MODULAR COURSES OFFERED AT ILP KANGAR, PERLIS

MODULAR COURSES OFFERED AT ILP KANGAR, PERLIS
BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
1 AP-01
Basic
Pneumatic
16
2nd wk Jan
1st wk Mar
1st wk May
2nd wk July
1st wk Sept
1st wk Nov
10
Introduction to Pneumatic system, introduction to various part of
pneumatic equipment, production of compressed air, sign and
symbol used for pneumatic component. Symbol and schematric
diagram for pneumatic component and their user. Function and
working principle of various type of valve, cylinder and other
accessories.
HEAD OF
ELECTRICAL
DEPARTMENT
2 AP-02
Basic Electro-
Pneumatic
16
2nd wk Feb
2nd wk Apr
2nd wk June
1st wk Aug
1st wk Oct
1st wk Dec
10
Introduction to electro-pneumatic system: Introduction to various
part of electro-pneumatic equipment, production of compressed
air, sign and symbol used for electro-pneumatic components:
Symbol and schematic diagram for piston and cylinder, control
valve etc, designation symbol for component, electro-pneumatic
component and their uses: Function and working principle of
various type of valve, cylinder and other accessories, pneumatic
component and their uses: Function and working principle of
various type of valve, cylinder and other accessories.
HEAD OF
ELECTRICAL
DEPARTMENT
3 AP-03 Basic Hydraulic 16
3rd wk Jan
2nd wk Mar
2nd wk May
3rd wk July
2nd wk Sept
2nd wk Nov
10
Introduction to hydraulics, hydraulics power system: Power pack
system, hydraulic fluids properties and uses, hydraulics power
system: Power pack system, hydraulic fluids properties and uses,
element and standard symbol of hydraulics system, hydraulics
accessories: Type and uses of hydraulics equipment and
component, basic hydraulics circuit: Development of basic
hydraulics for controlling hydraulics cylinder, motors and other
actuators, development of simple hydraulics diagrams, basic
hydraulics practical: Setting up simple hydraulic circuit according
to diagrams.
HEAD OF
ELECTRICAL
DEPARTMENT
4 AP-04
Basic Electro-
Hydraulic
16
3rd wk Feb
3rd wk Apr
3rd wk June
2nd wk Aug
2nd wk Oct
2nd wk Dec
10
Introduction to electro-hydraulics, electro-hydraulics power
system: Power pack system, electro-hydraulic fluids properties
and uses, electro-hydraulics power system: Power pack system,
electro-hydraulic fluids properties and uses, element and standard
symbol of electro-hydraulics system, electro-hydraulics
accessories: Type and uses of electro-hydraulics equipment and
component, basic electro-hydraulics circuit: Development of basic
electro-hydraulics for controlling electro-hydraulics cylinder,
motors and other actuators, development of simple electrohydraulics
diagrams, basic electro-hydraulics practical: Setting up
simple electro-hydraulic circuit according to diagrams.
HEAD OF
ELECTRICAL
DEPARTMENT
5 AP-05
Programmable
Logic Control -
Part 1
16
4th wk Jan
3rd wk Mar
3rd wk May
4th wk July
4th wk Sept
3rd wk Nov
10
Introduction to PLC, function and use of PLC component, circuit
development and circuit diagram design, documentation and
software management, communication between personal
computers and PLC, programming in ladder diagrams and
troubleshooting problem and basic control system.
HEAD OF
ELECTRICAL
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
6 AP-06
Programmable
Logic Control -
Part 2
16
4th wk Feb
4th wk Apr
4th wk June
4th wk Aug
3rd wk Oct
3rd wk Dec
10
Advantages of PLC, function and use of PLC component,
commissioning of a PLC, criteria for use of mechanical, optical
cacitive and inductive proximity sensors, circuit development,
circuit diagram design, documentation and software management,
communiczation between oersonal computers and PLCs,
programming in ladder diagrams, function chart and ststement
list, development of squence and logic control system, defining
appropriate control systems for a given control task,
mnodification of programs by inserting or deleting control
command.
