Aker H-6e Semi Submersible Drilling Rig
Aker H-6e Semi Submersible Drilling Rig
Aker H-6e Semi Submersible Drilling Rig
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<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong> for<br />
Ultra Deep Water and Harsh Environment<br />
Pål Lindstad<br />
Norsk Offshoredag 2006<br />
Tirsdag 23. mai - Grand Hotel, Oslo<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong><br />
World’s biggest and most<br />
advanced drilling semi<br />
■<br />
The versatile H-<strong>6e</strong> will be able to drill and<br />
complete wells in water depths ranging<br />
from 100 to 3000 m and in harsh<br />
environment<br />
■<br />
The “e” stands for extreme<br />
■<br />
Enhancement of the existing <strong>Aker</strong> H-4.2<br />
drilling semi submersible<br />
■<br />
■<br />
■<br />
Transverse truss arrangement between<br />
eight columns<br />
The design has its roots in the well<br />
known <strong>Aker</strong> H-3.<br />
Configured for dynamic positioning to<br />
3000 m WD and mooring in 500 m WD<br />
Topsides/Hull<br />
weight<br />
15.000/<br />
17.200<br />
Deck size<br />
90X70m<br />
Displacement<br />
64 500t, Operating Draft 23 m<br />
59 600t, Survival Draft 19m<br />
44 500t, Transit Draft 9,7m<br />
24-May-06 Slide 2<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
• Large payload and storage capacity<br />
• Excellent and proven motion characteristics<br />
• High drilling and completion efficiency<br />
• Double Ram<strong>Rig</strong><br />
• Vertical riser and casing racking<br />
• Independent handling of BOP and<br />
X-mas trees<br />
• Maximum parallel activities<br />
• Large working space for safe and efficient operations<br />
• Protected working and storage areas<br />
• Ample bed capacity<br />
• Low emissions to the environment<br />
• Zero harmful discharge to sea<br />
• Real time remote drilling systems diagnostic capabilities<br />
• Prepared for full winterization<br />
24-May-06 Slide 3<br />
part of the <strong>Aker</strong> group<br />
© 2006 <strong>Aker</strong> Kvaerner
<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
The H-<strong>6e</strong><br />
represents today’s<br />
state of the art<br />
2006<br />
1999<br />
3000 m WD<br />
DP Class 3<br />
POSMOOR ATA<br />
Dual Ram <strong>Rig</strong><br />
1986<br />
<strong>Aker</strong> H-4.3<br />
1974-1983 2000 m WD<br />
thrusters assisted<br />
moored<br />
Dual Activity Derrick<br />
● 37 units of H-3 and H-4<br />
design have been built.<br />
● 18 delivered from own<br />
yards, the remaining built<br />
by other yards on license<br />
<strong>Aker</strong> H-4.2<br />
<strong>Aker</strong> H-3&3.2<br />
24-May-06 Slide 4<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
Double Ram <strong>Rig</strong><br />
High Efficient Parallel Operations<br />
DRILLING PARTICULARS<br />
•Double Ram <strong>Rig</strong>® by AK Maritime Hydraulics<br />
•Hook load main/aux: 908 mT / 454 mT<br />
•Rotary main/aux: 60” / 60”,908 mT / 454 mT<br />
•Top drive main/aux: 908 mT / 454 mT, Torque 78 kNm/ 78 kNm<br />
•Vertical Riser rack: 2, 537 m<br />
•Set back:<br />
785 mT<br />
•Vertical Casing rack:1300 m of 13 3/8” (20” max)<br />
•Riser tension: 6 x 242 mT, Direct acting, Stroke 16,7 m<br />
•Pipe deck area: 1 275 m 2<br />
•B.O.P: 18 ¾” 15M, 5 rams, 2 annulars, Mux, Cameron<br />
•Marine riser: 21”, 75 feet, <strong>Aker</strong> Kvaerner Clip type<br />
•Independent handling of B.O.P and X-mas trees<br />
•H.P Mud Pumps: 4 x 2 200 hp, 7 500 psi, Wirth<br />
•Shale Shakers: 4 x triple deck, Axiom<br />
•Degassers: 2 x Centrifugal Vacuum, MI Swaco<br />
•High capacity automatic mud mixing system, STEP Offshore<br />
•Cuttings handling and offloading system<br />
•Prepared for Riser Less Mud Return System<br />
24-May-06 Slide 5<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
Double Ram<strong>Rig</strong> - Main Duties<br />
Simultaneous operations save time and cost<br />
Main <strong>Rig</strong>:<br />
•<strong>Drilling</strong> entire well<br />
•Running of BOP and Riser<br />
•Wire line<br />
•Coiled tubing<br />
Auxiliary <strong>Rig</strong>:<br />
•Build and rack stands of Drill pipe and Casing<br />
