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WELDING GUIDE

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EN 440:1994: G2Ni2 (for wire)<br />

EN 440:1994: G 46 8 M G2Ni2<br />

G 46 6 C G2Ni2<br />

AWS A5.28-96: ER80S-Ni2<br />

High Strength/Cryogenic Filler Metals – GMAW Solid Wires<br />

BÖHLER 2.5 Ni-IG<br />

GMAW solid wires, low-alloyed,<br />

cryogenic application<br />

Description<br />

2.5 % Ni-alloyed GMAW wire for high quality welds in the construction of storage tanks and<br />

piping systems for cryogenic applications. The weld deposit is noted for its particularly good low<br />

temperature an non-ageing properties down to -80 °C.<br />

Typical Composition of Solid Wire<br />

C Si Mn Ni<br />

wt-% 0.1 0.6 1.1 2.4<br />

Mechanical Properties of All-weld Metal<br />

(*) u u2<br />

yield strength Re N/mm 2 : 510 (≥ 470) 500 (≥ 460)<br />

tensile strength Rm N/mm 2 : 600 (550 - 680) 590 (520 - 670)<br />

elongation A (L0 = 5d0) %: 22 (≥ 320) 22 (≥ 320)<br />

impact work ISO-V KV J + 20 °C: 170 (≥ 120) 120 (≥ 380)<br />

- 60 °C: (≥ 347)<br />

- 80 °C: (≥ 347)<br />

(*) u untreated, as-welded – shielding gas Ar + 15 - 25 % CO2<br />

u2 untreated, as-welded – shielding gas 100 % CO2<br />

Operating Data<br />

shielding gases: Argon + 15 - 25 % CO2 ø mm<br />

100 % CO2 1.0<br />

1.2<br />

Preheating and interpass temperature as required by the base metal.<br />

Base Materials<br />

cryogenic constructional steels and Ni-steels, cryogenic steels for ship building<br />

12Ni14, 14Ni6, 10Ni14, 13MnNi6-3, P355NL1 - P460NL1, P355NL2 - P460NL2,<br />

S255N - S460N, S355NH - S460NH, S255NL - S460NL, S255NL1 - S380NL1<br />

ASTM A633 Gr. E; A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A 350 Gr. LF3<br />

Approvals and Certificates<br />

TÜV-D (01080.), DB (42.014.16), ÜZ (42.014/4), ÖBB, TÜV-A (732), ABS (XYQ550X-5),<br />

BV (SA 3 YM; UP), DNV (5 YMS), GL (6Y38S), LR (5Y40S H15), UDT, SEPROZ<br />

Similar alloy Filler Metals<br />

SMAW stick electrode: FOX 2.5 Ni<br />

GTAW rod:<br />

2.5 Ni-IG<br />

SAW combination: Ni 2-UP/BB 24<br />

2-94

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