HEAD OF
ELECTRICAL
DEPARTMENT
7 AP-07
PC Maintenance
And Servicing -
Part 1
16
2nd wk Jan
4th wk Mar
4th wk May
5th wk July
5th wk Sept
4th wk Nov
12
Introduction to personal computer, familiarizing with PC
components, central processing unit, motherboard, storage media
installation, multimedia components installation, memory
installation, modem installations, putting PC components
together.
HEAD OF
ELECTRICAL
DEPARTMENT
8 AP-08
PC Maintenance
And Servicing -
Part 2
16
2nd wk Feb
5th wk Apr
2nd wk June
2nd wk Aug
2nd wk Oct
4th wk Dec
12
Introduction to software, setup Bios.Create partation and format,
install windows, antivirus, automation office and basic network.
HEAD OF
ELECTRICAL
DEPARTMENT
9 EP-01 Basic Electronic 20
1 & 2 wk Jan
2 & 3 wk Feb
1 & 2 wk Mar
1 & 2 wk May
2 & 3 wk June
1 & 2 wk July
1 & 2 wk Sept
1 & 2 wk Oct
1 & 2 wk Nov
8
Introduction to basic electricity, electronics and digital logic,
operation of the devices, schematic diagram and perform test and
measurement with a VOM, oscilloscope and signal generator.
HEAD OF
ELECTRONIC
DEPARTMENT
10 EP-02
Basic
Programmable
Logic Controller
20
2 & 3 wk Feb
3 & 4 wk Mar
2 & 3 wk Apr
4 & 5 wk June
3 & 4 wk July
1 & 2 wk Aug
2 & 3 wk Oct
3 & 4 wk Nov
1 & 2 wk Dec
8
To understand the basic operation and mechanism of PLC.
Learn some basic PLC Programming. Basic mechanism of PLC.
Basic operation of programmable console. Some application of
basic execution commands. Learn simple operation of
programming.
HEAD OF
ELECTRONIC
DEPARTMENT
11 EP-03
Basic Of Control
Motor Curcuit
16
5th wk Jan
5 th wk Apr
4th wk May
4th wk Aug
5th wk Sept
3rd wk Dec
8
To perform basic of the principles, types and function of Three
Phase Inductor Motor Starter components.
HEAD OF
ELECTRONIC
DEPARTMENT
12 IP-01
Maintain Safe
Guarding
System
16
3rd wk Jan
2nd wk Feb
2nd wk Mar
2nd wk Apr
1st wk May
2nd wk June
2nd wk July
1st wk Aug
2nd wk Sept
1st wk Oct
1st wk Nov
2nd wk Dec
10
Calibrate temperature switch using temperature probe, calibrator
and multimeter so that the set point of the switch meets process
specification. Calibrate level switch using level stand pipe
indicator and multimeter so that the set point of the switch
meets process specification. Functional check on flow switch
using simulated flow and multimeter so that the flow switch is
functioning as per specification. Functional check on solenoid
valve using air/power supply source and pressure gAuge so that
the solenoid valve is functioning to specification
HEAD OF
ELECTRONIC
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
13 IP-02
Maintain
Auxiliary
Instrument
Devices
24
3 & 4 wk Feb
4 & 5 wk Mar
4 & 5 wk Apr
3 & 4 wk May
4 & 5 wk June
4 & 5 wk July
2 & 3 wk Aug
4 & 5 wk Sept
2 & 3 wk Oct
3 & 4 wk Nov
3 & 4 wk Dec
6
Install pneumatic transmition lines and components using hook-up
diagram, tubing bender, cutter and leak detection solution so that
it provides air supply to the transmitter for signal transmition.
Install electrical signal transmition lines and components using
wiring diagram, hand tools and multimeter so that it provides
electrical power and signal transmition to the instruments.
Calibrate pressure gAuge using pressure calibrator and hand tools
so thet the acuracy of the reading meets manufacturer's
specification. Functional check on limit switch appropriate
triggering devices and multimeter so that function as per plant
requirement. Service process regulator using pressure gAuge and
hand tools so thet the process regulator is in working condition
dan meets manufacturer's specification.
