WELDING GUIDE

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Selection Tables GTAW Rods, GMAW and SAW Wires for Creep-resistant Steels ASTM Service Material Group W-No. AISI Tempe- UNS ratur up to °C 20 MVW-IG C 9 MV-IG C 9 MVW-IG P 92-IG CN 18/11-IG ER 308 H-IG CN 16/13-IG E 308 H-FD, E 308 H PW-FD NIBAS 70/20-IG NIBAS 70/20-FD 20 MVW-UP* C 9 MV-UP* P 92-UP* high temperature 1.4922 - 600 X (x) 2 X and creep resistant 1.4923 - 580 X (x) 2 X steels 1.4926 - 600 X (x) 2 X 1.4931 - 600 X (x) 2 X 1.4935 - 580 X (x) 2 X - A 335, Gr. P91 650 X (x) 2 X - A 335, Gr. P911 650 X (x) 2 - A 335, Gr. P92 650 X (x) 2 X creep-resistant 1.4948 304 H 700 X X X (x) austenitic 1.4949 304 N 700 X X X (x) steels 1.4941 - 700 X X X (x) 1.4919 316 H 700 (x) 1 (x) 1.4910 - 750 (x) 1 (x) 1.4961 TP 347 H 750 X (x) 1.4981 - 750 (x) 1 (x) 1.4988 - 650 (x) 1 (x) nickel-base alloys 1.4958 - 700 (x) 1.4959 - 1000 (x) X = same or similar alloyed filler metals (x) = dissimilar alloyed filler metals 1 = weld metal contains no molybdenum, corrosion resistance requirements have to be checked 2 = strength values of weld metal are lower than base material * suitable sub-arc welding fluxes can be found in the data sheets of SAW wire 3-17
Recommendations for suitable filler metals and optimum heat treatment Base Material Combination Selection Guide 3.2.3 Dissimilar Welds with High Temperature Steels Filler Metals 1) Annealing Stick Electrodes GTAW/GMAW SAW temp. 2) °C P235G1TH 16Mo3 FOX SPEM EML 5 EMS 2 530-600 P255G1TH FOX EV 47 EMK 6 EMS 3 FOX EV 50 EMK 7 – EMK 8 EMS 2 Mo FOX DMO Kb or Ti DMO-IG DMO Kb-FD, DMO Ti-FD P295GH 16Mo3 FOX EV 47 EML 5 EMS 2 530-580 FOX EV 50 EMK 6 EMS 3 FOX DMO Kb or Ti EMK 7 - EMK 8 DMO-IG DMO Kb-FD, DMO Ti-FD P310GH 16Mo3 FOX DMO Kb or Ti EML 5 EMS 3 530-580 EMK 6 EMS 2 Mo EMK 7 – EMK 8 DMO-IG DMO Kb-FD, DMO Ti-FD P235G1TH 13CrMo4-5 FOX EV 47 EML 5 540-600 P255G1TH FOX EV 50 EMK 6 FOX DMO Kb or Ti EMK 7 – EMK 8 DMO-IG DMO Kb-FD, DMO Ti-FD 16Mo3 13CrMo4-5 FOX DMO Kb or Ti DMO-IG EMS 2 Mo 550-620 DMO Kb-FD, DMO Ti-FD 16Mo3 10CrMo9-10 FOX DMO Kb or Ti DMO-IG EMS 2 Mo 570-620 DMO Kb-FD, DMO Ti-FD 13CrMo4-5 10CrMo9-10 FOX DCMS Kb DCMS-IG (EMS 2 CrMo) 650-720 DCMS Kb-FD 14MoV6-3 13CrMo4-5 FOX DCMS Kb DCMS-IG EMS 2 CrMo 680-720 DCMS Kb-FD 14MoV6-3 10CrMo9-10 FOX CM 2 Kb CM 2-IG (CM 2-UP) 690-730 CM 2 Kb-FD 14MoV6-3 X20CrMoV12-1 FOX DMV 83 Kb DMV 83-IG 670-720 FOX 20 MVW 20 MVW-IG 3-18
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WELDING GUIDE
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Böhler Schweißtechnik Austria Gmb
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Contents ALPHABETICAL PRODUCT LIST
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Böhler Welding BÖHLER type of fil
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Selection Guide EN-Classification B
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Selection Guide Comparison Table AW
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AWS-Classification Böhler ER385(mo
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General Information 1.1. Standard C
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General Information short keys/desi
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General Information designator for
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plastic spool d3 d1 b ENISO 544 out
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General Information wire basket d2
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General Information It may still be
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General Information Notes 1-14
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Product Information 2.1. General re
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Product information Approvals and C
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Mild Steel Filler Metals u Overview
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Mild Steel Filler Metals u Overview
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EN 499:1994: E 38 0 RC 1 1 AWS A5.1
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EN 499:1994: E 38 0 RC 1 1 AWS A5.1
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EN 499:1994: E 42 0 RR 1 2 AWS A5.1
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EN 499:1994: E 38 2 RB 1 2 AWS A5.1
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EN 499:1994: E 38 0 RR 5 4 AWS A5.1
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EN 499:1994: AWS A5.1-04: AWS A5.1M
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EN 499:1994: AWS A5.1-04: AWS A5.1M
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EN 499:1994: AWS A5.1-04: AWS A5.1M
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Description BÖHLER FOX NUT SMAW st
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EN 1668:1997: AWS A5.18-01: AWS A5.