•Running BOP and Riser to 1300 m WD<br />
•<strong>Drilling</strong> top hole, no mud return<br />
•Run 30” and 20” Casing strings<br />
•Run X-mas trees<br />
Blockspeed [m/s]<br />
Block Speed [m/s]<br />
2,5<br />
2<br />
1,5<br />
1<br />
0,5<br />
0<br />
2,5<br />
2<br />
1,5<br />
1<br />
0,5<br />
Main Ram<strong>Rig</strong><br />
0 200 400 600 800 1000 1200<br />
Load [sh.ton]<br />
Aux Ram<strong>Rig</strong><br />
0<br />
0 100 200 300 400 500 600 700<br />
Load [sh.ton]<br />
24-May-06 Slide 6<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
<strong>Aker</strong> Kværner Maritime Hydraulics Double Ram<strong>Rig</strong><br />
24-May-06 Slide 7<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
<strong>Aker</strong> Kværner Maritime Hydraulics Double Ram<strong>Rig</strong><br />
24-May-06 Slide 8<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
CONSUMABLES<br />
STORAGE CAPACITY<br />
Mud Pits on Deck<br />
Liquid Mud, Column<br />
Bulk Mud, Column<br />
Bulk Cement, Column<br />
Base Oil, Pontoon<br />
Brine/Compl. Fluid, Pontoon<br />
Drill water, Pontoon<br />
<strong>Drilling</strong> drain, Column<br />
Fuel Oil, Pontoon<br />
H-<strong>6e</strong><br />
800 m3<br />
900 m3<br />
390 m3<br />
390 m3<br />
1400 m3<br />
1200 m3<br />
3000 m3<br />
300 m3<br />
4 100 m3<br />
24-May-06 Slide 9<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
H-<strong>6e</strong> MAIN PARTICULARS:<br />
Design:<br />
Registration:<br />
Classification:<br />
Water Depth:<br />
<strong>Drilling</strong> depth:<br />
Variable <strong>Drilling</strong><br />
Load:<br />
Diesel Generators:<br />
Thrusters:<br />
Mooring system:<br />
Living Quarters:<br />
Helicopter Deck:<br />
Lifeboats:<br />
Deck cranes:<br />
DP <strong>Drilling</strong> Vessel, <strong>Aker</strong> Kværner<br />
Bahamas<br />
+DNV 1A1, Column Stabilized <strong>Drilling</strong> Unit (N), DRILL (N),<br />
HELDK, CRANE, E0, DYNPOS AUTRO, POSMOOR ATA<br />
3, 000 m<br />
10, 000 m<br />
7, 000 mt, all drafts.<br />
8 x 5 300 kW, 720 rpm, Rolls Royce<br />
8 x 800 kN bollard pull, variable speed, fixed pitch, Rolls Royce<br />
8 point anchor line system, 84 mm Chain, 15 mT anchors.<br />
140 single bed cabins, extendable to 160, Leirvik Module Technology (LMT)<br />
Sikorsky S92 and S-61N, Superpuma AS332L2, EC225 and EH-101.<br />
Free fall type, 4 x 80 men, Norsafe<br />
2 ea, max capacity: 85 mt at 17 m, max reach 51m, Kenz Figee<br />
24-May-06 Slide 10<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Semi</strong> <strong>Submersible</strong> <strong>Drilling</strong> <strong>Rig</strong><br />
HULL DIMENSIONS<br />
<strong>Aker</strong> H-<strong>6e</strong><br />
Pontoon Length<br />
Breadth Pontoons<br />
Pontoon Beam<br />
Pontoon Height<br />
Main Deck Length<br />
Main Deck Breadth<br />
Columns<br />
120 m<br />
77 m<br />
19,5 m<br />
10 m<br />
90 m<br />
70 m<br />
12,5 x 12,5 m<br />
24-May-06 Slide 11<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
Drill Floor EL. 63 000<br />
Shale Shaker EL. 55 500<br />
Pipe Deck EL. 50 000<br />
Bottom deck EL. 37 000<br />
Mezz Deck. EL. 45 500<br />
Lower Deck EL. 39 000<br />
24-May-06 Slide 12<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> Lower Deck, EL 39. 000<br />
24-May-06 Slide 13<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> Model test-by Marintek, Trondheim - Norway<br />
24-May-06 Slide 14<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
100 year condition Hs 17,5 m<br />
part of the <strong>Aker</strong> group
Motion comparison<br />
0.60<br />
Max vertical motion at drill floor<br />
(single amplitude)<br />
Vertical motion / Hs<br />
0.50<br />
0.40<br />
0.30<br />
0.20<br />
0.10<br />
0.00<br />
8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0<br />
Tp (sec.)<br />
<strong>Aker</strong> H-<strong>6e</strong><br />
<strong>Aker</strong> H4-2<br />
<strong>Aker</strong> H3<br />
CS Other 30<br />
CS <strong>Rig</strong>s 45<br />
24-May-06 Slide 15<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
Motion comparison with other semis<br />
<strong>Drilling</strong> <strong>Rig</strong>s<br />
Heave RAO comparison, Operation draft<br />
Haltenbanken seastates<br />