HEAD OF
ELECTRONIC
DEPARTMENT
14 FL-01
Basic Arc
Welding
16
2nd wk Jan
1st wk May
1st wk Sept
1st wk Dec
12
Fundamental of arc welding-safety procedures setting up and
operation procedure of arc welding machines, identification and
selection of electrodes and their applications in welding work,
welding technique-beading, padding on flat and round bar.
Welding of lap, corner and tee fillet welds, testing weldsdestructive
and non-destructive testing .
HEAD OF
PRODUCTION
DEPARTMENT
15 FL-02
Intermediate
Arc Welding
16
2nd wk Feb
2nd wk June
1st wk Oct
12
Welding variable and techniques beading in horizontal and vertical
up, type of butt-weld, edge preparation and vertical up, meaning
of arc blow and polarity, welding of butt-joints in 1G, 2G and 3G (
flat, horizontal - vertical and vertical-up position), testing weldsdestructive
testing .
HEAD OF
PRODUCTION
DEPARTMENT
16 FL-03
Basic Metal
Fabrication
16
1st wk Mar
2nd wk July
1st wk Nov
12
Introduction to metal fabrication practices and safety
precautions. Layout procedures, selection and use of shop tools
and fabrication machinery including shears, hand, grinders, etc.
Set up operations of oxy-acetylene welding/cutting equipments.
Set up and operations of arc-welding machine. Welding and flame
cutting, development drawings. Fabrication of workpieces by
using templates, such as cone hopper, square and round elbow
and T-joint.
HEAD OF
PRODUCTION
DEPARTMENT
17 FL-04
Intermediate
Metal
Fabrication
16
2nd wk Apr
1st wk Aug
1st wk Dec
12
Set up and operation of oxy-acetylene welding/cutting
equipment's and arc welding machine, development drawing.
Preparation of templates, fabrication work: Fabrication of square
to round shape workpiece, joining pipes in 90 degrees three pitch
turn and y-branch, fabricating three-piece rectangular to round
elbow .
HEAD OF
PRODUCTION
DEPARTMENT
18 FL-05
Advanced Metal
Fabrication
16
1st wk May
1st wk Sept
3rd wk Dec
12
Type of butt-joints and edge preparation, techniques of pipe
welding, welding of rotated pipe in, horizontal (1G) position,
welding of pipe in vertical (2G) position, welding of fix pipe in,
horizontal (5G) positions, types of weld defects and weld test .
HEAD OF
PRODUCTION
DEPARTMENT
19 FL-06
AutoCAD 2007 -
Part 1
16
3rd wk Jan
3rd wk Apr
3rd wk July
2nd wk Oct
12
Getting started, display commands, CAD Tools & drawing setup,
basic drawing command, basic edit commands, layers, CAD
construction techniques, creating text & defining styles, blocks &
drawing import/export options dimensions, crosshatching,
printing & ploting basics, introduction to paper space .
HEAD OF
PRODUCTION
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
20 FL-07
AutoCAD 2007-
Part 2
16
3rd wk Feb
2nd wk May
2rd wk Aug
2nd wk Nov
12
Advanced drawing techniques, managing your system, inserting
graphics, working with attributes, advanced dimensioning, paper
space and plotting, introduction to customization, introduction to
3D .
HEAD OF
PRODUCTION
DEPARTMENT
21 FL-08
AutoCAD 2007 -
3D
16
2nd wk Mar
3rd wk June
2nd wk Sept
2nd wk Dec
12
AutoCAD 3D productivity, basic 3D concepts, coordinate system &
viewing, entities in 3D space, surfaces, creating 3D solids, editing
& analyzing 3D solids, model space & paper space, concepts
visualing the finishing model.
HEAD OF
PRODUCTION
DEPARTMENT
22 FL-09
Oxy-Acetylene
Welding Cutting
16
3rd wk Mar
4th wk Apr
4th wk July
4th wk Sept
3rd wk Dec
16
Work on the steel plate with a several thickness, groove weld in:
Horizontal position, vertical position, uphill position cutting
straight/round on plate, work on the steel pipe with several
diameters and thickness, groove weld in rotation, vertical position
and all position, preparation before welding, defect and remedy
and welding control.
