CONTENT - BHEL - Industrial Systems Group

BHEL ISG REF: IS‐1‐08‐2013/ 002 ENQUIRY SPECS FOR MECHANICAL PACKAGE‐2 

(CONVEYOR SYSTEM & STRUCTURES) FOR BHILAI STEEL PLANT AUGMENTAION 

OF RAW MATERIAL RECEIPT & HANDLING FACILITIES WITH NEW OHP. 

CONTENT 

Clause 

No. 

Description 

Page 

No. 

1 General 

1.1 Site Conditions 2 

1.2 Brief System Description 4 

2 Design Considerations 4 

2.1 Unloading, Storage, Blending and Reclaiming in OHP‐II 5 

2.2 Storage and Reclamation of ORE 7 

2.3 Other Additions / Modifications and Up gradation in existing OHP 8 

2.4 New Lime Dolo Plant (RMP‐III) and SMS‐III Circuit 9 

3 Scope of Work & Battery Limits 11 

3.1 Scope of Work 12 

3.2 List of Conveyors 13 

3.3 List of Equipments to be Consider in Conv. System (Mech.) 16 

3.4 Hoists 17 

3.5 List of Tools & Tackles 17 

3.6 Structure 18 

3.7 Commissioning Spares 20 

3.8 Operational / Maintenance Spares 21 

3.9 Battery limits 22 

4 Obligation of Purchaser 22 

5 Technical Specifications / Drgs. / Documents / Codes & Standards 23 

6 Exclusion List 23 

7 Approved Vendors List 

7.1 Fluid System 24 

7.2 Handling & Hoisting Equipment & Components 26 

7.3 Electrical 29 

7.4 Instrumentation 34 

7.5 Information System 37 

7.6 Fluid Systems & Piping Engg. (Lubrication & Hydraulics) 37 

8 List of Drawings Enclosed 41 

9 Deviations (To Be Filled By Bidder) 42 

10 Exclusion (To Be Filled By Bidder) 42 

DATE: 12 Feb 2009 REV: 00 Page 1 of 43




1 GENERAL 

1.1 Site Conditions 

Location 

Bhilai Steel Plant (BSP), SAIL is located at Bhilai in Durg District of the state of Chhatisgarh in the central 

region of India. The site lies between 21.5 0 North latitude and 81.22 0 East longitude. The nearest 

convenient rail head is Durg which is about 12 Km west of Bhilai. Bhilai/ Durg stations are on the 

Howrah‐ Mumbai rail lie of SEC Railway of the Indian Railways. 

The location of the Bhilai is as follows: 

From New Dheli, the national capital : 1359 Km 

From Kolkatta : 868 Km 

From Chennai : 1269 Km 

From Mumbai : 1100 Km 

The distance from state capital Raipur to Bhilai Steel Plant is 30 Km. it is well connected by rail and road 

network. The nearest national highways are NH‐6 and NH‐43 crossing trough Raipur. 

Meteorological Data 

In the absence of Metrological data at Bhilai / Durg, the data of the state capital Raipur, 30 Km away, 

are considered. The meteorological details at Raipur are given below: 

Ambient Temperature 

Absolute maximum : 47.7 0 C 

Absolute minimum : 3.9 0 C 

Highest of mean monthly : 45.2 0 C 

Ambient Air 

Ambient air quality : Industrial 

Relative Humidity 

Maximum : 100% 

Minimum : 7% 

Climate : Tropical Humid 

Rainfall 

Heaviest rainfall in 24 hours : 370.3 mm 

Annual Average : 1288.2 mm 

Wind 

Predominant wind direction : SW to NE (October ‐ February) West – East (Mar – Sep) 

Mean wind speed : 6.8 Km / hr 

Max. wind speed : 45 Km / hr 





Altitude 

Average altitude of the land is 300 m above MSL 

Temperature inside shop premises is generally taken as 5 0 C above ambient, unless otherwise specified. 

Infrastructure Facilities outside the Plant 

Railway 

Bhilai Steel Plant connected to Indian Railways network Via Bhilai / Durg Stations are SEC Railway on 

the Howrah‐Mumbai line. The track gauge of SEC railways as well as of the Plant tracks are standard 

broad gauge i.e 1676 mm. 

Road 

The Plant is well connected to the country by road. National highways NH‐6 and NH‐43 both pass 

trough Raipur. 

Sea Port 

The nearest sea port is Vishakhapattanam, approximately 550 Km away from the site by rail. 

Air Traffic 

The nearest Air port connected to the National is Mana at Raipur, 30 Km away. 

Infrastructure Facilities Inside the Plant 

Railway 

The track gauge for entire Plant corresponds to the Indian railway standard broad gauge i.e 1676 mm 

Road 

Main road and Side roads of the Plants shall have road ways of 7.0 m and 4.0 m width respectively and the 

temporary roads provided during the construction stage shall be designed to cater the needs of 

movement of heavy construction vehicles. 

General Rules and Regulations 

All plant units with respect to their location, layout, general arrangement and design of equipment, 

structural design, etc. shall be safe to the personnel and conform to the relevant statutory requirements 

issued by Chattisgarh Government and the Government of India but not limited to the following. 

‐ Chattisgarh State Factory Rules/Acts. 

‐ Indian Electricity Rules/Acts 

‐ Electricity Regulatory Commission Act 

‐ Indian Petroleum Regulations/Acts 

‐ Indian Boiler Regulations/Acts 

‐ Indian Explosives Acts 

‐ Gas Cylinders Rules/Acts 

‐ Carbide of Calcium Rules/Acts 

‐ Static and mobile Pressure Vessels Codes (unifired) Rules/Acts 





‐ Fire Protection Manual issued by Tariff Advisory Committee (India) 

‐ Pollution Control Regulations/Acts 

Pollution control measures shall be provided considering the latest norms and international standards. 

These should satisfy the stipulations of Central Pollution Control Board and Department of Environment 

and Forest, Government of India. 

In the event the requirement of this specification exceeds the requirement stipulated in the corresponding 

standards, regulation, safety code, the specification shall govern. 

In the event of conflict between the standard, regulations and codes, the most stringent one shall govern 

and the decision of the Purchaser shall be final. 

1.2 Brief System Description 

The turnkey package of this TS comprises of the following sub‐systems: 

• New Ore Handling Plant (OHP‐II) including receiving, unloading, Stacking & Reclaiming and finally 

transporting of Raw Material required for Blast Furnace #8, Sinter Plant‐III. 

• New conveyor line for New Lime Dolomite plant RMP3 and for proposed SMS‐III. 

• Modifications/ up‐gradations of existing equipment, including: 

o An additional series of conveyor from OHP I to JH‐20 parallel to existing route. 

o Up gradation of capacity of existing shuttle conveyors J9BRSC1. 

New Ore Handling Plant (OHP‐II) 

The raw material to be handled by the proposed system is mainly, Iron Ore Lump, Iron Ore Fines, Lime 

Stone (BF grade), Lime Stone (SMS grade), Dolomite (BF grade), Dolomite (SMS grade), Quartzite, 

Manganese ore. These raw materials are mainly required for Blast Furnace, Sinter Plant, Lime‐Dolomite 

Plant, SMS. All the raw materials will be received at the plant boundary by rail. The type of Wagon will be 

BOXN, BOXNHA, BOY, BOBRN, BOST, BOBS, BOXNEL, BOYL which will transport the raw materials 

depending upon the location of loading and type of raw materials. 

As per flow diagram/ design considerations, Bidder shall consider the all inter connecting facilities 

between existing & proposed systems while designing the proposed junction towers / conveyor. Also 

bidder shall consider any modifications / strengthening of existing junction towers/ conveyor / chutes and 

complete replacement of chutes in case necessary. Bidder must visit the BSP site for assessment / 

feasibility of modification, strengthening & replacement works to be carried out in the existing facilities 

before submission of offer to BHEL. 

2. DESIGN CONSIDERATIONS 

(The design considerations shall be the part of scope of work. Any thing missing in clause.3 i,e in scope of 

work but required as per clause.2 design considerations / flow diagram, then the bidder shall consider the 

same into their scope) 

The Ore Handling Plant (OHP‐II) has been planned based on the following assumption: 

A. Size of Raw Material 

1. Lump Iron Ore : ‐40 mm 





2. Iron ore fines : ‐ 8 mm 

3. Lime Stone (BF/SP grade) : ‐60 mm 

4. Dolomite (BF/SP grade) : ‐60 mm 

5. Quartzite : ‐50 mm 

6. Lime Stone (SMS grade) : ‐25 mm 

7. Dolomite (SMS grade) : ‐25 mm 

8. Pellets : ‐18 mm 

9. Manganese Ore : ‐25 mm 

10. Coke Breeze : ‐25 mm 

B. No of Days of Working per year: 330 days 

C. Maximum material carrying capacity of each wagon shall be as per IS: 10095‐1982 reaffirmed 2001. 

Iron‐ore‐lump will be received in Track‐Hopper & all other material in Wagon Tipplers. One Track Hopper 

with two tracks has been considered for materials received in BOBS/ BOBRN wagons (mainly iron‐ore), 

whereas wagon tippler with side arm charger has been considered for unloading the materials received in 

BOXN/BOST/ BOXNHA/BOY/BOBS, BOXNEL, BOYL wagons. 

2.1 UNLOADING, STORAGE, BLENDING AND RECLAIMING IN OHP‐II 

One number Wagon tippler WT no.B1 along with a Track Hopper TH‐B1 with two parallel tracks on it have 

been envisaged for unloading Iron ore (lump and fines), Limestone & Dolomite (both BF grade and Sinter 

Plant grade), Mn‐ore, Quartzite etc. 

The Wagon Tippler shall be of Rota‐side type capable of unloading BOXN and proposed BOXNHA and 

BOBS, BOY wagons as per IS:10095‐1982, reaffirmed 2001. The rated unloading capacity shall be 20 

Tips/hour. Adequate system of handling sticky rakes such as vibrator/ air blaster shall be provided. 

25.0 t wagon axle load and 110 t gross weight of wagons (BOX, BOXN, BOXN HA ,BOXN HS, BOXN EL, 

BOYEL) to be considered for design of Wagon Tippler and track hopper. 2 nos. Weighbridges included in 

bidder's scope. The location of Weigh Bridge shall presently be considered at entry of pre hopper yard. 

However as the total railway track is being engineered by RITES , the location of weigh bridge may 

undergo change in detailed engineering stage. 

The placement of rakes shall be done by Side arm chargers capable of handling a full rake BOXN, BOXNHA, 

BOBS, BOY, BOXN EL, BOYEL wagons. 

One (1) no. track hopper with two rail tracks with length of 210 m excluding maintenance bay and holding 

capacity of 6000.0 T considering material of bulk density of 1.6 t/ cu.m. shall be included in bidder’s scope. 

The side angle of hopper with vertical shall be minimum 60 deg. hopper shall have four compartments. 

Track hopper envisaged to accommodate minimum 18 BOBS wagons. Bidder to confirm to maintain 

sufficient height of the track hopper superstructure to take care of OHE. 

2 nos. Electric hoist of 10.0 t capacity shall be provided for maintenance of Paddle Feeder at both ends of 

Track Hopper building. Two nos. double door pressurized cabin shall be provided for paddle feeder inside 

the track hopper tunnel. Anti‐derailment device/ check rail shall be provided in the track hopper subject to 

approval of RITES. Supply/ Laying of 60 kg/ m rail with continuous MS insert plate within track hopper 

building only are also in the scope of bidder. Further rail laying will be done BSP. 





In addition to the above, one dedicated compressor station at track hopper TH‐3 for unloading of BOBRN 

wagons is to be provided. Compressed air connection to BOBRN wagons to be provided at 15 mts interval. 

The details of requirement of compressed air, the pressure and type shall be obtained from RDSO. Other 

points as applicable for compressed air station shall be considered as per TS for compressed air facilities 

indicated elsewhere. 

Provision of adequate illumination should be there on both pre & post tippler as well as on Merry Go 

Round circuit. 

Two belt feeders below Wagon Tippler shall discharge the raw material on either of two conveyors i.e. Z1‐ 

C1 or Z1‐C2 which, in turn will discharge the material at Junction House JH‐Z1. From Jn House JH‐Z1, 

conveyors Z3‐C1 & Z3‐C2 will carry the material and discharge at JH‐Z3. There will be three incoming 

conveyors in Junction House JH‐Z3. The tail end of two conveyors Z3‐C1 & Z3‐C2 will start from JH‐Z1 and 

Belt conveyor Z3‐C3 from JH‐Z2. Junction house JH‐Z2 shall be located in between the JH‐Z1 & JH‐Z3. 

The track hopper with four nos. paddle feeders of 1500 tph each, two on conveyors Z2‐C1 and two on 

conv. Z2‐C2 has been envisaged. From Jn. house Z2, either of three conveyors Z3‐C1, Z3‐C2 (coming from 

JH‐Z1) & Z3‐C3 (begin from JH‐Z2) shall carry the material upto Jn house Z3. Reversible shuttle conveyors 

Z2‐RSC1/2 at JH‐Z2 will facilitate to discharge the material on either of any three conveyors. Each conveyor 

(Z2‐RSC1 & 2) shall be able to feed any of three conveyor Z3‐C1, Z3‐C2 & Z3‐C3. Also the space for future 

reversible shuttle conveyor shall be provided as shown in the flow diagram drg.. Therefore, JH‐Z2 shall be 

designed suitably so as to receive material from any of the conveyors coming from Track Hoppers and also 

load of future reversible shuttle conveyor shall be considered for structural design of junction house JH‐Z2. 

Non sticky liners/ polymer liners are to be fixed in the track hoppers to improve flowability. 

Suitable interchangeability shall be provided below Wagon Tipplers and Track Hoppers for the conveyors 

by providing Diverter gates. 

Bidder to provide jumbo gallery suitable for three nos. mobile trippers up to JH‐Z5 from JH‐Z4 over 

conveyors Z6‐C1, Z6‐C2 and Z6‐C3. Out of three trippers, two nos. (Over conv. Z6‐C2 and Z6‐C3 ) shall 

extend upto JH‐Z6 and one no. shall have provision of extension to junction house coming in future . 

Hence, junction house JH‐Z6 shall be designed by considering the space & load of future conveyors. 

