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Aker H-6e Semi Submersible Drilling Rig

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<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong> for<br />

Ultra Deep Water and Harsh Environment<br />

Pål Lindstad<br />

Norsk Offshoredag 2006<br />

Tirsdag 23. mai - Grand Hotel, Oslo<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong><br />

World’s biggest and most<br />

advanced drilling semi<br />

■<br />

The versatile H-<strong>6e</strong> will be able to drill and<br />

complete wells in water depths ranging<br />

from 100 to 3000 m and in harsh<br />

environment<br />

■<br />

The “e” stands for extreme<br />

■<br />

Enhancement of the existing <strong>Aker</strong> H-4.2<br />

drilling semi submersible<br />

■<br />

■<br />

■<br />

Transverse truss arrangement between<br />

eight columns<br />

The design has its roots in the well<br />

known <strong>Aker</strong> H-3.<br />

Configured for dynamic positioning to<br />

3000 m WD and mooring in 500 m WD<br />

Topsides/Hull<br />

weight<br />

15.000/<br />

17.200<br />

Deck size<br />

90X70m<br />

Displacement<br />

64 500t, Operating Draft 23 m<br />

59 600t, Survival Draft 19m<br />

44 500t, Transit Draft 9,7m<br />

24-May-06 Slide 2<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

• Large payload and storage capacity<br />

• Excellent and proven motion characteristics<br />

• High drilling and completion efficiency<br />

• Double Ram<strong>Rig</strong><br />

• Vertical riser and casing racking<br />

• Independent handling of BOP and<br />

X-mas trees<br />

• Maximum parallel activities<br />

• Large working space for safe and efficient operations<br />

• Protected working and storage areas<br />

• Ample bed capacity<br />

• Low emissions to the environment<br />

• Zero harmful discharge to sea<br />

• Real time remote drilling systems diagnostic capabilities<br />

• Prepared for full winterization<br />

24-May-06 Slide 3<br />

part of the <strong>Aker</strong> group<br />

© 2006 <strong>Aker</strong> Kvaerner


<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

The H-<strong>6e</strong><br />

represents today’s<br />

state of the art<br />

2006<br />

1999<br />

3000 m WD<br />

DP Class 3<br />

POSMOOR ATA<br />

Dual Ram <strong>Rig</strong><br />

1986<br />

<strong>Aker</strong> H-4.3<br />

1974-1983 2000 m WD<br />

thrusters assisted<br />

moored<br />

Dual Activity Derrick<br />

● 37 units of H-3 and H-4<br />

design have been built.<br />

● 18 delivered from own<br />

yards, the remaining built<br />

by other yards on license<br />

<strong>Aker</strong> H-4.2<br />

<strong>Aker</strong> H-3&3.2<br />

24-May-06 Slide 4<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

Double Ram <strong>Rig</strong><br />

High Efficient Parallel Operations<br />

DRILLING PARTICULARS<br />

•Double Ram <strong>Rig</strong>® by AK Maritime Hydraulics<br />

•Hook load main/aux: 908 mT / 454 mT<br />

•Rotary main/aux: 60” / 60”,908 mT / 454 mT<br />

•Top drive main/aux: 908 mT / 454 mT, Torque 78 kNm/ 78 kNm<br />

•Vertical Riser rack: 2, 537 m<br />

•Set back:<br />

785 mT<br />

•Vertical Casing rack:1300 m of 13 3/8” (20” max)<br />

•Riser tension: 6 x 242 mT, Direct acting, Stroke 16,7 m<br />

•Pipe deck area: 1 275 m 2<br />

•B.O.P: 18 ¾” 15M, 5 rams, 2 annulars, Mux, Cameron<br />

•Marine riser: 21”, 75 feet, <strong>Aker</strong> Kvaerner Clip type<br />

•Independent handling of B.O.P and X-mas trees<br />

•H.P Mud Pumps: 4 x 2 200 hp, 7 500 psi, Wirth<br />

•Shale Shakers: 4 x triple deck, Axiom<br />

•Degassers: 2 x Centrifugal Vacuum, MI Swaco<br />

•High capacity automatic mud mixing system, STEP Offshore<br />

•Cuttings handling and offloading system<br />