HEAD OF
PRODUCTION
DEPARTMENT
23 FL-10
Blue Print
Reading
16
5th wk Jan
3rd wk May
3rd wk Oct
12
Introduction to blue print, the alphabet of line, types of lines and
their uses, lettering and dimensioning, freehand sketches,
principles of projection drawing, pictorial drawing, sectional
views, title block, list of material, drawing notes, drawing
changes, thread representation/specification, specification and
call-out for machine processes. Broken out, partial, removed and
revolved sections, tolerances, allowances and dimensioning,
limits and fits, geometric tolerancing, auxiliary views, welding
symbols and castings, Irrelationship and sequence of components
in assembly and sub assembly procedure, basic AutoCAD 2D .
HEAD OF
PRODUCTION
DEPARTMENT
24 FL-11
Gas Tungsten
Arc Welding -
Carbon Steel
16
4th wk Feb
4th wk June
3rd wk Nov
9
Material: Carbon steel position: 1F1G or/ and 2F2G or/ and 3F3G
theoretical : Introduction to gas metal arc welding, safety and
health of welders, selecting the equipment and material, set up
operation and shut down procedure, practical : Exercise on fillet
joint and single V butt joint in vertical position, material
positioning and tack weld, perform fillet joint and single V butt
joint, test and visual inspections, in accordance with the position
required by the company.
HEAD OF
PRODUCTION
DEPARTMENT
25 FL-12
Gas Tungsten
Arc Welding -
Stainless Steel
16
4th wk Mar
4th wk Aug
4th wk Dec
9
Position: 1F/1G or 2F/2G and 3F/3G, theoretical: Introduction to
GTAW (only for 1F/1G course ), the welding characteristics of
carbon steel, safety and health of welders, selecting the
equiment and meterial, set up operation and shut down
procedure, practical, stringer bead without and with filler metal
on 1.5mm D20 carbon steel in flat/ horizontal/ vertical position,
fillet weld lap joint without and with filler metal on 1.5mm low
carbon steel plate (for 1G and 2G), fillet weld T-joint without and
with filler metalon 1.5mm low carbon steel plate in the position
required by the company, fillet weld outside corner joint without
and with filler metal on 1.5mm low carbon steel plate in flat
position (only for 1F), groove weld single V butt joint on 6mm low
carbon steel plate in vertical position (3G) (root and hot pass
only), groove weld square butt joint with filler metal on 1.5mm
low carbon steel plate in the required position, inspection and
testing welds, report, in accordance with the position required
by the company.
HEAD OF
PRODUCTION
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
26 FL-13
Gas Tungsten
Arc Welding -
Aluminium
16
5th wk Apr
5th wk July
4th wk Nov
9
Material: Aluminium position: 1G and 2G theoretical: Safety and
health of welders, selecting the equipment and materials, set up
operation shut down procedure, the joint designs for pipe welding
and pipe welds quality, practical, square butt joint on diameter
50mm sch. 10 aluminium pipe in 1G position, groove weld single V
butt joint on diameter 50mm sch. 40 aluminium pipe in 1G
position, square butt joint on diameter 50mm sch.10 aluminium
pipe in 2G position, groove weld single V butt joint on diameter
50mm sch. 40 aluminium pipe in 2G position, inspection and
testing welds and report.
HEAD OF
PRODUCTION
DEPARTMENT
27 FL-14
Gas Metal Arc
Welding -
Carbon Steel
16
2nd wk Jan
1st wk Mar
4th wk May
1st wk Aug
1st wk Oct
9
Material: Carbon steel position: 1F1G or/ and 2F2G or/ and 3F3G
theoretical : Introduction to gas metal arc welding, safety and
health of welders, selecting the equipment and material, set up
operation and shut down procedure, practical : Exercise on fillet
joint and single V butt joint in vertical position, material
positioning and tack weld, perform fillet joint and single V butt
joint, test and visual inspections, in accordance with the position
required by the company.
