by hand separation and the<br />

compost will have more contamination than that produced from source separated waste.<br />

4 - SITING <strong>OF</strong> THE <strong>COMPOSTING</strong> FACILITY<br />

The compost system needs to be positioned on open land to allow sufficient room to<br />

establish and manipulate the compost piles. It should be a site that has:-<br />

i) Suitable access for transportation of the waste to the site.<br />

ii) A ‘buffer area’ between the site and nearby land-users, this is to minimize the<br />

nuisance of waste and compost odors.<br />

iii) Appropriate soil for absorption or collection of leachate.<br />

iv) Room to accommodate the amount of material that requires composting plus room to<br />

store finished compost material.<br />

v) A level, well drained surface.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

vi)<br />

vii)<br />

Easy access to a source of water for wetting the compost piles.<br />

Adequate fencing and control to prevent it from becoming an open dump site and to<br />

keep unauthorized waste pickers out of the site.<br />

It may be appropriate to have the compost facility close to the landfill site. This will allow<br />

ease of transportation of rejected inorganic waste to the landfill and lower quality<br />

compost can be used as cover material at the landfill site.<br />

5 – DEFINE PRE-PROCESSING OPERATIONS<br />

Mechanical pre-processing is often the most costly part of a composting system, as well as<br />

the most vulnerable to breakdown. Therefore, if you are looking for a low cost, simple<br />

system it is recommended that pre-processing is minimized and manual labor is used<br />

wherever possible.<br />

Preprocessing can be split into two parts, separation of the compostable parts of the<br />

waste and chopping of the waste to ensure it is a suitable size for composting.<br />

SEPARATION – As discussed previously, the better the separation the better the quality<br />

of compost produced. Even if source separation can be organized, there is still a<br />

requirement for some level of sorting at the composting site, (although this will be a much<br />

smaller operation than if unsorted waste is delivered).<br />

Methods for sorting the waste by hand are:-<br />

1) For a low cost operation, the waste can be delivered to a sorting area, which consists of<br />

a concrete floor or paved area. Here the waste can be sorted by operators who pick<br />

out any recyclable goods or residues that cannot be composted. The sorting can be<br />

organised so that one person delivers the waste to the sorting area, a number of people<br />

sort the waste and one person takes the sorted organic waste to the next preprocessing<br />

stage.<br />

2) The waste can be placed on a moving belt and transported past stationary workers who<br />

hand pick the inorganic and uncompostable materials from the waste stream.<br />

The speed of the belt should not exceed 15m/min and its width should not be more<br />

than 1m, unless it is being worked from both sides. The belt should be flat and spillage<br />

prevented by retaining boards of wood or metal along both sides. The belt should be<br />

the height above the floor equal to the average elbow height of the workers. Boxes or<br />

baskets should be provided for workers to deposit the different waste fractions<br />

picked from the belt. The length of the belt and number of workers depends on the<br />

amount of waste being sorted and the amount of contamination in the waste stream.<br />

• It is recommended that workers wear gloves, adequate clothing and safety glasses<br />

to protect against injury from sharp objects. These should be supplied by the site<br />

management and rules that require the wearing of the safety items during all<br />

sorting activities should be strictly enforced.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

CHOPPING - Materials should be chopped before they are added to the piles, the smaller<br />

the material the faster it will decompose. Carbons, in particular should be chopped into<br />

pieces 3-5 cm in size. Dried leaves can be shredded to reduce the volume before being<br />

added. It is not so important to shred Green materials as they will compost quickly<br />

anyway. However, it is IMPORTANT to remember that the pile needs to consist of particles<br />

of different sizes for the composting to work effectively. If all the particles are one size<br />

they will tend to clump together and decrease the flow of oxygen and moisture through<br />

the pile.<br />

Chopping can be done by hand using shears/axes etc or a small shredding machine can be<br />

used, operated by a small motor.<br />

6 – HOW TO COMPOST<br />

For waste to compost it needs the following:-<br />

- to be mixed with sufficient air, (if not it will decompose anaerobically, start to smell of<br />

bad eggs and produce methane, a flammable gas).<br />

- to have sufficient water<br />

- to have the right mixture of brown (carbon) and green (nitrogen) materials within the<br />

waste.<br />

If these things are controlled the decomposition of the waste into matured compost can<br />

be accelerated so that the compost is ready in about 8 weeks. As waste composts it<br />

heats up and this temperature rise is used to monitor the composting process and to kill<br />

any disease causing organisms that may be in the waste.<br />

There are many different methods that can be used to compost organic waste. For a low<br />

cost, community level composting facility treating up to 50 tons per week, it is<br />

recommended that a windrow system is operated with manual turning of the piles. A<br />