Maintenance hoist of minimum 5t cap shall be provided for the trippers. Each of the three conveyors Z6‐ 

C1, Z6‐C2 and Z6‐C3 shall be capable of feeding the stacking conv. Z4B‐C1as well as itself in JH‐Z4 and 

stacking conv. Z5B‐C1 as well as itself in JH‐Z5. Each of the two conveyors Z6‐C2 and Z6‐C3 shall be capable 

of feeding the stacking conv. Z6B‐C1 as well as future conveyor in Junction House –JH‐Z6. 

The raw material can be either transported via. Jn House Z4, Z5 or Z6 to the respective stacking conveyors 

Z4B‐C1, Z5B‐C1 & Z6B‐C1 for stockpiling or can be fed directly to the reclaiming conveyors Z7‐C1/ Z7‐C2 

which means convey material directly from the WT/ Track Hopper to: 

(a) To the Blast Furnace#8 Stock House 

(b) To the Base Mix Fuel & Flux crushing circuit of Sinter Plant‐III. JH‐Z11 shall be designed accordingly. 

In Jn House Z3, three nos. Reversible Shuttle conveyors no. Z3‐RSC1, 2 & 3 can feed any one of conveyor 

no. Z4‐C1, C2 & C3. One yard conveyor Z4A‐C1 and at Junction House JH‐Z4, three conveyors Z5‐C1, Z5‐C2 

& Z5‐C3 shall receive the material from above conveyors. Conveyor Z5‐C1, C2 & C3 shall further carry the 

material and discharge on yard conveyor Z5A‐C1 & Z6‐C1 & C2 at Junction House JH‐Z5. Any one of 

conveyor Z6‐ C2 & C3 will discharge the material on yard Conveyor Z6A‐C1 at Junction house JH‐Z6. 





Suitable interchangeability shall be provided at Junction house JH‐Z4, 5, 6 & 11 for the conveyors by 

providing Diverter gates. 

The Stacking conveyors Z4A‐C1, Z5A‐C1 & Z6A‐C1 can form a stockpile 30m wide, 350m long and 10.5 m 

(maximum) high with the help of Twin boom stackers. 

Suitable number of electrically operated Under‐Slung Cranes, Hoists etc. shall be provided in all floors of 

Junction Houses and building for maintenance of equipment. In‐Line Magnetic Separators, Metal 

Detectors, Belt‐ Weigh‐Scales, Air‐Blasters/ Bin Vibrators shall be provided to make the system complete 

and the operation/ maintenance smooth. 







2.2 STORAGE AND RECLAMATION OF ORE 

From the Wagon Tipplers WT‐B1 and the Track Hopper TH‐B1, the raw material is sometimes fed directly 

to the consuming plant in case of emergency. However, this shall not happen under normal circumstances, 

when the three Twin‐boom stackers over conveyors Z4B‐C1, Z5B‐C1 & Z6B‐C1 store the raw material in 

the designated place of the yard in bed nos. 1 to 6. Flexibility shall be in built in the Jn House Z4, Z5, & Z6 

to ensure stacking is trouble free. 

Bed blending system shall be possible with the stacker running to and fro on the length of the pile ‐or‐ on 

a length between two defined position in case more than one material is stored in a bed marked by travel 

limit switches, which through a relay sequencing circuit, with time control reverses the traveling gear after 

the travel in each direction covering the desired length of the pile. After a layer of some pre ‐determined 

amount is deposited in one traveling direction of the stacker, probes fitted on the stacker boom gives it a 

“raise” signal as soon as a net height of material is formed. The next layer is then formed. 

Iron ore may require stockpile formation as described above for blending and uniformity. However, the 

emphasis on blending shall be for iron ore fines‐ which shall be blended while stacking. 

Four nos. Bucket‐wheel reclaimers have been envisaged for bed no. 1 to 6. 

All stacking line conveyors feeders and stackers etc. shall have a rated capacity of 1500 tph & a designed 

capacity of 1800 tph. 

All reclaim line equipment shall have a rated capacity of 1500 tph and a designed capacity of 1800 tph in 

the ore handling area. 

Reclamation takes place by the conveyors Z7‐C3 (Bed no. 1), Z4A‐C1 (Bed 2or 3), Z5A‐C1 (Bed no.4 or 5) 

and Z6A‐C1 (Bed no. 6) and the reclaimed material via Jn House Z4A, B, Z5A, B, Z6A and Z6B shall reach Jn 

House Z7. Two reclaim conveyors Z7‐C1 and Z7‐C2 between Z6A to Z7 will receive all the materials from 

yard for further transportation. 

Reclamation from OHP takes place for the following circumstances:‐ 





Feeding of iron ore lump, dolomite, limestone, manganese, quartzite, pellet etc. to BF#8 stock house. 

Transporting Limestone/ Dolomite (SP grade) and iron‐ore fines to Base Blending Yard for Sinter Plant‐III. 

Two streams of belt conveyors shall reclaim the material from new OHP‐B yard to above places. Belt 

conveyor Z7‐C1 & C2 shall carry the material and transport thru Z8‐C1, C2, Z9‐C1, C2, Z10‐C1, C2 to Z11‐ 

C1& C2 to Junction house JH‐Z11. Junction House‐Z11 can discharge the material either to existing 

conveyors R103/ R104 of Sinter Plant‐III or proposed conveyor Z12‐C1/ C2 of BF#8, with the help of 

reversible conveyors Z11‐RC1 or Z11‐RC2. To receive the material from Z11‐RC1 & C2, suitable 

modification in existing gallery of R103 & R104 is required. Also a junction house JH‐Z11 with two 

reversible conveyors & tail end of belt conveyors Z12‐C1 & C2 shall be erected above these conveyors. 

Further, conveyor Z12‐C1 & C2 and then Z13‐C1 & C2 shall move towards stock house of BF#8 and 

discharge at JH‐Z15 onto belt conveyors Z15‐C1 & Z15‐C2. 

A junction house JH‐Z14 shall be provided in between the junction houses JH‐Z13 & JH‐Z15. Two series of 

belt conveyors shall discharge the Sinter at the Junction House Z14 over belt conveyor Z15‐C1 & C2. 

Junction House JH‐Z14 shall be in the scope of Purchaser i.e. BSP. 

Suitable Junction houses with RCC floors, diverter gates & galleries shall be provided to transfer the 

material from one conveyor to another. The scope of bidder shall finish at JH‐Z15 with complete drive and 

discharge (including reversible shuttle conveyor) facilities. The receiving belt conveyor below Z15‐C1 & C2 

shall be in the scope of Purchaser i.e. BSP. However, JH‐Z15 shall have a provision (inserts/ foundation 

bolts) to erect outgoing conveyors to Stock House. 







2.3 OTHER ADDITIONS/ MODIFICATIONS AND UPGRADATION IN EXISTING OHP 

(REF. DRG. NO. MEC/S/9101/11/17/0/00/00/061.B01/ R1) 

2.3.1. An Additional series of conveyor from OHP to J‐20 

Another proposed conveyor No J9‐C1 parallel to J9‐C3/J9‐C4, besides conveyors R‐102, shall start from Jn. 

House JH‐9B and shall discharge the material in a proposed conveyor J9H‐C1 in existing JH‐9, which in turn 

feeds to conveyor J10‐C2 in new Junction house JH‐9H . Conv J10‐C2 can feed proposed conveyor J11‐C3, 

J11‐RC2, J14‐C2/ J12‐C2 (Exst’g), J15‐C2. Conv J15‐C2 shall feed new reversible conv. J15‐RC1 in junction 

house JH‐15, which in turn can feed either existing SMS‐II feeding conv. J15A‐C1 or new conv. J15B‐C1. 

Conv. J15B‐C1 or another new conv. J15B‐C2 which shall receive sinter from existing conv. SS‐10 shall feed 

new conveyor J16‐C3 in new junction house JH‐15B which in turn shall discharge onto new conv. J16‐C3A 

in new junction house JH‐16A. Conv. J16‐C3A shall discharge onto new conv. J17‐C3 in JH‐16A which shall 

convey material to conveyor J17A‐C1 in JH‐17 (exst’g). Conveyor J17A C1 (Capacity 1500 tph) shall 

discharge to either of the two conveyors J20‐C3 or J17B‐C1 through a adjustable flap gate in junction 

house J17A. further J17B‐C1 shall discharge the material over J42‐C2 in JH‐17B. The capacity of the 

outgoing conveyors J20‐C3 and J17B‐C1/ J42‐C2 shall be 500tph and 1000tph respectively. Conveyor J20‐ 

C3 shall be provided with one no. belt weigh scale and have provision of discharging onto existing sinter 

carrying conveyor J27‐C5 (Exst’g) in junction house JH‐20 (Exst’g). Conveyor J42‐C2 shall have provision of 

discharging onto existing conveyor J44‐C5 in junction house J42 (Exst’g). 





Necessary modification/strengthening shall be carried out in junction house J42 to take care of additional 

loads by new conveyor. Suitable electrical interlock shall be provided between the conveyors J27‐C5 & 

J20‐C3 in junction house JH‐20 to trip all the incoming conveyors in case feed rate exceeds capacity 

(500tph) of the corresponding downstream conveyor J27‐C5. Similar interlock shall also be provided 

between J44‐C5 & J44‐C2 in junction house JH‐42 to avoid any spillage/chute blockage. 

These additional conveyors with gate will facilitate a new additional route for BF # 7. 

All above conveyor shall run adjacent to the existing conveyor/ galleries at same elevation, conveyor 

profiles may be decided accordingly. Junction houses JH‐9H, JH‐10A, JH‐15B, JH‐16A, JH‐ 17A and JH‐17B 

shall be new Junction houses. For inter connecting conveyor no. J11‐C3, J11‐RC2, J14‐C2, J15‐C2, J15‐RC1, 

J15B‐C1, J15B‐C2 , J17‐C3, J17A‐C1, J20‐C3 & J42‐C2, the existing junction houses (JH‐10, JH‐11, JH‐14, JH‐ 

15, JH‐ 17, JH‐20 and JH‐42) shall be suitably modified to suit proposed conveyor transfer points/crossing 

over. 







2.3.2. Up gradation of Reclaiming conveyors 

The capacity up‐gradation and utilization of reclaim conveyors are of utmost importance to ensure smooth 

operation in the OHP. The list of conveyors in the reclaiming circuit that shall be upgraded to 1500 tph are 

given in table below. 

Sl. Conveyor No. Existing belt Existing Proposed belt Proposed 

No 

width capacity width capacity 

1 J9B ‐ RSC‐1 1400 mm 500 m 3 / hr 1400 mm 1500 TPH 

Accordingly all necessary modifications/ replacement in drive unit, technology structure, gallery structure 

and in junction house shall be considered by the bidder. 

The capacity of all Belt conveyors shall be 1500tph for all raw materials viz. 

iron ore, limestone, dolomite with 1400mm belt width and belt speed shall be 2.0 m/s with a troughing 

angle of 35 deg.. Bulk density of raw material shall be considered as 2.2 t/m3 for power calculation / load 

data of structures and 1.6 t/m3 for volumetric capacity calculation of conveyor. 







2.4 NEW LIME DOLO PLANT (RMP III) AND SMS III CIRCUIT 

Existing conveyor R‐101/ R‐102 shall be utilized to convey raw material required for Lime/Dolo Calcination 

plant RMP III and of SMS‐III by tapping the conveyor from Jn house J‐N102 (With suitable modification in 





the Jn House) and taking a new route to the proposed Lime/ Dolo calcinations plant/ SMSIII. Any civil / 

structural modification works related to installation of new conveyors in existing junction house JN#102 

shall be bidder’s scope. 

The SMS grade limestone, dolomite and iron ore in existing OHP‐I shall be reclaimed via. Jn House N101, 

N102. Belt Conveyors R101/102 coming from OHP‐I shall now mostly carry Lime stone and dolomite. In JH‐ 

N102, two reversible conveyor R103A & R104A are having a provision for taking material to Sinter plant III 

as well as proposed Lime Plant. A discharge chute below R103A & R104A to feed at the tail end of 

proposed belt conveyor L1‐C1 shall be provided at Junction house JH‐N102. Belt conveyor L1‐C1 shall 

discharge the material on L2‐C1 in junction house JHL2. Conv. L2‐C1 discharges onto conveyor L3C1 which 

discharges onto L4‐C1 in JH‐L3. Conv. L3‐C1 in turn discharge material at Junction House JH‐L4 to any of 

the two conveyors i.e. L5‐C1 & L7‐C1 with the help of diverter Gate. 

Thereafter, conveyor L7‐C1 will carry the material and transfer onto conveyor L9‐C1. Conveyor L9‐C1 will 

carry the material up to Surge Bin building JH‐L9 through reversible shuttle conv. JL9‐RSC1. Surge bin 

building JH‐L9 shall have 3 nos. bunkers of geometric capacity 190 cub m each for storing iron ore 

lump/limestone /bauxite. Suitable rod gate and motorized rack and pinion gates shall be fitted at the 

bottom of bunkers.3 nos. VVF controlled vibro feeders of 350 tph capacity each shall withdraw material 

from bunker and discharge it onto conveyor L10‐C1 which shall convey up to Junction house JH‐L10 for 

onward transportation to Surge Bin Building for SMS‐III (Surge bin bldg not in bidder’s scope) through SMS 

feeding conveyor. Conveyor L10‐C1 complete with discharge facilities and junction house JH‐L10 shall be in 

the scope of Bidder and SMS feeding conveyor shall be in the scope of purchaser. 

The other conveyor L5‐C1 shall receive material from conveyor L4‐C1 and discharge at JH‐L5 on to conv. 

L6‐C1 which shall convey up to junction house JH‐L6 and discharge onto lime plant feeding conveyor for 

onward transport to Lime & Dolomite calcination plant RMP III. Conveyor L6‐C1 complete with discharge 

facilities and junction house JH‐L6 shall be in the scope of Bidder. However, lime plant feeding conveyor 

shall be in the scope of purchaser i.e. BSP. 

Calcined lime/dolomite is received from the day bins of lime/dolo product storage building of RMP III onto 

conveyor L8‐C1.Conv. L8‐C1 discharges onto conv. L9‐C2 in JH‐L8 which in turn discharges onto conveyor 

L10‐C1 in Surge Bin building JH‐L9. This finished product of RMP III is transported to the junction house JH‐ 

L10 by conveyors L10‐C1 which shall also carry limestone, bauxite, iron ore fines received directly from 

OHP I yard to SMS III. The scope of bidder starts from tail end on conveyor L8‐C1 including skirt boards etc. 