HEAD OF
PRODUCTION
DEPARTMENT
28 FL-15
Gas Metal Arc
Welding -
Stainless Steel
16
2nd wk Feb
2nd wk Apr
2nd wk June
1st wk Dec
9
Position: 1F/1G or/ and 2F/2G or/ and 3F/3G, theoretical:
Introduction to GMAW (only for 1F/1G course ), the welding
characteristics of carbon steel, safety and health of welders,
selecting the equiment and material, set up operation and shut
down procedure, practical, stringer bead without and with filler
metal on 1.5mm low carbon steel in flat/ horizontal/ vertical
position, fillet weld lap joint without and with filler metal on
1.5mm low carbon steel plate (for 1G and 2G), fillet weld tee
joint without and with filler wire metal on 5mm low carbon steel
plate in the position required by the company, fillet weld outside
corner joint without and with filler metal on 5mm low thickness
low carbon steel plate in flat position (only for 1F), Groove weld
single V butt joint on 6mm low carbon steel plate in vertitcal
position (3G) (root and hot pass only), groove weld square butt
joint with filler wire metal on 5mm low carbon steel plate in the
required position, inspection and testing welds, report,in
accordance with the position required by the company.
HEAD OF
PRODUCTION
DEPARTMENT
29 FL-16
Development
Drawing
16
2nd wk Mar
2nd wk July
1st wk Nov
12
How to use radial line to develop template, knowledge
mechanical drawing, using of drawing tools, method of
developments, preparation templates . How to use trigulation
method to develop template, knowledge mechanical drawing,
using of drawing tools, method of developments, preparation
templates .
HEAD OF
PRODUCTION
DEPARTMENT
30 CNC-01
Perform Milling
Operation
32
3 & 4 wk Feb
2 & 3 wk Apr
2 & 3 wk June
1 & 2 wk Aug
1 & 2 wk Oct
10
This course is designed to enable participants to acquire
knowledge and skill in operation of vertical Milling Machine.
Participants will be thAught theory and practical skill of various
milling techniques.
CONTENT; Workshop safety. Operation of machine. Rough and
finish milling a blank with six surface. Milling slot, step, shoulder
and grove. Pocket milling. Inspection and maintenance. Assemble
part techniques.
HEAD OF
MECHANICAL
DEPARTMENT
31 CNC-02 CNC Milling 40
1 ~ 3 wk Mar
1 ~ 3 wk Sept
10
Overview: Features and component of CNC Milling. Workpiece
clamping system and tool clamping system. Type of cutting tool
used in CNC Milling. The controller of CNC Miliing.
Programming: Introduction to the programming codes. The
program structure and machining sequence. Write a simple CNC
Milling program refering to part drawing given.
Application: Tool setting on the machine. Program editing on the
machine. Workpiece machining.
HEAD OF
MECHANICAL
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
32 CNC-03 CNC Turning 40 1 ~ 3 wk May 10
Overview: Features and component of CNC Turning. Workpiece
clamping system and tool clamping system. Type of cutting tool
used in CNC Turning. The controller of CNC Turning.
Programming: Introduction to the programming codes. The
program structure and machining sequence. Write a simple CNC
Turning program refering to part drawing given.
Application: Tool setting on the machine. Program editing on the
machine. Workpiece machining.
HEAD OF
MECHANICAL
DEPARTMENT
33 CNC-04 CNC Wire Cut 40
2 ~ 4 wk July
1 ~ 3 wk Dec
10
Overview: Features and component of CNC Wire Cut . Knowledge
on type of wire, installation and setting CNC Wire Cut. Workpiece
setting. The controller of CNC Wire Cut.
Programming: Introduction to the programming codes. The
program structure and machining sequence. Write a simple CNC
Wire Cut program refering to part drawing given.
Application: Wire setting on the machine. Program editing on the
machine. Workpiece machining.
