Abnormal Situation Management and Human Side of Safety - ASM ...
Abnormal Situation Management and Human Side of Safety - ASM ...
Abnormal Situation Management and Human Side of Safety - ASM ...
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
Freq u ency<br />
# D ays<br />
# D ays<br />
Frequency<br />
300<br />
250<br />
200<br />
150<br />
100<br />
30 0<br />
25 0<br />
20 0<br />
15 0<br />
10 0<br />
50<br />
0<br />
50<br />
280<br />
0<br />
280<br />
4 57<br />
112<br />
290<br />
290<br />
4 63<br />
300<br />
115<br />
300<br />
310<br />
4 68<br />
310<br />
118<br />
320<br />
320<br />
4 74<br />
121<br />
330<br />
330<br />
4 80<br />
340<br />
124<br />
340<br />
350<br />
350<br />
4 86<br />
127<br />
360<br />
360<br />
4 92<br />
130<br />
370<br />
370<br />
380<br />
1 3<br />
4 97<br />
380<br />
390<br />
390<br />
5 03<br />
136<br />
400<br />
400<br />
139<br />
5 09<br />
410<br />
410<br />
420<br />
420<br />
142<br />
5 15<br />
430<br />
430<br />
145<br />
5 20<br />
440<br />
440<br />
148<br />
His togram<br />
Pro duction rate<br />
450<br />
5 26<br />
Feed Rate<br />
450<br />
460<br />
460<br />
151<br />
5 32<br />
470<br />
470<br />
154<br />
5 38<br />
480<br />
480<br />
157<br />
490<br />
490<br />
5 43<br />
500<br />
500<br />
160<br />
5 49<br />
510<br />
510<br />
163<br />
520<br />
5 55<br />
520<br />
530<br />
1 6<br />
530<br />
5 61<br />
540<br />
540<br />
169<br />
5 67<br />
550<br />
550<br />
172<br />
560<br />
5 72<br />
560<br />
570<br />
174<br />
570<br />
5 78<br />
580<br />
580<br />
1 7<br />
5 84<br />
590<br />
590<br />
180<br />
600<br />
600<br />
5 90<br />
610<br />
183<br />
150 3<br />
610<br />
5 95<br />
620<br />
620<br />
18<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
<strong>ASM</strong><br />
3.2%<br />
5.8%<br />
<br />
5.8%<br />
Histogram<br />
24.2M<br />
$24.2M<br />
Total Feed<br />
$38.5 M<br />
38.5M<br />
<br />
Making the Business Case<br />
Unexpected Events Cost 3-8% <strong>of</strong> Capacity<br />
~ $10 Billion annually in lost production !<br />
Source: <strong>ASM</strong> Consortium Research<br />
Plant Operating Target<br />
20<br />
15<br />
10<br />
5<br />
0<br />
33.5M<br />
$33.5 M<br />
Total Feed<br />
Rate<br />
Ra te<br />
Operational Constraints<br />
Summarized Production Data<br />
Days per Year<br />
Plant Incidents<br />
Optimization efforts<br />
Plant Capacity Limit<br />
< 60%<br />
ERTC 15th Annual Meeting<br />
30 November 2010<br />
Istanbul, Turkey<br />
Daily Production Level<br />
Page 10<br />
95% 100%<br />
Dr. Peter Bullemer<br />
<strong>Human</strong> Centered Solutions<br />
pbullemer@applyHCS.com
Change language