A fixed hopper of 8 cub m capacity on conveyor L10‐C1 near JH‐L9 with VVF controlled vibro feeder of 350 

tph capacity shall also be used to transport coke fines as and when required in the storage bins of the bulk 

material charging system of SMS III. Any other material e.g limestone/ DRI can also be transported under 

emergency conditions through fixed hopper. 





feasibility of modification works, strengthening & replacement to be carried out in the existing facilities 


2.5. Two separate Automatic Sampling system complete with sample cutter, collection, sizing, crushing 

and grinding shall be provided for the RMHS system. 





3. SCOPE OF WORK & BATTERY LIMITS. 

1) Bidder shall consider all the equipments / facilities / requirements as per flow diagram, design 

consideration clause, Technical specs., General technical specs. and Layout in their scope including 

onboard electricals except civil works & auxiliaries DE, DS, VS, AC system, Electricals (except 

onboard electricals) and major equipments mentioned in exclusions list. 

2) As per flow diagram/ design considerations, Bidder shall consider the all inter connecting facilities 

between existing & proposed systems while designing the proposed junction towers / conveyor 

system. Also bidder shall consider any modifications / strengthening of existing junction towers/ 

conveyors / chutes and complete replacement of chutes in case necessary. Bidder must visit the 

BSP site for assessment / feasibility of modification works, strengthening & replacement to be 

carried out in the existing facilities before submission of offer to BHEL. 

VERY IMPORTANT NOTE: ‐ 

1) ANY OTHER ITEMS/ SYSTEMS/ SUB‐SYSTEMS WHICH ARE NOT LISTED IN THE EXCLUSIONS LIST BUT 

ARE REQUIRED FOR SYSTEM AS PER FLOW DIAGRAMS, DESIGN CONSIDERATIONS CLAUSE, 

TECHNICAL SPECS., GENERAL TECHNICAL SPECS. AND ARE REQUIRED FOR SMOOTH & TROUBLE 

FREE SAFE OPERATION OF THE PALNT MUST BE CONSIDERED BY THE BIDDER IN THEIR SCOPE 

WITHOUT FAIL. 

2) BIDDER SHOULD CONSIDER ALL NECESSARY REQUIREMENTS FOR INTERFACING & INTEGRATING 

OF OTHER EQUIPMENTS & SYSTEMS WHICH ARE NOT IN THE SCOPE OF BIDDER, NAMELY 

TWINBOOM STACKERS, BUCKET WHEEL RECLAIMERS, WAGON TIPPER & SIDE ARM CHARGER, 

PADDLE FEEDERS, DUST SUPPRESSION SYSTEM AND DUCT EXTRACTION SYSTEM ETC. 

3) BIDDER SHOULD CONSIDER IN THEIR PLC / AUTOMATION / CONTROL SYSTEM, ALL NECESSARY 

REQUIREMENTS (IN PUTS / OUT PUTS) FOR INTERFACING & INTEGRATING OF OTHER EQUIPMENTS 

& SYSTEMS WHICH ARE NOT IN THE SCOPE OF BIDDER, NAMELY TWINBOOM STACKERS, BUCKET 

WHEEL RECLAIMERS, WAGON TIPPER & SIDE ARM CHARGER, PADDLE FEEDERS, DUST 

SUPPRESSION SYSTEM AND DUCT EXTRACTION SYSTEM. 

4) TABLE OF ELECTRICAL SCOPE LIST SHALL BE REFERED FOR THE SCOPE / BATTERY LIMITS OF 

ELECTRICAL WORKS. 

• Complete design, manufacture, shop floor joint testing/ inspection, shop painting, transportation 

to site, un‐loading at site, storage & security at site, local transportation to erection spot, erection 

& commissioning, P.G.Testing, final painting at site and handing over to customer. Also bidder 

shall consider any items/ facilities which are not specifically mention in this specs. but are 

required for the smooth, safe and trouble free operation of the system. 

• Initial fills & consumables till handing over of equipments/ systems to the customer. 

• Operation & maintenance of equipments / system till handing over to customer. Any problems / 

accidents occurred before handing over to customer shall be rectified by the bidder. 

• Two years operation & maintenance spares for the equipments / systems which are in bidder’s 

scope. 

• Commissioning spares and insurance spares for all equipments which are in bidder’s scope. 

• Arrangement of all erection equipment viz. cranes, hoists, winches, etc, and safety appliances, any 

temporary structural supports as required for erection of plant & equipment. Cross checking of 

civil foundation works done by other agency during civil construction to avoid mismatches during 

equipment erection. Appointment of safety officer by the bidder shall be included. 

• Specialized training of Purchaser’s / Consultant’s personnel for operation, maintenance, for 

smooth handing over the plant. 





• Bidder shall deploy qualified site in‐Charge , Engineers, Supervisors, Skilled / Unskilled Labour to 

site for E & C works. The no. of persons shall be decided mutually by BSP / BHEL / Successful 

Bidder for timely completion of the project. 

3.1 SCOPE OF WORK 

The broad turnkey scope of work shall be as per the following. However items described in technical 

specification should also be considered by the bidders in their scope. 

Design, engineering, manufacture, inspection, shop & primary coat of paint, transportation to site, 

unloading at site, safe storage & security at site, local transportation to erection site, any site fabrication, 

erection, commissioning and P.G test of complete conveyor system, all conveyor gallery structure & 

trestles, miscellaneous structure and all junction tower structure and other equipments as described in 

brief description & design considerations clause (i.e Clause 1 & 2 above) and as per system requirement. 

All the equipments / systems which are in the bidders scope shall be supplied along with onboard 

electricals. Refer list of electrical scope table for details. 

Scope for conveyor system & other auxiliary equipment covers the following 

• Conveyor technology structure (stringer, short support, deck plate, seal plate, idler frames etc.). 

• All types of idlers. 

• All types of pulleys. 

• Complete gravity take‐up unit including counter weight guiding pipes / beams. 

• Conveyor belting ( Excluding boom conveyor belt in stacker / reclaimer ). 

• Chutes & Liners, Flap gates and chute vibrators if any. 

• Complete motorized flap gate actuator assembly, limit switches and actuator stand. 

• Complete conveyor drive (Coupling, Motor, Gear box, brakes, Base frame, hold back etc.) 

• Internal scraper & external scraper. 

• Skirt board & hoods at tail end & head end. 

• Safety switches ( Emergency, Belt sway, Pull cord, chute jamming detector, belt slip etc). 

• Belt weigher system. 

• Metal detector system. 

• Traveling Trippers & bunker sealing arrangement. 

• Any modification in the chutes / structure of existing plant for interfacing the proposed new 

system with existing system OR complete replacement of chute, as per flow diagram / system 

description as required. 

• Inline magnetic separators, 

• Coal sampling system, 

• Hoists, 

• Mobile belt changing device, 

• Belt vulcanizing device, 

• ROD gate, Diverter gate, 

• Sump pump, 

• Belt feeder, 

• Air blaster, 

• Bin vibrator, 

• One no. dedicated compressed air system including all pipes, fittings, hose and associated electrics 

at track hopper TH‐3 for unloading of BOBRN wagons from both tracks. 





• Complete structural works (Structure for conveyor gallery, conveyor gallery trestle, conveyor 

gravity take‐up, junction towers, monorails / supports, rails for traveling tripper, rails for 

reclaimer machines, rails for stacking machines etc.) 



bidder shall consider any modifications / strengthening of existing junction towers/ conveyor / chutes 

and complete replacement of chutes in case necessary. Bidder must visit the BSP site for assessment / 



Preparation and approval of erection survey / alignment schemes, grouting clearances, painting 

clearances, testing of welds, pressure testing protocols and other related site protocols. 

Deputation of representatives of 

equipment suppliers and technology suppliers to site for supervision of erection, testing and 

commissioning. 

Applying final finish coat of paint as per approved procedure & shades before handing over, first fill of 

lubricant & oil, special tools & tackles, mobile equipment, handling & hoisting equipment etc. 

Supply of all commissioning spares and insurance spares. A list of such commissioning spares & insurance 

spares shall be indicated separately as indicated in schedule chapter . Bidder shall quote separately for 

two years spares along with the main offer. 

Progress reporting as per agreed formats, providing documentary evidence of purchase orders on sub 

vendors with addresses of contact persons, attending all site progress review / engineering review 

meetings at BSL, Bhilai or at MECON / BHEL, Ranchi, opening an equipped site office with coordinator over 

seeing all activities. 

Arrangement of all erection equipment viz. cranes, hoists, winches, etc, and safety appliances, any 

temporary structural supports as required for erection of plant & equipment. Appointment of safety 

officer by the bidder shall be included. 

Specialized training of Purchaser’s / Consultant’s personnel for operation, maintenance, for smooth 

handing over the plant. 

Testing and cold trial run of systems/ sub ‐ systems and integrated testing shall be carried out by the 

successful Bidder on continuous basis for complete system along with associated facilities followed by 

commissioning. On successful commissioning of the various sub‐systems, PG test of the entire plant shall 

be carried out as elaborated in the relevant chapter. 

Receiving delivery of items at site, their proper storage, and handling at site, watch and ward services, 

removal of debris to a location specified by the Purchaser etc. 

Site shall be handed over to the Purchaser in clean and orderly manner to the satisfaction of the site 

engineers after commissioning of the project. 

Getting Purchaser’s/ consultant’s approval for the drawings prepared by the successful Bidder, obtaining 

required approval from statutory authorities, providing adequate personnel, equipment, tools & tackles 

for timely completion of the project. 

3.2. LIST OF CONVEYORS 

3.2.1. OHP‐II Pertaining to raw material feeding of BF no 8 & SP‐III 





(Length & lift of conveyors specified below are indicative only. Bidder shall decide exact length & lift 

during detail engineering based on system / layout requirement) 

Sl no Conveyor number Rated Capacity (tph) Tentative Length/lift Qty 

(m) 

/no) 

1 Z1C1 1500 114.09/12.2 1 

2 Z1C2 1500 114.09/12.2 1 

3 Z3C1 1500 261.725/18.4 1 

4 Z3C2 1500 261.725/18.4 1 

5 Z3C3 1500 90.475/4.5 1 

6 Z3RSC1 1500 5.8/0 1 

7 Z3RSC2 1500 5.8/0 1 

8 Z3RSC3 1500 5.8/0 1 

9 Z2C1 1500 427.7/23 1 

10 Z2C2 1500 427.7/23 1 

11 Z2RSC1 1500 5.8/0 1 

12 Z2RSC2 1500 5.8/0 1 

13 Z4C1 1500 236.9/9 1 

14 Z4C2 1500 236.9/9 1 

15 Z4C3 1500 236.9/9 1 

16 Z5C1 1500 88.7/8 1 

17 Z5C2 1500 88.7/8 1 

18 Z5C3 1500 88.7/8 1 

19 Z6C1 1500 88.7/8 1 

20 Z6C2 1500 88.7/8 1 

21 Z6C3 1500 88.7/8 1 

22 Z7C3 1500 469.5/7 1 

23 Z4B‐C1 1500 469.5/7 1 

24 Z4A‐C1 1500 503/7 1 

25 Z5B‐C1 1500 469.5/7 1 

26 Z5A‐C1 1500 503/7 1 

27 Z6B‐C1 1500 469.5/7 1 

28 Z6A‐C1 1500 503/7 1 

29 Z7C1 1500 270/7 1 

30 Z7C2 1500 273/7 1 

31 Z8C1 1500 391.865/6 1 

32 Z8C2 1500 394.875/6 1 

33 Z9C1 1500 695/9.4 1 

34 Z9C2 1500 692/9.4 1 

35 Z10C1 1500 1133/6.5 1 

36 Z10C2 1500 1136/6.5 1 

37 Z11C1 1500 380.6/10.5 1 

38 Z11C2 1500 380.6/10.5 1 

39 Z11RC1 1500 8/0 1 

40 Z11RC2 1500 8/0 1 

41 Z12C1 1500 377/0 1 

(Nos 





42 Z12C2 1500 374/0 1 

43 Z13C1 1500 205.3/3 1 

44 Z13C2 1500 202.3/3 1 

45 Z15C1 1500 323/24.5 1 

46 Z15C2 1500 323/24.5 1 

3.2.2. NEW CONVEYOR J12A‐C1 & AN ADDITIONAL LINE PARALLEL TO J9 SERIES CONVEYORS UP TO 

JH‐27. 



Sl no Conveyor number Rated Capacity (tph) Tentative Length/lift 

(m) 

Qty 

(Nos/no) 

1 J9B‐RSC1 1500 21/3 1 

2 J9‐C1 1500 262/16 1 

3 J9H‐C1 1500 14.4/0 1 

4 J10‐C2 1500 120.3/12.4 1 

5 J11‐C3 1500 115.7/0 1 

6 J11‐RC2 1500 21/0 1 

7 J14‐C2 1500 310/9.2 1 

8 J15‐C2 1500 190/12.25 1 

9 J15‐RC1 1500 10.5/0 1 

10 J15B‐C1 1500 10.5/0 1 

11 J15B‐C2 1500 10.5/0 1 

12 J16‐C3 1500 268.3/12.7 1 

13 J16‐C3A 1500 7.3/0 1 

14 J17‐C3 1500 332/0 1 

15 J17A‐C1 1500 111.65/16.7 1 

16 J20‐C3 500 54.05/5 1 

17 J17B‐C1 1000 76/11 1 

18 J42‐C2 1000 20/0 1 

3.2.3 NEW CONVEYOR LINE FROM JUNCTION HOUSE JN‐102 TO LIME PLANT OF SMS‐II 



Sl no Conveyor no Rated Capacity (tph) Length/lift (m) Qty (Nos/no) 

1 L1C1 1500 162/10 1 

2 L2C1 1500 467/4 1 

3 L3C1 1500 37/4 1 

4 L4C1 1500 194/8 1 

5 L5C1 1500 86/4 1 

6 L6C1 1500 106.1/10 1 

7 L7C1 1500 108/4 1 

8 L8C1 1500 129.2/4 1 

9 L9C1 1500 218/11 1 





10 L9C2 1500 70.9/4 1 

11 L9RSC1 1500 7/0 1 

12 L10C1 1500 560.6/47 1 

The all above belt conveyors shall include belting, all types of pulleys and idlers, drive unit, drive 

base frame, head frame, tail frame, take‐up units, stringer channel with supporting post, deck 

plate, discharge chute, skirt board with sealing system, external scraper, internal scraper, 

electrical protection switches, fasteners between equipment and its support etc 

Drive unit shall consist of motor, gear box, high speed coupling (between motor and gear box), 

low speed coupling (between gear box and drive pulley), brake and/or hold back built‐in with 

gear box, mounted on base plate preferably common for all the above. 

