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A chemical-free method for the microtreatment of<br />

water for the protection of the environment and<br />

vulnerable ecosystems<br />

Spomenka <strong>Kobe</strong>, , Goran Dražić<br />

Meta Vedenik – Novak<br />

“Jozef Stefan” Institute, Ljubljana, Slovenia<br />

Termoelektrarna – Toplarna Ljubljana, Slovenia<br />

Nanostructured<br />

Materials


Problem<br />

! The formation of calcium carbonate is not<br />

only a common ionic reaction that takes place<br />

in natural processes, but consequences also a<br />

problem known as scaling, which is present in<br />

our every day’s life and in various industrial<br />

processes and technologies.<br />

Nanostructured<br />

Materials


Scale formation (tap water pipes)<br />

heating of tap water calcium carbonate scale<br />

prevention: chemicals<br />

chemical pollution of the environment<br />

4 cm thick scale in the<br />

tap water tube<br />

http://www.dhvi.com/applications_fluidentry.htm


Chemical Water Treatment<br />

! Chemicals<br />

! Polyphosphates<br />

detrimental for the<br />

environment<br />

! Not easy to control<br />

the quantity due to<br />

the variations in the<br />

amount of carbonates<br />

in hard water<br />

! Harmful to the health of<br />

humans, if such water is<br />

used as drinking water.<br />

! Polyphosphates<br />

decompose at higher T<br />

than 60 o C and as such<br />

are useless anyway<br />

Nanostructured<br />

Materials


Possible solution - physical method<br />

nucleation and crystallization of calcium carbonate can be influenced by a<br />

magnetic field<br />

1945: First patent (Belgium)<br />

commercial devices are used for decades<br />

Reported effects:<br />

2002: How it works (Does it work at all)<br />

•decrease of scale formation<br />

•decrease of the nucleation rate of CaCO 3<br />

•formation of soft scale with different structure<br />

•increase ratio of aragonite / calcite<br />

•memory effect<br />

•particle size


Explanations<br />

Hypothesis:<br />

•changes in structure of (liquid) water<br />

•changes in electro-kinetic zeta potential<br />

•direct effect of the magnetic field on precipitation<br />

•heterogeneous nucleation of CaCO3 on FeOOH (goethite)<br />

•the influence of Zn 2+ and Cu 2+ (and Si 4+ ) ions<br />

•Lorentz-force induced deformation of diffuse layer<br />

Scope of our previous work:<br />

preliminary study of nucleation & crystallization using various<br />

analytical methods (FT-IR, X-ray, electron microscopy)


The inovation<br />

! It was confirmed that the density of the magnetic field<br />

has an important impact on the amounts of the different<br />

crystal forms of CaCO 3<br />

.<br />

! The soft scale of aragonite or vaterite formed with the<br />

influence of the applied magnetic field is washed away<br />

from the exposed surfaces or can be easily removed.<br />

There is no doubt that magnetic water treatment works<br />

in practice, and this is now already confirmed by<br />

applying sophisticated quantum mechanical calculations<br />

to explain the phenomenon. In addition, the<br />

experimental results can be explained by applying the<br />

magneto hydrodynamic equations of flow.<br />

Nanostructured<br />

Materials


Magnetic Water Treatment<br />

! The magnetic treatment of water is becoming an<br />

important alternative to the chemical treatment in<br />

preventing a lime scale formation in industrial and<br />

some other commercial water systems (e.g.<br />

heating boilers).<br />

! Scale deposits increase operating and<br />

maintenance costs by lowering the flow capacities<br />

and increasing the energy consumption of pumps in<br />

cool water systems and by lowering the heat<br />

transfer in hot water systems with heat exchangers<br />

and evaporators.<br />

Nanostructured<br />

Materials


Previous work - laboratory<br />

Model solution<br />

•dissolving fine CaCO 3 powder by bubbling CO 2 gas<br />

•membrane filtering<br />

•equilibrium system of CaCO 3 -Ca(HCO 3 ) 2 -H 2 O<br />

TEM sample<br />

C/Cu grid<br />

Precipitation:<br />

•heating (CO 2 is removed)<br />

•blowing air through the solution (0.05 - 0.5 l/min)