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EN 440:1995: G3Si1 (for wire) EN 44
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EN 440:1995: G4Si1 (for wire) EN 44
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EN 758: T 46 4 P M 1 H10 T 42 2 P C
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EN 758: T 42 5 Z M M 2 H5 AWS A5.18
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SAW solid wire: EN 756:2004: S2 AWS
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EN 12536:2000: O III AWS A5.2-92: R
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Notes 2-48
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Cellulose electrodes Generally spea
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Description Filler Metals for Pipel
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Filler Metals for Pipeline Welding
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Description Basic coated electrodes
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Description Basic coated electrodes
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EN 499:1994: E 42 4 B 1 2 H5 AWS A5
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Filler Metals for Pipeline Welding
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EN 440:1995: EN 440:1995: AWS A5.28
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Notes 2-70
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High Strength/Cryogenic Filler Meta
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EN 757:1997: AWS A5.5-96: High Stre
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Description High Strength/Cryogenic
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SMAW stick electrode, high strength
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EN 440:1995: AWS A5.28-96: High Str
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EN 440:1994: G2Ni2 (for wire) EN 44
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SAW solid wire: EN 756:2004: SZ3Ni1
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Notes 2-100
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High Temperature and Creep-resistan
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Description High Temperature and Cr
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EN 12072:1999: AWS A5.9-93: W.Nr.:
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Notes 2-164
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Notes 2-166
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Corrosion Resistant Filler Metals u
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u Corrosion Resistant Filler Metals
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u Corrosion Resistant Filler Metals
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Corrosion Resistant Filler Metals -
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EN 1600:1997: E Z 17 Mo B 2 2 Corro
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Description Corrosion Resistant Fil
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EN 1600:1997: E 19 9 Nb B 2 2 AWS A
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EN 1600:1997: E 19 12 3 L B 2 2 AWS
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EN 1600:1997: E 20 25 5 Cu N L B 2
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EN 1600:1997: E 22 9 3 N L B 2 2 AW
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Description Basic coated electrode,
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Notes 2-204
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EN 12072:1999: W 19 9 L AWS A5.9-93
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EN 12072:1999: W 19 12 3 L AWS A5.9
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EN 12072:1999: W Z 19 13 Si NL W.-N
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EN 12072:1999: W Z 22 17 8 4 NL W.N
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EN 12072:1999: W Z 20 25 5 Cu NL AW
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EN 12072:1999: W 25 9 4 NL AWS A5.9
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EN 12072:1999: G Z 18 Nb L AWS A5.9
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EN 12072:1999: G 13 4 AWS A5.9-93:
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EN 12072:1999: G 17 AWS A5.9-93: ER
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EN 12072:1999: G 19 9 NbSi AWS A5.9
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EN 12072:1999: G 22 9 3 NL AWS A5.9
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EN 12073:1999: T 13 4 MM 2 AWS A5.9
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EN 12073:2000: T 19 9 L MM 1 AWS A5
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EN 12073:1999: T 19 9 L R M 3 T 19
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EN 12073:1999: T 19 12 3 L R M 3 T
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SAW solid wire: EN 12072:1999: S 13
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SAW solid wire: AWS A5.9-93: Sub-ar
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Notes 2-260
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Notes 2-262
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Dissimilar welds and special applic
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EN 1600:1997: E 18 8 Mn B 2 2 AWS A
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Dissimilar Joints and Special Appli
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Description Dissimilar Joints and S
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EN 12072:1999: W 18 8 Mn AWS A5.9-9
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EN 12072:1999: W 23 12 L AWS A5.9-9
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EN 12073:1999: T 23 12 L R M 3 T 23
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EN 12073:1999: T 23 12 2 L R M 3 T
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Notes 2-292
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Notes 2-294
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Heat Resistant Filler Metals u u Ov
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Heat Resistant Filler Metals - SMAW
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Heat Resistant Filler Metals - SMAW
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EN 1600:1999: EZ 21 33 B 4 2 BÖHLE
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DIN EN1600:1997: EZ 35 45 Nb B 6 2
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EN 12072:1999: W 22 12 H AWS A5.9-9
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EN 12072: 1999: W Z21 33 Nb W.No.:
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DIN EN12072:1999: W Z35 45 Nb H BÖ
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EN 12072:1999: G 22 12 H AWS A5.9-9
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Description Heat Resistant Filler M
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Description Heat Resistant Filler M
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Notes 2-318
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u Nickel-base Filler Metals Overvie
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EN ISO 14172:2003: E Ni 6620 (NiCr1
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ENISO14172:2003: E Ni6182 (NiCr15Fe
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ENISO 14172-2003: DIN 1736: AWS A5.