’windrow’ is simply an elongated pile of waste, as shown in figure 1.<br />

The composting methods proposed basically consist of building piles of waste, adding<br />

sufficient water and turning the piles at intervals to mix air into waste mixture. The<br />

following steps explain :-<br />

- How to build the pile to be the optimum size and design to increase the rate of<br />

decompositon.<br />

- How to monitor the pile to ensure that sufficient water is present.<br />

- How to monitor the temperature of the pile to see when the pile needs to be turned, so<br />

that more air is mixed with the waste.<br />

- How to turn the pile to ensure that the waste is well mixed with air and that all of the<br />

waste will at some time be in the centre of the pile and heated up to kill any disease<br />

causing organisms.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

STEP 1 – HOW TO BUILD THE PILE<br />

Pile Design:- Two methods are described below, you can select either based on your<br />

requirements and the size of the composting facility.<br />

1) Standard Windrow Design<br />

Build elongated piles of waste, as shown in figure 1. Ideally they should be built on a well<br />

drained, impermeable surface, such as a paved or concrete surface. The ideal shape is a<br />

semicircular profile. The pile size should follow these guidelines:-<br />

Height – 1.5 to 2 m high. Any lower and the temperatures inside the pile will reduce, Any<br />

higher than 2m and the chances of anaerobic pockets developing in the pile are likely.<br />

Note the size of the pile is also important when turning. The higher the pile, the more<br />

difficult the manual turning process will be.<br />

Width – 1.5 to 2.0 m wide.<br />

Length – The length of the pile will have no effect on the biological composting process. It<br />

should be determined depending on the amount of waste being processed, the space<br />

available and the practicalities of the plant layout. It is sometimes convenient to have<br />

each windrow containing one days waste, this will simplify the turning rota.<br />

Figure 1 – Standard Windrow<br />

1.5 -<br />

2.0<br />

Length - not<br />

critical<br />

1.5 - 2.0<br />

m<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

2) Aeration Tunnel<br />

A small windrow is built on top of an aeration tunnel, as shown in figures 2 to 4. The<br />

aeration tunnel is made from bamboo and is used to assist with the aeration process by<br />

allowing air to circulate to the underside of the compost pile. Working to the dimensions<br />

shown below, each pile will contain 2-3 ton of waste. The pile still requires turning at<br />

regular intervals but the additional aeration can assist in speeding up the composting<br />

process. (This method has been operated successfully in Jakarta, Indonesia).<br />

0.5m<br />

2m<br />

3m<br />

Figure 2:<br />

Bamboo Aeration Tunnel<br />

Figure 3:<br />

Building the Pile<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

1.5<br />

1.7<br />

2.0<br />

Figure 4: The Finished Pile<br />

This system involves extra work in building the aeration tunnels but can benefit from a<br />

reduced composting time.<br />

Building The Pile:- The sorted, chopped waste should be piled up but should not be<br />

compacted as this will remove oxygen from the mixture. Water needs to be added to<br />

ensure that the waste is sufficiently wet and that the moisture is evenly distributed. One<br />

method of ensuring this is to add water after each layer of waste, about 30cm thick, has<br />

been added to the pile. The water content should be 45-50% by weight of the pile.<br />

To check the water content of the waste, pick up a handful of the material and squeeze.<br />

It should feel damp and be sufficiently wet that one or two drops of water are produced.<br />

STEP 2 - HOW TO MONITOR THE PILE<br />

The waste in the windrows needs to be turned regularly to ensure sufficient air is mixed<br />

with the material. This will keep any odors produced to a minimum. If there is a lack of<br />

oxygen in the pile it will begin to smell of bad eggs. Regular turning will also increase the<br />

decomposition rate of the waste.<br />

The temperature of the pile can be monitored and this will determine when it should be<br />

turned. The method for doing this is described below<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Temperature and Composting:-<br />

