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CONTENT - BHEL - Industrial Systems Group

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<strong>BHEL</strong> ISG REF: IS‐1‐08‐2013/ 002 ENQUIRY SPECS FOR MECHANICAL PACKAGE‐2<br />

(CONVEYOR SYSTEM & STRUCTURES) FOR BHILAI STEEL PLANT AUGMENTAION<br />

OF RAW MATERIAL RECEIPT & HANDLING FACILITIES WITH NEW OHP.<br />

‐ Fire Protection Manual issued by Tariff Advisory Committee (India)<br />

‐ Pollution Control Regulations/Acts<br />

Pollution control measures shall be provided considering the latest norms and international standards.<br />

These should satisfy the stipulations of Central Pollution Control Board and Department of Environment<br />

and Forest, Government of India.<br />

In the event the requirement of this specification exceeds the requirement stipulated in the corresponding<br />

standards, regulation, safety code, the specification shall govern.<br />

In the event of conflict between the standard, regulations and codes, the most stringent one shall govern<br />

and the decision of the Purchaser shall be final.<br />

1.2 Brief System Description<br />

The turnkey package of this TS comprises of the following sub‐systems:<br />

• New Ore Handling Plant (OHP‐II) including receiving, unloading, Stacking & Reclaiming and finally<br />

transporting of Raw Material required for Blast Furnace #8, Sinter Plant‐III.<br />

• New conveyor line for New Lime Dolomite plant RMP3 and for proposed SMS‐III.<br />

• Modifications/ up‐gradations of existing equipment, including:<br />

o An additional series of conveyor from OHP I to JH‐20 parallel to existing route.<br />

o Up gradation of capacity of existing shuttle conveyors J9BRSC1.<br />

New Ore Handling Plant (OHP‐II)<br />

The raw material to be handled by the proposed system is mainly, Iron Ore Lump, Iron Ore Fines, Lime<br />

Stone (BF grade), Lime Stone (SMS grade), Dolomite (BF grade), Dolomite (SMS grade), Quartzite,<br />

Manganese ore. These raw materials are mainly required for Blast Furnace, Sinter Plant, Lime‐Dolomite<br />

Plant, SMS. All the raw materials will be received at the plant boundary by rail. The type of Wagon will be<br />

BOXN, BOXNHA, BOY, BOBRN, BOST, BOBS, BOXNEL, BOYL which will transport the raw materials<br />

depending upon the location of loading and type of raw materials.<br />

As per flow diagram/ design considerations, Bidder shall consider the all inter connecting facilities<br />

between existing & proposed systems while designing the proposed junction towers / conveyor. Also<br />

bidder shall consider any modifications / strengthening of existing junction towers/ conveyor / chutes and<br />

complete replacement of chutes in case necessary. Bidder must visit the BSP site for assessment /<br />

feasibility of modification, strengthening & replacement works to be carried out in the existing facilities<br />

before submission of offer to <strong>BHEL</strong>.<br />

2. DESIGN CONSIDERATIONS<br />

(The design considerations shall be the part of scope of work. Any thing missing in clause.3 i,e in scope of<br />

work but required as per clause.2 design considerations / flow diagram, then the bidder shall consider the<br />

same into their scope)<br />

The Ore Handling Plant (OHP‐II) has been planned based on the following assumption:<br />

A. Size of Raw Material<br />

1. Lump Iron Ore : ‐40 mm<br />

DATE: 12 Feb 2009 REV: 00 Page 4 of 43

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