•Prepared for Riser Less Mud Return System<br />

24-May-06 Slide 5<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


Double Ram<strong>Rig</strong> - Main Duties<br />

Simultaneous operations save time and cost<br />

Main <strong>Rig</strong>:<br />

•<strong>Drilling</strong> entire well<br />

•Running of BOP and Riser<br />

•Wire line<br />

•Coiled tubing<br />

Auxiliary <strong>Rig</strong>:<br />

•Build and rack stands of Drill pipe and Casing<br />

•Running BOP and Riser to 1300 m WD<br />

•<strong>Drilling</strong> top hole, no mud return<br />

•Run 30” and 20” Casing strings<br />

•Run X-mas trees<br />

Blockspeed [m/s]<br />

Block Speed [m/s]<br />

2,5<br />

2<br />

1,5<br />

1<br />

0,5<br />

0<br />

2,5<br />

2<br />

1,5<br />

1<br />

0,5<br />

Main Ram<strong>Rig</strong><br />

0 200 400 600 800 1000 1200<br />

Load [sh.ton]<br />

Aux Ram<strong>Rig</strong><br />

0<br />

0 100 200 300 400 500 600 700<br />

Load [sh.ton]<br />

24-May-06 Slide 6<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

<strong>Aker</strong> Kværner Maritime Hydraulics Double Ram<strong>Rig</strong><br />

24-May-06 Slide 7<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

<strong>Aker</strong> Kværner Maritime Hydraulics Double Ram<strong>Rig</strong><br />

24-May-06 Slide 8<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

CONSUMABLES<br />

STORAGE CAPACITY<br />

Mud Pits on Deck<br />

Liquid Mud, Column<br />

Bulk Mud, Column<br />

Bulk Cement, Column<br />

Base Oil, Pontoon<br />

Brine/Compl. Fluid, Pontoon<br />

Drill water, Pontoon<br />

<strong>Drilling</strong> drain, Column<br />

Fuel Oil, Pontoon<br />

H-<strong>6e</strong><br />

800 m3<br />

900 m3<br />

390 m3<br />

390 m3<br />

1400 m3<br />

1200 m3<br />

3000 m3<br />

300 m3<br />

4 100 m3<br />

24-May-06 Slide 9<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

H-<strong>6e</strong> MAIN PARTICULARS:<br />

Design:<br />

Registration:<br />

Classification:<br />

Water Depth:<br />

<strong>Drilling</strong> depth:<br />

Variable <strong>Drilling</strong><br />

Load:<br />

Diesel Generators:<br />

Thrusters:<br />

Mooring system:<br />

Living Quarters:<br />

Helicopter Deck:<br />

Lifeboats:<br />

Deck cranes:<br />

DP <strong>Drilling</strong> Vessel, <strong>Aker</strong> Kværner<br />

Bahamas<br />

+DNV 1A1, Column Stabilized <strong>Drilling</strong> Unit (N), DRILL (N),<br />

HELDK, CRANE, E0, DYNPOS AUTRO, POSMOOR ATA<br />

3, 000 m<br />

10, 000 m<br />

7, 000 mt, all drafts.<br />

8 x 5 300 kW, 720 rpm, Rolls Royce<br />

8 x 800 kN bollard pull, variable speed, fixed pitch, Rolls Royce<br />

8 point anchor line system, 84 mm Chain, 15 mT anchors.<br />

140 single bed cabins, extendable to 160, Leirvik Module Technology (LMT)<br />

Sikorsky S92 and S-61N, Superpuma AS332L2, EC225 and EH-101.<br />

Free fall type, 4 x 80 men, Norsafe<br />

2 ea, max capacity: 85 mt at 17 m, max reach 51m, Kenz Figee<br />

24-May-06 Slide 10<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />

HULL DIMENSIONS<br />

<strong>Aker</strong> H-<strong>6e</strong><br />

Pontoon Length<br />

Breadth Pontoons<br />

Pontoon Beam<br />

Pontoon Height<br />

Main Deck Length<br />

Main Deck Breadth<br />

Columns<br />

120 m<br />

77 m<br />

19,5 m<br />

10 m<br />

90 m<br />

70 m<br />

12,5 x 12,5 m<br />

24-May-06 Slide 11<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


Drill Floor EL. 63 000<br />

Shale Shaker EL. 55 500<br />

Pipe Deck EL. 50 000<br />

Bottom deck EL. 37 000<br />

Mezz Deck. EL. 45 500<br />

Lower Deck EL. 39 000<br />

24-May-06 Slide 12<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> Lower Deck, EL 39. 000<br />

24-May-06 Slide 13<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> Model test-by Marintek, Trondheim - Norway<br />