If a compost pile has enough water and oxygen and a good balance of organic material,<br />

temperatures in the pile will rise and can reach 65°C. Heat is the result of the microorganisms<br />

that are decomposing the organic material.<br />

After building the pile it should heat up within a few days – this shows that it is working.<br />

If it does not it may not contain enough green materials or may be too dry. As the oxygen<br />

in the pile is used up the decomposition will slow down and so the temperature in the pile<br />

will drop. This drop in temperature is a good indication that it is time to turn the pile and<br />

add more oxygen.<br />

It is important to note that a temperature of 55°C or above is required for about 3 days<br />

to kill any pathogens, (disease causing organisms), that may be present in the waste.<br />

When starting a composting facility it is recommended that pilot tests are performed at<br />

first to determine the how often the piles should be turned and the time it will take<br />

before composting is complete. No definite figures can be provided here as these<br />

parameters will vary from place to place depending on the pile design, climate, waste<br />

contents, etc. These times can be determined by monitoring the temperature of the first<br />

few piles built and using the drop in temperature to determine when the piles should be<br />

turned. . Once the system has been running for a while, the regularity of turning the piles<br />

will become apparent and constant monitoring of every pile should not be necessary.<br />

Temperature Monitoring:-<br />

If you want to monitor the temperature of the pile accurately a thermometer can be used<br />

to take the temperature in the middle of the pile. It is often more accurate to take<br />

several readings at different points around the pile and to use the average of these<br />

values. In general the temperature should be between 45 – 65°C and if the temperature<br />

drops below 45°C the pile should be turned.<br />

An example of temperature monitoring is shown in Figure 5. Poles are used to make holes<br />

in three points around the pile, the thermometer should be placed in the hole and left for<br />

a few minutes, if the thermometer is small, it should be connected to a piece of string so<br />

that it can be pushed into the centre of the heap. The hole can then be covered to stop<br />

heat loss, and the string can be used to pull the thermometer out when ready. The reading<br />

must be taken as soon as the thermometer has been removed. If there is any delay the<br />

temperature reading will drop rapidly as it is affected by the ambient temperature.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Figure 5: Temperature Monitoring<br />

A more simple, non-technical method is to allow a metal rod to heat up in the middle of the<br />

pile. Take it out and hold the hot end. If it can be held comfortably in the hand for only 3<br />

seconds, the heap is hot enough and should be left. If it can be held comfortably for<br />

longer than 3 seconds the pile should be turned.<br />

You should find that the turning is required once every 5 to 7 days for piles of the size<br />

described in this factsheet.<br />

STEP 3 – HOW TO TURN THE PILE<br />

As the pile is turned:<br />

- Fresh air is mixed with the waste material<br />

- Excess heat is released<br />

- The material is broken up into smaller particles<br />

- The moisture content can be monitored and excess water added if necessary<br />

- Material from the outside of the pile is turned to the middle, where it will heat up.<br />

This will ensure that all of the material sees the higher temperatures at the middle of<br />

the pile. This will kill disease causing organisms in the waste and will also help to kill<br />

the fly larvae which often accumulate under the surface of a compost pile, see figure 6.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Cross-Section Through Windrow<br />

Area of Windrow that<br />

may be inhabited by fly<br />

larvae after about 5 days<br />

Figure 6 – Fly Larvae accumulate under the surface of a compost pile<br />

In order to ensure that the material from the outside is placed to the middle of the pile, a<br />

standard turning procedure should be used. Examples for both the standard windrow and<br />

the aeration tunnel piles are shown in Figures 7 –9. Note that available space around the<br />

pile is necessary when turning. Turning a windrow means that the pile is rebuilt in an<br />

adjacent windrow location, in a particular way, as shown in Figure 7. The pile can be<br />

turned by hand by a crew using spades and forks. To make the turning as easy as possible<br />

the old and new windrow positions should be close together. A gap of approximately 1m is<br />

suggested as a suitable distance.<br />

As the pile is being turned, if the compost is too dry, water should be added. The<br />

moisture content should continue to be 45-50% of the pile, and the moisture level can be<br />

checked using the technique explained in step 1.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Figure 7<br />

