Reference Standards Calibration Blocks - PH Tool

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Liquid Penetrant Standards NSTR-99 Liquid Penetrant Personnel Qualification Test Props.............. 22 Liquid Penetrant Test Prop....................................................................... 22 Precision Dimensional Gages Angle Gage............................................................................................... 23 Corner Radius Gage ................................................................................. 23 Fillet Radius Gage .................................................................................... 23 Go No-Go Gage........................................................................................ 23 Fillet Angle Gage ..................................................................................... 23 Services Available Sinker EDM.............................................................................................. 24 Wire EDM ................................................................................................ 24 CNC Machining of Standards .................................................................. 24 CNC Milling............................................................................................. 24 Turning and Boring .................................................................................. 24 Surface Grinding ...................................................................................... 25 Replication and Recertification to NIST .................................................. 25 Welding and Cladding.............................................................................. 25 Surface Roughness Measurement............................................................. 25 Electrical Conductivity Measurement ...................................................... 25 Sample Certification Report Sample Certification Report for 4-Notch PWA Tube Standard............... 26 Quick Fax - Rapid Response Form Price Lists Quick Fax - Rapid Response Form (Use for RFQ, Info, Order, etc.) ...... 27 Current Standard Test Block Price List.................................................... 28 Current Dimensional Inspection Price List .............................................. 29 Get it right the FIRST time ... with our help! In all cases, if you need assistance with the application, design, or the interpretation of specifications of your NDT reference standards, contact us. The benefits of past experience with similar requirements and the specialized knowledge available at PH Tool could eliminate the waste of trial-and-error engineering and lead to a quicker, more cost-effective solution. We serve our customers best by offering them personalized advice, guidance, customized solutions to their complex problems, and expert design and manufacture of standards. iv
EDM N O T C H E S Since 1973…. PH Tool Reference Standards has been the recognized leader in the manufacture of EDM Notch standards used in the Non-Destructive Testing (NDT) industry. We are the only company that makes standards, and nothing but standards. As a result, our expertise is second-to-none, as is our commitment to producing the finest notch standards available today. Let’s face it, without professionallymanufactured, NIST traceable standards, how reliable are the results of your inspection? In the quality conscious age we’re in, it is increasingly important to trust your critical masters to the company who can deliver on the promise of making “the standards of excellence.” What are EDM Notches? Electrical Discharge Machined (EDM) notches are produced by PH Tool using both Sinker and Wire EDM technology. Sinker EDM utilizes a carefullymade electrode to “burn” the desired notch. Wire EDM uses a traveling wire as the electrode. Think of the wire EDM like a sophisticated band saw, where the wire is the blade. The limitation with wire is the inability to machine captive notches, blind notches, or especially narrow notches. Wire can be used to cut completely through a thickness only, and cannot burn a notch 0.100” deep on a .500” thick part for example. As a result, PH Tool’s EDM equipment consists of 12 sinkers and one wire. Our machines have undergone considerable modification and retrofitting in order to handle the unique needs of the NDT industry. This means that we can handle a wide range of items, from tiny parts that fit in the palm of your hand to 5,000 pound components that require a forklift. We are not limited to what will fit in the work tanks. Tubular and bar standards can be as long as 40 feet. What can be notched? Notches can be placed in any conductive material, and can be shaped in a variety of ways including rectangular, radius-conforming, or thumbnail, among others. Hollow cylindrical items (tube and pipe) can be notched on the OD and ID, in axial, circumferential or off-angle orientations. Notches can be placed in welded components in the weld, toe, heat-affected zone, or base metal. A wide range of items can be notched including, but not limited to: tube, pipe, bar, plate, wire, rod, engine components, structural aircraft parts, automotive parts, pistons, turbine blades, impellors, disks, hubs, springs, and surgical implants. What Widths Are Possible? EDM Notches used for Eddy Current, Liquid Penetrant and Magnetic Particle testing are typically very narrow, perhaps in the .004-.005” wide range. Notches used in Ultrasonic testing normally do not require notches this narrow. PH Tool has developed a proprietary method of machining NANO Notches as small as 0.0006 inch (15 microns) wide for applications requiring widths as narrow as possible. Refer to our Literature sheet on NANO notches for more details on this capability. NIST Traceability All EDM Notch Reference Standards are 100% inspected, NIST traceable, and include a comprehensive certification report. At PH Tool our dimensions are carefully obtained via replication and observation using video measurement systems, and contain reliable/ repeatable dimensions traceable to the National Institute of Standards and Technology (NIST). Industry Applications Aerospace - Airline - Automotive - Manufacturing Medical - Military - Petrochemical - Power Generation Primary Metals - Research - Transportation We believe that our success depends on ensuring the success of our customers by providing comprehensive, consistent quality in everything we do.
Page 1 and 2: ��
Page 3 and 4: Contents EDM Notch Information Shee
Page 5: Ultrasonic Reference Standards (Oth
Page 9 and 10: WHAT IS EDM? Electrical Discharge M
Page 11 and 12: ULTRASONIC TEST BLOCKS IIW-Type 1 B
Page 13 and 14: ULTRASONIC TEST BLOCKS Miniature Re
Page 15 and 16: ULTRASONIC TEST BLOCKS Sizing Block
Page 17 and 18: 9 MIL-STD-2154 Ultrasonic Test Bloc
Page 19 and 20: ULTRASONIC CALIBRATION BLOCKS/STAND
Page 21 and 22: .250 .500" 13 .250 ULTRASONIC REFER
Page 23 and 24: 15 ULTRASONIC REFERENCE STANDARDS (
Page 25 and 26: .62 5 17 EDDY CURRENT CALIBRATION S
Page 27 and 28: EDDY CURRENT CALIBRATION STANDARDS
Page 29 and 30: 21 12 3/8 6 C L NOTCH #1 5 NOTCH #2
Page 31 and 32: 23 www.phtool.com email: sales@phto
Page 33 and 34: SERVICES AVAILABLE Surface Grinding
Page 35 and 36: To: PH TOOL SALES DEPT. Fax: 267-20
Page 37 and 38: ULTRASONIC TEST BLOCK PRICE LIST PH
Page 43 and 44: DIMENSIONAL INSPECTION PRICE LIST P
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Reference Standards Calibration Blocks - PH Tool

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