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Perchlorate Ion Exchange Process using Weak Base ... - Purolite

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Objective<br />

Demonstrate a novel, regenerable, perchlorate-selective ion exchange process that:<br />

Greatly minimizes waste volume<br />

Permits efficient waste reuse or disposal<br />

Reduces treatment costs compared to state-of-the-art<br />

regenerable & non-regenerable processes<br />

Approach<br />

Screened ion exchange resins and technologies<br />

Selected weak base anion (WBA) technology<br />

Developed an efficient, economical WBA treatment process<br />

Demonstrated WBA treatment process at Redstone Arsenal<br />

WBA <strong>Ion</strong> <strong>Exchange</strong><br />

<strong>Ion</strong> exchange and regeneration processes are accomplished by controlling pH<br />

At high pH, WBA resin functional groups are in the non-ionized, free-base form<br />

At low pH, functional groups are ionized enabling anion exchange<br />

WBA resin in free-base form (R-NH 2 ) is ionized (R-NH 3 + ) by protonating with acid (H + ):<br />

R-NH 2 + H + ➞ R-NH 3<br />

+<br />

Protonated resin removes anions (A - ) from aqueous streams:<br />

R-NH 3<br />

+<br />

+ A - ➞ R-NH 3 -A<br />

Spent resin (R-NH 3 -A) is regenerated by neutralizing with caustic (NaOH),<br />

which liberates anions and returns resin to the free-base form:<br />

R-NH 3 -A + Na + OH - ➞ R-NH 2 + HOH + Na + A -<br />

WBA <strong>Ion</strong> <strong>Exchange</strong> <strong>Process</strong> (Patent Pending)<br />

Pretreatment<br />

Reduce pH<br />

Acid<br />

Treated<br />

Water<br />

Contaminated<br />

Water<br />

<strong>Ion</strong> <strong>Exchange</strong><br />

Conventional<br />

Lead-Lag Equipment<br />

Lead <strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

Post Treatment<br />

Restore pH<br />

and Alkalinity<br />

Lag <strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

Bypass<br />

Caustic<br />

Degassing<br />

CO2 Removal<br />

Key Features:<br />

Conventional lead-lag<br />

configuration<br />

System pressure<br />

keeps dissolved<br />

CO 2 in solution<br />

Single pumping operation<br />

Stripping excess CO 2<br />

before neutralization<br />

minimizes post<br />

treatment cost<br />

Demonstration Site: Redstone Arsenal, AL<br />

Selected Well RS498<br />

6-inch Extraction well<br />

<strong>Perchlorate</strong>: 1500 to 2000 ppb<br />

Bicarbonate: 150 ppm<br />

Nitrate: 4 ppm<br />

Sulfate: 3 ppm<br />

Chloride: 4 ppm<br />

TCE: 3100 ppb<br />

Isotherm Results<br />

ClO 4 <strong>Exchange</strong>d on Resin (meq/L)<br />

110<br />

100<br />

90<br />

80<br />

70<br />

60<br />

<strong>Perchlorate</strong> concentration:<br />

600 to 1500 ppb<br />

WBA resin demonstrated:<br />

<strong>Perchlorate</strong> selectivity<br />

High exchange capacity<br />

y = 45.7x + 30.4<br />

50<br />

0.50 0.70 0.90 1.10 1.30 1.50<br />

ClO4 in Solution (mg/L)<br />

Pilot System Design & Operation<br />

Conventional lead-lag configuration<br />

Integrated pre- and post-treatment<br />

24 hr/day – 7 day/week operation<br />

2-inch diameter ion exchange columns<br />

Macroporus polystyrene divinylbenzene WBA resin<br />

36-inch bed depth<br />

12 to 24 bed volumes/hr treatment rate<br />

1.5 to 3 gpm/ft 3 of resin<br />

6 to 12 gallons/hour<br />

Demonstration<br />

began 6/23/05<br />

Demonstration<br />

completed 10/7/05<br />

15 week test<br />

5 test scenarios<br />

Pilot Breakthrough Curves<br />

Consistent with isotherm prediction<br />

<strong>Perchlorate</strong> removal to < MDL<br />

Effective over range of<br />

treatment rates<br />

Performance unaffected by<br />

regeneration<br />

<strong>Perchlorate</strong> (ug/L)<br />

500<br />

400<br />

300<br />

200<br />

100<br />

24 BV/Hour<br />

18 BV/Hour<br />

12 BV/Hour<br />

Lag Columns<br />

0<br />

0 1000 2000 3000 4000 5000 6000 7000 8000<br />

Water Treated (Bed Volumes)<br />

WBA Regeneration<br />

Successfully demonstrated three approaches<br />

Single-pass regeneration & protonation<br />

Batch regeneration & protonation<br />

Batch, “zero-discharge” regeneration<br />

& protonation<br />

Near 100% perchlorate removal<br />

Resin performance not affected by regeneration<br />

No perchlorate "leakage"<br />

No loss of treatment capacity<br />

Zero-Discharge Regeneration<br />

Scavenge spent regenerating and rinse<br />

solutions with strong base anion resin<br />

Reuse or discharge treated<br />

regenerating and rinse solutions<br />

O&M Cost: $5/acre-foot<br />

for drinking water (50 ppb)<br />

Biodegradation of<br />

Regenerating Solution<br />

Use existing CSTR technology<br />

Neutralize & dilute by ~50%<br />

Discharge treated regenerating<br />

solution to sewer<br />

O&M Cost: $2/kg of perchlorate<br />

Conclusion & Comparative Cost<br />

WBA IX process is:<br />

<strong>Perchlorate</strong>-selective<br />

High capacity<br />

Regenerable<br />

50 times more efficient<br />

than Cl - regeneration<br />

Zero discharge for<br />

drinking water<br />

Treatment Cost<br />

per Acre-Foot<br />

$400<br />

$300<br />

$200<br />

$100<br />

Low O&M cost: $50 to $100 per acre-foot<br />

Single-Pass Regeneration<br />

Clean<br />

Water<br />

Regen<br />

Tank<br />

Clean<br />

Water<br />

Caustic<br />

<strong>Perchlorate</strong><br />

Biodegradation<br />

System<br />

Herington, Kansas<br />

Caustic<br />

Clean<br />

Water<br />

Caustic<br />

Regen Rinse<br />

Tank<br />

Regen<br />

Tank<br />

Batch Regeneration<br />

Regen<br />

Tank<br />

Regenerant Scavenging<br />

Feed<br />

Pump<br />

Conventional<br />

NaCl Brine<br />

Regenerable<br />

<strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

Clean<br />

Regen<br />

Water<br />

Rinse Scavenging<br />

Feed<br />

Pump<br />

Feed<br />

Pump<br />

Feed<br />

Pump<br />

<strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

Clean<br />

Rinse<br />

Water<br />

<strong>Perchlorate</strong> Removal from Drinking Water<br />

Single-Use<br />

Disposable<br />

<strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

<strong>Ion</strong><br />

<strong>Exchange</strong><br />

Vessel<br />

WBA Resin<br />

Regenerable<br />

Scavenger<br />

Resin<br />

Vessels<br />

Scavenger<br />

Resin<br />

Vessels

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