Conveyor system, safety switches like pull cord switches, belt sway switches and emergency 

stop switches shall be in the bidder scope. 

3.3. List of equipments to be considered in conveyor system (Mechanical) package. 

Bidder should consider the following equipment & associated auxiliaries, Hoists, commissioning spares 

and all services as described in conveyor system as the part of conveyor system package. 

3.3.1 Equipments (BOQ) 

Sl Equipment description Location Qty 

no 

1 EOT crane ‐20/5 t with maintenance WTB‐B1 

1 no 

crane 

2 ILMS 1& 2‐Suspended magnetic (PH) on conveyor Z1C1/Z1C2 2 nos 

separator 

3 ILMS 3& 4‐Suspended magnetic (PH) on conveyor Z2C1/C2 2 nos 

separator 

4 MD‐Metal detector Various location 6 nos 

5 Mobile belt changing device 2 nos 

6 RPG‐Rack & pinion gate Various location 2 nos 

7 ROD gate Various location 2 nos 

8 DG‐Diverter gate Various location 21 nos 

9 BWS‐Belt weigh scale Various location 14 nos 

10 Belt feeder (VVVF drive) Wagon tippler 2 nos 

11 Belt vulcanizing machine suitable for 

1 no 

1400 B 

12 Chute with liners Tiscral/ Sailhard/ Various location 

Lot 

UHMWPE) 

13 Portable submersible pump 4 nos 

14 Travelling Tripper 5 Nos. 

15 Automatic Sampling System complete 

with sample cutter, collection, sizing, 

crushing, grinding for RMHS system 

2 Nos. 





16 AB (Air Blaster / Bin Vibrator) WT/ TH etc. 6 Nos. 

17 BV (Air Blaster / Bin Vibrator) Wt / TH etc. 6 Nos. 

18 Compressed air system for track hopper Track hopper 

1 set 

wagon unloading system. 

19 Hoists Various places 1 Lot 

3.4. HOISTS 

Bidder shall consider hoists at various places of proposed plant (JHs/ WT/ Track hopper etc.) as per 

system requirement. In case of existing junction houses, if the existing hoists are not able to cater for the 

newly incorporated system equipments, then new hoists shall be provided in such places of existing 

system. 

3.5. List of Tools & Tackles: 

1 Spanners 

a) Open end spanners metric sizes 6‐75mm ‐ 4 sets 

b) Adjustable spanner 10 inch ‐ 4 Nos. 

c) Box spanners metric sizes 8‐32mm & 23‐50mm ‐ 2 sets each. 

d) Ring spanners metric sizes 24‐56 ‐ 4 sets 

e) Socket head spanner with universal drive size ¾” – 1” ‐ 4 sets 

2 Vice grips 5” & 8” ‐ 2 Nos. each 

3 Digital Dial indicators ( up to 0.001 mm) with fixing accessories ‐ 4 sets 

4 Ball peen Hammers 2, 5, 10kg ‐ 4 Nos. each 

5 Nylon faced hammers 1 kg. ‐ 4 No 

Sledge hammer of 5kg & 10 kg ‐ 2 Nos. each 

6 Hydraulic bearing extractor of reputed make to suit LHS equipment ‐ 2 sets 

7 All type of pliers of different size of reputed make (Taparia,Everest) to suit LHS Equipment ‐ 3 Nos. in 

each 

i Cutting Pliers 

ii Nose pliers 

iii Internal circlip pliers 

iv External circlip pliers 

8 Hydraulic flange puller of reputed make to suit LHS equipment ‐ 2 sets 

9 Screw Drive 18”, 12”, 8”, 6” ‐ 4 Nos. each 

10 Spirit level 12” ‐ 2 Nos. 

11 Plumb bob ‐ 2 Nos. 

12 Belt Pullers of sizes 1.5 Ton, 5ton, & 8 Ton ‐ 2 sets each 

13 Pressure hoses 10T, 50T and 100T ‐ Each 2 Nos. 

14 4” dia. Portable motor operated grinding machine with flexible grinder ‐ 2 Nos. 

15 Self supporting, Extendable aluminium ladder with max. height of 6 m ‐ 4 Nos. 

16 a) Grease gun with hose & adapter ‐ 5 Nos. 

b) Bucket grease pump with hose & adapter ‐ 3 Nos. 

17 Roughing tools & spare flexible shafts ‐ 2 sets 

18 Slings & ‘D’ shackle ‐ 2 sets of each size 

19 Grip clamps for belts ‐ 12 Nos. 

20 Thermo meters (0‐180 deg.) ‐ 10 Nos. 

21 100VA (415V/40V) transformer for control boxes ‐ 2 Nos. 

22 Hydraulic pumps with manifold for vulcanizing hydraulic presses and flexible Hoses ‐ 1 Set 





23 Control boxes suitable for heater plate ‐ 2 Nos. 

24 Pins & sockets, cable for connecting sockets and Junction boxes ‐ 2 Nos. each 

25 Buffing machine 1800 RPM ‐ 1 No. 

26 Splice knife 2” suitable for EP belts ‐ 12 Nos. 

27 Filing vice ‐ 10 Nos. 

28 Fluid coupling withdrawal device (for each type) ‐ 2 Nos. 

29 Fluid coupling mounting device ( for each type ) ‐ 2 Nos. 

30 3 jaw puller(17.5T) ‐ 2 Nos. 

31 Ultrasonic thickness meter for measuring plate thickness ‐ 2 Nos. 

32 Torque wrenches of 4 different ranges ‐ 2 sets of each 

7‐35 kg‐m 

14‐56 kg‐m 

49‐109 kg‐m 

75‐200 kg‐m 

33 Suitable hexagonal adapter sets for hollow shafts connections with drives. Each set consisting of 1 No. 

of each size 12, 14, 17, 19, 22 ‐ 2 sets 

34 Fast aligning equipment for alignment ‐ 2 Nos. 

35 Hydraulic jack (50t & 10t) Pc 2 type ‐ 2 Nos. each 

36 Lifting eye bolt including D shackles of 2,3,5,10 Tonnes sling ropes ( 5 Nos. each of sizes ½”, ¾”, 1” – 2 

mts long ‐ 1 set each. 

37 Pipe wrenches – 6” ,12” & 18” ‐ 4 Nos. 

38 Vibration analyzer ( IRD make for measuring Vibration & noise level) ‐ 2 Nos. 

39 Digital tachometer 0‐3000 RPM ‐ 2 Nos. 

40 Try squres ‐ 2 Nos. 

41 Straight edges ‐ 2 Nos. 

42 Steel Scales – 300, 500 & 1000 ‐ 2 Nos. each 

43 Bore dial guage 0 – 10 mm with LC 0.01 ‐ 2 sets 

44 Feeler guage ‐ 5 sets 

45 Screw guage – 150 to 600 mm ‐ 2 Nos. 

46 Digital Vernier caliper – 300 / 600 mm ‐ 2 Nos. 

47 Hand drill – Electrical ½” & 1” ‐ 2 nos. each 

48 Crimping tool (hand operated) – 5 mm to 16 mm ‐ 2 Nos. 

49 Crimping tools (Hand operated) – 16 mm to 240 mm ‐ 2 Nos. 

50 Mekaster tool kit ‐ 4 Nos. 

51 Platform Trolley ( Sl. No. 3 of M & E) 

52 10” size flat, round, half round bastard / fine piles ‐ 2 Nos. 

53 Outside Micrometer, range upto 150 mm ‐ 2 Nos. 

54 Inside Micrometer, range upto 150 mm ‐ 2 Nos. 

55 Steel Tape (3m, 30m) ‐ 2 nos. each 

56 Internal & external Calliper (0.15m, 0.5m, 1m) ‐ 2 sets each 

57 Manual Hoist of cap. 3t and 5t ‐ 4nos. each 

3.6. STRUCTURE 

The following list is indicative only. Bidder shall consider conveyor galleries & trestles for all the 

conveyors of proposed system as required and also for conv. J9B‐RSC1 (if required). 





1 Rails for Traveling trippers & twin 1 Lot 

boom stackers machines, Bucket 

wheel reclaimers machines, Paddle 

feeders. 

2 Conveyor galleries, trestles, gravity 

take‐up structures & conveyor crossover 

1 Lot 

structure for all conveyors 

listed in conveyor list clause 3.2.1, 

3.2.2 & 3.2.3 and also per system 

requirement. 

3 Monorails for all hoists 1 Lot 

Miscellaneous structure like stair 

4 

case, hand rails, walk way 1 Lot 

chequered plates/ gratings, ladders, 

equipments supporting structure 

etc. as per system requirement. 

LIST OF STRUCTURAL JUCTION HOUSE: 

NEW JUNCTION HOUSES 

1 JH‐Z2 to ZH‐Z15 (except 13 nos. 

JH‐Z1, 14) 

2 JH‐Z4A 1 no 

3 JH‐Z4B 1 no 






9 JH‐15B 1 no 

10 JH‐16A 1 no 

11 JH‐17A 1 no 

12 JH‐17B 1 no 

13 JH‐9A 1 no 

14 JH‐10A 1 no 

15 JH‐L1 to JH‐L10 10 nos. 

17 Wagon tippler shed 1 no 

18 Track hopper shed 1 no 

ELECTRICAL SCOPE LIST 

B – BHEL, V – Vendor, AB – Air Blaster, BV – Bin Vibrator, TTR – Travelling Tripper, AF – Apron Feeder, 

BF – Belt Feeder, RGD – Rod Gate, DG – Diverter/ Flap Gate, MD – Metal Detector, ILMS – Magnetic 

Separator, BWS – Belt Weighing System. 

Sl. 

No. 

Description 

EOT/ 

Hoist 

ILMS 

MD 

RDG/DG 

Gates 

BWS 

BF 

Sampling 

System 

AB/ 

BV 

Conv. 

AF 

TTR 





1 Motor V ‐ ‐ V ‐ V V V V V 

2 VVVF ‐ ‐ ‐ ‐ ‐ V ‐ ‐ B ‐ 

3 HT Cable ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ B ‐ 

4 Transformers ‐ V ‐ ‐ ‐ ‐ ‐ ‐ B ‐ 

5 Bus Ducts ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ B ‐ 

6 MCC ‐ ‐ ‐ ‐ ‐ B B B B ‐ 

7 Field Devices V V V V V ‐ V V V V 

8 

LT Power 

Cable 

V V V B B B B B B V 

9 

Control/ Fest 

Cable 

V V V B B B V ‐ B V 

10 Illumination ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ B B 

11 PLC / MMI ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ B ‐ 

12 Control Desk ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ B ‐ 

13 

Control 

Panel 

V V V ‐ V ‐ V ‐ ‐ V 

14 

Power JB / 

Control JB 

V V V ‐ V ‐ V V ‐ V 

3.7. COMMISSIONING SPARES 

(Bidders shall consider the following minimum commissioning spares in their scope. Commissioning 

spares for all other equipments like belt weigher, traveling tripper, metal detector, vibro feeders, 

vibratory grizzly feeders, ILMS, belt feeders, etc. which are in the bidders’ scope shall also be 

considered). 

Note: ‐ Spares for any equipment / system which are covered under this package but not mentioned in the 

list below shall be considered by the bidder into their scope and the same shall be subjected to customer 

BSP approval during project execution. 

A 

FOR CONVEYOR OF ALL BELT WIDTH INCLUDING SHUTTLE CONVEYOR 

1. Roller of idlers 

GEAR BOXES(Including drives of stackercum 

reclaimer, wagon tippler,pusher car,CBMS ) 

1% of 

total 

quantity of each type 

1. Oil seals 1 set of each type 

2. Input shaft with matching gear wheel assembly 1 set of each type 

GEAR COUPLING 

1. Seal kit for gear coupling 1 set of each type 

H DIVERTOR GATE 

1 Limit switch 12 nos. 

2 Oil seals of actuator 12 nos. 

I 

RACK & PINION GATE 





1 Limit switch 4 nos of each type 

J 

FOR ALL FLUID COUPLINGS 

1 Fusible plug 2 nos. of each type 

2 Resilient plate 2 nos. of each type 

3 Multidisc plate 1 no of each type 

K 

FOR ALL SG/US EOT CRANES 

a) MECHANICAL 

1. Oil seals and gaskets for 

i) Hoist gear box 1 set for each type 

ii) CT gear box 

1 set for each type 

iii) LT gear box 


2. Brake shoes 1 set for each type 

b) ELECTRICAL 

1. Indicating lamp with holder 1 no of each type 

2. Power contactor-contacts 1 no of each type 

3. Power contactor-coil 1 no of each type 

4. Auxiliary contactor-contacts 1 no of each type 

5. Auxiliary contactor-coil 1 no of each type 

6. Push button 1 no of each type 

7. Power fuses 5 % of each rating 

8. Control fuses 10% of total quantity(for each 

type)-Minm 1 no. 

9. Control switches 1 no of each type 

10. Brake coil 1 no of each type 

L 

FOR ALL ELECTRIC HOISTS 

a) MECHANICAL 

1. Oil seals and gaskets for 

i) Hoist gear box 1 set for each type 

ii) CT gear box 


2. Brake shoes 1 set for each type 

b) ELECTRICAL 

1. Indicating lamp with holder 1 no of each type 

2. Power contactor 20% of each rating -Minm 1 no. 

3. Overload relay 20% of each rating -Minm 1 no. 

4. Fuses 30% of each rating -Minm 1 no. 

5. Relay/Timers 20% of each rating -Minm 1 no. 

6. Push button 20% of each rating -Minm 1 no. 

7. Brake coil 20% of each rating -Minm 2 no. 

3.8. OPERATIONAL / MAINTENANCE SPARES 

Bidder shall consider two years operational/ maintenance spares for all the equipments/ systems which 

are in the scope bidder and the list of spares shall be furnished along with offer. 

3.9. BATTERY LIMITS 





An overall battery limit of the Raw Material Handling System has been described in the “Brief System 

Description” along with the Flow Diagram – Drawing No. MEC/S/9101/11/17/0/00/00/061.B01/R2 for 

OHP‐II. 