24-May-06 Slide 14<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

100 year condition Hs 17,5 m<br />

part of the <strong>Aker</strong> group


Motion comparison<br />

0.60<br />

Max vertical motion at drill floor<br />

(single amplitude)<br />

Vertical motion / Hs<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

0.00<br />

8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0<br />

Tp (sec.)<br />

<strong>Aker</strong> H-<strong>6e</strong><br />

<strong>Aker</strong> H4-2<br />

<strong>Aker</strong> H3<br />

CS Other 30<br />

CS <strong>Rig</strong>s 45<br />

24-May-06 Slide 15<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


Motion comparison with other semis<br />

<strong>Drilling</strong> <strong>Rig</strong>s<br />

Heave RAO comparison, Operation draft<br />

Haltenbanken seastates<br />

Motion response (m/m)<br />

1.800<br />

1.600<br />

1.400<br />

1.200<br />

1.000<br />

0.800<br />

0.600<br />

0.400<br />

0.200<br />

16 %<br />

14 %<br />

12 %<br />

10 %<br />

8 %<br />

6 %<br />

4 %<br />

2 %<br />

Seastate probability<br />

H-<strong>6e</strong> operation<br />

H-<strong>6e</strong> survival<br />

H-4.2<br />

H-3<br />

CS 45<br />

Other rigs<br />

CS 30<br />

Kristin production platform<br />

Haltenbanken seastates<br />

0.000<br />

0 5 10 15 20 25 30<br />

Haltenbanken winter<br />

99 % of rig operations in<br />

storms<br />

this period range<br />

Period (s)<br />

0 %<br />

24-May-06 Slide 16<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> Motions<br />

■<br />

Excellent heave motions for seastates with periods 5s-15s.<br />

■ 99% of seastates on Haltenbanken have wave peak periods below 15.5s<br />

■<br />

Low heave motions for operational conditions a function of hull design and<br />

operational draft<br />

■<br />

Heave natural period similar to North Sea production platforms, e.g. Kristin<br />

located on Haltenbanken.<br />

■<br />

Heave motions in dominating seastates a critical parameter for operability of<br />

the rig. The H-<strong>6e</strong> has proven through analysis and model testing to have<br />

excellent characteristics for these periods.<br />

24-May-06 Slide 17<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


B(-12<br />

<strong>Aker</strong> H-<strong>6e</strong> Zero Harmful Discharges to Sea<br />

■<br />

Drain systems.<br />

● Closed drain from drilling areas – no discharge to sea.<br />

● Drain Storage tank : 300 m 3<br />

● Oily drain cleaned to 15ppm before discharge to sea.<br />

● Drain from clean areas discharged to sea without treatment.<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

■<br />

Oily water treatment facility.<br />

Sewage treatment facility.<br />

Double physical barriers.<br />

BOP control fluid return and recovery system.<br />

Cuttings handling system<br />

Space allocated for future cuttings treatment unit.<br />

Large reserve mud tanks, re-use of mud<br />

Safe loading and offloading – reel type hose loading stations<br />

State of the art automatic chemical additive systems for mud and<br />

cement slurries - Controlled use of chemicals<br />

Facilitate for use of green chemicals<br />

Facilitate for an effective waste management system<br />

Prepared for Riser Less Mud Return System<br />

24-May-06 Slide 18<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


Lysbilde 18<br />

SB(-12<br />

drain fra boreområder samles og fraktes til land. Fra områder der det kun kan forekomme olje vil det bli samlet i tanker og behandlet i et<br />

filtreringsanlegg. Vannet som slippes ut vil inneholde mindre enn 15ppm olje. Vann fra rene områder der det ikke forekommer olje eller<br />

kjemikalier vil bli sluppet ut uten noen behandling. Det er et miljøtiltak at vi ikke bruker energi på å behandle dette vannet.<br />

Sewage vil bli behandlet i et biologisk renseanlegg. Det er også lagt opp til en by-pass som kan benyttes når man evt. er langt fra land. I store<br />

havområder vil det være mer miljøvennlig å la havet rense kloakken enn å bruke energi på et renseanlegg der slammet må fraktes til land.<br />

Doble fysiske barrierer - det jobbes med løsninger rundt moonpool området.<br />

Cuttings handling system: Borekaks blir samlet opp i tanker for transport til land. unntaket er topphullseksjonen som spres på havbunnen.<br />

Topphullseksjonen bores med vannbasert mud som ikke inneholder miljøskadelige stoffer og det er tillatt å slippe dette ut.<br />

Slurrification unit: Dersom det bores i et område der man har en avfallsbrønn kan det installeres en slurrification enhet for reinjeksjon av kaks<br />

etc.<br />

Sletten, Brita (AKBPW40513 - 107367); 06.02.2006


<strong>Aker</strong> H-<strong>6e</strong> Winterization<br />

DESIGN ISSUE FROM DAY ONE<br />

•Normally manned Working areas kept indoors<br />

•Pipe and cable routing kept indoors<br />

•Maximum use of the double bottom<br />

•Weather protected maintenance and<br />

inspection areas<br />

•Cladding of Ram <strong>Rig</strong> and moon pool area<br />

•Heat tracing of critical equipment and systems,<br />

escape routes, safety equipment, muster areas<br />

•Heating units on drill floor and moon pool<br />

•Steam service outlets for de-icing<br />

•Heating medium system for frost protection<br />

•Protection of EIT equipment<br />

•Insulation of rooms and compartments<br />

24-May-06 Slide 19<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> Schedule<br />

