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ASTM F963-03 - Thames & Kosmos

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TECHNICAL REPORT<br />

Report # 34169<br />

<strong>Thames</strong> & <strong>Kosmos</strong>, LLC<br />

207 High Point Avenue<br />

Portsmouth, RI 02871<br />

June 15, 2007<br />

Requested by: Ted McGuire<br />

Sample Name: Physics Solar Workshop Science Kit<br />

Model/Style #: 623715<br />

Sample Received: May 29, 2007<br />

Number of Samples: 1<br />

Labeled Age Group: 10+<br />

Age Grading to be Applied: 10+<br />

Condition Received: Good<br />

Testing Completed: June 15, 2007<br />

SUMMARY:<br />

Mechanical Hazards:<br />

<strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong><br />

Flammability:<br />

<strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong> & 16 CFR 1500.44<br />

Chemical Analysis:<br />

California Proposition 65, Lead Content in PVC<br />

<strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong>, Section 4.3.8<br />

Reviewed by:<br />

Michael Knott<br />

Client Manager<br />

�<br />

Page 1 of 5<br />

RESULTS:<br />

DOES COMPLY<br />

DOES COMPLY<br />

DOES COMPLY<br />

DOES COMPLY


Intertek<br />

Chemical Analysis: Prop. 65 PVC Lead Compliance<br />

Procedure:<br />

Page 2 of 5<br />

Report #: 34169<br />

1. Obtain three samples for laboratory analysis. For each sample, perform the following:<br />

2. Cut 3-inch section of cable that has not previously been used or wiped.<br />

3. On multi-conductor cables, remove the insulated conductors and any other inner<br />

components from the 3-inch section of the cable. On single insulated conductors, remove<br />

the metallic conductor from the 3-inch section of the cable. Place the other non-metallic<br />

covering into a lead free receptacle (such as a pre-labeled re-sealable plastic food storage<br />

bag).<br />

4. Prepare sample for laboratory anaylsis such as EPA Method 160.4 or 3050.<br />

5. Analyze sample for total lead such as EPA Method 7420 (AA Flame)<br />

6. Compute the arithmetic mean from the three samples.<br />

Test Method: EPA 3050<br />

Requirement: 200 Parts Per Million<br />

Sample ID: Physics Solar Workshop, Style # 623715<br />

Sample Utilized: Complete Product Digested<br />

Test Results:<br />

Total Lead Count<br />

ppm<br />

1. Black wire


Intertek<br />

CONFORMANCE TO <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong><br />

Page 3 of 5<br />

Report #: 34169<br />

Sample ID: Physics Solar Workshop,<br />

Style # 623715<br />

Packaging Included: Yes<br />

Labeled Age Group: 8+ Appropriate Warning Labeling: Yes<br />

Age Grading to be Applied: 8+ Machine Washable Plush: N/A<br />

Number of Samples: 1<br />

Procedure: The submitted samples were tested to the applicable sections of <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong> requirements.<br />

P = Pass F = Fail N/A = Not Applicable<br />

Clause Description P F N/A<br />

4.0 Safety Requirements<br />

4.1 Material<br />

4.2 Flammability<br />

4.3 Toxicology<br />

4.3.8 DEHP (DOP)<br />

4.7 Accessible Edges<br />

4.7.3 Metal Toys<br />

4.7.4 Molded Toys (no hazardous edges)<br />

4.11 Nails and Fasteners<br />

4.12 Packaging Film<br />

4.25 Battery-Operated Toys<br />

4.25.1 Marking of Battery compartment<br />

4.25.2 Maximum DC potential<br />

4.25.3 Unable to charge non-rechargeable batteries<br />

4.25.6 Isolated circuits<br />

4.25.7 Surface temperature of batteries (less than 71°C)<br />

4.25.8 No short circuits<br />

5.0 Labeling (as applicable)<br />

6.0 Instructional literature<br />

7.0 Producers markings<br />

NOTES:<br />

Note 1 – The submitted sample has a small parts choking hazard warning label on its packaging<br />

that is not required because of the product’s age grade.<br />

Conclusion: When tested as specified, the submitted sample does comply with the <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong><br />

requirements for Mechanical Hazards.<br />

-Note 1-


Intertek<br />

DEHP Testing:<br />

Page 4 of 5<br />

Report #: 34169<br />

As per <strong>ASTM</strong> method D3421-75, the sample was extracted by soxhlet extraction for 16 hours<br />

followed by analysis by gas chromatography.<br />

Sample ID: Physics Solar Workshop, Style # 623715 - Tires<br />

Test Results:<br />

Phthalate Result (%) (w/w)<br />

DEHP (Diethyl Hexyl Phthalate)


Intertek<br />

Page 5 of 5<br />

Report #: 34169<br />

Flammability Test: Federal Hazardous Substances Act and <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong><br />

Procedure:<br />

The method of testing was that described in 16 CFR 1500.44 of the Federal Hazardous Substances Act<br />

and <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong> for rigid and pliable solids.<br />

Requirement:<br />

A material is considered "flammable" if it ignites and burns with a self-sustained flame at a rate greater<br />

than 0.1 inches per second along its major axis.<br />

NOTE:<br />

It is our understanding that a sample is considered as having passed the test requirement if it<br />

self-extinguishes before burning 6 inches and prior to the lapse of 60 seconds.<br />

Sample ID: Physics Solar Workshop, Style # 623715<br />

Area of Initial<br />

Flame Contact<br />

Burn Length<br />

(inches)<br />

Time<br />

(seconds)<br />

Burn Rate<br />

(inches/second)<br />

Burn 1 Corner tip of green piece 1.5 60.0 0.<strong>03</strong><br />

Burn 2 Corner tip of yellow piece 2.1 60.0 0.04<br />

Burn 3 Corner tip of light grey piece 1.7 60.0 0.<strong>03</strong><br />

Burn 4 Corner tip of dark grey piece 1.9 60.0 0.<strong>03</strong><br />

This sample exhibited a Flame Height of 1.5 inches.<br />

Conclusion: Based upon the results of the test reported above, the submitted sample does comply with<br />

the requirements of the U.S. Federal Hazardous Substances Act, 16 CFR 1500.44 and <strong>ASTM</strong> <strong>F963</strong>-<strong>03</strong>,<br />

Section 4.2.

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