HEAD OF
MECHANICAL
DEPARTMENT
34 CNC-05 CNC Die Sinking 40 1 ~ 3 wk Nov 10
Knowledge on type of electrode. Knowledge on type of electrode
holding devices. Knowledge on operational feature of EDM Die
Sinking Machine and function. Practical exercise on Die Sinking.
HEAD OF
MECHANICAL
DEPARTMENT
35 TM-01
Microsoft Word -
Part 1
16
2nd wk Jan
2nd wk Feb
1st wk MAC
2nd wk Apr
1st wk May
2nd wk June
2nd wk July
1st wk Aug
1st wk Sept
1st wk Oct
1st wk Nov
1st wk Dec
15
Introduction to ms-word, editing document, bullets, auto
numbering and multilevel, formatting document, table, columns
and border, columns, setting on word 2000, insert picture,
printing document, merging document.
HEAD OF
RESOURCE CENTRE
AND COMPUTER
DEPARTMENT
36 TM-02
Microsoft Excel -
Part 1
16
3rd wk Jan
3rd wk Feb
2nd wk Mar
3rd wk Apr
2nd wk May
3rd wk June
3rd wk July
2nd wk Aug
2nd wk Sept
2nd wk Oct
2nd wk Nov
2nd wk Dec
15
Introduction to ms-excel 2000, building a worksheet, correcting
data and using help, adding formulas, cut, copy and paste, More
on summation, inserting and deleting rows and columns,
formatting a worksheet, printing a worksheet, working with
charts, pivot table, sorting data.
HEAD OF
RESOURCE CENTRE
AND COMPUTER
DEPARTMENT
37 TM-03
Microsoft
Powerpoint -
Part 1
16
5th wk Jan
4th wk Feb
3rd wk Mar
4th wk Apr
3rd wk May
4th wk June
4th wk July
4th wk Aug
4th wk Sept
3rd wk Oct
3rd wk Nov
3rd wk Dec
15
Introduction to ms- power point 2000, creating a new
presentation, entering and adding text to your presentation,
moving text and objects, changing text attributes, save, undo and
redo your presentation, add, delete and move slides, viewing your
slide show, creating a new presentation using the auto wizard,
opening and printing presentation, adding clip-art, working with
slide and layout, drawing objects, working with draw objects,
slide transitions, adding animation and sound.
HEAD OF
RESOURCE CENTRE
AND COMPUTER
DEPARTMENT

BIL
CODE
COURSE
TITLE
DURATION DATE CAPACITY CONTENT
COURSE
MANAGER
38 TM-04
PC Assembly -
Part 1
16
2nd wk Jan
2nd wk Feb
4th wk MAC
5th wk Apr
4th wk May
2nd wk June
5th wk July
1st wk Aug
5th wk Sept
1st wk Oct
4th wk Nov
4th wk Dec
15
Introduction to PC Component and hardware. Theory on hardware
assembly technique. Practice on assemble hardware for Personal
Computer and basic installation of Operating System
HEAD OF
RESOURCE CENTRE
AND COMPUTER
DEPARTMENT
39 TM-05 Basic Internet 16
3rd wk Jan
3rd wk Feb
1st wk Mar
2rd wk Apr
1st wk May
3rd wk June
2nd wk July
2nd wk Aug
1st wk Sept
2nd wk Oct
1st wk Nov
5th wk Dec
15
Introduction to the internet. Getting connected to the internet.
Internet application and understanding the World Wide Web.
HEAD OF
RESOURCE CENTRE
AND COMPUTER
DEPARTMENT
40 MI-01
Perform Turning
Operation
32
3 & 4 wk Feb
3 & 4 wk Apr
3 & 4 wk June
1 & 2 wk Aug
2 & 3 wk Oct
2 & 3 wk Dec
10
This course is designed to enable participants to acquire
knowledge and skill in operation of Lathe Machine. Participants
will be thAught theory and practical skill of turning techniques.
CONTENT; Workshop safety. Part and function of lathe machine.
Facing, longitudinal step turning. Drilling, boring. Taper turning.
Thread cutting. Knurling, Grooving, Chamfering and Parting off.
Assemble part techniques.
HEAD OF
MECHANICAL
DEPARTMENT