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TECHNOLOGIES READY TO MOVE<br />

smart innovation for successful results<br />

<strong>DAL</strong> <strong>MASCHIO</strong><br />

EN


40 years of reached goals<br />

Technical forefront for plastic transformers<br />

OUR MISSION OUR MISSION<br />

<strong>DAL</strong> <strong>MASCHIO</strong> a forefront tradition and a reference point for plastic material’s<br />

transformer. Since its foundation, in 1829, Dal Maschio has developed a depth<br />

culture in the mechanical world; on 1973 the Company built the first extractor for<br />

injection moulded pieces and becomes leader of robot production.<br />

In plastic sector as well as in steel plates, glass and die-casting handling, Dal<br />

Maschio supply a complete range of robots, pick-up and automations.<br />

1


Dal Maschio in the world<br />

More than 40 sales and service offices all<br />

over the world<br />

Our factory is located in Venice, in a high industrialized area with widespread<br />

international connections.<br />

Today Dal Maschio works by means of an international and italian sales network,<br />

based upon branches, agencies and service points.<br />

Sales and technical consultants are available for plastic moulders, in order to take<br />

care and follow their projects before and after the sale.<br />

Headquarter<br />

<strong>DAL</strong> <strong>MASCHIO</strong> SpA<br />

Via Ponte grasso 4 - 30030 Salzano (VE)<br />

tel 0039 041 5745022 - fax 0039 041 5745071<br />

info@dalmaschio.com - www.dalmaschio.com<br />

Research &<br />

Development<br />

S.T.A.B. Srl<br />

Via Cà de Testi 16/4 - 40037 Sasso Marconi (BO)<br />

tel 0039 051 726226 - fax 0039 051 726827<br />

www.stab.it<br />

IN THE WORLDIN THE WORLD<br />

Brasil<br />

DM Robótica do Brasil Ltda<br />

Rua Alvares Cabral Nr. 79 - 09981 Diadema San Paolo<br />

tel 0055-11-40574063 - fax 0055-11-40991109<br />

www.dmrobotica.com<br />

U.S.A.<br />

Harbor Robotics Inc<br />

10 St. Ives Drive - Serverna Park, MD 21146 - USA<br />

www.harborrobotics.com<br />

Foreign representatives<br />

Argentina<br />

Australia<br />

Austria<br />

Belgium<br />

Canada<br />

Chile<br />

China<br />

Colombia<br />

Czech Republic<br />

Ecuador<br />

France<br />

Germany<br />

Greece<br />

Guatemala<br />

Hungary<br />

India<br />

Iran<br />

Israel<br />

Korea<br />

Mexico<br />

Netherlands<br />

Peru<br />

Philippines<br />

Poland<br />

Portugal<br />

Romania<br />

Slovakia<br />

Slovenia<br />

South Africa<br />

Spain<br />

Sweden<br />

Switzerland<br />

Thailand<br />

Tunisia<br />

Turkey<br />

United Kingdom<br />

Uruguay<br />

Venezuela<br />

2 3


OUR PRODUCTS OUR PRODUCTS<br />

Pag. 6/7<br />

Robot PL1<br />

Pag. 8/9<br />

Robot PL2 | PL3<br />

Pag. 10/11<br />

Robot PL4 | PL5<br />

Pag. 12/13<br />

Robot 3E3500 | 3E5000 | 5E5000 LAT<br />

Pag. 14<br />

Robot SPEEDY PL | SNAP<br />

Pag. 15<br />

SPRUE PICKERS<br />

Pag. 16<br />

GRIPPERS<br />

Pag. 17<br />

ROTATING HEADS<br />

Pag. 18/19<br />

IN MOULD LABELLING<br />

Pag. 20/21<br />

AUTOMATIONS<br />

Pag. 22<br />

INTEGRATED SOLUTIONS<br />

Pag. 23<br />

PROJECT AND DEVELOPMENT<br />

4 5


Electric control cabinet<br />

PL1<br />

Touch screen teach pendant<br />

PL1<br />

ROBOT for IMM from 40 t to 500 t<br />

Robot with three cartesian axis, equipped with brushless engines and high<br />

precision speed reducer.<br />

The robot features a Numeric Control managing the working operations, full-free<br />

or pre-defined sequences software, electric cabinet on board, user interface with<br />

graphic touch screen.<br />

For this model the knock-out axis is running along a fixed structure.<br />

TECHNICAL DATA<br />

ROBOT for IMM from 40 t to 500 t<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Dry cycle time<br />