Experimental results- laboratory<br />

XRD spectra of treated samples:<br />

MWT - in magnetic field (1.4T) and<br />

NT - without the magnetic field


Experimental results- laboratory<br />

Nucleation<br />

Early stages of crystallization<br />

Phase identification<br />

Chemical composition (elemental)<br />

Estimating the fraction of various phases<br />

TEM<br />

Jeol 2000 FX,Jeol 2010 F (FEG)<br />

EDXS<br />

Link Isis


Experimental results-TEM -<br />

morphology<br />

magnetic field without the field


HRTEM and X-ray studies<br />

Quantitative X-ray analyses of crystallization products<br />

Sample<br />

Magnetic<br />

field<br />

Calcite<br />

(%)<br />

Aragon.<br />

(%)<br />

1 No 90.2 9.6 0.2<br />

2 400 mT 80.0 10.4 9.6<br />

3 1220 mT 28.9 70.6 0.5<br />

Vaterite<br />

(%)<br />

HRTEM of different crystal<br />

forms of CaCO 3<br />

Nanostructured<br />

Materials


The inovation<br />

! A pilot magnetic water treatment device was developed<br />

and constructed at “Jozef Stefan” Institute and tested in<br />

practice – pilot plant in a district heating system in<br />

Ljubljana, Bežigrad.<br />

! The strong influence of the applied magnetic field on the<br />

nucleation and further crystallization of calcium<br />

carbonate in hard water was confirmed in the laboratory<br />

work with p.a. chemicals and<br />

! in the pilot plant in a district heating system with the tap<br />

water.<br />

Nanostructured<br />

Materials


Our contribution<br />

! The focus of our proposed project is to follow<br />

systematically the influence of the magnetic field<br />

on the crystal form of precipitated calcium<br />

carbonate.<br />

! in the laboratory scale and<br />

! together with the industrial partner (Termoelektrarna-<br />

Toplarna Ljubljana on the industrial level (pilot plant)<br />

Nanostructured<br />

Materials


Our contribution<br />

! From the results of our preliminary work it is expected<br />

that by the changing the strength of the magnetic field<br />

and the flow rate of the water through the system the<br />

calcite/aragonite/vaterite ratio will be varied.<br />

! The crystal form and the particle-size distribution of<br />

the precipitated calcium carbonate will be determined by<br />

using X-ray analyses and HREM.<br />

! On the industrial level a prototype of a water treatment<br />

device will be constructed and tested through the period<br />

of the project.<br />

Nanostructured<br />

Materials


Our contribution<br />

! The theoretical part of the work will be to study the<br />

mechanism(s) of the influence of magnetic filed on the<br />

nucleation and further crystallization of calcium<br />

carbonate.<br />

! Starting from the ab initio calculations the<br />

fundamental physics knowledge will be used to propose<br />

the mechanism(s) for better understanding of the<br />

phenomena.<br />

Nanostructured<br />

Materials


Experimental results-pilot plant<br />

2,5<br />

Total weight increase<br />

2<br />

Chemical<br />

IJS<br />

Commercial<br />

Weight increase (g)<br />

1,5<br />

1<br />

0,5<br />

0<br />

jun.97 sep.97 jan.98 apr.98 jul.98 nov.98 feb.99 maj.99 avg.99 dec.99<br />

Time (months)<br />

Nanostructured<br />

Materials


Type and role/expertise of the partner we need<br />

! SME for the production of MWTD’s<br />

! Governmental/Public Administration<br />

Nanostructured<br />

Materials


Expected contribution of partners<br />

! Expected contribution of the SME is to<br />

produce the devices for water treatment.<br />

! Expected contribution of Governmental/Public<br />

Administration is to participate its part in the<br />

policy for not using environmentally detrimental<br />

chemicals in preventing scaling, but the physical<br />

method,


Contribution of partners<br />

! which will on one hand contribute to the clean<br />

environment and protect vulnerable ecosystems,<br />

and<br />

! and contribute to the energy savings in the district<br />

heating systems and in industrial application. By<br />

using the physical method we will not only<br />

contribute to the clean environment, but also save<br />

the money, which is spend on chemicals.

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