Motion response (m/m)<br />
1.800<br />
1.600<br />
1.400<br />
1.200<br />
1.000<br />
0.800<br />
0.600<br />
0.400<br />
0.200<br />
16 %<br />
14 %<br />
12 %<br />
10 %<br />
8 %<br />
6 %<br />
4 %<br />
2 %<br />
Seastate probability<br />
H-<strong>6e</strong> operation<br />
H-<strong>6e</strong> survival<br />
H-4.2<br />
H-3<br />
CS 45<br />
Other rigs<br />
CS 30<br />
Kristin production platform<br />
Haltenbanken seastates<br />
0.000<br />
0 5 10 15 20 25 30<br />
Haltenbanken winter<br />
99 % of rig operations in<br />
storms<br />
this period range<br />
Period (s)<br />
0 %<br />
24-May-06 Slide 16<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> Motions<br />
■<br />
Excellent heave motions for seastates with periods 5s-15s.<br />
■ 99% of seastates on Haltenbanken have wave peak periods below 15.5s<br />
■<br />
Low heave motions for operational conditions a function of hull design and<br />
operational draft<br />
■<br />
Heave natural period similar to North Sea production platforms, e.g. Kristin<br />
located on Haltenbanken.<br />
■<br />
Heave motions in dominating seastates a critical parameter for operability of<br />
the rig. The H-<strong>6e</strong> has proven through analysis and model testing to have<br />
excellent characteristics for these periods.<br />
24-May-06 Slide 17<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
B(-12<br />
<strong>Aker</strong> H-<strong>6e</strong> Zero Harmful Discharges to Sea<br />
■<br />
Drain systems.<br />
● Closed drain from drilling areas – no discharge to sea.<br />
● Drain Storage tank : 300 m 3<br />
● Oily drain cleaned to 15ppm before discharge to sea.<br />
● Drain from clean areas discharged to sea without treatment.<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
■<br />
Oily water treatment facility.<br />
Sewage treatment facility.<br />
Double physical barriers.<br />
BOP control fluid return and recovery system.<br />
Cuttings handling system<br />
Space allocated for future cuttings treatment unit.<br />
Large reserve mud tanks, re-use of mud<br />
Safe loading and offloading – reel type hose loading stations<br />
State of the art automatic chemical additive systems for mud and<br />
cement slurries - Controlled use of chemicals<br />
Facilitate for use of green chemicals<br />
Facilitate for an effective waste management system<br />
Prepared for Riser Less Mud Return System<br />
24-May-06 Slide 18<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
Lysbilde 18<br />
SB(-12<br />
drain fra boreområder samles og fraktes til land. Fra områder der det kun kan forekomme olje vil det bli samlet i tanker og behandlet i et<br />
filtreringsanlegg. Vannet som slippes ut vil inneholde mindre enn 15ppm olje. Vann fra rene områder der det ikke forekommer olje eller<br />
kjemikalier vil bli sluppet ut uten noen behandling. Det er et miljøtiltak at vi ikke bruker energi på å behandle dette vannet.<br />
Sewage vil bli behandlet i et biologisk renseanlegg. Det er også lagt opp til en by-pass som kan benyttes når man evt. er langt fra land. I store<br />
havområder vil det være mer miljøvennlig å la havet rense kloakken enn å bruke energi på et renseanlegg der slammet må fraktes til land.<br />
Doble fysiske barrierer - det jobbes med løsninger rundt moonpool området.<br />
Cuttings handling system: Borekaks blir samlet opp i tanker for transport til land. unntaket er topphullseksjonen som spres på havbunnen.<br />
Topphullseksjonen bores med vannbasert mud som ikke inneholder miljøskadelige stoffer og det er tillatt å slippe dette ut.<br />
Slurrification unit: Dersom det bores i et område der man har en avfallsbrønn kan det installeres en slurrification enhet for reinjeksjon av kaks<br />
etc.<br />
Sletten, Brita (AKBPW40513 - 107367); 06.02.2006
<strong>Aker</strong> H-<strong>6e</strong> Winterization<br />
DESIGN ISSUE FROM DAY ONE<br />
•Normally manned Working areas kept indoors<br />
•Pipe and cable routing kept indoors<br />
•Maximum use of the double bottom<br />
•Weather protected maintenance and<br />
inspection areas<br />
•Cladding of Ram <strong>Rig</strong> and moon pool area<br />
•Heat tracing of critical equipment and systems,<br />