[s]<br />

Suggested<br />

machine’s range [t]<br />

Overall dimensions<br />

[mm]<br />

PL1<br />

1600<br />

1000 one stage arm<br />

500<br />

10,8<br />

9<br />

from 40 to 250<br />

2750x1520x2300<br />

PL1<br />

1600<br />

1200 telescopic arm<br />

500<br />

10,8<br />

8<br />

from 40 to 250<br />

2750x1350x1900<br />

PL1<br />

2000<br />

1200 telescopic arm<br />

650 movable<br />

10,8<br />

10<br />

from 40 to 250<br />

3150x1970x1900<br />

Main and auxiliary rotation<br />

heads, with fast connection<br />

for gripper<br />

PL1<br />

PL1<br />

PL1<br />

2000<br />

2500<br />

2500<br />

1500 telescopic arm<br />

1500 telescopic arm<br />

1700 telescopic arm<br />

950<br />

950<br />

950<br />

10,8<br />

10,8<br />

10,8<br />

10<br />

12<br />

12<br />

from 250 to 500<br />

from 250 to 500<br />

from 250 to 500<br />

3150x1970x2050<br />

3650x1970x2050<br />

3650x1970x2050<br />

6 7


PL2<br />

PL2 PL3<br />

Touch screen<br />

PL3<br />

ROBOT for IMM from 500 t to 1300 t<br />

Versatile and fast robot for medium-size injection moulding machines.<br />

As well as the other PL models, these robots are equipped with brushless engines,<br />

Numeric Control managing the movements, free or pre-defined software, electric<br />

cabinet on board and advanced touch screen as user interface.<br />

TECHNICAL DATA<br />

ROBOT for IMM from 500 t to 1300 t<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Dry cycle time<br />

[s]<br />

Suggested<br />

machine’s range [t]<br />

Overall<br />

dimensions [mm]<br />

PL2<br />

2500<br />

1700<br />

1100<br />

17<br />

12<br />

from 500 to 800<br />

3650x2050x2150<br />

PL2<br />

3000<br />

1700<br />

1100<br />

17<br />

12<br />

from 500 to 800<br />

3650x2050x2150<br />

PL2<br />

3000<br />

2000<br />

1100<br />

17<br />

12<br />

from 500 to 800<br />

3650x2050x2300<br />

PL3<br />

3000<br />

2000<br />

1100<br />

33<br />

13<br />

from 800 to 1300<br />

3850x1800x2400<br />

Double rotation head<br />

PL3<br />

PL3<br />

3000<br />

3000<br />

2600<br />

2000<br />

1100<br />

1300<br />

33<br />

33<br />

13<br />

13<br />

from 800 to 1300<br />

from 800 to 1300<br />

3850x1800x2700<br />

3850x2000x2400<br />

PL3<br />

3000<br />

2600<br />

1300<br />

33<br />

13<br />

from 800 to 1300<br />

3850x2000x2700<br />

8 9


PL4<br />

PL4 PL5<br />

PL5<br />

Touch screen<br />

ROBOT for IMM from 1000 t to 3500 t<br />

Robots for medium-big injection moulding machines.<br />

They are built on a very strong steel structure in order to perform a safe handling<br />

of high loads without any external supporting frames.<br />

Engines and programming the same of the other PL robots.<br />

TECHNICAL DATA<br />

ROBOT for IMM from 1000 t to 3500 t<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Dry cycle time<br />

[s]<br />

Suggested<br />

machine’s range [t]<br />

Overall<br />

dimensions [mm]<br />

PL4<br />

4000<br />

2500<br />

1500<br />

90<br />

14<br />

from 1000 to 2000<br />

5300x2700x3000<br />

Double rotation head<br />

PL4<br />

PL5<br />

4000<br />

5000<br />

2500<br />

3000<br />

2000<br />

2000<br />

90<br />

130<br />

14<br />

20<br />

from 1000 to 2000<br />

from 2000 to 3500<br />

5300x3200x3000<br />

6300x3600x3200<br />

PL5<br />

5000<br />

3000<br />

2500<br />

130<br />

20<br />

from 2000 to 3500<br />

6300x4100x3200<br />

10 11


3E3500 3E5000 5E5000 LAT<br />

3E3500<br />

3E5000<br />

5E5000 LAT side-entry<br />

ROBOT for IMM up to 8000 t<br />

Robots for big-size machines: a traditional and largely tested product, with<br />

dozens of installations in the world. Materials and design allow heavy-duty<br />

appliances (even by means of side-entry models).<br />

TECHNICAL DATA<br />

ROBOT for IMM up to 8000 t<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Suggested<br />