Turning Procedure for a Windrow<br />

Section Through Windrow Ready for Turning<br />

Section Through New<br />

For<br />

transverse<br />

turning<br />

Vacant Space at Side of<br />

Existing Windrow<br />

1<br />

1<br />

2<br />

2<br />

1<br />

3<br />

3<br />

2<br />

1<br />

4<br />

4<br />

3<br />

2<br />

1<br />

If mechanical turning is preferred, it can be done using a bulldozer, tractor or specialized<br />

windrow turning machine. (However, costs of purchasing and maintaining these machines<br />

are high).<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Figure 8 : Turning Procedure for Aeration Tunnel (method 1)<br />

Section Through Pile Ready for Turning<br />

1<br />

2<br />

Area required either<br />

side for turning<br />

2<br />

1<br />

1 2<br />

1<br />

2<br />

2<br />

1<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Figure 9 : Turning Procedure for Aeration Tunnel (method 2)<br />

Section Through Pile Ready for Turning<br />

Section Through New<br />

Pile<br />

1<br />

2<br />

gap approx 1m<br />

Vacant Aeration Tunnel<br />

1<br />

2<br />

1<br />

2<br />

1<br />

STEP 4 – HOW TO SCREEN AND MATURE THE COMPOST<br />

The compost is ready when it has become a dark, crumbly texture and has a fresh, slightly<br />

sweet smell. Very little of the original organic material should be identifiable. A constant<br />

temperature, below 45°C, also indicates that the process is complete. Depending on<br />

conditions, (moisture level/ number of times the compost has been turned, etc), the<br />

compost should be ready after about 4 – 5 weeks. Again, pilot tests monitoring<br />

temperature should be used to determine the time accurately for a new composting<br />

facility.<br />

Following the completion of this composting stage the compost must enter a maturing<br />

stage, which should be at least 2 weeks. This ensures that the compost is completely<br />

matured and safe to use.<br />

For the maturing stage the compost can be left in the pile or removed from the<br />

pile/windrow and moved to another area. In this way the windrow area can be used for<br />

new incoming waste. The size of the maturing pile is not so critical and the compost can be<br />

left in the pile until it is required for use.<br />

After the maturing phase the compost will require screening before it is ready to be sold<br />

as a soil conditioning product. (Alternatively this screening can be done before the<br />

maturing process if preferred.) This screening phase will remove any large pieces of<br />

cloth/plastic/glass etc that may not have been removed in the initial sorting process. This<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

will make the compost more marketable and remove contamination. Screening can be done<br />

in several ways. The most simple is to pass the compost through a metal screen. The size<br />

of the holes being selected to provide the required compost particle size.<br />

For general agricultural compost the screening size should be in the range of 25 - 40mm.<br />

Fragments of inert material, such as stones, plastic etc that are below this size are<br />

unlikely to interfere with the cultivation process and can remain in the finished compost.<br />

The most simple screening process is a manual process where compost is sieved through a<br />

screen by hand. If the amount of compost is too great for this a Rotary Screen or<br />

Vibrating Screen can be used. A Rotary Screen can be a simple perforated drum, setup at<br />

an angle, which is rotated by hand operation through a geared drive. The compost is<br />

placed in the upper end of the drum and as it rotates the compost is sieved through the<br />

holes. It can be placed at a height so that it can easily be loaded from the ground. The<br />

screened material can be discharged into a hand cart.<br />

Figure 10:<br />

Rotary Drum/Screen<br />

Drum Rotates<br />

Unscreened<br />

Compost In<br />

Residue<br />

Out<br />

Compost collected<br />

in handcart<br />

7 - LAYOUT <strong>OF</strong> COMPOST FACILITY<br />

The compost facility should be contained within a fenced area with a controlled gate to<br />

restrict access to the site.<br />

A receiving area and sorting/chopping area needs to be positioned so that it can be<br />

accessed easily for waste deliveries to the site and from where the sorted waste can be<br />

easily moved to the windrow area. The windrows need to be positioned sufficiently far<br />

apart so that they are easy to access for building but close enough to vacant areas for<br />

turning purposes. There should ideally be some cover for the piles to shade them from the<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

hot sun, (to prevent them from drying out) and to protect them from getting too wet<br />

during the rainy season.<br />

The number of windrow spaces required depends on the amount of waste received each<br />

day and the retention period of the waste in the windrows. The site needs to be designed<br />

so that there is always space around the windrows that require turning.<br />

To help with the supply of water an underground water pipe can be laid under the site with<br />

hose connections at various intervals. These must be below ground level and covered with<br />

metal flaps to prevent damage by vehicles or equipment on the site.<br />

There should also be adequate area for storing and bagging the finished compost product.<br />