1. Battery limits for New Ore Handling Plant (OHP-II) comprises of the following: 

• New Ore Handling Plant (OHP‐II) –From new Wagon Tippler WT # B1 and new track hoppers to the 

Ore storage bed for Stacking, reclaiming & transportation to various units, including 

Lump Ore, limestone, dolomite etc. from OHP‐II to New Blast Furnace #8. (Through Junction house Z 15). 

Iron Ore fines, limestone & dolomite to both modules of Sintering Plant‐III. (Through Junction house Z 11) 

from OHP II. 

2. Proposed modifications/ up‐gradations are:‐ 

• An additional series of conveyor from OHP‐I to new junction house J‐20 (it is existing) 

3. Feeding Limestone & dolomite to New Lime Dolo Plant RMP III and New Steel Melting Shop SMS III : 

This includes providing a discharge chute below belt conveyor R103A & R104A at Junction House JN‐102 

(With suitable modifications of JH‐102 which is in the scope of the Bidder) so as to feed new conveyor L1‐ 

C1 as well as existing belt conveyors R105 & R106. Limestone/dolomite/iron ore received from existing 

OHP‐I will be supplied to the junction house JH‐L6 of proposed new RMP III as well as junction house JH‐ 

L10 through surge bin building JH‐L9 before proposed new SMS‐III. The conveyor feeding raw material to 

RMP III from junction house JH‐L6 and feeding raw material to SMS III from JH‐L10 is not in bidder’s scope. 

However junction houses JH‐L6 and JH‐L10 are included in bidder’s scope but necessary provisions shall be 

made in JH‐6 & 10. 

4.0 Obligations of Purchaser 

Purchaser shall allot leveled land with an undulation of about +500mm from the predetermined level as 

per the layout drawing for installation of the Raw Material Handling System. 

Purchaser shall provide construction power, drinking water during construction on Chargeable basis and 

space for storage and site office as per general technical specifications (GTS). The Bidder shall indicate the 

details required by them in the prescribed format. 

Additional Points 

• The requirement of construction power and water shall be indicated. 

• List of activities to be performed by the Purchaser for completeness of the work shall be 

mentioned by the Bidder without fail along with offer. 

• The resource deployment for carrying out the job as suggested by the Bidder shall be mentioned. 

• Supply of the initial fill is in the Bidder’s scope. 

• The Bidder shall confirm the supply of all consumables required for erection, testing and 

successful commissioning of the system. 

• The Bidder shall also confirm the provision of commissioning spares required for all equipment. 

• The Bidder shall confirm the supply of all special tools and tackles required for erection, testing 

and successful commissioning of the system. 

• The Bidder shall furnish spares for two years normal operation/ maintenance of the offered 

equipment to ensure availability of the equipment. Price of such spares shall be quoted 

separately. 





5. TECHNICAL SPECIFICATION / DRGS / DOCUMENTS / CODES & STANDARS 

Complete detailed specifications for all the equipments / systems & drawings and all other documents , 

approved vendor list, P.G tests etc, shall be sent the responded bidders separately in the form of soft 

copies. 

6. EXCLUSIONS LIST. 

1) All civil works like RCC buildings, foundations for Junction towers, foundations for conveyor gallery 

trestles, equipment foundations/ insert plates etc.. However, bidder must furnish the add on 

optional price for including the civil design in their scope. 

2) All roads, drains, garland drains, pipe culverts in the plant area etc. 

3) Complete dry fog dust suppression system (DS DF). However, the bidder shall design the head end 

hood & tail end skirt board by considering the dry fog dust suppression system. Typical head end 

& typical tail end drgs. Shall be vetted by the designer of DS DF. 

4) Complete dust extraction system. However, the bidder shall design the head end hood & tail end 

skirt board by considering the dust extraction system. Typical head end & typical tail end drgs. 

Shall be vetted by the designer of DE system. 

5) Ventilation system for conveyor underground tunnels, underground junction houses, Electrical 

control / MCC rooms, Wagon tippler house and track hopper house. 

6) Any air conditioning for Wagon tippler operator room, control rooms etc. 

7) Wagon tipplers & side arm charger along with on board electrics. 

8) Twin boom stackers & on board electrics & boom conveyor belt. However, rails for stacker 

machines are included in bidder’s scope. 

9) Bucket wheel reclaimers & on board electrics. However, rails are included in bidder’s scope. 

10) Paddle feeders & on board electrics. However, rails for paddle feeders and compressed air system 

for wagon unloading are included in the bidder’s scope. 

11) Weigh bridges & on board electrics. 

12) Fire fighting system 

13) Electrics as mentioned in electrical scope list above. 

VERY IMPORTANT NOTE: ‐ 

5) ALL OTHER ITEMS / SYSTEMS/ SUB‐SYSTEMS WHICH ARE NOT LISTED IN THE EXCLUSIONS LIST BUT 

ARE REQUIRED FOR SYSTEM AS PER FLOW DIAGRAM & DESIGN CONSIDERATIONS CLAUSE AND 

ARE REQUIRED FOR SMOOTH & TROUBLE FREE SAFE OPERATION OF THE PALNT MUST BE 

CONSIDERED BY THE BIDDER IN THEIR SCOPE WITHOUT FAIL. 

6) BIDDER SHOULD CONSIDER ALL NECESSARY REQUIREMENTS FOR INTERFACING & INTEGRATING 

OF OTHER EQUIPMENTS & SYSTEMS WHICH ARE NOT IN THE SCOPE OF BIDDER, NAMELY 

TWINBOOM STACKERS, BUCKET WHEEL RECLAIMERS, WAGON TIPPER & SIDE ARM CHARGER, 

PADDLE FEEDERS, DUST SUPPRESSION SYSTEM AND DUCT EXTRACTION SYSTEM. 

7) BIDDER SHOULD CONSIDER IN THEIR PLC / AUTOMATION SYSTEM, ALL NECESSARY 

REQUIREMENTS (IN PUTS / OUT PUTS) FOR INTERFACING & INTEGRATING OF OTHER EQUIPMENTS 

& SYSTEMS WHICH ARE NOT IN THE SCOPE OF BIDDER, NAMELY TWINBOOM STACKERS, BUCKET 

WHEEL RECLAIMERS, WAGON TIPPER & SIDE ARM CHARGER, PADDLE FEEDERS, DUST 

SUPPRESSION SYSTEM AND DUCT EXTRACTION SYSTEM. 

7.0 APPROVED VENDOR LIST 





1.1 FLUID SYSTEM 

A. Water Supply Facilities 

Sl. 

No. 

1 

2 

3 

Item Description 

Horizontal 

Centrifugal Pumps 

Vertical Turbine 

Pumps 

Vertical Wet Pit 

Type Pumps 

4 Submersible Pumps 

Manufacturers 

Kirloskar Brothers, KSB, Beacon Weir, Khimline, Jyoti, 

Sintech, Ghaziabad. 

Kirloskar Brothers, Voltas, WPIL, Jyoti 

SU Motors, Kishore Pumps, Kirloskar Brothers, KSB. 

KSB, SU Motors, Kirloskar Brothers, Kishore Pumps, 

Darling, Beacon Weir. 

5 Slurry Pump Akay, Sam Engg., MBE, KBL, KSB Pumps, WARMAN. 

6 Dosing Pump 

7 Cooling Towers 

8 Pressure Filters 

Shapo Tools, Asia LMI (Madras), Positive Metering 

Pumps, Toshniwal, Milton Roy India. 

PCTPL, Shri Ram Tower Tech, Gammon, Himgiri, 

Southern Cooling Tower, BDT, GEA 

Thermax, Ion‐Exchange, Resin India, Driplex, Doshion, 

VA Tech Wabag, UEM, Aquatech 

9 Sluice Gates Jash Engineering, IVPL 

10 

Travelling Water 

Screen 

Macmet, Triveni, Otokiln, Mecgale (Nagpur), General 

Mechanical 

11 Sludge Scrapper Triveni, Neo – Parisrutan, Mata India, Geomiller 

12 Fire Hydrants 

13 Basket Strainers 

New Age Industries, Steelage Industires, ASCO, 

Strumech, Vijay Fire, Zenith 

Filteration Engrs, J.N Marshall, Masturlal Fabrication , 

ARF Engg, Purolator Filters, ABB, Filters Mfd India 

14 Duplex Strainers Filteration Engrs., Otokiln, Superflo 

15 

Rubber Dismantling 

Joints 

BDX, CORI Engineers, D.Wren, 

16 Diesel Engine Cummins/Ashok Layland/Ruston 

17 

Softening & DM 

Plant 

18 R O Plants 

Doshi / Resin India / Thermax / Thermax Cullinyan / VA 

Tech / Ion Exchange /Triveni / GEA Energy Systems/ 

Driplex Water Engg, Triveni, 

UEM India, VA Tech, GEA Energy Systems, Ion 

Exchange, 

Driplex Water Engg, Triveni, 





19 

20 

Effluent Treatment 

Plant 

Drinking water 

Treatment Plant 

21 Basalt Liners 

UEM India, VA Tech, GEA Energy Systems, Triveni, 

UEM India, VA Tech, GEA Energy Systems, Driplex 

Water 

Engg , Triveni, 

DEMECH, Vidyut Green Bank, Enviro Abrasian, Garden 

Reach Ship Builders & Engg. 

22 Oil Skimmer JVM Engg. 

23 Plate Heat Exchangers Alfalaval, GEA Ecoflex, IDMC 

24 Surge Tanks 

25 

26 

C.I. Valves (gate, 

globe, NRV) 

CS Valves (gate, 

NRV) 

27 Plug Valves 

Anup Engg., Zenith Erectors, Haldia., Perfect Engg., 

Sakthi Hitech 

Kirloskar Brothers, Steam & Mining, IVPL, AV Valves, 

Shiv Durga, BDK, Fouress. 

Audco, Fouress, BHEL, Sakhi, KSB, Steam & Mining, 

BDK, 

Kirloskar, Virgo 

Audco‐ L&T, Vass Ind., Xomox, Virgo, BDK, Steam & 

Mining. 

28 Ball Valves Audco, KSB, AL Saunders, Xomox, Virgo, BDK, Virgo , 

29 GM Valves 

30 

Butterfly Valves 

(Manually & 

Electrically operated) 

Leader, Steam & Mining, NECO, Upadhyay Valves, 

Kalpana Valves 

L&T, Fouress, Kirloskar Brothers, IVPL, VIRGO, AL 

Saunders, Steam & Mining, Keystone, BDK, XOMOX. 

31 Diaphragm Valves AL Saunders, Fluid System, BDK , Steam & Mining. 

32 Float Valve Leader, IVPL, IM Engineers, Steam & Mining. 

33 Control Valve 

34 Solenoid Valve 

35 Air Release Valve 

36 

Pressure Reducing 

Valve 

37 Strainer/Filter 

38 Electric Actuators 

39 

Rotory Pneumatic 

Actuators 

BHEL, L&T, Fouress, IL, MIL Controls, NECO Scharbet, 

Darling 

Rotex, Sicmag, Scharder, NECO INDFOS, Eastern 

Pneumatic, Bluestar, AVCON, ASCO, Mercury 

Shiva Durga, IVPL, IM Engineers, Steam & Mining, 

Schroder Duncum, Fluid Line Valves. 

JNM, Fouress, Bestobell, IL, Mazda, Nirmal Ind., Forbes 

Marshal 

Otokiln, Superflo, Triveni Plenty, Filter Mfg. Ind., 

Purolator, Filteration Engineers 

Beacon Rotork, Auma, Marsh Engineers, Keystone, 

Limitorque, Antrieb, IL, Palghat 

AL Saunders, Xomox, EL‐O‐Matic, Virgo, L&T, Flocon, 

Precision Processing Equipt. Co. 





40 Hoses Aeroflox/Markwel/Senior Flexonics, Inalsa, Teksons 

41 Pipes a) MS/GI 

SAIL/TATA/Jindal/Zenith/Man/SAW/Surindra/Welspun/ 

Prakesh 

b) DI Electro Steel Casting 

42 RCC Pipes & Fittings 

SUR Industrial Pipes, Hind Ceramics, Indian Hume Pipes, 

Daya Cuncrching. 

43 HDPE Pipes & Fittings EMCO, KWH Heliplastic Polyolefins, Oriplast 

44 PVC Pipes & Fittings 

45 SS Pipes / SS Fittings 

46 

47 

48 

49 

Seamless, Stainless 

Steel Pipes/Tubes 

Fittings for the 

above Pipes/Tubes 

Wrapping & Coating 

for pipes 

Chemical Dosing 

System 

Oriplast, Finolex, Bharat Pipe & Fittings, Supreme 

Industries. 

Heavy Metal Tubes, Nobel Tubes, Rajendra Mech. Ind., 

Vitrag, SAIL, Poonam Enterprises, N.L.Hazra, 

M.S.Fittings 

Choksy Tubes, MJ Patel, Nagardas Kanji, Poonam 

Enterprises, Sandulk Asia, Noble Tubes, Allied Steel, 

SAIL, Maharastra Seamless (P) Ltd, 

EBY Ind., High‐Tech, Hydro technic, Hydro‐Air Engg., 

Project Toolings, Shivananda, M.J.Patel, Nobles Tubes, 

Allied Steel, Poonam Enterprises, N.L.Hazra, 

M.S.Fittings 

Rustech Products, HOTACO, IWL, M P Tar Products 

Hindustan Dorr Oliver, Tellabs Chemicals, 

Chembonddrewtreat ltd., NALCO 

7.2. HANDLING & HOISTING EQUIPMENT & COMPONENTS 

A. Equipment 

Sl. 

No. 

Item Description 

Manufacturers 

1 

EOT Crane 

Armsel, Avon, FAFECO, Mukand, WMI,Anupam, 

(Up to 10T capacity Shivpra, Tubrofurguson 

2 

EOT Crane 

HEC, Jessop, Mukand, Hyderabad Ind. Ltd.,WMI, 

(Up to 50 T capacity) FAFECO, Unique, Anupam 

3 

EOT Crane 

(Above 50 T capacity) 

Jessops, HEC, Mukand, FAFECO, Unique,WMI, . 