machine’s range [t]<br />

Overall dimensions<br />

[mm]<br />

3E3500<br />

4000<br />

3000<br />

2500<br />

150<br />

up to 3500<br />

6000x2400x3800<br />

3E5000<br />

5000<br />

4200<br />

3200<br />

150<br />

up to 5000<br />

6600x3800x5800<br />

5E5000 LAT<br />

4400+3000<br />

1500<br />

5000<br />

180<br />

up to 8000<br />

6400x6000x3500<br />

12 13


Teach pendant<br />

SPEEDY PL<br />

SPEEDY PL SNAP<br />

PICKER<br />

two linear plus one<br />

rotating pneumatic axis<br />

SPRUE PICKERS<br />

SNAP<br />

robot snap, side-entry equipped<br />

with stacking device<br />

FAST CYCLES<br />

Due to low mechanic inertia, togheter with high performance engines, these<br />

robots are particularly suitable for ultra-fast cycling.<br />

SPRING<br />

x axis (transversal beam)<br />

electrically driven<br />

Picker and Spring, optimal solution for sprue separation and/or little moulded<br />

pieces handling.<br />

TECHNICAL DATA<br />

ROBOT for IMM up to 500 t<br />

TECHNICAL DATA<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Dry cycle time<br />

[s]<br />

Suggested<br />

machine’s range [t]<br />

Overall dimensions<br />

[mm]<br />

robot<br />

X-stroke<br />

[mm]<br />

Y-stroke<br />

[mm]<br />

Z-stroke<br />

[mm]<br />

Payload<br />

[Kg]<br />

Dry cycle time<br />

[s]<br />

Suggested<br />

machine’s range [t]<br />

Overall dimensions<br />

[mm]<br />

SPEEDY PL<br />

2000<br />

1200<br />

600<br />

3<br />

3,5<br />

up to 400<br />

2300x1900x1400<br />

PICKER<br />

-<br />

650<br />

80<br />

2<br />

4<br />

up to 150<br />

1800x1500x925<br />

SNAP +<br />

stacking device<br />

2000<br />

500<br />

-<br />

9<br />

0,6<br />

up to 500<br />

2600x2100x2800<br />

SPRING<br />

1400<br />

900<br />

200<br />

3<br />

12<br />

up to 200<br />

2280x1600x1200<br />

14 15


Reinforced main rotation wrist<br />

Gripper with pneumatic movements<br />

GRIPPERS<br />

ROTATING HEADS<br />

Double heads, for in mould labelling appliances<br />

Gripper with pneumatic movements<br />

Gripper<br />

Insert loading gripper device<br />

Special gripper<br />

Auxiliary head, electrically powered<br />

16 17


Label’s storage<br />

IN MOULD LABELLING<br />

In Mould Labelling Plant With Side-Entry Robot<br />

Label’s gripper for IML on flat surfaces<br />

Label’s gripper for pails<br />

Gripper for IML on crates<br />

Label’s preparator for IML<br />

18 19


5-axis cartesian robot<br />

AUTOMATIONS<br />

6-axis cartesian robot<br />

Extruded pieces handling robot<br />

In-mould insertion loading with fully automatic (on left) or semi-automatic<br />

(on right) feeder for insert Handle insertioning unit Car battery poles preparer Garden chair production plant<br />

20 21


Work-cell with 6-axis robot<br />

INTEGRATED SOLUTIONS<br />

Electrical plugs assembly<br />

PROJECT AND DEVELOPMENT<br />

INTEGRATED SOLUTIONS<br />

Dal Maschio designs, builds and installs whole plants for production, assembly,<br />

finishing and packaging.<br />

Electronic devices assembly<br />

Automatic screwing machine<br />

6-axis robot<br />

Packaging machines for medical and food industry<br />

22 23


a service staff<br />

listens his customer<br />

OUR SERVICES<br />

AFTER SALES & COSTUMER SERVICES<br />

For our customer, only the best in post-sales service and care. The staff ensures<br />

service, maintenance, repairing and consulting for high-technology production plants<br />

optimization.<br />

assure yourself the excellence<br />

listen a different story<br />

24


07707 - Visual Comunicazione - Venezia<br />

<strong>DAL</strong> <strong>MASCHIO</strong><br />

Dal Maschio SpA<br />

via Ponte Grasso,4 | 30030 Salzano/Venice ITALY<br />

T +39 041 574 5022 | F +39 041 574 5071<br />

www.dalmaschio.com | info@dalmaschio.com

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