2005 2006 2007 2008 2009<br />

J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D<br />

Start<br />

Shop-drawings<br />

Start prefab<br />

Hull prefab & preassembly<br />

Main Scantling<br />

Approval<br />

Hull prefab & preassembly<br />

Assembly<br />

Area Engineering Hull<br />

Systems Engineering<br />

Area Engineering Topside<br />

Assembly<br />

Tow<br />

Site move & jack<br />

HU<br />

Out of<br />

dock<br />

HU<br />

Out of<br />

dock<br />

Delivery:<br />

H-<strong>6e</strong> alpha February 2008<br />

H-<strong>6e</strong> beta Oct 2008<br />

Vendor info.<br />

Assembly<br />

Topside prefab & preassembly<br />

Inst.<br />

Thrusters<br />

& Sea<br />

trials<br />

Inst.<br />

Thrusters<br />

& Sea<br />

trials<br />

Critical PO`s<br />

Bulk Materials<br />

Equipment<br />

deliveries<br />

10 to 15<br />

months<br />

Assembly<br />

Site move & jack<br />

Topside prefab & preassembly/modules<br />

24-May-06 Slide 20<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> Subcontracting<br />

Deck Elements<br />

• Mostostal<br />

Pomorze<br />

(Poland)<br />

• Energomontaz<br />

(Poland)<br />

• Schwartz<br />

Hautmont<br />

(Spain)<br />

Ram <strong>Rig</strong><br />

<strong>Aker</strong> Kværner Maritime Hydraulics<br />

Norway<br />

Living Quarters<br />

Leirvik Module Technology<br />

(LMT), Stord, Norway<br />

24-May-06 Slide 21<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

Hull<br />

Dubai Dry Docks<br />

(DDD)<br />

part of the <strong>Aker</strong> group


Engineering and Construction of the <strong>Aker</strong> H-<strong>6e</strong><br />

<strong>Drilling</strong> <strong>Rig</strong> is based on a split building location<br />

To meet these challenges,<br />

Spain<br />

Dubai<br />

Verdal<br />

we are working as<br />

one team<br />

Stord<br />

Oslo<br />

Kristiansand<br />

Brevik<br />

Poland<br />

24-May-06 Slide 22<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


Assembly site:<br />

<strong>Aker</strong> Kvaerner Stord, Norway<br />

Extend dock / Jack-up<br />

of Topside / Connect<br />

Topside & Hull<br />

Topside assembly in<br />

the ”Stord Hall”<br />

H-<strong>6e</strong><br />

Assembly of steel<br />

sections in the ”Stord<br />

Hall”. Assembly of<br />

pre-assemblies in<br />

hall3<br />

24-May-06 Slide 23<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


H-<strong>6e</strong> Assembly at <strong>Aker</strong> Kvaerner Stord<br />

24-May-06 Slide 24<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> Kværner with proven project execution<br />

● Proven execution model for large<br />

and complex projects, relevant<br />

Production Floater references<br />

include :<br />

■ Kristin semi for Statoil (2005)<br />

■ Snorre B semi for Norsk<br />

Hydro (2001)<br />

■ Njord semi for Norsk Hydro<br />

(1997)<br />

● Long established and close<br />

relations between in-house<br />

engineering and fabrication<br />

capacity<br />

Kristin production semi<br />

●Ultra high temperature & high<br />

pressure (HTHP) field<br />

●Delivered March 2005<br />

●Client: Statoil<br />

●Yard: <strong>Aker</strong> Kværner Stord<br />

●Delivered on time and budget<br />

24-May-06 Slide 25<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group


<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong><br />

■<br />

Combination of 3 unique key factors to success:<br />

Hull Concept:<br />

Proven and renown. Demonstrated performance and durability on<br />

the Seven seas for more than 30 years<br />

Dual Activity <strong>Drilling</strong> Concept:<br />

A state of the art high efficient Double Ram <strong>Rig</strong>.<br />

Delivery:<br />

A well proven and predictable Project Execution Model<br />

Thank You For Your Attention<br />

24-May-06 Slide 26<br />

© 2006 <strong>Aker</strong> Kvaerner<br />

part of the <strong>Aker</strong> group

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