4 

Underslung Cranes (Upto 

5t only) 

Armsel, Brady & Morris, Shivpra 

5 Electric Hoists 

Armsel, Shivpra,WH Brady, Brady & Morris,Grip Engrs., 

Hi‐tech, Century Crane 

6 Transfer Cars 

HEC, L&T, Hyderabad Ind., Mukand, EqiptEngrs, 

ELECON, TRF 

7 Chain Pulley Blocks & hand Armsel, Century Cranes, Brady & Morris, LightLift Ind., 





operated travelling cranes. Hi‐tech, MR Engg. Lifting Equipment 

Beekay, HEC, Armsel, Century Cranes, Nirmal 

8 Shunting Winch 

Equipments, Mining & MH Equipment, Cyclo 

transmission 

9 Jib Crane 

Brady & Morris, Century Cranes, Hi‐tech, Grip 

Engrs., Elite, Light Lifting, Armsel 

10 

Crawler Mounted Mobile 

Crane 

TIL, Hyderabad Industries, TATA‐P&H 

11 Excavator/ Shovel TIL, HEC, Hyderabad Industries, BEML 

12 Elevator/Lift OTIS, OMEGA, Kone, ECE 

B. Mechanical Components/ Equipment 

Sl. No. Item Description Manufacturers 

13 Hooks 

Herman Mohta, Free Trading Corporation, Steel Forgings 

& Engg.. 

14 Flexible / Geared coupling 

Hicliff, Concord, Wellman, GBM, Alliance, New Allenbery 

Works, Elecon, 

15 Wire rope Bharat Wire Rope, Orion Ropes, Usha Martin 

16 

Bearings for Cranes 

Bearings for other 

equipment 

17 Oil Seals 

SKF, FAG 

SKF, FAG, Tata Timken, Asian Bearings, NRB,MBM 

Vaco Oil Seals, Rubber Equipment & Engg.Sealjet India 

(Pune), Sealpack, ChampionSeals 

18 Lubrication Fittings Lubcon, AFMC, Prakash, Lincoln 

19 Lubricating Systems AFMC, Prakash, Grindwell Norton, Lincoln Helios 

20 Gear box 

21 Hydraulic Systems 

22 Hydraulic Coupling 

23 Burners 

24 Recuperators 

New Allenburry, Greaves Cotton, ELECON, Shanti Gears, 

Flender, AR Engg, Kirloskar,I.C. 

Vickers Sperry, Yuken, Manesmann, Rexroth, Hugglands 

Denison‐Parker 

Fluidomat, Ghatge Patil, VOITH, Prembrill Centrifugal 

blowers : REITZ, Flaht Wood, James Howden (UK) 

Stein Heurtey, Techint, LOI, Weswan North American, 

Ecllpse, Hotwork 

Eastern Equipment, GEFFI (Germany) SAFMAT France), 

North American Minnt. Co. Thermal Transfer Corporation 

(USA) 

25 

Hydraulic 

Rexroth, Vickers, Wipro, Usha Telehoist, 

Power/Cylinders 

Veljan, Yuken, Oscar. 

26 

High Pressure 

Vane/Piston Pump 

Vickers, Yuker, Rexroth, Hugglands, Denison 

27 Crusher Sayaji, HEC, McNally Bharat, TRF, ELECON 

28 DCEM Brake 

Electromag, BCH, Industries Syndicate, Storm 

Kraft, Speed‐O‐Control 

29 Track type Limit Switch Electromag, BCH, Speed‐O‐Control, Jayshree, 





EP&C, Bengal Technocrats 

30 Thruster Brake Electromag, BCH, Speed‐o‐Control, Elite 

31 Belt changing Device Nilos, Shawalmex 

32 Conveyor Belting 

Northland Rubber, Phoenix‐Yule, Oriental 

Rubber 

33 Vibrating Screen 

IC, TRF, ELECON, McNally Bharat, L &T, HEC, 

Orien, Electromag, Hydrabad Industries 

34 Vibratory Feeder Electromag, IC, TRF, Orien Engineers, 

ELECON, McNally Bharat 

35 Magnetic Separators 

Electromag, WMI, Magnet Corporation, Electro 

magnetic Ind., Ericz, Sartorius, Hans Bockels, 

Krupp Forder, Technick ,L & T 

36 Pneumatic Actuators 

Prepec, Technomech, Nucon Industries, 

OSCAR Equipt, Veljan Hydair. 

37 

Electro Mechanical 

Actuators 

PREPEC, Technomech, Pebco 

38 Rubber liner TEGA, Kaveri 

39 Polymer liner TEGA, Kaveri 

40 Polyethelene liner Kaveri, Tega 

41 Polyurethane liner Kaveri, Tega 

42 Cast Basalt liner DECCAN, Enviro Abrasion 

43 

Hosch Equipment, Vinar IDC, Kaveri Macmet, Hindustan 

Belt Scraper/ Belt 

Udyog Ltd., Karam Chand Thapper, Cobit Engg, Elecon, 

Cleaner 

TRF, Promac, BMH Concare 

44 Belt Switches Jayshree, PROTO CONTROL, EPC 

45 Bin Vibrator Electromag, Electromagnetic Industries, IC 

46 Samplers 

Prisector (UK), Ramsay Engg (USA), Eastmn Crusher, 

Advanced system sampling (P) Ltd. 

47 Belt Vulcanisers Shaw Almex, Nilos India, SV Dattar 

48 

Sector Gates, Diverter 

Gates, Rack and Pinion 

Gates etc. 

Vinar, IDC, Macmet, TRF, Precision Processing, Moktali, 

Holtzman, Mining & Material, Chennai Radha, 

49 Flexowel Conveyors METSO, Flexowel 

50 Drag Chain Conveyors 

Moktali Engrs., TRF, Equipt Engrs, Redler 

India, Enviro Abrasion, Karam Chand Thapar, 

51 Bucket Elevator 

Moktali, Golden Electrical, Hindustan Udyog, Vinar, 

Cobit, Shree Conveyor, IDC, Orien, Macmet, Elecon, TRF 

52 Belt Feeder Vinar, IDC, HEC, Orien, Macmet, Elecon, TRF, Cobit 

53 Reclaimer Metso, L&T, Elecon, TRF, HEC 

54 Stacker Metso, L&T, Elecon, TRF, HEC 

55 Stacker – Cum‐Reclaimer Metso, L&T, Elecon, TRF, HEC 

56 Wagon Tippler L&T, HEC, Elecon, TRF, Metso 

57 Wagon Loader L&T, HEC, Elecon, TRF, Metso 

58 

Belt Weigh Feeders & Kistler – Morse, Sartorius Mechatronics, 

Weigh Hopper 

Transweigh, Avery, Jenson Nicholson 

59 Belt Weigh Scale 

Kistler‐Morse, Transweigh, Avery, Sartorius 

Mechatronics, Jenson Nicholson 

60 Conveyor belt pulleys Elecon, TRF, McNally Bharat, Macmet, HEC 





61 Conveyor Idlers 

Elecon, TRF, McNally Bharat, Kali, Hindustan 

Udyog Ltd., Macmet 

62 

Pneumatic Handling 

Equipment 

TTG, Scorpio 

63 Front – end – loader TIL, Hyderabad Industries Ltd., 

64 Fork‐lift‐truck Godrej, Voltas, TIL 

7.3. ELECTRICAL 

The list of acceptable makes for various electrical and automation equipment is given below. 

A ) POWER DISTRIBUTION EQUIPMENT 

SL. 

NO. 

EQUIPMENT 

PREFERRED MAKES 

1 TRANSFORMERS 

a) DISTRIBUTION 

ABB / AREVA / / CGL / BHEL / BHARAT BIJLEE / VOLT 

TRANSFORMER (OIL TYPE) (11 

AMP/ KIRLOSKAR /INTRA VIDYUT / 

or 6.6/0.433 KV) 

b) DRY TYPE TRANSFORMER INTRA VIDYUT / VOLTAMP / KEC 

2 11kV / 6.6KV ISOLATOR 

A BOND STRAND / S&S,MADRAS / HIVELM / SIEMENS 

/DREISCHER‐PANICKER. 

3 415V SWITCHBOARD SIEMENS / L&T / GE POWER / SCHNEIDER 

4 LT BUSDUCT 

STARDRIVE / C&S / PCE / ECC / BRIGHT ENGINEERS/ 

VIDHYUT CONTROL 

5 BATTERY 

a) NICKEL ‐ CADMIUM AMCO / HBL NIFE 

b) VALVE REGULATED 

LEAD ACID MAINTENANCE HBL NIFE / AMARARAJA / EXIDE 

FREE BATTERY (VRLA) 

c) BATTERY ( PLANTE) HBL NIFE / AMARARAJA / EXIDE 

6 BATTERY CHARGER/ DCDB 

CHHABI / HBL NIFE/ CALDYNE / AMARA RAJA / 

KIRLOSKAR 

7 PROTECTIVE RELAYS AREVA / ABB / SIEMENS/ER 

8 AUXILIARY RELAYS ABB / ER / SIEMENS / AREVA 

HEAT SRINKABLE CABLE 

9 JOINTING KITS/ STRAIGHT 

RAYCHEM / DENSON / M‐SEAL 

THROUGH JOINTS (H.T) 

10 METER (ANALOGUE TYPE) 

IMP / AE / MECO / SECURE METERS / CONZERV / L&T / 

RISHAV 

11 CURRENT TRANSFORMERS 

ABB / SILKANS / INSTRANS / PRAGATI / IMP/ AE / 

KAPPA / PRAYOG / SIEMENS / L&T 

12 POTENTIAL TRANSFORMER ABB / BHEL / SILKANS / PRAGATI / IMP / KAPPA / 

PRAYOG /SIEMENS / ABB / INDOCOIL / PRECISION 

13 11KV/ 6.6KV CABLES 

ASIAN CABLES (RPG) / CCI / UNIVERSAL / NICCO / 

POLYCAB / HAVELLS 

14 DIGITAL TYPE MULTIFUNCTION CONSERVE / L&T / SECURE / ER / RISHAV 





METER 

B ) LT PANELS , DRIVES , AUTOMATION & CONTROL ACCESSORIES. 

SL.N 

O. 

SUB GROUP 

MAKES 

1 MCC (NON DRAW OUT) SCHNEIDER / L&T / SIEMENS / GEPOWER 

2 

POWER DISTRIBUTION BOARD 

(PDB) 

HINDUSTAN CONTROL / VENUS / SIEMENS / ABB / 

L&T / GEPC / HAVELLS 

3 CONTROL DESK & POST 

4 LOCAL CONTROL STATION (LCS) 

HINDUSTAN CONTROL / POWER & PROTECTION / 

ECC / VENUS / BCH / HAVELLS / GEMCO 


ECC / VENUS / BCH / HAVELLS / GEMCO 

5 

LIGHTING DISTRIBUTION BOARD 

MLDB, SLDB 


ECC / VENUS / GEPC / BCH 

6 VVVF AC DRIVE 

7 SOFT STARTER 

ABB / ROCKWELL AUTOMATION / SIEMENS / VACON 

/ SCHNEIDER / L&T 

ROCKWELL AUTOMATION / ABB / SCHNEIDER / 

SIEMENS 

8 

9 

PROGRAMMABLE LOGIC 

CONTROLER (PLC) 

UNINTERRUPTED POWER 

SUPPLY (UPS) 

ABB ( 800 XA) / GE‐FANUC ( PAC Rx7i) / ROCKWELL 

AUTOMATION (CONTROLOGIX) / SIEMENS (S7 

SERIES) 

TATA LIBERT (EMERSON) / GE / FUJI / DB 

ELECTRONICS 

10 LT AC MOTOR (SQ. CAGE) 

ABB / BHARAT BIJLEE / CGL / KIRLOSKAR ELECTRIC 

ALSTOM / SIEMENS 

11 LT AC MOTORS(CRANE DUTY) ALSTOM / KEC / CGL / SIEMENS 

12 HT AC MOTOR 

BHEL / ABB / CGL / SIEMENS / KIRLOSKAR ELECTRIC / 

ALSTOM / WEG / GE 

13 LT AC GEARED KIRLOSKAR ELECTRIC / POWERBUILD / NEW ALLEN 

14 MOTOR BERRY / IEC / AUMA 

15 FLAME PROOF LT SQUIRREL ALSTOM / BHARAT BIJLE / ABB / CGL 





16 

17 

CAGE AC MOTOR 

SLIPRING MOTOR (OTHER THAN 

CRANE DUTY) 

LT AC VVVF MOTORS FOR 

ROLLER TABLE APPLICATION 

KIRLOSKAR ELECTRIC / SIEMENS 

CGL / ALSTOM / SIEMENS / KIRLOSKAR ELECT CO. 