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DIN 1736: EL NiMo15Cr15W EN ISO 141
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ENISO18274:2004: S Ni6625 (NiCr22Mo
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EN ISO 18274:2004: S Ni 6059 (NiCr2
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Page 369 and 370: ENISO18274:2004: S Ni6625 (NiCr22Mo
Page 371 and 372: EN ISO 18274:2004: S Ni 6059 (NiCr2
Page 373 and 374: DIN 1736: SG-NiMo16Cr16W EN ISO 182
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Page 377 and 378: Wire: DIN 1736: UP-NiCr20Nb EN ISO
Page 379 and 380: Description Nickel-base Filler Meta
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Page 383 and 384: Product Information 2.10. NON FERRO
Page 385 and 386: DIN 1733: EL-CuNi30Mn AWS 5.6: ECuN
Page 387 and 388: AWS A5.16-04: ERTi2 UNS: R50120 W.N
Page 389 and 390: u Sub-arc Welding Flux Overview - S
Page 391 and 392: Sub-arc Welding Flux EN 760: SA FB
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Page 399 and 400: Notes 2-366
Page 403 and 404: 3.1 SELECTION GUIDE FOR THE OFFSHOR
Page 405 and 406: 3.1 SELECTION GUIDE FOR THE CHEMICA
Page 407 and 408: 3.1 SELECTION GUIDE FOR THE CHEMICA
Page 409 and 410: 3.1 SELECTION GUIDE FOR THERMAL POW
Page 411 and 412: 3.1 SELECTION GUIDE FOR HYDRO POWER
Page 415 and 416: Selection Guide 3.2.1 High Temperat
Page 417: Selection Guide 3.2.2 Creep-resista
Page 421 and 422: Selection Guide Recommendations for
Page 423 and 424: Selection Guide 3.2.4 Ferritic Chro
Page 425 and 426: Selection Guide 3.2.5 Chemical Resi
Page 427 and 428: Selection Guide GTAW Rods, GMAW Wir
Page 429 and 430: Selection Guide Sub-arc Wire/Flux C
Page 431 and 432: Selection Guide 3.2.6 Heat Resistan
Page 435 and 436: Selection Guide 3.3.1 Manual Metal
Page 437 and 438: 3.3.2 Gas Shielded Tungsten Arc Wel
Page 439 and 440: Selection Guide One extension of th
Page 441 and 442: Selection Guide Classification of S
Page 443 and 444: Selection Guide Fields of Applicati
Page 445 and 446: Selection Guide 3-44
Page 447 and 448: Selection Guide 3.4.1 Weldability o
Page 449 and 450: Selection Guide tensile strength [N
Page 451 and 452: Selection Guide 3.4.4 Reinforcing S
Page 453 and 454: Selection Guide 3.4.5 Case-hardenin
Page 455 and 456: Selection Guide For thin pipe mater
Page 457 and 458: Selection Guide 3.4.7 High-strength
Page 459 and 460: Selection Guide 3.4.8. Cryogenic St
Page 461 and 462: Selection Guide 3.4.9. High-tempera
Page 463 and 464: Selection Guide Filler Metals The f
Page 465 and 466: Selection Guide Welding of Low-allo
Page 467 and 468: Selection Guide 3.4.12 Stainless St
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Selection Guide 13 % Cr steels are
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Selection Guide Welding Technology
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Selection Guide The choice of inter
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Selection Guide u Postweld annealin
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Selection Guide WRC-92-diagram for
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Selection Guide DeLong-diagram for
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Selection Guide 3.4.18 Heat-resista
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Selection Guide Naturally the choic
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Selection Guide Nickel-based filler
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Selection Guide 3-86
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Hardness Increase During Welding Du
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Selection Guide 3.5.2 Tips for Tack
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Selection Guide Defects and Causes
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Selection Guide defects and causes
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Consideration must be given to the
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1. Reduce the quantity of weld meta
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Efficiency and Calculation Guide th
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Efficiency and Calculation Guide ve
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influencing factor calculated value
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Efficiency and Calculation Guide Du
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Conversion of Basic Units 5.2. Här
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Helpful Tools W-No. EN-Classificati
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Helpful Tools W-No. EN-Classificati
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Published by BÖHLER WELDING Böhle
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