WELDING GUIDE

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Previous editions of the manual cease to be valid on publication of this edition of Böhler’s manual „Information for Welders“. Particulars regarding the appearance and use of our products serve as information for the user. Details of the mechanical properties always refer to the pure weld metal in accordance with the applicable standards. The parent metal, the welding position and the welding parameters amongst other things affect the weld metal properties in the welded joint. Express written agreement is required in each individual case as a guarantee of suitability for a specific purpose. Edition 07/2005 Technical Handbook of BÖHLER WELDING Products
Böhler Schweißtechnik Austria GmbH Böhler-Welding-St. 1 8605 Kapfenberg / AUSTRIA +43 (0) 3862-301-0 +43 (0) 3862-301-95193 postmaster.bsga@bsga.at www.boehler-welding.com Member of the BÖHLER-UDDEHOLM Group WELDING GUIDE
Page 1: WELDING GUIDE
Page 5 and 6: Contents ALPHABETICAL PRODUCT LIST
Page 7 and 8: Böhler Welding BÖHLER type of fil
Page 15 and 16: Selection Guide EN-Classification B
Page 17 and 18: Selection Guide Comparison Table AW
Page 19 and 20: AWS-Classification Böhler ER385(mo
Page 21 and 22: General Information 1.1. Standard C
Page 23 and 24: General Information short keys/desi
Page 25 and 26: General Information designator for
Page 27 and 28: plastic spool d3 d1 b ENISO 544 out
Page 29 and 30: General Information wire basket d2
Page 31 and 32: General Information It may still be
Page 33 and 34: General Information Notes 1-14
Page 35 and 36: Product Information 2.1. General re
Page 37 and 38: Product information Approvals and C
Page 39 and 40: Mild Steel Filler Metals u Overview
Page 41 and 42: Mild Steel Filler Metals u Overview
Page 43 and 44: EN 499:1994: E 38 0 RC 1 1 AWS A5.1
Page 45 and 46: EN 499:1994: E 38 0 RC 1 1 AWS A5.1
Page 47 and 48: EN 499:1994: E 42 0 RR 1 2 AWS A5.1
Page 49 and 50: EN 499:1994: E 38 2 RB 1 2 AWS A5.1
Page 51 and 52: EN 499:1994: E 38 0 RR 5 4 AWS A5.1
Page 53 and 54:
EN 499:1994: AWS A5.1-04: AWS A5.1M
Page 55 and 56:
EN 499:1994: AWS A5.1-04: AWS A5.1M
Page 57 and 58:
EN 499:1994: AWS A5.1-04: AWS A5.1M
Page 59 and 60:
Description BÖHLER FOX NUT SMAW st
Page 61 and 62:
EN 1668:1997: AWS A5.18-01: AWS A5.
Page 63 and 64:
EN 440:1995: G3Si1 (for wire) EN 44
Page 65 and 66:
EN 440:1995: G4Si1 (for wire) EN 44
Page 67 and 68:
EN 758: T 46 4 P M 1 H10 T 42 2 P C
Page 69 and 70:
EN 758: T 42 5 Z M M 2 H5 AWS A5.18
Page 71 and 72:
SAW solid wire: EN 756:2004: S2 AWS
Page 73 and 74:
Page 75 and 76:
Page 77 and 78:
Page 79 and 80:
EN 12536:2000: O III AWS A5.2-92: R
Page 81 and 82:
Notes 2-48
Page 83 and 84:
Cellulose electrodes Generally spea
Page 85 and 86:
Description Filler Metals for Pipel
Page 87 and 88:
Page 89 and 90:
Filler Metals for Pipeline Welding
Page 91 and 92:
Page 93 and 94:
Description Basic coated electrodes
Page 95 and 96:
Description Basic coated electrodes
Page 97 and 98:
EN 499:1994: E 42 4 B 1 2 H5 AWS A5
Page 99 and 100:
Filler Metals for Pipeline Welding
Page 101 and 102:
EN 440:1995: EN 440:1995: AWS A5.28
Page 103 and 104:
Notes 2-70
Page 105 and 106:
High Strength/Cryogenic Filler Meta
Page 107 and 108:
Page 109 and 110:
Page 111 and 112:
EN 757:1997: AWS A5.5-96: High Stre
Page 113 and 114:
Description High Strength/Cryogenic
Page 115 and 116:
Page 117 and 118:
SMAW stick electrode, high strength
Page 119 and 120:
Page 121 and 122:
EN 440:1995: AWS A5.28-96: High Str
Page 123 and 124:
Page 125 and 126:
Page 127 and 128:
EN 440:1994: G2Ni2 (for wire) EN 44
Page 129 and 130:
SAW solid wire: EN 756:2004: SZ3Ni1
Page 131 and 132:
Page 133 and 134:
Notes 2-100
Page 135 and 136:
High Temperature and Creep-resistan
Page 137 and 138:
Page 139 and 140:
Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
Page 147 and 148:
Page 149 and 150:
Page 151 and 152:
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
Page 161 and 162:
Page 163 and 164:
Page 165 and 166:
Page 167 and 168:
Description High Temperature and Cr
Page 169 and 170:
Page 171 and 172:
EN 12072:1999: AWS A5.9-93: W.Nr.:
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
Page 183 and 184:
Page 185 and 186:
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Notes 2-164
Page 199 and 200:
Notes 2-166
Page 201 and 202:
Corrosion Resistant Filler Metals u
Page 203 and 204:
u Corrosion Resistant Filler Metals
Page 205 and 206:
u Corrosion Resistant Filler Metals
Page 207 and 208:
Corrosion Resistant Filler Metals -
Page 209 and 210:
Page 211 and 212:
EN 1600:1997: E Z 17 Mo B 2 2 Corro
Page 213 and 214:
Description Corrosion Resistant Fil
Page 215 and 216:
Page 217 and 218:
EN 1600:1997: E 19 9 Nb B 2 2 AWS A
Page 219 and 220:
EN 1600:1997: E 19 12 3 L B 2 2 AWS
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Page 223 and 224:
Page 225 and 226:
Page 227 and 228:
Page 229 and 230:
Page 231 and 232:
EN 1600:1997: E 20 25 5 Cu N L B 2
Page 233 and 234:
EN 1600:1997: E 22 9 3 N L B 2 2 AW
Page 235 and 236:
Description Basic coated electrode,
Page 237 and 238:
Notes 2-204
Page 239 and 240:
EN 12072:1999: W 19 9 L AWS A5.9-93
Page 241 and 242:
EN 12072:1999: W 19 12 3 L AWS A5.9
Page 243 and 244:
EN 12072:1999: W Z 19 13 Si NL W.-N
Page 245 and 246:
EN 12072:1999: W Z 22 17 8 4 NL W.N
Page 247 and 248:
EN 12072:1999: W Z 20 25 5 Cu NL AW
Page 249 and 250:
EN 12072:1999: W 25 9 4 NL AWS A5.9
Page 251 and 252:
EN 12072:1999: G Z 18 Nb L AWS A5.9
Page 253 and 254:
EN 12072:1999: G 13 4 AWS A5.9-93:
Page 255 and 256:
EN 12072:1999: G 17 AWS A5.9-93: ER
Page 257 and 258:
Page 259 and 260:
EN 12072:1999: G 19 9 NbSi AWS A5.9
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Page 263 and 264:
Page 265 and 266:
EN 12072:1999: G 22 9 3 NL AWS A5.9
Page 267 and 268:
EN 12073:1999: T 13 4 MM 2 AWS A5.9
Page 269 and 270:
EN 12073:2000: T 19 9 L MM 1 AWS A5
Page 271 and 272:
EN 12073:1999: T 19 9 L R M 3 T 19
Page 273 and 274:
Page 275 and 276:
EN 12073:1999: T 19 12 3 L R M 3 T
Page 277 and 278:
Page 279 and 280:
Page 281 and 282:
Page 283 and 284:
SAW solid wire: EN 12072:1999: S 13
Page 285 and 286:
Page 287 and 288:
Page 289 and 290:
SAW solid wire: AWS A5.9-93: Sub-ar
Page 291 and 292:
Page 293 and 294:
Notes 2-260
Page 295 and 296:
Notes 2-262
Page 297 and 298:
Dissimilar welds and special applic
Page 299 and 300:
EN 1600:1997: E 18 8 Mn B 2 2 AWS A
Page 301 and 302:
Dissimilar Joints and Special Appli
Page 303 and 304:
Page 305 and 306:
Description Dissimilar Joints and S
Page 307 and 308:
Page 309 and 310:
EN 12072:1999: W 18 8 Mn AWS A5.9-9
Page 311 and 312:
EN 12072:1999: W 23 12 L AWS A5.9-9
Page 313 and 314:
Page 315 and 316:
Page 317 and 318:
Page 319 and 320:
EN 12073:1999: T 23 12 L R M 3 T 23
Page 321 and 322:
EN 12073:1999: T 23 12 2 L R M 3 T
Page 323 and 324:
Page 325 and 326:
Notes 2-292
Page 327 and 328:
Notes 2-294
Page 329 and 330:
Heat Resistant Filler Metals u u Ov
Page 331 and 332:
Heat Resistant Filler Metals - SMAW
Page 333 and 334:
Heat Resistant Filler Metals - SMAW
Page 335 and 336:
EN 1600:1999: EZ 21 33 B 4 2 BÖHLE
Page 337 and 338:
DIN EN1600:1997: EZ 35 45 Nb B 6 2
Page 339 and 340:
EN 12072:1999: W 22 12 H AWS A5.9-9
Page 341 and 342:
EN 12072: 1999: W Z21 33 Nb W.No.:
Page 343 and 344:
DIN EN12072:1999: W Z35 45 Nb H BÖ
Page 345 and 346:
EN 12072:1999: G 22 12 H AWS A5.9-9
Page 347 and 348:
Description Heat Resistant Filler M
Page 349 and 350:
Description Heat Resistant Filler M
Page 351 and 352:
Notes 2-318
Page 353 and 354:
u Nickel-base Filler Metals Overvie
Page 355 and 356:
EN ISO 14172:2003: E Ni 6620 (NiCr1
Page 357 and 358:
ENISO14172:2003: E Ni6182 (NiCr15Fe
Page 359 and 360:
ENISO 14172-2003: DIN 1736: AWS A5.
Page 361 and 362:
DIN 1736: EL NiMo15Cr15W EN ISO 141
Page 363 and 364:
ENISO18274:2004: S Ni6625 (NiCr22Mo
Page 365 and 366:
EN ISO 18274:2004: S Ni 6059 (NiCr2
Page 367 and 368:
EN ISO 18274:2004: S Ni 6276 (NiCr1
Page 369 and 370:
ENISO18274:2004: S Ni6625 (NiCr22Mo
Page 371 and 372:
EN ISO 18274:2004: S Ni 6059 (NiCr2
Page 373 and 374:
DIN 1736: SG-NiMo16Cr16W EN ISO 182
Page 375 and 376:
ENISO 14172:2003: Typ Ni 6082 (NiCr
Page 377 and 378:
Wire: DIN 1736: UP-NiCr20Nb EN ISO
Page 379 and 380:
Description Nickel-base Filler Meta
Page 381 and 382:
Nickel-base Filler Metals - SAW wir
Page 383 and 384:
Product Information 2.10. NON FERRO
Page 385 and 386:
DIN 1733: EL-CuNi30Mn AWS 5.6: ECuN
Page 387 and 388:
AWS A5.16-04: ERTi2 UNS: R50120 W.N
Page 389 and 390:
u Sub-arc Welding Flux Overview - S
Page 391 and 392:
Sub-arc Welding Flux EN 760: SA FB
Page 393 and 394:
Sub-arc Welding Flux EN 760: SF MS
Page 395 and 396:
Sub-arc Welding Flux EN 760: SA FB
Page 397 and 398:
Sub-arc Welding Flux EN 760: 1996:
Page 399 and 400:
Notes 2-366
Page 401 and 402:
Notes 2-368
Page 403 and 404:
3.1 SELECTION GUIDE FOR THE OFFSHOR
Page 405 and 406:
3.1 SELECTION GUIDE FOR THE CHEMICA
Page 407 and 408:
3.1 SELECTION GUIDE FOR THE CHEMICA
Page 409 and 410:
3.1 SELECTION GUIDE FOR THERMAL POW
Page 411 and 412:
3.1 SELECTION GUIDE FOR HYDRO POWER
Page 413 and 414:
Notes 3-12
Page 415 and 416:
Selection Guide 3.2.1 High Temperat
Page 417 and 418:
Selection Guide 3.2.2 Creep-resista
Page 419 and 420:
Recommendations for suitable filler
Page 421 and 422:
Selection Guide Recommendations for
Page 423 and 424:
Selection Guide 3.2.4 Ferritic Chro
Page 425 and 426:
Selection Guide 3.2.5 Chemical Resi
Page 427 and 428:
Selection Guide GTAW Rods, GMAW Wir
Page 429 and 430:
Selection Guide Sub-arc Wire/Flux C
Page 431 and 432:
Selection Guide 3.2.6 Heat Resistan
Page 433 and 434:
Notes 3-32
Page 435 and 436:
Selection Guide 3.3.1 Manual Metal
Page 437 and 438:
3.3.2 Gas Shielded Tungsten Arc Wel
Page 439 and 440:
Selection Guide One extension of th
Page 441 and 442:
Selection Guide Classification of S
Page 443 and 444:
Selection Guide Fields of Applicati
Page 445 and 446:
Selection Guide 3-44
Page 447 and 448:
Selection Guide 3.4.1 Weldability o
Page 449 and 450:
Selection Guide tensile strength [N
Page 451 and 452:
Selection Guide 3.4.4 Reinforcing S
Page 453 and 454:
Selection Guide 3.4.5 Case-hardenin
Page 455 and 456:
Selection Guide For thin pipe mater
Page 457 and 458:
Selection Guide 3.4.7 High-strength
Page 459 and 460:
Selection Guide 3.4.8. Cryogenic St
Page 461 and 462:
Selection Guide 3.4.9. High-tempera
Page 463 and 464:
Selection Guide Filler Metals The f
Page 465 and 466:
Selection Guide Welding of Low-allo
Page 467 and 468:
Selection Guide 3.4.12 Stainless St
Page 469 and 470:
Selection Guide 13 % Cr steels are
Page 471 and 472:
Selection Guide Welding Technology
Page 473 and 474:
Selection Guide The choice of inter
Page 475 and 476:
Selection Guide u Postweld annealin
Page 477 and 478:
Selection Guide WRC-92-diagram for
Page 479 and 480:
Selection Guide DeLong-diagram for
Page 481 and 482:
Selection Guide 3.4.18 Heat-resista
Page 483 and 484:
Selection Guide Naturally the choic
Page 485 and 486:
Selection Guide Nickel-based filler
Page 487 and 488:
Selection Guide 3-86
Page 489 and 490:
Hardness Increase During Welding Du
Page 491 and 492:
Selection Guide 3.5.2 Tips for Tack
Page 493 and 494:
Selection Guide Defects and Causes
Page 495 and 496:
Selection Guide defects and causes
Page 497 and 498:
Consideration must be given to the
Page 499 and 500:
1. Reduce the quantity of weld meta
Page 501 and 502:
Efficiency and Calculation Guide th
Page 503 and 504:
Efficiency and Calculation Guide ve
Page 505 and 506:
influencing factor calculated value
Page 507 and 508:
Efficiency and Calculation Guide Du
Page 509 and 510:
Conversion of Basic Units 5.2. Här
Page 511 and 512:
Helpful Tools W-No. EN-Classificati
Page 513 and 514:
Helpful Tools W-No. EN-Classificati
Page 515:
Published by BÖHLER WELDING Böhle
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