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Scaw Metals Group Sustainable Development Report 2005 23<br />

safety case studies<br />

Safety Case Study 1<br />

Loading and Unloading of Containers<br />

Traditionally in South Africa containers are packed with<br />

product using forklift trucks that are driven onto a trailer<br />

(that bears the container) and inside the container to deposit<br />

the product. However, in several overseas countries<br />

containers are loaded at ground level once they have been<br />

removed from the trailer with special lifting equipment.<br />

At a group site, a forklift driver was in the process of loading<br />

grinding media into a container when the trailer supporting<br />

the container toppled onto its side while the forklift and<br />

driver were inside. Investigations revealed that one of the<br />

trailer’s telescopic legs had failed and collapsed. Driver<br />

Mthembeni Mkhomazi saved himself from injury and possible<br />

death by wearing his seatbelt - he adhered to The Scaw<br />

Golden Rule on vehicles and the use of seatbelts.<br />

There are several risks when loading a container, including:<br />

• A trailer moving away from an elevated loading bay,<br />

especially if the trailer is on a slope.<br />

• A container and a trailer falling over when a telescopic<br />

leg fails.<br />

• A container and a trailer falling over when the container<br />

is packed with an incorrect weight distribution causing<br />

one of the legs to sink into soft ground.<br />

Following last year’s incident, several new safety measures<br />

were introduced throughout the group, including:<br />

• “Chocking” the trailer wheels to eliminate movement.<br />

• Securing the trailer with a chain in certain situations.<br />

• Using additional protection in the form of a support<br />

trolley or another mechanical means to support the<br />

trailer legs during loading and unloading.<br />

• Ensuring that loading/unloading takes place only on a<br />

concrete base strong enough to support the weight<br />

of the container, trailer, contents and the forklift truck.<br />

The telescopic leg on a trailer collapsed causing the trailer, container and a forklift driver to fall over. Tony Harris, executive chairman of the Scaw Metals Group (far right), congratulates the forklift<br />

driver, Mthembeni Mkhomazi, for wearing his seatbelt, which saved him from injury in this incident.<br />

“Chocking” a trailer’s wheels to eliminate movement.<br />

Using a mechanical means as additional support to a trailer.<br />

Securing a trailer with a chain.

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