Demand for compost is likely to be seasonal, so a storage area for stock build-up will be<br />

useful.<br />

OTHER POINTS <strong>OF</strong> INTEREST<br />

• The site should be kept clean and tidy at all times. After windrow turning, building or<br />

dismantling operations the area should be swept to clear any debris. The will keep<br />

smells to a minimum and stop the site from looking like a dump site.<br />

• Inorganic residues sorted from the organic waste should be removed from the site<br />

regularly. They should not be allowed to build up in unsightly piles around the site.<br />

• Waste that is delivered to the site should be sorted, processed and built into a new<br />

pile on the same day, wherever possible. This prevents the waste from decomposing<br />

anaerobically and smelling before it gets to the compost piles.<br />

• Safety Regulations for all workers should be strictly enforced. This should include the<br />

wearing of appropriate safety clothing and the correct use of all equipment and<br />

machinery.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

EXAMPLES <strong>OF</strong> <strong>COMPOSTING</strong> SYSTEMS IN OPERATION:-<br />

Example 1 – Manual Windrow composting<br />

The facility processes approximately 3 tonnes of organic waste per day. Therefore each<br />

day a windrow is built consisting of the days waste input. Each windrow is about 2m wide,<br />

1.5m high and 2-3m long, with a volume of approximately 9m 3 and is turned on the 6 th and<br />

11 th days. On the 16 th day the windrow is broken down and passed through a manually<br />

operated screen, before being taken to a maturing heap where it is left for 30 days to<br />

stabilize.<br />

A typical 16 day rota is shown below in Figure 11. Note that this is for a 16 day period<br />

after the facility is fully operating with 16 windrows. (At start-up the rota will build up<br />

slowly as each new windrow is made).<br />

Windrow No.<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

DAY 1 B F T2 T1<br />

DAY 2 B F T2 T1<br />

DAY 3 B F T2 T1<br />

DAY 4 B F T2 T1<br />

DAY 5 B F T2 T1<br />

DAY 6 T1 B F T2<br />

DAY 7 T1 B F T2<br />

DAY 8 T1 B F T2<br />

DAY 9 T1 B F T2<br />

DAY 10 T1 B F T2<br />

DAY 11 T2 T1 B F<br />

DAY 12 T2 T1 B F<br />

DAY 13 T2 T1 B F<br />

DAY 14 T2 T1 B F<br />

DAY 15 T2 T1 B F<br />

DAY 16 F T2 T1 B<br />

Figure 11: Typical Turning Rota (Example from ref 1)<br />

B = Build New Windrow<br />

T1 = First Turn of Windrow<br />

T2 = Second Turn of Windrow<br />

F = Finish Composting Stage – break down windrow and move to maturing stage<br />

Each day one windrow is built, two are turned and one is broken down and moved to the<br />

maturing stage. Note that this plant has a relatively short composting stage (16 days) and<br />

a longer maturing stage 30 days.<br />

The system requires 20 windrow spaces so that there is always sufficient space for<br />

turning. An example of a sequence of turning is shown in figure 12.<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