SIEMENS / ABB / KIRLOSKAR ELECT CO. / ALSTOM / 

CGL 

18 STALL TORQUE MOTOR DEMAG 

19 ACTUATOR AUMA / ROTORK / LIMITORQUE 

20 

21 

22 

23 

MOTOR PROTECTION CIRCUIT 

BREAKER (MPCB) 

MOULDED CASE CIRCUIT 

BREAKERS (MCCB) 

MINIATURE CIRCUIT BREAKER 

(MCB) 

EARTH LEAKAE CIRCUIT 

BREAKER.(ELCB) 

SCHNEIDER / ABB / L&T / GEPOWER / SIEMENS 

SIEMENS / ABB / L&T / GEPOWER / SCHNEIDER 

HAVELLS / MDS LEGRAND / SCHNEIDER / STANDARD 

/ GEPOWER / HAGAR (L & T) / ABB / SIEMENS 

HAVELLS / MDS LEGRAND / SCHNEIDER / STANDARD 

/ GEPOWER / HAGAR (L & T) / ABB / SIEMENS 

24 HRC FUSES L&T / SIEMENS / BUSMAN / GEPOWER / INDO‐ASIAN 

25 VACUUM CONTACTOR (LT) SIEMENS / L&T / ABB / SCHNIEDER 

26 AC POWER CONTACTORS 

ABB / L&T / SCHNEIDER / SIEMENS / GE POWER / 

BCH 

27 

28 

29 

30 

CRANE DUTY POWER 

CONTACTORS 

THERMAL OVER LOAD 

RELAY 

ELECTRONIC THERMAL 

OVERLOAD RELAY 

CONTROL SWITCHES 

/ SELECTOR SWITCHES 

ABB / SCHNEIDER / L&T / SIEMENS / GEPOWER 

ABB / C&S / BCH / L&T / SCHNEIDER/ GEPOWER / 

SIEMENS 

FANOX / SAMWHA / MOELLER / LG / SPECHER & 

SCHUH 

ABB / ALSTOM / BCH / KAYCEE / GEPOWER / 

SIEMENS 

31 PUSH BUTTONS BCH / L&T / SCHNEIDER / SIEMENS / GEPOWER 

32 TIMERS/TIME DELAY RELAY ABB / BCH / L&T / GEPOWER / SIEMENS / EAPL 





33 AUXILIARY RELAYS 

34 MASTER CONTROLLER 

35 LIMIT SWITCHES 

36 PULL CORD SWITCHES 

37 BELT SWAY SWITCH 

ABB / BCH / L&T / SCHNEIDER / GEPOWER / 

SIEMENS 

EPCC (KAKKU) / SCHNIEDER / SIEMENS / 

STROMKRAFT / TELEMECHANIQUE 

BCH / EPCC (KAKKU) / AG MECHANIC / ESSEN 

GEPOWER / JAIBALAJI / SCHNEIDER / SIEMENS 

EPCC (KAKKU) / AG MECHANIC / TELEMECHANIQUE 

/ JAYSHREE ENTERPRISES / STROMKRAFT / PROTO 

CONTROL 

EPCC (KAKKU) / AG MECHANIC / TELEMECH / 

JAYSHREE ENTERPRISES / STROMKRAFT / 

PROTO CONTROL 

38 

39 

40 

GRAVITY TYPE LIMIT 

SWITCH 

ROTARY LIMIT 

SWITCH 

PROXIMITY &PHOTO 

ELECTRIC SENSORS 

EPCC (KAKKU) / STROMKRAFT / KAYCEE 

EPCC (KAKKU) / AG MECHANIC ENTERPRISE / 

SCHNEIDER / TELEMECH 

ROCKWELL / SCHNIEDER / SIEMENS/ OMRON / SICK 

/ 

DELTA / LINE & LINDE / TELEMECHANIQUE 

41 PULSE ENCODER 

HUBNER / HEIDENHEIN / ROCKWELL AUTOMATION 

(ALLEN BRADLEY) / LEONARD BAUR GERMANY / SICK 

(GERMANY) 

42 

43 

INDICATING LAMP 

LED TYPE 

HOOTER / BUZZER / 

BELL / SIRENS 

SIEMENS / L&T / BINAY / ESSEN / BCH / VAISHNO 

EPCC (KAKKU) / KHERAJ 

44 SOLID STATE ANNUNCIATOR 

45 TEMP. SCANNER 

ADVANI OERLIKON / AREVA / APLAB/ CONTROL & 

DYNAMICS / DIGICON INSTRUMENTATION LTD. / 

L&T / MINILEC 

ADVANI OERLIKON / ECIL / INSTRUMENTATION LTD. 

/ MASIBUS / PYROTECH / SIEMENS 

46 LAMPS BAJAJ / CROMPTON GREAVES / GE LIGHTING / 





PHILIPS / OSRAM / SIGMA 

47 

LIGHT FITTING 

(FIXTURES) COMPLETE WITH ALL 

ACCESSORIES EXCEPT LAMP. 

BAJAJ / CROMPTON GREAVES / GE LIGHTING / 

PHILIPS 

48 LIGHTING WIRE (PVC) CCI / DELTON / FINOLEX / NICCO / UNIVERSAL 

49 5A/15A PIANO SWITCH 

ANCHOR / ELLORA / MDS LEGRAND / PRECISION / 

HAVELLS 

50 

FLAME PROOF LIGHT 

FITTING 

GOVAN / BALIGA / FLEXPRO / SUDHIR / CEAG / FCG / 

SIGMA 

51 EXHAUST FANS CGL / KHAITAN / BAJAJ 

52 CEILLING FANS CGL / KHAITAN / HAVELS 

53 PERSONAL COMPUTER HP / DELL. / LENOVO / IBM 

54 LAP TOP/ NOTEBOOK IBM / HP / LENOVO / DELL 

55 

HRC FUSE (SEMICONDUCTOR 

PROTECTION) 

BUSMANN / JE MULLER / FERRAZ / GEPOWER / 

SIEMENS 

56 ELECTRONIC WEIGHING SYSTEM 

57 PVC POWER CABLES (LT) 

ABB / SARTORIOUS / SANMAR / SCHENK / 

TRANSWEIGH / KELK 

CCI / UNIVERSAL / NICCO / RPG CABLES (ASIAN) / 

POLYCAB / FINOLEX / TORRENT / HAVELLS 

58 

59 

60 

PVC CONTROL CABLES 

HEAT RESISTANT CABLES 

(EPR/CSP & SR) 

SCREENED CABLES & 

SPECIAL CABLES 

CCI / LAPP / NICCO / RPG CABLES (ASIAN) / 

UNIVERSAL / POLY CAB / FINOLEX / TOSHNIWAL / 

DELTON 

CCI / LAPP / NICCO / RPG CABLES (ASIAN) / 

UNIVERSAL / TOSHNIWAL / DELTON 

CCI / BELDEN / LAPP / FINOLEX / POLY CAB / NICCO / 

TOSHNIWAL / DELTON 

61 CABLE TERMINATION KITS (XLPE) MSEAL, 3M / RAYCHEM 

62 

TERMINAL 

CONNECTOR 

CONNECT WELL / ESSEN‐DINKY / PHOENIX / WAGO / 

LAPP 

63 TRAILING CABLES LAPP / CCI / UNIVERSAL / ASIAN / NICCO 





64 WELDING SOCKET 

65 LIFTING MAGNETS 

BCH / SCHNIDER / BEST & CROMPTON / EPOWER 

/HAVELL / JAIBALAJI 

ELECTROMAG / EPCC (KAKKU) / STERLING 

MAGNETICS / SUPERLIFT 

66 POWERPACK FOR MAGNETS ELECTROMAG / BCH / EPCC (KAKKU) 

67 RESISTORS (CRANE) 

BCH / ELECTROMAG / AMP CONTROL / EPCC / 

SIEMENS / RESITECH / NARKHEDGE 

68 LT CAPACITORS GEPOWER / ABB / CGL / UNI STAR / BHEL 

69 CABLE REELING DRUM 

BENGAL TECHNOCRAT, / ELECTRO ZAVOD / 

ELECTROMAG 

70 

71 

72 

DC ELECTROMAGNETIC 

BRAKE 

ELECTRO MAGNETIC 

OVERLOAD RELAYS 

OIL DASH POT 

OVERLOAD RELAYS 

BCH 

BHARAT HEAVY ELECTRICALS LTD / BHARTIA 

CUTLER‐HAMMER LTD / KILBURN ELECTRICALS LTD. 

KILBURN ELECTRICALS LTD / ELECTROGEAR 

73 CONTROL TRANSFORMERS 

74 CRANE CONTROL PANELS 

SIEMENS LTD. / INDCOIL MANUFACTURING CO. / 

INTRAVIDYUT / AUTOMATIC ELECTRIC LTD. (AE) / 

INDUSHREE / BHARTIA CUTLER‐HAMMER LTD. 

HINDUSTAN CONTROL / ECC / VENUS / MEDITRON / 

EPCC 

7.4. INSTRUMENTATION 

A. Field Instruments: 

Sl. 

No. 

1 

2 

ITEM DESCRIPTION 

Pressure / Differential Pressure 

gauge 

Pressure / Differential Pressure 

switches. 


WIKA, Manometer India, A.N. Instruments, 

Precision Industries, General Instruments, Waaree 

instruments, Forbes Marshall, Walchandnagar 

(Tiwac) , Hirlekar (DP gauge) 

Ifm. WIKA, Kasturba (Orion‐Ashcroft),Switzer, 

Indfoss, Vasutech, 





3 

Pressure / Differential Pressure Emerson (Rosemount), Chemtrols (Fuji), Honeywell, 

Transmitters 

Yokogawa, Siemens , ABB 

4 Temperature gauges 

WIKA, Manometer India, A.N. Instruments, General 

instruments, Waaree instruments, GE gauges, 

Walchandnagar, Precision Industries. 

General Instruments, Nagman Instruments, 

5 

Thermocouple & RTD / 

Toshniwal Industries, Tempsens, Pyro‐electric 

thermowell 

Instruments, Industrial Instrumentation, Altop, 

Waree, Detriv. 

6 Temperature Switch 

WIKA, Manometer India, A.N.Instruments, General 

Instruments, Indfoss, Switzer, Vasutech. 

7 Temperature transmitter 

Emerson (Rosemount), Yokogawa, Honeywell, 

Siemens, Fuji (Chemtrols,) , ABB 

8 Rotameters 

Krohne‐Marshall, Instrumentation engineers, Trac, 

Eureka instruments. Chemtrols, Rota Instruments. 

9 

Engineering Specialities, Micro‐precision, 

Orifice Plate & flanges Assembly/ 

Hydropneumatics, 

Venturi , Flow nozzle 

Chemtrols‐Samil, Instrumentation ltd, 

10 DP type Flow / Level Transmitters 

Emerson (Rosemount), Chemtrols (Fuji), Honeywell, 

Yokogawa, Siemens , ABB 

11 Flow Switch 

Ifm. , Krohne‐Marshall, Switzer, Levcon, D.K. 

Instruments, 

12 Electromagnetic flow meter 

Yokogawa, Emerson (Rosemount), Krohne‐Marshall, 

Endress & Hauser, ABB. 

13 Vortex Flow meter 

Emerson(Rosemount), Krohne ‐Marshall, Yokogawa, 

Vortex Instruments 

14 Mass (coriolis) flow meter 

Emerson (Rosemount) , Yokogawa, Krohne – 

Marshall, ABB, Endress & Hauser, Rockwin. 

Chemtrol, Levcon Instruments, Pratolina 

15 

Level gauge (magnetic & reflex Instruments, Waaree Instruments, Forbes Marshall, 

type) 

Techtrol, Sigma, Asian Industrial Valves & 

Instruments. 

Chemtrol (Vega), Endress & Hauser, Switzer 

16 Level Switch (Conductivity type) Instruments, SB Electro‐mechanical, Techtrol, Nivo 

Controls, Level‐ Tech 

17 

Chemtrol (Vega), Endress & Hauser, Switzer 

Level Switch (Capacitance/RF 

Instruments, SB Electro‐mechanical, Techtrol, Nivo 

type) 

Controls, Level‐ Tech 

18 

Level Switch (Tuning fork/ Rod Chemtrol (Vega), Endress & Hauser, S.B. 

type) 

Electromechanical, Nivo Controls 

19 Level Switch (Float type) 

Emerson,Trac, Chemtrols, Forbes Marshall, D K 

Instruments, Levcon Instruments, Techtrol , V‐ 

Automat, Warree 

20 

Level Switch/ Transmitter Emerson, Chemtrols (Eckard), Trac, D K Instruments, 

(Displacer type) 

Levcon Instruments 

21 

Chemtrol (Vega) , Endress & Hauser, Krohne 

Level Switch/ Transmitter 

Marshall, Siemens (Miltronics) ,Toshbro controls 

(Ultrasonic type) 

(Enraf) 

22 Level Switch/ Transmitter (Radar Chemtrol (Vega) , Emerson (Rosemount), , Endress 





type) &Hauser ,Toshbro controls (Enraf), Krohne‐ 

Marshall 

23 

Level Switch/ Transmitter Concord International (Dr. Berthold), Emerson (Kay 

(Nucleonic type) 

Ray),n ECIL. 

24 Level switch (Electro‐ mech type) 

Nivo Controls, Endress & Hauser, S.B. 

Electromechanicals. 

Fisher‐Xomox ,Instrumentation Ltd, Dresser 

Industries (Masoneilan) , Valtek, Samson 

25 Control valve 

Controls(Globe type), Forbes Marshall ( Arca ), ABB, 

Fouress, Tyco valves (Keystone‐ Butterfly), MIL 

Controls, Dembla 

26 Electrical Actuator 

Auma, Limitorque, Marsh, Instrumentation Ltd 

( Bernard), Rotork, Keystone. 

Fisher‐Xomox , Instrumentation Ltd., Dresser 

27 Pneumatic Actuator 

Industries (Masoneilan), Valtek, Samson Controls, 

ABB, MIL Controls, Forbes Marshall (Arca), 

Keystone, Virgo, Habonim Vaas. 

28 Electro‐hydraulic actuator Reineke, Askania 

29 

Self‐ regulating pressure control Samson Controls, Nirmal Industries, Forbes 

valve 

Marshall, Instrumentation Ltd. 

30 I/P converters 

Shreyas‐Barton, Fisher –Xomox, Forbes Marshall 

(Moore products), Marsh‐Bellofram, MIL controls, 

ABB, Watson – Smith. 

Instrumentation Ltd., Fisher‐Xomox , Dresser 

31 Pneumatic Positioner 

Industries (Masoneilan), Samson Controls, Forbes 

Marshall ( Arca), ABB, Fouress, MIL. 

Fisher‐Xomox, ,Siemens, Dresser Industries 

32 Electro‐ pneumatic positioner 

(Masoneilan), Samson Controls, Instrumentation 

Ltd., Forbes Marshall(Arca), ABB, Fouress, MIL 

controls. 

Burkert, Herion, Rotex, Schrader‐Schovill, 

33 Solenoid Valve 

Jucomatic, Avcon, .Asco 

34 Air filter regulator 

Shavo‐Norgren, Marsh‐Bellofram, Placka, Schrader‐ 

Schovill. 

B. Control room Instrumentation 

Sl. 

No. 

ITEM DESCRIPTION 


1 Distributed Control System (DCS) 

Yokogawa (CS 3000), Honeywell (Experion +C 300), 

ABB (AC 800 XA), Emerson (Delta V), Siemens (PCS 

7+ S7400H). 

2 Programmable Logic Controllers. Refer Electrical list. 

Digital Indicator Pyrotech Electronics, Lectrotek, Chino‐Laxsons, 

3 

Micro systems, Master Electronics, Masibus 

Instruments, Ranutrol, Honeywell. 

4 

Bargraph Indicator 

Chino‐Laxsons , Masibus Instruments , Pyrotech 

Electronics, Lectrotek, Teletherm. Ranutrol 





5 

Recorders (Chart Less 

Eurotherm, Yokogawa, Chino‐laxsons, Honeywell, 

Siemens, ABB. 

6 

Microprocessor based controller Yokogawa, Siemens, Honeywell, Eurotherm, Fuji, 

ABB, Forbes Marshall,Toshiba 

7 

Digital scanners 

Lectrotek, Micro systems, Master Electronics, MB 

controls, Masibus Instruments, Procon. 