escape routes, safety equipment, muster areas<br />
•Heating units on drill floor and moon pool<br />
•Steam service outlets for de-icing<br />
•Heating medium system for frost protection<br />
•Protection of EIT equipment<br />
•Insulation of rooms and compartments<br />
24-May-06 Slide 19<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> Schedule<br />
2005 2006 2007 2008 2009<br />
J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D<br />
Start<br />
Shop-drawings<br />
Start prefab<br />
Hull prefab & preassembly<br />
Main Scantling<br />
Approval<br />
Hull prefab & preassembly<br />
Assembly<br />
Area Engineering Hull<br />
Systems Engineering<br />
Area Engineering Topside<br />
Assembly<br />
Tow<br />
Site move & jack<br />
HU<br />
Out of<br />
dock<br />
HU<br />
Out of<br />
dock<br />
Delivery:<br />
H-<strong>6e</strong> alpha February 2008<br />
H-<strong>6e</strong> beta Oct 2008<br />
Vendor info.<br />
Assembly<br />
Topside prefab & preassembly<br />
Inst.<br />
Thrusters<br />
& Sea<br />
trials<br />
Inst.<br />
Thrusters<br />
& Sea<br />
trials<br />
Critical PO`s<br />
Bulk Materials<br />
Equipment<br />
deliveries<br />
10 to 15<br />
months<br />
Assembly<br />
Site move & jack<br />
Topside prefab & preassembly/modules<br />
24-May-06 Slide 20<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> Subcontracting<br />
Deck Elements<br />
• Mostostal<br />
Pomorze<br />
(Poland)<br />
• Energomontaz<br />
(Poland)<br />
• Schwartz<br />
Hautmont<br />
(Spain)<br />
Ram <strong>Rig</strong><br />
<strong>Aker</strong> Kværner Maritime Hydraulics<br />
Norway<br />
Living Quarters<br />
Leirvik Module Technology<br />
(LMT), Stord, Norway<br />
24-May-06 Slide 21<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
Hull<br />
Dubai Dry Docks<br />
(DDD)<br />
part of the <strong>Aker</strong> group
Engineering and Construction of the <strong>Aker</strong> H-<strong>6e</strong><br />
<strong>Drilling</strong> <strong>Rig</strong> is based on a split building location<br />
To meet these challenges,<br />
Spain<br />
Dubai<br />
Verdal<br />
we are working as<br />
one team<br />
Stord<br />
Oslo<br />
Kristiansand<br />
Brevik<br />
Poland<br />
24-May-06 Slide 22<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
Assembly site:<br />
<strong>Aker</strong> Kvaerner Stord, Norway<br />
Extend dock / Jack-up<br />
of Topside / Connect<br />
Topside & Hull<br />
Topside assembly in<br />
the ”Stord Hall”<br />
H-<strong>6e</strong><br />
Assembly of steel<br />
sections in the ”Stord<br />
Hall”. Assembly of<br />
pre-assemblies in<br />
hall3<br />
24-May-06 Slide 23<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
H-<strong>6e</strong> Assembly at <strong>Aker</strong> Kvaerner Stord<br />
24-May-06 Slide 24<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> Kværner with proven project execution<br />
● Proven execution model for large<br />
and complex projects, relevant<br />
Production Floater references<br />
include :<br />
■ Kristin semi for Statoil (2005)<br />
■ Snorre B semi for Norsk<br />
Hydro (2001)<br />
■ Njord semi for Norsk Hydro<br />
(1997)<br />
● Long established and close<br />
relations between in-house<br />
engineering and fabrication<br />
capacity<br />
Kristin production semi<br />
●Ultra high temperature & high<br />
pressure (HTHP) field<br />
●Delivered March 2005<br />
●Client: Statoil<br />
●Yard: <strong>Aker</strong> Kværner Stord<br />
●Delivered on time and budget<br />
24-May-06 Slide 25<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group
<strong>Aker</strong> H-<strong>6e</strong> <strong>Drilling</strong> <strong>Semi</strong> <strong>Submersible</strong><br />
■<br />
Combination of 3 unique key factors to success:<br />
Hull Concept:<br />
Proven and renown. Demonstrated performance and durability on<br />
the Seven seas for more than 30 years<br />
Dual Activity <strong>Drilling</strong> Concept:<br />
A state of the art high efficient Double Ram <strong>Rig</strong>.<br />
Delivery:<br />
A well proven and predictable Project Execution Model<br />
Thank You For Your Attention<br />
24-May-06 Slide 26<br />
© 2006 <strong>Aker</strong> Kvaerner<br />
part of the <strong>Aker</strong> group