Figure 12:<br />

Example of turning sequence for windrows.<br />

Day 1<br />

Build 1<br />

Day 11<br />

Turn<br />

1 2 3 4 5<br />

Build<br />

11<br />

Turn<br />

6<br />

7 8<br />

9<br />

10<br />

Day 2<br />

1<br />

Build 2<br />

Day<br />

1<br />

11<br />

2<br />

Turn<br />

Build<br />

Turn<br />

3 4 5<br />

6<br />

7 8<br />

9<br />

10<br />

Day 3<br />

1<br />

2<br />

Build 3<br />

Day<br />

1<br />

11 2 1<br />

Tur<br />

3 4 5<br />

Tur<br />

Build<br />

13<br />

6<br />

7 8<br />

9<br />

10<br />

Day 4<br />

Day<br />

Turn<br />

1<br />

2 3<br />

Build<br />

1<br />

11 2 12 3 13 4 5<br />

Turn<br />

6 7 8<br />

9Build<br />

10<br />

Day 5<br />

1<br />

2 3 4<br />

Build 5<br />

Day<br />

1<br />

11 2 12 3 13 4 14 5<br />

6 7 8 9<br />

Turn<br />

Bld<br />

Turn<br />

1<br />

Day 6<br />

Turn<br />

Day 16<br />

Turn<br />

Build 6<br />

1<br />

2 3 4 5<br />

1 2 12 3 13 4 14 5<br />

Turn<br />

1<br />

6<br />

Build 16<br />

15<br />

7 8 9 10<br />

Day 7<br />

6<br />

1<br />

Build<br />

Turn<br />

2 3 4 5<br />

Day 17 Turn<br />

11 1 3 1 4 1 5<br />

2<br />

Turn<br />

Build 17<br />

6 1 7 8<br />

9<br />

1<br />

1<br />

Day 8<br />

6<br />

Turn<br />

1 2 3 4 5<br />

7<br />

Build 8<br />

Day<br />

1 1 13 4 14 5<br />

3<br />

Turn<br />

6 1 7 17 8<br />

Tur<br />

Build 18<br />

9<br />

15<br />

1<br />

Day 9<br />

Turn<br />

Day<br />

Turn<br />

6<br />

1 2 3 4 5<br />

7 8<br />

Build 9<br />

11 12 13 1 5<br />

6 16 7 17 8<br />

18<br />

4<br />

9<br />

Build 19<br />

Turn<br />

15<br />

10<br />

Day 10<br />

Turn<br />

Day 20<br />

Tur<br />

6<br />

1 2 3 4 5<br />

7 8 9<br />

Build 10<br />

1<br />

12 13 14 15<br />

6 16 7 1 8<br />

18 9 1<br />

5<br />

1<br />

0<br />

Build 20<br />

Tur<br />

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RISE-AT Waste Management Factsheet 2<br />

Community Level Composting of Municipal Solid Waste<br />

You can see that after day 16, when the facility is operating at full capacity, each day one<br />

windrow is removed, one is turned into the free space created, another is turned and the<br />

free space created is used to build that days new pile. This can be organised so that the<br />

sequence of activities is such that the first activity of the day is to turn the windrow that<br />

creates the free space for building the new pile. Then the new pile can be built while the<br />

other activities are going on. Also the pile to be removed and passed on to the maturing<br />

phase needs to be removed before the second pile can be turned into the free space.<br />

There are many other sequences and layouts that can be used, such as placing the<br />

windrows in a circle. Each will have its own requirements for organisation and turning and<br />

needs to be considered and planned at the beginning of the project. The plan may require<br />

changing/updating once the pilot tests have been carried out and more precise data is<br />

available on the composting times and turning periods that are to be used.<br />

Example 2 – Aeration Tunnel Method used in Jakarta, Indonesia (Ref 2)<br />

Several facilities in Jakarta use the Aeration Tunnel method to process piles of 2-3 ton of<br />

waste. The piles are left for 35 days to compost, turning each pile once every 7 days.<br />

Therefore each pile is turned 4 times before it is dismantled and taken to the maturing<br />

phase. Maturation takes 14 days, after which the compost is manually screened and<br />

packed, ready for sale. The compost is sold in bags from 1 to 10 Kg.<br />

Due to the longer composting time, if one pile is built per day there is a total of 35 piles<br />

once the system is fully operating.<br />

REFERENCES<br />

Information for this factsheet was compiled form a number of sources including:-<br />

Updated 22/12/98<br />

1. Management of Solid Wastes in Developing Countries, F.Flintoff, World Health<br />

Organisation, 1984. ISBN 9290221011 (Available from CMU Medical Faculty Library<br />

- WA 778 F623m).<br />

2. Practical Handbook on Composting, UDPK Composting Technique. (Available from<br />

RISE-AT Library).<br />

3. Organic Waste, I.Lardinois, A. van de Klundert, TOOL 1993. (Available from RISE-AT<br />

Library 369).<br />

4. Low Cost Composting, E.I Stentiford et al, University of Leeds, 1996. (Available from<br />

RISE-AT Library 363).<br />

5. Municipal Solid Waste Management Handbook, Sound Practices - Composting, UNEP<br />

International Environmental technology Centre. (Available from<br />

www.unep.or.jp/ietc/ESTdir/pub/MSW/index).<br />

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