8 DC Power Supply Unit Aplab, Elnova,Siemens, Phoenix, Schneider 

9 IS Interface/Zenner Barrier Pepperl & Fuchs, MTL, Stahl 

10 Signal isolators 

Pepperl & Fuchs, MTL, Stahl, Yokogawa, Forbes 

Marshall (Protech), Chino‐Laxsons, Phoenix 

11 Annunciation system 

IIC, Procon, Micro Systems & Controls, Minilec, 

Instrumentation Ltd, Lectrotek, Piri systems, 

Pyrotech Electronics, MB controls & Systems 

Semuda. 

12 Instrument Panels/ Control Desk 

Rittal, Pyrotech, Radha Krishna Controls, 

Instrumentation Ltd. 

Universal Cables, Delton, Thermopads, KEI 

13 Instrumentation Cable 

industries, Paramount Cables, Lapp cables, Cords 

cables, Uniflex cables, Brooks Cables, Elkay 

Telelinks, Rajnigandha, Special Cables, TCL Cables, 

Friends Cable, Daksha Cable, Crystal Cables, Udey 

Pyro‐Cables, Elkay Telelinks, Fort Gloster 

14 

Toshniwal Cables, General Instruments, Paramount 

Thermocouple Compensating 

Cables, Udey pyro‐cables, Cords cables, Brooks, 

Cable 

Daksha Cables, Friends Cable. 

7.5. INFORMATION SYSTEM 

Preferred Makes for Level‐II 

automation Server Computers 

Client Computers (PC) 

∙ Active components 

∙ Passive components 

Application software including 

Process control models 

IBM/HP/SUN 

IBM/Lenovo/HP‐Compaq/DELL Network Equipment 

CISCO 

LUCENT/AMP 

Technology Supplier 

7.6. FLUID SYSTEMS & PIPING ENGG (LUBRICATION & HYDRAULICS) 

PREFERRED MAKE OF ITEMS 

SL. 

AREA 

ITEM 

MAKE 

NO. 

1 

Piston / Vane Pumps & Rexroth / Parker / Kawasaki / 

Hydraulic Motors Eaton 

Hydraulics 

Del Pd Pumps (ROTODEL) / 

2 Gear Pump 

Tushaco / Rexroth / Parker / Hydraulics / Oil Lubrication 

Alfa 

3 Screw Pump IMO / Allwiler / Nortek Hydraulics / Oil Lubrication 





4 

5 

6 

Centrifugal Pump for 

Descaling System 

Piston Pump for 


Centrifugal Pump (12 Bar 

& below) 

KSB / Halberg / Wier 

Uraca / Wepuko / Hauhinco 

KSB / Kirloskar / Voltas / 

Mather & Platt / Beacon / 

Wier 

Descaling 

Descaling 

Water 

7 

Submersible Type Sump 

Pump 

KSB / Flygt / Grundfos Sump 

8 

Grease Lubrication Lincoln Helios / Bijur Delimon 

System 

/ Nortek 

Grease 

9 Oil Lubrication System Lincoln Helios / Shaan Lube Oil Lubrication 

10 Air Oil System 

Rebs / Dropsa / Bijur Delimon 

/ Nortek 

Air‐Oil Lubrication 

11 Air Controls 

Rotex, / Schrader Duncan / 

Shavo Norgren / Nucon / Pneumatics 

Ross / SMC / Rexroth / Parker 

12 

Hydraulic Proportional Rexroth / Parker / Eaton / 

Valve 

Yuken (Japan) 

13 Hydraulic System 

Rexroth / Parker / Eaton / 

Yuken 

14 Hydraulic Control Valve 

Rexroth / Parker / Eaton / 

Yuken 

Hydraulics 

15 Hydraulic Servo Valve Moog / Rexroth 

16 Manual Valves 

Manual Gate / Globe 

16.1 

Valves with & without KSB / BHEL / AUDCO / BDK 

gear for High Pressure 

application 

Manual Gate / Globe 

KSB / BHEL / VIRGO / AUDCO 

Valves with & without for 

16.2 

/ BDK / Fouress / Akay 

Low Pressure application 

(16 Bar and Low) 

16.3 Butterfly Valve AUDCO / VIRGO / BDK 

16.4 Ball Valve 

AUDCO / FOURESS / BDK / 

VIRGO 

16.5 

Check Valve (Disc Type) ‐ 

Low Pressure 

AUDCO / BDK / FOURESS 

16.6 

Check Valve ( Spring 

Loaded) – Low Pressure 

AUDCO / BDK / FOURESS 

16.7 

Check Valve (Spring 

Loaded) – High Pressure 

AUDCO / BDK 

16.7 

Check Valve (Disc Type) – 

High Pressure 

AUDCO / BDK 

17 

Forbes Marshall / Samsung / 

Control Valve for oil 

Fisher / RK Controls / Nirmal 

lubrication system 

Industrial Controls 

Oil Lubrication / 

Descaling 

Oil Lubrication 

18 Spray Valve for Descaling Hunt / Elwood Descaling 





System 

19 Air Release Valve 

Upadhyay / Steam & Mining / 

BDK 

Water 

20 

Air / Gas Safety Relief Moorco / L & T / Fainger / 

Valve 

Mankenberg 

Descaling 

21 

Actuators for operating 

Valves 

L& T / Virgo / Rotex / AVCON Oil Lubrication 

22 

Accumulator with safety Christie / Hydac / Parker / 

shut off block 

EPE 

Hydraulics 

23 Accumulator Charging Kit 

Christie / Hydac / Parker / 

EPE 

Hydraulics 

24 

Accumulator for 


WSR / BHPV / ISGEC Descaling 

25 Pressure Filter 

Hydac / Pall / Internormen / 

Parker 

Hydraulics 

26 Return Filter 

Hydac / Pall / Internormen / 

Parker 

Hydraulics 

27 Basket Filter 

Internormen / Hydac / Pall / 

Ball Filters 

Oil Lubrication 

28 Auto Back wash Filter 

Ball & Kirch, / Hydac / Fluid 

engineering 

Descaling / Water 

29 Basket Strainer for water 

Superflo / Hydac / EPE / 

Internormen / Multitex 

Hydraulics / Oil Lubrication 

30 HP Compressor 

Ingersoll Rand / Aerotechnic 

Coltri 

Descaling 

31 Heat Exchanger Alfa Laval / Indswep / Tranter Hydraulics / Oil Lubrication 

32 Level Indicator Switch 

Sigma / Levcon / Shridhan / 

Hydraulics / Oil Lubrication / 

Magnetrol / Buhler / Tectral / 

Descaling 

WEKA / Peneberthy / Kobold 

33 

Pressure Gauge & 

Temperature Gauge 

34 Pressure Switch 

35 

Differential Pressure 

Transmitter 

36 Thermostat 

A.N. Instruments / H.Guru / 

Wika / Forbes Marshal / 

Stauff / Hydac / kobold 

Rexroth / Switzer / Hydac / 

Parker / Dadfoss (Indfoss) / 

Kobold 

Fisher Rosemount / Forbes 

Marshall 

Switzer / Hydac / Stauff / 

Verma Trafag / Johnson 

Control / Kobold 

Switzer / Danfoss / Indfoss / 

Hydac 


Descaling / Utility Services 


Descaling 

Descaling 

37 

Differential Pressure 

Gauge cum Switch 

38 Pressure Transmitter Hydac / Forbes Marshall Hydraulics 

39 Temperature Transmitter 

Hydac / Forbes Marshall / 

Kobold / Johnson Control 

Forbes Marshall / Stauff / 

40 Flow Switch 

Kobold / Rockwin / SMC / 

HYLOC / Flow Mon 

41 Flowmeter cum Totaliser Rockwin / Forbes Marshall 


Descaling 


Descaling 

Oil Lubrication / 

Descaling 





42 Pipes / Tubes 

42.1 

42.2 

42.3 

Carbon Steel Seamless 

Pipes / Tubes 

Stainless Steel Seamless 

Pipes / Tubes 

Carbon Steel ERW ‐ SAW 

Pipes / Tubes 

43 Pipes / Tubes Fittings 

44 

Clamps (Polypropylene 

Clamp, U‐Bolts) 

45 Hose with end fittings 

46 Flanges 

Jindal / Ratnamani / 

Maharashtra 

Seamless / MJ Patel / Indian 

Seamless / Gandhi Special 

Tubes / BHEL 

Jindal / Choksi Tubes / 

Ratnamani / MJ Patel 

Maharashtra Seamless / MJ 

Patel / Gandhi Special Tubes 

/ SAIL / Jindal Saw / 

Ratnamani / Surya Roshni / 

MAN / Wellspun 

Hyd‐air / Hyloc Hydoitechnic 

/ MS Fittings / NL Hazra / 

Project Tooling Systems / 

Tube Bend / Parker / AVIT / 

Zest Technologies 

Project Tooling Systems / 

Stauff / Hydair 

Hydrokrimp / Indo‐industrial 

/ Hydrolines / Superseals / 

Parker 

Echjay / NL Hazra / MS 

Fittings 


Descaling 


Descaling 


Descaling 


Descaling 


Descaling 

47 SAE Flange AVIT / Parker / Hyloc / Stauff Hydraulics 

48 Electrical Heater Escorts / Alco / Helios Hydraulics / Oil Lubrication 

49 Air Breathers Internormen / Parker / Hydac Hydraulics / Oil Lubrication 

50 Portable Filter Unit 

Internormen / Hydac / 

Rexroth / Parker 

Hydraulics 

51 

Contamination Analysis PALL / Hydac / Internorman / 

Kit 

Parker 

Hydraulics 

52 Centrifuge Alfa Laval / Westfalia Hydraulics / Oil Lubrication 

53 Vacuum Dehydrator 

Filtervac / Pall / Parker / 

Nortek 


54 

Electrostatic Liquid 

Cleaner 

KLEENTEK / Ferrocare Hydraulics 

55 

56 

Mobile Motorised Pump‐ 

Motor‐Filter Unit for Oil 

Filling 

Chain Pulley Blocks & 

Hand Operating Traveling 

Cranes 

PALL / Hydac / Internorman / 

Parker 

Batliboi / Moris / WH Brady 

& Co. 

Hydraulics / Oil 

Lubrication 


57 Spray Nozzles Lechler / Spraying system Descaling / Gear boxes 

58 Nitrogen Booster Station Hydac / Parker Hydraulics 

59 Water in Oil detector IMA / Parker / UCC 

60 Lubricating oil 

Indian oil / HP / BP / Castrol / 

Mobil Exxon 





61 Hydraulic oil 


Mobile Exxon 

62 Flushing Oil 


Mobile Exxon 

63 Grease 


Balmer Lourie 

64 Expansion Joint ESBI / STANFLEX / ELAFLEX 

8.0 LIST OF DRAWINGS ENCLOSED : 

List of drawings enclosed with this Technical Specification is furnished below: 

Sl. 

No. 

TS Drawing Number REV Description of Drawing 

1 MEC/S/9101/11/17/0/00/00/061.B01/R3 3 FLOW DIAGRAM OF ORE 

SHEET 1 & 2 OF 2 

HANDLING AND RELATED 

AREAS 

2 MEC/S/9101/11/14/0/00/00/061.B03/R1 

SHEET 1 &2 OF 2 

1 NEW ORE HANDLING PLANT (OHP‐II) ‐ 

GENERAL LAYOUT 

3 MEC/S/9101/11/17/0/00/00/061.B05/R3 3 NEW ORE HANDLING PLANT(OHP‐II) 

LAYOUT (TECH.) 

4 MEC/S/9101/11/17/0/00/00/061.B06/R1 1 BRIEF EQUIPMENT CONVEYOR & 

SHEET 1 TO 3 OF 3 

LIST (3 SHEETS) 

5 MEC/S/9101/11/17/0/00/00/061.B07/R0 LAYOUT OF SUB‐STORE 

6 MEC/S/9101/11/17/0/00/00/061.B08/R0 AREA REPAIR SHOP 

7 MEC/S/9101/11/17/0/00/00/061.B11/R1 1 LONGITUDINAL SECTION OF WAGON 

TIPPLER BLDG. & 

CONV. Z1C1/C2, Z3C1/C2/C3, 

Z4C1/C2/C3, Z5C1/C2/C3 & Z6C1/C2 

8 MEC/S/9101/11/17/0/00/00/061.B12/R0 0 LONGITUDINAL SECTION OF TRUCK 

HOPPER BLDG., CONV. 

Z2C1/C2 & CROSS SECTION OF YARD 

9 MEC/S/9101/11/17/0/00/00/061.B13/R0 0 LONGITUDINAL SECTION OF CONV. 

Z4AC1, Z4BC1, Z5AC1, 

Z5BC1, Z6AC1, Z6BC1 & 

Z7C1/C2/C3 


Z8C1/Z8C2, Z9C1/Z9C2 & 

Z10C1/Z10C2 


Z11C1/Z11C2 


Z12C1/Z12C2, Z13C1/Z13C2 & 

Z15C1/Z15C2 





13 MEC/S/9101/11/17/0/00/00/061.B21/R1 1 ADDITIONAL WAGON TIPPLER, 

STOCKPILE & RELATED 

FACILITIES: 

STACKING/RECLAIMING CONV 



FACILITIES: J9 A TO J10 



FACILITIES: J1 0 TO J11 



FACILITIES: J11 TO J14 






FACILITIES: 5 ‐ TO J17 (2 

J1SHEETS) J16 






FACILITIES: J17A TO J42 

(EXISTING) 

ELECTRICAL & AUTOMATION DRAWINGS 

21 MEC/S/9101/11/E9/0/00/00/061.01/R1 1 AUTOMATION SYSTEM 

SHEET 1 OF 2 

CONFIGURATION, LEVEL‐I 

22 MEC/S/9101/11/E9/0/00/00/061.01/R1 1 AUTOMATION SYSTEM 

SHEET 2 OF 2 

CONFIGURATION, LEVEL‐I 

23 MEC/S/9101/11/E1/06/00/00/061.01/R1 1 POWER DISTRIBUTION SINGLE 

LINE DIAGRAM (TYP) 

9.0. DEVIATIONS (To be filled by the bidder) 

Bidder shall clearly indicate the deviation from the tender specification 

Sl. Deviations Clause reference & Details Remarks 





No. 

10.0 EXCLUSION (To be filled by the bidder) 

Bidder shall clearly indicate the exclusions from the tender specificaiton 

Sl. 

No. 

Deviations Clause reference & Details Remarks

CONTENT - BHEL - Industrial Systems Group

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